Hearth and Home Technologies A36R, A42RH, A42R, A36RH User Manual

Models: A36R, A36RH A42R, A42RH
Wood Burning Fireplace
Owner’s Manual
Installation and Operation
DO NOT DISCARD THIS MANUAL
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
NOTICE
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until cooled
• NEVER allow children to touch screen/mesh or glass doors
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other ammable materials away.
WARNING
Fire Risk
• For use with solid wood fuel or decorative gas appliance only.
DO NOT install unvented gas logs.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
1
Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations!
Congratulations on selecting a Heatilator wood burning replace. The Heatilator fi replace you have selected is designed to provide the utmost in safety and reliability.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important documents and product manuals.
Your new Heatilator wood burning fi replace will give you years of durable use and trouble-free enjoyment. Wel­come to the Heatilator family of fi replace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your fi replace:
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of the fi replace.
Serial
Number
Grate
Fireplace
Model
FIREPLACE NO.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES
FAN KIT MODEL NO.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.
2
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.
YES
NO
&
MODEL NO.
CLEARANCE TO COMBUSTIBLES:
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
CHIMNEY 2 IN. MIN.
RATED AT 115 VOLTS, 50/60 Hz.,
MODEL NO.
FIREBOX
MFG. DATE
AMP.
IN. MIN.
Safety Alert Key:
!
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
Table of Contents
Congratulations! 2 Warranty 4
1 Listing and Code Approvals 6
A. Appliance Certifi cation 6 B. Non-Combustible Materials 6 C. Combustible Materials 6
User Guide
2 Operating Instructions 7
A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Flue Damper 8 G. Refractory 8 H. Glass Doors 9 I. Outside Air (optional) 9 J. Fan Kit (optional) 9 K. Vented Gas Log Sets & Gas Log Lighters 9 L. Optional Components 9 M. Clear Space 9 N. Wood Fuel 10
3 Maintainance and Service 11
A. Disposal of Ashes 11 B. Chimney Inspection/Cleaning 11 C. Check Firebox Refractory 12 D. Inspect Grate 12 E. Glass Cleaning 12
4 Troubleshooting Guide 13
Installer Guide
5 Getting Started 14
A. Typical Fireplace System 14 B. Design and Installation Considerations 15 C. Draft 15 D. Negative Pressure 15 E. Locating Fireplace & Chimney 16 F. Tools and Supplies Needed 17 G. Typical Fireplace System 17 H. Inspect Fireplace and Components 17
6 Framing & Clearances 18
A. Select Fireplace Location 18 B. Clearances 19 C. Sidewalls/Surrounds 20 D. Frame the Fireplace 20
7 Installation of Fireplace 21
A. Things to Consider 21 B. Position the Fireplace 21 C. Place Protective Metal Hearth Strips 21 D. Level Fireplace 21 E. Install Outside Air Kit 23
8 Chimney Assembly 24
A. Chimney Requirements 25 B. Using Offsets/Returns 26 C. Assembling Chimney Sections 27 D. Install Chimney Air Kit 27 E. Installing Ceiling Firestops 27 F. Installing Attic Insulation Shield 28 G. Cut out Hole in Roof 29 H. Complete Installation 29 I. Install Flashing 29 J. Chimney Termination Requirements 30
9 Chase Installations 31
A. Construct the Chase 31 B. Install Fireplace & Chimney 32 C. Install Chase Top 32 D. Install Termination Cap 33
10 Shrouds 35
A. Radiation Shield 35 B. Field Constructed Shrouds 35
11 Finishing 37
A. Non-Combustible Materials 37 B. Combustible Materials 37 C. Hearth Extension 37 D. Finishing Material 38 E. Combustible Mantel 39 F. Sidewalls/Surrounds 39
12 Accessories 40
A. Gas Log/Lighter Provision 40 B. Wood Burning Inserts 40 C. Install Fan 40
13 Reference Materials 41
A. Fireplace Dimensions 41 B. Fireplace Components 42 C. Chimney Components 43 D. Service Parts 46 E. Contact Information 48
Note: An arrow ( ) found in the text signifi es change in content.
Î
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
3
Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclu-
sion, and Limitations listed
XX
2years
7years 3years X X X
10
years
Limited
Lifetime
90Days XXXXXX AllReplacementParts
Igniters, Electronic Compo-
nents, and Glass
srewolBXXXX
stoperiFXsraey3
faB&sgnitsaCXXsraey3sraey5 ?es
Firebox, HHT Chimney, Termi-
nation & Heat
Exchanger
slenaPyrotcarfeRdedloMX
yrotcarfeR&sgoL,srenruBXraey1
regnahcxEtaeH&xoberiFXraey1
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
4021-645A 09-01-08 Page 1 of 2
4
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this warranty.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not expressly authorized and approved by HHT in writing.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine, ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08 Page 2 of 2
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
5
1
Listing and Code Approvals
1
A. Appliance Certifi cation
This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Under­writers Laboratories Inc. for installation and operation in the United States and Canada.
This fi replace may be installed in sleeping rooms EX- CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.
This fi replace has been tested and listed for use with the optional components specifi ed in this manual. These op- tional components may be purchased separately and in­stalled at a later date. Installation of an outside air kit will require signifi cant reconstruction and is best if installed at the time of fi replace installation.
Heatilator is a registered trademark of Hearth & Home Technologies Inc.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.
DO NOT:
• install or operate damaged fi replace
• modify fi replace
• install other than as instructed by Hearth & Home Technologies
• operate the fi replace without fully assembling all components
• overfi re
• install an unvented gas log set
• install any component not approved by Hearth & Home Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
B. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
C. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant fi bers - Plastic
• Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered
NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations.
6
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
2
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
If you expect that children may come into contact with this fi replace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.
A. Your Fireplace
WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.
Flue Damper
Control
Section 2.F.
Close Open
Refractory
Section 2.G.
Grate
Section 2.D.
Wood Fuel
Section 2.N.
Man
Hearth
tel
Clear Space Section 2.M.
Gas Log Set
Gas Log Lighters
(not shown)
Section 2.K.
Firescreen
(not shown)
Section 2.E.
Glass Doors
(not shown)
Section 2.H.
Fan Control Section 2.J.
Open
Outside Air Kit
Control
Section 2.I.
Close
Figure 2.1 General Operating Parts
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
7
B. Seasoned Wood
Properly seasoned wood is important for successful operation of your fi replace. Most woodburning fi replace problems are caused by burning wet, unseasoned wood.
Seasoned fi rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.
Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fi replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.
A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.
Please refer to Section 2.N. for more detail.
C. Starting a Fire
NOTICE: You must establish a good draft to prevent smoke spillage into the room.
WARNING! Risk of Fire! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of the fi replace.
DO NOT:
• store fl ammable materials close to the fi replace
• use gasoline, lantern fuel, kerosene, charcoal lighter
uid or similar liquids to start or “freshen up” a fi re in this replace.
Keep all fl ammable liquids well away from the fi replace while it is in use. Combustible materials may ignite.
D. Grate
This fi replace is designed to be used with the grate sup- plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replace­ment.
WARNING! Risk of Fire!
integral grate.
• Keeps logs in place.
• Allows proper air circulation around the fi re.
Use only the factory-supplied
E. Firescreen
The fi rescreen is provided to control sparks. Keep it closed when the fi replace is in use.
WARNING! Risk of Fire or Burns!
• Screen will not prevent burning materials from falling out.
• Screen pulls or handles may be hot.
F. Flue Damper
• Refer to Figure 2.1 for location of control.
• Must be in fully open position (handle up toward the top of the fi replace) during operation of the fi replace.
• Before lighting the fi replace, verify fully open position by looking up from the inside of the fi replace.
WARNING! Risk of Fire and Asphyxiation! Open
damper prior to operating fi replace. A closed damper overfi res the fi replace and spills smoke and fl ames into the room.
• The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. You may notice an industrial odor the fi rst few fi res. This is considered normal.
• Use well-seasoned wood (see Section 2.N.).
• Open the fl ue damper to a fully open position.
• Place crumpled or twisted paper under the fi replace grate.
• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the fi replace grate.
• Pre-warm the fl ue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the fl ue damper for a few moments.
• Light the crumpled paper to ignite the kindling.
• Add small pieces of wood until a hot bed of embers has been established.
• Add a minimum of three average size pieces of split rewood, placed to allow combustion air and fl ames between them.
CAUTION! Odors and vapors released during initial
operation may be irritating to sensitive individuals.
Open windows for air circulation.
G. Refractory
• The refractory is supplied to contain heat and provide an attractive interior.
• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.
• (See refractory maintenance Section 3.C.)
WARNING! Risk of Fire! DO NOT burn fi replace with-
out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.
8
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
H. Glass Doors
• Glass doors are optional.
• Refer to Figure 2.2 for how to properly use them.
WARNING! Risk of Fire!
proved by Hearth & Home Technologies, Inc.
WARNING! Risk of Fire and Smoke! Fireplaces
equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the replace opening.
FULLY OPEN
CORRECT
Install ONLY doors ap-
PARTLY OPEN
INCORRECT
K. Vented Gas Log Sets & Gas Log Lighters
• Optional.
• Vented gas logs or gas log lighters can be installed in this fi replace. Follow the instructions provided with the accessory for operation.
WARNING! Risk of Fire or Asphyxiation!
DO NOT install unvented gas logs.
• Damper must be locked open.
• Gas fl ame may generate fumes.
L. Optional Components
• Other options may be available
• Consult your dealer/distributor
WARNING! Risk of Fire! DO NOT install and or use
any component not approved by Hearth & Home Tech­nologies Inc.
FULLY CLOSED
CORRECT
Figure 2.2 Operating Positions of Bi-fold Doors
PARTLY CLOSED
INCORRECT
I. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fi replace. It may help reduce the effects of negative air pressure. (See Section 5.D.)
• Refer to Figure 2.1 for location of control
• Close the inlet to prevent cold drafts when the fi replace is not being used.
CAUTION! Risk of Burns! The outside air control
handle is HOT when fi replace is in operation. Adjust BEFORE lighting fi re.
M. Clear Space
• Do not place combustible objects within 48 in. (1219 mm) of the front of fi replace. See Figure 2.3.
WARNING! DO NOT place combustible objects in front of the fi replace. High temperatures may ignite clothing, furniture or draperies.
• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
J. Fan Kit (optional)
• Refer to instructions included with fan kit.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
48 in. (1219 mm)
Clear Space
Front of Fireplace
12 in. (305 mm)
Clear Space
Sides of Fireplace
(from the FP
opening)
Figure 2.3 Clear Space
9
N. Wood Fuel
Hardwood vs Softwood
Your replace performance depends on the quality of the rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and are harder to ignite.
• Soft woods require less time to dry, burn faster and are easier to ignite.
• Start the fi re with soft wood to bring the fi replace up to operating temperature and to establish draft.
• Add hard wood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Moisture
WARNING! Risk of Fire!
DO NOT burn wet or green wood.
• Wet, unseasoned wood can cause accumulation of creosote.
The majority of the problems fi replace owners experience are caused by trying to burn wet, unseasoned wood.
• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and
• Evaporating moisture cools your chimney, accelerating formation of creosote.
Seasoned Wood
• Cut logs to size
• Split to 6 in. (152 mm) or less
• Air dry to a moisture content of around 20%
- Soft wood - about nine months
- Hard wood - about eighteen months
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and through woodpile.
• Elevate wood pile off ground to allow air circulation underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.
• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.
WARNING! Fire Risk! DO NOT store wood:
• In front of the fi replace.
• In space required for loading or ash removal.
Processed Solid Fuel Firelogs
Manufactured fi relogs may be used with this fi replace. Hearth & Home Technologies Inc. recommends the use of UL Classifi ed processed fuel fi relogs. Follow the manufac- turer’s lighting and safety instructions.
Using fi relogs may require more frequent chimney inspec- tion and cleaning.
Do not poke or stir the logs while they are burning. Use only fi relogs that have been evaluated for the application in manufactured fi replaces and refer to fi relog warnings and caution markings on packaging prior to use.
10
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
3
Maintainance and Service
3
A. Disposal of Ashes
Frequency: When they reach bottom of grate By: Homeowner
WARNING! Risk of Fire! Ashes could contain hot em­bers.
• Place ashes in a metal container with a tight-fi tting lid.
• The closed container should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.
• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled
B. Chimney Inspection/Cleaning
Frequency: At least twice a year during heating season
or as recommended by a certifi ed chimney sweep By: Certifi ed chimney sweep
WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.
Refer to Figure 3.1 to remove/reinstall termination caps.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the rela­tively cool chimney fl ue of a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited this creosote makes an extremely hot fi re.
WARNING! Risk of Fire! A chimney fi re can permanently damage your chimney system and nearby structures.
In the event of a chimney fi re, Hearth & Home Technolo- gies Inc. recommends
• replacement of the chimney, and
• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fi re.
Remove screws, lift top cover.
Top Cover
Cap
Chimney
TR344/TR342
Round
Termination Cap
Figure 3.1 Chimney & Termination Cap Cleaning
Cap
Slip Section
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
Remove 4 screws and lift top pan off.
ST375
Square
Termination Cap
1. Remove the 4 screws.
2. Remove the screen.
3. Remove the baffle.
Cap
Chase
TS345/TS345P
Square
Termination Caps
Remove 2 screws from the front and back and lift the top off.
TCT375
Terra Cotta
Termination Cap
11
C. Check Firebox Refractory
Frequency: After each ash removal By: Homeowner
WARNING! Risk of Fire!
Crumbling, deteriorated refractory can allow overheating of surrounding materials.
Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.
The panels should be replaced if
• Cracks exceed ¼ inch (6 mm) in width,
• Metal is exposed behind the refractory,
• Large pieces of refractory fall out.
Inspect fi replace refractory.
D. Inspect Grate
Frequency: After each ash removal By: Homeowner
Inspect grate for:
• Warping or sagging 1-1/2 in. (38 mm) or more
• Broken welds
• Burn-through of grate bars For safe operation, replace only with an approved grate
from Hearth & Homes Technologies Inc.
E. Glass Cleaning
Frequency: As desired By: Homeowner
CAUTION! Handle glass assembly with care. Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
Clean glass with a non-abrasive commercially available cleaner or ashes:
• Light deposits
- Use household glass cleaner
• Heavy deposits
- Use wood ash on damp cloth or,
- Use commercial fi replace glass cleaner (consult with your dealer)
12
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
4
Troubleshooting Guide
4
Start Fire Problems Possible Cause Solution
Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles
Not enough kindling/paper or no kindling/paper
Damper closed/not fully open Open damper.
Not enough air for fi re to ignite Check for restricted cap/shroud.
Wood condition is too wet, too large
Use dry kindling, more paper. Arrange kindling & wood for air movement.
Open air kit (if installed).
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to starting re section).
Check for adequate vent height (refer to chimney assembly section).
Open window below the fi replace towards the wind.
Use dry, seasoned wood (refer to wood fuel section).
Bed of coals not established before adding wood
Flue blockage such as birds’ nests or leaves in termination cap
Down draft or negative pressure Competition with exhaust devices
Fire burns too fast Extremely dry or soft wood Mix in hardwood.
No glass doors Add glass doors to slow down air fl ow.
Overdrafting Check for correct vent height; too much vertical
Start with paper & kindling to establish bed of coals (refer to starting fi re section).
Have chimney inspected for creosote and cleaned by a certifi ed chimney sweep.
Do not use exhaust fans during start-up (refer to negative pressure section).
Open window below the fi replace towards the wind.
Mix in less seasoned wood after fi re is established (refer to wood fuel section).
height creates overdrafting.
Check location of vent termination (refer to chimney assembly section).
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
13
5
Installer Guide
Getting Started
5
A. Typical Fireplace System
Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)
Non-combustible roof flashing maintains minimum clearance around chimney
Support straps on rafter support chimney (not shown)
Ceiling firestop on floor of attic (Section 8)
Chimney system (Section 8)
Combustible framing/header on top of V-shaped standoffs (Section 6)
Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 6 ft. (1.83m) off ground level.
Outside combustion air (Section 7)
Protective metal hearth strip(s) (Section 7)
NOTICE:
• Illustrations and photos reflect typical installations and are for design purposes only.
• Illustrations/diagrams are not drawn to scale.
