Hearth and Home Technologies CB4236IR, CB4842IR User Manual

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Model(s):

DO NOT

DISCARD

CB4236IR

CB4842IR

B-Vent Gas Appliance

Owner’s Manual

Installation and Operation

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

WARNING: If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency, or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for

Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

• Read, understand and follow these instructions for safe installation and operation.

DO NOT

DISCARD

• Leave this manual with party responsible for use and operation.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.

A CO detector shall be installed in the room where the appliance in installed.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heatilator gas ﬁ replace, an elegant and clean alternative to wood burning ﬁ re- places. The Heatilator gas ﬁ replace you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new ﬁ replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator gas ﬁ replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of ﬁ replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your ﬁ replace.

Model Name: ___________________________________________ Date purchased/installed: __________________

Serial Number: __________________________________________ Location on ﬁ replace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location

The model information regarding your speciﬁ c ﬁ replace can be found on the rating plate usually located in the control area of the ﬁ replace.

Serial #

XXXXXXXXX

Model #

Hearth & Home Technologies Inc

1915 W. Saunders Street Mt. Pleasant, IA 52641

ANSI Standard

Gas Type

SERIAL NO. DE SÉRIE

MODEL MFG. DATE MODÈLE DATE DE FAB.

GAS TYPE/TYPE DE GAZ NATURAL/NATUREL PROPANE ALTITUDE 0-2000 2000-4000 FT/PI 0-2000 2000-4000 FT/PI MAX INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MIN INPUT/DÉBIT XX,XXX XX,XXX BTUH XX,XXX XX,XXX BTUH MANIFOLD PRESSURE/PRESSION TUBULAIRE MAX. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. XX IN. W.C./C. D'EAU XX IN. W.C./C. D'EAU MIN. INLET PRESS. XX IN. W.C./C. D'EAU 1XX IN. W.C./C. D'EAU FOR THE PURPOSE OF INPUT ADJUSTMENT PRESS. MIN. D'ALIMENTATION ORIFICE SIZE DIAM. DE L'INJECTEUR XX/XX DIA. in./mm XX/XX DIA. in./mm

LESS THAN/MOINS DE 3 AMPÈRES., 115V., 60 Hz

DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE.

XXXXXX

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/082

XXXX

CERTIFIED

FOR CANADA

CERTIFIÉ POUR LE

CANADA

Orifice Size

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations 2 B. Warranty 5

1 Listing and Code Approvals

A. Appliance Certiﬁ cation 7 B. Tempered Glass Speciﬁ cations 7 C. BTU Speciﬁ cations 7 D. High Altitude Installations 7 E. Non-Combustible Materials Speciﬁ cation 7 F. Combustible Materials Speciﬁ cation 7 G. Electrical Codes 7

User Guide

2 Operating Instructions

A. Gas Fireplace Safety 8 B. Your Fireplace 8 C. Fan Kit (optional) 9 D. Clear Space 9 E. Decorative Doors and Fronts 9 F. Fixed Glass Assembly 9 G. Remote Controls, Wall Controls and Wall Switches 9 H. Outside Air (optional) 9 I. Before Lighting Fireplace 9 J. Lighting Instructions (IPI) 10 K. After Fireplace is Lit 11 L. Frequently Asked Questions 11

3 Maintenance and Service

A. Maintenance Tasks-Homeowner 12 B. Maintenance Tasks-Qualiﬁ ed Service Technician 13

Installer Guide

4 Getting Started

A. Typical Appliance System 14 B. Design and Installation Considerations 15 C. Tools and Supplies Needed 15 D. Inspect Appliance and Components 15 E. Negative Pressure 16

5 Framing and Clearances

A. Selecting Appliance Location 17 B. Constructing the Appliance Chase 17 C. Clearances 18 D. Mantel and Wall Projections 19

6 Termination Locations

A. Vent Termination Minimum Clearances 20

7 Vent Information and Diagrams

A. Vent Guidelines 21 B. Vent System Conﬁ guration 21

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles 22 B. Wall and Ceiling Penetration Framing 22 C. Vertical Penetration Framing 22

9 Appliance Preparation

A. Install Outside Air Kit Damper Assembly 23 B. Gas and Electrical Connections 23 C. Secure and Level the Appliance 23

10 Installing Vent Pipe

A. Assembly of Vent Sections 24 B. Attach Vent to Firebox 24 C. Secure Vent Sections 24 D. Install Attic Insulation Shield 24

11 Gas Information

A. Fuel Conversion 25 B. Gas Pressure 25 C. Gas Connection 25 D. High Altitude Installations 25

12 Electrical Information

A. Wiring Requirements 26 B. Intelliﬁ re Ignition System Wiring 26 C. Optional Accessories Requirements 26 D. Electrical Service and Repair 26 E. Junction Box Installation 27 F. Wall Switch Installation for Fan (Optional) 27

13 Finishing

A. Mantel and Wall Projections 28 B. Facing Material 28

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 3

14 Appliance Setup

A. Remove Glass Assembly 29 B. Remove the Shipping Materials 29 C. Clean the Appliance 29 D. Accessories 29 E. Install the Refractory 29 F. Place the Lava Rock & Vermiculite 29 G. Place the Rockwool 29 H. Install the Log Assembly 30 I. Firescreen 30 J. Glass Assembly 30 K. Install Louvers and Trim 31 L. Hood 31 M. Air Shutter Setting 31

15 Troubleshooting

A. Intelliﬁ re Ignition System 32

16 Reference Materials

A. Appliance Dimension Diagram 34 B. Service Parts List 35 C. Optional Components 38 D. Contact Information 40

 = Contains updated information.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/084



B. Warranty

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1 Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except

as covered by Conditions,

Exclusion, and Limitations listed

2 years

3 years X Firepots

5 years 3 years X X Castings & Bafﬂ es

7 years 3 years X X X

years

Limited

Lifetime

1 year X Burners, Logs & Refractory

1 year X Firebox & Heat Exchanger

90 Days XXXXXX All Replacement Parts

XXXX Blowers

X Molded Refractory Panels

Igniters, Electronic

Components, and Glass

Firebox, HHT Chimney,

Termination & Heat

Exchanger

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new

homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

 The maximum amount recoverable under this warranty is limited to the purchase price of the product.

 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home

is not covered under this warranty.

4021-645A 09-01-08 Page 1 of 2

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 5

B. Warranty (continued)

This limited warranty does not extend to or include surface ﬁ nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ﬁ rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, bafﬂ es, ﬁ repots, doors, or ﬁ rebox area are not covered by this warranty.  Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to

this noise are not covered by this warranty.

