Hearth and Home Technologies BE-36-C, BE-36-CIPI User Manual

Page 1
Models:
BE-36-C BE-36-CIPI
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL Y, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEA TH.
- Do not store or use gasoline or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
Installers Guide
Underwriters
Laboratories Listed
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Printed in U.S.A. Copyright 2005 Hearth & Home T echnologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408; or other U.S. and foreign patents pending.
Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
Please contact your Hearth & Home T echnologies dealer with any questions or concerns. For the number of your nearest Hearth & Home T echnologies dealer , please call 1-800-669-4328.
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SAFETY AND WARNING INFORMATION

READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
Page 3

TABLE OF CONTENTS

Safety and Warning Information ................................................ 2
Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes............................................... 8
Appliance Certification................................................................... 8
Installation Codes.......................................................................... 8
High Altitude Installations............................................................... 8
Section 2: Getting Started ......................................................... 9
Introducing the Hearth & Home Technologies Gas Fireplaces ..... 9
Pre-installation Preparation........................................................... 9
Section 3: Installing the Fireplace...........................................11
Constructing the Fireplace Chase ...............................................11
Step 1 Locating the Fireplace ..................................................11
Step 2 Framing the Fireplace.................................................. 12
Î
Step 3 Installing the Vent System............................................ 15
A. Vent System Approvals........................................... 15
Î
B. Installing Vent Component s.................................... 23
C. Vent Termination .................................................... 26
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 29
Step 5 The Gas Control System............................................. 29
Step 6 The Gas Supply Line ................................................... 30
Step 7 Gas Pressure Requirements ...................................... 30
Step 8 Wiring the Fireplace .................................................... 31
Step 9 Finishing ...................................................................... 34
Step 10 Installing Trim, Logs, and Ember Material.................... 34
Installing the Trim......................................................... 34
Positioning the Logs .................................................... 34
Shutter Settings........................................................... 34
Placing the Ember Material.......................................... 35
Glass Specifications.................................................... 35
Step 1 1 Before Lighting the Fireplace ....................................... 36
Step 12 Lighting the Fireplace .................................................. 36
After the Installation..................................................................... 36
Section 4: Maintaining and Servicing Your Fireplace ......... 37
Î = Contains updated information.
Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
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Service Parts
BE-36-C, BE-36-CIPI
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
7
Beginning Manufacturing Date: 4-01
Ending Manufacturing Date: ______
4
2
5
8
6
Part number list on following page.
*
La liste des numéros de pièce se
* trouve à la page suivante.
3
13
14
1
9 Log Set Assembly
10
12
11
4
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Page 5
(NG, LP) Service Parts List / Liste des pièces de rechange
BE-36-C, BE-36-CIPI
IMPORT ANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When ordering,
supply serial and model numbers to ensure correct service parts. / IMPORT ANT : L'information fournie dans cette brochure n'est valide que pendant une courte période. Les sites VIP des distributeurs disposent des renseignements les plus récents. Lors d'une commande, veuillez fournir les numéros de série et de modèles pour un remplacement adéquat des pièces.
ITEM / PIÈCE
Common Parts / Pièces communes
SERIAL # / N° DE
SÉRIE
PART NUMBER
/ N° DE PIÈCE
Burner Orifice NG (#45C) / Orifice de brûleur GN (#45C) 582-845
Burner Orifice LP (#55C) / Orifice de brûleur PL (#55C) 582-855
2 Mesh Assembly / Écran 550-382A
3
Burner Assembly / Module de Brûleur
397-176A
4 Glass Door Assembly / Assemblée de Porte vitrée GLA-550TR
5 Louver, Top / Louvre, supérieure 397-249
6 Louver, Bottom / Louvre, inférieure 397-248
7 Grate Assembly / Module de Grille 397-361A
8 Hood / Hotte SRV550-175
9 Log Assembly / Module de Bûches LOGS-BE36-C
10 Log 1 / Bûche 1 SRV397-701
11 Log 2 / Bûche 2 SRV397-702
12 Log 3 / Bûche 3 SRV397-703
13 Grate Support / Appui de Grille 397-120
Sta ndin g Pilot / Veilleu se
Conversion Kit LP / Module de conversion PL LPK-BE36-C
14 Junction Box / Boîtier de dérivation 100-250A
IPI S y stem / IP I Sys teme
1 Junction Box / Boîtier de dérivation
PRE 4-04 POST 4-04
383-250A 4021-013
Conversion Kit LP / Module de conversion PL LPK-BE36-CIPI
Conversion Kit NG / Module de conversion GN NGK-BE36-CIPI
Accessories / Accessoires
Gas Inlet Kit (Optional) / Kit d'Admission du Gaz (Facultatif) 531-320A
Polished Brass Kit / Module de Laiton PB-BE36
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Service Parts
BE-36-CIPI
Intermittent Pilot Ignition
Valve Assembly
2
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
4
7
3
5
1
8
Beginning Manufacturing Date: 4-01 Ending Manufacturing Date: ______
6
15
14
12
9 11
10
ITEM /
PIÈCE
1 Wire Assembly / Module de fi l 2 Thermostat Wire Assembly / L'Assemblée de Fi l de thermostat 3 Burner Neck Gasket / Joint de Cou de Brûleur 438-407
4 Pi lot Assembly NG / Module de veilleuse GN 385-510A 4 Pi lot Assembly LP / Module de veilleuse PL 385-511A 5 Valve Bracket / Parenthèse de Valve 2025-101
