Hearth and Home Technologies CASTILE-CSB, CASTILE-CWL, CASTILE-PMH1, CASTILE-MBK1 User Manual
CASTILE PELLET STOVE
OMNI-Test Laboratories, Inc.
R
Owner’s Manual
Installation and Operation
Model:
CASTILE-MBK1
CASTILE-PMH1
CASTILE-CSB
CASTILE-CWL
• Important operating and
maintenance instructions included.
WARNING
CAUTION
DO NOT DISCARD THIS MANUAL
•
•
Read, understand and
follow these instructions for safe installation and operation.
Leave this manual with
party responsible for use
and operation.
Tested and
Listed by
O-T L
C
WARNING
Portland
Oregon USA
US
DO NOT
DISCARD
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
Do not overfire - If any external part starts to
•
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
Comply with all minimum clearances to com-
•
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
•
Alert children and adults to hazards of high
temperatures.
•
Do NOT operate with protective barriers open or
removed.
•
Keep clothing, furniture, draperies and other
combustibles away.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
www.quadrafire.com
250-6422E
September 1, 2008
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Castile Pellet Stove
Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance,
you have our assurance of commitment to quality, durability, and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL
LOCATION: Back side of left side panel.
Tested and
Listed by
OMNI-Test Laboratories, Inc.
Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile Home Installation. This appliance has
been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.
Tested to: ASTM E1509-95, ULC S627-00, ULC/ORD-C-1482-M1990 Room Heating Pellet Burning Type,
(UM) 84-HUD FOR USE
Input Rating: 30,000 Btu's/hr
Electrical Rating:
Route power cord away from unit. Do not route cord under or in front of appliance.
Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm
DANGER:
ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light
automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's
Keep viewing and ash removal doors tightly closed during operation.
manual.
Install and use only in accordance with manufacturer's installation and operating instructions. Contact local
building or fire officials about restrictions and inspection in our area.
WARNING - FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside combustion air
inlet must be provided. The structural integrity of the mobile home floor, ceiling and walls must be maintained.
Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a
combustible wall or ceiling. Inspect and clean vent system frequently in accordance with manufacturer's
instructions.
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
Use a 3" or 4" diameter type "L" or "PL" venting system.
Note 1:
In residential installations, when using Parts 811-0890, (3" - 3" Top Vent Adapter) and 812-3570 (3" - 6" Offset
Adapter), 24 gauge 6" single wall flue connector may be used.
Note 1: Dans les installations résidentielles, lorsque les pièces 811-0890, (dessus de l'adapteur de ventilation 3" - 3") et
812-3570 (le ressaut de l'adapteur 3" - 6"), un tuyau connecteur de 6" pour mur simple de calibre 24 peut être utilisé.
Note 2: In manufactured home installation, when using Part 811-0890, (3" - 3" Top Vent Adapter) and 812-3570 (3' - 6"
Offset Adapter), use listed double wall flue connector. An Outside Air Kit (Part 811-0872), must be used with manufactured
home installation.
Note 2: Pour l'installation dans les maisons préfabriquées, lorsque les pièces 811-0860, (dessus de l'adapteur de
ventilation 3" - 3") et 812-3570 (le ressaut de l'adapteur 3" - 6"), utilisez un tuyau connecteur enregistré pour mur double.
Un assemblage d'air extérieur (pièce 811-0872), doit être utilisé pour l'installation dans les maisons préfabriquées.
H*
G
I
G = 2"/51mm
H* = 2"/51mm
I = 6"/152mm
Portland
O-T L
Oregon USA
US
C
ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS /
A
B
"B" is to Cast Top
("B" du haut)
*Non-combustible floor protection must extend beneath the flue pipe when installed with
horizontal venting or under the Top Vent Adapter with vertical installation.
G
RECOMMENDED IN USA; REQUIRED IN CANADA
Floor protector must be noncombustible material, extending beneath heater and to the
front/sides/rear as indicated. Measure front distance (I) from the surface of the glass
door.
Mfg by:Fabriqué par
1445 Highway North
Colville, WA 99114
Report / Rapport
061-S-33-2
PREVENT HOUSE FIRES
C
C
:
U.S. ENVIRONMENTAL PROTECTION AGENCY
2008 2009 2010 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
D
E
"E" is to Cast Top
("E" du haut)
FLOOR PROTECTION / PROTECTION DU SOL
SAMPLE
Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet
appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-
This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ra
R
Testé à: ASTM #1509-95, ULC S627-00 ULC/ORD-C 1482-M1990 Room Heating. Pellet Burning Type, (UM) 84-HUD
POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.
