Hearth and Home Technologies 6000TRSI-AUC User Manual

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INSTALLATION AND OPERATION INSTRUCTIONS
MODEL: 6000TRSI-AUC
AUSTRALIAN GAS ASSOCIATION CERTIFIED
CERTIFICA TE NUMBER 5668
THIS MANUAL MUST BE USED FOR INST ALLATION AND RETAINED
BY HOMEOWNER FOR OPERA TION AND MAINTENANCE.
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING P A TENTS: (United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408; (Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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PLEASE READ THIS MANUAL BEFORE INSTALLING AND
USING THIS APPLIANCE.
MODEL 6000TRSI-AUC IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NA TURAL GAS OR PROP ANE AS A BALANCED FLUE HEA TER.
Refer to the appliance data plates for gas consump­tions and pressures.
Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturers instructions. All relevant codes and regulations laid down by the gas fitting authorities, municipal building regulations, electrical wiring regu­lations, and the requirements of the AGA Gas In­stallation Code must be observed.
This appliance and its components are tested and safe when installed in accordance with this Installa­tion Manual. Report to your dealer any parts dam­aged in shipment, specifically check glass condi­tion. The gas logs and flue system components are in separate packages. Read all instructions before
starting installation and follow these instructions carefully during installation to ensure maximum ben­efit and safety . Failure to follow them will void your warranty and may present a fire hazard.
The Heat & Glo warranty will be voided by , and Heat & Glo disclaims any responsibility for the following actions:
Installation of any damaged heater or flue sys­tem component
Modification of the heater or balanced flue sys­tem installation other than as instructed by Heat & Glo.
Improper positioning of the gas logs or the glass door
Installation and/or use of any component part not manufactured or approved by Heat & Glo, not withstanding any independent testing labo­ratory or other party approval of such compo­nent part or accessory .
IMPORTANT: Read all instructions carefully before starting installation. Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty . Save this manual for future reference.
Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA
Copyright 2006 • Printed in U.S.A.
2
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Heat & Glo Quality Systems registered by SGS ICS
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TABLE OF CONTENTS
1.0 INSTALLATION INSTRUCTIONS. ................................................................... 4
A. Locating the Heater ..................................................................................... 5
B. Framing the Heater ..................................................................................... 6
C. Flue System Approvals and Installations ...................................................... 8
D. Connecting the Gas Supply ......................................................................... 18
E. Ignition System Wiring ................................................................................. 19
F . Mantel Clearances ...................................................................................... 21
G. Log Placement............................................................................................ 22
H. Installer T esting............................................................................................ 24
2.0 OPERATING INSTRUCTIONS......................................................................... 24
A. Safety and Lighting Information.................................................................... 26
B. Power Outage ............................................................................................. 27
C. Fan Operation ............................................................................................. 27
3.0 SERVICING AND MAINTENANCE. ................................................................. 28
A. Removal of Covers for Servicing ................................................................. 29
B. Removal of Components for Service ........................................................... 29
C. Parts Replacement...................................................................................... 29
D. Adjustments and Replacement Parts ........................................................... 29
E. Troubleshooting........................................................................................... 30
Í
4.0 REPLACEMENT PARTS. ................................................................................ 33
Limited Warranty ............................................................................................... 35
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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1.0 INSTALLATION INSTRUCTIONS
When planning a heater installation, it’s necessary to determine:
Where the unit is to be installed.
The flue system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
[
]
362
14-1/4
9-7/8
]
250[
GAS LINE
ACCESS
8
Ø
203[
38
]
965[
36-1/8
]
917[
2-3/8
[]
61
If the heater is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the heater should be installed on a metal or wood panel that extends the full width and depth of the heater .
28-3/8 722[
21-1/2
547[]
]
18-3/4
]
ELECTRICAL
ACCESS
]
476[
2-1/2
[
]
64
27
[]
686
6-7/8
[]
174
GAS LINE
ACCESS
GAS CONTROLS
AND SWITCHES
31-5/8
]
803[
41 1043[
DATA BADGE & LABELS
(BEHIND ACCESS DOOR)
]
TOP
STANDOFFS
GLASS
DOOR
ELECTRICAL
ACCESS
5
[
126.9
]
FIGURE 1.1 Diagram of the 6000 Series
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Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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A. Locating the Heater
The diagram (see Figure 1.2) shows space and clearance requirements for locating a heater within a room.
Rear Flue
1”MIN. (25mm)
Inches 42
Millimeters 1066
B
A
E
C
A B C D E
22 38 53-3/4 76
559 965 1365 1930
D
3” (76.2mm)
Top Flue
Inches 42
Millimeters
FIGURE 1.2 Heater Dimensions, Locations and Space Requirements
1” MIN. (25mm)
E
1/2” MIN. (12.5mm)
A B C D E
22 36 50-15/16 72
1066 559 914 1294 1829
B
D
C
Minimum Clearances from the Heater to
Combustible Materials
Glass Back of Sides of T op of Front Floor Heater Heater Heater Ceiling
36 inches 0 1/2 inch 1/2 inch 3-1/2 inches 31 inches
(914 mm) (13 mm) (13 mm) (89 mm) (787 mm)
Clearance Requirements
The top, back, and sides of the heater are defined by standoffs. The minimum clearance to a perpendicular wall extending past the face of the heater is
one inch (25 mm). For 6000 Series Models, the back of the heater may be recessed 21-1/2 inches (546 mm)
into combustible construction.
Minimum Clearances from the Flue Pipe to Combustible Materials
For Hor izontal Sect ions
Top Bottom Sides
3 inches
(75mm)
1 inch
(25mm)
(25mm)
1 inch
For Vertic a l
Sections
1 inch
(25mm)
At Wall Firestops
Top Bottom Sides
2-1/2 in ches
(63.7mm)
1/2 inch (13mm)
1 inch
(25mm)
For minimum clearances, see the direct flue termination clearance diagrams on page 7.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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B. Framing the Heater
Framing can be built before or after the heater is set in place. Framing should be positioned to accommodate wall coverings and heater facing material. The diagram below shows framing reference dimensions.
Framing should be constructed of 2 X 4 lumber or heavier.
B*
C
A
CAUTION: MEASURE HEA TER DIMENSIONS AND VERIFY FRAMING METHODS AND W ALL COVER­ING DET AILS, BEFORE FRAMING CONSTRUCTION BEGINS.
The framing headers may rest on the heater standoffs.
WALL STUD
86 mm
FIGURE 1.3 Framing Dimensions
E*
D*
76 mm
NON-COMBUSTIBLE ZONE IS DEFINED BY 76MM ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX.
ABC DE
42-1/8 in. 38-19/32 in. 22-1/16 in. 26-7/8 in. 47-3/4 in. (1070mm) (980mm) (560mm) (684mm) (1060mm)
* NOTE: Dimension B taken from finished
hearth frame. Dimensions D and E taken from bottom of unit.
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Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals
a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)
Appliances up to 50 MJ/h input ........................................................................................... 300
Appliances over 50 MJ/h input ............................................................................................ 500
b - From the ground or above a balcony...................................................................................... 300
c - From a return wall or external corner ..................................................................................... 500
d - From a gas meter (M) ...........................................................................................................1000
e - From an electricity meter or fuse box (P) ............................................................................... 500
f - From a drain or soil pipe......................................................................................................... 150
g - Horizontally from any building structure (unless appliance approved
for closer installation) or obstruction facing a terminal ......................................................... 500
h - From any other flue terminal, cowl, or combustion air intake ............................................... 500
j - Horizontally from an openable window, door, non-mechanical air
inlet, or any other opening into a building, with the exception of
sub-floor ventilation:
Appliances up to 150 MJ/h input ......................................................................................... 500
Appliances over 150 MJ/h input ........................................................................................1500
k - From a mechanical air inlet, including a spa blower .........................................................1500
n - Vertically below an openable window, non-mechanical air
inlet or any other opening into a building, with the exception of ................................. See table
sub-floor ventilation ............................................................................................................. below
CLEARANCES 'n' (mm)
Space heaters All other appliances
Up to 50 MJ/h
input
UP to 50 MJ/h
input
Over 50 MJ/h &
up
to 150 MJ/h
150 500 1000 1500
NOTES: 1. All distances are measured vertically or horizontally along the wall to a point
in line with the nearest part of the terminal.
2. Prohibited area below electricity meter or fuse box extends to ground level.
3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.
4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.
MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS
OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES
FIGURE 1.4
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Over 150 MJ/h
input
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C. FLUE SYSTEM APPROVALS AND
INSTALLATIONS
MODEL FLUE TERMINA TION APPROV ALS
6000TRSI-AUC DVP-TRAP2, DVP-TVHW
TABLE 1
This model is approved to use DVP-Series flue pipe components. A DVP-TRAP2 Termination Cap must be used to terminate flue systems in a horizontal position. A DVP-TVHW vertical Termination Cap must be used to terminate flue systems in a vertical position.
Figures 1.7 through 1.14 show the flue systems ap­proved for these models. Approved flue system compo­nents are labeled for identification. NO OTHER FLUE SYSTEMS OR COMPONENTS MAY BE USED. De­tailed installation instructions are included with each flue termination kit and should be used in conjunction with this manual.
VERTICAL FLUE RESTRICTOR
If the heater installation requires a vertical flue exceed­ing 4.5m above the unit with no horizontal flue or el­bows a vertical flue restrictor must be installed (see Figure 1.5).
RESTRICTOR
PLATE
FIGURE 1.5
WARNING: THIS GAS APPLIANCE AND FLUE AS­SEMBL Y MUST BE FLUED DIRECTL Y TO THE OUT ­SIDE AND MUST NEVER BE A TTACHED T O A CHIM­NEY SERVING A SEP ARA TE SOLID FUEL BURNING APPLIANCE. EACH GAS APPLIANCE MUST USE A SEPARATE FLUE SYSTEM-COMMON FLUE SYS­TEMS ARE PROHIBITED.
CAUTION: UNDER NO CONDITION SHOULD COM­BUSTIBLE MA TERIAL BE CLOSER THAN 3 INCHES (2 1/2 INCHES AT WALL FIRESTOPS) FROM THE TOP OF THE 8 INCH PIPE OR 1- INCH TO THE SIDES AND THE BOTTOM FOR HORIZONT AL SECTIONS OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF THIS SYSTEM REQUIRE A MINIMUM OF 1 INCH CLEARANCE TO COMBUSTIBLE MA TERIALS ALL AROUND THE 8 INCH PIPE.
For alternative installations, other than depicted, con­tact your dealer for further information.
Refer to Figure 1.4 for required clearances to flue ter­minals.
STRAIGHT UP VERTICAL FLUE SYSTEM
Figure 1.6 shows straight up vertical flue system ap­proved for use on this model.
CAP
V
MAX. RUN
36 FT .
V
(10.97m)
FIGURE 1.6
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Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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STRAIGHT OUT HORIZONT AL FLUE SYSTEM
Figure 1.7 shows straight out horizontal flue systems approved for use on this model.
HH MIN. RUN MAX. RUN
13.1" (331mm) 24" (610mm)
V H 1´ MIN. (0.30 M) 2´ MAX. (0.61 M) 2´ MIN. (0.61 M) 4´ MAX. (1.22 M) 3´ MIN. (0.91 M) 6´ MAX. (1.83 M) 4´ MIN. (1.22 M) 8´ MAX. (2.44 M)
24´ MAX. (7.32 M) 8´ MAX. (2.44 M)
V
H
FIGURE 1.7 Straight Out Horizontal Flueing
ELBOWS
The flue systems installed on this gas heater may also include one (1), two (2), or three (3) 90 - degree elbow assemblies.
Figures 1.8 through 1.14 and their corresponding tables show examples of flue configurations using elbows. The relationships of vertical rise to horizon­tal run in flue configurations using elbows MUST be strictly adhered to.
H
FIGURE 1.8 Flueing with One 90° Elbow
ONE (1) 90-DEGREE ELBOW
Figures 1.8 and 1.9 show an installation using one (1) 90-degree elbow. Dimension V is listed as MINIMUM vertical dimensions and dimension H is listed as corre­sponding MAXIMUM horizontal dimensions.
TWO (2) 90-DEGREE ELBOWS
Figures 1.10 and 1.11 show examples of possible in­stallations using two (2) 90-degree elbows. Dimension V is listed as MINIMUM vertical dimensions, dimen­sion H is listed as MAXIMUM beginning horizontal di­mensions, and dimension H+H
is listed as correspond-
1
ing T OT AL MAXIMUM horizont al dimensions.
THREE (3) 90-DEGREE ELBOWS
Figures 1.12 through 1.14 show examples of possible installations using three (3) 90-degree elbows. Dimen­sions V are listed MINIMUM first vertical dimensions and dimensions H are listed as beginning MAXIMUM horizontal dimensions. Dimensions H+H1 and H+H1+H are listed as TOT AL MAXIMUM horizontal dimensions. Dimensions V+V1 are listed as TOT AL MAXIMUM ver­tical dimensions.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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V
V (FT.) H (FT.)
V
1' MIN. (0.30 M) 4' MAX. (1.22 M) 2' MIN. (0.61 M) 8' MAX. (2.44 M) 3' MIN. (0.91 M) 12' MAX. (3.66 M) 4' MIN. (1.22 M) 16' MAX. (4.88 M)
V+H= 24’ MAX. (7.32 M)
NOTE: A 6-inch (152mm) section of straight pipe must need to be attached to the fireplace before a 90o elbow.
H
FIGURE 1.9 Flueing with One 90° Elbow
H
1
V FT.) H (FT.) H+H1 (FT.)
1' MIN. (0.30 M) 2' MAX. (0.61 M) 4' MAX. (1.22 M) 2' MIN. (0.61 M) 2' MAX. (0.61 M) 8' MAX. (2.44 M) 3' MIN. (0.91 M) 4' MAX. (1.22 M) 12' MAX. (3.66 M) 4' MIN. (1.22 M) 6' MAX. (1.83 M) 16' MAX. (4.88 M)
20' MAX. (6.10 M) 6' MAX. (1.83 M) 16' MAX. (4.88 M)
H
FIGURE 1.10 Flueing with Two 90° Elbows
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Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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V
V
V
1
V FT. H + H1 (FT.)
1' MIN. (0.30 M) 4' MAX. (1.22 M) 2' MIN. (0.61 M) 8' MAX. (2.44 M) 3' MIN. (0.91 M) 12' MAX. (3.66 M) 4' MIN. (1.22 M) 16' MAX. (4.88 M)
V+H+H1= 36' MAX.(10.97 M)
V+V1+H = 36' MAX.(10.97 M)
H
H
1
H
FIGURE 1.11 Flueing with Two 90° Elbows
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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V
V
1
H
1
FIGURE 1.12 Flueing with three 90° elbows
FLUEING WITH THREE (3) 90° ELBOWS
V H H + H 1´ MIN. (0.30 M) 2´ MAX. (0.61 M) 3´ MAX. (0.91 M)
2´ MIN. (0.61 M) 4´ MAX. (1.22 M) 6´ MAX. (1.83 M) 3´ MIN. (0.91 M) 6´ MAX. (1.83 M) 9´ MAX. (2.74 M) 4´ MIN. (1.22 M) 8´ MAX. (2.44 M) 12´ MAX. (3.66 M)
8´ MAX. (2.44 M) 12´ MAX. (3.66 M)
NOTE: V + V, MAX. 36´ (10.97 M)
H
1
FLUEING WITH THREE (3) 90° ELBOWS
V H H + H1+ H 1´ MIN. (0.30 M) 2´ MAX. (0.61 M) 3´ MAX. (0.91 M)
2´ MIN. (0.61 M) 2´ MAX. (0.61 M) 6´ MAX. (1.83 M) 3´ MIN. (0.91 M) 4´ MAX. (1.22 M) 9´ MAX. (2.74 M) 4´ MIN. (1.22 M) 6´ MAX. (1.83 M) 12´ MAX. (3.66 M)
20´ MAX. (6.10 M) 6´ MAX. (1.83 M) 12´ MAX. (3.66 M)
H
2
H
1
2
V
H
FIGURE 1.13 Flueing with three 90° elbows
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FLUEING WITH THREE (3) 90° ELBOWS
V
V
H
1
V (FT.) H + H1 (FT.) 1' MIN. (0.30 M) 3' MAX. (0.91 M) 2' MIN. (0.61 M) 6' MAX. (1.83 M) 3' MIN. (0.91 M) 9' MAX. (2.74 M) 4' MIN. (1.22 M) 12' MAX. (3.66 M)
V
1
H
V
1
H
1
NOTE: V + V1 + H + H1= 32' MAX. (9.75 M)
V (FT.) H + H1 (FT.) 1' MIN. (0.30 M) 3' MAX. (0.91 M) 2' MIN. (0.61 M) 6' MAX. (1.83 M) 3' MIN. (0.91 M) 9 ' MAX. (2.74 M) 4' MIN. (1.22 M) 12' MAX. (3.66 M)
NOTE: V+V
+H +H
1
= 32' MAX. (9.75 M)
1
H
FIGURE 1.14 Flueing with three 90° elbows
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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1. Installing Flue Components
After determining which set of starting collars will be used (top or rear), follow flueing instructions accordingly .
Flueing Out the Rear Flue
Remove the installed rear seal cap from the rear start­ing collars by cutting the strap at each end. (See Fig­ure 1.15). Follow the flue configuration tables accordingly .
Remove the insulation from the REAR five inch flue, pull the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (IN-
!
SIDE THE FIREBOX) MUST REMAIN AT­TACHED IF THE FLUE SYSTEM IS AT­T ACHED TO THE REAR STARTING COL­LARS. SEE FIGURE 14.
Flueing Out the Top Flue
Remove the two screws in the top flue collar seal cap and remove the top flue collar seal cap and two pieces of insulation inside the top two starting collars (See Figure 1.15).
Remove the heat shield from inside the TOP five inch flue from outside of the firebox.
WARNING: THE REAR FLUE COLLAR SEAL
!
CAP MUST REMAIN A TT ACHED TO THE REAR FLUE COLLARS IF THE FLUE SYSTEM IS AT­T ACHED TO THE TOP ST ARTING COLLARS.
Flueing Out Rear
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
SEAL
CAP
Flueing Out Top
SEAL
CAP
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
HEAT
SHIELD
OUTER
WRAP
FIRST VENT
COMPONENT
FIBERGLASS
GASKET
Figure 1.16 Fiberglass Gasket
1. Attach the Flue Component to the Starting Collars
T o attach the first flue component to the starting collars of the fireplace:
Make sure that the heater gasket supplied with the heater seals between the first flue component and the outer heater wrap (see Figure 1.16).
Slide the male end of the inner flue of the pipe sec­tion over the inner collar on the heater. At the same time, slide the outer flue over the outer collar on the heater. Push the flue section into the appliance col­lar until all the lances (see Figure 1.17) have snapped in place. Tug slightly on the flue to confirm that it has completely locked into place.
The first 90° elbow installed in the flue system of a rear flueing heater MUST BE in a vertical position.
strap and remove white
Figure 1.15
14
Cut the seal cap
gasket material.
CUT
HERE
FIGURE 1.17
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 15
WARNING: ENSURE THAT THE HEATER GASKET SUPPLIED WITH THE HEATER SEALS BETWEEN THE FIRST FLUE COMPONENT AND THE OUTER HEA TER WRAP .
W ARNING
Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance
• Overlap pipe slip sections at least 1-1/2 inches (38.1mm).
• Use pilot holes for screws.
• Screws must not exceed one inch long.
• Pipe may separate if not properly joined.
2. Assembling Flue Component s
Insert the inner flue of section A into the flared inner flue of section B.
Start the outer flue of section A over the outer flue of section B (see Figure 1.18). Note: The end of the pipe sections with the lances/tabs on it will face towards the appliance.
CORRECT
Once both inner and outer flues are started, press sec­tion A onto section B firmly until all lances have snapped into place. Check to make sure they have snapped to­gether (see Figure 1.19) and the seams are not aligned (see Figure 1.20). Tug slightly on section A to confirm it has completely locked into place.
A
B
Figure 1.18 Figure 1.19
INCORRECT
Note: Make sure that the seams are not aligned to
prevent unintentional disconnection.
Figure 1.20 Seams
NOTE: Make sure that seams are NOT aligned to
prevent unintentional disconnection. For elbows that are changing the flue direction, two
screws minimum should be put in the outer flue at the joint to prevent the elbow from rotating.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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Page 16
3. Install Support Brackets
For Horizontal Runs - The flue system must be
supported every five (5) feet (1.5m) of horizontal run by a horizontal pipe support. To install support brackets for horizontal runs:
• Place the pipe supports around the flue pipe.
• Nail the pipe supports to the framing members. For Vertical Runs - The flue system must be supported
every eight feet (2.4 M) above the heater flue outlet by wall brackets. T o install support bracket s for vertical runs:
Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or screws.
WALL BRACKET
WALL STUD
4. Install Firestops
For Horizontal Runs - Firestops are REQUIRED on
both sides of a combustible wall through which the flue passes.
T o install firestop s (heat shield) for horizontal runs that pass through either interior or exterior walls:
Cut a 10-inch by 12-inch (254 mm X 305 mm) hole through the wall.
Position the firestops on both sides of the hole pre­viously cut and secure the firestops with nails or screws.
The pipe opening of the firestops MUST BE placed towards the bottom of the firestop.
Continue the flue run through the firestop.
10" (254mm)
INTERIOR
WALL SHIELD
FLUE
OUTLET
1 INCH MIN.
(25mm)
FIGURE 1.21 Installing Support Brackets
12" (305mm)
8 FT.
(2.4m)
FIGURE 1.22 Flue Pipe & Firestop
For Vertical Runs - One firestop is REQUIRED at the
hole in each ceiling through which the flue passes. To install firestops for vertical runs that pass through
ceilings:
Position a plumb bob directly over the center of the
vertical flue component.
Mark the ceiling to establish the centerpoint of the
flue.
Drill a hole or drive a nail through this center point.
Check the floor above for any obstructions, such as
wiring or plumbing runs.
Reposition the heater and flue system, if neces-
sary , to accommodate the ceiling joists and/or ob­structions.
Cut a 10" x 10" (254mm X 254mm) hole through the
ceiling, using the firestop pipe opening as a guide.
Frame the hole with framing lumber the same size
as the ceiling joists.
16
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 17
10" (254mm) 10” (254mm)
C. Flue T ermination
For Horizontal Terminations - To attach and secure
the termination to the last section of horizontal flue:
CHIMNEY HOLE
The rear flue heat shield MUST be placed one inch above the top of the flue between the wall shield and the base of the termination cap.
One section of the heat shield is attached to the wall
CEILING
NEW FRAMING MEMBERS
EXISTING CEILING JOISTS
shield. The other is attached to the termination cap in the same manner.
The heat shield sections will overlap to match the wall thickness (depth).
FIGURE 1.23 Hole and New Framing Members
If the wall thickness does not allow the required 1-1/2 inch heat shield overlap, an extended heat shield
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
must be used. The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield.
The small leg in the shield rests on top of the flue to properly space it from the pipe section (see Figure
1.26).
JOIST
CEILING
NAILS (4 REQUIRED)
CEILING FIRESTOP
FIGURE 1.24 Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
NAILS (4 REQUIRED)
RAFTER
Interior
Wall Shield
Outer Flue
Inner Flue
INTERIOR
Rear Vent
Heat Shield
38mm min.
overlap
38mm min.
Overlap
EXTERIOR
FIGURE 1.26 Flueing through the Wall
The termination kit should pass through the wall firestops from the exterior of the building.
CEILING
CEILING FIRESTOP
FIGURE 1.25 Attic Firestop
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Adjust the termination cap to its final exterior posi­tion on the building and interlock the flue sections.
WARNING: THE TERMINATION CAP MUST BE POSITIONED SO THAT THE
!
ARROW IS POINTING UP .
Use a high-temperature sealant gasket to seal be­tween the pipe and exterior firestop.
CAUTION: FOLLOW THE REQUIREMENTS OF THE AGA GAS INSTALLATION CODE FOR MINIMUM HEIGHT REQUIREMENTS ABOVE THE ROOF .
T o seal the roof hole, and to divert rain and snow from the flue system:
Attach a flashing to the roof using nails, and use a non-hardening mastic around the edges of the flash­ing base where it meets the roof.
1” (25mm)
7-1/2”
(192mm)
MINIMUM
FIGURE 1.27 Termination Cap
For Vertical T erminations - T o locate the flue and install
the flue sections:
Locate and mark the flue center point on the under­side of the roof, and drive a nail through the center point.
Make the outline of the roof hole around the center point nail.
Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
Slide the termination cap over the end of the flue pipe and rotate the pipe clockwise 1/4 turn.
The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25 mm) clearance from the vertical flue pipe to combus­tible materials.
Mark the roof hole accordingly .
Cover the opening of the installed flue pipes.
Cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
Continue to install concentric flue sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof.
18
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
GAS LINE ACCESS
FIGURE 1.28
D. CONNECTING THE GAS SUPPLY
The gas is introduced to the appliance on the left hand side. See Figure 1.28.
After the gas pipe installation is complete, check care­fully all gas connections for leaks with a commercially­available, noncorrosive leak check solution. Be sure to rinse off all leak check solution following testing. DO NOT USE AN OPEN FLAME.
NOTE: THE GAS SUPPLY LINE SHOULD BE
PURGED OF ANY TRAPPED AIR PRIOR TO THE FIRST FIRING OF THE UNIT .
Page 19
E. IGNITION SYSTEM WIRING
This gas fireplace is equipped with an electronic igni­tion system which operates on a 6 volt system.
This appliance requires 240 V AC to be wired to the factory installed junction box. Check factory installed power cord for damage before using.
W ARNING
Shock Risk
Replace damaged wire with type
O
C rated wire.
105
Wire must have high temperature insulation.
PILOT
IGNITION MODULE
6VDC
CAUTION
Label all wires prior to disconnection when servic­ing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
FLAME SPARKER/
SENSOR
CONTROL
REMOTE
ANT.
VALVE
ON/OFF
WALL SWITCH
IGNITION MODULE
(6V)
GROUND
HOTNEUTRAL
FIGURE 1.29
BATTERY PORT
ON/OFF SWITCH
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
PLUG IN
THERMOCOUPLE
GAS LINE CONNECTED TO BACK OF VALVE
BLOCK (CONNECTED TO BACK OF VALVE)
VALVE
19
Page 20
BROWN
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE RE­PLACED, IT MUST BE REPLACED WITH TYPE 105
BROWN
BLUE
BLUE
GREEN/YELLOW STRIPE
C RATED WIRE.
BLACK
BLACK
BROWN
BLUE
GREEN/YELLOW STRIPE
TEMPERATURE
SENSOR SWITCH
BLOWER
BLACK
BLUE
BROWN
GREEN/YELLOW
VARIABLE
SPEED
CONTROL
BLACK
240VAC JUNCTION BOX
FIGURE 1.30
Blower Fan
This heater has a factory installed blower fan, electrical junction boxes, variable speed rheo­stat control switch and temperature sensor switch for the blower fan. These components are located behind the lower door.
The factory installed power cord is attached on the lower front right exterior side of the heater. Figure 1.30 shows the blower fan, switches, and blower fan wiring diagram. See Figure 1.31 for wire connection detail.
(NEUTRAL) BLUE
FIGURE 1.31
BLACK
(HOT) BROWN
BROWN
BLUE
BROWN
BLACK
BLUE
20
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Page 21
F. MANTEL CLEARANCES
Clearance to a mantelpiece is 12 inches (305mm). See Figure 1.32.
305
279
254
229
NON-COMBUS TIBLE
BOARD
76
51
25
38
203
178
152
127
102
102
89
76
TOP FRONT EDGE
OF FIREPLACE
114
127
152
178
203
229
254
279
NOTE: ALL DIMENSIONS ARE SHOWN IN MILLIMETERS.
IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 150° C. MINIMUM SEALANT MA TERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON­COMBUSTIBLE MATERIAL (USING 150° C. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND. SEE FIGURE 1.33.
NON-COMBUSTIBLE
BOARD
FIGURE 1.33FIGURE 1.32
FINISH WALL M ATERIAL MA Y BE
COMBUSTIBLE - TOP AND SIDES
0
HIGH TEMPERATURE (1500C MIN.)
TOP AND SIDE SEAL JOINT
0
0
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G. LOG PLACEMENT INSTRUCTIONS
1
3
2
Log Assembly: LOG-6TRSI-AUC
TABS
5
CAUTION: Logs are fragile! Carefully remove the logs from the packaging.
4
1
1
LOG #1 (SRV2049-700): Locate log #1 by placing log notches on the second and fifth grate bars and push log
against rear log locators.
2
LOG #2 (SRV2049-701): Locate log #2 on grate with notches. Slide back against tabs.
22
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Page 23
3
3
LOG #3 (SRV385-721): Rest log #3 in the grove on log #1 with its lower portion resting against the left side wall.
4
4
LOG #4 (SRV385-722): Place log #4 on 5th grate bar and rest its top into the groove on log #1.
5
5
LOG #5 (SRV385-723): Position log #5 between the 3rd and 4th grate bar resting on the grooves in log #1 and
log #2.
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Page 24
H. INSTALLER TESTING
The space heater must be tested and be operating ac­cording to manufacturers specifications prior to the in­staller leaving the site. Note: the tips of the flames should never hit the top of the firebox after the unit has warmed up. Please contact your dealer or a qualified service person to replace injector or adjust valve.
2.0 OPERATING INSTRUCTIONS
This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases ex­pelled to the outside of the building.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting the pilot light, it will take a few minutes for the lines to purge themselves of this air. Once the purging is com­plete, the pilot and burner will light and operate as indi­cated in the Lighting Instructions.
Subsequent lightings of the appliance will not require such purging.
Follow the Safety Information and Lighting Instructions pages of this manual to light the appliance.
T o obtain proper operation, it is imperative that the pi­lot and main burner flame characteristics are steady , not lifting or floating. T ypically , the top 3/8 inch (9.5mm) of the thermocouple should be engulfed in the pilot flame. (See Figure 1.34).
Pilot Assembly
The control system for this model employs an elec­tronic pilot ignition. It consists of a 6V gas control valve/ variable regulator, an electronic module, a thermocouple and a remote control. The controls are located in the lower compartment behind the lower door , and access is gained by lifting the door up. See Figure 1.
WARNING: DO NOT CONNECT 220-240 V AC TO THE GAS CONTROL V AL VE OR CONTROL WIRING SYS­TEM OF THIS UNIT.
When lit for the first time, the appliance will emit a slight odor for an hour or two. This is due to paint and lubri­cants used in the manufacturing process. Additionally , for the first few minutes after each lighting, vapor may condense and fog the glass and the flames may be blue. After a few minutes this moisture will disappear and within 15-30 minutes the flames should become yellow.
The heater may produce a noise, caused from metal expansion and contraction as it heats up and cools down. This noise is similar to one that a furnace or heat duct may produce and does not affect the operation or longevity of the heater.
FIGURE 1.34
Follow TROUBLESHOOTING section for adjusting the appliance to operate properly .
24
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 25
PILOT
IGNITION MODULE
6VDC
BATTERY PORT
ON/OFF SWITCH
FLAME SPARKER/
SENSOR
CONTROL
THERMOCOUPLE (CONNECTED TO
BACK OF VALVE)
REMOTE
ANT.
BLOCK
VALVE
VALVE
ON/OFF
WALL SWITCH
IGNITION MODULE
(6V)
GROUND
HOTNEUTRAL
PLUG IN
GAS LINE CONNECTED TO BACK OF VALVE
FIGURE 2.1
OPERATING CAUTIONS
THIS APPLIANCE MA Y EXHIBIT A SLIGHT CAR­BON DEPOSITION.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MA TERI­ALS NEAR THIS APPLIANCE.
DO NOT SPRA Y AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERA TION.
THE DRESS GUARD IS FITTED TO THIS APPLI­ANCE TO REDUCE THE RISK OF FIRE OR INJURY FROM BURNS AND NO P ART OF IT SHOULD BE PERMANENTL Y REMOVED. FOR PROTECTION OF YOUNG CHILDREN OR THE INFIRM, A SEC­ONDARY GUARD IS REQUIRED.
THE DRESS GUARD MUST BE IN PLACE AND SEALED AND THE FIXED MESH TRIM ASSEM­BLY MUST BE IN PLACE ON THE HEATER BE­FORE THE UNIT CAN BE PLACED INTO SAFE OP­ERA TION.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WA TER. IMMEDIA TEL Y CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE UNIT AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDERW ATER.
DO NOT OPERA TE THIS APPLIANCE WITH THE GLASS DOOR REMOVED, CRACKED, OR BRO­KEN. REPLACEMENT OF THE GLASS DOOR SHOULD BE DONE BY A LICENSED OR QUALI­FIED PERSON. DO NOT STRIKE OR SLAM THE GLASS DOOR.
THE GLASS DOOR ASSEMBL Y SHALL ONL Y BE REPLACED AS A COMPLETE UNIT AS SUPPLIED BY THE GAS HEA TER MANUFACTURER. NO SUB­STITUTE MA TERIALS MA Y BE USED.
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A. SAFETY & LIGHTING INFORMATION
Follow SAFETY INFORMATION and LIGHTING IN- STRUCTIONS to light the appliance.
By design, the flame pattern will not be identical from unit to unit. Additionally , flame p attern may vary depend­ing on installation type and weather conditions.
NOTE: THE TIPS OF THE FLAMES SHOULD NEVER HIT THE TOP OF THE FIREBOX.
These gas models have remote control valve which al­low you to increase or decrease the height of the main burner flames. Push the button to increase the flame height and the
button to decrease the flame height.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result causing prop-
erty damage, personal injury or loss of life.
A. This appliance is equipped with
an electronic ignition system which automatically lights the burner. Do burner by hand.
B. BEFORE LIGHTING, smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT T O DO IF YOU SMELL GAS
• Do not try to light any appliance.
not try to light the
WARNING:
DO NOT CONNECT 220/240 V AC TO THE CONTROL V AL VE.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to the owner's informa­tion manual provided with this ap­pliance.
This appliance needs fresh air for safe operation and must be in­stalled so there are provisions for adequate combustion and ventila­tion air.
If not installed, operated, and main­tained in accordance with the manufacturer's instructions, this product could expose you to sub­stances in fuel or fuel combustion.
Keep burner and control compart­ment clean. See installation and operating instructions accompany­ing appliance.
• Do not touch any electric switch; do not use any phone in your build­ing.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Do not use this appliance if any
part has been under water. Imme­diately call a qualified service tech­nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. Do not touch. Keep children, clothing, fur­niture, gasoline and other liquids having flammable vapors away.
Do not operate the appliance with panel(s) removed, cracked or bro­ken. Replacement of the panel(s) should be done by a licensed or qualified service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural, propane and butane gases.
LIGHTING
INSTRUCTIONS
1. This gas fireplace is equipped with an
ignition device which automatically lights the burner. Do burner by hand.
GAS
VALVE
2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Fol­low "B" in the Safety Information located on the left side of this label. If you don't smell gas, go to next step.
3. To light the burner, simultaneously press the star and up tons on the remote control until a short acoustic signal confirms the start se­quence has begun.
4. If the gas fireplace will not operate, check the batteries then follow the instructions “To Turn Off Gas to Ap­pliance” and call your service techni­cian or gas supplier.
not try to light the
arrow but-
TO TURN OFF
GAS TO APPLIANCE
1. Push the "OFF" button on remote.
2. Remove power from receiver.
26
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 27
B. POWER OUT AGE
In the event of a power interruption during opera­tion, either push the OFF button on the remote control or open access door and push the switch to OFF (as shown in Figure 39) to shut off manually . The switch must be returned to the ON position prior to operation once power is restored.
SWITCH IS SHOWN IN "ON" POSITION
Figure 2.2
C. FAN OPERA TION
The accessory fan is wired in series with a speed con­trol switch and a temperature sensor switch. Set the speed control to an "ON" position and light the heater. The temperature sensor switch will automatically start the fan when the switch warms up—and stop the fan when it cools down. Y ou can manually stop the fan by turning the speed control switch to "OFF". See Figure
1.30 for fan wiring diagram.
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27
Page 28
3.0 SERVICING AND MAINTENANCE
1. HEA TER SERVICING: Frequency of heater servic­ing will depend upon use and type of installation.
2. IMPORTANT: TURN OFF GAS BEFORE SERVIC- ING APPLIANCE. IT IS RECOMMENDED THA T A COMPETENT SERVICE TECHNICIAN PERFORM SERVICE CHECK-UPS AT THE BEGINNING OF EACH HEA TING SEASON.
3. The appliance and flue system should be inspected before initial use and at least annually by a qualified field service person.
4. Inspect the external flue cap on a regular basis to make sure that no debris is interfering with the air flow.
5. Keep the control compartment, logs, and burner area surrounding the logs clean by vacuuming or brush­ing at least twice a year.
CAUTION: THE LOGS GET VERY HOT - HANDLE ONLY WHEN COOL.
WARNING: DO NOT USE ABRASIVE CLEANERS ON THE GLASS DOOR ASSEMBL Y. DO NOT ATTEMPT TO CLEAN THE GLASS DOOR WHEN IT IS HOT .
mocouple should be engulfed in the pilot flame (See Figure 3.1).
FIGURE 3.1
6. The glass door should be cleaned using a house­hold glass cleaner. DO NOT handle or attempt to clean the glass when it is HOT.
7. Visually inspect the flexible power supply cord; if damaged, contact the service agent for a special replacement cord assembly .
8. In order to properly clean the burner and pilot as­sembly , turn off the gas to the unit and remove the logs exposing the burner and pilot assembly . Clean all foreign materials from top of burner. Check to make sure that the burner orifice is clean.
Visually inspect the pilot periodically. Brush or blow away any dust or linen accumulations. If the pilot ori­fice is plugged, disassembly may be required to re­move any foreign materials from the orifice or tubing. When the appliance is put back in service, check burner flame patterns. Flames should be steady , not floating.
T o obtain proper operation, it is imperative that the pilot and main burner flame characteristics are steady , not lifting or floating. T ypically , the top 3/8 inch of the ther-
28
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 29
A. REMOVAL OF COVERS FOR
SERVICING
A.Control Compartment Access Door
• Lift the lower door up and out to access the gas con-
trols.
B.Trim Door and Glass Door
• Lift the front trim door up and out away from the ap-
pliance side surrounds. Replace the door when ser­vicing is complete.
• Noting carefully how the brackets fit on the glass,
release the two spring latches at the top and two at the bottom of the glass door. Carefully lif t the glass up and out away from the appliance. See Figure 3.2.
2. PILOT ASSEMBL Y/IGNITION SYSTEM
Remove the log set, log grate and burner assembly.
Disconnect the gas supply tube from the underside of the pilot burner.
Disconnect the ignition cable.
Disconnect the attachment nut from the underside of the thermocouple. The thermocouple can then be separated from the pilot bracket.
Unscrew the pilot assembly bracket and remove.
C. PARTS REPLACEMENT
1. FAN/SWITCHES
Unplug the fan wires from the junction box wires by pulling the male and female connectors apart and slide the fan out the front of the lower controls com­partment.
GLASS DOOR
ASSEMBLY
FIGURE 3.2
B. REMOVAL OF COMPONENTS FOR SERVICE
1. BURNER
Release the screws at the base of the log grate and carefully lift up and remove the logs and log grate.
Remove the base pan.
Unscrew the brackets at both ends of the burner and the top two screws locating the pilot bracket (see Figure 3.3). Slide the burner away from the burner orifice.
PILOT BRACKET
RETAINING SCREWS
Disconnect the wires from the fan speed control switch, pull off the knob, and remove the nut holding the speed control to the bracket.
Disconnect the wires from the fan temperature sen­sor switch and remove the nut holding the switch bracket onto the bottom of the firebox.
2. GLASS P ANEL
To replace the glass door, place the bottom edge into the lower holders, push glass against unit and secure the two spring latches at the top and bot­tom.
D. ADJUSTMENTS AND REPLACEMENT PARTS
Adjustments and replacement parts for this appliance should only be done by a qualified service person. A wiring diagram for the appliance is shown in SECTION
2.0 OPERA TING INSTRUCTIONS. A replacement part
table is shown in SECTION 4.0 of this manual.
FIGURE 3.3
CAUTION: ALL SCREWS WHICH WERE
REMOVED MUST BE REPLACED.
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E. MAINTENANCE TASKS
Inspect Maintenance Tasks
Doors
Gasket S eal, Glass Assembly and Glass
Valve Compartment and Firebox Top
Logs 1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox
Burner Ignition and Operation
1. Inspect for scratches, dents or other damage and repair as necessary.
2. Verify no obstructions to airflow .
3. Veri fy maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to
heat.
3. Confirm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment
components are intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hai r. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Veri fy unobstructed air circulation.
2. Verify correct log placement and no flame impingement causing sooting. Correct as
necessary.
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
2. Replace gas fireplace if firebox has been perforated.
1. Verify burner i s properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if
necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighti ng and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other flame problems.
6. Inspect orifice for soot, dirt or corrosion.
7. Veri fy manifold and i nlet pressures. Adjust regulator as required.
8. Inspect pilot flame strength. Clean or replace orifice as necessary.
9. Inspect thermocouple for soot, corrosion and deterioration. Clean with emery cloth or
replace as required.
Flueing 1. Inspect venting for blockage or obstruction such as bi rd nests, leaves, etc.
2. Confirm that termination cap remains clear and unobstructed by plants, etc.
3. Veri fy that termi nation cap clearance to subsequent construction (bui lding additions, decks,
fences or sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and flashing remai ns intact.
Remote controls
1. Verify operation of remote.
2. Replace batteries in remote transmitters and battery-powered receivers.
30
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 31
F. TROUBLESHOOTING
With proper installation and maintenance, your new Gas Fireplace should provide years of trouble-free service. If you do experience a problem, refer to the Troubleshooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
Electronic Ignition System
Symptom P ossible C a uses Co r re c tiv e Ac tio ns
1. No transmission, motor does
not turn.
2. No igni tion. No tone. a. Receiver Replace receiver and reprogram code.
3. No igni tion; one 5 seconds
continuous tone (7 sho r t s beeps might be heard prior to
the 5 seconds tone).
4. No pilot flame and control continue s to spark.
5. Pi lot i s lit a nd c ontro l continue s to spark. Valve shuts off after 10 to30 seconds. Valve operates manually.
6. Pilot is lit, sp arking stops if a flame is present. Valve shuts off afte r 10 to 60 s eco nds . Valve does not work manually.
7. 3 short beeps while the moto r turns.
8. Pilot flame lights but there is no main gas flow.
9. Pi lo t s p arks , b ut p ilot will not light.
a. Receive r must learn new code.
a. ON/OFF switch is in OFF position.
b. Loose wire. Secure wire. c. Receiver. Replace recei ver and reprogram. d. Bent pi ns on 8 wire
connector. e. Valve. Replace valve. a. Air in the pilot supply line. Purge the line or start ignition several times. b. Thermoco uple circuit wired
incorrectly . c. No spark at pi lot burner Check spark gap, check wiring connection. Check for spark
d. Valve. Replace valve. D o not ove r tighten. e. Over tightened
ther mo co uple i nt err upter. f. Recei ver. Replace recei ver and reprogram code.
a. Receiver. Replace receiver and reprogram code.
a. The r m o co up le. Repla c e the rm oc o uple . b. Low inlet pressure to valve. C o nfirm sufficient inlet pressure to the valve. Adjust or
c. Valve. Replace valve and the thermocouple i nterrupter. a. Batteries are low. Replace batteries - quality alkaline recommended.
a. Manual ove rride know (i f equipped) is in MAN position.
b. Valve turned don to pilot
flow.
c. Low inlet pressure to valve. C onfirm sufficient inlet pressure to the valve. Adjust or
a. Correct gas supply. Verify that incoming gas line ball valve is “open”. Veri fy that
b. Ignitor gap is too large. Veri fy that spark gap from ignitor to pi lot hood is .43 cm. c. Module is not g rounded. Verify module is securely grounded to metal chassis of
Press and hold the receiver’s reset button until you hear 2
acoustic signals. After the second longer acous tic signal,
release the reset button and within the subsequent 20
seconds, press the down arrow on the remote handset until you hear an additional long a coustic signal confirming the
new cod e is s et.
Push s witch to ON posi tion.
Strai ghten pins on 8 wire connector.
Check polarity of the thermocouple wires.
in location along cable.
Replace valve and thermocouple interrupter.
repla ce inlet regulato r i f nec e s s a ry.
WARNING: Creating an electrical short between the batteries/battery box and metal parts of the appliance may render the receiver inoperable.
Turn Manual override know to ON position.
Turn flame to hi gh fire by pressing up button on remote handset.
repla ce inlet regulato r i f nec e s s a ry.
inlet p ressure rea di ng is within ac ce p t able limits , inle t pressure must not exceed 50 mbar.
fireplace.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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Page 32
Electronic Ignition System - (continued)
Symptom Poss ible Ca uses Corrective Actions
10. Glass soots. a. Flame impingement on logs.
b. Improper venturi setting. Ad just the air shutter at the ba se of the burner. c. Debris around venturi. Inspect the openi ng at the base of the burner. It is i mperative that NO
11. Flame burns blue
and li fts off burner.
a. Insufficient oxygen being suppli ed.
Ad just the log s et so that the fla me doe s not i mpi nge on i t.
material be placed in this opening.
1. Check to make sure flue cap is installed properly and free of debris. Make sure that flue system points are tight and have no leaks.
2. Check to make sure that no material has been placed in the opening at the burner base or in the area of the air holes in the center of the base
pan beneath the burne.
3. Be sure glass is tighened properly on unit, particularly on top corners.
32
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 33
4.0 Replacement Parts
6000TRSI-AUC
32
20
33
34
(NG , LP) Exploded Parts Diagram
16
5
29
35
17
36
2
3
Beginning Manufacturing Date: 6-06
Ending Manufacturing Date: ______
31
18
19
1
30
4
27
6
13
14
15
12
11
7
21 Log set assembly
28
10
9
8
25
22
23
26
24
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
33
Page 34
Service Parts List
6000TRSI-AUC
IMPORTANT: When ordering, supply serial and model numbers to ensure correct service parts.
ITEM PARTS PART NUMBER
Valve N G 2098-136
1
Valve LP 2098-137 Orifice NG 582-833
2
Orifice LP 582-851
3 Flexible Gas Connector 383-302A
Burner Assembly NG 2078-010
4
Burner Assembly LP 2078-012
5 Pilot Bracket 2078-108
6Hood SRV60-143- BK 7 Glass Door Asse mbly GLA-6TRXI 8 Dress Guard 2078-040
9 Top Louver 392-182A 10 Lower Door 2078-041 11 Grate 2049-020 12 Base Refractory 2078-110 13 Blower A ssembly 240v. 100-505A 14 Junction Box 2078-025 15 Cord 546-251A 16 Pilot Assembly NG 2098-050 16 Pilot Assembly LP 2098-051 17 Switch Wire Assembly 2098-145 18 Heat Shield Baffle 2078-100
Í
19 Gas Shutoff Assembly 303-301A
20 Rheostat 491-510A
21 Log Set Assembly LOGS-6TRSC E
22 Log #1 SRV2049-700 23 Log #2 SRV2049-701 24 Log #3 SRV385-723 25 Log #4 SRV385-721 26 Log #5 SRV385-722 27 Insulation Board 385-401 28 Surround 2101-260 29 8 Pi n Cable 2098-143 30 Ignition Module 2098-142
31 6 Volt Transformer 2098-144
32 Rheostat Knob 100-512 33 Valve Bracket 2103-114 34 Thermocoup le Block 2098-146
35 Temp Sensor 046-530 36 Block Control Wire 2098-148
Mineral Wool 050-721 Glass Latch Assembly 386-122A Exhaust Restrictor 2022-107 Vent Gasket 2025-114
Touch-Up Pa int TUP-GBK - 1 2
Accesssories
Mul t i Funct ion R emote Control REM -DLX- CE
Conversion Kit NG NGK-6TRSI-AUC Conversion Kit LP LPK-6TRSI-AUC
34
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
Page 35
LIMITED 10 YEAR WARRANTY
HEAT & GLO, a brand of Hearth & Home Technologies Inc.
In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of fireplace installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.
The warranty exclusions and limitations of liability are effective upon installation of the fireplace. Subject to the conditions set forth herein, HEAT & GLO, a brand of Hearth & Home Technologies Inc. ("HEAT &
GLO") extends the following warranty with respect to HEAT & GLO, a brand of Hearth & Home Technologies Inc.. If HEAT & GLO is reasonably satisfied that any part or portion of the fireplace covered by this Limited Warranty is
defective in material or workmanship under normal use and service as described in the Operating Instructions, HEAT & GLO will take the following actions:
1. If the defect is reported during the first year from the date of installation (stainless steel burners and fiber logs are covered for 3 years), HEAT & GLO will replace or repair the defective components at its sole expense. The decision whether to replace a component shall be made at HEAT & GLO's sole discretion. This Limited Warranty does not cover components broken during shipping, misuse or careless handling. HEAT & GLO shall be not responsible for any indirect, incidental, or consequential damages or for any costs other than those incurred by HEAT & GLO to repair or replace the defective component. If components (including flueing) other than factory approved components are used, all warranty and liability on the fireplace is voided. Defects reported after the
first year will not be covered by warranty unless they fall within the purview of paragraph 2 or 3 below.
2. If the following defects are reported during the second year after the date of installation, HEAT & GLO will supply replacement parts at the current wholesale price: defective electrical or manual components, optional components or accessories, and glass panels (not including glass panels broken during misuse or careless handling). HEAT & GLO shall not be responsible for any labor, transportation or other costs. Furthermore, it shall not be liable for any indirect, incidental or consequential damages.
3. HEAT & GLO will replace or repair a defective firebox or heat exchanger, at any time during the 10 years from the date of installation. The decision whether to replace the defective component shall be made at HEAT & GLO's sole discretion. HEAT & GLO shall not be responsible for any indirect, incidental or consequential damages or for any costs other than those incurred by HEAT & GLO to repair or replace the defective component.
This Limited Warranty is the exclusive remedy available to you. If HEAT & GLO cannot effectively resolve a warranty problem in an expedient and cost-effective manner, it can discharge its entire warranty liability by refunding the price of the product to you.
Products made by other manufacturers, whether sold with the fireplace or added thereafter, are NOT covered by this Limited Warranty. The use of other unauthorized components will make this warranty null and void. This Limited Warranty will also be void if the appliance is not installed by a qualified installer in accordance with the Installation Instructions. Furthermore, the Limited Warranty will be void if the fireplace is not operated, at all times, according to the Operating Instructions furnished with the fireplace. Any service work must be performed by authorized service representatives.
EXCEPT TO THE EXTENT PROVIDED BY LAW, NO OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY TO THE FIREPLACE PRODUCT. In States that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damages, those limitations or exclusions may not apply to you. You may also have additional rights not covered in this Limited Warranty.
HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifications and prices. It also reserves the right to discontinue styles and products.
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
35
Page 36
For Service or Replacement Parts Contact:
Melbourne
Jetmaster
444 Swan Street
Richmond 3121 (03) 9429-5573
Perth
Fireplace Corner
277 Lord Street
East Perth 6000
(08) 9228-2600
Sydney
Jetmaster
10 Martin Avenue
Arncliff 2205
(02) 9597-7222
36
Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06
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