Hearth and Home Technologies Aztec, Bravo User Manual

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Models: Aztec Bravo

Owner’s Manual

Installation and Operation

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating

•

and maintenance instructions included.

Read, understand and follow

•

these instructions for safe installation and operation.

WARNING

If the information in these instruc-

tions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ﬂ am- mable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call

the ﬁ re department.

• Installation and service must be performed by a qualiﬁ ed installer, service agency , or the gas supplier.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR,

Part 3280 or Standard for Installation in Mobile Homes, CAN/ CSA Z240MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate.

Leave this manual with

•

party responsible for use and operation.

DO NOT

DISCARD

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or gas ﬁ tter;

• a CO detector shall be installed in the room where the appliance is installed.

• Keep children away.

Installation and service of this appliance should be performed by qualiﬁ ed personnel. Hearth & Home Technologies suggests NFI certiﬁ ed or factory-trained professionals, or technicians supervised by an NFI certiﬁ ed professional.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Hearth & Home Technologies gas appliance —an elegant and clean alternative to wood burning appliances. The Hearth & Home Technologies gas appliance you have selected is designed to provide the utmost in safety, reliability, and efﬁ ciency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

Homeowner Reference Information

Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Hearth & Home Technologies gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Hearth & Home Technologies family of appliance products!

We recommend that you record the following

pertinent information about your appliance.

Listing Label Information/Location

Type of Gas

Gas and Electric Information

The model information regarding your speciﬁ c appliance can be found on the rating plate usually located in the control area of the appliance.

Hearth & Home Technologies, Inc. 20802 Kensington Blvd. Lakeville, Mn 55044

Model Number

Serial Number

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

- Table of Contents -

Section 1: Listing and Code Approvals

A. Appliance Certiﬁ cation ................................... 4

B. Glass Speciﬁ cations ......................................4

C. BTU Speciﬁ cations ........................................4

D. High Altitude Installations .............................. 4

E. Non-Combustible Materials Speciﬁ cations ....4

F. Combustible Materials Speciﬁ cations ............4

Section 2: Getting Started

A. Design and Installation Considerations .........5

B. Tools and Supplies Needed ........................... 5

C. Inspect Appliance and Components .............. 5

Section 3: Framing and Clearances

A. Selecting Appliance Location......................... 6

B. Constructing the Appliance Chase ................7

C. Clearances .................................................... 7

D. Mantel Projections ......................................... 8

Section 4: Termination Locations

A. Vent Termination Minimum Clearances ......... 9

Section 5: Vent Information and Diagrams

A. Vent Table Key ..............................................11

B. Use of Elbows...............................................11

C. Measuring Standards ...................................11

Section 6: Vent Clearances and Framing

A. Pipe Clearances to Combustibles ...............17

C. Vertical Penetration Framing ....................... 18

Section 7: Appliance Preparation

A. Securing and Leveling the Appliance .......... 19

Section 8: Installing Vent Pipe

A. Assembly of Vent Sections .......................... 20

B. Disassembly of Vent Sections ..................... 22

C. Installing Heat Shield & Termination Cap ...23 D. Installing Roof Flashing and Vertical

Termination Cap ..........................................24

D. Vent Diagrams ............................................. 12

B. Wall Penetration Framing ............................ 17

Section 9: Gas Information

A. Fuel Conversions ...................................... 26

B. Gas Pressures .......................................... 26

C. Gas Connection ........................................ 26

Section 10: Electrical Information

A. Recommendation for Wire ........................ 28

B. Connecting to the Appliance .....................28

C. Intelliﬁ re Ignition System Wiring ................ 28

D. Wall Switch (Required) ............................. 28

E. Junction Box ............................................. 30

F. Wall Switch Installation for Fan ................. 30

Section 11: Finishing

A. Mantel Projections .................................... 31

B. Facing Material ......................................... 31

C. Finishing Styles .........................................32

Section 12: Appliance Setup

A. Remove Shipping Materials ......................35

B. Clean the Appliance .................................. 35

C. Accessories .............................................. 35

D. Lava Rock, Ember Placement .................. 35

E. Positioning the Logs ................................. 36

F. Glass Assembly ........................................42

G. Air Shutter Setting ..................................... 42

Section 13: Operating Instructions

A. Before Lighting Appliance .........................43

B. Lighting Appliance .....................................44

C. After Appliance is Lit ................................. 45

D. Frequently Asked Questions ..................... 45

Section 14: Troubleshooting

A. Intelliﬁ re Ignition System ........................... 46

Section 15: Maintaining and Servicing Appliance. .......... 48

Section 16: Reference Materials

A. Appliance Dimension Diagram ................. 50

B. Vent Components Diagrams ..................... 51

C. Service Parts ............................................ 54

D. Bravo Warranty ......................................... 59

Aztec Warranty ......................................... 60

E. Contact Information ..................................61

Í Í

Î = Contains updated information.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 3

Listing and Code Approvals

A. Appliance Certiﬁ cation

MODELS: Aztec, Bravo LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2000•CSA2.33-M2000•UL307B

This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

These models may be installed in a bedroom or bed-sitting room in the USA and Canada.

B. Glass Speciﬁ cations

Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as deﬁ ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certiﬁ ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certiﬁ cation Council SGCC# 1595 and 1597. Architectural T esting, Inc. Reports 02-31919.01 and 02-31917.01).

This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certiﬁ cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certiﬁ cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.

C. BTU Speciﬁ cations

Models

(U.S. or Canada)

Aztec, Bravo (NG)

Aztec, Bravo (LP)

(0-2000 FT)

CANADA

(2000-4500 FT)

(0-2000 FT)

CANADA

(2000-4500 FT)

Maximum

Input BTUH

23,000 42 20,700 43 23,000 53 20,700 54

Oriﬁ ce

Size

(DMS)

D. High Altitude Installations

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner oriﬁ ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper oriﬁ ce size, check with the local gas utility.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

E. Non-Combustible Materials Speciﬁ cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750oC, shall be considered

non-combustible materials.

F. Combustible Materials Speciﬁ cation

Materials made of or surfaced with wood, compressed paper, plant ﬁ bers, plastics, or other material that can ignite and burn, whether ﬂ ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Getting Started

A. Design and Installation Considerations

Hearth & Home Technologies direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, ﬁ re ofﬁ cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

When planning an appliance installation, it’s necessary to determine the following information before installing:

• Where the appliance is to be installed.

• The vent system conﬁ guration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and ﬁ nishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components. Report damaged parts to dealer.

• Carefully remove the appliance and components from the packaging.

• The vent system components and trim doors are shipped in separate packages.

• The gas logs may be packaged separately and must be ﬁ eld installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and beneﬁ t.

WARNING

Keep appliance dry.

• Mold or rust may cause odors.

• Water may damage controls.

B. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Manometer Voltmeter Tape measure Noncorrosive leak check solution One 1/4 inch female connection (for optional fan).

• Modiﬁ cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

Any such action may cause a ﬁ re hazard.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 5

Framing and Clearances

NOTE:

• Illustrations reﬂ ect typical installations and are FOR

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design

preference.

A. Selecting Appliance Location

When selecting a location for your appliance it is important to consider the required clearances to walls (see Figure 3.1).

WARNING

Fire Risk Provide adequate clearance:

• Around air openings

• To combustibles

• For service access Locate appliance away from trafﬁ c areas.

NOTE: For actual appliance dimensions refer to Section 16.

In addition to these framing dimensions, also reference the following sections:

• Clearances and Mantel Projections (Section 3.C and 3.D)

• Vent Clearances and Framing (Section 6).

NOTE:These dimensions

are for ﬂ ush wall ﬁ nishing method. For a recessed arch ﬁ nishing method refer to Option B in Finishing (Section 11).

ABCD E

Inches 45-1/8 34-3/8 63-7/8 25-1/4

Millimeters 1146 873 1622 641

No maximum

Figure 3.1 Appliance Locations

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

B. Constructing the Appliance Chase

A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.

Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

Walls, ceiling, base plate and cantilever ﬂ oor of the chase should be insulated. V apor and air inﬁ ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air inﬁ ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.

T o further prevent drafts, the wall shield and ceiling ﬁ restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with

high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

C. Clearances

WARNING

Fire Risk. Odor Risk.

• Install appliance on hard metal or wood surfaces extending full width and depth of appliance.

• Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING

Fire Risk.

• Construct chase to all clearance speciﬁ cations in manual.

• Locate and install appliance to all clearance speciﬁ cations in manual

FROM TOP OF FINISHING STRIP TO

CEILING

Clearance to Combustibles

A B C* D E F G H IJ

Rough

Opening

(Vent Pipe)

Inches 10 44 25-1/4 35-3/8 34-7/8 0 0 1/2 1/2 36

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance

to Ceiling

Non-Combustible

Floor

Combustible

Flooring

Behind

Appliance

Sides of

Appliance

Front of

Appliance

Millimeters 25 1118 641 699 886 0 0 13 13 914

*For additional framing options and dimensions, see Section 11, Finishing.

Figure 3.2 Clearances to Combustibles

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 7

D. Mantel Projections

Note: All

measurements in inches.

1 INCH

MINIMUM

VENT PIPE

FINISHING STRIP

37/8

TOP OF

Figure 3.3 Clearances to Mantels or other Combustibles above Appliance

31/8

TOP OF

UNIT

CEILING

91/8

MIN.

Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.)

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

Measure vertical clearances from this surface.

Measure horizontal clearances from this surface.

(See Figure 4.4 for speciﬁ c clearances)

Figure 4.1

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

* 3 foot minimum in snow regions

Figure 4.2 Minimum Height from Roof to Lowest Discharge Opening

Figure 4.2 speciﬁ es minimum vent heights for various pitched roofs.

GAS, WOOD OR FUEL

OIL TERMINATION

GAS

TERMINATION

Gas Termination Wood & Fuel Oil Termination

Figure 4.3 Multiple Vertical Termination

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 9

6 in. 20 in.

20 IN.

(MINIMUM) TO

PERPENDICULAR

WALL

(GAS ONLY)

(See Note 2)

Electrical

Service

= VENT TERMINAL

A = 12 inches ...............clearances above grade, veranda,

(See Note 1)

= AIR SUPPLY INLET

porch, deck or balcony

B = 12 inches ...............clearances to window or door

that may be opened, or to permanently closed window. (Glass)

D* = 18 inches ...............vertical clearance to unventilated

sofﬁ t or to ventilated sofﬁ t located above the terminal

*30 inches ..............for vinyl clad sofﬁ ts and below

electrical service

F = 9 inches ................clearance to outside corner

G = 6 inches .................clearance to inside corner

H = 3 ft. (Canada) ........not to be installed above a gas

meter/regulator assembly within 3

feet (90cm) horizontally from the

center-line of the regulator I = 3 ft. (U.S.A.)

6 ft. (Canada) .........clearance to gas service regulator

vent outlet J = 9 inches (U.S.A.)

12 inches (Canada) clearance to non-mechanical

air supply inlet to building or the

combustion air inlet to any other

appliance

= AREA WHERE TERMINAL IS NOT PERMITTED

K = 3 ft. (U.S.A.)

6 ft. (Canada) ...........clearance to a mechanical

(powered) air supply inlet

L** = 7 ft. ..........................clearance above paved

(See Note 1)

sidewalk or a paved driveway located on public property

M*** = 18 inches.................clearance under veranda, porch,

deck, balcony or overhang

42 inches ................vinyl

S = 6 inches ...................clearance from sides of elec-

(See Note 5)

trical service

T = 12 inches ..................clearance above electrical

(See Note 5)

service

Alcove Applications

N = 6 inches ..................non-vinyl sidewalls

12 inches ................vinyl sidewalls

P = 8 ft.

MIN

1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q

= # termination caps x 3 R

MIN

= (2 / # termination caps) x Q

MAX

ACTUAL ACTUAL

ACTUAL

** a vent shall not terminate directly above a sidewalk or paved driveway

which is located between two single family dwellings and serves both dwellings.

*** only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the ﬂ oor, or meets Note 2.

NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)

NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions speciﬁ ed for vinyl or non-vinyl siding and sofﬁ ts. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.

Figure 4.4 Minimum Clearances for Termination

NOTE 3: Local codes or regulations may require different

clearances.

NOTE 4: Termination caps may be hot. Consider their proximity to doors or other trafﬁ c areas.

NOTE 5: Location of the vent termination must not interfere with access to the electrical service.

WARNING: In the U.S: V ent system termination is NOT permitted in screened porches. Y ou must follow side wall, overhang and ground clearances as stated in the instructions.

In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.

Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Vent Information and Diagrams

A. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol Description

V V H H

First section (closest to appliance of vertical length

Second section of vertical length

First section (closest to appliance) of horizontal length

Second section of horizontal length

WARNING

Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a

chimney ﬂ ue serving a separate solid-fuel or gas burning appliance.

• Vent this appliance directly outside.

• Use separate vent system for this appliance. May impair safe operation of this appliance or

other appliances connected to the ﬂ ue.

B. Use of Elbows

ertical

12 in.

8-1/2 in.

Horizontal

Figure 5.1

8-1/2 in.

C. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

1. Pipe measurements are shown using the effective length of pipe (see Figure 5.2).

2. Measurements are made from the appliance outer wrap, not from the standoffs.

3. Horizontal terminations are measured to the outside mounting surface (ﬂ ange of termination cap) (see Figure

4.1).

CAUTION

ALL vent conﬁ guration speciﬁ cations MUST be followed.

• This product is tested and listed to these speciﬁ cations.

• Appliance performance will suffer if speciﬁ cations are not followed.

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 5.1).

Two 450 elbows may be used in place of one 900 elbow. On 450 runs, one foot of diagonal is equal to 8.5 inches horizontal run and 8.5 inches vertical run. A length of straight pipe is allowed between two 450 elbows (see Figure 5.1).

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 11

4. Vertical terminations are measured to bottom of termination cap.

5. Horizontal pipe installed level with no rise.

Length/ Inches

Effective

Height/Length

Figure 5.2 DVP Pipe Effective Length

Pipe

DVP4 4 DVP6 6 DVP12 12 DVP24 24 DVP36 36 DVP48 48 DVP6A 3 to 6 DVP12A 3 to 12 DVP12MI 3 to 12 DVP24MI 3 to 24

D. Vent Diagrams

Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling ﬁ restops.

• ALWAYS maintain speciﬁ ed clearances around venting and ﬁ restop systems.

• Install wall shield and ceiling ﬁ restops as speciﬁ ed. Failure to keep insulation or other material away from vent pipe may cause ﬁ re.

1. Top Vent - Horizontal Termination

WARNING

One Elbow

Figure 5.3

Two Elbows

V1 Minimum H1 Maximum

3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft. 1.5 m 6 ft. 1.8 m

12 ft. 3.7m 20 ft. 6.1 m

+ H1 = 40 ft. (12.2 m) Maximum

H1 = 20 ft. (6.1 m) Maximum

NOTE: When venting with one elbow, a straight section of venting (3 ft. minimum) MUST be attached directly to starting collars on unit.

NOTE: The ﬁ rst elbow used MUST always be DVP90ST.

V1 Minimum H1 + H2 Maximum

3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft. 1.5 m 6 ft. 1.8 m

12 ft. 3.7 m 20 ft. 6.1 m

V1 + H1 + H2 = 40 ft. (12.2 m) Maximum

H1 + H2 = 20 ft. (6.1 m) Maximum

Figure 5.4

NOTE:

minimum of 3 feet.

NOTE: The first elbow used MUST always be DVP90ST.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

MUST be a

1. Top Vent - Horizontal Termination - (continued)

Three Elbows

V1 + V

V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum

Minimum H1 + H2 Maximum

3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft. 1.5 m 6 ft. 1.8 m

12 ft. 3.7 m 20 ft. 6.1 m

H1 + H2 = 20 ft. (6.1 m) Maximum

NOTE: V1 MUST be a minimum of 3 feet.

NOTE: The first elbow used MUST always be DVP90ST.

Figure 5.5

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 13

2. Top Vent - Vertical Termination

No Elbow

V1 = 46 ft. Max. (14.0 m)

8 FT.

(2.4mm)

Figure 5.6

FLUE

OUTLET

Note: A 45O elbow may be attached

directly to starting collars on unit only if used in conjunction with a return 45O elbow AND terminating vertical with V = 8 feet MINIMUM.

A straight section of pipe can be used between the two 450 elbows.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Two Elbows

V1 Minimum H1 Maximum V

3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft. 1.2 m * 5 ft. 1.5 m 6 ft. 1.8 m *

12 ft. 3.7 m 20 ft. 6.1 m *

+ V2 + H1 = 40 ft (12.2 m) Maximum

*No speciﬁ c restrictions on this value EXCEPT

V1 + V2 + H

NOTE: V1 MUST be a minimum of 3 feet.

NOTE: The first elbow used MUST always be DVP90ST.

cannot exceed 40 ft (12.2 m)

Figure 5.7

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 15

2. Top Vent - Vertical Termination - (continued)

Three Elbows

V1 H

+ H

3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft. 1.2 m * 5 ft. 1.5 m 6 ft. 1.8 m *

12 ft 3.7 m 20 ft. 6.1 m *

+ H2 = 20 ft (6.1 m) Maximum

*No speciﬁ c restrictions on this value EXCEPT

V1 + V2 + H1 + H

= 40 ft (12.2 m) Maximum

NOTE: V1 MUST be a minimum of 3 feet.

NOTE: The first elbow used MUST always be DVP90ST.

Figure 5.8

INSTALLED

HORIZONTALLY

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING

Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as

speciﬁ ed.

• Do not pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause ﬁ re.

NOTE: Slope not required.

1 in. CLEARANCE ROUND VERTICAL

SECTIONS

3 in. TOP

CLEARANCE

1 in. SIDE AND

BOTTOM CLEARANCE

B. Wall Penetration Framing

10 in.

12 in.

Figure 6.1 Pipe Clearances

HEAT

SHIELD

FIRES TOP

WALL

3in.TOP

CLEAR ANCE

HEAT

SHIELD

1in.CLEARANCE BOTTOM & SIDES

A* B

77 in. 76 in.