 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or

maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identiﬁ cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speciﬁ ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modiﬁ cation of the appliance not expressly authorized and approved by HHT in writing.

 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in

conjunction with the installation of this product.

 This warranty is void if the appliance has been over-ﬁ red or operated in atmospheres contaminated by chlorine,

ﬂ uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or

there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship

during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not

apply to you. This warranty gives you speciﬁ c rights; you may also have other rights, which vary from state to state.

 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08 Page 2 of 2

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/086

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: CB4236IR, CB4842IR

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: B-Vent Gas Appliance Heater

STANDARD: ANSI Z21.88-2005/CSA 2.33-2005

This product is listed to ANSI standards for “Vented Gas Fireplace Heaters” and “Gas Fired Appliances for Use at High Altitudes”.

This model may be installed in a sleeping room when the provisions for combustion, ventilation and dilution air are met per the requirements of ANSI 223.1/NFPA 54 Na- tional Fuel Gas Code. In Canada, installation in a sleeping room requires installation with a thermostat certiﬁ ed for use with this product. Consult your local authorities having jurisdiction.

NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

C. BTU Speciﬁ cations

Caliber BV Series CB4236 CB4842

IPI

Max/Min Input Rate (NG) 30,000/20,000 33,000/22,000

Oriﬁ ce Size (NG) .101 in./2.56 mm .104 in./2.64 mm

Max/Min Input Rate (LP) 29,500/19,500 32,500/20,000

Oriﬁ ce Size (LP) .0635 in./1.61 mm .065 in./1.65 mm

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper oriﬁ ce size.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Tempered Glass Speciﬁ cations

Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and

1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certiﬁ cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ig- nite and burn, whether ﬂ ame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes



NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 7

User Guide

A. Gas Fireplace Safety

Operating Instructions

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as ﬁ replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other ﬂ ammable materials.

• Keep clothing, furniture, draperies and other ﬂ ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

• Never leave children alone near a hot ﬁ replace, whether operating or cooling down.

• Teach children to NEVER touch the ﬁ replace.

• Consider not using the ﬁ replace when children will be present.

Contact your dealer for more information, or visit: www. hpba.org/staysafe.

To prevent unintended operation when not using your ﬁ replace for an extended period of time (summer months, vacation, trips, etc):

• Remove batteries from remote controls.

• Turn off wall controls.

• Unplug 3 volt adapter plug and remove batteries on IPI models.

• Turn off gas controls valve on standing pilot models.

When lighting the pilot light on ﬁ replaces with a standing pilot, remove the ﬁ xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.

B. Your Fireplace

If you expect that small children or vulnerable adults may come into contact with this ﬁ replace, the following precau- tions are recommended:

• Install a physical barrier such as:

- A decorative ﬁ rescreen.

- Adjustable safety gate.

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

Mantel

Section 5.D.

Fixed Glass Assembly

Section14.J.

Grate

(not shown)

Section 14.H.

Clear Space Section 2.D.

Hearth

(not required)

WARNING! DO NOT operate ﬁ replace before reading and understanding operating instructions. Failure

to operate ﬁ replace according to operating instructions could cause ﬁ re or injury.

Wall Switch for Fan

Section 12.F.

Outside Air Kit (behind panel)

Section 9.A.

Figure 2.1 Fireplace Components

Remote Control

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/088

C. Fan Kit (optional)

• Refer to Figure 2.1 for location of control.

D. Clear Space

WARNING! DO NOT place combustible objects in front of the ﬁ replace or block louvers. High tempera-

tures may start a ﬁ re. See Figure 2.2.

Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

G. Remote Controls, Wall Controls and Wall Switches

Follow the instructions supplied with the control installed to operate your ﬁ replace:

For safety:

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

See your dealer if you have questions.

H. Outside Air (optional)

The outside air kit supplies some fresh combustion air for your ﬁ replace. It may help reduce the effects of negative air pressure. (See Section 9.A.)

• Refer to Figure 2.1 for location of control.

• Close the inlet to prevent cold drafts when the ﬁ replace is not being used.

CAUTION! Risk of Burns! The outside air control handle is HOT when ﬁ replace is in operation. Adjust BEFORE lighting ﬁ re.

Clear Space 3 ft (0.91 m)

in front of appliance

Figure 2.2 Clear Space

E. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause ﬁ replace to overheat.

This ﬁ replace has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. DO NOT operate the ﬁ replace with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

I. Before Lighting Fireplace

Before operating this ﬁ replace for the ﬁ rst time, have a qualiﬁ ed service technician:

• Verify all shipping materials have been removed from inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, ember material and/or other decorative materials.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! RISK OF Fire/Asphyxiation! DO NOT operate

ﬁ replace with ﬁ xed glass assembly removed.

F. Fixed Glass Assembly

See Section 14.J.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 9

J. Lighting Instructions (IPI)

• For normal use, activate/deactivate your ﬁ replace with the wall switch or remote control.

• The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

• If your ﬁ replace must be deactivated for serviced or an extended period of time, follow the instructions below.

This appliance needs fresh air for safe operation

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire

or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which

automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE LIGHTING smell all around the appliance area for

gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in and move the gas control

valve or turn the gas control knob. Never use tools. If the lever or knob will not move by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Turn wall switch to the "OFF" position or thermostat to the lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do NOT try to light the pilot by hand.

5. Wait five minutes to clear out any gas. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

6. To turn on the burner, turn on all electric power to this appliance and turn on the wall switch or set the thermostat to the desired setting.

7. If the appliance will not operate, follow the instructions "TO TURN OFF GAS TO APPLIANCE" and call your service technician or gas supplier.

and must be installed so there are provisions for adequate combustion and ventilation air.

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 or, in Canada, current CAN/CGA-B149.

This appliance must be properly connected to a venting system in accordance with the manufacturer's installation instructions.

WARNING:

adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner's information manual provided with the appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION:

not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Improper installation,

Hot while in operation. Do

WARNING RISK OF FIRE

This appliance is intended to burn a specified gas fuel only. Do not attempt to use with solid wood fuel or another type of fuel. Do not attempt to modify or use any other type of gas burner system.

TO TURN OFF GAS TO APPLIANCE

1. Turn off wall switch or set thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance.

3. Push the gas control lever in and move to the "OFF" position or push the gas control lever to the "OFF" position. Do not force.

4. Replace the control access panel.

WARNING: Disconnect the electric power

before servicing. If for any reason the original wire supplied with the appliance must be replaced, it must be replaced with 105° C or its equivalent.

