Hearth and Home Technologies BIR42 User Manual

Models:

BIR42

Wood Burning Fireplace

Owner’s Manual

Installation and Operation

DO NOT DISCARD THIS MANUAL

• Important operating
and maintenance
instructions included.

• Read, understand
and follow these
instructions for safe
installation and
operation.

WARNING

If the information in these instruc­tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.

• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.

• Do not overfi re. Overfi ring will void your
warranty.

• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.

NOTICE

• Leave this manual with
party responsible for
use and operation.

DO NOT

DISCARD

WARNING

HOT SURFACES!

Screen/mesh, glass doors and
other surfaces are hot during
operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

• Do not touch screen/mesh or glass doors until cooled

• NEVER allow children to touch screen/mesh or glass
doors

• Keep children away

• CAREFULLY SUPERVISE children in same room as
fi replace.

• Alert children and adults to hazards of high
temperatures.

High temperatures may ignite clothing or other fl ammable
materials.

• Keep clothing, furniture, draperies and other fl ammable
materials away.

Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

WARNING

Fire Risk

• For use with solid wood fuel or decorative
gas appliance only.

• Do not install unvented gas logs.

1

Read this manual before installing or operating this fi replace.

Please retain this owner’s manual for future reference.

Congratulations!

Congratulations on selecting a Heatilator wood burning
fi replace. The Heatilator fi replace you have selected is
designed to provide the utmost in safety, and reliability.

As the owner of a new fi replace, you’ll want to read and
carefully follow all of the instructions contained in this
owner’s manual. Pay special attention to all cautions and
warnings.

This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important
documents and product manuals.

Your new Heatilator wood burning fi replace will give you
years of durable use and trouble-free enjoyment. Welcome
to the Heatilator family of fi replace products!

Homeowner Reference Information

We recommend that you record the following pertinent
information about your fi replace:

Model Name: Date purchased/installed:

Serial Number: Location on fi replace:

Dealership purchased from: Dealer phone:

Notes:

Listing Label Information/Location

The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of
the fi replace.

Serial

Number

Grate

Fireplace

Model

FIREPLACE NO.

FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND
OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.

FIREPLACE ALSO FOR USE
IN MANUFACTURED HOMES

FAN KIT
MODEL NO.

DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR
LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A
FIREPLACE INSERT OR OTHER PRODUCTS NOT
SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS
ARE USED OPERATE FIREPLACE WITH DOORS FULLY
OPEN OR CLOSED ONLY. WHEN BURNING A
DECORATIVE GAS APPLIANCE IN THE FIREPLACE,
ADJUST DAMPER TO THE FULLY OPEN POSITION.

2

YES

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

WARNING: RISK OF
FIRE DAMAGE. REPLACE
GRATE WITH HEARTH & HOME
TECHNOLOGIES INC.

NO

&

MODEL NO.

CLEARANCE TO
COMBUSTIBLES:

WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED
GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT
INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.

WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.

IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING
CONTACT: HEARTH & HOME TECHNOLOGIES INC.,
1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.

CHIMNEY
2 IN. MIN.

RATED AT
115 VOLTS, 50/60 Hz.,

MODEL NO.

FIREBOX

MFG. DATE

IN.
MIN.

AMP.

Safety Alert Key:

!

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the fi replace or to property.

Table of Contents

Congratulations! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1 Listing and Code Approvals

A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 6

B. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 6

C. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Operating Instructions

A. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Seasoned Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

C. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

F. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

G. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

H. Molded Brick Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

I. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

J. Vented Gas Log Sets & Gas Log Lighters . . . . . . . . . . 9

K. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . 9

L. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

M. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3 Maintainance and Service