* Shows center of vent framing hole for top venting. The

center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.

Figure 6.2 Exterior Wall Hole

Combustible Wall Penetration

Frame a hole in a combustible wall for an interior wall shield ﬁ restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as those used in the wall construction. The wall shield ﬁ restop maintains minimum clearances and prevents cold air inﬁ ltration.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.

Figure 6.2 Horizontal Venting Clearances to

Combustible Materials

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 17

C. Vertical Penetration Framing

WARNING

Fire Hazard Keep loose materials or blown

insulation from touching the vent pipe.

• National building codes recommend us-

ing attic shield to keep loose materials/ blown insulation from contacting vent.

• Hearth & Home Technologies requires

the use of an attic shield.

ATTIC ABOVE

Installing the Ceiling Firestop

• Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ﬂ oor (see Figure

6.3).

• Frame the area with the same sized lumber as used in ceiling/ﬂ oor joist.

• When installing a top vent vertical termination appliance the hole should be directly above the appliance, unless the ﬂ ue is offset.

• Do not pack insulation around the vent. Insulation must be kept away from the pipe.

A B

DVP

10 in. 10 in.

PIPE

Installing Attic Shield Note: An additional ceiling ﬁ restop is not

required if attic shield is used.

• Frame opening for attic shield.

• Attic shield may be installed above or below ceiling (see Figure 6.4).

• Secure with three fasteners on each side.

• Fold tabs at top of attic shield in toward vent pipe. Tabs must keep vent pipe centered within shield.

• Field construct additional shield height if insulation is deeper than height of attic shield.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Figure 6.3

BEND TABS IN AROUND PIPE

3 FASTENERS

PER SIDE

ATTIC SHIELD INSTALLED

BELOW CEILING

Figure 6.4 Installing the Attic Shield

ATTIC SHIELD INS TALLED

ABOVE CEILING

Appliance Preparation

A. Securing and Leveling the Appliance

WARNING

Fire Risk.

• Prevent contact with sagging, loose insulation.

• Do NOT install against combustible materials such as exposed insulation, plastic and insulation backer.

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

The diagram shows how to properly position, level, and secure the appliance (see Figure 7.1). Nailing tabs are provided to secure the appliance to the framing members.

• Place the appliance into position.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims.

• Bend out nailing tabs on each side.

• Keep nailing tabs ﬂ ush with the framing.

• Secure the appliance to the framing by using nails or screws through the nailing tabs. Holes are provided in the basepan (inside the hearth) for securing to the ﬂ oor.

NAILINGTABS

(BOTH SIDES)

Figure 7.1 Proper Positioning, Leveling and Securing of a Appliance

WARNING

Fire Risk.

• ALWAYS maintain speciﬁ ed clearances around the appliance.

• Do NOT notch into the framing around the appliance spacers. Failure to keep insulation, framing or other material away from the appliance may cause ﬁ re.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 19

Installing Vent Pipe

A. Assembly of Vent Sections

WARNING

Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance

• Overlap pipe slip sections at least 1-1/2 inches.

• Use pilot holes for screws.

• Screws must not exceed one inch long.

• Pipe may separate if not properly joined.

Attaching Vent to the Firebox Assembly

To attach the ﬁ rst pipe section to the collars, slide the male end of the inner vent of the pipe section over the inner collar on the ﬁ rebox assembly . At the same time, slide the outer ﬂ ue over the outer collar on the appliance. Push the pipe section into the appliance collar until all the lances (see Figure 8.1) have snapped in place. Tug slightly on the section to conﬁ rm it has completely locked into place.

Assembling Pipe Sections

Insert the inner ﬂ ue of section A into the ﬂ ared inner ﬂ ue of section B.

Start the outer ﬂ ue of section A over the outer ﬂ ue of section B (see Figure 8.2). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance.

Once both inner and outer ﬂ ues are started, press section A onto section B ﬁ rmly until all lances have snapped into place. Check to make sure they have snapped together (see Figure 8.3) and the seams are not aligned (see Figure 8.4). Tug slightly on section A to conﬁ rm it has completely locked into place. It is acceptable to use screws no longer than 1 inch to hold outer pipe sections together. If predrilling holes, do NOT penetrate inner pipe.

Note: Make sure that the seams are not aligned to prevent unintentional disconnection.

CORRECT

Figure 8.4 Seams

Figure 8.1 Lances

Figure 8.2

Figure 8.3

INCORRECT

For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer ﬂ ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 inch. If predrilling screw holes, do NOT penetrate inner pipe.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Assembling Minimum Installations (MI) Sections

MI sections are non-unitized so that they can be cut to a certain length. Cut these sections to length from the nonexpanded end (see Figure 8.5).

They can then be attached by ﬁ rst connecting the expanded end of the MI inner ﬂ ue with the inner pipe from the adjacent pipe section and securing with three screws. The expanded portion of the MI inner ﬂ ue must overlap completely with the unexpanded end of the adjacent pipe section.

The outer ﬂ ue can then be inserted into the adjacent outer ﬂ ue expanded end and attached to the next pipe section with three screws. The other end of the MI pipe section can then be attached by ﬁ tting another pipe section to it and snapping it together, as normal.

Assembling DVP-12A Slip Sections

The outer ﬂ ue of the slip section should slide over the outer ﬂ ue of the pipe section and into (inner ﬂ ue) the last pipe

section (see Figure 8.6) .

Figure 8.5

Slide together to the desired length, making sure that a 1-1/2 inch outer ﬂ ue overlap is maintained between the pipe section and slip section.

The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer ﬂ ues using the pilot holes (see Figure 8.7).

This will secure the slip section to the desired length and prevent it from separating. The slip section can then be attached to the next pipe section.

If the slip section is too long, the inner and outer ﬂ ues of the slip section can be cut to the desired length.

Figure 8.6 Slip Section Pilot Holes

Figure 8.7 Screws into Slip Section

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 21

Securing the Vent Sections

Vertical Sections

Vertical sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise. The vent support or plumber’s strap (spaced 120° apart) may be used to do this (see Figure 8.8).

Horizontal Sections

Horizontal sections of vent must be supported every 5 feet with a vent support or plumber’s strap.

Figure 8.8 Securing Vertical Pipe Sections

B. Disassembly of Vent Sections

T o disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.11). They can then be carefully pulled apart.

WARNING

Fire Risk. Explosion Risk. Combustion Fume Risk.

Use vent run supports per installation instructions.

Connect vent sections per installation instructions.

• Maintain all clearances to combustibles.

• Do NOT allow vent to sag below connection point to appliance.

Improper support may allow vent to sag or separate.

Figure 8.9 Securing Horizontal Pipe Sections

Figure 8.10 Rotate Seams for Disassembly

Figure 8.11 Align and Disassemble Vent Sections

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

C. Installing Heat Shield and Horizontal Termination Cap

WARNING

Fire Hazard

Impaired performance of appliance

• Telescoping ﬂ ue section of termination cap MUST be used when connecting pipe section to termination cap.

• Maintain a 1-1/2 inch minimum overlap on telescoping ﬂ ue section of termination cap.

WARNING

Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance

• Overlap pipe slip sections at least 1-1/2 inches.

• Use pilot holes for screws.

• Screws must not exceed 1 inch long.

• Pipe may separate if not properly joined.

Heat Shield Requirements for Horizontal Termination

Installing the Horizontal Termination Cap

Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

Flash and seal as appropriate for siding material at outside edges of cap.

When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes.

WARNING

Burn Risk

• Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

For all horizontally vented appliances, a heat shield MUST be placed one inch above the top of the vent between the wall shield ﬁ restop and the base of the termination cap.

There are two sections of the heat shield. One section attaches to the wall shield ﬁ restop with two screws. The remaining section is attached to the cap in the same manner.

If the wall thickness does not allow the required 1-1/2 inch heat shield overlap, an extended heat shield must be used.

The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield ﬁ restop. The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space it from the pipe section (see Figure 8.12).

Figure 8.12 Venting through the Wall

NOTE: Where required, an exterior wall ﬂ ashing is

available. When penetrating a brick wall, a brick extension kit

is available for framing the brick.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 23

D. Installing Roof Flashing and Vertical Termination Cap

To install roof ﬂ ashing see Figure 8.13. For installation of vertical termination cap see minimum vent

heights for various pitched roofs (see Figure 8.13) .

To attach the vertical termination cap, slide the inner collar of the cap into the inner ﬂ ue of the pipe section and place the outer collar of the cap over the outer ﬂ ue of the pipe section.

Secure with three screws into the outer ﬂ ue. Secure the cap by driving the three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer ﬂ ue of the pipe (see Figure 8.14).

TERMINATION CAP

H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING

Roof Pitch H (Min.) Ft.

Flat to 6/12.......................................1.0*

Over 6/12 to 7/12 ...........................1.25*

Over 7/12 to 8/12 .............................1.5*

Over 8/12 to 9/12 .............................2.0*

Over 9/12 to 10/12 ............................ 2.5

Over 10/12 to 11/12 ........................ 3.25

Over 11/12 to 12/12 .......................... 4.0

Over 12/12 to 14/12 .......................... 5.0

Over 14/12 to 16/12 .......................... 6.0

Over 16/12 to 18/12 .......................... 7.0

Over 18/12 to 20/12 .......................... 7.5

Over 20/12 to 21/12 .......................... 8.0

* 3 foot minimum in snow regions

Figure 8.13 Minimum Height from Roof to Lowest Discharge Opening

(1 of 3)

CAULK

Figure 8.14

STORM COLLAR

SCREWS

WARNING

Fire Risk. Explosion Risk. Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap may ignite.