For use with natural gas or propane. A conversion kit as supplied by the manufacturer shall be used to convert this appliance to the alternative fuel.

* Also certified for installation in a bedroom or a

bed-sitting room.

* For U.S. only!

NATURAL GAS

33631D

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0810

K. After Fireplace is Lit

Initial Break-in Procedure

• The fireplace should be run three to four hours continuously on high.

• Turn the ﬁ replace off and allow it to completely cool.

• Remove ﬁ xed glass assembly. See Section 14.J.

• Clean ﬁ xed glass assembly. See Section 3.

• Replace the ﬁ xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the ﬁ re- place.

NOTICE! Open windows for air circulation during ﬁ replace break-in.

• Some people may be sensitive to smoke and

odors.

• Smoke detectors may activate.

L. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation on the glass

Blue ﬂ ames

Odor from ﬁ replace

Film on the glass

Metallic noise

This is a result of gas combustion and temperature variations. As the ﬁ replace warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the ﬁ replace is al- lowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this ﬁ replace may release an odor for the ﬁ rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used near the ﬁ replace. These circumstances may require additional curing related to the installation environment.

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the ﬁ replace.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 11

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the ﬁ replace.

When properly maintained, your ﬁ replace will give you many years of trouble-free service. We recommend annual service by a qualiﬁ ed service technician.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualiﬁ ed service technician only. The ﬁ replace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the ﬁ replace must be kept clean.

CAUTION! Risk of Burns! The ﬁ replace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth

and a stable work surface.

CAUTION! Handle ﬁ xed glass assembly with care.

Glass is breakable.

Doors, Surrounds, Fronts

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

• Vacuum and dust surfaces.

Remote Control

Frequency: Seasonally

By: Homeowner

Tools needed: Replacement batteries and remote control in-

structions.

• Locate remote control transmitter and receiver.

• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

• Place batteries as needed in remote transmitters and battery-powered receivers.

• Place remote control out of reach of children.

If not using your ﬁ replace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation:

• Remove batteries from remote controls.

• Unplug 3 volt adapter plug on IPI models.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate ﬁ xed glass assembly and door frame by placing a drop cloth on a ﬂ at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or ﬂ oor surfaces.

• Remove door or decorative front from ﬁ replace and set aside on work surface.

• See Section 14.J. for instructions to remove ﬁ xed glass assembly.

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and

water

- Heavy deposits: Use commercial ﬁ replace glass

cleaner (consult with your dealer)

• Carefully set ﬁ xed glass assembly in place on ﬁ replace. Hold glass in place with one hand and secure glass latches with the other hand.

• Reinstall door or decorative front.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0812

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and ﬂ ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

B. Maintenance Tasks-Qualiﬁ ed Service Technician

The following tasks must be performed by a qualiﬁ ed service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualiﬁ ed Service Technician

Tools needed: Protective gloves, drop cloth and a stable work

surface.

• Inspect gasket seal and its condition.

• Inspect ﬁ xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

• Verify that ﬁ xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Logs

Frequency: Annually

By: Qualiﬁ ed Service Technician

Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14.H. for log placement instructions.

• Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

Firebox

Frequency: Annually

By: Qualiﬁ ed Service Technician

Tools needed: Protective gloves, sandpaper, steel wool,

cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace ﬁ replace if ﬁ rebox has been perforated.

Burner Ignition and Operation

Frequency: Annually

By: Qualiﬁ ed Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk

broom, ﬂ ashlight, voltmeter, indexed drill bit set, and a manom- eter.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Replace ember materials with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14.H. for proper ember placement.

• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other ﬂ ame problems.

• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.

• Inspect oriﬁ ce for soot, dirt and corrosion. Verify oriﬁ ce size is correct. See Service Parts List for proper oriﬁ ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot ﬂ ame pattern and strength. See Figure 3.1 for proper pilot ﬂ ame pattern. Clean or replace oriﬁ ce spud as necessary.

• Inspect thermocouple/thermopile or IPI ﬂ ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

• Verify that there is not a short in ﬂ ame sense circuit by checking continuity between pilot hood and ﬂ ame sense rod. Replace pilot as necessary.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualiﬁ ed Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 13

Figure 3.1 IPI Pilot Flame Patterns

A. Typical Appliance System

NOTICE: Illustrations and photos reﬂ ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Getting Started

Vertical Termination Cap

Noncombustible roof flashing maintains minimum clearance around pipe

Storm Collar

Vent pipe penetrates roof, preferably without affecting roof rafters

Installer Guide

Listed B-Vent Pipe

Ceiling Firestop on floor of attic

Framing/Header (SECTION 5)

Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated.

Framing Headed off in Ceiling Joists (SECTION 8)

Optional

Wall Switch

Mantel & Mantel Leg (SECTION 13)

Surround

Hearth Extension (not required)

Gas Line (SECTION 11)

Figure 4.1 Typical System

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0814

B. Design and Installation Considerations

Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, ﬁ re ofﬁ cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring requirements.

• Framing and ﬁ nishing details.

• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁ ed service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Gloves Safety glasses Tape measure Framing material Pliers Flat blade screwdriver Hammer Phillips screwdriver Voltmeter Electric drill and bits (1/4 in.) Plumb line Framing square Level Reciprocating saw Manometer 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws High temperature caulking material Noncorrosive leak check solution

D. Inspect Appliance and Components

The following B-vent components are needed for installation.

• Fireplace Box

• Pipe Components

• Firestops

• Attic Insulation Shield

• Elbows

• Strapping

• Roof Flashing or Chase Top

• Termination Cap

• Storm Collar

• Carefully remove the appliance and components from the packaging.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• If packaged separately, the log set and appliance grate must be installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa-

ter. Call a qualiﬁ ed service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 15

E. Negative Pressure

WARNING! Asphyxiation Risk! Negative pressure can

cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety.

Draft is the pressure difference needed to vent ﬁ replaces successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of ﬁ replace and chimney Negative pressure results from the imbalance of air

available for the ﬁ replace to operate properly. Causes for this imbalance include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Clothes dryers

• Location of return-air to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks (recessed lighting, attic hatch opening, duct leaks)

To minimize the effects of negative air pressure, the following must be considered:

• Install the fresh air kit. Install the intake on the side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the ﬁ replace.

• Avoid installing the ﬁ replace near doors, walkways or small isolated spaces.

• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed.

• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent ﬁ replaces in basements.

Location of the ﬁ replace and chimney will affect perfor- mance. As shown in Figure 4.2, the chimney should:

• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the ﬁ re.

• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.

• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.

Offsets can restrict draft so their use should be minimized. Consider the ﬁ replace location relative to ﬂ oor and ceiling and attic joists.

Figure 4.2

Windward

Location

Not

Recommended

Marginal

Location

Recommended

Location

Multi-level Roofs

Recommended

Location

Not

Recommended

Leeward

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0816

Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls, Figures 5.1 and

5.2.

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due

to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

1/2 in.

(13 mm)

NOTICE: Illustrations reﬂ ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

Drywall

48 in.

(1219 mm)

max.

Model # ABCDE

CB4236IR in. 42 50-5/8 23-1/2 44 71-5/8

mm 1, 067 1286 597 1118 1819

CB4842IR in. 48 55-1/4 2 3 -1/2 50 7 8 -1/4

mm 1,219 1403 597 1270 1988

Figure 5.1 Appliance Locations

B. Constructing the Appliance Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE: Treatment of ceiling ﬁ restops and wall shield ﬁ restops and construction of the chase may vary with the

type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. Vapor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. To further prevent drafts, the wall shield and ceiling ﬁ re- stops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 17

C. Clearances

WARNING! Risk of Fire! Maintain speciﬁ ed air space clearances to appliance and vent pipe:

• Insulation and other materials must be secured to prevent accidental contact.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with ﬁ replace or chimney.

• Failure to maintain airspace may cause overheating and a ﬁ re.

Note: The appliance must be raised 1 1/4 in. (32 mm) off ﬂ oor so the Harbor System can be used. Adjust framing and vent locations accordingly.

1/2 in. (13 mm)

1/2 in.

(13 mm)

Drywall

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

Note: If the inside of the framed cavity is to be ﬁ nished, the framing dimensions must include the ﬁ nished surface. Example: If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface.

Note: All pipe clearance specifications are per vent manufacturer's installation instructions.

Per Vent Manufacturer’s Specifications

Combustible flooring may be installed next to the front of the appliance.

30 in. (762 mm) clearance to ceiling

36 in.

(914 mm)

0 in.

Combustible Object

0 in.

0 (Clearance to

Standoffs)

Rough Opening

Model

CB4236I in. 42 38-3/4 23-1/2

mm 1,067 984 597

CB4842I in. 48 38-3/4 23-1/2

mm 1,219 984 597

(Width)

Rough Opening

(Height)

Rough Opening

(Depth)

Figure 5.2 Clearances to Combustibles

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0818

D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as speciﬁ ed. Framing or ﬁ nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Mantels

6-1/4

5-1/2

8-1/2

7-3/4

9-1/4

10-3/4

11-1/2

12-1/4

13-3/4

30 in. minimum

to ceiling

15-1/4

14-1/2

Measured from top of hood (in inches)

Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles

Mantel Legs or Wall Projections

Top of Appliance

Perpendicular Wall

1 in. (25 mm) min.

to perpendicular wall 3-1/2 in. (89 mm) min.

from fireplace opening to perpendicular wall

Mantel Leg or

Drywall

Figure 5.4 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 19

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as speciﬁ ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and ﬁ re.

8 ft

(2.44 m)

Lowest

Discharge

Termination

Cap

Storm Collar

Roof

Flashing

Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft.

Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0

* 3 ft. minimum in snow regions

Opening

H (min.) - Minimum height from roof to lowest discharge opening.

Vertical wall

Roof Pitch is X / 12

B-Vent Gas, Wood or Fuel

Oil Termination

8 ft

18 in.

(457 mm)

(2.44 m)

(minimum) to

Perpendicular

Wall

(BV only)

Gas

Termination

Termination Caps Staggered Height

A Gas Termination Wood or Fuel Oil Termination B 6 in.

Wood, Gas or

Fuel Oil

Termination

(152 mm) min. 20 in. (508 mm) min.

B-Vent Gas, Wood or Fuel

Oil Termination

8 ft

(2.44 m)

(minimum) to

20 in. min. *

(508 mm)

Perpendicular

Wall

(BV only)

Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0820

Termination Caps Same Height

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instruc tions supplied with the decorative cap cover.

Figure 6.2 Termination Cap Clearances

Vent Information and Diagrams

A. Vent Guidelines

WARNING! Fire Risk/Asphyxiation! This appliance requires the speciﬁ ed pipe for operation. Incorrect pipe may cause spillage, condensation and overheating.

These models require the 5 in. (127 mm) B-vent double wall vent pipe.

• This system MUST terminate vertically.

• Follow pipe manufacturer’s installation guidelines when installing the appliance.

WARNING! Fire Risk/Explosion/Asphyxiation! DO NOT

connect this gas appliance to a chimney ﬂ ue serving a separate solid-fuel or gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

May impair safe operation of this appliance or other appliances connected to the ﬂ ue.

B. Vent System Conﬁ guration

CAUTION! Risk of Fire! ALL vent conﬁ guration speciﬁ - cations MUST be followed. This product is tested and listed

to these speciﬁ cations. Appliance performance will suffer if speciﬁ cations are not followed.

clearances are

manufacturer's

specifications

12 ft (3.66 m) min.

60 ft (18.29 m) max.

Figure 7.1 Vertical Termination Clearances

Vent supports

are per vent

manufacturer’s

specifications.

plumber's strap

Vent supports are per

vent manufacturer's

specifications

Metal

Plumbers'

Strap

Minimum

per vent

Metal

secured to

framing

Rise to Run Ratio = 2:1

Maximum Total Horizontal Run = 30 Feet

Minimum Total Vertical Rise = 12 Feet

Maximum Total Vertical Rise = 60 Feet

Maximum Number of Elbows: Four 90º or Eight 45º

WARNING! Risk of Fire or Explosion! Insulation and other combustibles must not infringe on clearances.

• ALWAYS maintain speciﬁ ed clearances around venting and ﬁ restop systems.

• Install ﬁ restops as speciﬁ ed.

Failure to keep insulation or other material away from vent pipe may cause ﬁ re.

Maximum horizontal run is 50% of

vertical. Horizontal run cannot be

more than 30 ft. (9.14 m).

Figure 7.2 Maximum Horizontal Run

Maximum horizontal

30 ft (9.14 m)

45°

Elbow

90°

Elbow

Offsets exceeding

45° adapt horizontal

Note: Maximum horizontal distance is 50% of vertical vent height.

limitations

Figure 7.3 Maximum Horizontal Run

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 21

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

Vent clearances are per vent manufacturer’s speciﬁ ca- tions. The vent MUST be Listed B-Vent pipe.

