Hearth and Home Technologies GO40MTCH, GO35MTCH User Manual

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Installation
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Instructions
Models: GO24MTCH,GO30MTCH GO35MTCH, GO40MTCH Grand Oak Match Light Gas Log Sets
Check with your local building code agency before you begin installation to ensure compliance with local codes, including the need for permits and follow-up inspections. If you encounter any problems regarding code approvals, or if you need
clarication of any of the instructions contained here, contact the Technical Services Dept., Hearth & Home Technologies
Inc., 20802 Kensington Blvd., Lakeville, MN 55044, www.hearthnhome.com.
Installation and service of this appliance should be performed by
qualied personnel. Hearth & Home Technologies suggests NFI certied
or factory-trained professionals, o r t e c h n i c i an s s u p e r v i s e d b y an N FI c e r tif i ed professional.
CAUTION
DO NOT DISCARD THIS MANUAL
• Im portan t operating a n d m a i n te n an c e instructions included.
Rea d , understand an d fo l low th e se instructions for safe i ns t a l l a t i o n a n d operation.
Leave this manual with party responsible for use and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a
re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other am­mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the re department.
• Installation and service must be performed
by a qualied installer, service agency, or
the gas supplier.
Note: An arrow () found in the text signies change in content.
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert chil d r e n an d ad u l ts to haz a r d s of hig h temperatures.
• Do NOT operate with protective barriers removed.
• Keep cl o t h i n g , furni t u r e , draperies and oth e r combustibles away.
In the Commonwealth of Massachusetts:
• This appliance must be installed by a licensed plumber
or gas tter.
• The chimney ue damper, when used with gas logs, will
be welded open or completely removed.
• A CO detector shall be installed in the room where the appliance is installed.
1
Read this manual before installing or operating this appliance.
Homeowner Reference Information
Model Name: Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
We recommend that you record the following pertinent information about your gas log set:
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Hearth & Home Technologies gas log set—an elegant and clean alternative to burning wood. The Hearth & Home Technologies gas log set you have selected is designed to provide the utmost in safety,
reliability, and efciency.
As the owner of this new gas log set, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future reference. We suggest you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new gas log set will give you years of durable use and trouble-free enjoyment. Welcome to the Hearth & Home Technologies family of appliance products!
Listing Label Information/Location
The model information regarding your specic gas log set can be found on the rating plate.
Model #
Hearth & Home Technologies
Angier, NC 27501
Serial #
Gas Type
2
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
WARNING
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information
consult a qualied installer, service agency or the gas
supplier.
CAUTION
Sharp Edges
• We a r protective gloves and safety glasses during installation.
A. Design and Installation Considerations
The Gas Log Hearth Kit consists of the following:
• Log Set
• Burner/Pan Assembly
• Grate Assembly
• Rock Wool
• Sand
• Lava Rock
• Damper Stop
• Vermiculite
• Platinum Embers
B. Tools and Supplies Needed
Tools and supplies normally required for installation:
Pliers Phillips screwdriver Tape measure Crescent wrenches Gas shutoff valve Non-corrosive leak check solution 3/4 in. wrench, 7/16 in. wrench
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as appliance.
• Alert chil d r e n an d ad u l ts to haz a r d s of hig h temperatures.
• Keep cl o t h i n g , furni t u r e , draperies and oth e r combustibles away.
- Review proper placement of logs, rockwool, lava rock and vermiculite.
- Check the wiring.
- Ensure there are no gas leaks.
- Ensure the ow of combustion and ventilation air is not
obstructed (front grilles and vent caps).
• Before installing into a solid fuel burning replace, the chimney and rebox should be inspected and cleaned to
remove soot, creosote, ashes, paint, bird nests etc.
• Annual examination of the chimney must be performed
by a qualied agency to ensure proper ventilation of ue
gases created by this appliance.
WARNING
Fire Risk Exhaust Fumes Risk
• Do NOT use this appliance as a “vent-free heater.
The ue must be permanently open according
to Tables 1 and 2.
C. Important!
• Do not remove any of the attached metal plates, which contain important safety and operating information.
• Keep the appliance area clear and free of all combustible
materials, gasoline and other ammable vapors and
liquids.
• Any safety screen or guard removed during servicing must be replaced before operation.
A qualied service technician must perform installation and repair. The appliance should be inspected and cleaned
annually by a qualied service technician. More frequent
cleaning may be required due to excessive lint, dust, pet hair, etc. It is imperative that the control compartments, burners and air passageways are unobstructed during operation.
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
• Have the chimney and adjacent structure inspected
and cleaned by qualied professionals. Hearth & Home Technologies recommends that NFI or CSIA certied professionals, or technicians under the direction of certied
professionals, conduct a minimum of an NFPA 211 Level 2 inspection of the chimney.
• Replace component parts of the chimney and replace as specied by the professionals.
• Ensure all joints are properly engaged and the chimmney is properly secured.
• Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner ame pattern.
• Do not use a blower insert, heat exchanger insert or other accessories not approved for use with this appliance.
3
This appliance must have a screen in place while the
appliance is in operation and, unless other provisions for combustion air are provided, the screen shall have an opening for introduction of combustion air.
• Solid fuels shall not be burned in a replace where a
decorative appliance is installed.
• If glass doors are present, the glass doors must be fully opened while appliance is in operation.
WARNING
WARNING
Fire Risk
Explosion Risk
Verify inlet pressures.
• Hi g h p r ess u re ma y ca u se o ver fir e condition.
• Low pressure may cause explosion.
Install regulator upstream of valve if line pressure is greater than 1/2 psig.
Do NOT use this appliance if any part has been under
water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
D. Appliance Certication
This appliance has been evaluated by Omni in accordance with the requirements of Ansi Z21.84-2004 Standard for
Decorative Log Sets for Installation in Wood Burning Fire­places. Installation and the provisions for combustion and
ventilation air must conform to the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or the CSA B149.1, Natural Gas and Propane Installation Code.
E. Gas Supply Connection
A 3/8 in. ared tting has been installed on the gas valve inlet at the factory. Ensure ttings are of the appropriate size
and type on the gas line connection. If the tubing has to be
cut to length be sure to use the proper cutting and aring
tool. Also, be careful not to crimp the tubing while bending. If the tubing becomes crimped, do not use for installation.
Gas resistant pipe compound must be used on all threaded male connections to ensure a tight seal.
F. Gas Pressure
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.
WARNING
Fire Risk
Explosion Risk
High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
• Gas Supply Pressure: Minimum inlet gas supply pressure must be 7.0 in. W.C. for natural gas. The gas line
supplying the appliance must be sufcient size to furnish
the appropriate supply pressure to the appliance while operating in the “High” setting.
• Pressure tap screws must be closed before turning gas on to the appliance.
• Gas Line Pressure Test: Perform pressure test according to state and local code (if pressure exceeds 1/2 in. psi (3.5 kPa)) before appliance is connected. Be sure to release air pressure from the gas line before connection is made to the appliance. Excessive pressure will damage the gas control and may cause a gas leak.
• Gas Leak Test: Make sure the gas connections are tight. Turn on the gas and coat each joint with a non-corrosive gas leak check solution. Air bubbles will form indicating any leaks. DO NOT USE A FLAME OR ANY TYPE OF IGNITION SOURCE TO CHECK FOR LEAKS. All leaks must be corrected before proceeding with installation.
• The appliance must only be installed in a solid-fuel burning
replace with the ue damper clamped open according
to Tables 1 and 2. The replace must be constructed of non-combustible material.
• The minimum permanent free opening (in square inches)
that must be provided by the replace chimney or damper to vent the ue gases is provided in Tables 1 and 2. If the free opening is smaller than the specied area, do not use
this appliance.
• The damper must be removed or xed in a manner in
which will secure it open. Some jurisdictions require the damper to be removed or permanently welded fully open. Check with state and local codes.
• Be sure that the chimney is completely unobstructed to
ensure proper ventilation of ue gases including carbon
monoxide (CO). CO (a poisonous gas) is tasteless, odorless, colorless and undetectable without proper equipment.
• Refer to Table 3 to determine minimum replace opening
requirements before proceeding.
4
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
G. Negative Pressure
Negative pressure results from the imbalance of air avail-
able for the replace to operate properly. Causes for this
imbalance include:
• Exhaust fans (kitchen, bath, etc.).
• Range hoods.
• Combustion air requirements for furnaces, water heaters and other combustion appliances.
• Clothes dryers.
• Loc a tio n of r e turn - air v ents to f urna c e or air conditioning.
• Imbalances of the HVAC air handling system.
• Upper level air leaks: recessed lighting, attic hatch opening, duct leaks.
Table 1 for Factory Built Fireplaces
Free Opening Area (in square inches) of Chimney Damper for
Venting combustion Products from Decorative Appliances for
Installation in Solid Fuel Burning Fireplaces.
Chimney Ht.
(Feet)* GO 24 & 35 GO 30 & 40
10 not approved not approved
15 38.5 45.4
20 31.2 37.4
25 27.3 31.2
30 24.6 28.3
35 22.1 25.5
40 20.4 23.8
WARNING
Asphyxiation Risk
This appliance produces carbon monoxide (CO).
• The free opening areas (in square inches) of the chimney damper as shown in the following tables must be met.
• User must make sure damper is locked open.
• The installer is responsible to ensure
proper ventilation of ue gases before
appliance is used.
Fire needs to draft properly fo r sa f e operation.
Table 2 for Masonary Built Fireplaces
Free Opening Area (in square inches) of Chimney Damper for
Venting combustion Products from Decorative Appliances for
Installation in Solid Fuel Burning Fireplaces.
Chimney Ht.
(Feet)* GO 24 & 35 GO 30 & 40
6 64 71.4
8 59.7 66.9
10 54.3 60.2
15 48.8 54.1
20 44.4 49.1
30 40.3 44.5
* Height is measured from the hearth to the top of the chimney. Minimum height is 6 ft.
Table 3 for Minimum Fireplace Dimensions
Log Set
GO24 32 in. 20 in. 18 in. 21 in. 73,000
GO30 38 in. 20 in. 18 in. 27 in. 80,000
GO35 34 in. 23 in. 22 in. 22 in. 86,000
GO40 40 in. 23 in 22 in. 29 in. 86,000
Front
Opening Depth Height
Rear
Width
Natural
BTU
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
5
H. Inspect the Appliance and Components
• Remove the contents from the carton labeled “Burner”. Attached to the burner are tags identifying the manufacturer name, serial number, model number (including gas log size), BTU ratings, gas type, etc.
• Review the attached tags before proceeding. Ensure
that all minimum replace dimension requirements are
achieved using Table 3. See Figure 1. Ensure the gas
type provided in the replace coincide with the gas type
marked on the tag.
Figure 1 Measure Firebox
I. For Natural Gas Installation
• Pour sand into the burner pans to the point where the burner pipe is covered. See Figure 3. Level the sand from
right to left to ensure an even ame pattern. At this point
the pan should be half full.
Figure 3 Sand
.Pour vermiculite over the sand in the pans until they are full. See Figure 4.
• The burner is assembled with the controls installed at the factory and is designed to connect one end of the 3/8 in.
supply line before placing inside the replace. Ensure the
connection is tightened using a 3/4 in. wrench.
• Place the burner towards the rear and center of the
replace and connect to the gas line. Follow instructions
in “F. Gas Pressure” to check for gas leaks.
• Install the grate by placing the inserts (attached to the grate) into the slots provided in the burner pan. Slide the inserts into the slots (See Figure 2) and push the grate as far as possible to the locked position.
Figure 2 Placing Grate
Figure 4 Placing Vermiculite
Note: For best results, do not pack down the rock wool.
The placement of rock wool can have an effect on ame
pattern and may need to be adjusted to achieve a desired appearance.
6
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
Figure 5 Placing Rock Wool
Damper Stop Clamp
Damper
• Remove the Platinum Bright Embers™ from the package. For optimum performance peel each piece apart in layers and lightly place on top of the vermiculite and rock wool
where the ame is blue. This will achieve the desired
realism.
• The gas burns at the point of the least resistance. In
case of an uneven ame pattern it may be necessary to
adjust the materials in the pans (using an object such as a screwdriver) to achieve the desired effect.
• Place desired amount of lava granules on the oor of the replace. DO NOT ALLOW THE GRANULES TO COME
IN CONTACT WITH THE FLAMES. (Lava granules may contain moisture which, when heating, may cause it to pop out during installation and set-up.) Ensure the controls and switches are unobstructed after the granules are installed.
• Place logs. See Sections L Thru S.
• Place accent logs around burner on oor of replace.
J. Damper Stop Installation Instructions
Included in the burner assembly box is a damper stop clamp which attaches to the damper as shown (Figure 6). Install the clamp to the damper ensuring that the minimum require­ments (Tables 1 and 2) are achieved. Use a 7/16 in. wrench to secure the clamp to the damper. If the damper clamp pro-
vided does not t your application, other means of securing
the proper opening must be provided by the installer.
Figure 6 Damper Stop Clamp
WARNING
Fire Risk
Explosion Risk Personal Injury Risk
Failure to position the parts in accordance with the diagrams provided with the log pa ckages or fail ure to use only parts approved with this appliance may result in property damage or personal injury.
Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
Note: The state of Massachuset ts requires that the
chimney ue damper, when used with gas logs, be welded
open or completely removed. In the Commonwealth of Massachusetts this appliance must be installed by a
licensed plumber or gastter.
7
K. Inspect the Venting System
The replace venting system is designed and constructed to develop a positive ow adequate to remove ue gases to the outside atmosphere. See replace installation instructions.
A spillage test must be made before the installed appliance is left with the consumer.
• Close all doors and windows in the home.
• Light the log set (see Lighting Instructions).
• After three minutes, test with a smoke match, smoke candle, stick incense or cigarette 1 in. below the top of the opening (lintel) moving across the full width. If spillage (smoke down into the room) occurs, it will most likely be near the top, outside corners.
Possible cures if spilling occurs:
• The damper needs to be opened further.
• The replace opening needs to be reduced by adding a
drop panel across the top under the lintel.
• The air supply from outdoors needs to be increased. Open the outside air kit if the appliance is so equipped, or crack open a door or window.
• If necessary, seek expert advice. Do not operate this appliance.
Cleaning
• Periodic examination and cleaning of the venting system
of the replace should be done before initial use and at least annually by a qualied agency.
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Hearth & Home Technologies • Grand Oak Match Light Gas Log Sets • 4004-300 Rev D • 05/08
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