• Restricted air ﬂ ow affects burner operation.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Assembling and Installing Storm Collar

CAUTION

Sharp Edges

• Wear protective gloves and safety glasses during installation.

Connect both halves of the storm collar with two screws (see Figure 8.15).

Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brackets and tighten nut to complete storm collar assembly (see Figure 8.16).

Slide the assembled storm collar down the pipe section until it rests on the roof ﬂ ashing.

Caulk around the top of the storm collar (see Figure

8.14).

Figure 8.16 Assembling the Storm Collar Around the Pipe

Figure 8.15 Assembling the Storm Collar

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 25

Gas Information

A. Fuel Conversions

Before making gas connections ensure that appliance being installed is compatible with the available gas type.

Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualiﬁ ed technician using Hearth & Home Technologies speciﬁ ed and approved parts.

B. Gas Pressures

Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to be made following NFPA51.

WARNING

Fire Risk. Explosion Hazard. High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

C. Gas Connection

NOTE: Have the gas supply line installed in accordance

with local building codes, if any. If not, follow ANSI

223.1. Installation should be done by a qualiﬁ ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas ﬁ tter.)

NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13mm) T-handle manual shut-of f valve and ﬂ exible gas connector are connected to the 1/2 inch (13mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.

Refer to Reference Section 16 for location of gas line access in appliance.

NOTE: Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2-1/2 inches in diameter and does not penetrate the ﬁ rebox.

WARNING

Verify inlet pressures.

• High pressure may cause overﬁ re condition.

• Low pressure may cause explosion.

• Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table below. Minimum pressures must be met when other household gas appliances are operating.

Pressure Natural Gas Propane

Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c.

Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.

Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.

Gas Leak Risk

• Support control when attaching pipe to prevent bending gas line.

NOTE: The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to prevent cold air inﬁ ltration.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

• Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes.

HIGH AL TITUDE INST ALLATIONS

• Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve.

WARNING

Fire or Explosion Hazard

• Gas buildup during line purge may ignite.

• Purge should be performed by qualiﬁ ed technician.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open ﬂ ames.

• A small amount of air will be in the gas supply lines. When ﬁ rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS Explosion Risk

Fire Risk Asphyxiation Risk

• Check all ﬁ ttings and connections.

• Do not use open ﬂ ame.

• After the gas line installation is complete,

all connections must be tightened and checked for leaks with a commercially-

available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.

If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.

WARNING

Fire hazard. Do NOT change the valve settings.

• This valve has been preset at the factory.

• Changing valve settings may result in ﬁ re hazard or bodily injury.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 27

Electrical Information

A. Recommendation for Wire

This appliance requires 110-120 VAC be wired to the junction box either for proper operation of the appliance (Intelliﬁ re ignition).

NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest

edition or the Canadian Electric Code, CSA C221.1.

B. Connecting to the Appliance

WARNING

Wire 110V to electrical junction box. Do NOT wire 110V to valve. Do NOT wire 110V to wall switch.

• Incorrect wiring will damage millivolt valves.

• Incorrect wiring will override IPI safety lockout and may cause explosion.

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

• If using thermostat use one compatible with a millivolt gas valve system.

• Follow parameters for locating thermostat (see individual thermostat instructions) to ensure proper operation of appliance.

C. Intelliﬁ re Ignition System Wiring

This appliance requires a 1 10 V AC supply to the appliance junction box for operation. A wiring diagram is shown in Figure 10.2.

This appliance is equipped with an Intelliﬁ re control valve which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt AC transformer, which requires the installation of the supplied junction box. It is highly recommended that the junction box be installed at this time to avoid reconstruction.

The battery pack requires two D cell batteries (not included).

NOTE: Batteries cannot be placed in the battery pack while using the 3 volt AC transformer . The transformer must be unplugged if the battery pack is used or battery life will be reduced.

Wiring to the battery pack is left disconnected in order to conserve battery life. In the case of a loss of power, simply connect red and black wire leads to activate battery power (connect red to red, black to black). The ﬁ replace can be used as necessary. Once power (110 VAC) is restored, disconnect red and black wire leads to extend battery life.

CAUTION

Battery polarity must be correct or module damage will occur.

• Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

• Keep wire lengths short as possible by removing any excess wire length.

• Low voltage and 110 VAC voltage cannot be shared within the same wall box.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

D. Wall Switch (Required)

A wall switch must be installed of this ﬁ replace. This will allow the unit to operate if the power goes out (battery operation).

Position the wall switch in the desired position on the wall. An assembly of 18 ft of 20 AWG is provided with the appliance to connect the wall switch to the appliance. Instead of the supplied assembly, wire with a length of 25 ft or less and a gauge of 20 AWG through 14 AWG is acceptable. The wire needs a jacket with a temperature rating of 140oF (60oC) or higher. At the appliance connect the wire to the ON/OFF switch pigtails.

FAN OUTLET RECEPTACLE

(NO FAN OPTION)

PLUG-IN

3V TRANSFORMER

LOW VOLTAGE

SEE NOTE 1

IGNITION MODULE

(3V)

2045-024

LOW VOLTAGE

GROUND

LOW VOLTAGE

SEE NOTE 1

REMOTE

CONTROL

HOT

VALVE

NEUTRAL

Figure 10.1 Intelliﬁ re Pilot Ignition (IPI) Wiring Diagram

TRANSFORMER

WALL SWITCH

WAL L SWITCH

2012-206

SPARK TO

PILOT IGNITOR

IGNITOR MODULE

BLACK

BROWN

BLACK (IGNITOR)

BLACK (SENSOR)

BLACK

GROUNDTO

FIREPLACE

CHASSIS

ORANGE

GREEN

PILOT ASSEMBLY

ANDVALVE ASSEMBLY

AND VALVE ASSEMBLY

MUST BE GROUNDED

(COMMON GROUND

WITH FIREPLACE

CHASSIS)

NOTE 1: Ignition module, valve, pilot and wall switch

operate on 3 volts. 120 VAC is required at junction box unless equipped with battery back-up.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING

Shock hazard.

• Replace damaged wire with type 105O C rated wire.

• Wire must have high temperature insulation.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 29

E. Junction Box Installation

If the box is being wired from the OUTSIDE of the appliance:

Romex Connector

• Remove the cover plate located on the outer shell - right side (see Figure 10.3).

• Install the supplied Romex

™ connector in the

cover plate.

• Feed the necessary length of wire through the connector.

• Make all necessary wire connections and reattach the cover plate to the outer shell.

If the box is being wired from the INSIDE of the

appliance:

• Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 10.3).

• Pull the electrical wires from outside the appliance through this opening into the valve compartment.

14/2WG

Cover Plate outside firebox

WHT

BLK

WHT

BLK

Copper ground attached

GRN wire inside box

to GRN screw with GRN wire

NOTE: Do NOT wire

Figure 10.3 Junction Box Detail

110VAC to wall switch.

• Feed the necessary length of wire through the connector.

• Make all necessary wire connections to the junction box/receptacle and assemble the junction box/receptacle to the outer shell.

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mounted switch for use with a fan (See Figure 10.4):

• The power supply for the appliance must be brought into a switch box.

• The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.

• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.

• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.

• Add a 1/4 inch insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 inch male) as shown.

Figure 10.4 Junction Box Wired to Wall Switch

MINIMUM 14-3 AWG

WITH GROUND

JUNCTION BOX

Red

Black

White

Red

Green

White

Green

SWITCH BOX

SWITCH

BlackBlack

White

Green

POWER

SUPPLY WIRES

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Finishing

A. Mantel Projections

Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance.

1/2 INCH NON-COMBUSTIBLE BOARD REQUIRED ON UNIT FACE

1 INCH

MINIMUM

VENT PIPE

FINISHING STRIP

Figure 11.1 Clearances to Mantels or other Combustibles above Appliance

Figure 11.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening.)

3 7/8

TOP OF

3 1/8

TOP OF

UNIT

CEILING

9 1/8 MIN.

NAILING TABS

FINISHING EDGE TRIM

COMBUSTIBLE MATERIALS MAY CONTACT AND COVER FRONT AND SIDE AREAS BELOW GLASS/FRONT

Figure 11.3 Noncombustible Facing Diagram

WARNING

Risk of Fire

• Non-combustible clearances MUST be maintained.

• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the non-combustible zone.

• See Section 11 for proper clearances.

• See Section 1 for combustible/non- combustible deﬁ nitions.

B. Facing Material

WARNING

Fire Risk. Do NOT obstruct air inlet or outlet grilles. Do NOT modify grilles.

• Modifying or covering grilles could cause temperature rise and ﬁ re hazard.

Finishing materials must not interfere with:

• Air ﬂ ow through grilles or louvers.

• Operation of louvers or doors.