WARNING! Risk of Fire! MAINTAIN AIR space clearance to vent. DO NOT pack insulation or other combustibles:

• Between ceiling ﬁ restops

• Between wall shield ﬁ restops

• Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and ﬁ re.

B. Wall and Ceiling Penetration Framing

For a wall or ceiling penetration consult B-vent pipe manufacturer’s instructions to provide adequate clearances. Use same size framing materials as those used in the wall or ceiling construction. Firestop spacers must be used in wall and ceiling penetrations per the B-Vent pipe manufacturer’s speciﬁ cations and national, regional and local codes.

Note: MUST terminate vertically.

C. Vertical Penetration Framing

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet speciﬁ ed clearance and be se- cured in place.

Use B-vent manufacturer’s ﬁ restops to provide adequate clearances.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0822

Appliance Preparation

A. Install Outside Air Kit Damper Assembly

CAUTION! Risk of Cuts/Abrasions/Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

WARNING! Risk of Fire/Asphyxiation. DO NOT draw out-

side combustion air from:

• Wall, ﬂ oor or ceiling cavity.

• Enclosed space such as an attic or garage.

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result.

• The outside air kit can only be installed on the left side of the appliance.

• Refer to the installation instructions provided with the kit.

Flexible Duct

(not supplied)

Outside Air

Hood

2 Wire Ties

Plate

Assembly

C. Secure and Level the Appliance

WARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation

• Insulation backing or plastic

• Framing and other combustible materials

Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs.

Failure to maintain air space clearance may cause overheating and ﬁ re.

The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members.

• Bend out nailing tabs on each side.

• Place the appliance into position.

• Keep nailing tabs ﬂ ush with the framing.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

• Secure the appliance to the ﬂ oor by inserting two screws through the bottom front of the appliance.

• Hearth & Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting.

• Secure flex duct with metal tape, screws or wire ties.

Figure 9.1 Outside Air Kit Installation

B. Gas and Electrical Connections

If applicable, ensure that gas and electrical connections are installed at this time. mation) and 12 (Electrical Information).

Refer to Sections 11 (Gas Infor-

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 23

Nailing Tabs

(both sides)

Figure 9.2 Proper Positioning and Securing of Appliance

Installing Vent Pipe

A. Assembly of Vent Sections

This B-Vent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards.

WARNING! Risk of Fire/Exhaust Fumes! Assemble pipe sections per B-vent manufacturer’s instructions. Use support tabs for screws. Pipe may separate if not properly joined.

B. Attach Vent to Firebox

Three tabs extend from appliance collar shield. Attach tabs to ﬁ rst section of B-vent pipe using self-tapping 1/4 in. screws supplied with appliance. See Figure 10.1.

Tabs

C. Secure Vent Sections

Secure vent sections with vent supports following B-vent manufacturer’s instructions.

WARNING! Risk of Fire or Explosion! Use vent run supports per vent manufacturer’s installation instructions.

• Connect vent sections per vent manufacturer’s installation instructions.

• Maintain all clearances to combustibles. Maintain speciﬁ ed slope (if required).

• Improper support may allow vent to sag or separate.

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.

The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.

Attic shields must meet vent manufacturer’s speciﬁ ed clearance and be secured in place per vent manufacturer’s instructions.

Figure 10.1 Attach Vent to Firebox

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0824

Gas Information

A. Fuel Conversion

• Make sure the appliance is compatible with available gas types.

• Conversions must be made by a qualified service technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressure

• Optimum appliance performance requires proper input pressures.

• Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

• Pressure requirements are:

Gas Pressure Natural Gas Propane

Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c.

Maximum inlet pressure 7.0 in. w.c. 14.0 in. w.c.

Manifold pressure 3.5 in. w.c. 10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is greater than 1/2 psig.

C. Gas Connection

• Refer to Reference Section 16.A. for location of gas line access in appliance.

• Gas line may be run through knockout(s) provided on either side or the bottom of the appliance.

• The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to prevent cold air inﬁ ltration.

• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

• Pipe incoming gas line into valve compartment.

• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite.

• Purge should be performed by qualified service technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

Fire Risk.

Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if an y. If n ot, fo llow A NSI 223.1. Ins tallat ion sho uld be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and ﬂ exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all ﬁ ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open ﬂ ame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce burner oriﬁ ce 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce burner oriﬁ ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 25

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.

• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intelliﬁ re ignition).

• A 110-120 VAC circuit for this product must be protected



with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

B. Intelliﬁ re Ignition System Wiring

• Wire the appliance junction box to 110 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT

wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 12.1. Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram.

• This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

C. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

• Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

Optional SPST

Wall Switch

Optional Remote

Limit

Switch

GRN*

BLU

WHT

GRN wire only used with optional wall switch WSK-MLT-HTL

Figure 12.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0826

BLK

RED

Battery

Pack

Adaptor

BLK

RED

Junction

Box

BRN

Valve

Control

Box

BLK

ORG

GRN

Ignitor

ORG

Flame

Sensor

Pilot Assembly

WHT

E. Junction Box Installation

If the box is being wired from the OUTSIDE of the appliance:

• Remove the cover plate located on the outer shell - right side (see Figure 12.2).

• Install the supplied Romex™ connector in the cover plate.

• Make all necessary wire connections and reattach the cover plate to the outer shell.

Romex Connector

14/2WG

Cover Plate outside firebox

If the box is being wired from the INSIDE of the appliance:

• Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell.

• Pull the electrical wires from outside the appliance through this opening into the valve compartment.

• Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell.

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mounted switch for use with a fan, see Figure 12.3:

• The power supply for the appliance must be brought into a switch box.

• The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.

• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.

• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.

• Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.

WHT

BLK

WHT

BLK

GRN wire inside box

Copper ground attached to GRN screw with GRN wire

NOTICE: DO NOT wire 110 VAC to wall switch.

Figure 12.2 Junction Box Detail

Minimum 14-3 AWG with Ground

Junction Box

Red

Figure 12.3 Junction Box Wired to Wall Switch or BC10

Red

Black

White

Red

Black

Green

White

Green

Knockout

Switch Box

Black

White

Green

Switch

Power

Supply

Wires

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 27

Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances as speciﬁ ed. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause ﬁ re.

Mantels

30 in. minimum

to ceiling

14-1/2

15-1/4

12-1/4

13-3/4

5-1/2

6-1/4

Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions

9-1/4

8-1/2

7-3/4

Measured from top of hood (in inches)

11- 1/2

10-3/4

B. Facing Material

• Metal front faces may be covered with non-combustible materials only.