Puissance de Rendement: 30,000 Btu's/hr
Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,
Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.
DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.
Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.
Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera
automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des
instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres
fermées hermétiquement durant l'opération.
I
nstallez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau de la
construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne
pas obstruez l'espace en dessous de l'appareil.
A
VIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de combustion d'air
doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et
des murs de la maison mobile doit être
Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à
travers un mur ou un plafond combustibles, et les compensations maximums.
Inspectez et nettoyez la cheminée fréquemment. Ne pas connecter cet appareil à une cheminée servant un autre appareil.
Utilisez systèm de ventilation "L" ou "P" diamètre 76mm ou 102mm.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:
F
F
Made in U.S.A./Fait Aux États-Unis
our stoves, inserts and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-finished for lasting
beauty and enjoyment. Our pledge to quality is completed
as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
SERIAL NO.
Castile Pellet Stove
/ NUMÉRO DU
909.
Serial Number
Model Name
PRÉVENTION DES FEUX DE MAISON
maintenue intacte.
A Back Wall to stove / Mur Arrière du poêle 2"/51mm
B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm
CORNER INSTALLATION / NSTALLATION DU COIN :
C Side Wall / Mur De Côté 2"/51mm
VERTICAL 3" - 6" ADAPTER KIT (PART 812-3570) INSTALLATION:
UN ASSEMBLAGE POUR ADAPTEUR 3" - 6" (PIÈCE 812-3570) POUR INSTALLATION VERTICALE:
D Back Wall to Flue Pipe / Mur Arrière tuyau rigide 3"/76mm
E Side Wall to Cast Top / Mur De Côté du haut 6"/152mm
CORNER INSTALLATION WITH VERTICAL ADAPTER KIT:
INSTALLATION DU COIN AVEC UN ASSEMBLAGE D'ADAPTEUR VERTICAL:
F Side Wall / Mur De Côté 2"/51mm
ALCOVE INSTALLATION /
Min. Alcove Height: / Une hauteur minimum de l'alcôve 43"/1092mm
Min. Alcove Side Wall: / Une hauteur minimum mur de côté de l'alcôve 6"/152mm
Max. Alcove Depth: / La profondeur maximum de l'alcôve
*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée
pour une installation de ventilation horizontale ou sous un adapteur de ventilation de
dessus pour une installation verticale. ÉTATS-UNIS - RECOMMANDÉ; CANADA -
REQUIRENT
Le poêle doit être placé sur une assise non combustible s’étendant tout autour de lui, comme les
schémas l’indiquent.
INSTALLATION DE L
Mesurez la distance du devant (I) de la surface de la porte vitrée.
' ALCÔVE
:
250-6411
36"/914mm
Test Lab &
Report No.
tio"].
Mfg. Date
Page 2
250-6422E
September 1, 2008
Castile Pellet Stove
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TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed ...................6
D. Inspect Appliance & Components.......6
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles ............... 8
C. Hearth Requirements..........................9
Section 4: Vent Information
A. Chimney & Exhaust Connection ......... 10
B. Venting Termination Requirements ....10
C. Equivalent Feet of Pipe .......................11
D. Pipe Selection Chart ............................ 11
Section 5: Venting Systems
A. Alcove .................................................12
B. Through the Wall .................................13
C. Vertical ................................................14
D. Through the Wall & Vertical ................14
E. Masonry ..............................................15
F. Alternate Masonry ...............................15
Section 9: Troubleshooting ............................24-26
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures ...............27
B. General Maintenance & Cleaning .......27-29
C. High Ash Fuel Content Maintenance ..30
D. Blower Replacement ...........................31
E. Igniter Replacement ............................32
F. Baffle Removal ....................................32
G. Glass Replacement ............................. 33
Section 12: Reference Material
A. Component Functions.........................34-35
B. Component Locations .........................36
C. Exploded Drawings .............................37-38
D. Service Parts & Accessories ...............40-42
E. Service & Maintenance Log ................43-44
F. Homeowner’s Notes ............................45
G. Warranty Policy ...................................46-47
H. Contact Information .............................48
Section 6: Mobile Home .................................. 16
Section 7: Appliance Set-Up
A. Outside Air Kit .....................................17
B. Leg Leveling System ...........................18
C. Top Vent Adapter ................................18
D. Rear Vent Adapter ..............................18
E. Log Set Placement ..............................19
F.
Thermostat Installation ........................20
Section 8: Operating Instructions
A. Fuel Size & Material ............................21
B. General Operation Information ...........21
C. Before Your First Fire .........................22
D. Starting Your First Fire ........................22
E. Fire Characteristics .............................22
F. Feed Rate Adjustment Instructions..... 22
G. Ignition Cycles ....................................23
H. Frequently Asked Questions...............22
September 1, 2008
250-6422E
Page 3
1
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Castile Pellet Stove
Listing and Code Approvals
A. Appliance Certification
Model: Castile Pellet Stove
Laboratory: OMNI Test Laboratories, Inc.
Report No. 061-S-33-2
Type: Solid Fuel Room Heater/Pellet Fuel Burn-
ing Type
Standard: ASTM E1509-95, ULC S627-00 and ULC/
ORD-C1482-M1990 Room Heater Pellet
Fuel Burning type and (UM) 84-HUD,
Mobile Home Approved.
State Listing: State of Colorado
B. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent Class “L” or
“PL” connector pipe. A Quadra-Fire Outside Air Kit must be
installed in a mobile home installation.
E. BTU & Efficiency Specifications
Particulate Emissions Rating:
*BTU Output: 8,000 -
Heating Capacity: up to 1,500 sq. ft. depending
Hopper Capacity: 40 lbs
Fuel: Wood Pellets or Shelled Corn
Shipping Weight: 258 lbs
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
.7 grams/hr
30,000 / hr
on climate zone
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes.
In the absence of local codes you must comply with the
ASTM E1509-95, ULC S627-00 ULC/ORD-C-1482M1990 (UM) 84-HUD
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page 4
250-6422E
September 1, 2008
Castile Pellet Stove
R
2
A
. Design, Installation & Location
Getting Started
Considerations
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies recommends NFI certified professionals, or technicians supervised by an
NFI certified professional.
1. Appliance Location
Consideration must be given to safety, convenience, traffic
flow, and the fact that the appliance will need a chimney and
chimney connector. It is a good idea to plan your installation
on paper, using exact measurements for clearances and floor
protection, before actually beginning the installation.
If you are not using an existing chimney, place the appliance
in a location to maintain a clear passage for the installation
of any listed and approved pellet venting system. This appliance may be vented vertically or horizontally.
Maintain specified vent clearance to comubstible requirements listed by the pellet manufactures venting instructions
and all clearance to combustivles listed in this manual.
Check with your local building code agency before you begin
your installation. Be sure local building codes do not supersede UL specifications and always obtain a building permit
so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation,
please contact your local dealer.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
B. Fire Safety
Maintain the designated clearances to combustibles.
Insulation must not touch the chimney. You must maintain
the designated air space clearance around the chimney.
This space around a chimney is necessary to allow
natural heat removal from the area. Insulation in this
space will cause a heat buildup, which may ignite wood
framing. NOTE: Clearances may only be reduced by
means approved by the regulatory authority having
jurisdiction.
To provide reasonable fire safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
3. A practiced evacuation plan, consisting of at least
2 escape routes.
4. A plan to deal with a hopper fire as follows:
In the event of a hopper fire:
a. Evacuate the house immediately.
b. Notify fire department.
2. Thermostat Location
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
CAUTION
• Do NOT connect this unit to a chimney flue servicing
another appliance.
• Do NOT connect to any air distributon duct or system.
September 1, 2008
250-6422E
WARNING
Fire Hazard.
• Do not operate appliance before reading
and understanding operating instructions.
• Failure to operate appliance properly may
cause a house fire.
Page 5
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Castile Pellet Stove
C. Tools And Supplies Needed
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Tape Meausre
Plumb Line
Level
Framing Material
May also need:
Vent Support Straps
Venting Paint
Hi-temp Caulking Material
Gloves
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
WARNING
D. Inspect Appliance & Components and
Pre-Use Check List
1. Place the appliance in a location near the
final installation area and follow the procedures below:
2. Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and
chimney to combustible materials have been
met.
8. The masonry chimney is inspected by a professional and is clean, or the factory built metal
chimney is installed according to the manufacturer’s instructions and clearances.
9. The chimney meets the required minimum
height.
10.
11. Plated surfaces have been wiped clean, if
12. Thermostat or remote has been installed.
1
3. A power outlet is available nearby.
All labels have been removed from the glass
door.
applicable.
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
• Installation and use of any damaged appliance.
• Modification of the appliance.
• Installation other than as instructed by Hearth & Home
Technologies.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• Operating appliance without fully assembling all
components.
• Operating appliance without legs attached (if supplied with
unit).
• Do NOT Overfire
Or any such action that may cause a fire hazard.
Page 6
250-6422E
September 1, 2008
Castile Pellet Stove
Dimensions and Clearances
3
A. Appliance Dimensions
23-5/8 in.
(651mm)
11-13/16 in.
(300mm)
R
28-7/16 in.
(722mm)
24-3/4 in.
(629mm)
Figure 7.1 - Top View
22-15/16 in.
(583mm)
16-1/16 in.
(408mm)
23-1/4 in.
(591mm)
Figure 7.2- Front View
30-5/16 in. (770mm)
27-15/16 in. (710mm)
3 in. (76mm)
C
4-1/4 in.
(107mm)
C
L
28-5/16 in.
(718mm)
L
15-13/16 in.
(402mm)
Figure 7.3 -Side View
September 1, 2008
16-5/16 in.
(414mm)
Figure 7.4 - Side View with Top Vent Adapter
250-6422E
Page 7
R
B. Clearances to Combustibles (UL and ULC)
Castile Pellet Stove
A
C
B
Straight Back Against
Inches Millimeters
Wall
Back Wall to Appliance 2 51
A
Side Wall to Appliance 6 152
B
Corner Installation
Walls to Appliance 2 51
C
Inches Millimeters
Alcove Installation
Minimum Alcove Height 4
Minimum Alcove Side Wall 6 152
Minimum Alcove Width 3
Maximum Alcove Depth 36 914
C
Inches Millimeters
3 1092
8 965
I
J
C
L
Dimension to Corner
Flue Center Line 10-3/8 264
I
Back of Top Vent Adapter 9-1/8 232
J
Inches Millimeters
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
F
D
G
E
Vertical Installation
Back Wall to Flue Pipe 3 76
D
Side Wall to Cast Top 6 152
E
Back Wall to Appliance 8 203
F
Corner Installation
Walls to Appliance 2 51
G
Side Wall to Flue Pipe 3 76
H
Inches Millimeters
Inches Millimeters
H
Fire Risk.
Comply with all minimum clearances to
combustibles as specified.
Failure to comply may cause house fire.
G
H
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• I
llustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
WARNING
Page 8
250-6422E
September 1, 2008
Castile Pellet Stove
C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
R
K
K
M
Hearth Pad Requirements
Sides 2 51
K
Back 2 51
L*
Front 6 152
M
*L Exception for Horizontal Installations:
USA INSTALLATIONS: A
recommended extending beneath the flue pipe when installed
with horizontal venting or under the Top Vent Adapter with
vertical installation.
CANADA INSTALLATIONS: A
tection extending beneath the flue pipe is r
zontal venting or under the Top Vent Adapter with vertical
installation.
non-combustible floor protection is
Inches Millimeters
non-combustible floor pro-
equired
with hori-
Must extend 2 inches (51mm) beyond each
September 1, 2008
side of pipe (shaded area)
250-6422E
Page 9
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Vent Information
4
A. Chimney and Exhaust Connection
Castile Pellet Stove
B. Venting Termination Requirements
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be
vented vertically or horizontally.
2. Mobile Home: Approved for all listed pellet vent. If
using the 3 inch (76mm) vertical Top Vent Adapter Kit
or the 3 to 6 inch (76-152mm) Top Vent Offset Adapter,
use listed double wall flue connector. A Quadra-Fire
Outside Air Kit must be used with manufactured home
installations.
3. Residential: The 3 inch (76mm) vertical Top Vent
Adapter Kit and the 3 to 6 inch (76-152mm) Top Vent
Offset Adapter are tested to use 24 gauge single wall
flue connector or listed double wall flue connector to
Class A listed metal chimneys, or masonry chimneys
meeting ICBO standards for solid fuel appliances.
4
. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
NOTE: If burning shelled field corn, you must use
approved venting specifically designed for corn. Follow
the instructions from the venting manufacturer.
WARNING
Fire Hazard.
• Only LISTED venting components may be
used.
NO OTHER vent components may be used.
•
Substitute or damaged vent components may
impair safe operation.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of vertical pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which will
help prevent the possibility of smoke or odor venting into
the home during a power outage. It will also keep exhaust
from causing a nuisance or hazard by exposing people or
shrubs to high temperatures. The safest and preferred
venting method is to extend the vent vertically through the
roof.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally from;
c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows:
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade should
be 12 inches (305mm) minimum. This is conditional upon
plants in the area, and nature of grade surface. The grade
surface must be a noncombustible material (i.e., rock, dirt).
The grade surface must not be lawn. Distance between
bottom of termination and public walkway should be 84
inches (2134mm) minimum.
5 Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
6. Termination Cap Location (Home Electrical Service)
• Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
• Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
• Clearance of a termination cap above electrical service
will be 12 inches minimum.
• Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Page 10
250-6422E
September 1, 2008
Castile Pellet Stove
30
R
C. Equivalent Feet of Pipe
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
See Figure 11.1
Example of 3 Elbow-Rear Vent Termination Calculaton
2 ft.
3 ft.
2 ft.
2 ft.
Pellet Venting
Component
90o Elbow or Tee
45o Elbow
Horizontal Pipe
Vertical Pipe
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appliance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
# of
Elbows
Feet of
3X5 15
Note: This is a generic example and is not
intended to represent any specific fuel type.
MultipledByEquivalent
Pipe
X 3
7X 1 7
2X 0.5 1
Total Equivalent Feet 23
Feet
Components
Equivalent Feet
Figure 11.1
D. Pipe Selection Chart
The chart will help you in determing proper venting size according to the equivalent feet of pipe
calcuated above and the altitude above sea level
of this installation. See Figure 11.2.
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
If you fall below the diagonal line, 3 or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diameter pipe is required.
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
Example 1
E ui alent Pipe
Lengt In Feet
Example 2
Figure 11.2
4 in. (102 ) Dia eter Pipe Only
20
10
3 in. or 4 in. (76 or 102 ) Dia eter Pipe
0
1 2 3 4 5 6 7 8 10
ALTITUDE IN THOUSANDS OF FEET
September 1, 2008
250-6422E
Page 11
5
A. Alcove
C
R
Castile Pellet Stove
Venting Systems
A
Figure 12.1
B
D
Minimum Maximum
Inches Millimeters Inches Millimeters
Height 43 1092 n/a n/a
A
Width 38 965 n/a n/a
B
Depth n/a n/a 36 914
C
To Side Wall 6 152 n/a n/a
D
Page 12
All minimums listed are to a combustible surface.
NOTE:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
250-6422E
September 1, 2008
Castile Pellet Stove
B. Through The Wall
Horizontal termination cap must be a minimum of 12 inches.
(305mm) from the wall. Approved for mobile home installations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
Outside Air Kit in mobile homes.
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B
365
R
Straight Out
6 in.
(152mm)
Minimum
From Glass
Figure 13.1
2 in.
(51mm)
Minimum
Wall
Thimble
12 in.
(305mm)
Minimum
Noncombustible Hearth Pad
Horizontal
Termination
Cap
45 Degree
12 in.
(305mm)
Minimum
Figure 13.2
Illustration shows venting going in both directions.
Choose which one is best for your installation.
12 in. (305mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
2 in.
(51mm)
Minimum
September 1, 2008
250-6422E
Page 13
C. Vertical
R
Castile Pellet Stove
6 in.
(152mm)
Min.
Flashing
Firestop
Ceiling Support
Rain Cap
24 in. (610mm) Minimum
3 in. (76mm) Min.
3 in. to 6 in.
(76-152mm)
Top Vent Kit
Clean-out Cover
6 in. (152mm) Class A
Chimney Connector
Adapter
6 in. (152mm) Flue
Connector
We recommend a minimum of 60 in.
(1524mm) vertical, however above the
eave is preferred.
Both installations are approved for
mobile home installations. Must use
3 or 4 inch (76 to 102mm) “L” or “PL”
listed pellet venting or listed double
wall pipe and Quadra-Fire Outside Air
Kit in mobile homes. Single wall pipe
is approved for residential installations
only.
Non-combustible Hearth Pad
Figure 14.1
D. Through The Wall & Vertical
2 in. (51mm) minimum
6 in. (152mm)
minimum
Flashing
Rain Cap
24 in. (610mm) minimum
Support Bracket
every 60 in. (1524mm)
Wall Thimble
Tee
Cleanout Cover
Page 14
Figure 14.2
250-6422E
Non-combustible Hearth Pad
September 1, 2008
Castile Pellet Stove
WARNING
Fire Hazard
Inspection of Chimney:
Masonry chimney must be in good condition.
•
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 in. (152mm) UL103 HT.
R
E. Masonry
6 in. (152mm)
minimum
Figure 15.1
Concrete Cap
1 in. (25mm) clearance
with firestop
Non-combustible Hearth Pad
Fireclay flue
liner with airspace
Flashing
1 in. (25mm)
clearance
3 in. (76mm)
minimum
Sheathing
Cleanout cover
Airtight
Cleanout Door
F. Alternate Masonry
1 in. (25mm) clearance
with firestop
6 in. (152mm)
minimum
Noncombustible Hearth Pad
Figure 15.2
Concrete Cap
Fireclay Flue Liner
with airspace
Flashing
1 in. (25mm) clearance
2 in. (51mm) minimum
Sheathing
Airtight cleanout door
September 1, 2008
250-6422E
Page 15
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