A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 11

C. Check Firebox Molded Brick Panel . . . . . . . . . . . . . . 12

D. Inspect Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

E. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Troubleshooting Guide

5 Getting Started

A. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . .14

B. Design and Installation Considerations . . . . . . . . . . . 15

C. Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

D. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

E. Locating your Fireplace & Chimney. . . . . . . . . . . . . . 16

F. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . 17

G. Typical Fireplace Components . . . . . . . . . . . . . . . . . 17

H. Inspect Fireplace and Components . . . . . . . . . . . . . . 17

6 Framing & Clearances

A. Select Fireplace Location . . . . . . . . . . . . . . . . . . . . . 18

B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 20

D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 20

7 Installation of Fireplace

A. Things to Consider . . . . . . . . . . . . . . . . . . . . . . . . . .21

B. Position the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Place Protective Metal Hearth Strips . . . . . . . . . . . . . 21

D. Level Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

E. Install Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . . . . 23

8 Chimney Assembly

A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 25

B. Using Offsets/Returns . . . . . . . . . . . . . . . . . . . . . . . .26

C. Assemble Chimney Sections . . . . . . . . . . . . . . . . . . . 27

D. Install Ceiling Firestops . . . . . . . . . . . . . . . . . . . . . . . 28

E. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 29

F. Cut Out Hole in Roof . . . . . . . . . . . . . . . . . . . . . . . . . 30

G. Complete Installation . . . . . . . . . . . . . . . . . . . . . . . . . 30

H. Install Flashing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

I. Chimney Termination Requirements . . . . . . . . . . . . . 31

9 Chase Installations

A. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 32

B. Install Fireplace & Chimney . . . . . . . . . . . . . . . . . . . . 33

C. Install Chase Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

D. Install Termination Cap . . . . . . . . . . . . . . . . . . . . . . . 34

10 Shrouds

A. Radiation Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

B. Field Constructed Shrouds . . . . . . . . . . . . . . . . . . . . 36

11 Installation of Molded Brick Panel

A. Install Hearth Molded Brick Panel . . . . . . . . . . . . . . .38

B. Install Side Molded Brick Panel/Traditional . . . . . . . . 38

C. Install Back Molded Brick Panel/Traditional . . . . . . . 38

D. Install Side Molded Brick Panel - Herringbone . . . . .39

E. Install Back Molded Brick Panel - Herringbone . . . . . 39

F. Install Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

G. Install Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

12 Finishing

A. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . 41

B. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . 41

C. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

D. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

E. Combustible Mantel . . . . . . . . . . . . . . . . . . . . . . . . . 45

F. Mantel, Adding Extra Support . . . . . . . . . . . . . . . . . . 46

G. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 47

13 Accessories

A. Gas Log/Lighter Provision . . . . . . . . . . . . . . . . . . . . . 48

B. Wood Burning Inserts . . . . . . . . . . . . . . . . . . . . . . . . 48

14 Reference Materials

A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 49

B. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 50

C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 51

D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Note: An arrow ( ) found in the text signifi es change in content.

Î

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

3

Warranty

Î

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period HHT Manufactured Appliances and Venting

Parts Labor Gas Wood Pellet

1Year XXXXXX

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except as

covered by Conditions, Exclu-

sion, and Limitations listed

XX

2years

7years 3years X X X

10

years

Limited

Lifetime

90Days XXXXXX AllReplacementParts

Igniters, Electronic Compo-

nents, and Glass

srewolBXXXX

stoperiFXsraey3

faB&sgnitsaCXXsraey3sraey5 ?es

Firebox, HHT Chimney, Termi-

nation & Heat

Exchanger

slenaPyrotcarfeRdedloMX

yrotcarfeR&sgoL,srenruBXraey1

regnahcxEtaeH&xoberiFXraey1

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.

The maximum amount recoverable under this warranty is limited to the purchase price of the product.

In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.

4021-645A 09-01-08 Page 1 of 2

4

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass
gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion
on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this
warranty.

Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.

HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or
maintenance of the appliance not in accordance with the installation instructions; operating instructions and the
listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building
codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4)
environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure
or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than
those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or
any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not
expressly authorized and approved by HHT in writing.

This warranty does not apply to non-HHT venting components, hearth components or other accessories used in
conjunction with the installation of this product.

This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine,
?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.

HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide
necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08 Page 2 of 2

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

5

1

Listing and Code Approvals

1

A. Appliance Certifi cation

This fi replace system has been tested and listed in accor-
dance with UL 127 standards by Underwriters Laboratories
Inc. for installation and operation in the United States.

This fi replace may be installed in sleeping rooms EXCEPT
in manufactured homes. If installed with a gas log set, pro­visions for the National Fuel Gas Code must be met.

This fi replace has been tested and listed for use with
the optional components specifi ed in this manual. These
optional components may be purchased separately and
installed at a later date.

NOTICE: The outside air kits must be installed at the time of

fi replace installation.

Heatilator is a registered trademark of Hearth & Home
Technologies Inc.

WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and
agency listing will be voided by the actions below.

DO NOT:

• install or operate damaged fi replace

• modify fi replace

• install other than as instructed by Hearth & Home
Technologies

• operate the fi replace without fully assembling all
components

• overfi re

• install an unvented gas log set

• install any component not approved by Hearth &
Home Technologies

• install parts or components not Listed or approved

Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.

B. Non-Combustible Materials

• Materials which will not ignite and burn, composed of any
combination of the following:

- Steel - Iron

- Brick - Tile

- Concrete - Slate

- Glass - Plasters

• Materials reported as passing ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C

C. Combustible Materials

• Materials made of or surfaced with any of the following
materials:

- Wood - Compressed paper

- Plant fi bers - Plastic

• Any material that can ignite and burn; fl ame proofed or
not, plastered or un-plastered

For assistance or additional information, consult a qualifi ed
installer, service agency or your dealer.

Notice: This fi replace is tested and approved as a decorative
fi replace. It should not be factored as a primary heat source

in residential heating calculations.

6

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

2

User Guide

Operating Instructions

2

WARNING

HOT SURFACES!

Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.

Hot screen/mesh and glass doors will cause burns.

• Do not touch screen/mesh or glass doors until cooled

• NEVER allow children to touch screen/mesh or glass doors

• Keep children away

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• Keep clothing, furniture, draperies and other fl ammable materials away.

If you expect that children may come into contact with this fi replace, we recommend a barrier such as a decorative
screen. See your dealer for suggestions.

WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace
according to operating instructions could cause fi re or injury.

A. Your Fireplace

Molded Brick Panels

Section 2.H.

Wood Fuel

Section 2.M.

Grate

Section 2.D.

Mantel

Hearth

Gas Log Set

Gas Log Lighters

(not shown)
Section 2.J.

Firescreen
(not shown)
Section 2.E.

Glass Doors

(not shown)
Section 2.I.

Figure 2.1 General Operating Parts

Clear Space

Section 2.L.

Outside Air Control Handles

Section 2.G.
Turn handle to unlock,
pull towards the inside

of the fireplace to open.

Reverse steps to close & lock.

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

Flue Damper
Section 2.F.
UP to Open

DOWN to Close

7

B. Seasoned Wood

Properly seasoned wood is important for successful opera­tion of your fi replace. Most woodburning fi replace problems
are caused by burning wet, unseasoned wood.

Seasoned fi rewood is wood that is cut to size, split and air
dried to a moisture content of around 20%.

Imagine a wooden bucket that weighs about eight pounds.
Fill it with a gallon of water, put it in the fi replace and try to
burn it. This sounds ridiculous but that is exactly what you
are doing if you burn unseasoned wood.

A tree cut down a year ago and not split is likely to have
almost as high a moisture content now as it did when it was
cut.

Please refer to Section 2.M. for more detail.

C. Starting a Fire

NOTICE: You must establish a good draft to prevent smoke
spillage into the room.

WARNING! Risk of Fire! Keep combustible materials,
gasoline and other fl ammable vapors and liquids clear of
the fi replace.

DO NOT:

• store fl ammable materials close to the fi replace

• use gasoline, lantern fuel, kerosene, charcoal lighter
fl uid or similar liquids to start or “freshen up” a fi re in
this fi replace.

Keep all fl ammable liquids well away from the fi replace while
it is in use. Combustible materials may ignite.