• Facing and/or ﬁ nishing materials must not interfere with air ﬂ ow through louvers, operation of louvers or doors, or access for service.

• Facing and/or ﬁ nishing materials must never overhang into the glass opening.

• Observe all clearances when applying combustible materials.

• Seal joints between the ﬁ nished wall and appliance top and sides using a 300 °F minimum sealant. Refer to Figure 13.3.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as speciﬁ ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

These surfaces may be covered with non-combustible material.

Non-combustible sealant.

Mantel Legs or Wall Projections

Top of Appliance

Mantel Leg or

Perpendicular Wall

1 in. (25 mm) min.

to perpendicular wall 3-1/2 in. (89 mm) min.

from fireplace opening to perpendicular wall

Figure 13.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening)

Drywall

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0828

Figure 13.3 Noncombustible Facing Diagram

Appliance Setup

A. Remove Glass Assembly

See Section J.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap-

proved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Install the Refractory

An optional weathered brick refractory is available for this appliance. Follow the installation instructions supplied with the refractory.

G. Place the Rockwool

WARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation.

• Rockwool is shipped with this gas appliance.

• Place a small amount of 1/2 in. diameter pieces (dime-size) of rockwool on the burner pan so that rock wool touches but does not cover the holes in the burner pan.

• It is not necessary to use the entire bag. Save the remaining amount for future use.

F. Place the Lava Rock & Vermiculite

• See Figures 14.1. 14.2. and 14.4.

• It is not necessary to use the entire bag of either product. Save the remaining amount for future use.

Figure 14.1 Placement of Lava Rock

Figure 14.3 Placement of Rock Wool

Vermiculite and lava rock placement on sides and front of hearth pan.

Figure 14.4 Placement of Lava Rock, Vermiculite & Rock Wool

Rock wool placement

(shaded areas)

Vermiculite and lava rock placement on sides and front of hearth pan.

Figure 14.2 Placement of Vermiculite

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 29

H. Install the Log Assembly

• Base logs have been permanently mounted on the grate assembly and should not be moved. See Figure 14.5.

I. Firescreen

The ﬁ rescreen is a protective barrier and must be at- tached.

Removing Firescreen

• Open lower access panel and pull base of screen towards you.

• The top of the screen will slide out of the screen retainers at the top of the ﬁ rebox opening.

Replacing Firescreen

• Remove top grille assembly by lifting upwards and pulling towards you.

• Slide top of screen panel into top screen brackets and rotate bottom of screen to lower door latches.

• Close lower access panel and reinstall top grille.

Figure 14.5 Base Logs

• Install “Y” log on left hand side of grate using locating pins to position. See Figure 14.6.

Figure 14.6 Placing Left Top Log

• Install right top log as shown in Figure 14.7 using locating pins to position log properly.

J. Glass Assembly

WARNING! Risk of Asphyxiation! Handle ﬁ xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate ﬁ replace with glass removed, cracked, broken or scratched.

• Replace as a complete assembly.

Removing Glass Assembly

• Remove ﬁ rescreen.

• Pull the four (CB4236I) or six (CB4842I) glass assembly latches out of the groove on the glass frame.

• Remove the glass panel from the appliance.

Replacing Glass Assembly

• Set the glass panel on the lower two or three glass assembly latches, ensuring the glass panel is centered in the opening.

• Pull out and latch the four/six glass assembly latches into the groove on the glass frame.

• Replace ﬁ rescreen.

Figure 14.7 Placing Right Top Log

Latches

(both bottom

and top)

Glass

Assembly

Figure 14.8 Fixed Glass Assembly

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0830

K. Install Louvers and Trim

• Install optional trim kits and/or surrounds using the instructions included with the accessory.

• Use non-combustible materials to cover the gap between the sheet rock and the appliance (if desired).

• Do not obstruct or modify the air inlet/outlet grilles.

• Leave space to lower the bottom grille and remove the trim door.

L. Hood

• Align back edge of hood with attachment clips and press ﬁ rmly in place.

M. Air Shutter Setting

Air shutter settings should be adjusted by a qualiﬁ ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs.

• It takes 16 full turns of the shutter adjustment handle to move the air shutter from fully open to fully closed.

• When the air shutter adjustment handle is all the way down, the air shutter is in the closed position.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Closed

Figure 14.9 Air Shutter

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 31

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician. Con- tact your dealer to arrange a service call by a qualiﬁ ed service technician.

A. Intelliﬁ re Ignition System

Symptom Possible Cause Corrective Action

1. Pilot won’t light. The ignitor/module makes noise, but no spark.

A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be ap-

D. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

proximately .17 inch or 1/8 in. (3 mm).

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary.

2. Pilot won’t light, there is no noise or spark.

3. Pilot sparks, but Pilot will not light.

A. No power or transformer in-

stalled incorrectly.

B. A shorted or loose connection

in wiring conﬁ guration or wiring harness.

C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box.

D. Module not grounded. Verify black ground wire from module wire harness is grounded to

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet

B. Ignitor gap is incorrect. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.

metal chassis of appliance.

ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

mm).

D. Module voltage output / Valve/

Pilot solenoid ohms readings.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0832

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.

A. Intelliﬁ re Ignition System (continued)

4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

A. A shorted or loose connection

in ﬂ ame sensing rod.

B. Poor ﬂ ame rectiﬁ cation or con-

taminated ﬂ ame sensing rod.

C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance.

D. Damaged pilot assembly or

contaminated ﬂ ame sensing rod.

E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With ﬁ xed glass assembly in place, verify that ﬂ ame is engulﬁ ng ﬂ ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot oriﬁ ce is in- stalled and gas inlet is set to pressure speciﬁ cations. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sensing rod.

Verify that wire harness is ﬁ rmly connected to the module.

Verify that ceramic insulator around the ﬂ ame sensing rod is not cracked, damaged, or loose. Verify connection from ﬂ ame sensing rod to white sensor wire. Clean ﬂ ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ﬂ ame sens- ing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.

5. The pilot and main burner extinguish while in operation.

A. No LP in tank. Check the LP (propane) tank. Reﬁ ll the fuel tank.

B. Improper gas inlet pressure. Verify with manometer. NG should read 5-14 inches w.c. LP should

read 10-14 inches w.c.

C. Inner vent pipe leaking exhaust

gases back into the system.

D. Glass installed improperly. Check to ensure glass is installed properly. Replace glass panel as-

E. Improper vent cap installation. Check for proper installation and freedom from debris or blockage.

F. High limit switch has been au-

tomatically activated.

Check venting system for damage. Replace/repair improperly assembled pipe sections.

sembly.

