Hearth and Home Technologies 823-0170 - MBK User Manual

Page 1
Non-Catalytic, Top-load, Wood Heater
Tes ted and
Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
DO NOT
DISCARD
R
Important operating and m a int e n a n c e instructions included.
Isle Royale
Owner’s Manual
Installation and Operation
Models:
823-0170 - MBK 823-0290 - PMH
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow these instructions for safe installation and operation.
Leave this manual with party responsible for use and operation.
WARNING
If the information in these instructions is not followed exactly, a fi re may result causing property damage, personal injury, or death.
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re - If heater or chimney connector glows, you are overfi ring. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies recommends NFI certifi ed professionals, or technicians supervised by an NFI certifi ed professional.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Al ert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, dr aperies and other fl ammable materials away.
WARNING
Fire Risk.
For use with solid wood fuel only. Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
www.quadrafi re.com
250-5763E
November 22, 2011
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Isle Royale Wood Stove
and Welcome to the Quadra-Fire Family!
2010 2011 2012 Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE
VENT SPECIFICATIONS:
SINGLE WALL: Six inch (6 inches) (152mm) diameter, minimum 24 MSG black or blued steel
connector pipe, with a listed factory-built UL103 HT Class "A" chimney, suitable for use with solid fuels, or a masonry chimney, and the referenced clearances. DOUBLE WALL: Six inch (6 inches) (15 2mm) diameter, listed double wa ll air insulated connector pipe with listed factory-built UL103 HT Class "A" chimney, or a masonry chimney and the referenced clearances.
*In Canada must comply with Standard CAN/ULC-S629-M87 for the 650 degree
Factory-built chimneys.
MOBILE HOME: Use double wall pipe by Dura-Vent DVL, Selkirk Metalbestos DS or Security DL double wall connector pipe. Must be equipped with a spark arrestor. Apply double wall clearances below when installing unit.
SPECIFICATIONS DE LA VENTILATION:
MUR SIMPLE: De six (6 inches) (152mm) de diamètre, le connecteur de conduit de minimum
d'acier noir ou bleu de minimum de 24MSG, avec une cheminée bâtit en usine UL103 HT de Classe "A", adéquate pour usage avec les combustions solides, ou une cheminée de briques, avec espaces libres référés. MUR DOUBLE: De six (6 inches) (152mm) de diamètre, le connecteur du conduit d'air isolé pour mur double avec une cheminée bâtit en usine UL103 HT de Classe "A:, ou une cheminée de briques, avec espaces libres alloués.
*Au Canada doit conformer a CAN/ULC-S629-M87 la norme pour 650 degré C cheminée bâtit en usine.
MAISON MOBILE: Utiliser un conduit de mur double par Dura-Vent DVL, Selkirk Metalbestos DS ou Security DL. Doit être équipé d'un arrêt d'étincelle. Utiliser les espaces libres pour mur double comme mentionné ci-bas.
O-T L
Tested and Listed by
Portland
Oregon USA
OMNI-Test Laboratories, Inc.
C
US
Ceiling / Mantel
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS: In Inches & (Millimeters)
NOTE: All "A" , "C" and "F" Dimensions are to the inside diameter of the ue collar.
LISTED ROOM HEATER, SOLID FUEL TYPE. ALSO FOR USE IN MOBILE HOMES. (UM) 84-HUD .
"For Use with Solid Wood Fuel Only"
Install and use only i n accordance with manufacturer's installat ion an d oper ating instructions. Contact lo cal building or re ocials about restricti ons and installation inspections in your area. Do not obstruct the space beneath heater. WARNING - For Mobile Homes: Do not install in a sleeping room. An outside combustion air inlet must be provided and unrestricted while unit is in use. The structural integrity of the mobile home oor, ceiling and walls must be maintained. The stove needs to be properly grounded to the frame of the mobile home. Components require d for mobile home installation: Outs ide Air Kit, Part Num ber 831-1780. Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling and maximum osets. Inspect and clean chimney frequently - Under Certain Conditions of Use, Cre osote Buildup May Occur Rapidly. Do not connect this unit to a chimney serving another appliance. Optional Components: Optional Blower, Part 831-1701. Electrical Rating: 115 VAC, 1.2 Amps, 60 Hz. Route power cord away from unit. D o not route cord under or in front of appliance. DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. Do not use grate or elevate re. Build wood re directly on rebrick. Do not overre - if heate r or ch imney connector glows, you are overring. Operate only with the fuel loa ding door closed. Open only to add fuel to the re. Optional Fire Screen Par t 834-3610, may be used ONLY in U.S. residential installations.
CAUTION:
U.S. ENVIRONMENTAL PROTECTION AGENCY -
Certied to comply with July 1990 particulate emission
standards.
PREVENT HOUSE FIRES
Report / Rapport
#061-S-18-2
TESTED TO / TESTÉ À:
UL 1482, UL 737, ULC S627-93.
HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN BURNS. KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS.
SERIAL NO. / NUMÉRO DE SÉRIE
Isle Royale
R
250-5772I
ATTENTION:
CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. GARDEZ LES MEUBLES ET LES MATÉRIAUX COMBUSTIBLES LOIN DE L'ESPACE DÉSIGNÉ DE L'APPAREIL. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.
ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES: En Pouces & (millimètres)
NOTE: Toutes les dimensions "A", "C", et "F" sont à partir du diamètre intérieur de
l'entrée du conduit.
A
PPAREIL DE CHAUFFAGE DE PIÈCE, DE TYPE DE COMBUSTIBLE SOLIDE, POUR USAGE DANS LES MAISONS MOBILES. (UM) 84­HUD. "Pour Usage Avec Bois Solide Seulement"
Installez et uti lisez en accord avec les instruct ions d'installation et d'opération du fabricant. Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas obs truez l'espace en desso us de l'appareil. AVIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte. L'appareil de chauage doit être xé à la charpente de la maison mobile. Les composants requis pour l'installation des maisons mobiles: Asse mblage d'air extérieu r, Num éro de Pièce 831-1780. Référez vous au x instructions du fabr icant et des code s locaux p our l es p récautions requises pour pas ser une cheminée à travers un mur ou un plafond combustibles, et les compensations maximums. Inspectez et n ettoyez la cheminée fréquemment. Sous certaines conditions, il se peut que la créosote s'accumule rapidement. Ne pas connecter cet appareil à une cheminée servant un autre appareil. Composants Optionnel s: Ventilateur Option nel, Pièce #831-1701. Puissance Électrique: 115 VAC, 1.2 Amps, 60 Hz. Éloignez le l électrique de l'appareil. Ne pas faire passer le l électrique au dessus ou en dessous de l'appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le l électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur. N'élevez pas le feu. Bâtissez le feu de bois directement sur des briques. Ne pas surchauer. Si l'appareil de chauage ou le tuyau de cheminée rougissent, vous surchauez. Opérez l'appareil seulement lorsque la porte de chargement est fermée. Ouvrez la por te seulement lorsque vous devez ajouter des combustibles dans le feu. Écran de Cheminée Optionnel: Pièc e 834-3610, peut être utilisé seulement pour les i nstallations réside ntielles aux États-Unis.
PRÉVENTION DES FEUX DE MAISON
Manufactured by: Fabriqué par:
FOR TOP VENT INSTALLATIONS / POUR LES INSTALLATIONS DES CONDUITS DU HAUT:
A B C D E F G H I
SINGLE WALL PIPE 15 (381) 16 (406) 33 (838) 22 (558) 22 (558) 28(711) 53 (1346) 18 (457) 16 (406) CONDUIT DU MUR SIMPLE DOUBLE WALL PIPE 13 (330) 14(356) 29 (737) 18 (457) 6 (153) 12 (305) 53 (1346) 18 (457) 14 (356) CONDUIT DU MUR DOUBLE INSTALLATION: ALCOVE -
Six inch (6 inches) (152mm) diameter listed DOUBLE WALL air insulated connector pipe with UL103 HT listed factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor.) Maximum depth of Alcove shall be no more than 38 inches (965mm) with a minimum height of 53 inches (1346mm) to top of unit, and the referenced clearances.
INSTALLATION: ALCÔVE -
De six (6 inches) (152mm) de diamètre, le connecteur du conduit d'air isolé pour MUR DOUBLE avec une cheminée bâtit en usine UL103 HT de Classe "A", ou une cheminée de briques. (Les maisons mobiles doivent être équipées d'un arrêt d'étincelle). La profondeur maximum de l'alcôve ne doit pas être de plus de 38 inches (965mm) avec une hauteur minimum de 53 inches (1346mm) du haut de l'appareil, et des espaces libres alloués.
A B C D E F G H I
DOUBLE WALL PIPE
13 (330) 14 (356) 29 (737) 18 (457) N/A N/A 53 (1346) 18 (457) 14 (356)
CONDUIT DU MUR DOUBLE
FOR REAR VENT INSTALLATIONS / POUR LES INSTALLATIONS DES CONDUITS ARRIÈRES:
IN A MASONRY FIREPLACE OR THROUGH THE WALL: Six inch (6 inches) (152mm) diameter listed double wall air insulated connector pipe with UL103 HT listed
factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor). Additional specications include a maximum 8 inches (203mm) deep mantel without heat shield and the following clearances. DANS UNE CHEMINÉE EN BRIQUES OU À TRAVERS LE MUR: De six (6 inches) (152mm) de diamètre, le connecteur du conduit d'air isolé pour MUR DOUBLE avec une cheminée bâtit en usine UL103 HT de Classe "A", ou une cheminée de briques. (Les maisons mobiles doivent être équipées d'un arrêt d'étincelle). Les spécications additionnelles inclues un manteau de cheminée de 8 inches (203mm) de profondeur maximum sans les protecteurs de chaleur et les espaces libres suivants.
A B C D E F G H I
N/A N/A 33 (838) 22 (559) N/A N/A 36 / 14* N/A 14/9** (356/229)
(914 / 356*) 0" in Masonry Wall (Dans le Mur de Briques)
*(G) with shield spaced 1 inch away from bottom mantel surface /
*(G) Avec le protecteur éloigné de 25mm du dessous de la surface du manteau de cheminée.
**(I) With 52 inch high and 42 inch wide wall protection spaced 1 inch from combustible surface / **(I) Avec 1321mm de haut et 1067mm protections large mur espacés de 25mm de la surface combustible. NOTE: Wall protector must be a minimum of 24 gauge sheet metal with a 1 inch air space between sheet metal and combustible wall. Sheet metal may then be covered with brick or tile. / NOTE: Protecteur du mur doit être un minimum de 24 en tôle de calibre avec un espace d'air 25mm entre la tôle et le mur combustible. Tôle peut alors être recouvert de briques ou de tuiles.
G
I
H
CANADA
203mm (8")
203mm
(8")
203mm
(8")
457mm (18")
1251mm (49-1/4") Minimum
1137mm (44-3/4")
Minimum
16" from glass
8"
USA
Fuel loading door
36-3/4" Minimum
39-1/4"
Minimum
B
A
C
D
E
E
F
F
1445 N. Highway, Colville, WA 99114
www.quadrare.com
007
FLOOR PROTECTION:
Floor protector must be a non-combustible material or equivalent, extending beneath heater and to front/sides/rear as indicated on the diagram below.
Exception: Non-combustible floor protections must extend beneath the flue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side.
PROTECTION DU PLANCHER:
Le protecteur de plancher doit être de matériel incombustible ou équivalent, s'étendant du dessous de l'appareil de chauffage à l'avant, aux cotés et à l'arrière comme indiqué sur le diagramme suivant.
Exception: Les protections incombustibles du plancher doivent s'étendre en dessous du conduit de cheminée lorsqu'installées avec une ventilation à l'horizontale et s'étendre de 2 inches (51mm) de chaque côté.
G
I**
G
8" max
ceiling
mantel
*
Made in U.S.A. of US and
imported parts.
Fabriqué aux
États-Unis-d’Amérique par des
pièces d’origine américaine et
pièces importées.
Hearth & Home Technologies welcomes you to our tradi­tion of excellence! In choosing a Quadra-Fire appliance,
you have our assurance of commitment to quality, durabil­ity, and performance.
This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation
NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction
LABEL LOCATION: ON THE BACK OF THE STOVE
of our stoves, inserts and fi replaces. And yet we are old­fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.
We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.
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250-5763E
November 22, 2011
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Isle Royale Wood Stove
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Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Negative Pressure ..............................6
D. Flue Draft Considerations ................... 7
E. Venting Systems ................................. 7
F. Tools and Supplies Needed................7
G. Inspect Appliance & Components
and Pre-Burn Check List.....................7
H. Typical Stove System .........................8
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................9
B. Clearances to Combustibles ...............10
Section 4: Installation Consideration
A. Hearth Requirements .........................11
B. Reversible Flue Collar ........................12
C. Outside Air ..........................................13
D. Optional Blower Installation ................13
Section 5: Chimney Requirements
A. Venting Components ..........................14
B. Chimney Systems ...............................14-17
C. Installing Chimney Components .........17
D. Chimney Termination Requirements ..18
E. 2-10-3 Rule ..........................................18
Section 6: Mobile Home ...............................19
Section 8: Operating Instructions
A. Overfi ring Your Appliance ...................21
B. Wood Selection & Storage ..................21-22
C. Burning Process .................................. 22-23
D. Combustible / Non-Combustile
Materials ............................................. 23
E. Air Controls .........................................23
F. Operating the Top Loading Option ......24
G. Heat Output Settings ...........................24
H. Burn Rates ..........................................24
I. Building A Fire .....................................25
J. Blower Operating Instructions ............. 26
K. Opacity (Smoke) .................................26
L. Frequently Asked Questions ...............26
M. Clear Space ........................................26
Section 9: Maintaining & Servicing Appliance
A. General Maintenance & Cleaning ....... 27-28
B. Appliance Inspection - Routine ...........29
C. Firebrick Inspection & Replacement ...29
D. Glass Replacement ............................. 29
E. Quick Reference Maintenance Guide .30
Section 10: Troubleshooting ........................31
Section 11: Reference Material
A. Exploded Drawings ............................. 32
B. Service Parts & Accessories............... 33-36
C. Service & Maintenance Log ................37
D. Warranty Policy ...................................38-39
E. Contact Information .............................40
Section 7: Appliance Set-Up
A. Door Handle Assembly .......................20
B. Blower Speed Adjustment ..................20
November 22, 2011
250-5763E
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1
Isle Royale Wood Stove
Listing and Code Approvals
A. Appliance Certifi cation
Model:
Laboratory: OMNI Test Laboratories, Inc.
Report No & Date:
Type:
Standard: UL1482, UL737, ULC S627-93
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482, UL737, (UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S627-93 and CAN/CSA-B365 Installation Codes in Canada.
The Quadra-Fire Isle Royale Wood Stove meets the U.S. Environmental Protection Agency’s 1990 particulate emis­sion standards.
Isle Royale
061-S-18-2
Listed Room Heater, Solid Fuel Type
and (UM) 84-HUD, Mobile Home Approved.
B. Mobile Home Approved
This appliance is approved for mobile home installa­tions when not installed in a sleeping room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home fl oor, ceil­ing, and walls must be maintained.
The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire, and use only listed double-wall connector pipe.
Outside Air Kit, part 831-1780 must be installed in a mobile home installation.
C. Glass Specifi cations
This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.
D. BTU & Effi ciency Specifi cations
EPA Certifi ed:
Effi ciency:
BTU Output:
Heating Capacity:
Vent Size:
Firebox Size:
Max Wood Length:
Fuel:
Shipping Weight:
2.9 grams per hour
76.5%
11,500 to 46,000
2,040 to 3,500 sq ft depending on climate zone
6 inches
3.0 cubic feet
22 inches
Cord Wood
480 lbs
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.
Any such action that may cause a fi re hazard.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
Quadra-Fire is a registered trademark of Hearth & Home Technologies.
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250-5763E
NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products,
their specifi cations and/or price without notice.
November 22, 2011
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Isle Royale Wood Stove
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2
A
. Design, Installation & Location Considerations
Consideration must be given to:
Safety
Convenience
Traffi c fl ow
Chimney and chimney connector required
It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation. If you are not using an existing chimney, place the appliance where there will be a clear passage for a factory-built listed chimney through the ceiling and roof.
We recommend that a qualifi ed building inspector and your insurance company representative review your plans before and after installation
If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go in front of the appliance. away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.
Getting Started
Remember to always keep children
B. Fire Safety
To provide reasonable fi re safety, the following should be given serious consideration:
1. Install at least one smoke detector on each fl oor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.
2. A conveniently located Class A fi re extinguisher to contend with small fi res resulting from burning embers.
3. A practiced evacuation plan, consisting of at least two escape routes.
4. A plan to deal with a chimney fi re as follows:
In the event of a chimney fi re:
a Evacuate the house immediately b. Notify fi re department
WARNING
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.
WARNING
Asphyxiation Risk.
DO NOT CONNECT THIS UNIT TO A CHIM-
NEY FLUE SERVICING ANOTHER APPLI­ANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBU­TION DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
Fire Risk.
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance.
• Modifi cation of the appliance.
• Installation other than as instructed by Hearth & Home Technologies.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
• Operating appliance without fully assembling all components.
• Operating appliance without legs attached (if supplied with unit).
• Do NOT Overfi re - If appliance or chimney connector glows, you are overfi ring.
Any such action that may cause a fi re hazard.
WARNING
Fire Risk.
• Do not operate appliance before reading and understanding operating instructions.
• Failure to operate appliance properly may cause a house fi re.
November 22, 2011
250-5763E
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Isle Royale Wood Stove
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended: Outside Air Intake on windward side
NOT recommended: Outside Air Intake on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
• Wind loading possible
C. Negative Pressure
Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of appliance and chimney
Negative pressure results from the imbalance of air avail­able for the stove to operate properly. Causes for this imbal­ance include:
• Exhaust fans (kitchen, bath) etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air condi­tioning
• Imbalances of HVAC air handling system
• Upper level air leaks
• Recessed lighting
• Attic hatch opening
• Duct leaks
To minimize the affects of negative air pressure the following must be considered:
• Install the outside air kit. Install the intake on the side of the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combus­tion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance,
• Avoid installing the appliance near doors, walkways or small isolated spaces.
• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed.
WARNING
Asphyxiation Risk.
• Negative pressure can cause spillage of combustion fumes, soot and carbon mon­oxide.
• Appliance needs to draft properly for safety.
Figure 6.1
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November 22, 2011
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Isle Royale Wood Stove
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D. Flue Draft Considerations
Location of the appliance and chimney will affect perfor­mance. As shown in Figure 6.1 on page 6 the chimney should:
• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fi re.
• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.
• Consider the appliance location in order to avoid fl oor and ceiling attic joists and rafters.
Exterior conditions such as roof line, surrounding trees, prevailing winds and nearby hills can influence stove performance. Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your fl ue problem.
T
o be sure that your appliance burns properly, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.) during a low burn and -.10 inch W.C. during a high burn, measured 6 inches (152mm) above the top of the appliance after one hour of operation at each burn setting.
NOTE: These are guidelines only, and may vary somewhat for individual installations.
E. Venting Systems
The venting system consists of a chimney connector (also known as stove pipe) and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000°F (1100°C) in the event of a creosote fi re. To protect against the possibility of a house fi re, the chimney connector and chimney must be properly installed and maintained. An approved thimble must be used when a connection is made through a combustible wall to a chimney. A chimney support package must be used when a connection is made through the ceiling to a prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material. Follow venting manufacturer’s clearances when installing venting system.
F. Tools And Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Pliers Hammer Phillips Head Screwdriver Flat Blade Screwdriver Plumb Line Level Tape Measure
Framing Material Hi-Temp Caulking Material Gloves Framing Square Electric Drill & Bits (1/4”) Safety Glasses 1/2 in. - 3/4 in. length, #6 or #8 self drilling screws (need 3 per pipe section connection)
G. Inspect Appliance & Components and
Pre-Burn Check List
1. Place the appliance in a location near the fi nal installation area and follow the procedures below:
2. Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.
3. All safety warnings have been read and followed.
4. This Owner’s Manual has been read.
5. Floor protection requirements have been met.
6. Venting is properly installed.
7. The proper clearances from the appliance and chimney to combustible materials have been met.
8. The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instruc­tions and clearances.
9. The chimney meets the required minimum height.
10.
11. A power outlet is available nearby if installing
All labels have been removed from the glass door.
optional blower assembly.
Asphyxiation Risk.
DO NOT CONNECT THIS UNIT TO A CHIM-
NEY FLUE SERVICING ANOTHER APPLI­ANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBU­TION DUCT OR SYSTEM.
May allow fl ue gases to enter the house.
November 22, 2011
WARNING
250-5763E
WARNING
Fire Risk.
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
Page 7
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Floor Protector
Chimney Connector
Insulated " T "
Flashing
Listed Termination Cap
Trim Collar on Inside Wall
Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
Floor Protector
Thimble, 12 in (305mm) Of Brick
Ceiling Joist
Combustible Wall
Airtight Cleanout Door
Fireclay Flue Liner With Air Space
Sheathing
Eave
1 in (25mm) Clearance With Firestop
Rafter
Flashing
Concrete Cap
Outside Air Termination Cap
Outside Air Rear Vent
Spark Arrestor Cap
Floor Protector
Chimney Connector
Ceiling Support
Listed Chimney
Listed Termination Cap
Storm Collar
Flashing
H. Typical Stove Systems
Stove system with masonry chimney consists of:
• Stove
• Chimney Connector (stove pipe)
• Thimble
• Masonry Chimney
• Hearth Pad Floor Protection
Isle Royale Wood Stove
• Stove
• Firestops
• Insulations Shields
• Termination Cap
Stove system with prefabricated metal chimney consists of:
Chimney Connector (stove pipe)
• Thimble (for exterior chimney)
• Storm Collar and Flashing
• Hearth Pad Floor Protec­tion
Figure 8.1 Masonry Chimney
Page 8
Figure 8.2 Exterior Prefabricated Chimney
250-5763E
Figure 8.3 Interior Prefabricated
Chimney
November 22, 2011
Page 9
Isle Royale Wood Stove
R
29" (737mm)
28-3/4" (730mm)
30" (762mm)
C
L
8-1/4"
(210mm)
16-1/2"
(419mm)
24-5/8" (625mm)
26-7/16"
(570mm)
30"
(762mm)
22-3/4" (578mm)
16-3/4"
(425mm)
Dimensions and Clearances
3
A. Appliance Dimensions
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
Figure 9.1 - Front View
Figure 9.2 - Side View
November 22, 2011
250-5763E
Page 9
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Isle Royale Wood Stove
B
A
C
D
G
H
Ceiling
I
E
E
F
F
I**
C
L
J*
8 in. max
26-7/16 in.
(672mm)
J
FOR TOP VENT INSTALLATIONS:
SINGLE WALL PIPE
DOUBLE WALL PIPE
INSTALLATION: ALCOVE
Six inch (6") (152mm) diameter listed Double Wall air insulated connector pipe with UL 103 HT listed factory-built Class "A" chimney, or a masonry chimney. (Mobile Home must be equipped with a spark arrestor). Maximum depth of Alcove shall be no more than 48 inch(1220mm). Please refer to the clearances below for minimum Alcove height requirements to top of unit.
DOUBLE WALL PIPE
IN A MASONRY FIREPLACE OR THROUGH THE WALL: Six inc h (6") (152mm) di ameter listed dou ble wall air insula ted
connector pip e with UL 103HT listed factory-bu ilt Class "A" chi mney, or a m asonry chimney. (Mobile Ho me must be equipped with a spark arrestor ). Additonal sp ecifications incl ud e a maximum 8 inc h (203mm) deep ma ntel without heat shield a nd the following clearances.
F
O
R
R
E
A
R
V
E
N
T
I
N
S
T
A
L
L
A
T
I
O
N
S
:
A
B
C
D
E
F
G H
I
15 (381)
16 (406)
33 (838)
22 (558)
22 (558)
28 (711)
53 (1346)
18 (457)
16 (406)
13 (333)
14 (356)
29 (737)
18 (457)
6 (153)
12 (305)
53 (1346)
18 (457)
14 (356)
13 (333)
14 (356)
29 (737)
18 (457)
N/A
N/A
53 (1346)
18 (457)
14 (356)
*
(J mantel) with shield spaced 1 inch (25mm) away from bottom mantel surface.
** (I) With 52 inch (1321mm) high and 42 inch (1067mm) wide wall protection spaced 1 inch (25mm) from combustible surface.
NOTE: Wall protector must be a minimum of 24 gauge sheet metal with a 1 inch (25mm) air space between sheet metal and combustible wall. Sheet metal may then be covered with brick or tile.
N/A
(N/A)
33 (838)
22 (558)
N/A
N/A
36 (914) 14 (356)*
N/A
14 (356) 9** (229) 0 (00) In Masonry Wall
A B C D E F G
H I
mantel
53 (1346)
J
mantel
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS In Inches & (Millimeters)
NOTE: “A”, “C” and “F” Dimensions are to the inside diameter of the flue collar.
B. Clearances To Combustibles (UL And ULC)
Page 10
250-5763E
November 22, 2011
Page 11
Isle Royale Wood Stove
R
CANADA
203mm (8")
203mm
(8")
203mm
(8")
457mm (18")
1219mm (48") Minimum
1137mm (44-3/4")
Minimum
16" from glass - std legs
8"
USA
Fuel loading door
36-3/4"
Minimum
39-1/4"
Minimum
must extend length of flue and 2" (51mm) beyond each side of pipe
16"
optional coverage
optional
coverage
optional
coverage
8”
36-9/16"
required coverage
38-5/8"
51"
30-3/8"
51"
USA Installations
fuel loading door
WARNING
Fire Risk.
• Hearth pads must be installed exactly as specified.
High temperatures or hot embers may ignite concealed combustibles.
Installation Considerations
4
A. Hearth Protection Requirements
FLOOR PROTECTION: Floor protector must be non-
combustible material, extending beneath heater and to the front, sides and rear as indicated. The fl oor must be non­combustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers. A layer of thin brick or ceramic tile over a combustible fl oor is not suffi cient.
In US installations, i tor a minimum of 16 inches (203mm) to both sides of the fuel loading door. Open the door and measure 8 inches (203mm) from the side edge of the opening in the face of the appliance. *See exception.
t is necessary to install a fl oor protec-
inches (406mm) in front of glass and 8
In Canada, similar fl oor protection must be provided 18 inches (457mm) in front and 8 inches (203mm) from the sides and rear of the stove. *See exception.
*EXCEPTION: Non-combustible fl oor protections must extend beneath the fl ue pipe when installed with horizontal venting and extend 2 inches (51mm) beyond each side.
See Figure 11.4.
Figure 11.1 Figure 11.2
Figure 11.3
November 22, 2011
250-5763E
USA - Required CANADA - Recommended
Figure 11.4
Page 11
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Isle Royale Wood Stove
Mounting Screws
Bend Flange Down
B. Reversible Flue Collar
The fl ue collar is reversible for either a top or rear venting installation. The unit is shipped with the fl ue collar in the top vent position.
Converting Collar For Rear Vent Installation
1. Remove 5 Phillips head screws from the rear shield, lift shield up and set aside.
2. Remove bolts from each side of the fl ue transition (2 total). (Place your free hand in fl ue opening to locate and retrieve nuts attached to bolts.)
3. Turn vent to horizontal position. Inspect sealant to ensure a leak free application.
4. Re-assemble in reverse order.
Rear Flue Defl ector Cover Plate
This cover plate is used when the fl ue collar is turned for a rear vent application.
Figure 12.2
Please note this cover plate will not
work with the Low-Profi le Kit
Figure 12.1
1. After the fl ue collar has been reversed for a rear vent installation, install the cover plate on the stove with the two screws provided. Figure 12.2.
2. Bend the cover plate fl ange down. Figure 12.3.
3. Secure the cover plate with the remaining two screws.
Figure 12.3
Page 12
250-5763E
November 22, 2011
Page 13
Isle Royale Wood Stove
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OUTSIDE AIR
TERMINATION CAP
(contains rodent screen)
FLEX FLANGE
Rear Shield
Blower Mounting Flange
Blower Speed Control
Blower Mounting Flange
Rear Shield
C. Outside Air Kit Installation
Included in Kit: 1 fl ex fl ange; 2 cable ties; oustide air termi-
nation cap; mounting screws (Discard the remaining parts).
Items Needed for Installation: 4 inch (102mm) diameter fl ex pipe in the length as required for your installation; Phil­lips screwdriver; Silicone sealant; Drills and saws necessary for cutting holes through the wall or fl ooring in your home.
1. Remove all materials from packing box.
2. Mount the fl ex fl ange (with pipe fi tting extending out), over the intake air opening at the rear of stove using the four mounting screws supplied with kit.
3. Cut a 4 inch (102mm) minimum hole in the fl oor or wall to accommodate outside air piping. Use 4 inch (102mm) metal fl ex or rigid piping to directly connect outside air to the unit or into vented crawl space. (Do not put fl ex into a non-vented crawl space).
4. If using fl ex tubing attach cable ties to secure tubing at both ends. Use the supplied termination cap with a rodent screen. Seal between the fl oor or wall and the pipe with silicone to prevent moisture penetration.
D. Installation Of Optional Blower
The blower is shipped fully assembled and ready for installation.
1. Remove 3 Phillips head screws from rear of unit.
2. Using the Phillips head screws, attach blower to lower rear of stove, as shown.
3. Plug blower cord into a grounded outlet. Do not remove ground prong from plug. Route power cord to avoid heat from the stove, or other damage. Do not route cord under or in front of appliance.
4. Adjust the blower speed control to the desired speed.
*The blower speed control for this unit is adjusted at the factory,
and normally does not require further adjustment.
Figure 13.1
NOTE: If you plan to install the optional blower and the
November 22, 2011
outside air kit, complete installation of the outside air kit fi rst.
250-5763E
Figure 13.2
Page 13
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Isle Royale Wood Stove
Floor Protector
Chimney Connector
Insulated " T "
Flashing
Listed Termination Cap
Trim Collar on Inside Wall
Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
Floor Protector
Chimney Connector
Ceiling Support
Listed Chimney
Listed Termination Cap
Storm Collar
Flashing
Chimney Requirements
5
A. Venting Components
Chimney Connector:
It is also known as fl ue pipe or stove pipe. The chimney connector joins the stove to the chimney. It must be a 6 inch (152mm) minimum diameter 24 gauge mild steel black or 26 gauge blued steel, or an approved air-insulated double wall venting pipe.
Thimble:
A manufactured or site-constructed device installed in combustible walls through which the chimney connector passes to the chimney. It is intended to keep the walls from igniting. Site constructed thimbles must meet NFPA 211 Standards. Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards. Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys.
Chimney:
Th e chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements specifi ed in Section 5B.
B. Chimney Systems
Prefabricated Metal Chimney
• Must be minimum 6 inch (152mm) diameter (ID) high temperature chimney listed to UL 103 HT (2100oF) or ULC S629M.
• Must use components required by the manufacturer for installation.
• Must maintain clearances required by the manufacturer for installation.
• Refer to manufacturers instructions for installation.
NOTE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF) CLASS “A” or conforming to CAN/ULC-S629M, STANDARD FOR 650oC
FACTORY-BUILT CHIMNEYS.
Page 14
Figure 14.1 Prefabricated Exterior Chimney
250-5763E
Figure 14.2 - Prefabricated Interior Chimney
November 22, 2011
Page 15
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Thimble
Trim Collar
Chimney Section
with 2 inch
(51mm)
Clearance to
Combustibles
Chimney
Connector
Fire Clay Flue
Liner
with Airspace
Masonry
Chimney
Wall Band to
Secure Chimney
Section
Wood Studs Used
for Framing - Spaced
2 inch (51mm)
clearance from
Masonry Chimney
Wall Spacer
1.5”
1.0”
2.0”
2.0”
1.5”
14.0” ID
17.0” OD
ceiling
Minimum18.0”
NFPA 211
13.5” below ceiling to top of opening
1.0”
8.0”
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
or top of opening is a min.of
4.5” below min.clearance specified by connector mfg.
Center of Hole
Thimble
C
L
C
L
Wall
Include depth of hearth pad
Site constructed for masonry chimney installation:
Components
• A minimum length of 12 inches [305mm] (longer for
• Wall spacer, trim collar and wall band to fi t solid pack
• Minimum 8 inch (203mm) diameter clay liner section (if
Air Clearances
• Masonry chimney clearance must meet NFPA 211 mini-
• Minimum of 1 inch (25mm) clearance around the chim-
• Top of wall opening is a minimum of 13-1/2 inches
Instructions:
1. Open inside wall at proper height for the chimney con-
2. Entry hole to masonry chimney must be lined with an 8
3. Construct a 17 inch x 17 inch (432mm x 432mm) out-
4. Attach the wall spacer to the chimney side of the frame.
5. Nail the frame into the wall opening. The spacer should
6. Insert the section of the solid insulated chimney into
7. Tightly secure the length of the solid insulated chimney
8. Insert a section of chimney connector into the chimney.
9. Seal the end of the chimney connector to the clay liner
10.
November 22, 2011
Isle Royale Wood Stove
thicker walls) of solid insulated factory-built chimney length constructed to UL 103 Type HT 6 inch (152mm) inside diameter. Chimney needs to extend a minimum of 2 inches (51mm) from the interior wall and a mini­mum of 1 inch (25mm) from the exterior wall.
chimney selected.
not already present in chimney) and refractory mortar.
mum requirement of 2 inches (51mm) to sheet metal supports and combustibles.
ney connector.
(343mm) from ceiling or 4-1/2 inches (114mm) below minimum clearance specifi ed by chimney connector manufacturer. NFPA 211 minimum vertical clearance of 18 inches (457mm) from chimney connector and ceil­ing or minimum recommended by chimney connector manufacturer. Figure 15.1.
nector to entry the masonry chimney. Figure 15.1
inch (203mm) minimum diameter clay liner, or equiva­lent, secured with refractory mortar.
side dimension frame from 2 x 2 framing lumber to fi t into wall opening. Inside opening of frame should be no less than 14 inch x 14 inch (356mm x 356mm).
Figure 15.1.
be on the chimney side.
the outer wall of the masonry chimney.
with the wall band to the masonry chimney.
Make sure it does not protrude past the edge of the clay chimney liner inside the chimney.
with refractory mortar.
Install trim collar around the sold pack chimney section
250-5763E
Figure 15.1
Figure 15.2 - Solid Pack Chimney with Metal Supports
as a Thimble
WARNING
Fire Risk. Do NOT pack insulation or other combustibles between
spacers.
• ALWAYS maintain specifi ed clearances around venting and spacers.
• Install spacers as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
.
Page 15
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Isle Royale Wood Stove
Chimney Flue
Liner
Fireclay Liner or
Equivalent
Masonry Chimney
Constructed to NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney
Connector
1 inch (25mm) Air Space to Chimney
Section
Min. Clearance
2 inch (51mm)
Min. Chimney Clearance to
Wall Spacer and
Combustibles - 2 inch (51mm)
Chimney Section
Figure 16.1 - Solid Pack Chimney with Metal Supports
as a Thimble (Cont’d)
Chimney Height / Rise and Run
This product was designed for and tested on a 6 inch (152mm) chimney, 12 to 14 feet (420-480cm) high, (includes stove height) measured from the base of the appliance to the the top of the chimney (not including chimney cap). The further your stack height or diameter varies from this
confi guration, the possibility of performance problems exists.
Chimney height may need to be increased by 2 each 1000 feet above sea level. It is not recommended to use offsets or elbows at altitudes above 4000 feet above sea level or when there are other factors that affect fl ue draft.
- 3% per
Masonry Chimney Liner
For optimal performance, masonry chimneys used to vent this appliance should be:
1. Lined with a 6 inch (152mm) stainless steel liner.
• Installations into a clay fl ue without a stainless steel liner may reduce draw which affects performance, cause the glass to darken and produce excessive creosote.
2. It is recommended that a chimney with a larger diameter
than 6 inches (152mm) be relined.
• The oversized fl ue can cause poor performance and contribute to the accumulation of creosote.
3. Have the chimney cleaned before the stove is installed and operated.
The following bullets list the more critical requirements for a properly constructed chimney:
• The masonry wall of the chimney, if brick or modular block, must be a minimum of 4 inches (102mm) nominal thickness.
• A chimney of rubble stone must be at least 12 inches (305mm) thick.
• The chimney must have a fi re clay fl ue liner (or equivalent) with a minimum thickness of 5/8 inch (16mm) and must be installed with refractory mortar.
An equivalent liner must be a listed chimney liner system or other approved material.
Fire Risk. Inspection of Chimney:
• Chimney must be in good condition.
• Meets minimum standard of NFPA 211
• Factory-built chimney must be 6 inch
Asphyxiation Risk.
DO NOT CONNECT THIS UNIT TO A CHIM-
• DO NOT CONNECT TO ANY AIR DISTRIBU-
May allow fl ue gases to enter the house.
Page 16
WARNING
(152mm) UL103 HT.
WARNING
NEY FLUE SERVICING ANOTHER APPLI­ANCE.
TION DUCT OR SYSTEM.
• A chimney support package must be used when a
• An approved thimble and chimney support package
250-5763E
Since an oversized fl ue contributes to the accumulation of creosote, the size of the fl ue should be checked to determine that it is not too large for the insert.
The chimney should also be checked to ensure it meets the minimum standard of the National Fire Protection Association (NFPA) Standard 211.
connection is made through the ceiling to a factory built chimney.
are absolutely necessary to provide safe clearances to combustible wall and ceiling material.
NOTICE: In Canada, the installation shall conform to CAN/CSA-B365.
NOTICE: Check with your local building authorities and/or consult the National Fire Protection Association (NFPA 211).
November 22, 2011
Page 17
Isle Royale Wood Stove
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Flue Gas Direction
Crimped
End
To ward
Stove
Secure pipe sections with a
minimum of 3 screws
Thimble Assembly: 12 in. (305mm) of brick separation between clay liner and combustibles.
Fireclay liner 5/8 in. (16mm) Minimum or Equivalent.
Sill support
Header
Wood Stud 2 in. (51mm) Clearance from chimney wall
Fireclay liner 5/8 in. (16mm) Minimum or Equivalent.
Masonry Chimney Liner (Cont'd)
C. Installing Chimney Components
Chimney Connector
Single wall connector or stove pipe.
This must be at least 24 gauge mild steel or 26 gauge blue steel. The sections must be attached to the appliance and to each other with the crimped (male) end pointing toward the stove. All joints, including the connection at the fl ue collar, should be secured with 3 sheet metal screws. Make sure to follow the minimum clearances to combustibles. Where passage through the wall, or partition of combustible construction is desired in Canada, the installation shall conform to CAN/CSA-B365.
Factory-built listed chimney connector (vented).
A listed connector (vented) must be used when installing this unit in a mobile home. The listed connectors must conform to each other to ensure a proper fi t and seal.
Figure 17.1
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli­ance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.
WARNING
Figure 17.2 Chimney Connector (Stove Pipe)
WARNING
Fire Risk.
Follow Chimney Connector Manufacturer’s Instructions for Proper Installation.
ONLY use connector:
• Within the room, between appliance and ceiling or wall. Connector shall NOT pass through:
• Attic or roof space
• Closet or similar concealed space
• Floor or ceiling
Maintain minimum clearances to combustibles
November 22, 2011
250-5763E
Page 17
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Isle Royale Wood Stove
3 ft. (91cm)
Minimum
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
10 ft. (305cm) To Nearest Roofline
2 ft. (61cm)
Pitched Roof
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm)Minimum
3 ft. (91cm) Minimum
Wall or Parapet
D. Chimney Termination Requirements
Follow manufacturer’s instructions for clearance, securing fl ashing and terminating the chimney.
Must have an approved and listed cap
Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91cm) above the roof and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).
• Must be located away from trees or other structures
E. 2-10-3 Rule
These are safety requirements and are not meant to assure proper fl ue draft.
NOTE:
• Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect performance.
• Chimney height may need adjustment if smoking or overdraft occurs.
Page 18
Figure 18.1
Figure 18.2
250-5763E
November 22, 2011
Page 19
Isle Royale Wood Stove
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OUTSIDE AIR
TERMINATION CAP
(contains rodent screen)
FLEX FLANGE
Mobile Home Installation
6
You must use a Quadra-Fire Outside Air Kit Part 831-1780 for installation in a mobile home.
1. An outside air inlet must be provided for combustion See page 13 for installation information.
2. Appliance must be secured to the mobile home structure by bolting the pedestal through hearth pad and into fl oor.
3. Appliance must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.
4. Appliance must be installed with an approved UL103 HT ventilated chimney connector, UL103 HT chimney, and terminal cap with spark arrestor. Never use a single wall connector (stove pipe) in a mobile home installation. Use only double-wall connector pipe, Dura-Vent DVL, Selkirk metalbestos DS or Security DL double-wall connector or any listed double-wall connector pipe.
5.
In Canada, this appliance must be connected to a 6 inch (152mm) factory-built chimney conforming to CAN/ULC­629M, STANDARD FOR FACTORY BUILT CHIMNEYS.
6. Follow the chimney and chimney connector manufacturer’s instructions when installing the fl ue system for use in a mobile home.
7. Maintain clearance to combustibles.
8. Floor protection requirements must be followed precisely.
9. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.
NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code (UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also comply with NFPA
211.
NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.
10. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).
11. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air.
12. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part 24.
Figure 19.1
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAIN­TAINED
Do NOT cut through:
• Floor joist, wall, studs or ceiling trusses.
• Any supporting material that would affect the structural integrity.
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM. Consumes oxygen in the room.
November 22, 2011
250-5763E
Page 19
Page 20
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Appliance Set-Up
Locknut
Door Cross Section
Latch Cam
Spacing Washers
Square Key
Handle
Teflon Washer
DO NOT
REMOVE
Porcelain
Handle
Thread
End
Isle Royale Wood Stove
7
A. Door Handle Assembly
Included in Kit: 1 locknut, 1 porcelain handle, 1 screw
adapter, 1 gold or nickle handle, 1 square key, 4 spacing washers, 1 cam latch
Tools Needed: 9/16 box end wrench, fl at head screwdriver.
Figure 20.1
B. Adjusting The Blower Speed Control
If Necessary
NOTE: When the speed control is turned clockwise, it will
click on to high speed. Turn the speed control cl ock wis e to decrease the speed. At full clockwise, the blower should blow gently, but should not stop.
1. With the stove plugged in, turn the speed control knob to slow (full clockwise).
2. With a small screwdriver, adjust the blower speed by turning the adjustment mechanism through the hole on the side of the speed control.
3. Adjust the speed so the blower runs slowly, but does not stop. Turn clockwise to slow the blower and counterclockwise to increase the speed.
Page 20
Figure 20.2
1. Install tefl on washer on door handle shaft.
2. Slide door handle through door.
3. Install spacing washers(s) as showin in Figure 20.1.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over shaft.
6. Install locknut but do not overtighten, the handle needs to move smoothly.
INSTALL PORCELAIN HANDLE:
1. Insert handle adapter with threads going into the porce­lain handle. Figure 20.2.
2. Thread in completely, using a fl at head screwdriver.
250-5763E
November 22, 2011
Page 21
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8
Isle Royale Wood Stove
Operating Instructions
A. Over-Firing Your Appliance
WARNING
Fire Risk
Do not over-fi re.
Over-fi ring may ignite creosote or will damage the stove and chimney.
To prevent over-fi ring your stove, DO NOT:
• Use fl ammable liquids
• Overload with wood
• Burn trash or large amounts of scrap lumber
• Permit too much air to the fi re
1. Symptoms of Over-Firing
Symptoms of over-fi ring may include one or more of the following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
• Chimney fi re
2. What To Do if Your Stove is Over-Firing
• Immediately close the door and air controls to reduce air supply to the fi re.
• If you suspect a chimney fi re, call the fi re department and evacuate your house.
• Contact your local chimney professional and have your stove and stove pipe inspected for any damage.
• Do not use your stove until the chimney professional informs you it is safe to do so.
Hearth & Home Technologies WILL NOT warranty stoves that exhibit evidence of over-fi ring. Evidence of over-fi ring includes, but is not limited to:
• Warped air tube
• Deteriorated refractory brick retainers
• Deteriorated baffl e and other interior components
B. Wood Selection and Storage
WARNING
FIRE RISK.
DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE OIL.
• DO NOT USE CHEMICALS OR FLUIDS TO START A FIRE.
Do NOT burn treated wood or wood with salt (driftwood).
May generate carbon monooxide if burn material other
than wood.
May result in illness or possible death.
Hardwood vs Softwood
Your appliance performance depends on the quality of the fi rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and are harder to ignite.
• Soft woods require less time to dry, burn faster and are easier to ignite.
• Start the fi re with softwood to bring the appliance up to operating temperature and to establish draft.
• Add hardwood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
November 22, 2011
Processed Solid Fuel Fire Logs
• NOT permitted for use in this appliance
250-5763E
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Isle Royale Wood Stove
Moisture
The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood.
Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and
• Causes evaporating moisture which cools your chimney, accelerating formation of creosote.
WARNING
Fire Risk.
• Do NOT burn wet or green wood.
• Store wood in dry location.
• Stack wood so both ends are exposed to air. Wet, unseasoned wood can cause accumulation of creosote.
Seasoned Wood
• Cut logs to size
• Split to 6 inches (152 mm) or less in diameter
• Air dry to a moisture content of not more than 20%
- Soft wood - about nine months to dry
- Hard wood - about eighteen months to dry
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and through woodpile.
• Elevate wood pile off ground to allow air circulation underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of each piece are exposed to air. More drying occurs through the cut ends than the sides.
• Store wood under cover to prevent water absorption from rain or snow. Avoid covering the sides and ends completely.
WARNING
Fire Risk
Do NOT store wood:
• In front of the appliance.
• In space required for loading or ash removal.
C. Burning Process
In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating.
In order to improve the situation, we at Quadra-Fire have developed cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.
These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform.
NOTICE: Improper operation can turn any wood appli­ance into a smoldering environmental hazard.
1. Kindling or First Stage
It helps to know a little about the actual process of burning in order to understand what goes on inside the appliance. The
fi rst stage of burning is called the kindling stage.
In this stage:
Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
• Wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated.
This process takes heat from the coals and tends to cool the appliance.
Fire requires three things to burn:
• Fuel
• Air
• Heat
If heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean burn.
It is always best to burn dry, seasoned fi rewood. When the wood isn’t dry, you must open the air controls and burn at a high burn setting for a longer time to start it burning.
The heat generated from the fi re should be warming your home and establishing the fl ue draft, not evaporating the mois­ture out of wet, unseasoned wood, resulting in wasted heat.
2. Second Stage
In the secondary stage wood gives off fl ammable gases which burn above the fuel with bright fl ames.
During this stage of burning:
The fl ames must be maintained and not allowed to go out
ensure the cleanest possible fi re.
to
If the fl ames tend to go out, it is set too low for your burn-
ing conditions.
Page 22
250-5763E
November 22, 2011
Page 23
Isle Royale Wood Stove
R
Primary Air Slide Control
Start-Up Air
Control
The Primary Air Slide Control located under the ashlip ad­justs the burn rates. Figure 23.1.
3. Final Stage
The fi nal stage of burning is the charcoal stage. This occurs when the fl ammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue fl ames.
It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood.
It is best to open the Primary Air Slide Control and the
Start-Up Air Controls before reloading. This livens up the coalbed and reduces excessive emissions (opacity/ smoke).
• Open door slowly so that ash or smoke does not exit ap­pliance through opening.
Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Air quality is important to all of us, and if we choose to use wood to heat our homes we should do so responsibly.
We need to learn to burn in the cleanest way possible al­lowing us to continue using our wood appliances for many years to come.
E. Air Controls
Start-Up Air System
The combustion air enters at the rear of the fi rebox through the rear air tubes. This air supply is controlled by the Start­up Air Control. For more air push control in, for less air pull control out.
Primary Air System
The primary air enters below the ash catcher and is directed to the upper front of the fi rebox, near the top of the glass door and to the lower front of fi rebox. This preheated air sup­plies the necessary fresh oxygen to mix with the unburned gases, helping to create secondary, tertiary and quaternary combustions. This air is regulated by the Primary Air Slide Control. For more primary air slide control left, for less air, slide control to the right.
D. Combustible/Non-Combustible Materials
Combustible Material
Material made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame-proofed or not, plastered or unplastered.
Non-Combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnance at 750 oC and UL763 shall be considered non-combustible materials.
Non-Combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE RTV106 or GE RTB116 (or equivalent).
Primary Slide Control
OPEN - SLIDE LEFT CLOSE - SLIDE RIGHT
Figure 23.1
Start-Up Control
OPEN - PUSH IN CLOSED - PULL OUT
November 22, 2011
250-5763E
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Isle Royale Wood Stove
F. Operating The Top Loading Option
NOTICE: SHIPPING BOLTS MUST BE REMOVED PRIOR TO REMOVING GRIDDLE.
NOTE: There are 3 fi ber door handles for this appliance.
They are for the door, baffl e by-pass handle and the top-loading griddle slot.
1. Using a 7/16 wrench, remove the 2 shipping bolts under­neath the griddle before lifting the griddle off of stove.
2. Open by-pass door by moving the side handle towards rear of stove.
3. Wait 15 seconds to allow smoke to clear out of fi rebox.
4. Slowly open top loading door and load unit with fuel.
5. Close the top door.
6. Close the by-pass door (move side handle towards front of stove.)
G. Heat Output Settings
For maximum operating effi ciency with the lowest emissions, follow these operating procedures:
1. Regardless of desired heat output, when loading stove, burn it with both air controls wide open for 5 to 15 min­utes.
2. Regulate burn rate (heat output) by using the Primary Air Slide Control (center under ashcatcher). The Start-Up Air Control (on the right) is used for initial start-up and
reloading.
3. Heat output settings are listed below, following 5 to 15 minutes of burning with controls wide open (see #1 above):
4. Burn dry, well-seasoned wood.
H. Burn Rates
1. High Burn Rate - Maximum Heat* - 40,000+ BTU/hr
Close Start-Up Air Control after 5 to 15 minutes, fully open
(all the way to the left) the Primary Air Slide Control.
WARNING
Injury Risk.
Remove the door handle during operation to prevent:
• Handle may overheat and may cause burns to your hands. Wear protective gloves when operating the draft control knobs as they become hot during operation
WARNING
Fire Risk.
ALWAYS OPERATE THIS APPLIANCE WITH
THE DOOR CLOSED AND LATCHED EXCEPT DURING START-UP AND RE-FUELING OR WHEN USING THE FIRESCREEN.
• OPERATING WITH THE DOOR PARTLY OPEN CAN CAUSE:
• HOT EMBERS OR SPARKS TO FALL OUT
• FLAMES AND SMOKE MAY BE DRAWN OUT FROM FIREBOX OPENING
2.
Medium-High Burn Rate* - 15,000 to 40,000 BTU/hr
Close Start-Up Air Control after 5 to 15 minutes, open the
Primary Air Slide Contro 1-1/2 inch to 1-1/8 inch.
3. Medium-Low Burn Rate* - 10,000 to 15,000 BTU/hr
Close Start-Up Air Control after 5 to 15 minutes, open the
Primary Air Slide Contro 1-1/8 inch to 1/2 inch.
4. Low Burn Rate* - Below 10,000 BTU/hr
Close Start-Up Air Control after 5 to 15 minutes, slide the
Primary Air Slide Control all the way to the right.
*NOTE:
These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental circumstances, this operational information is a guideline only.
WARNING
Risk of extreme temperatures!
• Do not operate with Start-Up Air Control in the open position
in excess of 15 minutes!
• Prolonged operation with the Start-Up Air Control in the open
position may cause the combustible materials around the stove to exceed safe temperature limits.
Page 24
250-5763E
November 22, 2011
Page 25
Isle Royale Wood Stove
R
I. Building A Fire
Before lighting your fi rst fi re make certain that the baffl e is correctly positioned. It should be resting against the rear support.
There are many ways to build a fi re. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning fi rewood. Here is one method that works well:
1. Place several wads of crushed paper on the fi rebox fl oor.
Heating the fl ue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.
2. Lay small dry sticks of kindling on top of the paper.
3. Open Start-Up Air Control and Primary Air Slide Control fully. After 5 to 15 minutes, when the fi re is well established, gently pull Start-Up Air Control forward until resistance is felt. Do not allow control to "spring back" into the open
position.
4. Make sure that no matches or other combustibles are in the immediate area of the stove. Be sure the room is
adequately ventilated and the fl ue unobstructed.
5. Light the paper in the stove. NEVER light or rekindle stove with kerosene, gasoline, or charcoal lighter fl uid; the results can be fatal.
6. Once the kindling is burning quickly, add several full-length logs 3 inches (76mm) or 4 inches (102mm) in diameter. Be careful not to smother the fi re. Stack the pieces of wood carefully: near enough to keep each other hot, but far enough away from each other to allow adequate air fl ow between them.
7. When ready to reload the stove, add more logs. Large logs burn slowly, holding a fi re longer. Small logs burn fast and hot, giving quick heat.
8. Adjust the Start-Up Air Control and Primary Air Slide Con­trol; the more you close down (slide right) the Primary Air Slide Control, the lower and slower the fi re will burn. The more you open (slide left) the Primary Air Slide Control, the more heat will be produced. The Start-Up Air Control is only used for the fi rst 5 to 15 minutes.
9. As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous fi re throughout the season.
NOTE: The special high temperature paint that your stove is
fi nished with will cure as your stove heats. You will notice an odor and perhaps see some vapor rise from the stove surface; this is normal. We recommend that you open a window until the odor dissipates and paint is cured.
NOTE: Stove should be run full open for 15 minutes a day to
keep air passages clean.
WARNING
Fire Risk.
DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE OIl.
Do NOT burn treated wood or wood with salt (driftwood).
May generate carbon monoxide if burn material other
than wood.
May result in illness or possible death.
WARNING
Fire Risk.
Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.
• Do NOT store fl ammable materials in the appliance’s vicinity.
• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER.
• Keep all such liquids well away from the heater while it is in use.
• Combustible materials may ignite.
WARNING
Fire Risk.
• Do not leave the fi re unattended when the door is unlatched or when using the fi rescreen.
• Unstable fi rewood could fall out of the fi rebox creating a fi re hazard to your home.
CAUTION
Odors and vapors released during initial operation.
• Curing of high temperature paint.
• Open windows for air circulation.
Odors may be irritating to sensitive individuals.
NOTE:
• Build fi re on brick fi rebox fl oor.
• Do NOT use grates, andirons or other methods to support fuel.
It will averserly affect emissions.
November 22, 2011
250-5763E
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Isle Royale Wood Stove
Maintain 4 ft (1.22m) clearance to combustible in front of appliance
J. Optional Blower Operating Instructions
1. Initial (cold) start-up: Leave blower off until your stove is hot and a good coalbed is established. The blower may be turned on approximately 30 minutes after a good coalbed is established.
2. High burn setting: The blower may be left on through- out the burn at your desired setting.
3. Medium burn settings: The blower should be left off until a good burn is established, then turned on at your desired setting.
4. Low burn setting: The blower tends to cool off the stove. Leave blower off until burn is well established. Then turn on at your desired rate.
5. The highest blower speed is obtained by turning the speed control on and then adjusting counterclockwise towards "OFF" as far as possible without turning the
blower off. For a low blower speed, turn the control knob clockwise as far as possible.
K. Opacity (Smoke)
Opacity is the measure of how cleanly your appliance is burning.
Opacity is measured in percent:
100% opacity is when an object is totally obscured by
the smoke column from a chimney, and
• 0% opacity means that no smoke column can be seen.
As you become familiar with your appliance, you should peri­odically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of 0% opacity).
WARNING ! THE OUTSIDE SURFACES OF THIS UNIT WILL BECOME EXTREMELY HOT DURING USE. TRAFFIC AREA OR CHILDREN MAY BE NEAR IT IS RECOMMENDED THAT YOU PURCHASE A DECORATIVE BARRIOR TO GO IN FRONT OF THE APPLIANCE. IS OPERATING AND DO NOT LET ANYONE OPERATE THIS APPLI­ANCE UNLESS THEY ARE FAMILIAR WITH THESE OPERATION INSTRUCTIONS.
ALWAYS KEEP CHILDREN AWAY WHILE IT
IF THIS APPLIANCE IS IN A HIGH
M. Clear Space
• Do NOT place combustible objects within 4 ft (1.2 m) of the front of fi replace. Figure 26.1.
WARNING
Fire Risk.
Do not place combustible objects within 48 inches
in front of the appliance.
High temperatures may ignite clothing, furniture or
draperies.
Figure 26.1 - Clear Space
L. Frequently Asked Questions
ISSUES SOLUTIONS
Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
Whirring sound The blower may produce a whirring sound which increases in volume as the speed is
Page 26
the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
increased.
250-5763E
November 22, 2011
Page 27
Isle Royale Wood Stove
R
Ash Door Handle
Swings Open
Maintaining & Servicing Your Appliance
9
A. General Maintenance
1. Creosote (Chimney) Cleaning
Frequency: Every 2 months during heating season or as
recommended by a certifi ed chimney sweep; more frequently if chimney exceeds or is under 12-14 ft. (measured from base of appliance)
By: Certified Chimney Sweep
1. Remove all ash from the fi rebox and extinguish all hot embers before disposal. Allow the appliance to cool completely. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary.
2. Close the door tightly and proceed with sweeping the chimney.
3. Sweep the collected ashes into the ash removal box, and empty. Clean out the remaining ashes from fi rebox.
4. Open top-loading door and vacuum out.
Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.
Formation and Need For Removal: When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote.
The creosote vapors condense in the relatively cool chimney fl ue of a newly-started or a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote creates an extremely hot fi re which may damage the chimney or even destroy the house.
The chimney connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should be removed to reduce the risk of a chimney fi re.
2. Ash Removal System (ARS) Operating and Cleaning
Frequency: Weekly when in constant operation or as
needed.
By: Homeowner
CAUTION
Injury Risk.
• Gloves recommended
• Ash coals can remain extremely hot for several days.
1. The stove and ashes must be completely cooled down before using the Ash Removal System.The hinged door will open
from the right hand side. Pull ash pan out carefully.
2. Clean ash down through the ash removal system grate into the drawer below. If there are large pieces in the ashes, you can remove the grate before brushing the ash into the drawer.
3. Be sure to replace the grate before operating the stove. Remember to leave 1/4 to 1/2 inch (6-13mm) of ash on the fi rebox fl oor to act as a natural grate, allowing air to fl ow freely underneath wood
4. Replace ash pan and close ash door handle. Dispose of the ashes following the directions on page 23.
Fire Risk.
Prevent creosote buildup.
• Inspect chimney connector and chimney once every two months during heating season.
• Remove creosote to reduce risk of chimney fi re.
• Ignited creosote is extremely HOT.
Fire Risk.
Do not use chimney cleaners or fl ame
colorants in your appliance.
Will corrode pipe.
November 22, 2011
WARNING
WARNING
250-5763E
Figure 27.1
WARNING
Fire risk Injury risk
Make sure ash removal system door Air leakage may cause:
• Over-fi re condition.
• Flame and/or smoke spillage.
• Wood to burn too fast.
Do not operate with ash pan door open or with ash pan removed.
DO NOT allow ashes to build up.
Page 27
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Isle Royale Wood Stove
Glass
Assembly
3. Disposal of Ashes
• Frequency:
When ash is within 1-3/4 in. (44mm) of firebox
lip
• By: Homeowner
Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.
If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
WARNING
Fire Risk. Disposal of Ashes
• Ashes should be placed in metal container with tight fi tting lid.
• Do not place metal container on combustible surface.
• Ashes should be retained in closed container until all cinders have thoroughly cooled.
5. Glass Cleaning
• Frequency: As desired
• By: Homeowner
Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. If the
deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.
After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven cleaner left on during the next fi ring can permanently stain the glass and damage the fi nish on plated metal surfaces.
A portion of the combustion air entering the fi rebox is defl ected down over the inside of the door glass. This air fl ow “washes” the glass, helping to keep smoke from adhering to its surface.
When operated at a low burn rate, less air will be fl owing over the glass and the smokey, relatively cool condition of a low fi re will cause the glass to become coated.
Operating the appliance with the Primary Air Control all the way open for 15-20 minutes should remove the built up coating.
4. Cleaning Plated Surfaces
• Frequency: Prior to first burn and then as desired
• By: Homeowner
Clean all the fi ngerprints and oils from plated surfaces
BEFORE fi ring the appliance for the fi rst time. If not cleaned properly before lighting your fi rst fi re, the oils can cause permanent markings on the plating.
After the plating is cured, the oils will not affect the fi nish and little maintenance is required. Wipe clean as needed.
CAUTION
• Do not use polishes with abrasives.
It will scratch plated surfaces.
CAUTION
Handle glass assembly with care.
When cleaning glass:
• Avoid striking, scratching or slamming glass.
• Do NOT clean glass when hot.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Use commerical oven cleaner on heavier deposits.
• Remove all residue of oven cleaner or will permanently stain glass on next fi ring.
Refer to maintenance instructions.
Page 28
250-5763E
November 22, 2011
Page 29
Isle Royale Wood Stove
R
Glass
Assembly
B. Appliance Inspection - Routine
• Frequency: Every 2 months at the same time the chim-
ney and chimney connector are inspected.
• By: Homeowner
Check for:
• Cracks in glass
• Door handle - smooth cam operation
• Baffl es are in correct placement
Baffl e for warpage
• Firebrick for cracks, broken or crumbly
• Door gasket. (Dollar bill test). Place a dollar bill between the stove and the door and then shut the door. If you can pull the dollar bill out, replace the door gasket.
• Glass frame for loose screws
C. Inspect Firebrick & Replacement
Instructions
• Frequency: After each ash removal
• By: Homeowner
Replace the fi rebrick if they become crumbly and/or if there is a 1/4 inch (6.35mm) gap between the bricks.
The fi rebox is lined with fi rebrick, which has exceptional in­sulating properties. Do not use a grate; simply build a fi re on the fi rebox fl oor. Do not operate appliance without fi rebrick.
Ensure that the fi rebricks are correctly positioned and that the fi rebox does not contain any broken brick prior to operat­ing the unit.
1. After the coals have completely cooled, remove all old brick and ash from unit and vacuum out fi rebox.
2. Remove new brick set from box and lay out to the diagram shown in the instructions that come with the replacement brick set
3. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of fi rebox wall and push bottom of bricks back.
5. Install side bricks. Slide top of brick under clips on side of fi rebox and push the bottom of the brick until it is fl ush with the side of the unit.
Use Part #832-0550 when ordering individual brick. Provide brick dimension or copy the page in the Service Parts List showing the brick dia­gram, mark the desired brick and take it to your authorized dealer.
D. Glass Replacement
1. Ensure that the fi re is out and the appliance is cool to the touch.
2. Protect a table or counter top with padding or towels. Protect your hands and wear gloves to prevent injury.
3. Remove the door with the broken glass by lifting the door up and off of the hinges.
4.
Lay door face down on a table or counter making sure the handle and handle attachment knob hangs over
the edge so the door lays fl at on a soft surface.
5. Remove the screws from each glass retainer and remove the glass. (If screws are diffi cult to remove, soak with penetrating oil fi rst).
6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).
7. Replace the glass retainers. Be careful not to cross thread the screws.
8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Continue to tighten each retainer alternately, a few turns at a time, until the glass is snug. DO NOT OVERTIGHTEN.
9. Replace the door on the appliance.
Quadra-Fire stoves are equipped with ceramic super heat-resistant glass, which can only be broken by impact or misuse.
Do not slam stove door or impact the glass. When closing door, make sure that logs do not protrude against the glass. Inspect glass regularly.
If you fi nd a crack or break, immediately put the fi re out and return the door to your dealer for replacement of glass before further use.
WARNING
Handle glass with care.
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly removed.
• Do NOT operate with glass cracked, broken or scratched.
WARNING
Fire Risk.
Injury Risk.
• Use only glass specifi ed in manual.
• DO NOT REPLACE with any other material.
Glass breakage will occur.
November 22, 2011
250-5763E
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Isle Royale Wood Stove
Baffle
Latch Cam
Spacing Washers
E. Quick Reference Maintenance Guide
CAUTION!
down before performing any cleaning or maintenance.
Allow the appliance to completely cool
Baffl e
Optional Blower
Chimney System
Frequency
MONTHLY
After Every
Cord of Wood
YEARLY
After Every
4 Cords of
EVERY 2
MONTHS
After Every
4 Cords of
or
or
Wood
Wood
or
Start the fi rst inspection after the fi rst 2 months of use, or if performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be performed to maintain your warranty.
Task
Baffl e placement is critical to heat output, ef­fi ciency and overall life of the unit. Make sure the baffl e is pushed all of the way to the back of the fi rebox. Inspect baffl e for cracks.
Vacuum the blower impellers.
The chimney and chimney cap must be inspect­ed for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14-16 ft. (4.3m-
4.8m) measured from bottom of appliance.
This will prevent pipe blockage, poor draft, and chimney fi res.
Firebrick & Ash Removal
Door & Glass Assemblies
Door Handle
WEEKLY
or
After Every
25 Loads of
Wood
WEEKLY
or
After Every
25 Loads of
Wood
WEEKLY
or
After Every 25
Loads of Wood
Always burn dry wood to help prevent cap blockage and creosote build-up.
Ashes must be cool before you can dispose of the ashes in a non-combustible container.
Firebrick is designed to protect your fi rebox. After ashes are removed, inspect the fi rebrick and replace fi rebricks that are crumbling, cracked or broken.
Keep door and glass gasket in good shape to maintain good burn times on a low burn setting. To test: place a dollar bill between the stove and door and then shut the door. If you can pull the dollar out, remove one washer from door handle behind latch cam and try again. If you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to pre­vent air leakage. Check glass for cracks.
Check the door latch for proper adjustment. This is very important especially after the door rope has formed to the stove face.
Check door handle for smooth cam operation.
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Note: These are generic drawings and may not represent your specifi c model.
250-5763E
November 22, 2011
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Isle Royale Wood Stove
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Troubleshooting Guide
10
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualifi ed service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems Possible Cause Solution
Can not get fi re started Excessive smoke or spillage Burns too slowly Not enough heat output
Not enough kindling/paper or no kindling/paper
Not enough air for fi re to ignite
Use dry kindling, more paper. Arrange kindling & wood for air movement.
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to Building a Fire Section).
Fire burns too fast
Wood condition is too wet, too large
Bed of coals not established before adding wood
Flue blockage such as birds’ nests or leaves in termination cap
Down draft or negative pressure Competition with exhaust devices
Extremely dry or soft wood
Overdrafting
Check for adequate vent height (refer to Chimney Height Section).
Open window below the appliance towards the wind.
Use dry, seasoned wood (refer to Seasoned Wood Section).
Start with paper & kindling to establish bed of coals (refer to Building a Fire Section).
Have chimney inspected for creosote and cleaned by a certifi ed chimney sweep.
Do not use exhaust fans during start-up (refer to Negative Pressure Section).
Open window below the appliance towards the wind.
Mix in hardwood.
Mix in less seasoned wood after fi re is established (refer to Wood Fuel Section).
Check for correct vent height; too much vertical height creates overdrafting.
Check location of vent termination (refer to Chimney Termination Requirement Section).
November 22, 2011
250-5763E
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Page 32
Service Parts
1
2
3
4
5
6
7
8
9
13
14
15
16
17
18
19
12
10
11
Non-Catalytic, Top-Load, Wood Stove
Isle Royale
Part number list on following page.
Beginning Manufacturing Date: Sept. 2000
Ending Manufacturing Date: Active
823-0180 (Porcelain Black) (Oct 2000 thru Apr 2002) 823-0190 (Porcelain Creme) (Aug 2000 thru Nov 2005) 823-0200 (Porcelain Green) (Oct 2000 thru Mar 2005)
823-0170 (Matte Black) 823-0290 (Porcelain Mahogany)
823-0210 (Porcelain Blue) (Oct 2000 thru Apr 2002) 823-0300 (Porcelain Midnight Blue) (Apr 2002 thru Mar 2003) 823-0301 (Porcelain Midnight Blue) (June 2003 thru Aug 2005)
Retired Units
A. Exploded Drawing
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250-5763E
November 22, 2011
Page 33
B. Service Parts and Accessories
Service Parts
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
1 Flue Shield Top 434-0670
2 Flue Shield Bottom 434-0680
3 Rear Shield 434-0500
4 Flue Transition Assembly 7006-019
5
Griddle Tool 834-4000
Y
Fiber Handle SRV433-1380
Y
6 Griddle 834-4190
7 Griddle Hinge Stop 434-0440
8 Top Plate - Must Specify
Black 434-0050MBK
Mahogany 832-3380
Gasket, Rope, 1/4”, Field Cut to Size 10 Ft 834-1460
Y
9 Baffl e Assembly SRV434-5010
Y
9.1 Baffl e, Cast 434-0110
9.2 Baffl e Control Cam 434-0080
9.3 Lever, Baffl e 434-0100
9.4 Handle, Baffl e
Gold 834-4080
Nickel 7000-114
9.5 Fiberboard, Baffl e 434-0650
Y
9.6 Baffl e Repair Kit - Left & Right Manifold Chambers 834-4040
9.7 Manifold Tube Set 832-3360
Y
Manifold Clip/Screws Pkg of 4 832-0661
Y
10 Baffl e Back Plate 434-0370
11 Grate 834-4100
12 Andirons w/Brackets Assembly 844-8980
Andiron Qty. 2 req 434-0450
Andiron Brackets, Pair 832-3610
Isle Royale
Beginning Manufacturing Date: Sept. 2000
Ending Manufacturing Date: Active
#9 Baffl e Assembly
9.1
9.2
9.3
9.4
9.5
9.6
9.7
November 22, 2011
250-5763E
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Page 34
Service Parts
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
13.1 Door, Left - Must specify color
Black 844-9640
Mahogany 844-9650
Gasket, Door, 1/2” 10 Ft. 834-4170
Y
13.2 Handle, Replacement Kit
Gold 834-3850GD
Nickel 834-3850NL
13.3 Fiber Handle SRV433-1380
Y
13.4 Key, Cam Latch 430-1151
13.5 Cam Latch 32084
13.6 Door, Right - Must specify color
Black 844-9680
Mahogany 844-9690
Gasket, Door, 1/2”, Field Cut to Size 10 Ft. 834-4170
Y
13.7 Hinge Pin
Gold (pkg of 2) 844-5750
Y
Nickel (pkg of 2) 433-1590/2
Y
13.8 Glass Assembly - 12” H x 9-1/8” W x 8” H (short side) 434-5230
Y
Gasket, Rope, 1/4”, Field Cut to Size 10 Ft. Length 834-1460
Y
Gasket, Lytherm, 1/2X1/8, Field Cut to Size 4.17 Ft. Length 834-2590
13.9 Glass Tab Set
Pkg of 12 832-0380
14 Ash Lip
Black 29125MBK
Mahogany 29125PMH
15 Ash Door SRV434-0300
Handle, Ash Removal System 472-5060
16 Leg
Black 26404MBK
Mahogany 26404PMH
17 Wear Plate 434-0640
18 Brick Retainer 434-0460
Y
Isle Royale
#13 Door Assembly
Beginning Manufacturing Date: Sept. 2000
Ending Manufacturing Date: Active
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
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250-5763E
November 22, 2011
Page 35
Service Parts
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
19 Brick Assembly - Complete Set Pkg of 12 834-3860
Y
19.1 Brick, 9” x 4.5” x 1.25” Qty. 2 Req.
19.2 Brick, 7” x 1.25” x 1.25” Qty. 2 Req.
19.3 Brick, 9” x 4.5” x 1.25” with cut Qty. 2 Req.
19.4 Brick, 9” x 3.75” x 1.25” Qty. 2 Req.
19.5 Brick, 9” x 4.5” x 1.25” w/Hole Qty. 2 Req. SRV434-0620
Y
19.6 Brick, 5.25” x 3.5” x 1.25 Qty. 2 Req.
19.7 Brick, 5.25” x 4.5” x 1.25” Qty. 2 Req.
19.8 Brick, 5.25” X 1.75” x 1.25” Qty. 2 Req.
Brick, Uncut (Must specify size when ordering)
Pkg of 1 832-0550
Pkg of 6 832-3040
Ash Box Hinge 434-0310
Ash Pan 434-0330
Blower Cord w/ Speed Control 821-0110
Y
Blower, Convection - Replacement Blower 812-4900
Y
Bottom Air Channel 29134
Component Pack Assembly (Includes Owners Manual, Griddle Handle, Fiber Handle, Warranty Card & Touch-Up Paint)
Black 434-5160
Mahogany 434-5220
Control System Control Rod 31940
Cover Plate, Blower, Rear Vent 434-7060
Door Hinge, Left
Black 434-0470MBK
Mahogany 434-0470PMH
Door Hinge, Right
Black 434-0480MBK
Mahogany 434-0480PMH
Door/Air Control, Upgrade 834-3910
Isle Royale
Beginning Manufacturing Date: Sept. 2000
Ending Manufacturing Date: Active
#19 Brick Assembly
9"
3-3/4"
8-3/8"
1-1/16"
4-1/2"
19.3
19.3 19.3
19.6
19.7
19.8
19.6
19.7
19.8
19.1
19.1
19.2
19.2
19.4
19.4
4-1/2"
9"
4-3/4"
Ø
1-1/2"
19.5
19.519.5
November 22, 2011
250-5763E
Page 35
Page 36
Service Parts
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM DESCRIPTION COMMENTS PART NUMBER
Fiberboard, Rear 434-0660
Y
Knob Pkg of 2 32284/2
Y
Latch, Magnet 229-0631
Paint Touch-Up
Black 812-0910
Mahogany 855-1450
Speed Control Only (Rheostat) 842-0370
Y
Tool Holder Assembly 434-5150
ACCESSORIES
Blower Assembly 831-1701
Bracket w/Mitten Rod
Black 844-7970
Y
Gold 844-7980
Y
Firescreen 834-3610
Horizontal Flue Kit 834-3790
Cement, Furnace 3 oz Tube 210-0230
Y
Outside Air Kit 831-1780
Front Cover 436-7000
Outside Air Shield 33271
Y
Rear Channel 436-7020
Rear Cover Plate 436-7030
Side Channels 436-7010
Outside Air Collar Assembly 7033-039
Warming Shelves
Black 834-3531
Mahogany 834-4110
FASTENERS
Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR
Y
Bolt, Hex Head, 1/4-20 X 1 Pkg of 10 25221A/10
Y
Bolt, Shoulder, 5/16 X 1/4-20 Pkg of 20 223-0170/20
Y
Screw, Bh, 1/4-20 X 1.25 Pkg of 24 225-0630/24
Y
Screw, Machine Screw 1/4-20 X 5/8 Pkg of 24 220-0440/24
Y
Screw, Pan Head Philips 10-32 X 3/8 Pkg of 40 21799A/40
Y
Screw, Pan Head Philips 8-32 X 3/8 Pkg of 40 225-0500/40
Y
Screw, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40
Y
Washer, 1/4 Sae Pkg of 24 28758/24
Y
Washer, Sae, 3/8 Pkg of 3 832-0990
Y
Washer, Tefl on Pkg of 25 844-0460
Y
Isle Royale
Beginning Manufacturing Date: Sept. 2000
Ending Manufacturing Date: Active
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Isle Royale Wood Stove
R
C. Service And Maintenance Log
Date of Service Performed By Description of Service
November 22, 2011
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D. Warranty Policy
Isle Royale Wood Stove
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250-5763E
November 22, 2011
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Isle Royale Wood Stove
R
November 22, 2011
250-5763E
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Page 40
R
CONTACT INFORMATION:
DO NOT
DISCARD
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
www.quadrafi re.com
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
call 1-800-926-4356 or log on to www.quadrafi re.com
CAUTION
DO NOT DISCARD THIS MANUAL
Important operating and m a int e n a n c e instructions included.
Read, understand and follow these instructions for safe installation and operation.
Leave this manual with party responsible for use and operation.
We recommend that you record the following pertinent
information for your ISLE ROYALE WOOD STOVE
Date purchased/installed:
Serial Number: Location on appliance:
Dealership purchased from: Dealer phone:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.
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250-5763E
November 22, 2011
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