6 Ground Strap / Courroie de Raison(Terre) 385-512 7 Pilot Assembly Suppo rt / Appui d'Assemblée Pilote 397-121 8 Valve NG / Valve GN 593-500 8 Valve LP / Valve PL 593-501 9 Flexible Gas Connector / Tuyau à gaz flexible 530-302A
10 Module / Module 593-592
11 Wire A s se mb ly / Module de fil 593-590A 12 Battery Pack / Paquet de Batterie(Pile) 593-594A 13 3 Volt Transformer / 3 Transformateur de Volt 593-593A 14 Valve Plate Gasket / Joint de Plat de Valve 530-431 15 Pilot Bracket / Pare nthè se Pilo te 530-164
DESCRIPTION
13
SERIAL #
/ N° DE SÉRIE
PRE 7-04 POST 7-04
PRE 4-04 POST 4-04
PART NUMBER
/ N° DE PIÈCE
35031 2012-206
040-557A 2045-024
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Page 7
Service Parts
BE-36-C
Standing Pilot Ignition
Valve Assembly
5
(NG , LP) Exploded Parts Diagram (GN, PL) Vue éclatée des pièces
2
Beginning Manufacturing Date: 4-01
Ending Manufacturing Date: _____
4
7
9
6
3
1
8
ITEM / PIÈCE
1 Piezo Ignitor / Allumeur piézo 291-513 2 Burner Neck Gasket / Joint de Cou de Brûleur 438-407 3 Thermostat Wire Assembly / L'Assemblée de Fil de thermostat 4 Pilot Assembly NG / Module de veilleuse GN 485-510A 4 Pi lot Assembly LP / Module de veilleuse PL 485-511A 5 Valve Bracket / Parenthèse de Valve 2025-101 6 Valve Plate Gasket / Joint de P lat de Valve 530-431
DESCRIPTION
SERIAL #
/ N° DE SÉRI E
PRE 4-04 POST 4-04
040-557A 2045-024
PART NUMBER
/ N° DE PIÈCE
7 Pilot Bracket / Parenthèse Pilote 530-164 8 Valve NG / Valve GN 060-520 8 Valve LP / Valve PL 060-521 9 Flexible Gas Connector / Tuyau à gaz flexible 530-302A
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1
Approvals and Codes
Appliance Certification
The fireplace model discussed in this Installers Guide has been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: BE-36-C, BE-36-CIPI LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater STANDARD: ANSI Z21.88•CSA2.33•UL307B
NOTE: THIS MODEL IS UL LISTED TO UL307B, THE ST ANDARD FOR GAS-BURNING HEATING APPLIANCES FOR MANUFACTURED HOMES AND RECREATIONAL
VEHICLES.
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United St ates) or the CAN/CGA-B149 Installation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United St ates), or to the CSA C22.1 Canadian Electric Code (in Canada).
This model may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
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2
Getting Started
Introducing the Hearth & Home Technologies Gas Fireplaces
Hearth & Home Technologies direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and optional trim doors are shipped in separate packages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Hearth & Home T echnologies W arranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Hearth & Home T echnologies, not withstanding any independent testing laboratory or other party approval of such component part or acces­sory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
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12-7/8
327[]
25-3/4
653[]
1/2
14[]
GAS LINE
ACCESS
2-1/4
56[]
5-1/16
129[]
15-3/4
402[]
32-1/2
830[]
790[]
36
913[]
16-1/4
8-3/4
415[]
223[]
ø6-5/8
168[]
ø8 [203]
ELECTRICAL
18-1/2
ACCESS
468[]
31
792[]
23-3/8
595[]
31
3-1/2
91[]
8
198[]
GAS LINE
ACCESS
Figure 1. Diagram of model BE-36-C
GAS
CONTROLS
VENT COLLARS
HOOD
RATING PLATES
& LABELS
BOTTOM GRILLE
COVER
ELECTRICAL
ACCESS
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Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
Page 11
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIREST OP SPACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
D
C
E
A
B
A B C* D* E*
37” 16 1/4” 29 3/8” 41 1/2” 58 3/4”
Note: *If venting with (2) 900 elbows off rear of unit the dimensions C, D and E will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
This means that the walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltra­tion barriers should be installed in the chase as per regional codes for the rest of the home. Additionally , Heat-N-Glo rec­ommends that the inside surfaces be sheetrocked and taped for maximum air tightness.
T o further prevent draft s, the firestops should be caulked to seal gaps. Gas line holes and other openings should be caulked or stuffed with insulation. If the unit is being in­stalled on a cement slab, we recommend that a layer of plywood be placed underneath to prevent conducting cold up into the room. Be sure to include spark arrestors for woodburning units if they are required.
THE CHASE SHOULD BE CONSTRUCTED SO THA T ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INST ALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top and back of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is 3 inches (76mm). The back of the fireplace may be recessed 16 1/4 inches (413mm) into combustible construction.
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 3 6 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2..................... 13
Sides .................................1/2..................... 13
Top................................... 1 1/2 ................... 3 8
Ceiling* .............................. 31 .................... 787
* The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 34).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top.................................. 2 1/2 ............63.7
Bottom ..............................1/2............... 13
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 26 and 27 in this manual.
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Page 12
Step 2. Framing the Fireplace for DVP-Series
and SL D-Series Pipe
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
VENT
FRAMING
HOLE
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DET AILS BEFORE FRAMING .
Framing should be constructed of 2 X 4 lumber or heavier. The framing headers may rest on the fireplace stand-offs.
E
D
A B C D* E*
37 ” 3 3 ” 16 1/4” 36 1/2” 24 3/8
*The center of the framing hole is one inch (25.4mm) above the center of the horizontal vent pipe.
WARNING:
To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame.
Figure 3. Framing Dimensions for SL D-Series and DVP-Series Pipe
B
C
A
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Page 13
9 1/4
6 5/8
6 1/2
6 3/8
6 3/8
6 1/2
9 5/8
8 3/4
17-24
SL-09D
SL-45D
SL-12/17D (SL12-17D)
12-17
23 3/4
6 5/8
SL-24D
SL-90D
35 3/4
9 5/8
SL-36D
SL-48D
47 3/4
SL-17/24D
(SL17-24D)
SL-FLEX-10
SL-FLEX-5
SL-FLEX-3
36”
(914mm)
11 3/4
60”
(1524mm)
6 1/2
5 3/4
6 5/8
SL-12D
120”
(3048mm)
SL-06D
SL-FLEX-2
NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93mm) A T EACH JOINT.