This appliance is equipped with an auto reset high limit switch which will shut down the appliance if it spills under ﬂ ue blockage or exces- sive negative pressure conditions. Shut off the appliance and the gas supply. Do not attempt to operate the appliance until it has been examined by a qualiﬁ ed service technician.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 33

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

23 in.

(584 mm)

15-1/4 in. (387 mm)

Gas Line

Access

3 in.

(76 mm)

6-1/2 in.

(165 mm)

Figure 16.1 Appliance Dimensions

38-1/4 in. (972 mm)

33-1/2 in.

(851 mm)

Model A B C

CB4236IR inches 41-1/4 36 24-1/4

mm 1,048 914 616

CB4842IR inches 47-1/4 42 30-1/4

mm 1,200 1067 768

1-1/2 in. (38 mm)

2-3/8 in. (60 mm)

Electrical

Access

14-1/8 in. (359 mm)

Gas Line

Access

5-7/8 in.

(149 mm)

38-1/2 in. (978 mm)

2 in.

(51 mm)

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0834



B. Service Parts List

Stocked

at Depot

CB4236IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Service Parts List

Service Parts

Caliber Gas Fireplace

Pre GA1647700 4040-206

Post GA1647700 4000-316

Pre GA1563745 4040-059

Post GA1563745 4040-063

08/08

Log/Grate Assembly 4040-051 X

1 Front Y Log 4040-200

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

CB4236IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Service Parts

Caliber Gas Fireplace

Service Parts Diagram

Top Log Assembly 4040-038

2 Front Log 4040-201

3 Top Y Log 4040-202

4 Top Log 4040-203

5 Middle Log

6 Back Log Assembly 4040-207

Lava Rock (3lb. Bag) 4021-297

Mineral Wool 14333B

Vermiculite (small) 28746

Battery Pack 593-594A X

Gas Access Panel 31636

Glass Kit w/Screen 4040-033

Installation Instructions Caliber II 4040-225

Lava Rock Bag Assembly 4040-094

7 Glass Clip Support Assembly Qty. 4 req. 33858 X

8 Burner Pan Assembly 4040-093 X

9 Handle Bracket 34636

11 Hearth Pan 4040-255

10 Grate Retainer 4040-272

12 Burner Support 4040-259

13 Glass Heat Shield 4040-153

14 Glass/Frame Assembly 4040-087 X

15 Hood 29575

16 Grille Assembly - Upper 4031-082

17 Screen Assembly 4040-031 X

18 Grille Assembly - Lower 25016

19 Valve Assembly

20 Junction Box Cover Plate 4031-222

21 Junction Box (Plastic) 4021-013 X

22 Junction Box Radiation Shield 4031-193

Limit Switch 4021-642 X

Nailing Flange Qty. 4 req. 31190

Refractory Back 4040-298

Screen Bracket Qty. 2 req. 28159

Additional service part numbers appear on following page.

08/08

Log Set Assembly

Part number list on following page.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 35

B. Service Parts List (continued)

Stocked

at Depot

CB4842IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Pre GA1647700 4040-206

Post GA1647700 4000-316

Service Parts List

Service Parts

Caliber Gas Fireplace

Pre GA1563745 4040-059

Post GA1563745 4040-063

08/08

Log/Grate Assembly 4040-052 X

1 Front Y Log 4040-200

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

CB4842IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Service Parts

Caliber Gas Fireplace

Service Parts Diagram

Top Log Assembly 4040-038

2 Front Log 4040-201

3 Top Y Log 4040-202

4 Top Log 4040-203

5 Middle Log

6 Back Log Assembly 4040-208

Lava Rock (3lb. Bag) 4021-297

Mineral Wool 14333B

Vermiculite (small) 28746

Battery Pack 593-594A X

Installation Instructions Caliber II 4040-225

Gas Access Panel 31636

Glass Kit w/Screen 4040-034

Lava Rock Bag Assembly 4040-094

7 Glass Clip Support Assembly Qty. 6 req. 33858 X

8 Burner Pan Assembly 4040-093 X

9 Handle Bracket 34636

11 Hearth Pan 4040-256

10 Grate Retainer 4040-272

12 Burner Support 4040-259

13 Glass Heat Shield 4040-154

14 Glass/Frame Assembly 4040-088 X

15 Hood 29576

16 Grille Assembly - Upper 4031-083

17 Screen Assembly 4040-032 X

18 Grille Assembly - Lower 25144

19 Valve Assembly

20 Junction Box Cover Plate 4031-222

21 Junction Box (Plastic) 4021-013 X

22 Junction Box Radiation Shield 4031-193

Limit Switch 4021-642 X

Nailing Flange Qty. 4 req. 31190

Refractory Back 4040-299

Screen Bracket Qty. 2 req. 28159

Additional service part numbers appear on following page.

08/08

Log Set Assembly

Part number list on following page.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0836

B. Service Parts List (continued)

CB4842IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Valve Assembly Parts List

Service Parts

Caliber Gas Fireplace

08/08

Stocked

at Depot

4047-126

Pre GA1563745 4040-059

Post GA1563745 4040-063

Pre GA1563745 4040-273

Post GA1563745

Thru June 2008

Post June 2008 4047-144

Pre GA1563745 4021-005 X

Post GA1563745 4021-324 X

IPI Valve Assembly

CB4236IR

Ending Manufacturing Date: Active

Beginning Manufacturing Date: Jan 2005

Valve Assembly Parts List

Service Parts

Caliber Gas Fireplace

Valve Assembly

1 Shutter Box Top 4040-190

2 Shutter Box Bottom 4040-189

3 Pilot Bracket

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

4 Pilot Assembly

5 Valve Bracket - Upper 4040-193

6 Valve Bracket - Lower 31824

Threaded Oriﬁ ce (.104) NG 4031-158 X

7 Flex Ball Valve Assembly 302-320A X

8 Valve - NG 750-500 X

9 3/8 Flare x 3/8 NPT Elbow 4021-045

10 Bulkhead 4031-192 X

12 Bulkhead Insulation 4021-043

Wall Switch Wire Assembly M/M 4018-018 X

13 Wire Assembly 593-590A X

14 3V Adapter Plug 593-593A X

15 Control Module 593-592 X

08/08

Stocked

at Depot

Pre GA1563745 4040-059

Post GA1563745 4040-063

4047-126

Pre GA1563745 4040-273

Post GA1563745

Thru June 2008

Post June 2008 4047-144

Pre GA1563745 4021-005 X

Post GA1563745 4021-324 X

IPI Valve Assembly

Valve Assembly

1 Shutter Box Top 4040-190

2 Shutter Box Bottom 4040-189

3 Pilot Bracket

ITEM DESCRIPTION COMMENTS PART NUMBER

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement

parts for your appliance please provide model number and serial number. All parts listed

in this manual may be ordered from an authorized dealer.