• Access for service.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 31

WARNING

Fire Risk. Finish all edges and fronts to clearances and

speciﬁ cations listed in manual.

• Black metal appliance front may be covered with noncombustible material only.

• Do NOT overlap combustible materials onto appliance front.

• Install combustible materials only up to speciﬁ ed clear- ances on top, front and side.

• Seal joints between the ﬁ nished wall and appliance top and sides using only a 300oF minimum sealant.

C. Finishing Styles

This model has multiple installation and ﬁ nishing options. The following section describe three basic installations.

• Drywall or other ﬁ nishing materials may be ﬁ nished all the way up to the ﬁ nishing edge trim or unit front face, but MUST NOT extend inside of ﬁ nishing edge trim.

Note: A 1/2 inch clearance must be maintained between combustible materials and the front face of the ﬁ replace.

OPTION A: Flush Wall Finish

Kiva-style ﬁ nished in a straight wall (see Figure 11.4).

CAUTION

Finishing materials cut inside the provided template will cause the door to not ﬁ t.

• Finishing materials may be fastened or secured to unit below the glass/front opening.

OPTION B: Kiva-style Arch

The second installation option requires the construction of a kiva-style arch. This option recesses the unit into the wall such that construction of a hearth is not necessary (see Figure 11.5).

Figure 11.4 Flush wall installation

• Unit is installed using framing dimensions found in Figure 3.2.

• Do not use nailing tabs provided on unit sides for Option A.

• Nailing tabs found in manual bag assembly or in cardboard sleeve of packing. Install nailing tabs using screws on upper unit sides (see Figure 11.3).

• This places unit back 1/2 inch from framing studs such that drywall or other material can be brought directly across non-combustible board up to ﬁ nish edge trim.

WARNING

Fire Risk. 1/2 Inch non-combustible board installed on front

face of ﬁ replace MUST remain if using combustible ﬁ nishing materials.

Figure 11.5

• Framing depth increases from that shown in Figure

3.2, (Dimension C). Dimension C will vary depending on the depth of the desired kiva-style arch (see Figure

11.5).

• Once depth of desired kiva-style arch is determined (minimum of 3-3/32 inches and maximum 5 inches), add that to Dimension C from Figure 3.2. Level, set and secure ﬁ replace using nailing tabs provided on ﬁ replace sides. Secure with screws or nails into BACK of framing studs.

• A cardboard template is printed on unit shipping carton and may be used to help cut drywall or other ﬁ nishing materials. Simply cut along line and use it as a template.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

• Kiva-style arch dimensions: Maximum depth equals 5 inches (includes finish wall surface). Minimum depth equals 3-3/32 inches.

NOTE: Previous numbers are for combustible construction numbers. Arch may protrude up to 5-1/2 inches maximum as measured from unit front face.

NOTE: The kiva-style arch depth may be any size if using noncombustible materials i.e. concrete, steel, plaster, etc.

• A template is provided on unit shipping carton. Simply cut along the line and use as a template when constructing kiva-style arch (see Figure 11.6).

CAUTION

Template for kiva-style arch represents MINIMUM inside dimensions. When constructing kiva-style arch, you must add thickness of ﬁ nishing materials to achieve proper size of ﬁ nished arch.

OPTION C: SOUTHWESTERN kiva-style

The third installation option illustrated is a corner-installation with custom ﬁ nishing. This option requires advanced ﬁ nishing methods involving either combustible or non-combustible construction materials (see Figure 11.7).

BACKING

MATERIAL

KIVA-STYLE ARCH

STRUCTURE

FINISHING MATERIAL

Figure 11.6

• Inside of the kiva-style arch can be ﬁ nished using com- bustible materials. For example, thin drywall may be layered to form around curved arch.

Figure 11.7

• A template is provided on the unit shipping carton. Simply cut along the line and use as a template for construction purposes.

• The cardboard template provided represents MINIMUM inside dimensions of the ﬁ nished wall surface.

• If ﬁ nishing with plaster or drywall, a ﬁ nish edge trim is provided around door front on unit. Finishing materials MUST not extend inside of the ﬁ nish edge trim.

CAUTION

Finishing materials cut inside the provided template or inside ﬁ nish edge trim will cause the door not to ﬁ t.

WARNING

Fire Risk.

Follow minimum speciﬁ ed clearances found in Section 16, (Appliance Dimensions Diagram) and on ﬁ replace exterior if using combustible framing materials.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 33

OPTION D: Flush Wall Finish with Luxor Surround

Kiva-style ﬁ nished in a straight wall (see Figure 11.8).

3-in. GAP

SHEETROCK EDGE

FINISHING STRIP

Figure 11.8 Flush wall installation with Luxor Surround

• Unit is installed using framing dimensions found in Figure 3.2.

• Do not use nailing tabs provided on unit sides for Option D.

• Nailing tabs found in manual bag assembly or in cardboard sleeve of packing. Install nailing tabs using screws on upper unit sides (see Figure 11.3).

• This places unit back 1/2 inch from framing studs such that drywall or other material can be brought directly across non-combustible board up to ﬁ nishing strip.

WARNING

Fire Risk.

• A cardboard template is printed on unit shipping carton and may be used to help cut drywall or other ﬁ nishing materials. Simply cut along line and use it as

a template. For Luxor Surround, cut an additional 3 in. wider than the template.

1/2 Inch non-combustible board installed on front face of ﬁ replace MUST remain in place if using combustible ﬁ nishing materials.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Appliance Setup

A. Remove Shipping Materials

Remove shipping materials from inside or underneath the ﬁ rebox.

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁ rebox or underneath in the control cavity.

C. Accessories

Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. Refer to Section 16.

WARNING

Shock or ﬁ re risk. Use ONLY optional accessories approved for

this appliance.

• Using non-listed accessories voids warranty.

• Using non-listed accessories may result in a safety hazard.

• Only Hearth & Home Technologies approved accessories may be used safely.

Placing the Ember Material

Ember material is shipped with this gas appliance. T o place the ember material:

• Embers CANNOT be placed directly over ports.

• When placing Glowing Embers® onto the burner care should be taken so that the ports are not covered. Place the dime-size ember pieces near the ports, but not on the ports (see Figure 12.1). Failure to follow this procedure will likely cause lighting and sooting problems.

Place material near ports but do NOT cover port openings.

EMBER

MATERIAL

Figure 12.1 Placement of Embers

D. Lava Rock and Ember Placement

WARNING

Explosion Risk.

• Follow ember placement instructions in manual.

• Do NOT place embers directly over burner ports.

• Replace ember material annually.

Improperly placed embers interferes with proper burner operation.

Placing the Lava Rock

Place the lava rock on the bottom of the ﬁ rebox. Evenly spread the lava rocks with your hand.

• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 35

E. Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

Log Assembly: LOGS-AZTEC

CAUTION: Logs are fragile! Carefully remove the logs

from the packaging. Before placing logs, remove shipping bracket and tie straps from the burner and grate. Place the lava rock on the bottom of the ﬁ rebox. Evenly spread out the lava rocks with your hand.

1 2 3 4 5 6 7 8

Figure 12.2

GRATE

Figure 12.3

TAB

TIE STRAPS

BURNER

Shipping Bracket

Figure 12.4

Figure 12.5

LOG #1 (SRV703-701): Place log #1 between log tabs on the left side on the burner. The log should be pushed

forward until the groove in the log makes contact with the front log tab. The right side of the log should contact the ﬁ rebox.

Figure 12.6

LOG #2 (SRV703-702): Place log #2 ﬂ ush with grate tines 3 and 4. On the front of log #2 there is a location feature

to help locate the log. Slide the log to the right until the location feature contacts the fourth grate tine.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Figure 12.7

703-925

GROOVES FOR LOG #4

Figure 12.8

LOG #3 (SRV703-703): Place log #3 ﬂ ush with grate tines 1 and 2. The right end of the log should make contact

with grate tine 2.

FLAT SPOT FOR LOG #5

Figure 12.9

Figure 12.10

LOG #4 (SRV750-705): Place the top of log #4 in the groove in log #1. Place the base of the log into the groove

on log #3 such that the end of the log contacts grate tine 2.

Figure 12.11

Figure 12.12

LOG #5 (SRV703-704): Place the top part of log #5 on the ﬂ at spot of log #4. Slide the log back until it makes

contact with log #1.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 37

Figure 12.13

GROOVES FOR LOG #7

Figure 12.14

LOG #6 (SRV750-706): Place log #6 in the groove in log #3. Log #6 must be placed parallel to the burner ports

behind the log. CAUTION: If log #6 is not parallel to burner ports then sooting may occur. Do not place logs directly on burner ports.

FLAT SPOT FOR LOG #8

Figure 12.15

Figure 12.16

LOG #7 (SRV750-704): Place the top portion of log #7 into the groove on log #1 and place the bottom of the log

in the groove in log #2.

Figure 12.17

Figure 12.18

LOG #8 (SRV703-705): Place log #8 on the ﬂ at spot on log #2.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Figure 12.19

Positioning the Logs

If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.

CAUTION: Logs are fragile! Carefully remove the logs from the packaging.

Before placing logs, check that the sensor on the pilot assembly does not contact the burner.

Remove shipping bracket and tie straps from the burner and grate.

Place the lava rock on the bottom of the ﬁ rebox. Evenly spread the lava rocks with your hand.

Figure 12.20

SENSOR

Log Assembly: LOGS-BRAVO

TAB

TIE STRAPS

GRATE

Figure 12.20

LEFT LOG

TAB

RIGHT LOG

TAB

Figure 12.20

ADJUST LOG SO

SURFACE IS FLUSH

BURNER

Shipping Bracket

GROOVE FOR

LOG #2

Figure 12.20

LOG #1 (SRV750-703): Place log #1 between log tabs on left side and right side of the burner. Place such that

bottom surface of log rests on burner surface (left).

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 39

704-936C

RIGHT

GRATE

TINE

LOG #2 (SRV750-705): Place the top of log #2 in the groove on log #1. Place the base of the log on the inside

of the outer right grate tine with the grate tine ﬁ tting in the groove on log #2.

GROOVE FOR

LOG #4

LOG #3 (SRV750-706): Place log #3 with the base on the inner right grate tine. The top of the log should be

placed so that it doesn’t cover any ports on the burner.

LOG

TAB

LOG

TAB

LEFT

GRATE

TINE

GROOVE

FOR

LOG #5

LOG #4 (SRV750-704): Place log #4 such that the groove mates with the left grate tine. The upper end of the

log should mate with the ﬂ at spot on log #2.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

GROOVE

FOR

LOG #6

LOG #5 (SRV704-702): Place log #5 on right side of the grate. Position the base of the log on the log tab. The log

tab should insert into slot feature on back side of log. Place the top of the log into the groove on log #1.

LOG #6 (SRV704-701): Place log #6 on left side of grate. Position the base of the log on the log tab. Log tab should

insert into slot feature on back side of log. Place the top of the log into ﬂ at spot on log #1.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 41

F. Glass Assembly

G. Grilles and Trim

WARNING

Handle glass doors with care.

• Inspect the gasket to ensure it is undamaged.

• Inspect the glass for cracks, chips or scratches.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass door removed, cracked, broken or scratched.

• Replace glass door assembly as a complete appliance.

Removing Glass Assembly

• Unscrew the two top wing bolts and unlatch the two bottom spring clips (see Figure 12.14).

• Remove the front trim door and the glass door from the appliance.

Replacing Glass Assembly

• Replace the glass door and a front trim door on the

appliance. Pull out and latch the spring clips into the tabs on the glass frame and tighten the top wing bolts.

Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other noncombustible materials can be used to cover up the gap between the sheet rock and the appliance.

Shutter Settings NG LP

Burner 1/8 in. 1/2 in.

Figure 12.14 Glass Assembly

GLASS

CLIPS

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Operating Instructions

A. Before Lighting Appliance

This appliance has an Intelliﬁ re ignition system.

CAUTION

If installing Intelliﬁ re ignition battery backup:

• Do not install batteries if the backup mode may not be used for extended time.

• Batteries may leak.

• Install batteries only when needed for power outage.

Before operating this appliance have a qualiﬁ ed tech- nician:

• Remove all shipping materials from inside and/or underneath the ﬁ rebox.

• Review proper placement of logs, rockwool, lava rock, and vermiculite.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position.

• Ensure that the ﬂ ow of combustion and ventilation air is not obstructed (front grilles and vent caps).

WARNING

Glass door must be in place when appliance is operating.

Risk of:

• Combustion Fumes

• Fire

Do NOT operate appliance with glass door removed.

• Open viewing glass for servicing only.

• Glass door MUST be in place and sealed before operating appliance.

• Only use glass door certiﬁ ed for use with appliance.

• Glass replacement should be done by qualiﬁ ed technician.

WARNING

HOT! DO NOT TOUCH. SEVERE BURNS MAY RESULT. CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during operation and cool down.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

• Do NOT operate with protective barriers open or removed.

• Keep clothing, furniture, draperies and other combustibles away.

This appliance has been supplied with an integral barrier to prevent direct contact with the ﬁ xed glass panel. Do NOT operate the appliance with the protective barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 43

B. Lighting Appliance

Intelliﬁ re Ignition

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions

exactly, a ﬁ re or explosion may result causing property

damage, personal injury or loss of life.

A. This appliance is equipped with

an intermittent pilot ignition (IPI) device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE LIGHTING, smell all

around the appliance area for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHA T TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

WARNING:

DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

C. Do not use this appliance if any part

has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

CAUTION:

Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having ﬂ ammable vapors away.

Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualiﬁ ed service person.

NOT FOR USE

WITH SOLID FUEL

For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certiﬁ ed for Installation in a Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualiﬁ ed installer, service agency or the gas supplier.

LIGHTING

INSTRUCTIONS

(IPI)

1. Turn off all electric power to the appli-

ance.

2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

GAS

VALVE

3. Wait ﬁ ve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.

4. Turn on all electric power to the appliance.

5. To light the burner, flip the ON/OFF switch to the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).

6. If the appliance will not operate, follow the instructions “T o T urn Off Gas to Appliance” and call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. T urn off all electric power to the appliance

if service is to be performed.

2. Flip ON/OFF switch to the “OFF” position.

Hearth & Home Technologies appliance, please refer to www.ﬁ replaces.com.

For additional information on operating your

Final Inspection by ______________________________

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

593-913D

C. After Appliance is Lit

Initial Break-in Procedure

When you light the appliance, you may notice that it produces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

NOTE: The appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Replace the glass and run the appliance for an additional 12 hours. This will help to cure the products used in the paint and logs.

During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

CAUTION

• Prevent accidental appliance operation when not attended.

• Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

• Property damage possible from elevated temperatures.

CAUTION

Smoke and odors released during initial operation.

• Open windows for air circulation.

• Leave room during initial operation.

• Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

WARNING

Fire Risk. High Temperatures.

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

• Do NOT place combustible items on top of or in front of appliance.

• Keep furniture, draperies away from appliance.

D. Frequently Asked Questions

ISSUE SOLUTIONS

Condensation of the glass

Blue ﬂ ames

Odor from appliance

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.

This is a result of normal operation and the ﬂ ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.

When ﬁ rst operated, this appliance may release an odor for the ﬁ rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from ﬁ nishing materials and adhesives used around the appliance.

WARNING

Fire Hazard. Keep combustible materials, gasoline and other ﬂ ammable vapors and liquids clear of appliance.

• Do NOT store ﬂ ammable materials in

the appliance’s vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter ﬂ uid or similar liquids in this appliance.

• Combustible materials may ignite.

Film on the glass

Metallic noise

Is it normal to see the pilot ﬂ ame burn continually?

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 45

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas ﬁ replace glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

In an Intelliﬁ re ignition system it is normal to see the pilot ﬂ ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualiﬁ ed service person in the diagnosis of a problem and the

corrective action to be taken. This troubleshooting guide can only be used by a qualiﬁ ed service technician.

Troubleshooting

A. Intelliﬁ re Ignition System

Sympton Possible Cause Corrective Action

1. The ignitor/module makes noise, but no spark.

a. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor

are connected to correct terminals on module and pilot assembly. Reversed wires at the module may cause system to make sparking noise, but spark may not be present at pilot hood.

2. Pilot won’t light, there is no noise or spark.

b. Loose connections or electrical shorts in the wiring.

c. Ignitor gap is too large. Verify gap of igniter to pilot hood. The gap should be approximately

d. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

a. Transformer installed correctly.

b. A shorted or loose connection in wiring conﬁ guration or wiring harness.

c. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Rod closest to pilot hood should be ignitor. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

.17 inch or 1/8 inch.

ignitor wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module. Verify there is a tight ﬁ t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness.

3. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not occurred.)

d. Module not grounded. Verify black ground wire from module wire harness is grounded to

metal chassis of appliance.

e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove

a. A shorted or loose connection in sensor rod.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

Intelliﬁ re Ignition System - (continued)

Symptom Possible Cause Corrective Action

3. (Continued) - Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not oc- curred.)

b. Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Verify that ﬂ ame is engulﬁ ng sensor rod. If the pilot assem- bly does not have a ground strap, consider installing one to increase ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations. Flame carries recti- ﬁ cation current, not the gas. If ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high an inlet pressure can cause pilot ﬂ ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.

3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot ﬂ ame has been lit, ﬂ ame rectiﬁ cation has not oc- curred.)

4. Pilot sparks, but Pilot will not light.

c. Module is not grounded. Verify that module is securely grounded to metal chassis

of appliance. Verify that wire harness is ﬁ rmly connected to module.

d. Damaged pilot assembly or dirty sensor rod.

e. Faulty module. Turn ON/OFF rocker switch or wall switch to OFF posi-

a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Verify that

b. Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or

Verify that ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify connection from sensor rod to white sensor wire. Clean sensor rod with emery cloth to remove any contaminants that may have accumulated on sensor rod. Verify continuity with a multimeter with ohms set at lowest range.

tion. Remove ignitor wire “I” from module. Place ON/OFF Rocker switch or wall switch in ON position. Hold ground wire about 3/16 inch away from “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is ﬁ ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

1/8 in.

c. Module is not grounded. Verify module is securely grounded to metal chassis of

appliance.

d. Module voltage output / Valve/Pilot solenoid ohms readings.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 47

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualiﬁ ed service technician should perform an appliance checkup at the beginning of each heating season.

Maintaining and Servicing Appliance

WARNING

Risk of injury or property damage.

Before servicing:

• Turn off gas.

• Turn off electricity to appliance.

• Disable remote control, if one is present.

• Ensure appliance is completely cooled.

After servicing:

• Replace any screen or barrier that was removed.

• Reseal and reinstall any venting removed for servicing.

WARNING

Annual inspection by qualiﬁ ed technician recommended.

Check:

• Condition of doors, surrounds and fronts.

• Condition of glass, glass assembly and glass seal.

• Obstructions of combustion and ventilation air.

• Condition of logs.

• Condition of ﬁ rebox.

• Burner ignition and operation.

• Burner air shutter adjustment

• Gas connections and ﬁ ttings.

• Obstructions of termination cap.

Clean:

• Glass

• Air passageways, grilles, control compartment

• Burner, burner ports

Risk of:

• Fire

• Delayed ignition or explosion

• Exposure to combustion fumes

• Odors

CAUTION

Handle glass assembly with care.

NOTE: Clean glass after initial 3-4 hours operation. Longer operation without

cleaning glass may cause a permanent white ﬁ lm on glass.

When cleaning glass door:

• Avoid striking, scratching or slamming glass.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white ﬁ lm.

• Do NOT clean glass when hot.

• Turn off appliance after 3-4 hours of operation and ALLOW TO COOL.

• Remove and clean glass assembly.

• Replace glass assembly and operate appliance for additional 12 hours.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

• Ensure no debris blocks cap.

• Combustible materials blocking cap

may ignite.

• Restricted air ﬂ ow affects burner operation.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Inspect Mantenance Tasks

Doors, Surrounds and Fronts

1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.

2. Inspect for scratches, dents or other damage and repair as necessary.

3. Verify no obstructions to airﬂ ow through the louvers.

4. Verify maintenance of proper clearance to combustible household objects.

Gasket Seal, Glass Assembly and Glass

Valve Compartment and Firebox Top

Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.

Firebox 1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

Burner Ignition and Operation

1. Inspect gasket seal and its condition.

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

3. Conﬁ rm there is no damage to glass or glass frame. Replace as necessary.

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

2. Verify correct log placement and no ﬂ ame impingement causing sooting. Correct as necessary.

2. Replace appliance if ﬁ rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other ﬂ ame problems.

6. Verify air shutter is clear of dust and debris.

7. Inspect oriﬁ ce for soot, dirt or corrosion.

8. Verify manifold and inlet pressures. Adjust regulator as required.

9. Inspect pilot ﬂ ame strength. Clean or replace oriﬁ ce as necessary.

10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

11. Verify millivolt output. Replace as necessary.

Venting 1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

2. Conﬁ rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and ﬂ ashing remains intact.

6. Inspect draft shield to verify it is not bent, damaged or missing.

Remote controls 1. Verify operation of remote.

2. Replace batteries in remote transmitters and battery-powered receivers.

3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 49

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

Reference Materials

ØJ

GAS LINE ACCESS

Location Inches Millimeters

A 34-3/8 875 B 43-1/2 1 104 C 6-1/8 157 D3 77

E* 9-3/8 237

F* 27-3/4 706

G 40 1015

H* 24-3/4 628

Location Inches Millimeters

I* 8-1/4 209

J 8 203 K 12-1/8 308 L 6 154

M 36 914 N 76 1930 O 2-7/8 74

P* 7-3/8 188

ELECTRICAL ACCESS

Figure 16.1 Appliance Dimensions

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

*All dimensions in the front to back direction are taken from the 1/2 inch standoffs on the front face of the unit.

B. Vent Components Diagrams

DVP Pipe (see chart)

10 in.

(254 mm)

24 in.

(610 mm)

Effective

Height/Length

Pipe

DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610

Effective Length

Inches Millimeters

10 in.

(254 mm)

(25 mm)

1in.

10-1/2 in. (267mm)

4-7/8in.

( 276 mm)

9-1/4 in.

(235mm)

13-1/4 in. (337 mm)

10-7/8 in. (276 mm)

DVP45 (45 Elbow)

11-3/8 in. (289mm)

7-3/8 in.

(187 mm)

1-1/4 in. (32 mm)

1/2 in. TYP (13 mm)

DVP-AS (Attic Shie ld)

10 in.

(254 mm)

5in.

(127 mm)

DVP-HVS (Vent Support)

Figure 16.2 DVP vent components

DVP-FS (Ceiling Firestop)

1- 1/2 in.

(38 mm)

12 in.

(305mm)

14 in.

(356mm)

DVP90ST (90° Elbow)

12 in.

(305 mm)

6in.

(152 mm)

DVP-WS (Wall Shield Firestop)

1in. (25mm)

8in.

(203 mm)

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 51

B. Vent Components Diagrams (continued)

15-1/8 in. (384 mm)

14 in.

(566 mm)

8 in.

(203 mm)

DVP-TRAP SERIES

Horizontal Term Cap

Max

Effective

Length

EFFECTIVE LENGTH

Term Cap Minimum Maximum

Trap1 4-1/8 in. (105 mm) 5-5/8 in. (143 mm) Trap2 6-3/4 in. (171 mm) 10-5/8 in. (270 mm)

DVP-TRAP1

DVP-Trap2

DVP-TRAPK2

DVP-TRAPK1

Figure 16.3 DVP vent components

DVP-VTI

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

DVP-TH

B. Vent Components Diagrams (continued)

(187 mm)

1-1/2 in. (38 mm)

7-3/8 in.

3-7/8 in. (98 mm)

13-1/4 in. (367 mm)

24-5/8 in. (625 mm)

12 in.

(305 mm)

DVP-TB1

Basement Vent Cap

27-1/2 in. (127 mm)

RF6M

Roof Flashing Multi-pak

13-3/4 in. (349 mm)

14 in.

(356 mm)

5 in.

(127 mm)

17-3/4 in.

(451 mm)

10-1/2 in.

(267 mm) DVP-TV

Vertical Termination Cap

31 in.

(787 mm)

24-5/8 in.

(625 mm)

13-1/4 in. (367 mm)

RF12M

Roof Flashing Multi-pak

13-3/4 in. (349 mm)

BEK

Trap Cap Brick Extension

13-7/8 in.

(352 mm)

9-1/2 in.

(241 mm)

14 in.

(356 mm)

DRC-RADIUS

Cap Shield

Figure 16. 4 DVP vent components

7-1/4 in.

(184 mm)

5-1/4 in.

(133 mm)

Vertical Termination Cap

DVP and SL Series Components

11-5/8 in.

(295 mm)

7-1/8 in.

(181 mm)

5-3/4 in.

(146 mm)

DVP-TVHW

COOL-ADD

Cap Shield

(High wind)

12-1/8 in. (308 mm)

12-1/2 in.

(318 mm)

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 53

C. Service Parts List

AZTEC

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 3-02

Ending Manufacturing Date: ______

8 Log Set Assembly

Part number list on following page.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Service Parts List

IMPORTANT: THIS IS DATED INFORMATION. The most current info r mat ion is l oc ate d

on your dealer’s VIP site. When orderin g, supply se r ial and mo del numb ers to ensur e correct s ervice parts.

ITEM DESCRIPTION SERIAL # PART NUMBER

1 Battery Pack 593-594A Y 2 Glass Door Assembly GLA-BRAVO Y

3 Pilot Assembly NG (must order whole assembly)

3 Pilot Assembly LP (must order whole assembly)

Pre 00241284 Post 00241284 Pre 00240038

Post 00240038 4 Burner NG 704-176A Y 4 Burner LP 704-175A Y 5 Log Grate 704-360A

6 Junction Box

Pre 10-04

Post 10-04 7 18” Flex 3/8” Diameter 567-301A Y

8 Log Set Assembly LOGS-AZTEC Y 9 Log 1 Back Log SRV703-701

10 Log 2 Front Right Log SRV703-702 11 Log 3 Front Left Log SRV703-703 12 Log 4 Front Left Inside Log SRV750-705 13 Log 5 Left Side Log SRV703-704 14 Log 6 Left Center Front Log SRV750-706 15 Log 7 Right Side Log SRV750-704 16 Log 8 Right Center Log SRV703-705

3V Adaptor 593-593A Y 17 Finishing Strips 704-233 18 Glass Retainer 704-235 19 Non-Combustible Board 704-192

Patch Kit SRV-PACK-CFX

Glass Latch Assembly 386-122A Y

Lava Rock Bag 705-420

Mineral Wool 050-721

Touch-up Paint TUP-GBK-12

Decorative Front (Standard) DF-AZTEC-BK

ACCESSORIES

Trim Door Mesh MESH-BRAVO

Remote Control Kit RC-SMART-HTL

Remote Control Kit SMART-STAT-HTL

Pewter Mesh Panel Door DF-Bravo-PWT

Conversion Kit LP DCKP-AZTEC Y

Conversion Kit NG DCKN-AZTEC Y

Mystic Embers Mystic-Embers

SRV704-178-NG 2090-012 SRV704-178LP 2090-013

100-250A 4021-013

AZTEC

AV AILABLE

TO SHIP IN 24

HOURS

Y Y

Additional service part numbers may appear on the following page.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 55

Service Parts

BRAVO

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 3-02

Ending Manufacturing Date: ______

Log Set Assembly

Part number list on following page.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

Service Parts List

IMPORTANT: THIS IS DATED INFORMATION. The most current infor m atio n is lo c ated on yo ur dealer’s VIP site.