D. Grate

This fi replace is designed to be used with the grate sup-
plied with this unit or one approved by HHT. The grate will
deteriorate over time and will need occasional replacement.

WARNING! Risk of Fire!

integral grate.

• Keeps logs in place.

• Allows proper air circulation around the fi re.

Use only the factory-supplied

E. Firescreen

The fi rescreen is provided to control sparks. Keep it closed
when the fi replace is in use.

WARNING! Risk of Fire or Burns!

• Screen will not prevent burning materials from falling
out.

• Screen pulls or handles may be hot.

F. Flue Damper

• Refer to Figure 2.1 for location of control.

• Must be in fully open position (handle up toward the top
of the fi replace) during operation of the fi replace.

• Before lighting the fi replace, verify fully open position by
looking up from the inside of the fi replace.

WARNING! Risk of Fire and Asphyxiation! Open

damper prior to operating fi replace. A closed damper
overfi res the fi replace and will cause smoke and fl ames
to spill into the room.

• The fi rst three or four fi res should be of moderate size to
allow the oils and binders to be burned from the fi replace
and molded brick panel, and paint to cure. You may notice
an industrial odor the fi rst few fi res. This is considered
normal.

• Use well-seasoned wood (see Section 2.M.).

• Open the fl ue damper to a fully open position.

• Open outside air.

• Place crumpled or twisted paper under the fi replace
grate.

• Loosely arrange kindling or small pieces of wood to form
a ‘tent’ on the fi replace grate.

• Pre-warm the fl ue to establish a draft to help reduce smoke
spillage during start-up. Hold a rolled up piece of burning
newspaper under the fl ue damper for a few moments.

• Light the crumpled paper to ignite the kindling.

• Add small pieces of wood until a hot bed of embers has
been established.

• Add a minimum of three average size pieces of split
fi rewood, placed to allow combustion air and fl ames
between them.

CAUTION! Odors and vapors released during initial op­eration may be irritating to sensitive individuals. Open

windows for air circulation.

8

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

G. Outside Air

• Refer to Figure 2.1 for location of controls.

• Outside air doors should be in the fully opened position
during operation of the fi replace.

• Before lighting the fi replace, turn both handles & pull out
to open. Reverse steps to close and lock.

H. Molded Brick Panel

• The molded brick panel is shipped separately, but required
to contain heat and provide an attractive interior.

• It will deteriorate over time and will need occasional
replacement. Small hairline cracks and discoloration are
normal and do not affect its safety.

• Cracks in the mortar may occur and do not affect the
safety of the unit. If mortar falls out of the joints and metal
is exposed, replace or patch the mortar.

• (See Molded Brick Panel Maintenance, Section 3.C.)

WARNING! Risk of Fire! DO NOT burn fi replace without
molded brick panel. Use only molded brick panel supplied
by Hearth & Home Technologies, Inc.

NOTICE: Do not substitute for HHT mortar. Other materials
may stain the molded brick panels.

I. Glass Doors J. Vented Gas Log Sets & Gas Log Lighters

• Glass and screen doors are optional.

• Refer to Figure 2.2 for proper use.

WARNING! Risk of Fire! Install ONLY doors approved by
Hearth & Home Technologies, Inc.

WARNING! Risk of Fire and Smoke! Fireplaces equipped
with doors should be operated only with doors fully open
or doors fully closed. If doors are left partly open, gas and
fl ame may be drawn out of the fi replace opening.

• Optional

• Vented gas logs or gas log lighters can be installed in
this fi replace. Follow the instructions provided with the
accessory for operation.

WARNING! Risk of Fire or Asphyxiation!

• DO NOT install unvented gas logs.

• Damper must be locked open.

• Gas fl ame may generate fumes.

FULLY OPEN

CORRECT

FULLY CLOSED

CORRECT

Figure 2.2 Operating Positions of Bi-fold Doors

PARTLY OPEN

INCORRECT

PARTLY CLOSED

INCORRECT

K. Optional Components

• Other options may be available

• Consult your dealer/distributor

WARNING! Risk of Fire! DO NOT install and or use any

component not approved by Hearth & Home Technolo­gies Inc.

