Hearth and Home Technologies A36R, A42RH, A42R, A36RH User Manual

Models: A36R, A36RH A42R, A42RH
Wood Burning Fireplace
Owner’s Manual
Installation and Operation
DO NOT DISCARD THIS MANUAL
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
NOTICE
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until cooled
• NEVER allow children to touch screen/mesh or glass doors
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other ammable materials away.
WARNING
Fire Risk
• For use with solid wood fuel or decorative gas appliance only.
DO NOT install unvented gas logs.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
1
Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations!
Congratulations on selecting a Heatilator wood burning replace. The Heatilator fi replace you have selected is designed to provide the utmost in safety and reliability.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important documents and product manuals.
Your new Heatilator wood burning fi replace will give you years of durable use and trouble-free enjoyment. Wel­come to the Heatilator family of fi replace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your fi replace:
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of the fi replace.
Serial
Number
Grate
Fireplace
Model
FIREPLACE NO.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES
FAN KIT MODEL NO.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.
2
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.
YES
NO
&
MODEL NO.
CLEARANCE TO COMBUSTIBLES:
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
CHIMNEY 2 IN. MIN.
RATED AT 115 VOLTS, 50/60 Hz.,
MODEL NO.
FIREBOX
MFG. DATE
AMP.
IN. MIN.
Safety Alert Key:
!
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
Table of Contents
Congratulations! 2 Warranty 4
1 Listing and Code Approvals 6
A. Appliance Certifi cation 6 B. Non-Combustible Materials 6 C. Combustible Materials 6
User Guide
2 Operating Instructions 7
A. Your Fireplace 7 B. Seasoned Wood 8 C. Starting a Fire 8 D. Grate 8 E. Firescreen 8 F. Flue Damper 8 G. Refractory 8 H. Glass Doors 9 I. Outside Air (optional) 9 J. Fan Kit (optional) 9 K. Vented Gas Log Sets & Gas Log Lighters 9 L. Optional Components 9 M. Clear Space 9 N. Wood Fuel 10
3 Maintainance and Service 11
A. Disposal of Ashes 11 B. Chimney Inspection/Cleaning 11 C. Check Firebox Refractory 12 D. Inspect Grate 12 E. Glass Cleaning 12
4 Troubleshooting Guide 13
Installer Guide
5 Getting Started 14
A. Typical Fireplace System 14 B. Design and Installation Considerations 15 C. Draft 15 D. Negative Pressure 15 E. Locating Fireplace & Chimney 16 F. Tools and Supplies Needed 17 G. Typical Fireplace System 17 H. Inspect Fireplace and Components 17
6 Framing & Clearances 18
A. Select Fireplace Location 18 B. Clearances 19 C. Sidewalls/Surrounds 20 D. Frame the Fireplace 20
7 Installation of Fireplace 21
A. Things to Consider 21 B. Position the Fireplace 21 C. Place Protective Metal Hearth Strips 21 D. Level Fireplace 21 E. Install Outside Air Kit 23
8 Chimney Assembly 24
A. Chimney Requirements 25 B. Using Offsets/Returns 26 C. Assembling Chimney Sections 27 D. Install Chimney Air Kit 27 E. Installing Ceiling Firestops 27 F. Installing Attic Insulation Shield 28 G. Cut out Hole in Roof 29 H. Complete Installation 29 I. Install Flashing 29 J. Chimney Termination Requirements 30
9 Chase Installations 31
A. Construct the Chase 31 B. Install Fireplace & Chimney 32 C. Install Chase Top 32 D. Install Termination Cap 33
10 Shrouds 35
A. Radiation Shield 35 B. Field Constructed Shrouds 35
11 Finishing 37
A. Non-Combustible Materials 37 B. Combustible Materials 37 C. Hearth Extension 37 D. Finishing Material 38 E. Combustible Mantel 39 F. Sidewalls/Surrounds 39
12 Accessories 40
A. Gas Log/Lighter Provision 40 B. Wood Burning Inserts 40 C. Install Fan 40
13 Reference Materials 41
A. Fireplace Dimensions 41 B. Fireplace Components 42 C. Chimney Components 43 D. Service Parts 46 E. Contact Information 48
Note: An arrow ( ) found in the text signifi es change in content.
Î
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
3
Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclu-
sion, and Limitations listed
XX
2years
7years 3years X X X
10
years
Limited
Lifetime
90Days XXXXXX AllReplacementParts
Igniters, Electronic Compo-
nents, and Glass
srewolBXXXX
stoperiFXsraey3
faB&sgnitsaCXXsraey3sraey5 ?es
Firebox, HHT Chimney, Termi-
nation & Heat
Exchanger
slenaPyrotcarfeRdedloMX
yrotcarfeR&sgoL,srenruBXraey1
regnahcxEtaeH&xoberiFXraey1
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
4021-645A 09-01-08 Page 1 of 2
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this warranty.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not expressly authorized and approved by HHT in writing.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine, ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08 Page 2 of 2
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
5
1
Listing and Code Approvals
1
A. Appliance Certifi cation
This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Under­writers Laboratories Inc. for installation and operation in the United States and Canada.
This fi replace may be installed in sleeping rooms EX- CEPT in manufactured homes. If installed with a gas log set, provisions for the National Fuel Gas Code must be met.
This fi replace has been tested and listed for use with the optional components specifi ed in this manual. These op- tional components may be purchased separately and in­stalled at a later date. Installation of an outside air kit will require signifi cant reconstruction and is best if installed at the time of fi replace installation.
Heatilator is a registered trademark of Hearth & Home Technologies Inc.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions.
DO NOT:
• install or operate damaged fi replace
• modify fi replace
• install other than as instructed by Hearth & Home Technologies
• operate the fi replace without fully assembling all components
• overfi re
• install an unvented gas log set
• install any component not approved by Hearth & Home Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
B. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
C. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant fi bers - Plastic
• Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered
NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations.
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
2
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
If you expect that children may come into contact with this fi replace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.
A. Your Fireplace
WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.
Flue Damper
Control
Section 2.F.
Close Open
Refractory
Section 2.G.
Grate
Section 2.D.
Wood Fuel
Section 2.N.
Man
Hearth
tel
Clear Space Section 2.M.
Gas Log Set
Gas Log Lighters
(not shown)
Section 2.K.
Firescreen
(not shown)
Section 2.E.
Glass Doors
(not shown)
Section 2.H.
Fan Control Section 2.J.
Open
Outside Air Kit
Control
Section 2.I.
Close
Figure 2.1 General Operating Parts
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
7
B. Seasoned Wood
Properly seasoned wood is important for successful operation of your fi replace. Most woodburning fi replace problems are caused by burning wet, unseasoned wood.
Seasoned fi rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.
Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fi replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.
A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.
Please refer to Section 2.N. for more detail.
C. Starting a Fire
NOTICE: You must establish a good draft to prevent smoke spillage into the room.
WARNING! Risk of Fire! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of the fi replace.
DO NOT:
• store fl ammable materials close to the fi replace
• use gasoline, lantern fuel, kerosene, charcoal lighter
uid or similar liquids to start or “freshen up” a fi re in this replace.
Keep all fl ammable liquids well away from the fi replace while it is in use. Combustible materials may ignite.
D. Grate
This fi replace is designed to be used with the grate sup- plied with this unit or one approved by HHT. The grate will break down over time and will need occasional replace­ment.
WARNING! Risk of Fire!
integral grate.
• Keeps logs in place.
• Allows proper air circulation around the fi re.
Use only the factory-supplied
E. Firescreen
The fi rescreen is provided to control sparks. Keep it closed when the fi replace is in use.
WARNING! Risk of Fire or Burns!
• Screen will not prevent burning materials from falling out.
• Screen pulls or handles may be hot.
F. Flue Damper
• Refer to Figure 2.1 for location of control.
• Must be in fully open position (handle up toward the top of the fi replace) during operation of the fi replace.
• Before lighting the fi replace, verify fully open position by looking up from the inside of the fi replace.
WARNING! Risk of Fire and Asphyxiation! Open
damper prior to operating fi replace. A closed damper overfi res the fi replace and spills smoke and fl ames into the room.
• The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. You may notice an industrial odor the fi rst few fi res. This is considered normal.
• Use well-seasoned wood (see Section 2.N.).
• Open the fl ue damper to a fully open position.
• Place crumpled or twisted paper under the fi replace grate.
• Loosely arrange kindling or small pieces of wood to form a ‘tent’ on the fi replace grate.
• Pre-warm the fl ue to establish a draft to help reduce smoke spillage during start-up. Hold a rolled up piece of burning newspaper under the fl ue damper for a few moments.
• Light the crumpled paper to ignite the kindling.
• Add small pieces of wood until a hot bed of embers has been established.
• Add a minimum of three average size pieces of split rewood, placed to allow combustion air and fl ames between them.
CAUTION! Odors and vapors released during initial
operation may be irritating to sensitive individuals.
Open windows for air circulation.
G. Refractory
• The refractory is supplied to contain heat and provide an attractive interior.
• It will break down over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.
• (See refractory maintenance Section 3.C.)
WARNING! Risk of Fire! DO NOT burn fi replace with-
out refractory. Use only refractory supplied by Hearth & Home Technologies, Inc.