When ordering, supply ser i al and mo del numb ers to ensur e c or rec t service parts.

ITEM DESCRIPTION SERIAL # PART NUMBER

1 Battery Pack 593-594A Y 2 Glass Door Assembly GLA-BRAVO Y

3 Pilot Assembly NG (must order whole assembly)

Pre 00241284 Post 00241284

SRV704-178-NG 2090-012

BRAVO

AV AILABLE

TO SHIP IN 24

HOURS

Y Y

3 Pilot Assembly LP (must order whole assembly)

Pre 00240038 Post 00240038

SRV704-178-LP 2090-013

4 Burner NG 704-176A Y 4 Burner LP 704-175A Y 5 Log Grate 704-360A

6 Junction Box

Pre 10-04 Post 10-04

100-250A 4021-013

7 18” Flex 3/8” Diameter 567-301A Y 8 Log Set Assembly LOGS-BRAVO Y

9 Log 1 Back Log SRV750-703 10 Log 2 Right Inside Log SRV750-705 11 Log 3 Small Log SRV750-706 12 Log 4 Left Inside Log SRV750-704 13 Log 5 Right Log SRV704-702 14 Log 6 Left Log SRV704-701

3V Adaptor 593-593A Y 15 Finishing Strips 704-233 16 Glass Retainer 704-235 17 Non-combustible board 704-192

Battery Pack 593-594A Y

Patch Kit SRV-PACK-CFX

Glass Latch Assembly 386-122A Y

Lava Rock Bag 705-420

Mineral Wool 050-721

ACCESSORIES

Trim Door Mesh MESH-BRAVO

Remote Control Kit RC-SMART-HNG

Remote Control Kit SMART-STAT-HNG

Remote Control Kit SMART-BATT-HNG

Wall Switch Kit, Off-white WSK-21

Wall Switch Kit, White WSK-21-W

Black Mesh Panel Door (Standard) DF-Bravo-BK

Pewter Mesh Panel Door DF-Bravo-PWT

Cabinet Mesh Doors, Black CDM-Bravo-BK

Cabinet Mesh Doors, Pewter CDM-Bravo-PWT

Y Y

Conversion Kit NG SPI NGKP-BRAVO Y

Conversion Kit LP SPI LPKP-BRAVO Y

Additional service part numbers may appear on the following page.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 57

Service Parts

AZTEC, BRAVO

Intermittent Pilot Ignition

Valve Assembly

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 3-02

Ending Manufacturing Date: _____

ITEM DESCRIPTION SERIAL # PART NUMBER

1 Jumper Wire 2012-206 Y 2 3 Flex Ball Valve Assembly 302-320A Y

4 Valve NG 593-500 Y 4 Valve LP 593-501 Y 5 Module 593-592 Y

Wire Assembly Thermostat Wire Assembly

PRE 10-04 POST 10-04

593-596A 2045-024

AV AILABLE

TO SHIP IN 24

HOURS

Y Y

6 Wire Assembly 593-590A Y 7 Valve Bracket 704-146 8 Valve Bracket Plate 704-246

Oriﬁ ce NG (#42A) 060-800 Y Oriﬁ ce LP (#53A) 060-801 Y

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

D. Limited Lifetime Warranty

LIMITED LIFETIME WARRANTY

BRAVO GAS APPLIANCE PRODUCTS

BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, (“HEAT & GLO”) warrants to the original owner that your new HEAT & GLO Gas Appliance (the “Product”) will be free from defects in materials and workmanship for a period of one year from the date of installation. During the ﬁ rst year, HEAT & GLO will replace or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs incurred in replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.

EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the ﬁ rebox, heat exchanger, log(s), and burner will not be defective in material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and limitations described below.

CONDITIONS, EXCLUSIONS AND LIMITATIONS:

1. This warranty applies to the original owner only and is nontransferable.

2. This warranty applies only to Products installed in the United States of America or Canada.

3. This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may fully discharge all obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an expedient and cost-effective manner, HEAT & GLO may discharge all obligations under this warranty by refunding the purchase price of the Product. IN NO EVENT SHALL HEAT & GLO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY DEFECTS IN THE PRODUCT.

4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-Year Warranty.

5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this warranty unless expressly authorized and approved by HEARTH & HOME TECHNOLOGIES, INC. in writing.

6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.

7. This warranty will be void if:

a) The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the

Installer’s Guide, Owner’s Guide and Listing Agent Identiﬁ cation Label furnished with the Product.

b) Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and ap-

proved by HEAT & GLO in writing. c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative. d) The Product is damaged due to shipping, improper handling, accident, abuse or misuse. e) Fuels other than those speciﬁ ed in the Installer’s Guide and Owner’s Guide are used. f)

EXCEPT TO THE EXTENT PROVIDED BY LA W, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPECIFIED ABOVE.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from State to State.

If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HEAT & GLO dealer or supplier.

NOTES TO CUSTOMER:

1. In order to insure proper installation, operation and maintenance HEA T & GLO strongly recommends annual servicing

2. Please complete this information and retain this warranty in a safe place for future reference: Installation Date:______ Model #:_________________ Serial #:______________ Installing Contractor:______________________

3. HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, speciﬁ cations and

Modiﬁ cation was made to the Product which was not expressly authorized and approved by HEARTH & HOME TECHNOLOGIES, INC.

in writing.

by an authorized HEA T & GLO dealer.

prices of the Product. HEA T & GLO also reserves the right to discontinue styles and products.

060-981D 3/05

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 59

Limited Lifetime Warranty

Aztec Gas Appliance (Fireplace)

Limited Lifetime Warranty

HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEA TILA TOR® gas appliances installed

in the United States of America or Canada (the "Appliance"). Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty.

Limited Lifetime Warranty

HHT warrants the Appliance for component failure due to a manufacturing defect of any of the following components: combustion chamber, burner pan, and logs. The Limited Lifetime Warranty speciﬁ ed above is subject to the conditions, exclusions and limitations listed below, is for the period the Appliance is owned by the original homeowner only, and is nontransferable.

1 Year Limited Warranty

HHT warrants the Appliance to be free from failure of any of the following components for a period of one year after installation: valve, ﬂ exible gas line connector, glass panel, fan, direct vent chimney components, factory paint, gasket, piezo ignitor, thermopile, thermocouple, junction box, pilot assembly, shutoff valve, high limit switch, refractory liners, transformer, and control box. If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.

Conditions, Exclusions, & Limitations of Liability A. Both the Limited Lifetime and 1 Year Limited Warranties supplied by HHT apply only while the Appliance is in its location

of original installation. HHT’s obligation under this warranty does not extend to damages resulting from (1) installation, operation or maintenance of the Appliance not in accordance with the Installation Instructions, Operating Instructions, and the Listing Agent Identiﬁ cation Label furnished with the Appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure, air handling devices such as exhaust fans or forced air furnaces, or other causes; (5) use of fuels other than those speciﬁ ed in the Operating Instructions; (6) installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT; and/or (7) modiﬁ cation of the Appliance not expressly authorized and approved by HHT in writing. This warranty is limited to only the component parts manufactured or supplied by HHT.

B. HHT’s liability under both the Limited Lifetime Warranty and the 1 Year Limited Warranty is limited to the replacement

and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) or at HHT’s discretion, providing replacement parts at no charge and paying reasonable labor and freight costs.

C. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

D. Some states do not allow exclusions or limitations of incidental or consequential damages, so those limitations may not

apply to you. This warranty gives you speciﬁ c rights; you may also have other rights which vary from state to state.

How to Obtain Service

To obtain service under this warranty you must:

1. Send written notice of the claimed condition to Heatilator Technical Service Department, Hearth & Home Technologies, 1915 W. Saunders Street, Mt. Pleasant, Iowa 52641-1563. You may also register your claim online at www.heatilator. com.

2. Provide proof of purchase, model number, serial number, and manufacturing date code to HHT.

3. Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance

prior to any repair or replacement work and before the Appliance or any component of the Appliance has been removed from the place of original installation.

4. Obtain HHT’s consent to any warranty work before the work is done.

ADDITIONAL INFORMATION:

If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841.

Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06

E. Contact Information

Hearth & Home Technologies Inc.

20802 Kensington Boulevard, Lakeville, MN 55044

www.ﬁ replaces.com

Please contact your Hearth & Home Technologies dealer

with any questions or concerns.

For the number of your nearest Hearth & Home Technologies dealer,

please call 1-888-427-3973 (Bravo) or 1-800-927-6841 (Aztec).

- NOTES -

________________________________________________________________________________

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating

•

and maintenance instructions included

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 61

Read, understand and

•

follow these instructions for safe installation and operation.

Leave this manual with party

•

responsible for use and operation.

Hearth and Home Technologies Aztec, Bravo User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual