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CLASSIC BAY 1200 PELLET STOVE
A
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Installation and Operation
DO NOT DISCARD THIS MANUAL
• Important operating and
maintenance instructions included.
WARNING
Owner’s Manual
Model:
CB1200-B
NOTICE
•
Read, understand and
follow these instructions for safe installation and operation.
Tested and
Listed by
•
Leave this manual with
party responsible for use
and operation.
WARNING
O-T L
C
OMNI-Test Laboratories, Inc.
Oregon US
US
DO NOT
DISCARD
Portland
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to com
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high
temperatures.
-
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Consult local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.
www.quadrafire.com
7014-082D
September 1, 2008
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CB 1200 Pellet Stove
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and Welcome to the Quadra-Fire Family!
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance,
you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation
SAMPLE SERIAL NUMBER / SAFETY LABEL LOCATION:
Behind left side curtain on outside of hopper wall.
CAUTION:
SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions
products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.
ATTENTION:
CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne
pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.
Tested and
O-T L
Listed by
US
C
OMNI-Test Laboratories, Inc.
Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile Home Installation. This appliance has
been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E1509-95, ULC/ORD-C-1482-M1990, ULC S627-M93 Room Heating Pellet Burning Type,
APFI, (UM) 84-HUD FOR USE
Input Rating: 40,000 Btu's/hr
Electrical Rating:
115 VAC, 60 Hz, Start 4.6 Amps, Run 1.6 AMPS.
Route power cord away from unit. Do not route cord under or in front of appliance.
DANGER:
Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm
ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light
automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's
manual.
Keep viewing and ash removal doors tightly closed during operation.
HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE
Portland
Report / Rapport
Oregon USA
ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.
061-S-21-4
R
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet
appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-
Testé à: ASTM E1509-95, ULC/ORD-C 1482-M1990, ULC S627-M93 Room Heating. Pellet Burning Type, APFI, (UM)
84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.
Puissance de Rendement: 40,000 Btu's/hr
Puissance Électrique: 115 VAC, 60 Hz, Début 4.6 Amps, Courir 1.6 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera
automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des
instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres
fermées hermétiquement durant l'opération.
of our stoves, inserts and fireplaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is
meticulously fabricated and surfaces are hand-finished for
lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection. From design, to fabrication, to shipping:
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
Testing Lab &
Report Number
CB 1200 Pellet Stove
SERIAL NO.
007C
/ NUMÉRO DU
909.
Serial Number
Model
Page 2
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS /
A
Note 1:
In residential installations, when using Parts 811-0580, (3" - 3" Top Vent Adapter) and
812-2690 (3" - 6" Top Vent Adapter Collar) 24 gauge 6" single wall flue connector may be used.
Note 1: Dans les installations résidentielles, lorsque les pièces 811-0580, (dessus de l'adapteur de
ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), un tuyau connecteur de 6"
pour mur simple de calibre 24 peut être utilisé.
Note 2: In manufactured home installation, when using Part 811-0580, (3" - 3" Top Vent Adapter) and
812-2690 (3' - 6" Top Vent Adapter Collar), use listed double wall flue connector. An Outside Air Kit
(Part 811-0560 rear or 811-0570 floor), must be used with manufactured home installation.
Note 2: Pour l'installation dans les maisons préfabriquées, lorsque les pièces 811-0580 (dessus de
l'adapteur de ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), utilisez un
tuyau connecteur enregistré pour mur double. Un assemblage d'air extérieur (pièce 811-0560 arrière
au 811-0570 la plancer), doit être utilisé pour l'installation dans les maisons préfabriquées.
H*
G
I
G = 2"/51mm
H* = 2"/51mm
I = 6"/152mm
C
B
*Non-combustible floor protection must extend beneath the flue pipe when installed with
horizontal venting or under the Top Vent Adapter with vertical installation.
G
RECOMMENDED IN USA; REQUIRED IN CANADA
Floor protector must be noncombustible material, extending beneath heater and to the
front/sides/rear as indicated. Measure front distance (I) from the surface of the glass door.
1445 Highway North
Colville, WA 99114
www.quadrafire.com
D
C
U.S. ENVIRONMENTAL PROTECTION AGENCY
2008 2009 2010 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
E
B
SAMPLE
E
FLOOR PROTECTION / PROTECTION DU SOL
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
A Back Wall to stove / Mur Arrière du poêle 2"/51mm
A
C
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ra
B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm
C
CORNER INSTALLATION / NSTALLATION DU COIN :
C Side Wall / Mur De Côté 2"/51mm
B
VERTICAL ADAPTER KIT INSTALLATION:
UN ASSEMBLAGE POUR ADAPTEUR POUR INSTALLATION VERTICALE:
D Back Wall to Flue Pipe / Mur Arrière tuyau rigide
B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm
CORNER INSTALLATION WITH VERTICAL ADAPTER KIT:
F
D
INSTALLATION DU COIN AVEC UN ASSEMBLAGE D'ADAPTEUR VERTICAL:
E Side Wall / Mur De Côté 2"/51mm
ALCOVE INSTALLATION /
Max. Alcove Depth: / La profondeur maximum de l'alcôve 36"/914mm
A
A Back Wall to stove / Mur Arrière du poêle 2"/51mm
B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm
C Unit corner to diagonal wall / 2" (51mm)
F Top of Unit to Combustibles / Du poêle du haut combustibles 12.5"/318mm
Alcove vertical installation / I
D Back Wall to Flue Pipe / Mur Arrière tuyau rigide
*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée pour une
installation de ventilation horizontale ou sous un adapteur de ventilation de dessus pour une
installation verticale. ÉTATS-UNIS - RECOMMANDÉ; CANADA - REQUIRENT
Le poêle doit être placé sur une assise non combustible s’étendant tout autour de lui, comme les
schémas l’indiquent.
Made in China/Fait Aux Chine
INSTALLATION DE L' ALCÔVE:
nstallation verticale de l'alcôve
Mesurez la distance du devant (I) de la surface de la porte vitrée.
7014-079
7014-082D
3"/76
3"/76
mm
mm
tio"].
Mfg Date
September 1, 2008
Page 3
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CB 1200 Pellet Stove
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed ...................6
D. Inspect Appliance & Components.......6
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles ............... 8
C. Hearth Requirements..........................9
Section 4: Vent Information
A. Chimney & Exhaust Connection .........10
B. Venting Termination Requirements ....10
C. Equivalent Feet of Pipe .......................11
D. Pipe Selection Chart ............................11
Section 5: Venting Systems
A. Alcove .................................................12
B. Through the Wall ................................. 13
C. Vertical ................................................14
D. Through the Wall & Vertical ................14
E. Masonry ..............................................15
F. Alternate Masonry ...............................15
Section 8: Operating Instructions
A. Fuel Size & Material ............................22
B. General Operation Information ...........22
C. Before Your First Fire .........................23
D. Starting Your First Fire ........................23
E. Fire Characteristics .............................23
F. Feed Rate Adjustment .......................23
G. Ignition Cycles ....................................24
H. Frequently Asked Questions...............24
Section 9: Troubleshooting ............................25-27
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures .............28
B. Quick Reference Maintenance Chart ..28
C. General Maintenance & Cleaning .......28-31
D. High Ash Fuel Content Maintenance ..32
E. Blower Replacement ...........................32-33
F. Baffle Removal ....................................33
G. Igniter Replacement ............................33
H. Glass Replacement .............................34
Section 11: Reference Material
A. Component Functions & Locations .....35-36
B. Component Locations (Drawings) ...... 37
C. Exploded Drawings .............................38-40
D. Service Parts & Accessories...............41-43
E. Service & Maintenance Log ................44
F. Homeowner’s Notes ...........................45
G. Warranty Policy ...................................46-47
H. Contact Information .............................48
Section 6: Mobile Home .................................. 16
Section 7: Appliance Set-Up
A. Outside Air Kit, Rear & Floor ..............17
B. Top Vent Adapter ...............................18
C.
D. Brick Set .............................................19
E. Brick Clip ............................................19
F. Log Set Placement .............................. 20
G. Grille Assembly ................................... 20
H. Logo Installation .................................. 20
I. Door Installation ..................................21
J
September 1, 2008
Rear Vent & Rear to Top Vent Adapter
. Thermostat Installation ........................21
.18
7014-082D
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CB 1200 Pellet Stove
Listing and Code Approvals
1
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A. Appliance Certification
Model CB1200 Pellet Stove
Laboratory OMNI Test Laboratories, Inc.
Report No. 061-S-21-4
Type Solid Fuel Room Heater/Pellet Fuel
BurningType
Standard ASTM E1509-95, ULC S627-M93 and
ULC/ORD-C1482-M1990 Room Heater
Pellet Fuel Burning type and (UM) 84HUD, Mobile Home Approved.
State Listing Colorado, Listed 09-13-05
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe. A Quadra-Fire Outside Air Kit must
be installed in a mobile home installation.
E. BTU & Efficiency Specifications
Emissions Rating 0..9 grams/hr
*BTU Output 14,000 - 40,000 / hr
Heating Capacity up to 2,500 sq. ft. depending
on climate zone
Hopper Capacity 80 lbs
Fuel Wood Pellets or Shelled Corn
Shipping Weight 349 lbs
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509, ULC S627-M93, ULC/ORD-C-1482-M1990, (UM)
84-HUD
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page 4
7014-082D
September 1, 2008
Page 5
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CB 1200 Pellet Stove
2
A
. Design, Installation & Location
Getting Started
Considerations
1. Appliance Location
Consideration must be given to safety, convenience, traffic
flow, and the fact that the appliance will need a chimney and
chimney connector. It is a good idea to plan your installation
on paper, using exact measurements for clearances and floor
protection, before actually beginning the installation.
If you are not using an existing chimney, place the appliance
in a location to maintain a clear passage for the installation
of any listed and approved pellet venting system. This appliance may be vented vertically or horizontally.
Maintain specified vent clearance to comubstible requirements listed by the pellet manufactures venting instructions
and all clearance to combustivles listed in this manual.
Check with your local building code agency before you begin
your installation. Be sure local building codes do not supersede UL specifications and always obtain a building permit
so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation,
please contact your local dealer.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
2. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
B. Fire Safety
Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must maintain the
designated air space clearance around the chimney. This
space around a chimney is necessary to allow natural heat
removal from the area. Insulation in this space will cause
a heat buildup, which may ignite wood framing. NOTE:
Clearances may only be reduced by means approved
by the regulatory authority having jurisdiction.
To provide reasonable fire safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
3. A practiced evacuation plan, consisting of at least 2
escape routes.
4. A plan to deal with a hopper fire as follows:
In the event of a hopper fire:
a. Evacuate the house immediately.
b. Notify the fire department
WARNING
CAUTION
• Do NOT connect this unit to a chimney flue servicing
another appliance.
• Do NOT connect to any air distribution duct or system.
September 1, 2008
7014-082D
Fire Hazard.
• Do not operate appliance before reading
and understanding operating instructions.
• Failure to operate appliance properly may
cause a house fire.
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CB 1200 Pellet Stove
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C. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Tape Measure
Plumb Line
Level
Framing Material
May also need:
Vent Support Straps
Venting Paint
Hi-temp Caulking Material
Gloves
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
D. Inspect Appliance & Components and
Pre-Use Check List
1. Place the appliance in a location near the
final installation area and follow the procedures below:
2. Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and
chimney to combustible materials have been
met.
8. The masonry chimney is inspected by a professional and is clean, or the factory built metal
chimney is installed according to the manufacturer’s instructions and clearances.
9. The chimney meets the required minimum
height.
10.
11. Plated surfaces have been wiped clean, if
12. Thermostat or remote has been installed.
13.
All labels have been removed from the glass
door.
applicable.
A power outlet is available nearby.
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfire
Or any such action that may cause a fire hazard.
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7014-082D
September 1, 2008
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Dimensions and Clearances
3
A. Appliance Dimensions
CB 1200 Pellet Stove
8-1/6 in.
(205mm)
27-5/8 in.
(692mm)
28-1/2 in. (724mm)
Figure 7.1 - Top View
20- 7/16 in.
C
L
25-3/4 in.
(629mm)
(519mm)
25-3/4 in.
(654mm)
4-5/8 in
(118mm)
5.0 in
(127mm)
Figure 7.2 - Top View with Top Vent Adapter
12-3/8 in
(314mm)
14-1/4 in
(362mm)
C
L
28-1/2 in.
(724mm)
2-1/2 in
(64mm)
10-3/4 in.
(273mm)
Figure 7.3 - Side View
September 1, 2008
24-3/4 in.
(629mm)
C
L
8-1/16 in.
(205mm)
Figure 7.4 - Front View
7014-082D
31-5/8 in.
(803mm)
26-1/2 in.
(673mm)
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CB 1200 Pellet Stove
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B. Clearances to Combustibles (UL and ULC)
A
B
Straight Back Against
Wall
Back Wall to Appliance 2 51
A
Side Wall to Appliance 6 152
B
Corner Installation
Walls to Appliance 2 51
C
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
C
C
Inches Millimeters
Inches Millimeters
Alcove Installation
Inches Millimeters
Minimum Alcove Height 44 1117
Minimum Alcove Width 40-1/2 1029
Maximum Alcove Depth 36 915
Minimum Alcove Side Wall 6 152
Top of Unit to Combustibles 12-1/2 318
WARNING
Fire Risk.
Comply with all minimum clearances to
combustibles as specified.
Failure to comply may cause house fire.
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
D
Vertical Installation
Back Wall to Flue Pipe 3 76
D
Side Wall to Top 6 152
E
Back Wall to Appliance 7.5 191
F
Corner Installation
Walls to Appliance 2 51
G
F
E
Inches Millimeters
Inches Millimeters
G
G
Page 8
7014-082D
September 1, 2008
Page 9
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C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
CB 1200 Pellet Stove
K
K
M
Figure 9.1
Hearth Pad Requirements
Sides 2 51
K
Back 2 51
L*
Front 6 152
M
*L Exception for Horizontal Installations:
USA INSTALLATIONS: A
tion is recommended extending beneath the flue pipe
when installed with horizontal venting or under the top
vent adapter with vertical installation.
CANADA INSTALLATIONS: A
protection extending beneath the flue pipe is r
with horizontal venting or under the top vent adapter with
vertical installation.
non-combustible floor protec-
Inches Millimeters
non-combustible floor
equired
Must extend 2 inches (51mm) beyond each
side of pipe (shaded area)
Figure 9.2
September 1, 2008
7014-082D
Page 9
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CB 1200 Pellet Stove
Vent Information
4
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A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be
vented vertically or horizontally.
2. Mobile Home: Approved for all Listed pellet vent. If
using the 3 inch (76mm) vertical top vent adapter Kit
or the 3 to 6 inch (76-152mm) top vent offset adapter,
use Listed double wall flue connector. A Quadra-Fire
outside air kit must be used with manufactured home
installations.
3. Residential: The 3 inch (76mm) vertical top vent
adapter kit and the 3 to 6 inch (76-152mm) top vent
offset adapter are tested to use 24 gauge single wall flue
connector or Listed double wall flue connector to Class
A Listed metal chimneys, or masonry chimneys meeting
national and/or local codes for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
NOTE: If burning shelled field corn, you must use
approved venting specifically designed for corn. Follow
the instructions from the venting manufacturer.
WARNING
Fire Hazard.
• Only LISTED venting components may be
used.
• NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
B. Venting Termination Requirements
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of vertical pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally
from;
c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not be
lawn. Distance between bottom of termination and public
walkway should be 84 inches (2134mm) minimum.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
• Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
• Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
• Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Page 10
7014-082D
September 1, 2008
Page 11
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CB 1200 Pellet Stove
C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
Figure 11.1.
Example of 3 Elbow-Rear Vent Termination Calculaton
2 ft.
Pellet Venting
Component
3 ft.
2 ft.
2 ft.
Figure 11.1
90o Elbow or Tee
45o Elbow
Horizontal Pipe
Vertical Pipe
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appliance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
# of
Elbows
Feet of
3X5 15
Note: This is a generic example and is not
intended to represent any specific fuel type.
Multipled ByEquivalent
Pipe
X 3
7X 1 7
2X 0.5 1
Total Equivalent Feet 23
Feet
Components
Equivalent Feet
D. Pipe Selection Chart
The chart will help you in determining proper
venting size according to the equivalent feet of
pipe calculated above and the altitude above sea
level of this installation. Figure 11.2.
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
If you fall below the diagonal line, 3 or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diameter pipe is required.
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
WARNING
Fire Risk.
Do NOT pack insulation or other
combustibles between firestops.
• ALWAYS maintain specified clearances
around venting and firestop systems.
• Install firestops as specified.
Failure to keep insulation or other material
away from vent pipe may cause fire.
Example 1
Equivalent Pipe
Length In Feet
Example 2
Figure 11.2
30
20
10
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
0
1 2 3 4 5 6 7 8 9 10
4 in. (102mm) Diameter Pipe Only
ALTITUDE IN THOUSANDS OF FEET
Example 1: If the equivalent length of pipe is 23
feet with altitude of 8,000 feet you must use 4 inch
(102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet
with altitude of 6,000 feet you may use 3 or 4 inch (76
to 102mm) diameter type “L” or “PL” vent
September 1, 2008
7014-082D
Page 11
Page 12
CB 1200 Pellet Stove
Venting Systems
5
A. Alcove
C
R
A
D
Figure 12.1
B
Alcove Installation
A
B
C
D
not shown Top of Unit to Combustibles 12-1/2 318
Minimum Alcove Height 44 1117
Minimum Alcove Width 40-1/2 1029
Maximum Alcove Depth 36 915
Minimum Alcove Side Wall 6 152
Inches Millimeters
Page 12
All minimums listed are to a combustible surface.
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• I
llustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
7014-082D
September 1, 2008
Page 13
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B. Through The Wall
Horizontal termination cap must be a minimum of 12 inches.
(305mm) from the wall. Approved for mobile home installations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
outside air kit in mobile homes.
CB 1200 Pellet Stove
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365
Straight Out
6 in.
(152mm)
Minimum
From Glass
Figure 13.1
2 in.
(51mm)
Minimum
Wall
Thimble
12 in.
(305mm)
Minimum
Non-combustible Hearth Pad
Horizontal
Termination
Cap
45 Degree
Figure 13.2
Illustration shows venting going in both directions.
Choose which one is best for your installation.
12 in. (305mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
12 in.
(305mm)
Minimum
2 in. (51mm)
Minimum
September 1, 2008
7014-082D
Page 13
Page 14
CB 1200 Pellet Stove
C. Vertical
R
Flashing
Firestop
Ceiling Support
6 in.
(152mm)
Min.
Non-combustible Hearth Pad
Rain Cap
24 in. (610mm)
minimum
Class A Chimney
Connector Adapter
3 in. (76mm)
Min.
Top Vent Kit
Clean-out
Cover
We recommend a minimum of 60 in.
(1524mm) vertical, however above the eave
is preferred.
Both installations are approved for mobile
home installations. Must use 3 or 4 inch (76
to 102mm) “L” or “PL” Listed pellet venting or
listed double wall pipe and Quadra-Fire outside air kit in mobile homes. Single wall pipe
is approved for residential installations only.
Figure 14.1
D. Through The Wall & Vertical
2 in. (51mm) Minimum
6 in. (152mm)
Minimum
Flashing
Rain Cap
24 in. (610mm)
Minimum
Support Bracket
every 60 in. (1524mm)
Wall Thimble
Te e
Clean-out Cover
Page 14
Figure 14.2
7014-082D
Non-Combustible Hearth Pad
September 1, 2008
Page 15
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CB 1200 Pellet Stove
WARNING
Fire Hazard
Inspection of Chimney:
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 in. (152mm) UL103 HT.
E. Masonry
6 in. (152mm)
Minimum
Figure 15.1
Concrete Cap
1 in. (25mm) Clearance
with Firestop
Non-Combustible Hearth Pad
Fireclay Flue
Liner with Airspace
Flashing
1 in. (25mm) Clearance
3 in. (76mm) Minimum
Sheathing
Cleanout Cover
Airtight
Clean-out Door
F. Alternate Masonry
6 in. (152mm)
Minimum
Figure 15.2
Concrete Cap
1 in. (25mm) Clearance
with Firestop
Non-Combustible Hearth Pad
Fireclay Flue Liner
with Airspace
Flashing
1 in. (25mm)
Clearance
2 in. (51mm) Minimum
Sheathing
Airtight Clean-out Door
September 1, 2008
7014-082D
Page 15
Page 16
CB 1200 Pellet Stove
o
Mobile Home
6
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
2. The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
3. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts).
Use the same holes that secured the appliance to the
shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
R
CAUTION
Maintain structural integrity of mobile home:
• Floor, wall, ceiling and/or roof.
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural
integrity.
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Spark Arrestor Cap
5. Refer to Clearances to Combustibles and floor pro-
tection requirements on pages 8 & 9 for listings to
combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
8. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Storm Collar
Joist Shield/Firestop
Figure 16.1
Roof Flashing
Approved Class “L”
“PL” Pellet Vent
Never install in a sleeping room.
Page 16
7014-082D
September 1, 2008
Page 17
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y
Appliance Set-Up
7
A. Outside Air Kit Instructions
Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose
clamps, 1 collar assembly, termination cap assembly, 1
trim ring, 12 screws.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
1. Rear Installation
a. Measure distance from floor to air vent opening in appli
ance and mark location on wall.
Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
b. Use hose clamp to secure flex pipe to collar assembly.
c. Slide trim ring over flex pipe and run pipe through wall.
d. Attach hose to outside termination cap with second
hose clamp.
e. Secure termination cap to outside surface.
f. Secure trim ring to interior wall.
g. Snip corners and remove plate. Figure 17.1.
h. Align and secure collar assembly with 2 of the 4 holes
as shown. Figure 17.2.
-
CB 1200 Pellet Stove
2. Floor Installation
a. Remove rear screen and set aside.
b. Install cover plate over hole in right rear floor.
c. Cut a 2 inch minimum hole in the floor to accommodate
flex hose.
d. Attach hose to termination cap.
e. Place rope under pedestal to close off air leaks.
Screen
Install Cover Plate
Seal Pedestal with 26 in. Rope
Figure 17.3
Termination
Cap Assembly
Snip Corners
and remove
plate
Figure 17.1
Secure Collar
NO
NO
Figure 17.2
CAUTION
Never draw outside combustion air from:
• Wall, floor or ceiling cavity
• Enclosed space such as an attic or garage
Hose Clamp
Trim Ring
Flex Hose
Hose Clamp
Collar Assembl
Figure 17.4
September 1, 2008
7014-082D
Page 17
Page 18
CB 1200 Pellet Stove
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B. Top Vent Adapter Installation
3 to 3 inch Top Vent Adapter
3 to 6 inch Top Vent Offset Adapter
Installing the Top Vent Adapter
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the top vent adapter onto the rear exhaust outlet
and adjust the assembly to a vertical position.
3. Drill 4 holes with #26 drill bit (provided) into the back of
the appliance using the outer shield as a pattern (make
sure the assembly is vertical). Figure 18.1
4. Install the 4 mounting screws.
5. Install the vent pipe into the top vent adapter (be sure
to silicone all joints).
6 To clean the top vent adapter, open the clean-out cover.
See Figure 18.1
3" - 6"
Offset
Adapter
Drill holes in back of
stove and secure with 4
screws, 2 on each side.
C. Rear Vent and Rear Vent to Top Vent
Adapter Installation
Clean-Out Cover
Figure 18.2 - Rear Vent Adapter
Clean-Out Cover
3" - 3"
Top Vent
Adapter
Figure 18.1
Figure 18.3 - Rear to Top Vent Adapter - 90o
Clean Out
Cover
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the adapter onto the rear exhaust outlet and adjust
the assembly to the appropriate position.
3. Install the vent pipe into the adapter (be sure to silicone
all joints)
Page 18
7014-082D
September 1, 2008
Page 19
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CB 1200 Pellet Stove
D. Optional Brick Set Installation
1. Remove the baffle first, follow instructions on page 33.
2. Slide bottom of left rear brick in first; rotate top edge
toward rear of appliance and then rotate outer edge
toward rear of appliance, until brick slides into place.
Figure 19.1.
3. Repeat with right rear brick.
4. Place left side brick along left side of firebox, making sure
chamfered (beveled) back edge of brick fits snugly next
to rear brick. Figure 19.2.
5. Repeat with right side panel.
6. Complete brick set, correctly installed. Figure 19.3.
1
E. Brick Clip Installation
WARNING
Risk of Injury.
• Brick may have small wires protruding from
the back of brick.
1. After the brick set has been installed, 2 brick clips need
to be installed on the outer edge of each baffle to hold
the brick set in place.
2. Remove 2 baffles from the appliance. Slide the baffle up
and the bottom edge should fall down and then lift the
baffle out.
3. Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 19.4.
4. Position the brick clip as shown in Figure 19.4 and use
pliers to crimp around the outside edge of the baffle as
shown in Figure 19.5.
Note: Figure 19.5 shows the finished shape of the brick
clip, after being bent around the outside edge of
the baffle.
Figure 19.1
Figure 19.2
3
5. Slide the baffle back into place making sure that the brick
clip holds the side brick toward the wall of the firebox.
Push back on the sides so they will keep the rear bricks
in place. Repeat for opposite side.
Approximately
1 inch from corner
1
3
2
Top outside
corner of Baffle
Use pliers to crimp
Brick Clip around edge
Outside edge
of Baffle
Figure 19.4
4
1
2
Installed Clip
Figure 19.3
September 1, 2008
7014-082D
Figure 19.5
Page 19
Page 20
CB 1200 Pellet Stove
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F. Optional Log Set Placement Instructions
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
1. Place the front log in first as shown in Figure 20.1. Place
log between firepot and face of appliance with charred
area surrounding firepot.
2. Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in front log. See Figure 20.2. Ensure that
the charred ends are facing the firepot.
G. Optional Gold or Nickel Grille Assembly
CAUTION
Do not open top all the way back so the weight of the
top is supported by the hinges. It will damage the
hinges. It will be necessary to prop the top up with
a supporting brace. You can use the shipping box as
shown in Figure 1.
1. Remove grille from packaging.
2. Lift top up and place shipping box in vertically.
3. Place 1 flap of the box lid into opening for stability.
4. Align the 3 holes in the stove with the holes in the grille.
5. Use a Phillips screwdriver to secure in place.
6. Remove shipping box and lower top.
Align the 3 hoes in the stove
with the holes in the grille and
secure in place.
Figure 20.1
Top Log, Left
LOCATING PINS
Charred Areas in the Back
Top Log
Right
Front Log
Place 1 flap of
box lid into
opening for
stability
CAUTION: Do not open top all the way back so the weight is
supported by the hinges. It will damage the hinges. Prop the
top up with supporting brace or use shipping box as shown.
Figure 20.3
H. Installing Logo (Nickel Only)
1. Remove logo from packaging.
2. The logo has 2 studs on the back.
3. Install the logo on the lower left side of the center
panel by pressing the 2 studs into the pre-drilled
holes. See Figure 20.4.
Figure 20.2
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat and
shall void the appliance warranty.
Page 20
7014-082D
Install Logo
Figure 20.4
September 1, 2008
Page 21
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Hinge
Hinge Pin
Rod and nut
Rod and nut
CB 1200 Pellet Stove
I. Door Installation
To install door:
1. Carefully remove door from packaging.
2. Line up hinges with hinge pins on appliance body, and slide
door down until it sits securely on pins.
3.
I
f door is plated, be sure to clean all plated surfaces and
glass with a glass cleaner to ensure all oils are removed
before your first burn.
4. Remove all labels from glass before burning appliance.
To adjust latches:
1. Close door securely.
2. Place rod in slot on the bracket on the door and close
latch.
3. Latch must close tightly enough to ensure an airtight
seal between the door and the body of the appliance. To
increase tension on the latch, turn the rod clockwise a few
turns, then attempt to close the latch, until it is snug. Do not
overtighten; you should be able to close the latch with your
hand. Figure 21.2.
4. After adjusting the latch, place a Phillips head screw driver
in the end of the rod, and tighten the nut with a wrench.
This will maintain the correct tension on the rod and latch.
Figure 21.1.
J. Thermostat Installation
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermostat or purchase an optional programmable thermostat
or remote control. It is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
NOTE: Thermostat must be mounted level for
accurate readings. The thermostat should be
mounted on an inside wall and not in direct line
with the appliance convection air.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired
temperature in your home.
3. There is a 4 screw terminal block located on the back
lower left corner of the stove directly above the power
cord inlet. The center 2 screws are for the thermostat
wires.
Figure 21.1
Figure 21.2
September 1, 2008
7014-082D
Power Outlet
Terminal Block.
Center 2 screws for
Thermostat Wires
Figure 21.3
CAUTION
Shock hazard.
• Do NOT remove grounding prong from plug.
• Plug directly into properly grounded 3 prong
receptacle.
• Route cord away from appliance.
•
Do NOT route cord under or in front of appliance.
Page 21
Page 22
CB 1200 Pellet Stove
Operating Instructions
8
A. Fuel Size And Material
1. Wood Pellets
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also have
higher ash content. Minerals and other noncombustible materials
such as sand will turn into a hard, glass-like substance called
a clinker when heated to the extreme temperatures our firepot
reaches. This is what forms clinkers in the bottom of the firepot.
Trees from different areas will vary in mineral content. That is
why some fuels produce more clinkers than others. Pellets are
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and
should be no more than 1-1/2 inches (38mm) in length. Pellet
lengths may even vary by lot from the same manufacturer which
is why the feed rate may need to be adjusted occasionally. If you
burn pellets longer than 1-1/2 inches (38mm) you may have
an inconsistent fuel feed rate and/or missed ignitions.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag and
possibly exceed 1%. High ash fuel, or lack of maintenance, can
cause the firepot to fill up and thus create a potential for smoking,
sooting and possible hopper fires.
Always burn dry fuel. Burning fuel with high moisture content takes
heat from the fuel and tends to cool the appliance, robbing heat
from your home. Damp pellet fuel can clog the feed system.
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
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B. General Operating Information
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the
thermostat calls for heat, your appliance will automatically
light and deliver heat. When the room is up to temperature
and the thermostat is satisfied, the red call light will go off
and the appliance will shut down.
2. Heat Output Controls
This appliance is equipped with a heat output control
switch that has three settings or burn rates; low, medium
and high. The appliance will turn on and off as the
thermostat demands. When the thermostat calls for heat,
the appliance will start up on the high setting for the first 4
minutes and 15 seconds, then automatically switch to the
burn rate for which it is set. If the appliance is set at one
of the lower settings, it will run quieter but take longer to
heat up an area than if it were set at a higher burn rate.
Regardless of the burn rate, when the area is warm enough
to satisfy the thermostat, the appliance will shut off.
3. Fan Speed Switch
This switch will adjust the speed of the room distribution air
fan or convection blower on all three settings. This means
you have six different blower speeds available as there is
a high and low on each setting.
HIGH
MED
LOW
Heat
Output
Reset Button
Fan
Speed
Call Light
HIGH
LOW
WARNING
Fire Risk.
• High ash fuels, or lack of maintenance,
can cause the firepot to fill with ash
and clinker. If the firepot fills to the top,
immediately shut down the unit and clean.
• Failure to do so could result in smoking,
sooting and possible hopper fires.
2. Shelled Field Corn
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
corn used. In cases where it is acceptable for the appliance to
run full time, 100% corn will work after the fire has been started
using wood pellets.
Page 22
7014-082D
Figure 22.1
WARNING
Fire Hazard.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
• Do NOT store flammable materials in the appliance’s
vicinity.
• Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids to start or “freshen up” a
fire in this heater.
• Keep all such liquids well away from the heater while
it is in use.
• Combustible materials may ignite.
September 1, 2008
Page 23
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CB 1200 Pellet Stove
C. Before Your First Fire
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
2. Double check that the ash drawer and firebox are
empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot.
4. Close the front door.
NOTICE: The tip of the thermocouple must be in contact
with the inside end of the thermocouple cover or missed
ignitions can occur.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
3. L
ocate the heat output control switch mounted on the
upper right corner of the right side panel. Switch it to
the high setting by pushing the top of the switch in, then
adjust the thermostat to its highest setting. The red call
light located on the upper right corner of the right side
panel will be on. This indicates the thermostat is calling
for heat.
4.
The fuel feed system and the igniter should
5. For your first fire it will be necessary to press the reset
button every two minutes until pellets start to drop into
the firepot, then press button 1 more time. This will fill the
feed system and allow the appliance to begin dropping
pellets. The appliance will continue to run as long as the
thermostat is calling for heat.
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
now
be on.
E. Fire Characteristics
A properly adjusted fire with the heat output control switch set
on “high” has a short active flame pattern that extends out of
the firepot approximately 4 to 6 inches (102 to 152mm). If
the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. This is done by
sliding the fuel adjustment control rod down, which will reduce
the feed. If the fire is not 4 to 6 inches (102 to 152mm) tall,
slide the fuel adjustment control rod up to increase the feed.
A medium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
F. Feed Rate Adjustment Instructions
The feed adjustment control rod is factory set, and should
be adequate for most fuels.
bottom of the hopper and set loose at the factory so the
fuel adjustment control rod will slide up and down by only
loosening the thumb screw at the top. See Figure 23.1. Do
not re-tighten bottom set screw.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
a
llow 15 minutes for feed adjustment to take effect.
1. Loosen the thumb screw. Figure 23.1.
2. Adjust the fuel adjustment control rod towards the "+"
symbol to increase the feed rate and flame height or
towards the "-" symbol, to decrease the feed rate and
flame height.
3. Re-tighten the thumb screw.
Fuel Adjustment
Rod
Thumb
Screw
The set screw is located at the
Set Screw
September 1, 2008
Figure 23.1
7014-082D
Page 23
Page 24
CB 1200 Pellet Stove
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G. Ignition Cycles
1. During each ignition cycle, it is normal to see some
smoke in the firebox. The smoke will stop once the
fire starts.
2. The convection blower will automatically turn on after
your appliance has reached the set temperature on
the “high” setting. This blower transfers heat from your
appliance into the room, and will continue to run after
the thermostat has stopped calling for heat until the
appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will
be on. To restart it, fill the hopper and press the reset
button. (See Figure 22.1, page 22). When you press
the reset button the red call light will go out. Release
the button and the light will come back on. You should
see a fire shortly. If not, follow the instructions on page
23, of “Starting Your First Fire”.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
WARNING
Fire Risk
Do NOT operate appliance:
• With appliance door open.
• Firepot floor open.
• Cleaning slide plates open.
Do NOT store fuel:
• Closer than required clearances to combustibles to appliance
• Within space required for loading or ash
removal.
Back side of Firepot
Firepot floor left open
Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
H. Frequently Asked Questions
ISSUES SOLUTIONS
1. Metallic noise. 1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not
affect the operation or longevity of your insert.
2. Ash buildup on glass. 2. This is normal. Clean the glass.
3. Glass has turned dirty. 3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent cleaning of the glass is required.
4. Fire has tall flames with black tails and is lazy. 4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger of exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch at a time until this no longer happens.
6. Large flame at start-up. 6. This is normal. Flame will settle down once the fire is
established.
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September 1, 2008
Page 25
9
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Troubleshooting
CB 1200 Pellet Stove
With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified service
technician.
Symptom
Plug in appliance - No
response.
Call light on. No fire.
No fuel in firepot.
Call light on. No fire.
Partially burned fuel in
firepot.
Call light on. No fire.
Unburned pellets in
firepot.
Possible Cause Corrective Action
No current to outlet.
.7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Out of fuel.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Control box defective.
Firepot clean-out plate not closed.
Firepot is dirty (missed ignition).
Firepot clean-out plate not closed.
Firepot is dirty.
Ignition hole blocked.
Check circuit breaker at service panel.
Replace fuse.
Reset or replace snap disc.
Replace control box.
Check hopper. Fill with fuel.
Replace snap disc.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Igniter not working.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Excessive amount of fuel at start-up.
September 1, 2008
7014-082D
Remove ash drawer to see if igniter is
glowing red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjustment control rod located inside hopper.
Page 25
Page 26
CB 1200 Pellet Stove
Symptom Possible Cause Corrective Action
Slow or smoky start-up
(Cont’d)
Feed system fails to
start.
Dirty exhaust and/or venting system. Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Out of fuel.
#2 snap disc may be defective.
Check hopper, fill with fuel.
Replace snap disc. Firebox door must be
closed securely.
R
No call light. Unit
does not begin start
sequence.
Vacuum switch not closing. No vacuum.
Feed system jammed or blocked.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Thermostat not set to a high enough temperature.
Snap Disc #3 tripped.
No power.
Fuse blown.
Connections at thermostat and/or appliance not
making proper contact.
Defective thermostat or thermostat wiring.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the venting system can pressurize the firebox
causing loss of vacuum.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
Adjust thermostat above room temperature.
Reset snap disc.
Connect to power.
Replace fuse.
Check connections at thermostat and
appliance.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the unit to by-pass thermostat and wiring.
Control box defective.
Replace control box.
Unit fails to shut off. Call light on. Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from unit. If call light
does go out, thermostat or wires are
defective.
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September 1, 2008
Page 27
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CB 1200 Pellet Stove
Symptoms Possible Cause Corrective Action
Convection blower fails to
start.
#1 snap disc defective.
Blower not plugged in.
Replace snap disc.
Check that blower is plugged into wire harness.
Blower is defective.
Control box is defective.
Exhaust blower fails to
Blower not plugged in.
start or does not shut off.
Blower is clogged with ash.
Blower is defective.
Control box is defective.
Large, lazy flame, orange
color. Black ash on glass.
Dirty appliance.
Poor fuel quality, high ash content.
Firepot clean-out plate not completely
closed.
Excessive amount of fuel.
Nuisance shutdowns. Low flame.
Replace blower.
Replace control box.
Check that blower is plugged into wire harness.
Clean exhaust system.
Replace blower.
Replace control box.
Clean unit, including firepot, heat exchangers and venting system. Remove stainless
steel baffle from firebox to clean ash from
on top of baffle. Clean behind rear brick
panels. Change fuel brand to premium.
Check that firepot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Increase feed by opening feed rate adjustment control rod located inside hopper.
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Sawdust buildup in hopper.
Feed motor is reversing.
Defective thermocouple.
Defective control box.
Firepot more than 1/2 full.
Thermocouple is defective or not properly
plugged in.
Defective control box
Clean hopper, see page 30.
Check for good connections between feed
motor and wire harness.
Replace thermocouple.
Replace control box.
See page 31 for detailed instructions for
“High Ash Fuel Content Management”
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Replace control box.
September 1, 2008
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Page 27
Page 28
CB 1200 Pellet Stove
Maintaining & Servicing Your Appliance
10
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A. Proper Shutdown Procedure
CAUTION
Shock and Smoke Hazard
• Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
B. Quick Reference Maintenance Chart
C. General Maintenance
1. Types of Fuel
Depending on the type of fuel you are burning will dictate
how often you have to clean your firepot.
If the fuel you are burning has a high dirt or ash content
or you are burning shelled field corn, it may be necessary
to clean the firepot more than once a day.
Dirty fuel will cause clinkers to form in the firepot. A clinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“D” page 32 in this section for more details on fuels with
high ash content.
Clinker
Figure 28.1 - Clinker
Cleaning or Inspection
Ash Pan Every 5 bags of fuel OR X
Ash Removal from Firebox More frequently depending on
the fuel type or ash build-up
Beneath Heat Exchanger Every 1 ton of fuel OR X
Blower, Combustion (Exhaust) More frequently depending on
the fuel type
Blower, Convection More frequently depending on
the fuel type
Door Latch Inspection Prior to heating season OR X
Exhaust Path More frequently depending on
ash build-up
Firebox - Prepare for Non-Burn Season At end of heating season OR X
Firepot - Burning pellets Every 3 bags OR X
Firepot - Burning Corn Every 1 bag OR X
Glass When clear view of firepot
becomes obscure
Heat Exchanger & Drop Tube Every 1 ton of fuel OR X
Hopper Every 1 ton of fuel or when
changing fuel types
Top Vent Adapter More frequently depending on
the fuel type or ash build-up
Venting System More frequently depending on
the fuel type
Frequency Daily Weekly Monthly Yearly
OR X
OR X
OR X
OR X
OR X
OR X
OR X
OR X
Page 28
7014-082D
September 1, 2008
Page 29
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CB 1200 Pellet Stove
2. Cleaning Firepot with Cleaning Rod & Firepot
Scraper
• Frequency: Daily or more often as needed
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the firepot, there is no need to unplug the
appliance.
b. Pull firepot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
c. The firepot floor plate must be fully closed when
finished. See Figure 27.1 on page 27.
WARNING
Fire Risk.
• NEVER pull firepot cleaning rods or cleaning
slide plates when appliance is operating. Hot
pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
3. Ash Removal from Firebox
• Frequency: Weekly or more frequently depending on
ash build-up.
• By: Homeowner
a. Allow the appliance to completely cool down. There
must not be any hot ashes in the firebox during
cleaning. Turn the thermostat on and then immediately
off to start the exhaust blower on its cycle time. It will
pull fly ash out the exhaust instead of into the room.
b. Frequent cleaning of the ash in the firebox will help
slow down the build-up of ash in the exhaust blower
and vent system.
c. Open door. Remove ash with an ash vacuum or whisk
broom and small dust pan.
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place the ash
and debris into a metal or non-combustible container.
See Disposal of Ashes.
WARNING
Disposal of Ashes
• Ashes should be placed in metal container
with tight fitting lid.
• Ashes should be retained in closed container
until all cinders have thoroughly cooled.
4. Cleaning Ash Pan
• Frequency: Weekly or every 5 bags of fuel
• By: Homeowner
Locate the ash pan underneath the firepot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
5. Disposal of Ashes
• Frequency: As needed
• By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
WARNING
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
Do not pull heat exchanger cleaning rods
while appliance is operating.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
6. Cleaning Heat Exchanger Chambers & Drop Tube
• Frequency: Weekly or every 1 ton of fuel
• By: Homeowner
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
September 1, 2008
7014-082D
Page 29
Page 30
CB 1200 Pellet Stove
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7. Cleaning Beneath Heat Exchanger
• Frequency: Monthly or after burning 1 ton of fuel
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
. b.
A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
c. The ash will be resting on the back of the baffles. This
will require removing the baffles. Please refer to page
33 for instructions on removing the baffles.
8. Cleaning Exhaust Path
• Frequency: Yearly or more frequently depending on
ash build-up.
• By: Homeowner
a.
Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Open the hinged access door on the left of the appli-
ance.
c. Reach in and unlatch the trap door that is connected
to the rear of exhaust blower.
d. Use a small vacuum hose attachment to clean area.
e. Re-latch and close trap door.
NOTE:
There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
9. Cleaning the Glass
• Frequency: When clear view of the firepot becomes
obscure.
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
CAUTION
Handle glass assembly with care.
When cleaning glass:
• Avoid striking, scratching or slamming
glass.
• Do NOT clean glass when it is hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white film.
• Refer to maintenance instructions.
10. Door Latch Inspection
• Frequency: Prior to heating season
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
11. Door Gasket Inspection
• Frequency: Prior to heating season
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope channel.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appliance. Confirm there are no air leaks.
12. Cleaning the Hopper
• Frequency: Monthly or after burning 1 ton of fuel
• By: Homeowner
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent sawdust build-up.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
a.
Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b Empty the hopper of any remaining pellets.
c. Vacuum the hopper and feed tube.
13. Cleaning Exhaust Blower - Requires No Lubrication
• Frequency: Yearly or as needed
• By: Quality Service Technician/Homeowner
• Task:
: Contact your local dealer.
14. Cleaning Convection Blower - Requires No
Lubrication
• Frequency: Yearly or as needed
• By: Qualified Service Technician
• Task: Contact your local dealer.
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7014-082D
September 1, 2008
Page 31
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CB 1200 Pellet Stove
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
• Frequency: Yearly or more frequently depending on
ash build-up.
• By: Qualified Service Technician/Homeowner
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust venting system.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
16. Cleaning the Top Vent Adapter
Frequency: Yearly or more frequently depending on
ash build-up.
• By: Homeowner
a. The appliance must be in complete shutdown and
the exhaust blower should be off. Allow the appliance to completely cool down.
b. Open the clean-out cover. See Figure 31.1.
c. Sweep out any ash build-up.
17. Preparing Firebox for Non-Burn Season
• Frequency: Yearly
• By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b.
Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
•
Use the Touch-Up paint supplied with the appliance;
or,
• Purchase paint from your local dealer.
• Must use a high-temperature paint made specificially for heating appliances.
NOTE:
ically designed for solid fuel appliance cleaning.
Figure 31.1
There are heavy duty vacuum cleaners specifi-
Clean Out
Cover
September 1, 2008
7014-082D
Page 31
Page 32
CB 1200 Pellet Stove
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D. High Ash Fuel Content Maintenance
• Frequency: When the ash build-up exceeds more
than half way up the firepot.
• By: Homeowner
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfilling the firepot with pellets which may result in smoking,
sooting and possible hopper fires. Figure 32.1 shows an
example where the firepot overfills, pellets back up into the
feed tube and ash has accumulated in the firebox.
An inefficient and non-economical method of burning of
fuel caused by poor quality pellet fuel
32.2.
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 32.3.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
is shown in Figure
E. Blower Replacement
1. Convection Blower Replacement
a. Use proper shut down procedures to shut down the
appliance and let it completely cool.
b. The convection blower is located at the bottom rear
of the appliance. If an outside air kit is also installed,
depending on your particular installation you may or
may not have to remove the outside air flange. If you
do, remove the 2 screws using a Phillips head screwdriver. You do not need to remove the flex pipe from
the flange.
c. Remove the lower rear screen by removing the 4
screws securing the screen to the unit.
d. The motor is mounted on a removable bracket. Remove the
2 screws just above the motor and the whole assembly will tilt
down and pull out.
e.
Disconnect the wires from the blower. The wires coming
from the wiring harness are white, red and tan and the
wires coming from the blower are black, white and red.
The white connects to white, the red to red and black to
the tan color wire.
Firepot Overfills
Ash Build Up in Firebox
Figure 32.1
Incorrect
Tall, Lazy Flame, Orange in Color
Figure 32.2
Correct
Pellets Back Up
In Feed Tube
Remove 2 Screws
Outside Air
Flex Hose
Remove 4 Screws
Convection Blower
Figure 32.4
Page 32
Correct Flame Size, Yellow/White in Color
Figure 32.3
7014-082D
September 1, 2008
Page 33
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CB 1200 Pellet Stove
2. Exhaust Blower Replacement
Remove existing blower:
a. Use proper shut down procedures to shut down the appli-
ance and let it completely cool and then unplug it.
b. Use an 11/32" wrench or nut driver to loosen and remove
the (6) nuts holding motor mount plate to the blower
housing on your stove.
c. Remove washer from beneath the terminal ring on the
grounding wire.
d. Pull motor/mounting plate from blower housing.
e. Scrape off old gasketing material from blower housing.
Install new blower:
f. The blower and blower housing is shipped as a unit. It
is necessary to separate them at this point if you are
using the existing blower housing already installed on
the appliance:
g. Follow steps 2 and 3 above. Discard or set aside the new
blower housing.
h. Carefully remove gasketing from new housing and set
onto the blower housing.
Re-install blower to blower housing:
i. Install blower on housing ensuring that wiring exits facing
the 8 o’clock position. Place the washer and then the
grounding wire on nearest mounting plate stud.
j. Use nuts removed in step b to secure blower to hous-
ing.
k. Re-connect wiring (use jumper wire if necessary). Re-
connect power supply.
F. Baffle Removal
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down.
G. Igniter Replacement
Igniter Bracket
Thumb Screw
Figure 33.1
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down and then
unplug it and remove the ash drawer.
2. Follow instructions to remove the ash drawer found on
page 29. Remove the access plate directly above it
by removing the 2 screws just below the ash catcher.
3. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
4. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
5. Remove right side panel and pull wire leads back
toward the rear of the appliance to take-up the 4 to 5
inches (102mm to 107mm) previously pulled out. This
will keep the wires out of the way of the ash drawer.
Double check that the igniter wires are clear of any
movement, i.e. ash drawer, firepot cleaning rod, etc.
6. Re-install the ash drawer and side panel and re-connect
the power.
Igniter
2. Open right side panel and then open the door.
3. The 2 baffles are located at the top inside of firebox.
4. Place your hand on the baffle and slide it up and the
bottom edge will fall down and then you can lift the baffle
out. Repeat for the other side.
September 1, 2008
7014-082D
Page 33
Page 34
CB 1200 Pellet Stove
H. Glass Replacement
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WARNING
• Glass is 5mm thick high temperature heatresistant ceramic glass.
• DO NOT REPLACE with any other material.
• Alternate material may shatter and cause
injury.
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 34.2.
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
e. Re-rope the door.
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch first
before removing the side frame. Use a powered Phillips head screw driver to remove the
4 screws.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Remove side glass frame.
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
d. Slide glass out the side and slide new glass in.
e. Re-install the side glass frame and tighten the top
and bottom frames.
f. Re-install the door latch, if applicable, and re-rope
the door.
Door Latch
Top & Bottom Frame
Center Posts
Glass
Figure 34.1
Remove Door Latch First
and then Side Frame
Door Frame
shown with no
Glass or Glass
Frames
Remove 5 nuts from Bottom Frame
Figure 34.2
WARNING
Handle glass with care.
• Inspect the gasket to ensure it is
undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass
assembly removed.
• Do NOT operate with glass cracked, broken or scratched.
Side
Frame
Page 34
7014-082D
September 1, 2008
Page 35
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Reference Materials
11
A. Component Function & Location
1. Control Box
a. The control box is located under a small cover in the
right rear corner of the inside of the hopper.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200
and will turn red when it reaches 600oF (315°C).
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for the first 60 seconds and
then will stop.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
3. Combustion (Exhaust) Blower
The combustion blower is mounted on the lower left side
on rear of appliance. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
4. Feed System
The feed system is located in the hopper under the feed
motor cover box on the left side of the appliance and can
be removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot.
5. Firepot
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance will
not operate properly.
6. Fuse
The fuse is located on the front of the junction box on the
right side of the appliance. The fuse will blow should a short
occur and shut off power to the appliance.
ο
F (93°C) in the firepot
CB 1200 Pellet Stove
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system
into convection air. Lift the stove top to access the heat
exchangers. There are 2 clean out rods located under the
heat exchangers.
8. Heat Output Switch
The heat output switch is located on the upper right side panel.
The function of the heat ouput switch is to regulate the burn
rates; low, medium, and high settings.
9. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
10. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the interior shield. The junction box and wiring harness
are replaced as one component.
11. Power Supply
The power outlet is located on the back of the appliance,
lower right corner. Check the wall receptacle for 120 volt,
60 Hz (standard current). Make sure the outlet is grounded
and has the correct polarity. A good surge protector is
recommended.
12. Red Call Light
The red call light is on the front of the junction box, next to the
reset button. The function of the red call light is to indicate
that the thermostat is calling for heat.
13. Reset Button
The reset button is located on the right side of the apppliance
next to the red call light. The function of the button is to
momentarily open the thermostat circuit, which restarts the
system.
14. Thermocouple
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
15. Thermostat
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator should be set on the lowest setting
available.
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CB 1200 Pellet Stove
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16. Snap Disc #1 (Convection Blower) 145°F
Snap disc #1 is located on the right side of the appliance on
the top of the heat exchanger box. There are 2 purple wires
connected to it. This snap disc turns the convection blower
on and off as needed. Power is always present at snap disc
#1.
Snap Disc #2 (Thermostat Override) 200°F
17.
Snap disc #2 is also located on the right side of the appliance
between snap disc #1 and convection blower. There are 2
yellow wires connected to it. This snap disc will turn off the
feed system, which will turn off the appliance if an overfire
condition should occur or if the convection blower should fail
to operate.
18.
Snap Disc #3 (Back Burn Protector) 250°F
Snap disc #3 is mounted on the back of the auger tube in the
right side of the appliance just below the feed motor and has
a red reset button. To access it remove the feed motor cover
box from inside the hopper. If the fire tries to burn back
into the feed system or push exhaust up the feed tube, this
snap disc will shut the entire system off. This disc must be
manually reset.
19. Vacuum Switch
The vacuum switch is located on the left side of the appliance
behind the inner shield. This switch turns the feed system on
when vacuum is present in the firebox. The vacuum switch
is a safety device to shut off the feed motor if the exhaust
or the heat exchanger system is dirty or plugged or if the
firebox door is open.
20. Wiring Harness
See Figure 36.1 below.
Thermocouple
Yellow
Purple
Red
Orange
White
Blue
Black
Black
Yellow
Red
Purple
Gray
Blue
High Temp
High Temp
Igniter
Heat
Output
Switch
Call Light
Thermostat
Block
Snap
Disc #2
Button
Yellow
Reset
Yellow
Blue
Gray
White
Female
Male
Vacuum
Switch
Snap
Disc #1
Capacitor
Snap
Disc #3
Feed
Motor
Blower
Speed
Convection
Blower
Exhaust
Blower
Fuse
Figure 36.1
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September 1, 2008
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B. Component Locations
CB 1200 Pellet Stove
Cleaning Rods
Figure 37.1
HIGH
MED
LOW
Heat
Output
Reset Button
Fan
Speed
HIGH
LOW
Call Light
Heat Exchanger Tubes
Figure 37.3
Terminal Block.
Center 2 screws for
Thermostat Wires
September 1, 2008
Power Outlet
Figure 37.4 Figure 37.2
7014-082D
Outside Air
Flex Hose
Convection Blower
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CB 1200 Pellet Stove
C. Exploded Views
9
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Nbr Description Part Number
78
1 Door Frame not sellable
2 Glass Assembly, Center 510-5400
3 Glass Assembly, Sides 510-5410
6
5
4
3
4 Glass Frame Post not sellable
5 Glass Frame Side not sellable
6 Door Latch Bracket 410-4912
7 Glass Frame Spacer not sellable
8 Glass Frame, Top & Bottom not sellable
9 Hinge, Female 450-2910
1
2
Glass Size Center: 13-7/8” wide x 11” high
Glass Size Sides: 5-1/8” wide x 11” high
Figure 38.1 - Door, Face, Glass & Door Latch Assembly
47
14
48
43
42
44
13
Nbr Description Part Number
Thumb Screw 7000-223
13
14 Thermocouple 812-0210
42 Firepot Pull Rod (Linkage) 812-3850
Firepot, EZ Clean SRV7000-226
43
44 Igniter Bracket not sellable
45 Igniter (Heating Element) SRV7000-226
47 Thermocouple Cover 812-1322
48 Thermocouple Holder
812-3171
45
Figure 38.2 - Firepot, Igniter & Thermocouple
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CB 1200 Pellet Stove
39
40
38
41
37
42
34
43
44
36
33
45
46
35
47
32
48
31
29
30
28
27
26
23
Figure 38.1
Nbr Description
23 Door Assembly
24 Ash Pan
25 Panel Access, Front (Firepot)
26 Latch, Draw
27 Director, Air, Large
28 Director, Air, Small
29 Grille, Louvers
30 Knob, Heat Exchanger Rods
31 Brick, Right Side, not sellable
32 Brick, Right Rear, not sellable
33 Brick, Left Rear, not sellable
34 Brick, Left Side, not sellable
35 Baffle, Right
25
24
Nbr Description
36 Baffle, Left
37 Curtain Mount, Side, Left
38 Curtain, Side, Left
39 Curtain, Pedestal, Left
40 Blower, Combustion (Exhaust)
41 Gasket, Exhaust Blower
42 Firepot Pull Rod Assembly (Linkage)
43 Firepot, EZ Clean
44 Igniter Bracket (Thumb Screw), not sellable
45 Igniter, (Heating Element)
46 Exhaust Plenum Trap Door
47 Thermocouple, Cover
48 Thermocouple Holder
September 1, 2008
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CB 1200 Pellet Stove
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73
72
71
70
74
75
69
76
68
77
54
55
67
66
65
62
56
64
63
61
60
59
Figure 39.1
Nbr Description
51 Exhaust Plenum Clean-Out Plate
52 Snap Disc, #1, 145-40 degree
53 Blower, Convection
54 Convection Air Plenum, not sellable
55 Snap Disc, #2, 200 degree
56 Curtain Mount, Side, Right
57 Exhaust Plenum Plate, not sellable
58 Curtain, Pedestal, Right
59 Curtain, Side, Right
60 Panel Access, Lower Rear Screen
61 Curtain, Air Deflector, Right
62 Latch, Magnet for Side Air Deflector Curtain
63 Panel Access, Upper Rear Screen
64 Vacuum Switch
51
52
53
57
Nbr Description
65 Control Box
66 Cover, Control Box
67 Feed Adjustment Plate with Rod
68 Cover, Feed Motor
69 Feed Motor & Spring Assembly
70 Curtain, Air Deflector, Left
71 Hopper Lid
72 Hopper Lid Handle
73 Top Only
74 Hopper Access Plate
75 Heat Shield Extension, Top
76 Snap Disc, #3, 250 degree
77 Junction Box & Wire Harness
58
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September 1, 2008
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CB 1200 Pellet Stove
D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-
Fire web site at www.quadrafire.com. When ordering, supply serial and model numbers to ensure
correct service parts.
Item # Parts (Alphabetical Order) Part No.
24 Ash Pan 812-4050
Baffle Assembly, Left 510-5350
36
35 Baffle Assembly, Right 510-5360
Baffle Center 812-3440
Blower, Convection 812-3370
53
40 Blower, Exhaust 812-3381
Bolt, Firepot, 1-1/4” long 225-0120
Bracket, Door Hinge 812-4030
Bracket, Door Latch 410-4912
Collar Assembly, Outside Air Kit 7001-045
Component Pack (Includes firepot clean-out tool, touch-up paint, power cord & wiring harness
to the thermostat and manual, owner’s manual, warranty card, consumer’s view card and
“How-To-Operate” DVD)
65 Control Box SRV7000-205
66 Cover, Control Box 410-6321
68 Cover, Feed Motor 410-5311
37 Curtain Mount, Side, Left 410-5251
56 Curtain Mount, Side, Right 410-5261
70 Curtain, Air Deflector, Left 410-4992
61 Curtain, Air Deflector, Right 410-5105
39,58 Curtain, Pedestal, Sides (interchangeable) 410-5391
Curtain, Side, Left 812-3840
38
59 Curtain, Side Right 812-3800
6 Door Latch Bracket 410-4912
51 Exhaust Plenum Clean-Out Plate 410-4871
46 Exhaust Plenum Trap Door 812-4100
67 Feed Adjustment Plate with Rod 812-4170
Feed Motor 812-4421
69 Feed Motor & Spring Assembly 812-3690
Feed Motor Capacitor Jumper 230-2150
Feed Motor Mount 410-7172
Feed Spring Only SRV7037-024
Firepot, EZ Clean 812-3351
43
Firepot Floor (Slide Plate) 414-0290
42 Firepot Pull Rod Assembly (Linkage) 812-3850
Firepot Rod/Linkage 812-3850
Fuse .7 amp, Junction Box 812-0380
Gasket, Ash Pan, 10 ft 834-1460
Gasket, (Rope) Door, cut to size, 7-1/2 ft 842-2350
41 Gasket, Exhaust Blower 240-0812
Gasket, Firepot 510-0530
2 Glass Assembly, Center 510-5400
3 Glass Assembly, Left or Right, 1 pc 510-5410
812-3630
September 1, 2008
7014-082D
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CB 1200 Pellet Stove
Item # Service Parts (Alphabetical Order) Part No.
Grille, Bar, Bottom 410-8330
72 Handle, Hopper Lid 200-0110
Heat Output Control Switch, (Rocker Switch), 3 position 812-3500
75 Heat Shield Extension, Top 410-5322
Hinge, Female, Door 450-2910
Hinge, Male, Door 450-2810
71 Hopper Lid 410-4901
45 Igniter, Loop (Heating Element), 6 inches 812-3811
77 Junction Box & Wire Harness SRV7000-154
Knob, Firepot Pull Rod 200-0831
Latch, Draw 229-0640
62 Latch, Magnet for Side Air Delfector Curtain 812-3821
Nut, Firepot, 1/4-20 226-0090
Outside Air Collar Assembly 7001-045
Outside Air Floor 811-0570
Outside Air Termination Cap 7001-044
60 Panel Access, Bottom Rear Screen 410-5413
Panel Access, Feed Motor 410-6220
25 Panel Access, Front (Firepot) 410-5161
Panel Access, Bottom Screen 410-5413
Panel Access, Top Rear Screen 410-4352
63
Power Cord 812-1180
52 Snap Disc, #1, 145-40 Degree 230-0060
55 Snap Disc, #2, 200 Degree 230-0900
76 Snap Disc, #3, 250 Degree 230-1290
Switch, Rocker (Fan Speed) 812-3910
Termination Cap Assembly, Outside Air 7001-044
16 Thermocouple 812-0210
47 Thermocouple Cover 812-1322
48 Thermocouple Holder with Set Screw 812-3171
12 Thumb Screw, Pkg of 24 7000-223/24
Top Assembly with Hopper Lid 812-3940
Top Only SRV410-4980
73
64 Vacuum Switch 7000-166
Wire Harness SRV7000-447
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7014-082D
September 1, 2008
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CB 1200 Pellet Stove
Accessories Part No.
Brick, Set, 4 pc 811-0601
Log Set, 3 pc 811-0592
Door Assembly, Black DR-CB12-BK
Door Assembly, Gold DR-CB12-GD
Door Assembly, Nickel DR-CB12-NL
Grille Assembly, Black LVGRL-CB12-NL
Grille Assembly, Gold LVGRL-CB12-GD
Grille Assembly, Nickel LVGRL-CB12-MBK
Outside Air Kit, Floor 811-0570
Outside Air Kit, Rear 811-0872
Rear to Top Vent Adapter, 90
Thermostat, Mechanical 811-0610
Thermostat, Programmable 811-0520
Top Vent Adapter, 3 in x 3 in
Top Vent Offset Adapter Collar, 3 in x 6 in 812-3570
o
811-0620
811-0580
Appliance Part No.
Classic Bay 1200 Freestanding Pellet Stove CB1200-B
September 1, 2008
7014-082D
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CB 1200 Pellet Stove
E. Service And Maintenance Log
Date of Service Performed By Description of Service
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September 1, 2008
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F. Homeowner’s Notes
CB 1200 Pellet Stove
September 1, 2008
7014-082D
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CB 1200 Pellet Stove
G. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
R
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except
1 Year XXXXXX
as covered by Conditions,
Exclusion, and Limitations
listed
Igniters, Electronic Compo-
nents, and Glass
2 years
XX
XXXX Blowers
X Molded Refractory Panels
3 years X Firepots
5 years 3 years X X Castings & Baffles
7 years 3 years X X X
10
years
1 year X
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
Burners, Logs & Refractory
Limited
Lifetime
1 year X
Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the
home is not covered under this warranty.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
4021-645A 09-01-08
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7014-082D
September 1, 2008
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CB 1200 Pellet Stove
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
this noise are not covered by this warranty.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly authorized and approved by HHT in writing.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
September 1, 2008
7014-082D
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
www.quadrafire.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
• Important operating and
maintenance instructions included.
•
Read, understand and
follow these instructions for safe installation and operation.
Leave this manual with
party responsible for use
and operation.
DO NOT
DISCARD
We recommend that you record the following pertinent
information for your CB1200-I PELLET STOVE
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,
6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,
6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,
6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Page 48
7014-082D Septemer 1, 2008
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