L. Clear Space

WARNING! DO NOT place combustible objects in front of
the fi replace. High temperatures may ignite clothing, furni-
ture or draperies.

• DO NOT place combustible objects within 48 in. (121.9 cm)
of the front of fi replace. See Figure 2.3.

• Mantel - avoid placing candles and other heat-sensitive
objects on mantel or hearth. Heat may damage these
objects.

48 in. (121.9 cm)

Clear Space

Front of Fireplace

Figure 2.3 Clear Space

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

24 in. (61.0 cm)

Clear Space

Sides of Fireplace Opening

9

M. Wood Fuel

Hardwood vs Softwood

Your fi replace performance depends on the quality of the
fi rewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and
are harder to ignite.

• Soft woods require less time to dry, burn faster and are
easier to ignite.

• Start the fi re with soft wood to bring the fi replace up to
operating temperature and to establish draft.

• Add hard wood for slow, even heat and longer burn
time.

Soft woods Hard woods

• Douglas Fir • Oak

• Pine • Maple

• Spruce • Apple

• Cedar • Birch

• Poplar

• Aspen

• Alder

Seasoned Wood

• Cut logs to size

• Split to 6 in. (152 mm) or less

• Air dry to a moisture content of around 20%

- Soft wood - about nine months

- Hard wood - about eighteen months

NOTICE: Seasoning time may vary depending on drying

conditions.

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and
through woodpile.

• Elevate wood pile off ground to allow air circulation
underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in.
(152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of
each peice are exposed to air. More drying occurs through
the cut ends than the sides.

• Store wood under cover to prevent water absorbtion
from rain or snow. Avoid covering the sides and ends
completely.

Moisture

WARNING! Risk of Fire!

• DO NOT burn wet or green wood.

• Wet, unseasoned wood can cause accumulation of
creosote.

The majority of the problems fi replace owners experience
are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and

• Evaporating moisture cools your chimney, accelerating
formation of creosote.

WARNING! Fire Risk! DO NOT store wood:

• in front of the fi replace.

• in space required for loading or ash removal.

Processed Solid Fuel Firelogs

Manufactured fi relogs may be used with this fi replace.
Hearth & Home Technologies Inc. recommends the use of
UL Classifi ed processed fuel fi relogs. Follow the manufac-
turer’s lighting and safety instructions.

Using fi relogs may require more frequent chimney inspec-
tion and cleaning.

Do not poke or stir the logs while they are burning. Use
only fi relogs that have been evaluated for the application in
manufactured fi replaces and refer to fi relog warnings and
caution markings on packaging prior to use.

10

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

3

Maintainance and Service

3

A. Disposal of Ashes

Frequency: When they reach bottom of grate
By: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

• Place ashes in a metal container with a tight-fi tting lid.

• The closed container should be placed on a noncombustible
fl oor or on the ground, well away from all combustible
materials, pending fi nal disposal.

• If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled.

B. Chimney Inspection/Cleaning

Frequency: At least twice a year during heating season or

as recommended by a certifi ed chimney sweep
By: Certifi ed chimney sweep

WARNING! Risk of Fire! Ignited creosote is extremely
HOT. Prevent creosote buildup.

Refer to Figure 3.1 to remove/reinstall termination caps.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture to
form creosote. The creosote vapors condense in the rela­tively cool chimney fl ue of a slow-burning fi re. As a result,
creosote residue accumulates on the fl ue lining. When
ignited this creosote makes an extremely hot fi re.

WARNING! Risk of Fire! A chimney fi re can permanently
damage your chimney system and nearby structures.

In the event of a chimney fi re, Hearth & Home Technolo-
gies Inc. recommends

• replacement of the chimney, and

• inspection of the adjacent structure to the provisions of
NFPA Level III inspection criteria

The chimney shall be inspected at least twice a year during
the heating season to determine when a creosote buildup
has occurred.

When creosote has accumulated it shall be removed to
reduce the risk of a chimney fi re.

Remove screws,
lift top cover.

Chimney

TR11/TR11T/TR11-TV

Round Termination Cap

Figure 3.1 Chimney & Termination Cap Cleaning

Top Cover

Cap

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

Remove 4 screws
and lift top pan off.

Cap

Slip
Section

ST1175

Square Termination Cap

Remove 2 screws from
the front and back and
lift the top off.

TCT1175

Terra Cotta

Termination Cap

11

C. Check Firebox Molded Brick Panel

Frequency: After each ash removal
By: Homeowner

WARNING! Risk of Fire!

panel. Crumbling, deteriorated molded brick panel can al­low overheating of surrounding materials.

Expansion and contraction will cause minor cracking of the
molded brick panel. This is normal. The panel will require
periodic replacement depending on use.

The panels should be replaced if

• Cracks exceed ¼ inch (6 mm) in width,

• Metal is exposed behind a panel,

• Large pieces of panel fall out.

NOTICE: Do not substitute for HHT mortar. Other materials
may stain the molded brick panels.

Inspect fi replace molded brick

D. Inspect Grate

Frequency: After each ash removal
By: Homeowner

Inspect grate for:

• Warping or sagging 1-1/2 in. (38 mm) or more

• Broken welds

• Burn-through of grate bars
For safe operation, replace only with the approved grate

from Hearth & Homes Technologies Inc.

E. Glass Cleaning

Frequency: As desired
By: Homeowner

CAUTION! Handle glass assembly with care. Glass is
breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• Do not clean glass while it is hot

Clean glass with a non-abrasive commercially available
cleaner or ashes:

• Light deposits

- Use household glass cleaner

• Heavy deposits

- Use wood ash on damp cloth or,

- Use commercial fi replace glass cleaner (consult with
your dealer)

12

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

4

Troubleshooting Guide

4

Start Fire Problems Possible Cause Solution

Can’t get fi re started

Excessive smoke or spillage
Burns too slowly
Smolders, sizzles

Not enough kindling/paper or no

kindling/paper

Damper closed/not fully open Open damper.

Not enough air for fi re to ignite Check for restricted cap/shroud.

Wood condition is too wet, too large Use dry, seasoned wood (refer to wood fuel section).

Use dry kindling, more paper. Arrange kindling & wood for

air movement.

Check for fl ue blockage.

Pre-warm fl ue before starting fi re (refer to starting fi re

section).

Check for adequate vent height (refer to chimney assembly

section).

Open window below the fi replace towards the wind.

Open outside air doors.

Bed of coals not established before

adding wood

Flue blockage such as birds’ nests or

leaves in termination cap

Down draft or negative pressure

Competition with exhaust devices

Fire burns too fast Extremely dry or soft wood Mix in hardwood.

No glass doors Add glass doors to slow down air fl ow.

Overdrafting Check for correct vent height; too much vertical height

Start with paper & kindling to establish bed of coals (refer to

starting fi re section).

Have chimney inspected for creosote and cleaned by a

certifi ed chimney sweep.

Do not use exhaust fans during start-up (refer to negative

pressure section).

Open window below the fi replace towards the wind.

Mix in less seasoned wood after fi re is established (refer to

wood fuel section).

creates overdrafting.

Check location of vent termination (refer to chimney

assembly section).

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

13

5

Getting Started

5

A. Typical Fireplace System

Additional lateral
support for chimney
above roof (or enclosed
in chase) if needed
(Section 8.A.)

Non-combustible
roof flashing maintains
minimum clearance
around chimney

Installer Guide

Termination cap
(Sections 8.I., 9.D.)

Storm Collar
(Section 9.D.)

Chimney penetrates roof
preferably without affecting
roof rafters (Section 8.H.)

Support straps
on rafter supports
chimney (not shown)

Ceiling firestop
on floor of attic
(Section 8.D.)

Chimney system
(Section 8)

Transition

Combustible
framing/header
on top of
V-shaped
standoffs
(spacers)
(Section 6.D.)

Offset/Return (with hanger straps)
(Section 8.B.)

Attic insulation shield (not shown) must
be used here to keep insulation away
from chimney if attic is insulated
(Section 8.E.)

Framing headed off
in ceiling joists (Section 8.D.)

Enclosed space above
and around fireplace (Section 6.B.)

Mantel and surround (Section 12.E.)

Decorative facing
and trim (Sections 12.E., 12.F.)

Outside Air
(both sides)

Figure 5.1 Typical Fireplace System

14

Hearth extension
(Sections 12.C., 12.D.)

Protective metal
hearth strip(s) (Section 7.C.)

Factory-built fireplace

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

B. Design and Installation Considerations

D. Negative Pressure

NOTICE: Check building codes prior to installation.

• Installation MUST comply with local, regional, state and
national codes and regulations.

• Consult insurance carrier, local building inspector, fi re
offi cials or authorities having jurisdiction over restrictions,
installation inspection and permits.

Before installing, determine the following:

• Where the fi replace is to be installed.

• The vent system confi guration to be used.

• Gas supply piping.

• Framing and fi nishing details.

• Whether optional accessories are desired.

C. Draft

Draft is the pressure difference needed to vent fi replaces
successfully. When a fi replace is drafting successfully, all
combustion by-products are exiting the home through the
chimney.

Considerations for successful draft include:

• Preventing negative pressure

• Location of fi replace and chimney

NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the fi replace
system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

• Improper positioning of the chimney in a not-recommended
location on the roof.

WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot. Fire must
draft properly for safe operation.

Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. It can be stron-
gest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters
and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

To minimize the effects of negative air pressure:

• Ensure adequate outdoor air for all combustion appliances
and exhaust equipment

• Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the fi replace

• Avoid installing the fi replace near doors, walkways or small
isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams
taped or sealed

• Basement installations should be avoided

NOTICE: The fireplace provides some outside air for
combustion. Other methods may be necessary if more air
is required.

NOTICE: Hearth & Home Technologies Inc. recommends the
use of direct vent appliances in basements.

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

15

E. Locating your Fireplace & Chimney

Location of the fi replace and chimney will affect perfor-
mance.

• Install within the warm air space enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the fi re.

• Penetrate the highest part of the roof. This minimizes the
effects of wind loading.

• Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the fi replace location relative to fl oor and ceiling
and attic joists.

• Take into consideration the termination requirements in
Section 8 and Section 9.

NOTICE: Locating the fi replace in an area of considerable
air movement can cause intermittent smoke spillage from
fi replace. Do not locate fi replace near

• frequently open doors

• central heat outlets or returns

DO NOT install in a basement.

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Windward

Recommended Location:

• Above peak

Marginal Location:

• Below peak

Recommended:

• Insulated exterior chase
in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Marginal Location:

• Wind loading possible

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Leeward

Multi-level Roofs

Figure 5.1 Recommended Chimney Locations

16

Heatilator • Birmingham BIR42 • 4059-308 Rev F • 11/08

H. Inspect Fireplace and ComponentsF. Tools and Supplies Needed

Before beginning the installation be sure the following tools
and building supplies are available:

Reciprocating saw Framing material

Pliers Non-combustible sealant

Hammer Gloves

Phillips screwdriver Framing square

Flat blade screwdriver Electric drill and bits

Plumb line Safety glasses

Level Tape measure

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

G. Typical Fireplace Components

• Hearth Molded brick panel

- Molded brick panel kit must be installed, but is sold
separately

• Grate Assembly

• Transition Assembly (14-11 in.)

- Must be installed immediately on top of the fi replace

• Outside Air Kits

- Duct must be installed, but sold separately

WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam­aged, incomplete or substitute components. Keep fi replace
dry.

• Remove fi replace from pallet.

• Remove fi replace and components from packaging and
inspect for damage.

• Remove the transition, hearth molded brick panel, screens
and grate from inside the unit.

• Vent system components, doors, remaining molded brick
panels and mortar are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.

Heatilator • Birmingham BIR42 • 4059-308 F • 11/08

17