Hearth and Home Technologies 6000TRS-CE User Manual

Model:
6000TRS-CE
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
- Do not store or use petrol or other flam­mable vapors and liquids in the vicinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from
• If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be performed by a qualified installer or competent person.
Installers Guide
0087
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER OR COMPETENT PERSON.
These instructions are only valid if the following country symbol is on the appliance. If this symbol is not present on the appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions of use for the country.
These instructions are valid for the following countries: GB, IE
Printed in U.S.A. Copyright 2005 Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer, please visit www .heatnglo.com.
2049-900H 10/06
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire
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hazard and will void the warranty. Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the
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Users Guide.
DO NOT USE this appliance if any part has been under water. Immediately CALL a
!
qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
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Installation and repair should be PERFORMED by a qualified service person. The
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appliance and flue system should be INSPECTED before initial use and at least annually by a professional service person.
Always KEEP the appliance clear and free from combustible materials, petrol, and
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other flammable vapors and liquids. NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
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appliance CLEAR of all obstacles and materials for servicing and proper operations. Due to the high temperature, the appliance should be LOCATED out of traffic areas
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and away from furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature
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and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
These units MUST use one of the fluing systems described in the Installing the Fireplace
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section of the Installers Guide. NO OTHER flue systems or components MAY BE USED. This gas appliance and flue assembly MUST be vented directly to the outside and
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MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate flue system. Common flue systems are PROHIBITED.
INSPECT the external terminal cap on a regular basis to make sure that no debris is
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interfering with the air flow. The glass door assembly MUST be in place and sealed, and the trim door assembly
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MUST be in place on the appliance before the unit can be placed into safe operation. DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
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Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied
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by the gas appliance manufacturer. NO SUBSTITUTE material may be used. DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
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clean the glass door when it is hot. Turn off the gas before servicing this appliance. It is recommended that a qualified
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service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing must be replaced before operating
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this appliance.
This appliance is intended for use on a gas installation with a governed meter.
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2
Safety and Warning Information .................................. 2
Î
Service Parts List ......................................................... 4
Section 1: Approvals and Regulations ....................... 7
Appliance Certification ................................................ 7
Installation Regulations ............................................... 7
Section 2: Getting Started ........................................... 8
Introducing the Heat & Glo Gas Fireplaces................. 8
Pre-installation Preparation......................................... 8
Section 3: Installing the Fireplace ............................ 10
Step 1 Locating the Fireplace................................. 10
Step 2 Framing the Fireplace ..................................1 1
Step 3 Installing the Flue System ........................... 12
A. Flue System Approvals ........................... 12
Table of Contents
B. Installing Flue Components..................... 20
C. Flue Termination ..................................... 24
Step 4 Positioning, Leveling and
Securing the Fireplace ................................ 29
Step 5 The Gas Control Systems........................... 29
Step 6 The Gas Supply Line................................... 30
Step 7 Gas Pressure Requirements ...................... 31
Step 8 Wiring the Fireplace .................................... 31
Step 9 Finishing ...................................................... 32
Step 10
Step 1 1 Before Lighting the Fireplace....................... 37
Step 12 Lighting the Fireplace .................................. 37
Installing Trim, Logs & Ember Material.........
Installing the T rim ........................................ 33
Positioning the Logs .................................... 34
Placing the Ember Material ......................... 36
After the Installation ..................................... 37
33
Section 4: Maintaining and Servicing
Your Fireplace .......................................... 38
Section 5: Troubleshooting....................................... 40
Î = Contains updated information.
3
Service Parts
6000TRS-CE
(NG , LP) Exploded Parts Diagram
17
20
4
Beginning Manufacturing Date: 1/04 Ending Manufacturing Date: ______
6
19
7
8
15
16
2
5
3
9 Log Set Assembly
1
18
Part number list on following page.
*
4
13
11
12
10
14
(NG) Service Parts List
IMPORT ANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When
ordering, supply serial and model numbers to ensure correct service parts.
ITEM PARTS SERIAL # PART NUMBER
1 Junction Box 546-250A 2 B urner N G 2049-010 3 Glass Door Assembly GLA-6TRXI 4 Log Grate 2049-020 5 Bas e Re f ra c to r y 2049-102 6 Hood SRV60 - 1 43 - BK 7 Door Assembly 392-180A 8 To p Louver A ssem bly 392-182A 9 Log Set Assembly LOGS-6TRSCE
10 Log 1 SRV2049-700
11 Log 2 SRV2049-701
6000TRS-CE
12 Log 3 SRV385-723 13 Log 4 SRV385-721 14 Log 5 SRV385-722 15 Sur r ound 2026-108
Refractory Kit BRICK-6000-FB 16 Back Wall Refractory SRV2027-730 17 Left Wall Refractory SRV2027-731 18 Right Wall Refractory SRV2027-732 19 Insulation Board 385-401 20 Exhaust Baffle 2049-101
Flue Gasket 2025-114
Pilot Orifice NG 529- 512
Insulation Mineral Wool 050-721
ACCESSORIES
Extended Vertical Baffle Kit BAF-VERT
Wall Switch Kit, Off-white WSK-21
Wall Switch Kit, White WSK-21-W
Conversion Kit NG NGK-6TRS-CE
Conversion Kit LP LPK-6TRS-CE
Conversion Ki t Butane BGK-6TRS-CE
Also see following page for St anding Pilot valve assembly service part numbers.
5
Service Parts
6000TRS-CE
Standing Pilot
Valve Assembly
8
(NG) Exploded Parts Diagram
1 2
3 4 5
6
7
Beginning Manufacturing Date: 1-04
Ending Manufacturing Date: ______
13
9
10
12
11
ITEM DESCRIPTION SERIAL # PART NUMBER
1Pilot Assembly NG 529-540A 2 Pilot Bracket 2049-105 3 Orifice NG (#33) 582-833 4 30.5 cm Flex 383-302A 5 Burne r Neck Gasket 438-407 6 Valve Plate Gasket 385-402 7 Valve Bracket 2049-108 8 F le x A ssemb ly 302-330A
Í
9Wire Assembly 049-552A
10 ON/Off Rocker Switch 060-521A
11 Piezo Ignitor 219-513 12 Control Panel 2049-109 13 S.I.T. Valve NG 060-524
6
Appliance Certification
The Heat & Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
CERTIFICATION
MODEL LABORATORY TYPE STANDARD
1
6000TRS-CE
Installation Regulations
Before installation check that local distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible.
This appliance must be installed with the rules in force, and used only in a sufficiently ventilated space. Consult instructions before installation and use of this appliance.
Advantica Gas Fireplace 90/396/EEC
Approvals and Regulations
7
Introducing the Heat & Glo Gas Fireplaces
Heat & Glo direct flue gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems.
2
Getting Started
Pre-installation Preparation
Gas fireplace diagrams, including the dimensions, are shown in this section.
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do
not install any unit with damaged, incomplete, or substitute parts.
The flue system components and trim doors are shipped in separate packages. The gas logs are packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Heat & Glo Fireplace Products, Inc. Warranty will be voided by , and Heat & Glo Fireplace Products, Inc. disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or flue system component.
• Modification of the fireplace or direct flue system.
• Installation other than as instructed by Heat & Glo Fireplace Products, Inc.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manufactured and approved by Heat & Glo Fire­place Products, Inc., not withstanding any indepen­dent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
8
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The flue system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan, wall switch, or
remote control—are desired. If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
28-3/8”
(72.1 cm)
14-1/4”
(36.2 cm)
Ø8”
(20.3 cm)
41-7/8”
(106.4 cm)
(68.6 cm)
GAS LINE
ACCESS
FIBER PAD
27”
(17.5 cm)
CERAMIC
6-7/8”
(53.3 cm)
(91.8 cm)
2-3/8”
(6.0 cm)
21”
36-1/8”
31-5/8”
(80.3 cm)
41”
(104.1 cm)
TOP STANDOFFS
HOOD
11-5/8”
(29.7 cm)
18-3/4”
(47.6 cm)
(6.4 cm)
2-1/2”
21-1/2”
(54.7 cm)
(20.3 cm)
5”
(12.7 cm)
Ø8”
(96.5 cm)
ELECTRICAL
ACCESS
COLLARS
VENT
38”
RATING PLATE/LABELS
GAS
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the 6000TRS-CE
ELECTRICAL
ACCESS
9
3
Installing the Fireplace
Step 1 Locating the Fireplace
The diagram below shows space and clearance requirements for locating a fireplace within a room.
1”MIN. (2.54cmm)
B
A
E
NOTE:
*
Dimensions are shown with the sides, back and/or corners of the unit touching the wall.
AB CDE
106.6cm 55.9cm 100.3cm 143.5cm 203.2cm
C
20”
(50.8cm)
D
Figure 2. Fireplace Dimensions, Locations, and
Space Requirements
Clearance Requirements
The top and back of the fireplace are defined by stand-offs.
The minimum clearance to a perpendicular wall extending past the face of the fireplace is 7.62cm.
The back of the fireplaces may be recessed into combustible construction (see Figure 3).
MODEL: 6000TRS-CE RECESSED DEPTH: 54.6cm
Minimum Clearances from the Fireplace to Combustible Materials
Glass Front
91.4cm 0 1.3cm 1.3cm 8.9cm 79cm
Minimum Clearances from the Flue Pipe to Combustible Materials
For Horizontal Sections
Top Bottom Sides Top Bottom Sides
Floor
Back of
Fireplace
Sides of Fireplace
For Vertical
Sections
Top of
Fireplace
At Wall Firestops
Ceiling
10
7.6cm 2.54 cm 2.54 cm 2.54 cm 6.4 cm 1.3 cm 2.54 cm
Figure 3. Minimum Clearances
Step 2 Framing the Fireplace
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall coverings and fireplace facing material. The diagram below shows framing reference dimensions.
CAUTION
WALL STUD
MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS.
The framing headers may rest on the heater stand-offs.
D
E
*
*
B
*
Framing should be constructed of 2 X 4 lumber or heavier.
A
7.6cm
C
8.6cm
NON-COMBUSTIBLE ZONE IS DEFINED BY 7.6CM ABOVE THE ELBOW FOR THE ENTIRE WIDTH AND DEPTH (BEHIND THE FRONT HEADER) OF THE FIREBOX.
(106.7cm) (97.8cm) (55.9cm) (68.3cm) (106.0cm)
Figure 4. Framing Dimensions
*NOTE: Dimension B taken
from finished hearth frame. Dimensions D and E taken from bottom of unit.
AB C D E
42" 38-1/2" 22" 26-7/8" 41 3/4"
11
Step 3 Installing the Flue System
A. Flue System Approvals
These models have flue starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attached the flue system. The starting collar sealing cap must remain on the starting collar NOT used.
These models use DVP-series direct flue components when using the TOP and REAR flue collars.
Approved flue system components are labeled for identification. NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED. Detailed installation instructions are included with each flue termination kit and should be used in conjunction with this Installers Guide. Figure 4 shows flue system components and terminations.
Identifying Flue Components
The flue systems installed on this gas fireplace may include one, two, or three 90° relationships of vertical rise to horizontal run in flue configurations using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the flueing drawings and tables on the next several pages.
elbow assemblies. The
NOTE: T wo 45° elbows may be used in place of one 90° elbow. You MUST always maintain the MAXIMUM and MINIMUM rise-to-run ratios in the flue system when using 45° elbows.
VERTICAL TERMINATION
HORIZONTAL TERMINATION
WALL FIRESTOP
90 DEGREE ELBOW
Flue system termination kits
DVP-SERIES
FIRESTOP
STORM COLLAR
ROOF FLASHING
HORIZONTAL PIPE SUPPORT
PIPE LENGTH
WALL BRACKETCEILING
12
DVP-TVHW
DVP-TRAP
SERIES
Figure 5. Flue Components and Terminations
DVP12
30.5cm
DVP6
15.2cm
10.2cm
DVP4
31.0cm MAX.
25.1cm
DVP12A
26.0cm
DVP45
5.1cm MIN.
36.2cm
45.0
31.9cm
P
V
D
O
21.7cm
S
0
9
61.0cm
91.4cm
121.9cm
DVP24
DVP36
28.6cm
18.4cm
3.2cm TYP
.
T
1.3cm TYP
DVP48
NOTE: PIPES OVERLAP 32 mm A T EACH JOINT.
FIGURE 6. DVP-Series Balanced Flue Component Specifications (127 mm inner pipe / 203 mm outer pipe)
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