24”
(610mm)
Figure 4. SL D -Series Direct Vent Component Specifications (4-inch inner pipe / 6 5/8-inch outer pipe)
Î
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Page 14
12-3/16
MAX.
DVP12
12
2
MIN.
6
4
DVP4
DVP6
14-1/4
24
9-7/8
DVP12A
10-1/4
DVP45
45.0
36
48
O
DVP24
DVP36
11-1/4
7-1/4
1-1/4 TYP
1/2 TYP
NOTE: PIPES OVERLAP 1-3/8 INCHES
(34.93mm) A T EACH JOINT.
12-9/16
P
V
D
9
0
8-9/16
T
S
Figure 5. DVP-Series Direct Vent Component Specifications (5-inch inner pipe / 8 inch outer pipe)
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DVP48
Page 15
Step 3. Installing the Vent System
A. Vent System Approvals
This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
This model uses SL-D-series, direct vent components when using the TOP vent collars. This pipe is tested and listed as an approved component of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs when using DVP-Series and SL D-Series pipe.
This model also uses DVP-series direct vent components when using the REAR vent collars.
The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.
WARNING: YOU MUST NOT MIX DVP-SERIES
!
AND SL D-SERIES COMPONENTS IN ANY VENT SYSTEM CONFIGURA TION.
Identifying Vent Components
Approved vent system components are labeled for identifi­cation. NO OTHER VENTING SYSTEMS OR COMPO- NENTS MAY BE USED. Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide. Figure 5 shows vent system components and terminations.
The vent systems installed on this gas fireplace may in­clude one, two, or three 90° tionships of vertical rise to horizontal run in vent configura­tions using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one 90° elbow. Maximum and minimum rise to run ratios must always be maintained in the vent system when using 45° elbows.
elbow assemblies. The rela-
Vent System T ermination Kit s
DVP-SERIES
DVP-TVHW
DVP-TRAP
DVP-TB1
(Required to have a minimum of 3 feet of vertical in the vent system)
**
PVK-80
(For use with both DVP and SL-D venting)
SL D-SERIES
DVP-TV
HORIZONTAL TERMINATION
WALL
FIRESTOP
90 DEGREE ELBOW
Vent System Component s
VERTICAL TERMINATION
CEILING FIRESTOP
STORM COLLA R
ROOF FLASHING
HORIZONTAL PIPE SUPPORT
(SL-Series)
PIPE LENGTH
WALL BRACKET
(SL-Series)
SLK-01TRD
SLK-SNKD
MUST be a 25%
(There reduction in total H when using the snorkel cap except when using the simple up and out installation (see Fig. 7)
Figure 6. Vent System Component s and T ermination Kits
Î
SLK-01TRF
Hearth & Home Technologies • BE-36-C, BE-36-CIPI • 397-981 Rev . R • 2/05
SLK-991DA
*
* For use with flex vent only. ** For use on IPI units only .
SL-FLEX2-01TRF
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Page 16
V
Flex Vent
The flex vent must be supported with the spacing between support intervals not exceeding 4 feet, with no more than ½ inch sag between supports.
A support is required at each change in venting direction, and in any location where it is necessary to maintain the necessary clearance to combustibles. A simple “up and out” installation (Figure 7) requires only enough support to main­tain the necessary clearance to combustibles. However, the vent attachment point and the firestop location are consid­ered to be supports.
TERMINATION
3” CLEARANCE
FLEX-VENT
CAP
1”
CLEARANCE
CAP
STRAIGHT UP
VERTICAL VENTING
V (FT .)
45' MAX.
NOTE: For vertical venting over 20 feet an Extended Vertical Baf fle Kit is recommended for improved flame appearance.
Use SL D-Series
components only .
Figure 7.
STRAIGHT OUT HORIZONTAL VENTING
H
Max. Run
36" (914 mm)
Use DVP-Series
components only .
Figure 8. Straight up Vertical Venting
90-DEGREE
ELBOWS
For corner installation.
Two 900 elbows or one 45 elbow may be used for corner installations. The use of two 90 elbows in a corner installation will affect space requirements (see Fig. 2)
45-DEGREE
0
0
ELBOW
H
Figure 9. Straight Out Horizontal Venting
16
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Page 17
V H 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.4m) V+H=40' MAX. (12.4m) H = 8' MAX. (2.4m)
Use DVP-Series
components only .
Figure 10. Venting with One 90° Elbow
V
H
NOTE: There MUST be a 25% reduc­tion in total H when using flex vent except when using the simple up and out installation (see Figure 7).
Use SL D-Series
components only .
BE-36-C
V (MIN.) H (MAX.)
90o Elbow on Top 2.5' (863mm) 1' (305mm) 3' (914mm) 2' (610mm) 4' (1.22m) 3' (914mm) 6' (1.86m) 4' (1.22m) 8' (2.48m) 5' (1.52m) 16' (4.8m)
H MAX. = 16' (4.8m)
V + H MAX. = 40' (12.2m)
H
V
BE-36-C LP
H (MAX.)
2.5' (863mm)
2.5' (863mm) 4' (1.22m) 6' (1.86m) 8' (2.48m) 16' (4.8m)
Figure 11. Venting with One 90° Elbow
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17
Page 18
V H H + H
V
1
1' MIN. (305 mm) 2' MAX. (610 mm) 4' MAX. (1.22m) 2' MIN. (610 mm) 4' MAX. (1.22 m) 8' MAX. (2.4m) 3' MIN. (914 mm) 6' MAX. (1.86 m) 12' MAX. (3.6m) 4' MIN. (1.22 m) 8' MAX. (2.48 m) 16' MAX. (4.8m)
V+H+H1 = 40' MAX. (12.4 m) H = 8' MAX. (2.48 m) H+H1 = 16' MAX. (4.8m)
H
1
Use DVP-Series
components only .
V (FT) H + H1 (FT)
1' MIN. (305 mm) 2' MAX. (610 mm) 2' MIN. (610 mm) 4' MAX. (1.22 m)
3' MIN. (914 mm) 6' MAX. (1.86 m) 4' MIN. (1.22 m) 8' MAX. (2.48 m)
V
H + H1= 8' MAX. (2.48 m) V + H + H
= 40' (12.2m) MAX.
1
H
H
1
H
Figure 12. Venting with Two 90° Elbows
18
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Page 19
V
H
1
BE-36-C
V (MIN.) H + H
90o Elbow on Top 2.5' (863mm) 1' (305mm) 3' (914mm) 2' (610mm) 4' (1.22m) 3' (914mm) 6' (1.86m) 4' (1.22m) 8' (2.48m) 5' (1.52m) 16' (4.8m)
(MAX.)
1
H + H1 MAX. = 16' (4.8m)
V + H + H
V
1
MAX. = 40' (12.2m)
1
H
BE-36-C LP
H+H
(MAX.)
1
2.5' (863mm)
2.5' (863mm) 4' (1.22m) 6' (1.86m) 8' (2.48m) 16' (4.8m)
V
H
NOTE: There MUST be a 25% reduc­tion in total H when using flex vent except when using the simple up and out installation (see Figure 7).
Use SL D-Series components only .
BE-36-C
V (MIN.) H (MAX.)
90o Elbow on Top 2.5' (863mm) 1' (305mm) 3' (914mm) 2' (610mm) 4' (1.22m) 3' (914mm) 6' (1.86m) 4' (1.22m) 8' (2.48m) 5' (1.52m) 16' (4.8m)
H MAX. = 16' (4.8m)
V + V1 + H MAX. = 40' (12.2m)
BE-36-C LP
H (MAX.)
2.5' (863mm)
2.5' (863mm) 4' (1.22m) 6' (1.86m) 8' (2.48m) 16' (4.8m)
Figure 13. Venting with Two 90° Elbows
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19
Page 20
V H H + H
V
1' MIN. (305 mm) 2' MAX. (610mm) 4' MAX. (1.22m)
1
2' MIN. (610 mm) 4' MAX. (1.22m) 8' MAX. (2.48m) 3' MIN. (914 mm) 6' MAX. (1.86m) 12' MAX. (3.72m) 4' MIN. (1.22 m) 8' MAX. (2.48m) 16' MAX. (4.8m)
V1+V+H+H1 = 40' MAX. (12.4m) H = 8' MAX. (2.48m) H+H1 =16' MAX. (4.8m)
V
1
H
1
H
H
2
Use DVP-Series
components only .
V H H + H1 + H
2
1' MIN. (305 mm) 2' MAX. (610 mm) 4' MAX. (1.22m) 2' MIN. (610 mm) 4' MAX. (1.22 m) 8' MAX. (2.48m) 3' MIN. (914 mm) 6' MAX. (1.86 m) 12' MAX. (3.72m) 4' MIN. (1.22 m) 8' MAX. (2.48 m) 16' MAX. (4.8m)
V+H+H1+H2 = 40' MAX. (12.4 m) H = 8' MAX. (2.48m) H + H1 + H2 = 16' MAX. (4.8m)
V
H
1
H
Figure 14. Venting with Three 90° elbows
20
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Page 21
BE-36-C
V
V
V
H + H
(MAX.)
1
4' (1.22m) 6' (1.86m) 8' (2.48m) 12' (3.72m) 16' (4.8m) 16' (4.8m)
components only .
BE-36-C, BE-36-C LP
V (MIN.) H (MAX.)
o
Elbow on T op
90 1' (305mm) 2.5' (863mm) 2' (610mm) 4' (1.22m) 3' (914mm) 6' (1.86m) 4' (1.22m) 8' (2.48m) 5' (1.52m) 16' (4.8m)
H + H1 MAX. = 16' (4.8m)
V + H + V
+ H1 MAX. = 40' (12.2m)
1
Use SL D-Series
2.5' (863mm)
BE-36-C LP
(MAX.)
H + H
1
5' (1.52m) 5' (1.52m) 8' (2.48m) 12' (3.72m) 16' (4.8m) 16' (4.8m)
H
1
H
1
V (MIN.) H + H
90o Elbow on Top 2.5' (863mm) 1' (305mm) 3' (914mm) 2' (610mm) 4' (1.22m) 3' (914mm) 6' (1.86m) 4' (1.22m) 8' (2.48m)
V
1
5' (1.52m) 16' (4.8m)
V + V1 + H + H1 MAX. = 40 FT (12.2m)
H
1
NOTE: There MUST be a 25% reduc­tion in total H when using flex vent except when using the simple up and out installation (see Figure 7).
BE-36-C
(MAX.)
1
BE-36-C LP
H + H1 (MAX.)
2.5' (863mm)
2.5' (863mm) 4' (1.22m) 6' (1.86m) 8' (2.48m) 16' (4.8m)
H + H1 MAX. = 16 FT (4.8m)
H
Use SL D-Series
components only .
Figure 15. Venting with Three 90° elbows
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21
Page 22
VENTING WITH FOUR (4) 90° ELBOWS
V
NA TURAL AND PROPANE GAS
V (MIN.) H (MAX.)
2' (609mm) 5' (1.52m)
NOTE: There MUST be a 25% reduc­tion in total H when using flex vent except when using the simple up and out installation (see Figure 7).
Use SL D-Series
components only .
V1 (MIN.) H1 (MAX.) V2 (MIN.)
5' (1.52m) 5' (1.52m) 4.5' (1.37m)
V + V1 + V2 + H + H1 MAX. = 40' (12.2m)
H
1
V
2
1
H
V
Figure 16. Venting with Four 90° elbows
22
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Page 23
B. Installing V ent Component s
After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly .
Venting Out the Rear Vent (See Figure 17) Remove the installed rear seal cap from the rear starting
collars by cutting the strap at each end. Remove the insulation inside the 5” collar. Follow the vent configuration tables accordingly .
Remove the 5” diameter heat shield from the 5” diameter collar by sliding it out.
WARNING: THE TOP HEAT SHIELD (INSIDE
!
THE FIREBOX) MUST REMAIN A TTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR ST ARTING COLLARS. SEE FIGURE 17.
Venting Out the Top Vent
Remove the top vent collar seal cap by cutting the strap at each end. Remove the insulation inside BOTH the 4” diameter and 6 5/8” diameter collars. (See Figure 17).
Remove the 4” diameter heat shield from the 4” diameter collar by sliding it out.
WARNING: THE REAR VENT COLLAR SEAL
!
CAP MUST REMAIN A TT ACHED T O THE REAR VENT COLLARS IF THE VENT SYSTEM IS A TT ACHED TO THE TOP ST ARTING COLLARS. SEE FIGURE 17.
DVP Series V enting Only:
1. Attaching the Venting to the Fireplace
Refer to Cinch Pipe and Termination Cap installation in­structions.
WARNING: ENSURE THAT THE FIBERGLASS
!
GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT AND THE OUTER FIREPLACE WRAP .
If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and
Vent Termination.
2. Continue Adding V ent Component s
Refer to Cinch Pipe and Termination Cap installation in­structions.
• Continue adding vent components, locking each succeed­ing component into place.
• Ensure that each succeeding vent component is secure­ly fitted and locked into the preceding component in the vent system.
• 90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an el­bow does not end up in a locked position with the pre­ceding component, attach with a minimum of two (2) sheet metal screws.
WARNING: FAILURE T O REMOVE INSULATION
!
IN THE SET OF COLLARS YOU ARE USING COULD NEGATIVELY AFFECT FIREPLACE PERFORMANCE.
WARNING: YOU MUST LEAVE THE INSULA-
!
TION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING . F AILURE TO DO THIS COULD CAUSE A FIRE.
Insert screwdriver
or similar object
here to remove cap.
CUT HERE
Venting
Out Rear
HEAT
SHIELD
DISCARD
INSULATION
SEAL
CAP
SEAL
CAP
HEAT
SHIELD
Figure 17.
Venting Out T op
INSULATION,
DISCARD
BOTH
PIECES
3. Install Support Brackets
Refer to Cinch Pipe and Termination Cap installation in­structions.
Go to Step 4 Install Firestops.
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23
Page 24
SL-D and SL-Flex Series V enting Only:
1. Att ach the First Vent Component to the Starting Collars
To attach the first vent component to the starting collars of the fireplace:
• Lock the vent components into place by sliding the con­centric pipe sections with four (4) equally spaced interior beads into the fireplace collar or previously installed com­ponent end with four (4) equally spaced indented sections.
• When the internal beads of each outer pipe line up, ro­tate the pipe section clockwise about one-quarter (1/4) turn. The vent pipe is now locked together .
• Slide the ceramic fiber pad over the first vent section and place it flush to the fireplace (see Figure 1). This will prevent cold air infiltration. High temp caulk may be used to hold the part in place. Continue to add vent compo­nents.
Figure 18. Adding V enting Components
3. Install Support Brackets For Horizontal Runs - The vent system must be supported
every five (5) feet of horizontal run by a horizontal pipe support. T o inst all support brackets for horizontal runs:
• Place the pipe supports around the vent pipe.
• Nail the pipe supports to the framing members.
If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and
Vent Termination.
2. Continue Adding V ent Component s
• Continue adding vent components, locking each succeed­ing component into place.
• Ensure that each succeeding vent component is secure­ly fitted and locked into the preceding component.
• 90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an el­bow does not end up in a locked position with the pre­ceding component, attach with a minimum of two (2) sheet metal screws.
For Vertical Runs - The vent system must be supported every eight (8) feet (2.4m) above the fireplace flue outlet by wall brackets. To install support brackets for vertical runs:
• Attach wall brackets to the vent pipe and secure the wall bracket to the framing members with nails or screws.
WALL BRACKET
WALL STUD
8 FT. (2.4m)
FLUE
OUTLET
24
1 INCH MIN.
(25.4mm)
Figure 19. Installing Support Brackets
Go to Step 4 Install Firestops.
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Page 25
DVP, SL-D and SL-Flex Series Venting:
V
STEP 4. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both
sides of a combustible wall through which the vent passes.
NOTE: Model DVP-TRAP or SLK-01TRD does not need an exterior firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through either interior or exterior walls:
Cut a 12” x 10“ (305mm x 25mm) hole through the wall for DVP-series or a 10” x 10” (254mm x 254mm) hole for SL-D­series pipe. The center of the framing hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
• Position the firestops on both sides of the hole previ­ously cut and secure the firestops with nails or screws.
• The heat shields of the firestops MUST BE placed to­wards the top of the hole.
• Continue the vent run through the firestops.
NOTE: There must be NO INSULA TION or other combustibles inside the framed firestop opening.
10"
(254mm)
For Vertical Runs - One ceiling firestop is REQUIRED at
the hole in each ceiling through which the vent passes. T o install firestops for vertical runs that pass through ceilings:
• Position a plumb bob directly over the center of the verti­cal vent component.
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Check the floor above for any obstructions, such as wir­ing or plumbing runs.
• Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.
• Cut a 10-inch X 10-inch (254mm X 254mm) hole through the ceiling, using the centerpoint previously marked.
• Frame the hole with framing lumber the same size as the ceiling joists.
NOTE: There must be NO INSULA TION or other combustibles inside the framed firestop opening.
1" (25.4 mm)
ENT PIPE
Figure 20. Hole and Vent Pipe
HEAT SHIELD
INTERIOR
FIRESTOP
12"(DVP) or 10" (SL)
(305mm or 254mm)
TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT
EXTERIOR FIRESTOP
10" (254mm) 10" (254mm)
CHIMNEY HOLE
EXISTING CEILING JOISTS
CEILING
NEW FRAMING MEMBERS
Figure 22 Hole & New Framing Members
Figure 21. Heat Shield, Interior & Exterior Firestops
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Page 26
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
JOIST
CEILING
NAILS (4 REQUIRED)
NAILS (3 REQUIRED)
CEILING FIRESTOP
Figure 23. Ceiling Firestop (Ceiling Side)
C. V ent Termination
SL-Series Venting Only:
For Horizontal Terminations - To attach and secure the
termination to the last section of horizontal vent:
• Rotate and interlock the ends as described at the begin­ning of the Installing V ent Components section.
• The termination kit should pass through the wall firestops from the exterior of the building.
• Adjust the termination cap to its final exterior position on the building.
For trapezoidal cap termination kits:
• Using screws secure the cap to the exterior wall through the flanges in the cap.
For DVP Venting Only:
Refer to Cinch Pipe and Termination Cap installation in­structions.
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).
NAILS (3 REQUIRED)
RAFTER
CEILING CEILING FIRESTOP
Figure 24. Attic Firestop
For All V enting:
WARNING: THE TERMINATION CAP MUST
!
BE POSITIONED SO THAT THE ARROW IS POINTING UP .
WARNING: VENTING TERMINALS SHALL NOT
!
BE RECESSED INTO A W ALL OR SIDING. VENT TERMINATION CLEARANCES MUST BE FOL­LOWED TO A VOID FIRE DANGER. SEE VENT TER­MINATION MINIMUM CLEARANCES DIAGRAM ON FOLLOWING P AGE.
26
7 1/4"
(184mm)
Figure 25. Trapezoid Termination Cap
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Page 27
M
V
N
G
v
D
E
v
B
L
v
B
v
F
v
A
B
v
B
v
A
= VENT TERMINAL
V
A = 12" ....................... clearances above grade, veran-
(See Note 1)
X
= AIR SUPPLY INLET
da, porch, deck or balcony
B = 12" ....................... clearances to window or door
that may be opened, or to per­manently closed window.
D* = 18" ....................... vertical clearance to unventilat-
ed soffit or to ventilated soffit lo­cated above the terminal
*30” ...................... for vinyl clad soffits and below
electrical service
F = 9" ........................ clearance to outside corner
G = 6" ......................... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulator assembly within
3 feet (90cm) horizontally from the
center-line of the regulator I = 3 ft. (U.S.A.)
6 ft. (Canada) ...... clearance to gas service regu-
lator vent outlet J = 9" (U.S.A.)
12" (Canada) ........ clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
R
H
U.S.
(3 FT)
M
I
X
v
J or K
P
Q
(See Note 2)
S
Electrical
V
V
T
Service
D*
V
S
= AREA WHERE TERMINAL IS NOT PERMITTED
K = 3 ft. (U.S.A.)
6 ft. (Canada) ......... clearance to a mechanical
air supply inlet
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway located on
public property
M*** = 18" ......................... clearance under veranda,
porch, deck, balcony or over­hang
42” ......................... vinyl
N = 6” ........................... non-vinyl sidewalls
12” ......................... vinyl sidewalls
P = 8 ft.
Q
______________________________________________________________________
1 cap 3 feet 2 x Q
______________________________________________________________________
2 caps 6 feet 1 x Q
______________________________________________________________________
3 caps 9 feet 2/3 x Q
______________________________________________________________________
MIN
4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
S = 6" .......................... clearance from sides of elec-
(See Note 5)
trical service
T = 12" ......................... clearance above electrical
(See Note 5)
service
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested.
NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
Figure 26. Vent Termination Minimum Clearances
NOTE 3: Local codes or regulations may require different
clearances. NOTE 4: T ermination caps may be hot. Consider their proximity to
doors or other traffic areas. NOTE 5: Location of the vent termination must not interfere with
access to the electrical service. WARNING: In the U.S: V ent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.
Hearth & Home Technologies assumes no responsibility for the improper performance of the fireplace when the venting system does not meet these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
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27
Page 28
For Vertical Terminations - T o locate the vent and install
V
the vent sections:
• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25.4mm) clear­ance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
T o seal the roof hole, and to divert rain and snow from the vent system:
• Attach a flashing to the roof using nails, and use a non­hardening mastic around the edges of the flashing base where it meets the roof.
• Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe and snap into place.
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
• Continue to install concentric vent sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof.
WARNING: MAJOR U.S. BUILDING CODES
!
SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MIN­IMUM HEIGHTS ARE NECESSARY IN THE INTER­EST OF SAFETY . SEE THE FOLLOWING DIAGRAM FOR MINIMUM HEIGHTS, PROVIDED THE TERMI­NA TION CAP IS A T LEAST TWO (2) FEET (20 INCH­ES FOR DVP PIPE) FROM A VERTICAL W ALL AND 2-FEET BELOW A HORIZONT AL OVERHANG .
NOTE: This also pertains to vertical vent systems in­stalled on the outside of the building.
2 FT. MIN.
TERMINATION
CAP
2 FT. MIN.
20” MIN.
(DVP PIPE)
LOWEST
DISCHARGE
OPENING
12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (min.) ft.
flat to 6/12 1.0 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 1 1/12 3.25 over 1 1/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
HORIZONTAL
OVERHANG
ERTICAL
WALL
X
ROOF PITCH
IS X/ 12
Figure 27. Minimum Height from Roof to Lowest Discharge Opening
28
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Page 29
Step 4. Positioning, Leveling, and Securing the Fireplace
The diagram below shows how to properly position, level, and secure the fireplace.
Step 5. The Gas Control System
WARNING: THIS UNIT IS NOT FOR USE WITH
!
SOLID FUEL.
WARNING:
To ensure proper clearances the front framing header must be installed on its narrow edge and to the front of the frame.
NAILING TABS
(BOTH SIDES)
Figure 28. Proper Positioning, Leveling, and Securing of a Fireplace
• Place the fireplace into position.
• Level the fireplace from side to side and from front to back.
• Shim the fireplace with non-combustible material, such as sheet metal, as necessary.
• Secure the fireplace to the framing by nailing or screwing.
The gas control system used with model BE-36-C is Standing Pilot Ignition.
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor .
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOL T SYSTEM.
STANDING PILOT and IPI
3/8” (10mm)
Figure 29. Gas Control System
The gas control system used with model BE-36-CIPI is Intermittent Pilot Ignition (IPI).
Intermittent Pilot Ignition (IPI) System
This system includes a 3V control valve, electronic module and intermittent pilot.
WARNING: 1 10-120 V AC SER VICE MUST BE
!
WIRED TO THE FIREPLACE JUNCTION BOX.
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Step 6. The Gas Supply Line
NOTE: Have the gas supply line installed by a qualified service technician in accordance with all building codes. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 3/8 inch (9.5mm) hook-up at the unit.
This gas fireplace is designed to accept a 3/8 inch (9.5mm) gas supply line. To install the gas supply line:
• All codes require a listed shut off valve mounted in the
supply line.
• When using copper or flex connector use only listed
fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing (see Figure 30). NOTE: The use of copper is not approved by the Commonwealth of Massachusetts.
• Locate the gas line access hole in the outer casing of
the fireplace.
• The gas line may be run from either side of the fireplace
provided the hole in the outer wrap does not exceed 2” in diameter and it does not penetrate the actual firebox.
• Open the fireplace lower grille, insert the gas supply line
through the gas line hole, and connect it to the shut-off valve.
• When attaching the pipe, support the control so that the
lines are not bent or torn.
• After the gas line installation is complete, all connec-
tions must be tightened and checked for leaks with a commercially-available, non-corrosive leak check solu­tion. Be sure to rinse off all leak check solution following testing.
Warning: DO NOT USE AN OPEN FLAME TO
!
CHECK FOR GAS LEAKS.
• Insert insulation from the outside of the fireplace and
pack the insulation tightly to totally seal between the pipe and the outer casing.
• At the gas line access hole the gap between the supply
piping and gas access hole can be plugged with non­combustible insulation to prevent cold air infiltration.
GAS VALVE
3/8” NIPPLE
1/2” X 3/8” REDUCER
3/8” UNION
3/8” NIPPLE
SHUT-OFF
VALVE
GAS STUB
Figure 30. Gas Supply Line
Step 7. Gas Pressure Requirements
Pressure requirements for Hearth & Home Technologies gas fireplaces are shown in the table below .
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w .c. w.c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w .c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
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Page 31
PILOT
THERMOCOUPLE
VALVE
RED
WHITE
PIEZO
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PROPER OPERATION AFTER SERVICING.
Intermittent Pilot Ignition (IPI) Wiring Appliance Requirements
This appliance requires that 1 10-120 VAC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE GAS CONTROL VALVE OR THE AP­PLIANCE WILL MALFUNCTION AND THE V AL VE WILL BE DESTROYED.
Operation using Battery Power
This fireplace has an optional battery operation. The sys­tem is fully functional with the use of two “D” size batteries without ordinary 1 10-120 V AC power.
THERMOSTAT
WIRE A SSEMBLY
Figure 31. Standing Pilot Ignition Wiring Diagram
Step 8. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB­SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE­VENT ACCIDENT AL FIREPLACE OPERA TION.
For Standing Pilot Ignition Wiring Appliance Requirements
This appliance DOES NOT require 1 10-120 VAC to operate.
WARNING: DO NOT CONNECT 110-120 V AC TO
!
THE GAS CONTROL V AL VE OR WALL SWITCH OR THE APPLIANCE WILL MALFUNCTION AND THE VA LVE WILL BE DESTROYED.
Optional Accessories
Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.
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Wiring to the battery pack should be left disconnected in order to conserve battery life. In the case of a loss of power, simply connect red and black wire leads to activate battery power (connect red to red, black to black). The fireplace can be used as necessary. Once power (110 VAC) is re­stored, disconnect red and black wire leads to extend bat­tery life.
Installing the Batteries
Remove battery pack which is secured in place adjacent to gas control valve (secured with velcro strip). Orient two “D” size batteries per the diagram on battery pack. Re-install battery pack in the same location.
Wall Switch (Required)
A wall switch must be installed for this fireplace. This will allow the unit to operate with 1 10-120 V AC power or battery operation.
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120 V AC
!
TO THE WALL SWITCH OR THE CONTROL V AL VE WILL BE DESTROYED.
Optional Accessories
Optional remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fire­place is permanently installed.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA­TION. VERIFY PROPER OPERA TION AFTER SERVICING .
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Page 32
V
REMOTE RECEIVER
TRANSFORMER
3 VAC
PLUG IN
BATTERY PACK
Figure 32. Remote Wiring Diagram (IPI)
L
B
D
E
R
IGNITION MODULE
3 VAC
K
C
A
I
S
GROUND TO
FIREPLACE
CHASSIS
JUMPER WIRE
(TO BROWN)
INTERMITTENT PILOT IGNITOR
WHITE
ORANGE
ALVE
GREEN
ORANGE
PIEZO
PILOT
THERMOCOUPLE
WHITE
VALVE
RED
REMOTE RECEIVER
Figure 33. Remote Wiring Diagram (Standing Pilot)
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Page 33
V
IGNITION
MODULE 3 VAC
INTERMITTENT PILOT IGNITOR
I
S
NOTE 1: Ignition module, valve, pilot and
wall switch operate on 3 volts. 120 V AC is required at junction box unless equipped with battery back-up.
ALVE
WHT
ORG
GROUND TO
FIREPLACE
CHASSIS
JUMPER WIRE
(TO BROWN)
PLUG-IN
BATTERY
PACK
TRANSFORMER
3 VAC
K
C
A
L
B
D
E
R
Figure 34. Intermittent Pilot Ignition (IPI) Wiring Diagram
VARIABLE SPEED CONTROL
BLK
BLK
BLK
BLK
JUNCTION BOX
BLK
BLK
GREEN
ORANGE
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 C RATED WIRE.
BLOWER RECEPTACLE
BLK
O
WHT
WHT
TEMPERATURE
SENSOR SWITCH
BLK
GROUND
BLOWER
BLK
GRN
WHT
110-120 VAC
TEMPERATURE
SENSOR SWITCH
SPEED CONTROL
(RHEOSTAT)
BLOWER
SENSOR
SWITCH
“FAN”
RECEPTACLE
SPEED
CONTROL
JUNCTIO N BOX
FAN
Figure 35. Fan Wiring Diagram
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Step 9. Finishing
Figure 36 shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 2 and 3 for other fireplace clearances.
Only non-combustible materials may be used to cover the black fireplace front.
TOP
SEAL
JOINT
SIDE
SEAL
JOINT
FINISH MATERIAL
MAY BE COMBUSTIBLE
- TOP AND SIDES OF UNIT
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
CEILING
12"
11"
10"
9"
8"
7"
6"
5"
4"
3"
2"
1”
2”
1”
TOP FRONT EDGE
3”
OF FIREPLACE
6”
5”
4"
9”
8”
7”
10”
11”
12”
Figure 36. Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace
31”
1/4”
0”
Figure 37. Sealant Material
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons. However , ANSI or CAN/CGA testing st andards do not require hearth extensions for gas fireplace appliances.
Step 10. Inst alling T rim, Logs, and Ember Material
Installing the Trim
Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F . (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR INLET/ OUTLET GRILLES IN ANY MANNER.
CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATE­RIAL MUST BE USED. THESE JOINTS ARE NOT RE­QUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS F ACING T O THE FIRE­PLACE SURROUND. SEE FIGURE 37.
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Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock or wood and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be opened and the trim door removed.
Positioning the Logs
If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the instructions.
If sooting occurs, the logs might need to be repositioned slightly to avoid excessive flame impingement.
Shutter Settings
___________________________________________
NG LP
Burner 1/4” 3/8”
Page 35
Placing the Ember Material
Ember material is shipped with this gas fireplace. The bag labeled Glowing Ember (050-721) is standard glowing ember material. T o place the ember material:
• Remove the top louver by lifting it up and away from the unit.
• Unlatch the latches at the top and bottom of the glass door.
• Remove the glass door from the unit (see Figure 38).
LATCHES
(BOTH TOP
AND BOTTOM)
GLASS
ASSEMBLY
Figure 38. Glass Assembly
• Place dime size pieces of ember material about 1/2 inch apart near port holes in burner top. Do NOT press embers into burner ports. Cover the top of the burner with a single layer of ember material. For best performance do NOT place embers on the ports at the rear of the burner (see Figure 39).
EMBER MATERIALS
Figure 39. Placement of the Ember Material
• Save the remaining ember materials for use during fire­place servicing. The bag of embers provided is sufficient for 3 to 5 applications.
• Reinstall and latch the glass door and top louver on the unit.
CAUTION: THE GLASS DOOR MUST BE SECURELY LA TCHED BEFORE OPERA TING THE UNIT .
GLASS SPECIFICA TIONS: TEMPERED
This fireplace is manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the CPSC. The tempered glass has been tested and certified to the requirements of ANSI Z97.1-1984 and CPSC 16 CFR 1202. (Safety Glazing Certification Council SGCC # 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01.)
This statement is in compliance with CPSC 16 CFR Section
1201.5 “Certification and labeling requirements” which refers
to 15 USC 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory . Please contact your dealer or distributor to order.
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Step 1 1. Before Lighting the Fireplace
Step 12. Lighting the Fireplace
Before lighting the fireplace, be sure to do the following: Remove all paperwork from underneath the fireplace. Review safety warnings and cautions
• Read the Safety and Warning Information section at the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit for possible gas leaks.
Double-check vent terminations and front grilles for obstructions.
• Before lighting the fireplace, double-check the unit for possible obstructions that could be blocking the vent ter­minations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE re­placed with an approved component. Tampering with the fireplace components is DANGEROUS and voids all warranties.
A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally .
You’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the fireplace.
WARNING: PLEASE REFER TO THE LIGHTING
!
CARD FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERA TION OF THE FIREPLACE.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
!
THE APPLIANCE FOR FUTURE REFERENCE.
Lava Rock
NOTE: There is more Lava Rock supplied than actually
needed, save any extra for future use. DO NOT place any Lava Rock below or behind burner assembly or on the burner. Doing so could cause sooting or delayed ignition. Pour the Lava Rock from the plastic bag in front and to the left and right of the burner assembly.
Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
NOTE: The fireplace should be run 3 to 4 hours on the initial start-up. T urn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the fireplace’s initial burning.
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Page 37
Maintaining and Servicing Your Fireplace
4
Fireplace Maintenance
Although the frequency of your fireplace servicing and main­tenance will depend on use and the type of installation, you should have a qualified service technician perform an appli­ance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.
IMPORT ANT : TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
Replacing old ember material Frequency: Once annually , during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with new ember material. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see Placing
Ember Material.
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.
Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of
use. Af ter the initial cleaning, clean as necessary , particu­larly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner . NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
Cleaning Burner and Controls Frequency: Once annually . By: Qualified service technician. Task: Brush or vacuum the control compartment, fireplace
logs and burner areas surrounding the logs.
Cleaning Flame Sensor Rod (IPI Systems) Frequency: Periodically . By: Qualified service technician. Task: Make a visual check of the straight flame sensor rod.
Use emery cloth to carefully remove any existing white film or deposits.
Checking Flame Patterns, Flame Height Frequency: Periodically .
By: Qualified service technician/Home owner. T ask: Make a visual check of your fireplace’ s flame patterns.
Make sure the flames are steady - not lifting or floating. See Figure 40. The thermopile/thermocouple (standing pilot) tips should be covered with flame. See Figure 29.
MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING.
Figure 40. Burner Flame Patterns
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