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
H. Glass Doors
• Glass doors are optional.
• Refer to Figure 2.2 for how to properly use them.
WARNING! Risk of Fire!
proved by Hearth & Home Technologies, Inc.
WARNING! Risk of Fire and Smoke! Fireplaces
equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the replace opening.
FULLY OPEN
CORRECT
Install ONLY doors ap-
PARTLY OPEN
INCORRECT
K. Vented Gas Log Sets & Gas Log Lighters
• Optional.
• Vented gas logs or gas log lighters can be installed in this fi replace. Follow the instructions provided with the accessory for operation.
WARNING! Risk of Fire or Asphyxiation!
DO NOT install unvented gas logs.
• Damper must be locked open.
• Gas fl ame may generate fumes.
L. Optional Components
• Other options may be available
• Consult your dealer/distributor
WARNING! Risk of Fire! DO NOT install and or use
any component not approved by Hearth & Home Tech­nologies Inc.
FULLY CLOSED
CORRECT
Figure 2.2 Operating Positions of Bi-fold Doors
PARTLY CLOSED
INCORRECT
I. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fi replace. It may help reduce the effects of negative air pressure. (See Section 5.D.)
• Refer to Figure 2.1 for location of control
• Close the inlet to prevent cold drafts when the fi replace is not being used.
CAUTION! Risk of Burns! The outside air control
handle is HOT when fi replace is in operation. Adjust BEFORE lighting fi re.
M. Clear Space
• Do not place combustible objects within 48 in. (1219 mm) of the front of fi replace. See Figure 2.3.
WARNING! DO NOT place combustible objects in front of the fi replace. High temperatures may ignite clothing, furniture or draperies.
• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
J. Fan Kit (optional)
• Refer to instructions included with fan kit.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
48 in. (1219 mm)
Clear Space
Front of Fireplace
12 in. (305 mm)
Clear Space
Sides of Fireplace
(from the FP
opening)
Figure 2.3 Clear Space
9
N. Wood Fuel
Hardwood vs Softwood
Your replace performance depends on the quality of the rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and are harder to ignite.
• Soft woods require less time to dry, burn faster and are easier to ignite.
• Start the fi re with soft wood to bring the fi replace up to operating temperature and to establish draft.
• Add hard wood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Moisture
WARNING! Risk of Fire!
DO NOT burn wet or green wood.
• Wet, unseasoned wood can cause accumulation of creosote.
The majority of the problems fi replace owners experience are caused by trying to burn wet, unseasoned wood.
• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and
• Evaporating moisture cools your chimney, accelerating formation of creosote.
Seasoned Wood
• Cut logs to size
• Split to 6 in. (152 mm) or less
• Air dry to a moisture content of around 20%
- Soft wood - about nine months
- Hard wood - about eighteen months
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and through woodpile.
• Elevate wood pile off ground to allow air circulation underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.
• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.
WARNING! Fire Risk! DO NOT store wood:
• In front of the fi replace.
• In space required for loading or ash removal.
Processed Solid Fuel Firelogs
Manufactured fi relogs may be used with this fi replace. Hearth & Home Technologies Inc. recommends the use of UL Classifi ed processed fuel fi relogs. Follow the manufac- turer’s lighting and safety instructions.
Using fi relogs may require more frequent chimney inspec- tion and cleaning.
Do not poke or stir the logs while they are burning. Use only fi relogs that have been evaluated for the application in manufactured fi replaces and refer to fi relog warnings and caution markings on packaging prior to use.
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
3
Maintainance and Service
3
A. Disposal of Ashes
Frequency: When they reach bottom of grate By: Homeowner
WARNING! Risk of Fire! Ashes could contain hot em­bers.
• Place ashes in a metal container with a tight-fi tting lid.
• The closed container should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.
• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled
B. Chimney Inspection/Cleaning
Frequency: At least twice a year during heating season
or as recommended by a certifi ed chimney sweep By: Certifi ed chimney sweep
WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.
Refer to Figure 3.1 to remove/reinstall termination caps.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the rela­tively cool chimney fl ue of a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited this creosote makes an extremely hot fi re.
WARNING! Risk of Fire! A chimney fi re can permanently damage your chimney system and nearby structures.
In the event of a chimney fi re, Hearth & Home Technolo- gies Inc. recommends
• replacement of the chimney, and
• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fi re.
Remove screws, lift top cover.
Top Cover
Cap
Chimney
TR344/TR342
Round
Termination Cap
Figure 3.1 Chimney & Termination Cap Cleaning
Cap
Slip Section
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
Remove 4 screws and lift top pan off.
ST375
Square
Termination Cap
1. Remove the 4 screws.
2. Remove the screen.
3. Remove the baffle.
Cap
Chase
TS345/TS345P
Square
Termination Caps
Remove 2 screws from the front and back and lift the top off.
TCT375
Terra Cotta
Termination Cap
11
C. Check Firebox Refractory
Frequency: After each ash removal By: Homeowner
WARNING! Risk of Fire!
Crumbling, deteriorated refractory can allow overheating of surrounding materials.
Expansion and contraction will cause minor cracking of the refractory. This is normal. The refractory will require periodic replacement depending on use.
The panels should be replaced if
• Cracks exceed ¼ inch (6 mm) in width,
• Metal is exposed behind the refractory,
• Large pieces of refractory fall out.
Inspect fi replace refractory.
D. Inspect Grate
Frequency: After each ash removal By: Homeowner
Inspect grate for:
• Warping or sagging 1-1/2 in. (38 mm) or more
• Broken welds
• Burn-through of grate bars For safe operation, replace only with an approved grate
from Hearth & Homes Technologies Inc.
E. Glass Cleaning
Frequency: As desired By: Homeowner
CAUTION! Handle glass assembly with care. Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
Clean glass with a non-abrasive commercially available cleaner or ashes:
• Light deposits
- Use household glass cleaner
• Heavy deposits
- Use wood ash on damp cloth or,
- Use commercial fi replace glass cleaner (consult with your dealer)
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
4
Troubleshooting Guide
4
Start Fire Problems Possible Cause Solution
Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles
Not enough kindling/paper or no kindling/paper
Damper closed/not fully open Open damper.
Not enough air for fi re to ignite Check for restricted cap/shroud.
Wood condition is too wet, too large
Use dry kindling, more paper. Arrange kindling & wood for air movement.
Open air kit (if installed).
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to starting re section).
Check for adequate vent height (refer to chimney assembly section).
Open window below the fi replace towards the wind.
Use dry, seasoned wood (refer to wood fuel section).
Bed of coals not established before adding wood
Flue blockage such as birds’ nests or leaves in termination cap
Down draft or negative pressure Competition with exhaust devices
Fire burns too fast Extremely dry or soft wood Mix in hardwood.
No glass doors Add glass doors to slow down air fl ow.
Overdrafting Check for correct vent height; too much vertical
Start with paper & kindling to establish bed of coals (refer to starting fi re section).
Have chimney inspected for creosote and cleaned by a certifi ed chimney sweep.
Do not use exhaust fans during start-up (refer to negative pressure section).
Open window below the fi replace towards the wind.
Mix in less seasoned wood after fi re is established (refer to wood fuel section).
height creates overdrafting.
Check location of vent termination (refer to chimney assembly section).
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
13
5
Installer Guide
Getting Started
5
A. Typical Fireplace System
Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)
Non-combustible roof flashing maintains minimum clearance around chimney
Support straps on rafter support chimney (not shown)
Ceiling firestop on floor of attic (Section 8)
Chimney system (Section 8)
Combustible framing/header on top of V-shaped standoffs (Section 6)
Chimney Air Kit (Section 8) Required in Canada. Outlet must be no less than 6 ft. (1.83m) off ground level.
Outside combustion air (Section 7)
Protective metal hearth strip(s) (Section 7)
NOTICE:
• Illustrations and photos reflect typical installations and are for design purposes only.
• Illustrations/diagrams are not drawn to scale.
• Actual product may vary from pictures in manual.
Termination cap (Section 8 & 9)
Storm Collar (Section 8)
Chimney penetrates roof preferably without affecting roof rafters (Section 8)
Offset & Return (with hanger straps) (Section 8)
Attic insulation shield (not shown) must be used here to keep insulation away from chimney if attic is insulated (Section 8)
Framing headed off in ceiling joists (Section 8)
Enclosed space above and around fireplace
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(Section 6)
Mantel and surround (Section 11)
Decorative facing and trim (Section 11)
Hearth extension (Section 11)
Factory-built fireplace
Figure 5.1 Typical Fireplace System
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Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
D. Negative PressureB. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the fi replace is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch or remote control —are desired.
C. Draft
Draft is the pressure difference needed to vent fi replaces successfully. When a fi replace is drafting successfully, all combustion byproducts are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the fi replace system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Improper location of the chimney
WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.
Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. It can be stron- gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Install the outside air kit with the intake facing prevailing winds during the heating season
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace
• Avoid installing the fi replace near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
• Basement installations should be avoided
NOTICE: Hearth & Home Technologies Inc. recommends
the use of direct vent fi replaces in basements.
Heatilator • A36R & A42R • 28376 • Rev AF • 11/08
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