• Actual product may vary from pictures in manual.
Termination cap (Section 8 & 9)
Storm Collar (Section 8)
Chimney penetrates roof preferably without affecting roof rafters (Section 8)
Offset & Return (with hanger straps) (Section 8)
Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8)
Framing headed off in ceiling joists (Section 8)
Enclosed space above and around fireplace
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
(Section 6)
Mantel and surround (Section 11)
Decorative facing and trim (Section 11)
Hearth extension (Section 11)
Factory-built fireplace
Figure 5.1 Typical Fireplace System
14
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
D. Negative PressureB. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the fi replace is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired.
C. Draft
Draft is the pressure difference needed to vent fi replaces successfully. When a fi replace is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the fi replace system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Improper location of the chimney
WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.
Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. It can be stron- gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace
• Avoid installing the fi replace near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
• Basement installations should be avoided
NOTICE: Hearth & Home Technologies Inc. recommends
the use of direct vent fi replaces in basements.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
15
E. Locating Fireplace & Chimney
Location of the fi replace and chimney will affect perfor- mance.
• Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind loading.
• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the fi replace location relative to fl oor and ceiling and attic joists.
• Take into consideration the termination requirements in Section 8 and Section 9.
NOTICE: Locating the fi replace in a basement or in a location of considerable air movement can cause intermittent smoke spillage from fi replace. Do not locate fi replace near
• frequently open doors
• central heat outlets or returns
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Windward
Recommended Location:
• Above peak
Marginal Location:
• Below peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Marginal Location:
• Wind loading possible
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Leeward
Multi-level Roofs
Figure 5.2 Recommended Chimney Locations
16
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
F. Tools and Supplies Needed H. Inspect Fireplace and Components
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material
Pliers High temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
G. Typical Fireplace System
This fi replace system requires:
• Fireplace/integral grate/refractory/outside air system
• Chimney system and termination cap
• Hearth extension
WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install dam­aged, incomplete or substitute components. Keep fi re- place dry.
• Remove fi replace and components from packaging and inspect for damage.
• Vent system components and doors are shipped in separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
17
6
Framing & Clearances
6
A. Select Fireplace Location
F
E
B
C
D
As a room divider
B
A
48 in.
(1219 mm)
minimum
H
Across a corner
G
B A
In an exterior chase or projecting into a garage
Along a wall
A
B
3/4 in. (19 mm) min. air
Note:
G
H
H
G
space from fireplace to combustible materials. 1/2 in. (13 mm) allowed at nailing flanges.
In addition to these
Note:
framing dimensions, also reference the following sections:
• Clearances (Section
6.B.)
• Mantel Projections (Sections 11.E. & 11.F.)
• Fireplace Dimensions (Section 13.A.)
5/8 in. (16 mm) all configurations
Note: Measurements are FRAMING dimensions only and do not include drywall either in the cavity or on the interior walls.
Model # A B C D E F G H
A36
A42
Figure 6.1 Fireplace Locations (Framing dimensions shown)
18
in. 51 43 74 7/8 35 3/4 15 3/4 53 23 12 in. (305 mm)
mm 1295 1092 1902 908 400 1346 584
in. 57 49 77 1/2 38 7/8 18 54 7/8 23
mm 1448 1245 1969 987 457 1394 584
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
Minimum from FP
opening to any
perpendicular wall.
B. Clearances
WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specifi ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials.
Storm Collar
(roof)
Roof Flashing
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
(insulation)
2 in. (51 mm) min.
Ceiling Firestop
Adapter attached here
(not shown)
48 in.
1219 mm
Combustible Object
(attic)
0 in.
to floor
Attic
Insulation
Shield
(ceiling)
Offset/Return (secured
with hanger straps)
(ceiling)
Must have 2 in. (51 mm)
minimum clearance
to header
0 in. to level
of standoffs
3/4 in. (19 mm) to back &
sides of appliance
(except at nailing flanges
where it is 1/2 in. [13 mm])
Figure 3.2 Clearances to Combustible Materials
Note: Chimney air kit not shown, but required in Canada.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
19
C. Sidewalls/Surrounds
• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) (may be 24 in) from the fi replace opening.
• Combustible and noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 6.3.
A
10 3/4 in. [273 mm]
FLUSH FRONT
Grid represents 1 in. scale
50° angle
Model #
4 in.
BRICK
FRONT
A
39° angle
[102 mm]
9 3/4 in.
[248 mm]
A36
A42
Fireplace OpeningBOutside Dimensions
in. 36 42
mm 914 1067
in. 42 48
mm 1067 1219
B
12 in.
[305 mm]
Figure 6.3 Mantel Leg or Wall Projections (Acceptable on both sides of opening)
12 in.
[305 mm]
D. Frame the Fireplace
Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).
• Observe all required air space clearances to combustible materials as shown in Figure 6.2.
• Framing across the top of fi replace must be above top standoffs.
2 in. (51 mm) min. air space clearance from chimney.
C
B
Header MUST NOT be notched!
D = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.
D
A
Model # A B* C** D
A36
A42
* If interior of chase will be drywalled, add the thickness to this measurement.
** Adjust header height for a raised fl oor under fi replace.
in. 43 23 41 1/2 8
mm 1092 584 1054 203
in. 49 23 41 1/2 8
mm 1245 584 1054 203
Figure 6.4 Framing the Fireplace
Î
20
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
7
Installation of Fireplace
7
CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
A. Things to Consider
• Location of chimney air kit (see Figure 7.4)
• Location(s) of outside air kit
• Electrical connections and/or wall switch
• Gas line piping
B. Position the Fireplace
• Place the fi replace on a continuous fl at surface.
• Follow framing instructions in Section 6.
WARNING! Risk of Fire! Prevent contact with sag-
ging, loose insulation.
DO NOT install against vapor barriers or exposed
insulation.
• Secure insulation and vapor barriers.
• Provide minimum air space clearances at the sides
and back of the fi replace assembly as outlined in Section 6.
1 in. (25 mm) overlap
Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).
Figure 7.1 Position the Protective Metal Hearth Strips
C. Place Protective Metal Hearth Strips
WARNING! Risk of Fire! Protective metal hearth strips MUST be installed. Sparks or embers may ignite fl ooring.
• Refer to Figures 7.1 and 7.2.
• Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fi replace.
• Slide each metal strip 2 in. (51 mm) under front edge of replace.
• Overlap strips in the middle of fi replace opening by 1 in. (25 mm) minimum..
• Metal strips must extend beyond the front and sides of the fi replace opening by at least 2 in. (51 mm).
• Protect the front of a platform elevated above the hearth extension with metal strips (not included with fi replace) per Figure 7.2. See Section 11 for hearth extension instructions.
D. Level Fireplace
• Level fi replace side-to-side and front-to-back.
• Shim with non-combustible material as necessary.
• Secure fi replace to framing with nailing fl anges with a minimum of two fasteners per nailing fl ange.
• Check fi replace opening for square to ensure proper fi t of glass doors. Measure diagonals of fi replace opening to make sure they are equal.
Top piece must overlap
bottom piece
Raised Platform
2 in.
(51 mm)
Floor
2 in.
(51 mm)
Figure 7.2 Protect the Front of an Elevated Platform
1 in. (25 mm) min.
overlap
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
21
3 ft min. from top of uppermost chimney section to air inlet.
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)))
)
))
)
)
)
))))
)
))
) )
) ) )
)
)
) )
) )
))
)
) )
)
))
) ))
))
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
Note: Chimney air kit not shown, but required in Canada.
Figure 7.3 Possible Outside Air Inlet Locations
NO
NO
Outlet blocked by
snow, leaves, etc.
Garage or
combustible
liquids storage
YES
Clear area
outside
house or in
ventilated
crawl space
Figure 7.4 Outside Combustion Air Placement
22
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
Factory-built
fireplace
E. Install Outside Air Kit
• Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap.
• The outside air kit must be installed on the left hand side of the fi replace.
• Locate the air inlet in a clear area, preferably into prevailing wind during the heating season. Refer to Figure 5.2.
• Install as shown in Figures 7.3, 7.4 and 7.5.
• The air duct may be run vertically.
• The outside air inlet must be at least 3 ft (.91 m) below the top of the uppermost chimney section.
CAUTION! Risk of Fire or Asphyxiation! DO NOT
draw outside combustion air from wall, fl oor or ceiling cavity, or enclosed spaces such as an attic or garage.
DO NOT place outside air inlet close to exhaust
vents or chimneys. Fumes or odor could be drawn into the room through the fi replace.
• Locate outside air inlet to prevent blockage from
leaves, snow/ice, or other debris. Blockages could cause combustion air starvation.
Flexible Duct
(not supplied)
Outside Air
Outside Air
Hood
• Hearth & Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting.
• Secure flex duct with metal tape, screws or wire ties.
Figure 7.5 Outside Air Installation
2 Wire Ties
Plate
Assembly
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
23
8
Chimney Assembly
8
NOTICE: Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect performance.
• Chimney height may need adjustment if smoking or overdraft occurs.
Chimney must extend beyond combustible roof structure
Maintain minimum height of chimney above roof
Install roof flashing according to minimum requirements
Offsets/returns may not exceed 30° from vertical
Lock chimney sections together firmly to resist movement
Termination Cap
Additional support for tall chimneys
Storm Collar
Maintain minimum clearances to combustibles as specified
Support straps for returns must be secured to adequate framing
Offsets and returns must be secured with the screws provided (outer pipe only)
24
Ceiling firestops are required where chimney passes through ceiling or floor
Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
A. Chimney Requirements
Measure vertical distances from the base of the fi replace as shown in Figure 8.2.
• Minimum overall straight height 16.5 ft (5.03 m)
• Minimum height with offset/return 16.5 ft (5.03 m)
• Maximum height 90 ft (27.43 m)
• Maximum chimney length between an offset and return
• Maximum distance between chimney stabilizers
• Double offset/return minimum height 20 ft (6.1 m)
• Maximum unsupported chimney length between the offset and return
• Maximum unsupported chimney height above the fi replace
• Maximum unsupported chimney above roof 6 ft (1.83 m)
20 ft (6.1 m)
35 ft (10.67 m)
6 ft (1.83 m)
35 ft (10.67 m)
WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combus­tible materials around the chimney system. Failure to do so may cause overheating and fi re.
Table 8.1
Determine the chimney components needed to complete your particular installation:
• Measure the total vertical height of the fireplace installation from the base of the fi replace assembly to the approximate location of the bottom of the termination cap.
• Subtract the effective height of the fi replace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.
• Create a schematic for your application similar to Figure
8.2 showing components required (referring to Table
8.1). Figure 8.1 identifi es those components and where used.
• Install a ceiling fi restop whenever the chimney penetrates a fl oor/ceiling.
NOTICE: A maximum of two pairs of offsets and returns
may be used.
CAUTION! Risk of Fire and/or Asphyxiation! DO
NOT connect this replace to a chimney ue servicing
another appliance. DO NOT connect to any air distribu­tion duct or system. These actions could cause over­heating/fi re in the chimney fl ue, or release of exhaust fumes into the living areas.
HEIGHT OF CHIMNEY COMPONENTS in. mm
Chimney Stabilizer
SL3 4-3/4 121
Ceiling Firestops
FS338 0 0
FS339 0 0
FS340 0 0
Offsets/Returns
SL315 13-3/8 340
SL330 15-1/2 394
Roof Flashing
RF370 0 0
RF371 0 0
Chimney Sections*
SL306 4-3/4 121
SL312 10-3/4 273
SL318 16-3/4 425
SL324 22-3/4 578
SL336 34-3/4 883
SL348 46-3/4 1187
* Dimensions refl ect effective height.
6 ft (1.83 m) max. unsupported chimney above roof
20 ft (6.10 m) max. pipe between an offset & return
Ceiling firestop
35 ft (10.7 m)
max. straight
unsupported
chimney height
41-1/4 in.
(1048 mm)
Effective
Height
Figure 8.2 Chimney Requirements
16.5 ft (5.03 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return
90 ft (27.4 m) max. height
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
25
B. Using Offsets/Returns
• Use an offset/return to bypass overhead obstructions.
• An offset and return can be used as a single entity or separated by chimney section(s).
WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause
overheating and fi re.
• Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 8.3.
• Find the appropriate A dimension listed in Table 8.2.
• The B dimension coinciding with the A dimension measurement in Table 8.2 represents the required vertical clearance needed to complete the offset/return.
• Read across the chart to fi nd the number of chimney sections/model numbers needed between the offset and return.
A
Example:
Your “A” dimension from Figure 8.3 is 14 1/2 in. (368 mm). Using Table 8.2 the dimension closest to, but not less than 14 1/2 in. (368 mm) is 14 1/2 in. (368 mm) using a 30° offset/return.
B
You determine from the table that you need 34 1/8 in. (867 mm) (Dimension “B”) between the offset and return.
1-1/4 in. (32 mm)
OVERLAP
Figure 8.3 Chimney Offset/Return
The chimney component that best fi ts your applica- tion is one SL324.
Table 8.2
15-degree
A
Offset
in. mm in. mm in. mm in. mm
1-5/8 41 13-3/8 340 - -----3-5/8 92 15-1/2 394
2-7/8 73 17-3/4 451 1 -----5-1/2 140 18-5/8 473
4-1/8 102 22-3/8 568 2 -----7-1/4 184 21-3/4 552
4-1/2 114 23-5/8 600 - 1 - - - - 8-1/2 216 23-3/4 603
5-3/4 146 28-1/4 718 1 1 - - - - 10-1/4 260 27 686
6 152 29-3/8 746 - - 1 - - - 11-1/2 292 29 737
7-1/4 184 34 864 - 2 - - - - 13-1/4 337 32-1/8 816
7-3/4 197 36-1/8 918 - - - 1 - - 14-1/2 368 34-1/8 867
8-3/4 222 39-3/4 1010 1 - - 1 - - 16-1/4 413 37-3/8 949
10-3/8 264 45-5/8 1159 - - 2 - - - 19-1/4 489 42-1/2 1080
10-5/8 270 46-3/4 1187 - - - - 1 - 20-1/2 521 44-5/8 1133
11-7/8 302 51-3/8 1305 1 - - - 1 - 22-1/4 565 47-3/4 1213
13-1/2 243 57-1/4 1454 - - - 2 - - 25-1/4 641 52-7/8 1343
13-3/4 349 58-3/8 1483 - ----126-1/2 673 55 1397
15 381 63 1600 1 ----128-1/4 718 58-1/8 1476
16-1/2 419 68-3/4 1746 - 1 - - - 1 31-1/4 794 63-1/4 1607
18 457 74-5/8 1895 - - 1 - - 1 34-1/4 870 68-1/2 1740
19-5/8 498 80-3/8 2042 - - - 1 - 1 37-1/4 946 73-3/4 1873
20-5/8 524 84-1/8 2137 1 - - 1 - 1 39-1/8 994 76-7/8 1953
22-3/4 578 91-7/8 2334 - - - - 1 1 43-1/4 1099 84-1/8 2137
24 610 96-1/2 2451 1 - - - 1 1 45-1/8 1146 87-1/4 2216
25-7/8 657 103-1/2 2629 - ----249-1/4 1251 94-1/2 2400
Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart.
B
Height
SL306 SL312 SL318 SL324 SL336 SL348
A
Offset
30-degree
B
Height
26
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
C. Assembling Chimney Sections
WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components.
• Use only those components described in this manual.
Substitute or damaged chimney components could impair safe operation and cause overheating and fi re.
• Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fi replace or at any chimney joint.
• Attach a straight chimney section or an offset to the top of the fi replace.
• Place inner fl ue to the inside of the chimney section below it. Place the outer casing outside the outer casing of the chimney section below it. Refer to Figure 8.4.
NOTICE: Chimney sections cannot be disassembled
once locked together. Plan ahead!
• Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section.
• Pull on the top section to make sure it is fully engaged and will not separate.
• You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do not penetrate inner fl ue.
WARNING! Risk of Fire! You MUST use screws (pro-
vided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fi re.
• Fasten offset/returns to chimney sections. Insert the screws (provided) through the predrilled holes. Do not penetrate inner fl ue.
• Secure chimney returns with hanger straps provided; fasten to studs or joists.
• Vertical straight runs of chimney must be supported every 35 ft (10.7 m).
D. Install Chimney Air Kit
• Required in Canada.
• Follow instructions provided with this accessory.
E. Installing Ceiling Firestops
CAUTION! Risk of Fire! Ceiling fi restops must be used whenever the chimney penetrates a ceiling/fl oor.
• Chase construction requires ceiling fi restops at each fl oor or every 10 ft (3.05 m) of clear space.
• The ceiling fi restop slows spread of fi re and reduc- es cold air infi ltration.
• Install a ceiling fi restop whenever chimney penetrates
ceiling/fl oor.
• Mark and cut an opening in ceiling as shown in
Figure 8.5.
• Frame the opening with the same size lumber used in
the ceiling joists.
• Nail the ceiling fi restop to the bottom of the ceiling joists
when there is a room above.
• Use an attic insulation shield if the ceiling is insulated.
The ceiling fi restop may then be attached above or below the joists.
WARNING! Risk of Fire! DO NOT seal area between
restop opening and chimney pipe. Restricting air fl ow around chimney may cause fi re.
ROOM ABOVE (non-insulated ceiling)
B
A
Ceilng firestop from
bottom
Figure 8.4 Assembling Chimney Sections
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
ATTIC ABOVE (insulated ceiling)
Ceiling firestop from
top
Note:
Use same dimensional lumber for framing
ceiling firestop and joists.
AB
Catalog #
FS338 14-1/2 368 14-1/2 368
FS339 14-1/2 368 18-3/8 467 15°
FS340 14-1/2 368 23 584 30°
Figure 8.5 Installing the Ceiling Firestop
Anglein. mm in. mm
27
F. Installing Attic Insulation Shield
WARNING! Risk of Fire! You MUST install an attic insu­lation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney.
DO NOT pack insulation between the chimney and the attic insulation shield.
• Failure to keep insulation and other materials away from chimney pipe could cause fi re.
DO NOT offset chimney inside insulation shield.
Installation of a ceiling fi restop is required
• Refer to Figures 8.6 - 8.8.
• Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top).
• Insert three screws into the matching holes to form a tube.
• Bend three tabs on the bottom of the tube inward to 90° to maintain chimney air space as shown in Figure 8.6.
• Rest the insulation shield on the ceiling fi restop below.
• Bend the three short tabs at the top of the shield inward to 90° to maintain the 2 in. (51 mm) air space from the chimney.
• Bend the remaining top tabs to just meet the pipe.
Bend remaining tabs to rest against pipe to
Bend inward
90°
prevent insulation from falling in.
Insert three
3 in. (76 mm)
overlap
Figure 8.6 Prepare Attic Insulation Shield
Pipe
6 Tabs bent
in 90°
rest against pipe
screws
Tabs bent in to
Attic Insulation Shield
14-1/2 in. (368 mm)
diameter
Ceiling Firestop
If you wish to make a custom shield or barrier, follow these guidelines:
• Metal is preferred, although any material stiff enough to hold back the insulation can be used.
WARNING! Risk of Fire! Use of cardboard or other
materials that can defl ect under humidity or other envi- ronmental conditions is not recommended.
• The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity.
• Maintain specifi ed air spaces around chimney.
• Check instructions and local codes for further details.
Insulation
10-1/2 in. (267 mm)
Figure 8.7 Install Attic Insulation Shield (fi restop above ceiling)
10-1/2 in. (267 mm)
Pipe
Pipe
6 Tabs bent
in 90°
Pipe
Insulation
Tabs bent in to
rest against pipe
Attic Insulation Shield
14-1/2 in. (368 mm)
diameter
InsulationInsulation
Ceiling Firestop
28
Figure 8.8 Install Attic Insulation Shield (fi restop below ceiling)
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
G. Cut out Hole in Roof
• Refer to Figure 8.9.
• Plumb from roof to center of chimney.
• Drive a nail up through roof to mark center of pipe.
• Measure to either side of nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required.
• Measure opening on the horizontal; actual length may be larger depending on roof pitch.
• Cut out and frame opening.
• Refer to Chapter 25 of the Uniform Building Code for roof framing details.
H. Complete Installation
WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fi re.
• Keep chimney sections from separating or twisting.
• You may secure straight chimney sections at the joints with screws no longer than 1/2 in. (13 mm).
The following steps should be skipped if using a
chase.
• Install roof fl ashing appropriate to roof pitch.
• Install round termination cap and storm collar following instructions shipped with the cap.
I. Install Flashing
• Assemble chimney so it passes through the framed opening.
• Slip the fl ashing over the chimney.
NOTICE: Roofi ng shingles must be below the fl ashing
plate on the lower side of a sloped roof and over the ashing plate on the sides and top.
• Nail the ashing to the roof. Keep gaps between the ashing plate and the roof to a minimum.
• Caulk the fl ashing plate and roof junction as well as the vertical seam on the fl ashing. All nail heads must be caulked with a roofi ng sealant.
Figure 8.9 Ceiling/Attic Construction
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
29
J. Chimney Termination Requirements
• Install a cap approved and listed for this fi replace system.
• Locate cap where it will not become plugged by snow or other materials.
• Locate cap away from trees or other structures.
• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 8.10.
• The distance required between caps is shown in Figure 8.10.
Slanted Roofs
Chimney must extend 2 ft (.6 m)
Chimney must extend 3 ft (.9 m) above the roof
above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Flat Roofs
Chimney must extend 3 ft (.9 m) above the roof
Multiple Chimney Locations
AB
6in.(minimum)upto20in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas
Termination
Cap **
Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Wood
Minimum
(See
illustration
above)
Perpendicular Wall
Figure 8.10 Multiple Chimney Locations
Î
30
Ifusingdecorativecapcover(s),thisdistancemayneedtobe
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood terminations, the
**
wood termination cap must be higher than the gas termination cap.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
9
Chase Installations
9
A. Construct the Chase
A chase is a vertical boxlike structure built to enclose the replace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside build­ing envelope in any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling fi restops at each fl oor of the chase or every 10 ft (3.05 m) of clear space to control spread of fi re.
Walls, ceiling, base plate and cantilever fl oor at the fi rst level of the chase should be insulated. See Figure 9.1. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Ad­ditionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.
Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass insulation. If the fi replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.
Three examples of chase applications are shown in Fig­ure 9.2.
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
Note: In cooler climates, all chase walls should be insulated.
1 2 3
Round Termination Cap
Metal Chase Top
Firestop
False Ceiling
Tabs
Insulation
False Ceiling
Spacer
Attic
Insulation
Shield
Firestop
Spacer
Insulation
False Ceiling
Chimney
Insulation in the
outside walls
of the chase
Figure 9.2 Chase Constructions
WARNING! You must install false ceilings and ceiling
restops at each fl oor of the chase or every 10 ft (3.05 m) to control spread of fi re.
WARNING! Risk of Fire! DO NOT seal area between fi re stop opening and chimney pipe. Restricting air fl ow around chimney may cause fi re.
WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.
• Insulation and other materials must be fi rmly secured to prevent accidental contact with chimney system.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fi re.
Figure 9.1 Chase Assembly
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
31
B. Install Fireplace & Chimney
Install as per Sections 7 and 8.
C. Install Chase Top
• You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer or may be eld constructed.
• Include a turndown and drip edge to prevent water from seeping into the chase.
• Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out.
• Provide a 1/8 in. (3 mm) gap around the fl ue pipe.
• Slope the chase top downward away from the opening.
WARNING! DO NOT caulk the pipe to the chase top collar. Restricting air fl ow around chimney may cause re.
• Caulk all seams to prevent leaks.
• Refer to Figure 9.3.
Slope Downward (1/4 in. per foot minimum)
Figure 9.3 Chase Top Construction
2 in. (51 mm) Collar on Chase Top
Turn-down
Drip Edge
Chase
.018 (26 ga) min. Galvanized Chase Top
32
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
D. Install Termination Cap
Install the chimney sections up through the chase enclo­sure.
Refer to termination cap instructions.
WARNING! Risk of Fire! The minimum overlap of cap
to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape.
NOTICE: Paint the termination cap with a rust-resistant
paint to protect against the effects of corrosion on those parts exposed to the weather.
• TR344 Round Termination Cap
Termination
Cap
Slip
storm collar
around chimney pipe
before termination
cap pipe is snapped
into the chimney
pipe.
Caulk gaps between
storm collar & pipe,
and storm collar
& chase top.
Collar
2 in. (51 mm)
Minimum Height
Chase Top
Storm Collar
Chimney
Pipe
Do NOT
block air holes
6 in. (153 mm)
Minimum top of
chase to top of
chimney pipe
• TR342 Round Telescoping Termination Cap
Assemble
storm collar
around extended
termination cap
pipe
once cap is
installed.
Caulk gaps between
storm collar & pipe,
and storm collar
& chase top.
Collar
2 in. (51 mm)
Minimum Height
Chase Top
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)
Figure 9.5 Installing a TR342 Round Telescoping Termination Cap
Termination
Cap
Storm Collar
Chimney
Pipe
Do NOT
block air
holes
3 clip brackets.
Slip over chase collar
and attach with screws
provided.
14 1/2 in. (368 mm)
Maximum
Chase
• ST375 Square Termination Cap
Chase
Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm).
Figure 9.4 Installing a TR344 Round Termination Cap
Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks.
Termination Cap
Collar
2 in. (51 mm)
Minimum Height
Chase Top
Chimney
Pipe
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)
Flange
4 3/4 in. (121 mm)
Maximum
top of chase to
top of
chimney section
Chase
Figure 9.6 Installing an ST375 Square Termination Cap
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
33
• TS345/TS345P Square Termination Cap
Place waterproof sealer under each flange of the termina­tion cap and on top of
Termination Cap
Collar
2 in. (51 mm)
Minimum Height
Chase Top
Chimney
Pipe
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm).
each screw to help prevent leaks.
3 in. (76 mm)
Maximum
top of chase to
top of
chimney section
Chase
Figure 9.7 Installing a TS345/TS345P Square Termination Cap
• TCT375 Terra Cotta Cap
Place waterproof sealer under each flange of the termina­tion cap and on top of each screw to help prevent leaks.
Termination Cap
The last section of pipe must stop between 2 in. (51 mm) above top of
Collar
2 in. (51 mm)
Minimum Height
Chase Top
Chimney
Pipe
chase and 7 in. (178 mm) below top of chase
2 in. (51 mm)
7 in. (178 mm)
Chase
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm)
Figure 9.8 Installing a TCT375 Terra Cotta Cap
34
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
10
10
Shrouds
A. Radiation Shield
Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap
• Some shrouds require a radiation shield. Use where specifi ed.
B. Field Constructed Shrouds
WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top.
• Chase top shrouds may be fi eld constructed where
Length x Width to fit inside shroud
permitted by regional building codes.
Figure 10.1 Radiation Shield
NOTICE: Some regional codes require an agency-Listed
shroud. Consult your local building offi cials.
• Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.
• Shrouds must be constructed of minimum 26 ga sheet metal.
• Different shroud designs have been tested for Hearth Technologies fi replace systems using the TR11 and TR11T termination caps.
• The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel.
• The wire mesh is optional but recommended and must be .018 in. thick minimum.
3 in. (76 mm) tall legs
Open Top Shroud (TR342 & TR11/TR11T caps require radiation shield)
Min.
Top Dim.
Min.
Top Dim.
Min. Opening
Width
3 in (76 mm) minimum
Min. Opening
Width
Min.
Base Dim.
Min.
Base Dim.
in 23 x 23 28 x 28 26 x 26
mm 584 x 584 711 x 711 660 x 660
in 20 x 20 25 x 25 23 x 23
mm 508 x 508 635 x 635 584 x 584
in 17 x 17 22 x 22 20 x 20
mm 432 x 432 559 x 559 508 x 508
TS345 TR342 TR342/344TV
Min. Base Dims.
Radiation Shield
Required
Min. Top Dims.
Min. Opening Width
Figure 10.2 Open Top Shroud Dimensions
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
35
Mailbox Style Shroud (radiation shield required)
3 in. (76 mm)
Min. Opening Height
Min. Height
above radiation
shield
Min. Base Dim
Min.
Base Dim
Min. Opening Width
3 in. (76 mm) Min.
Radiation Shield Height
from top of Chase
Figure 10.3 Mailbox Style Shroud Dimensions
Roofed Style Shroud (radiation shield required)
Minimum
Height above
Radiation Shield
Termination
3 in. (76 mm)
Radiation
Shield Height
Min. Base Dimension
Cap
Radiation Shield
Chase Top
Min. Opening Width
Minimum
Opening
Height
Minimum
Base Dimension
TS345 TR342 TR342/344TV
Min. Base Dims.
in N/A 26-1/2 x 28 28 x 30
mm N/A 673 x 711 711 x 762
Min. Height Above Radiation Shield
in N/A 21-1/4 20-1/2
mm N/A 540 521
Min. Opening Width
in N/A 20-1/2 x 22 22 x 24
mm N/A 521 x 559 559 x 610
TS345/445
in N/A 27 x 27 27 x 27
mm N/A 686 x 686 686 x 686
Min. Height Above Radiation Shield
in N/A 16 16
mm N/A 406 406
in N/A 21 21
mm N/A 533 533
Min. Opening Height
in N/A 12 12
mm N/A 305 305
TR342/344 TR442/444 TR342/344TV
Min. Base Dims.
Min. Opening Width
Figure 10.4 Roofed Style Shroud Dimensions
36
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
11
11
Finishing
A. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
B. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant fi bers - Plastic
• Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered
C. Hearth Extension
WARNING! Risk of re! High temperatures, sparks, embers or other burning material falling from the fi replace may ignite fl ooring or concealed combustible surfaces.
• Protective metal hearth strips MUST be installed (Section 7.C.).
• Hearth extensions MUST be installed exactly as specifi ed.
Table 11.1
• You MUST use a hearth extension with this fi replace.
• This fi replace has been tested and approved for use with a hearth extension insulated to a minimum R value of
1.03.
• The hearth extension material MUST be covered with tile, stone or other non-combustible material.
• Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 11.1 to convert a k value to an R value,
• Refer to Table 11.2 for hearth extension insulation alternatives.
C
A
Hearth Extension Dimensions
Model # A B C
A36
(HX3)
A42
(HX4)
in. 52 16 8
mm 1321 406 203
in. 66 20 8
mm 1676 508 203
C
D
R = 1/k x inches of thickness
Table 11.2
Hearth Extension Insulation Alternatives-Total minimum R Value must equal 1.03
Material
Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1/2 in.
USG Micore 160™ 0.39 2.54 1/2 in.
USG Durock™ Cement Board 1.92 0.52 2 in.
Cement Mortor 5.0 0.20 5-1/8 in.
Common Brick 5.0 0.20 5-1/8 in.
Ceramic Tile 12.50 0.08 12-1/4 in.
Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in.
Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in.
Figure 11.1 Hearth Extension Dimensions
k per inch
thick
r per inch
thick
Minimum
thickness
required
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
37
D. Finishing Material
Refer to Section 11 for combustible/noncombustible mate­rials. Refer to Figure 11.2 for noncombustible zone.
WARNING! Risk of Fire!
• Use only non-combustible framing material below standoffs.
• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone.
DO NOT cover metal fi replace front with combustible materials.
• Install combustible materials only to specifi ed clearances on top front and side edges.
WARNING! Risk of Fire!
DO NOT obstruct air inlets or outlets.
DO NOT modify grilles. Modifying or covering grilles could cause temperature rise and fi re hazard.
• Finishing materials must not interfere with: air fl ow through grilles or louvers; operation of louvers or doors; access for service.
• Complete framing and apply facing material (drywall) over framing.
• A bead of 300-deg F minimum non-combustible sealant must be used to close off any gaps at the top and sides between the fi replace and facing to prevent cold air leaks.
• Large gaps can be bridged with fiberglass rope gasket.
• Only non-combustible materials may be used to cover the metal fi replace front.
You must maintain clearances.
These surfaces may be covered with noncombustible material.
Figure 11.2 Noncombustible Facing
High temperature sealant.
Finished combustible wall
Combustible material
Non-combustible decorative facing (up to full brick depth)
Continuous, non-combustible sealant
Tile, stone or other non-combustible material
HX3 or HX4 Hearth Ext or equivilent insulation
Figure 11.3 Decorative Facing
Flat 2 x 4 stud wall
2 x 4 header, flush with front of stand-offs
Hearth Refractory
Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)
Floor constructed of wood or other combustible material
38
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
E. Combustible Mantel
• See Figure 11.4.
• A combustible mantel may be positioned no lower than 12 in. (305 mm) above the top of the replace opening.
• A combustible mantel may have a maximum depth of 12 in. (305 mm).
• Combustible trim and materials cannot be placed within 6 in. (152 mm) of the fi replace opening (top or sides).
• Combustible materials projecting more than 1-1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the fi replace opening.
• Combustible trim must not cover the metal surfaces of the fi replace.
• Mantel clearance is in accordance with Section
7-3.3.3 of ANSI/NFPA211.
F. Sidewalls/Surrounds
• Adjacent combustible sidewalls must be located a minimum of 12 in. (305 mm) from the fi replace opening.
• Combustible or noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 11.5.
6 ft (1829 mm
base of fireplace
Combustible Wall
2 x 4 stud wall
Standoffs
Seal joint with noncombustible sealant
Figure 11.4 Clearances to Mantels or other Combustibles above Fireplace
Î
Combustible Decorative Facing
12 in./305 mm MAXIMUM
Noncombustible Decorative Facing
12 in.305 mm MINIMUM
Measured from top of fireplace opening
MINIMUM
to ceiling
10 3/4 in. [273 mm]
FLUSH FRONT
50° angle
12 in.
[305 mm]
Grid represents 1 in. scale
A
B
BRICK
FRONT
39° angle
12 in.
[305 mm]
Model #
A36
A42
4 in.
[102 mm]
9 3/4 in.
[248 mm]
A
Fireplace OpeningBOutside Dimensions
in. 36 42
mm 914 1067
in. 42 48
mm 1067 1219
Figure 11.5 Mantel Leg or Wall Projections (acceptable on both sides of opening)
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
39
12
12
Accessories
A. Gas Log/Lighter Provision
WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fi re generates fumes.
DO NOT install unvented gas logs
• Damper must be locked fully open when gas logs are installed
A certifi ed gas log lighter or decorative gas log set can be installed in this fi replace.
• Maximum input is 100,000 BTU/hr.
• Decorative gas appliance must be certifi ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.
• Must be installed in accordance with the National Fuel
Gas Code, ANSI Z223.1.
• A gas log set must incorporate a gas shutoff.
• Gas log set requires the damper to be locked fully open.
• A listed automatic damper system with safety interlock may be used in this fi replace with only compatible, listed gas log sets. See damper system manufacturer’s instructions.
• Knockouts are provided on both sides of the fi replace and in refractories for 1/2 in. (13 mm) iron pipe.
• Seal refractory around pipe with fi replace mortar or a high temperature, noncombustible sealant.
B. Wood Burning Inserts
WARNING! Risk of Fire! Improper installation of wood in­serts may cause fi replace or chimney system to overheat.
If a wood burning insert is being installed in this fi replace, Hearth & Home Technologies recommends full reline of the chimney.
• Cooling air openings at the top of the chimney must not be obstructed in any manner.
• Hearth & Home Technologies recommends securing the reline at the top of the fl ue and using the cap certifi ed for use with this fi replace system.
C. Install Fan
• Optional.
• Follow instructions included with fan kit.
WARNING! Risk of Electric Shock! DO NOT remove
grounding prong from plug or route cord under or in front of appliance. Plug directly into a properly ground­ed three-prong receptacle and route cord away from appliance.
Outer Shell
Firebox
Refractory
Seal with fireplace mortar or high temp noncombustible sealant
Gas Line
Repack Insulation Knockout
Figure 12.1 Gas Line Installation
of Fireplace
Gas Line
4 in.
(102 mm)
Maintain air clearance to combustibles.
Combustible Materials
1-1/2 in. (38 mm) air space
Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.
40
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
13
13
Reference Materials
A. Fireplace Dimensions
in. 36 42 28 1/4 14 1/8
in. 42 48 30 7/8 15 1/2
mm 914 1067 718 359
mm 1067 1219 784 394
3-7/8 in.
(92 mm)
41-3/8 in.
(1051 mm)
9-1/4 in.
(235 mm)
Box
Gas Knockout
41-1/4 in.
Junction
(1048 mm)
(effective height)
4-1/4 in.
(108 mm)
13-1/2 in.
7-1/2 in.
(191 mm)
(343 mm)
A36
Model # A B C D
A42
37-3/4 in.
(959 mm)
C
D
8-3/4 in.
(222 mm)
22-3/4 in.
(578 mm)
B
dia.
10-1/2 in.
(267 mm)
6-1/2 in.
(165 mm)
23-3/8 in.
(594 mm)
8-1/8 in.
9-5/8 in.
8-5/8 in.
(244 mm)
A
(206 mm)
(219 mm)
Air
Outside
Gas Knockout
9-1/4 in.
(235 mm)
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
13-1/2 in.
4-1/4 in.
(108 mm)
(343 mm)
41
B. Fireplace Components
Catalog # Description
A36R/A42R Fireplace with Integral Grate, Hearth Protection Strips and
Traditional Brick Pattern Refractory
A36RH/A42RH Fireplace with Integral Grate, Hearth Protection Strips and
Herringbone Pattern Refractory
DM1736/DM1742 Bi-Fold Glass Door - Clear View - Black
DM1736B/DM1742B Bi-Fold Glass Door - Clear View - Polished Brass
DM1736S/DM1742S Bi-Fold Glass Door - Clear View - Stainless Steel
AK22 Outside Air Kit
HX3 Hearth Extension - A36R & A36RH
HX4 Hearth Extension - A42R & A42RH
GR18 Integral Grate (included with A36R & A36RH
GR19 Integral Grate (included with A42R & A42RH
Bi-fold Glass Doors
DM1736 DM1742
1/2 in.
(13 mm)
GR18 & GR19 Integral Grate
52 in.
(1321 mm)
66 in.
(1676 mm)
AK22 Outside Air Kit
FK23 Fan Kit
JK9 Junction Box
(not shown)
BC10 Fan Speed Motor Control
(not shown)
16 in.
(406 mm)
HX3 Hearth Extension
Herringbone Pattern Refractory
20 in.
(508 mm)
HX4 Hearth Extension
1/2 in.
(13 mm)
42
Traditional Brick Pattern Refractory
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
C. Chimney Components
i
i
The following pictures show only those chimney components which may be safely used with this fi replace.
CAK4A Chimney Air Kit
ID4 Insulated Duct/Outside Air
UD4 Uninsulated Duct/Outside Air
SL306 Chimney Section - 6 in. (152 mm) long
SL312 Chimney Section - 12 in. (305 mm) long
SL318 Chimney Section - 18 in. (457 mm) long
SL324 Chimney Section - 24 in. (610 mm) long
SL336 Chimney Section - 36 in. (914 mm) long
SL348 Chimney Section - 48 in. (1219 mm) long
SL3 Chimney Stabilizer
SL315 Chimney Offset/Return - 15 deg
SL330 Chimney Offset/Return - 30 deg
FS338 Ceiling Firestop - Straight
FS339 Ceiling Firestop - 15 deg
FS340 Ceiling Firestop - 30 deg
AS8 SL300 Straight Attic Insulation Shield, 24 in. (610 mm)
JB877 Chimney Joint Band
CB876 Chimney Bracket
RF370 Roof Flashing - Flat to 6/12 Pitch
RF371 Roof Flashing - 6/12 to 12/12 Pitch
TR344 Round Termination Cap
TR342 Round Telescoping Termination Cap
ST375 Square Termination Cap
TS345 Square Termination Cap
TS345P Square Termination Cap - Painted
TCT375 Terra Cotta Termination Cap
CT35 Chase Top
LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m)
LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m)
LDS-BV Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm)
Field Constructed Shrouds (See “Woodburning Termination Cap”)
ID4 Insulated Duct
42 in.
(1067 mm)
UD4 Uninsulated Duct
42 in.
8 in.
(203 mm)
Chimney Sections
Catalog #
SL306 6 152 4-3/4 121
SL312 12 305 10-3/4 273
SL318 18 457 16-3/4 425
SL324 24 610 22-3/4 578
SL336 36 914 34-3/4 883
SL348 48 1219 46-3/4 1187
A = Actual Length B = Effective Length (length of
chimney part after it has been snapped to another)
in mm in mm
4 in. (102 mm)
4 in. (102 mm)
A
10-1/2 in.
(267 mm)
B
AB
CT-3A Adapter - May be used with the following copper caps
CT-King
CT-Queen
CT-Bishop-I
CT-Bishop-II
CT-Knight-I
CT-Pawn
12 in.
(305 mm)
5-1/4 in.
(133 mm)
12 in.
(305 mm)
4 in. (102 mm)
10-1/2 in. (287 mm)
CAK4A Chimney Air Kit
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
20-3/4 in.
(527 mm)
4-3/4 in. (121 mm)
Effective Height
SL3 Vent Stabilizer
Inside
Diameter
8 in.
(203 mm)
Outside
Diameter 10-1/2 in. (267 mm)
43
Effective
Height
4-3/4 in.
(121 mm)
SL315/SL330 Offset/Return
Assembled
Diameter: 14 1/2 in./368 mm
Height: 24 in./610 mm
Inside
Diameter
8 in. (203 mm)
Outside
Diameter 10-1/2 in. (267 mm)
A
B
14-1/2 in.
(368 mm)
Ceiling Firestop
Catalog # A B
FS338 0-deg. 14-1/2 in. 368 mm
FS339 15-deg. 18-3/8 in. 467 mm
FS340 30-deg. 23 in. 584 mm
12 in.
(305 mm)
AS8 Straight Attic Insulation Shield
10-1/2 in.
(267 mm)
2 in. (51 mm)
JB877 Chimney Joint Band
10-1/2 in. (267 mm)
CB876 Chimney Joint Band
27-3/8 in.
(695 mm)
31 in.
(787 mm)
24-5/8 in. (625 mm)
RF370 Roof Flashing
12 in.
(305 mm)
24-5/8 in.
(625 mm)
RF371 Roof Flashing
44
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
15-3/4 in.
(400 mm)
TR344 Round Termination Cap
32-1/2 in.
(826 mm)
34-3/4 in. (883 mm)
20 in.
(508 mm)
17 in.
(432 mm)
9-3/8 in.
(238 mm)
9-1/4 in.
(235 mm)
23 in.
(584 mm)
19 in.
(483 mm)
15-5/8 in. (397 mm)
ST375 Square Termination Cap
TR342 Round Telescoping Termination Cap
13-1/4 in. (337 mm)
16-1/4 in.
(413 mm)
22 in.
(559 mm)
23-1/8 in. (587 mm)
18 in.
(457 mm)
TS345/TS345P Square Termination Cap
10-7/8 in. (276 mm)
72 in.
(1829 mm)
TCT375 Terra Cotta Cap
7 3/4 in.
26 in.
CT-3A
36 in.
(914 mm)
TR-TVK
C
D
A
LDS33/LDS46 Decorative Shroud
B
ABCD
Catalog #
LDS33 36 914 36 914 8-1/2 216 11 279
LDS46 48 1219 72 1829 8-1/2 216 11 279
in. mm in. mm in. mm in. mm
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
2 in. (51 mm)
CT35 Chase Top
E
D
C
B
A
LDS-BV Decorative Shroud
Catalog # A B C D E
LDS-BV
in. 26 12-1/2 15-1/2 22 23
mm 660 318 394 533 584
45
D. Service Parts
Stocked
at Depot
A36R, A36RH
Ending Manufacturing Date: Active
Beginning Manufacturing Date: June 1998
Service Parts List
Service Parts
22069B Y
09/08
29993
Post SN# AK652474 4010-017
Week 34/98 thru SN# AK652474
Pre Week 34/98 29245
Week 34/98 thru SN# AK652474
29992
Post SN# AK652474 4010-059
29238
30331
GR18 Y
Qty 4 req. 4044-111
Pre Week 34/98 29244
Pre SN# AK652474 28393
Post SN# AK652474 4010-058
4010-017
Pre SN# AK652474 4010-012
Pre SN# AK652474 4010-010
Post SN# AK652474 4010-063
Pre SN# AK652474 4010-009
Post SN# AK652474 4010-061
31191
Post SN# AK652474 4010-062
1 Starter Section
2 Top Standoff
3 Drywall Flange
ITEM DESCRIPTION COMMENTS PART NUMBER
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
A36R, A36RH
Ending Manufacturing Date: Active
Beginning Manufacturing Date: June 1998
1
2
Service Parts Diagram
Accelerator Woodburning Fireplaces
Service Parts
3
Grate Clip Qty 2 req. 28062
4 Hearth Filler
5Grate
Traditional Refractory (A36R)
7 Back Refractory
6 Hearth Refractory
8 Side Refractory (Left/right)
6 Hearth Refractory
7 Back Refractory
Herringbone Refractory (A36RH)
8 Left Hand Refractory
5
Damper Weight 19785A
Damper Blade 30558
Firescreen Handle 1 ea. 4021-150
Damper Assembly 30528
Door Pivot Clip Qty 2 req. 31527
Firescreen Assembly Qty 2 req. 26053 Y
Firescreen Rod Qty 2 req. 12052 Y
Nailing Flange Qty 4 req. 31190
9 Right Hand Refractory
9
Herringbone Brick Pattern
7
8
8
Outside Air Kit AK22
6
6
Refractory Retainer 11847
Smoke Diverter 30559
Strip Protector Qty 2 req. 18320
Smoke Shield
Upper Door Track 15425
Installation Instructions & Owner's Manual 28376
09/08
46
7
4
8
Traditional Brick Pattern
Part number list on following page.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
D. Service Parts (continued)
Stocked
at Depot
A42R, A42RH
22069B Y
28388
30332
Ending Manufacturing Date: Active
Beginning Manufacturing Date: June 1998
Service Parts List
Service Parts
GR19 Y
Pre SN# AK652474 28391
Qty 4 req. 4044-111
Post SN# AK652474 4010-018
Pre SN# AK652474 28394
Post SN# AK652474 4010-060
Pre SN# AK652474 28393
Post SN# AK652474 4010-058
4010-018
Pre SN# AK652474 4010-011
Post SN# AK652474 4010-064
Pre SN# AK652474 4010-010
Post SN# AK652474 4010-061
Pre SN# AK652474 4010-009
09/08
35221
Post SN# AK652474 4010-062
1 Starter Section
2 Top Standoff
3 Drywall Flange
ITEM DESCRIPTION COMMENTS PART NUMBER
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
A42R, A42RH
Ending Manufacturing Date: Active
Beginning Manufacturing Date: June 1998
1
2
Service Parts Diagram
Accelerator Woodburning Fireplaces
Service Parts
3
Grate Clip Qty 2 req. 28062
4 Hearth Filler
5Grate
Traditional Refractory (A42R)
6 Hearth Refractory
7 Back Refractory
8 Side Refractory (Left/right)
6 Hearth Refractory
7 Back Refractory
Herringbone Refractory (A42RH)
8 Left Hand Refractory
9 Right Hand Refractory
5
Damper Weight 19785A
Damper Blade 30558
Firescreen Handle Qty 2 req. 4021-150
Damper Assembly 30528
Door Pivot Clip Qty 2 req. 31527
Firescreen Assembly 1 ea. 29246 Y
Firescreen Rod Qty 2 req. 28404 Y
Nailing Flange Qty 4 req. 31190
Outside Air Kit AK22
Refractory Retainer Qty 3 req. 11847
Smoke Baffl e (Right) 35329
9
6
Herringbone Brick Pattern
7
8
8
Smoke Baffl e (Left) 35330
6
Smoke Shield
Strip Protector Qty 2 req. 18320
Upper Door Track 15427
Installation Instructions & Owner's Manual 28376
09/08
7
4
8
Traditional Brick Pattern
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
Part number list on following page.
47
E. Contact Information
Please contact your Heatilator dealer with any questions or concerns.
For the number of your nearest Heatilator dealer, please visit www.heatilator.com.
Hearth & Home Technologies Inc.
1915 W. Saunders Street
Mt. Pleasant, Iowa 52641
www.heatilator.com
– NOTES –
CAUTION
DO NOT
DISCARD
DO NOT DISCARD THIS MANUAL
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
48
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
Loading...