Hearth and Home Technologies 6000TRSI-AUC User Manual

INSTALLATION AND OPERATION INSTRUCTIONS

MODEL: 6000TRSI-AUC

AUSTRALIAN GAS ASSOCIATION CERTIFIED

CERTIFICA TE NUMBER 5668

THIS MANUAL MUST BE USED FOR INST ALLATION AND RETAINED

BY HOMEOWNER FOR OPERA TION AND MAINTENANCE.

HEAT & GLO, a brand of Hearth & Home Technologies Inc.

20802 Kensington Boulevard, Lakeville, MN 55044, USA, www.heatnglo.com

THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING P A TENTS:
(United States) 4593510, 4686807, 4766876, 4793322, 481 1534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474,
6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada) 1297749,
2195264, 2225408; (Australia) 543790;586383; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

1

PLEASE READ THIS MANUAL BEFORE INSTALLING AND

USING THIS APPLIANCE.

MODEL 6000TRSI-AUC
IS AUSTRALIAN GAS ASSOCIATION
APPROVED FOR NA TURAL GAS OR PROP ANE
AS A BALANCED FLUE HEA TER.

Refer to the appliance data plates for gas consump­tions and pressures.

Installation of this appliance should only be carried
out by an authorized person in accordance with the
manufacturers instructions. All relevant codes and
regulations laid down by the gas fitting authorities,
municipal building regulations, electrical wiring regu­lations, and the requirements of the AGA Gas In­stallation Code must be observed.

This appliance and its components are tested and
safe when installed in accordance with this Installa­tion Manual. Report to your dealer any parts dam­aged in shipment, specifically check glass condi­tion. The gas logs and flue system components are
in separate packages. Read all instructions before

starting installation and follow these instructions
carefully during installation to ensure maximum ben­efit and safety . Failure to follow them will void your
warranty and may present a fire hazard.

The Heat & Glo warranty will be voided by , and Heat
& Glo disclaims any responsibility for the following
actions:

• Installation of any damaged heater or flue sys­tem component

• Modification of the heater or balanced flue sys­tem installation other than as instructed by Heat
& Glo.

• Improper positioning of the gas logs or the glass
door

• Installation and/or use of any component part
not manufactured or approved by Heat & Glo,
not withstanding any independent testing labo­ratory or other party approval of such compo­nent part or accessory .

IMPORTANT: Read all instructions carefully before starting installation.
Failure to follow these installation instructions may result in a possible fire
hazard and will void the warranty . Save this manual for future reference.

Heat & Glo, a brand of Hearth & Home Technologies, Inc.
20802 Kensington Blvd., Lakeville, MN 55044, USA

Copyright 2006 • Printed in U.S.A.

2

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

Heat & Glo Quality Systems
registered by SGS ICS

TABLE OF CONTENTS

1.0 INSTALLATION INSTRUCTIONS. ................................................................... 4

A. Locating the Heater ..................................................................................... 5

B. Framing the Heater ..................................................................................... 6

C. Flue System Approvals and Installations ...................................................... 8

D. Connecting the Gas Supply ......................................................................... 18

E. Ignition System Wiring ................................................................................. 19

F . Mantel Clearances ...................................................................................... 21

G. Log Placement............................................................................................ 22

H. Installer T esting............................................................................................ 24

2.0 OPERATING INSTRUCTIONS......................................................................... 24

A. Safety and Lighting Information.................................................................... 26

B. Power Outage ............................................................................................. 27

C. Fan Operation ............................................................................................. 27

3.0 SERVICING AND MAINTENANCE. ................................................................. 28

A. Removal of Covers for Servicing ................................................................. 29

B. Removal of Components for Service ........................................................... 29

C. Parts Replacement...................................................................................... 29

D. Adjustments and Replacement Parts ........................................................... 29

E. Troubleshooting........................................................................................... 30

Í

4.0 REPLACEMENT PARTS. ................................................................................ 33

Limited Warranty ............................................................................................... 35

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

3

1.0 INSTALLATION INSTRUCTIONS

When planning a heater installation, it’s necessary
to determine:

• Where the unit is to be installed.

• The flue system configuration to be used.

• Gas supply piping.

• Electrical wiring.

• Framing and finishing details.

[

]

362

14-1/4

9-7/8

]

250[

GAS LINE

ACCESS

8

Ø

203[

38

]

965[

36-1/8

]

917[

2-3/8

[]

61

If the heater is to be installed on carpeting or tile, or on
any combustible material other than wood flooring, the
heater should be installed on a metal or wood panel
that extends the full width and depth of the heater .

28-3/8 722[

21-1/2

547[]

]

18-3/4

]

ELECTRICAL

ACCESS

]

476[

2-1/2

[

]

64

27

[]

686

6-7/8

[]

174

GAS LINE

ACCESS

GAS CONTROLS

AND SWITCHES

31-5/8

]

803[

41 1043[

DATA BADGE & LABELS

(BEHIND ACCESS DOOR)

]

TOP

STANDOFFS

GLASS

DOOR

ELECTRICAL

ACCESS

5

[

126.9

]

FIGURE 1.1 Diagram of the 6000 Series

4

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

A. Locating the Heater

The diagram (see Figure 1.2) shows space and clearance requirements for locating a heater within a room.

Rear Flue

1”MIN. (25mm)

Inches 42

Millimeters 1066

B

A

E

C

A B C D E

22 38 53-3/4 76

559 965 1365 1930

D

3” (76.2mm)

Top Flue

Inches 42

Millimeters

FIGURE 1.2 Heater Dimensions, Locations and Space Requirements

1” MIN. (25mm)

E

1/2” MIN. (12.5mm)

A B C D E

22 36 50-15/16 72

1066 559 914 1294 1829

B

D

C

Minimum Clearances from the Heater to

Combustible Materials

Glass Back of Sides of T op of
Front Floor Heater Heater Heater Ceiling

36 inches 0 1/2 inch 1/2 inch 3-1/2 inches 31 inches

(914 mm) (13 mm) (13 mm) (89 mm) (787 mm)

Clearance Requirements

The top, back, and sides of the heater are defined by standoffs.
The minimum clearance to a perpendicular wall extending past the face of the heater is

one inch (25 mm).
For 6000 Series Models, the back of the heater may be recessed 21-1/2 inches (546 mm)

into combustible construction.

Minimum Clearances from the Flue Pipe to Combustible Materials

For Hor izontal Sect ions

Top Bottom Sides

3 inches

(75mm)

1 inch

(25mm)

(25mm)

1 inch

For Vertic a l

Sections

1 inch

(25mm)

At Wall Firestops

Top Bottom Sides

2-1/2 in ches

(63.7mm)

1/2 inch
(13mm)

1 inch

(25mm)

For minimum clearances, see the direct flue termination clearance diagrams on page 7.

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

5

B. Framing the Heater

Framing can be built before or after the heater is set in
place. Framing should be positioned to accommodate
wall coverings and heater facing material. The diagram
below shows framing reference dimensions.

Framing should be constructed of
2 X 4 lumber or heavier.

B*

C

A

CAUTION: MEASURE HEA TER DIMENSIONS AND
VERIFY FRAMING METHODS AND W ALL COVER­ING DET AILS, BEFORE FRAMING CONSTRUCTION
BEGINS.

The framing
headers may rest
on the heater
standoffs.

WALL
STUD

86 mm

FIGURE 1.3 Framing Dimensions

E*

D*

76 mm

NON-COMBUSTIBLE ZONE
IS DEFINED BY 76MM ABOVE
THE ELBOW FOR THE ENTIRE
WIDTH AND DEPTH (BEHIND
THE FRONT HEADER) OF
THE FIREBOX.

ABC DE

42-1/8 in. 38-19/32 in. 22-1/16 in. 26-7/8 in. 47-3/4 in.
(1070mm) (980mm) (560mm) (684mm) (1060mm)

* NOTE: Dimension B taken from finished

hearth frame. Dimensions D and E taken
from bottom of unit.

6

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

T = Flue terminal M = Gas meter Shading indicates prohibited
I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals

a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)

Appliances up to 50 MJ/h input ........................................................................................... 300

Appliances over 50 MJ/h input ............................................................................................ 500

b - From the ground or above a balcony...................................................................................... 300

c - From a return wall or external corner ..................................................................................... 500

d - From a gas meter (M) ...........................................................................................................1000

e - From an electricity meter or fuse box (P) ............................................................................... 500

f - From a drain or soil pipe......................................................................................................... 150

g - Horizontally from any building structure (unless appliance approved

for closer installation) or obstruction facing a terminal ......................................................... 500

h - From any other flue terminal, cowl, or combustion air intake ............................................... 500

j - Horizontally from an openable window, door, non-mechanical air

inlet, or any other opening into a building, with the exception of

sub-floor ventilation:

Appliances up to 150 MJ/h input ......................................................................................... 500

Appliances over 150 MJ/h input ........................................................................................1500

k - From a mechanical air inlet, including a spa blower .........................................................1500

n - Vertically below an openable window, non-mechanical air

inlet or any other opening into a building, with the exception of ................................. See table

sub-floor ventilation ............................................................................................................. below

CLEARANCES 'n' (mm)

Space heaters All other appliances

Up to 50 MJ/h

input

UP to 50 MJ/h

input

Over 50 MJ/h &

up

to 150 MJ/h

150 500 1000 1500

NOTES: 1. All distances are measured vertically or horizontally along the wall to a point

in line with the nearest part of the terminal.

2. Prohibited area below electricity meter or fuse box extends to ground level.

3. See clause 5.13.6.6 for restrictions on a flue terminal under a roofed area.

4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a flue
terminal to a LP Gas cylinder. A flue terminal is considered to be a source of ignition.

MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS

OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES

FIGURE 1.4

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

Over 150 MJ/h

input

7

C. FLUE SYSTEM APPROVALS AND

INSTALLATIONS

MODEL FLUE TERMINA TION APPROV ALS

6000TRSI-AUC DVP-TRAP2, DVP-TVHW

TABLE 1

This model is approved to use DVP-Series flue pipe
components. A DVP-TRAP2 Termination Cap must be
used to terminate flue systems in a horizontal position.
A DVP-TVHW vertical Termination Cap must be used to
terminate flue systems in a vertical position.

Figures 1.7 through 1.14 show the flue systems ap­proved for these models. Approved flue system compo­nents are labeled for identification. NO OTHER FLUE
SYSTEMS OR COMPONENTS MAY BE USED. De­tailed installation instructions are included with each
flue termination kit and should be used in conjunction
with this manual.

VERTICAL FLUE RESTRICTOR

If the heater installation requires a vertical flue exceed­ing 4.5m above the unit with no horizontal flue or el­bows a vertical flue restrictor must be installed (see
Figure 1.5).

RESTRICTOR

PLATE

FIGURE 1.5

WARNING: THIS GAS APPLIANCE AND FLUE AS­SEMBL Y MUST BE FLUED DIRECTL Y TO THE OUT ­SIDE AND MUST NEVER BE A TTACHED T O A CHIM­NEY SERVING A SEP ARA TE SOLID FUEL BURNING
APPLIANCE. EACH GAS APPLIANCE MUST USE A
SEPARATE FLUE SYSTEM-COMMON FLUE SYS­TEMS ARE PROHIBITED.

CAUTION: UNDER NO CONDITION SHOULD COM­BUSTIBLE MA TERIAL BE CLOSER THAN 3 INCHES
(2 1/2 INCHES AT WALL FIRESTOPS) FROM THE
TOP OF THE 8 INCH PIPE OR 1- INCH TO THE SIDES
AND THE BOTTOM FOR HORIZONT AL SECTIONS
OF THIS FLUE SYSTEM. VERTICAL SECTIONS OF
THIS SYSTEM REQUIRE A MINIMUM OF 1 INCH
CLEARANCE TO COMBUSTIBLE MA TERIALS ALL
AROUND THE 8 INCH PIPE.

For alternative installations, other than depicted, con­tact your dealer for further information.

Refer to Figure 1.4 for required clearances to flue ter­minals.

STRAIGHT UP VERTICAL FLUE SYSTEM

Figure 1.6 shows straight up vertical flue system ap­proved for use on this model.

CAP

V

MAX. RUN

36 FT .

V

(10.97m)

FIGURE 1.6

8

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

STRAIGHT OUT HORIZONT AL FLUE SYSTEM

Figure 1.7 shows straight out horizontal flue systems
approved for use on this model.

HH
MIN. RUN MAX. RUN

13.1" (331mm) 24" (610mm)

V H
1´ MIN. (0.30 M) 2´ MAX. (0.61 M)
2´ MIN. (0.61 M) 4´ MAX. (1.22 M)
3´ MIN. (0.91 M) 6´ MAX. (1.83 M)
4´ MIN. (1.22 M) 8´ MAX. (2.44 M)

24´ MAX. (7.32 M) 8´ MAX. (2.44 M)

V

H

FIGURE 1.7 Straight Out Horizontal Flueing

ELBOWS

The flue systems installed on this gas heater may
also include one (1), two (2), or three (3) 90 - degree
elbow assemblies.

Figures 1.8 through 1.14 and their corresponding
tables show examples of flue configurations using
elbows. The relationships of vertical rise to horizon­tal run in flue configurations using elbows MUST be
strictly adhered to.

H

FIGURE 1.8 Flueing with One 90° Elbow

ONE (1) 90-DEGREE ELBOW

Figures 1.8 and 1.9 show an installation using one (1)
90-degree elbow. Dimension V is listed as MINIMUM
vertical dimensions and dimension H is listed as corre­sponding MAXIMUM horizontal dimensions.

TWO (2) 90-DEGREE ELBOWS

Figures 1.10 and 1.11 show examples of possible in­stallations using two (2) 90-degree elbows. Dimension
V is listed as MINIMUM vertical dimensions, dimen­sion H is listed as MAXIMUM beginning horizontal di­mensions, and dimension H+H

is listed as correspond-

1

ing T OT AL MAXIMUM horizont al dimensions.

THREE (3) 90-DEGREE ELBOWS

Figures 1.12 through 1.14 show examples of possible
installations using three (3) 90-degree elbows. Dimen­sions V are listed MINIMUM first vertical dimensions
and dimensions H are listed as beginning MAXIMUM
horizontal dimensions. Dimensions H+H1 and H+H1+H
are listed as TOT AL MAXIMUM horizontal dimensions.
Dimensions V+V1 are listed as TOT AL MAXIMUM ver­tical dimensions.

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

2

9

V

V (FT.) H (FT.)

V

1' MIN. (0.30 M) 4' MAX. (1.22 M)
2' MIN. (0.61 M) 8' MAX. (2.44 M)
3' MIN. (0.91 M) 12' MAX. (3.66 M)
4' MIN. (1.22 M) 16' MAX. (4.88 M)

V+H= 24’ MAX. (7.32 M)

NOTE: A 6-inch (152mm) section of straight pipe must
need to be attached to the fireplace before a 90o elbow.

H

FIGURE 1.9 Flueing with One 90° Elbow

H

1

V FT.) H (FT.) H+H1 (FT.)

1' MIN. (0.30 M) 2' MAX. (0.61 M) 4' MAX. (1.22 M)
2' MIN. (0.61 M) 2' MAX. (0.61 M) 8' MAX. (2.44 M)
3' MIN. (0.91 M) 4' MAX. (1.22 M) 12' MAX. (3.66 M)
4' MIN. (1.22 M) 6' MAX. (1.83 M) 16' MAX. (4.88 M)

20' MAX. (6.10 M) 6' MAX. (1.83 M) 16' MAX. (4.88 M)

H

FIGURE 1.10 Flueing with Two 90° Elbows

10

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

V

V

V

1

V FT. H + H1 (FT.)

1' MIN. (0.30 M) 4' MAX. (1.22 M)
2' MIN. (0.61 M) 8' MAX. (2.44 M)
3' MIN. (0.91 M) 12' MAX. (3.66 M)
4' MIN. (1.22 M) 16' MAX. (4.88 M)

V+H+H1= 36' MAX.(10.97 M)

V+V1+H = 36' MAX.(10.97 M)

H

H

1

H

FIGURE 1.11 Flueing with Two 90° Elbows

Heat & Glo • 6000TRSI-AUC • 2078-900 Rev. G • 12/06

11