4 Pilot Assembly

5 Valve Bracket - Upper 4040-193

6 Valve Bracket - Lower 31824

7 Flex Ball Valve Assembly 302-320A X

8 Valve - NG 750-500 X

9 3/8 Flare x 3/8 NPT Elbow 4021-045

10 Bulkhead 4031-192 X

Threaded Oriﬁ ce (.101) NG 4021-200 X

12 Bulkhead Insulation 4021-043

Wall Switch Wire Assembly M/M 4018-018 X

13 Wire Assembly 593-590A X

14 3V Adapter Plug 593-593A X

15 Control Module 593-592 X

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 37

C. Optional Components

Arts & Crafts Faux Front

FFCAC

Refractory Kit WTBC36DB - For 36 in. BV WTBC42DB - For 42 in. BV

Modernist Faux Front

FFCM

Jamestown Faux Front

FFCJ

Contact your dealer for a complete listing of optional components.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0838

C. Optional Components (continued)

Model # Description

FFCM36-B Modernist-style black decorative faux front

FFCM36PT Modernist-style pewter decorative faux front

FFCM36BN Modernist-style brushed nickel decorative faux front

FFCAC36-B Arts & Crafts-style black decorative faux front

FFCAC36PT Arts & Crafts-style pewter decorative faux front

FFCAC36BN Arts & Crafts-style brushed nickel decorative faux

front

FFCJ36 Jamestown-style black decorative faux front

FFCJ36PT Jamestown-style pewter decorative faux front

AK14 Outside air kit

ID4 4 in. I.D. Insulated ﬂ ex-duct, for use with outside air

kits, two 42 in. sections.

UD4 4 in. I.D. Uninsulated ﬂ ex-duct, for use with outside

air kits, two 42 in. sections.

GFK4B Transaxial fan kit

GFK4MB Multi-pack of 12 GFK4B transaxial fan kits

GFK160B 160 CFM transaxial fan kit

GFK160MB Multi-pack of 12 GFK160B 160 CFM transaxial fan

kits

WTBC36DB 36 in. weathered refractory

WSK-MLT-HTL Multi-function wall switch

RCT-MLT-HTL Multi-functional remote: ON/OFF, high/low ﬂ ame,

room temp, fan speed

SMART-STAT-HTL Multi-functional remote: ON/OFF, room temp,

thermostat temp, timer

SMART-BATT-HTL Multi-functional remote: ON/OFF, thermostat temp,

timer

CKVP LP gas conversion kit for standing pilot ignition

system

CKVN Natural gas conversion kit for standing pilot ignition

system

DCKVP LP gas conversion kit for Intelliﬁ re ignition system

DCKVN Natural gas conversion kit for Intelliﬁ re ignition

system

SCKVP-B LP gas conversion kit

SCKVN-B NG gas conversion kit

TK302B Polished brass front trim kit (5 bars, 1 hood, 1 upper

trim)

TK302S Stainless steel front trim kit (5 bars, 1 hood, 1 upper

trim)

TKN65B Polished brass accent trim kit (2 pieces)

TKN65S Stainless steel accept trim kit (2 pieces)

TKN65PT Pewter accent trim kit (2 pieces)

TKN65BN Brushed nickel accent trim kit (2 pieces)

TK6B Polished brass louver trim kit (4 bars)

TK6S Stainless steel louver trim kit (4 bars)

TK6PT Pewter louver trim kit (4 bars)

TK6BN Brushed nickel louver trim kit (4 bars)

Model # Description

FFCM42-B Modernist-style black decorative faux front

FFCM42PT Modernist-style pewter decorative faux front

FFCM42BN-B Modernist-style brushed nickel decorative faux front

FFCAC42 Arts & Crafts-style black decorative faux front

FFCAC42PT Arts & Crafts-style pewter decorative faux front

FFCAC42BN Arts & Crafts-style brushed nickel decorative faux

front

FFCJ42 Jamestown-style black decorative faux front

FFCJ42PT Jamestown-style pewter decorative faux front

AK14 Outside air kit

ID4 4 in. I.D. Insulated ﬂ ex-duct, for use with outside air

kits, two 42 in. sections.

UD4 4 in. I.D. Uninsulated ﬂ ex-duct, for use with outside

air kits, two 42 in. sections.

GFK4B Transaxial fan kit

GFK4MB Multi-pack of 12 GFK4B transaxial fan kits

GFK160B 160 CFM transaxial fan kit

GFK160MB Multi-pack of 12 GFK160B 160 CFM transaxial fan

kits

WTBC42DB 42 in. weathered refractory

WSK-MLT-HTL Multi-function wall switch

RCT-MLT-HTL Multi-functional remote: ON/OFF, high/low ﬂ ame,

room temp, fan speed

SMART-STAT-HTL Multi-functional remote: ON/OFF, room temp,

thermostat temp, timer

SMART-BATT-HTL Multi-functional remote: ON/OFF, thermostat temp,

timer

CKVP LP gas conversion kit for standing pilot ignition

system

CKVN Natural gas conversion kit for standing pilot ignition

system

DCKVP LP gas conversion kit for Intelliﬁ re ignition system

DCKVN Natural gas conversion kit for Intelliﬁ re ignition

system

SCKVP-B LP gas conversion kit

SCKVN-B NG gas conversion kit

TK402B Polished brass front trim kit (5 bars, 1 hood, 1 upper

trim)

TK402S Stainless steel front trim kit (5 bars, 1 hood, 1 upper

trim)

TKN25B Polished brass accent trim kit (2 pieces)

TKN25S Stainless steel accept trim kit (2 pieces)

TKN25PT Pewter accent trim kit (2 pieces)

TKN25BN Brushed nickel accent trim kit (2 pieces)

TK7B Polished brass louver trim kit (4 bars)

TK7S Stainless steel louver trim kit (4 bars)

TK7PT Pewter louver trim kit (4 bars)

TK7BN Brushed nickel louver trim kit (4 bars)

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 39

D. Contact Information

Please contact your Heatilator dealer with any questions or concerns.

For the location of your nearest Heatilator dealer,

please visit www.heatilator.com.

- NOTES -

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Heatilator • Caliber BV Series • 4040-262 Rev J • 10/0840

Hearth and Home Technologies CB4236IR, CB4842IR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual