Hearth and Home Technologies 6000GBV-LP, 6000GBV-IPILP, 6000GBV-IPI User Manual

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Models: 6000GBV 6000GBV-IPI 6000GBV-LP 6000GBV-IPILP
Owner’s Manual
Installation and Operation
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance in installed.
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 1
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Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
A. Congratulations
Congratulations on selecting a Heat & Glo gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heat & Glo gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
Homeowner Reference Information
This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of fi replace products!
We recommend that you record the following pertinent information about your fi replace.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495, 5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autresbrevetsamericainsetetrangersenattente).
Type of Gas
Not for use with solid fuel . (Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Gas and Electric Information
Minimum Permissible Gas Supply for Purpos es of Input Adjustment . Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau) Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT . MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 5504 4
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon les codes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
bran d
ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
XXXXXXXX
MADE IN US A
Model Number
Serial Number
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/082
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Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Table of Contents
A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Tempered Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . 7
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 7
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
E. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . . 9
F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
G. Remote Controls, Wall Controls and Wall Switches . . . . . . 9
H. Outside Air (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
I. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 9
J. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 10
K. Lighting Instructions (Standing Pilot) . . . . . . . . . . . . . . . . 11
L. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
M. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 12
3 Maintenance and Service
A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 13
B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 14
Installer Guide
4 Getting Started
A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16
B. Design and Installation Considerations . . . . . . . . . . . . . . 17
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 17
E. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 19
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 20
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 21
6 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 22
7 Vent Information and Diagrams
A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 24
B. Wall and Ceiling Penetration Framing . . . . . . . . . . . . . . . 24
C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . . . . 24
9 Appliance Preparation
A. Installing Outside Air Kit Damper Assembly . . . . . . . . . . . 25
B. Gas and Electrical Connections . . . . . . . . . . . . . . . . . . . . 25
C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 25
D. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 26
10 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 27
B. Attaching Vent to Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 27
C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 27
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 27
11 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 28
12 Electrical Information
A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Standing Pilot Ignition System Wiring . . . . . . . . . . . . . . . 29
C. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 29
D. Optional Accessories Requirements . . . . . . . . . . . . . . . . 29
E. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 30
F. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 31
G. Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 31
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 3
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13 Finishing
A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 32
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
14 Appliance Setup
A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 33
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 33
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
E. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
F. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 34
G. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
H. Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 36
I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
15 Troubleshooting
A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 37
B. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 39
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 41
B. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
= Contains updated information.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/084
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B. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting Parts Labor Gas Wood Pellet
1 Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
XX
2 years
3 years X Firepots
5 years 3 years X X Castings & Baffl es
7 years 3 years X X X
10 years 1 year X Burners, Logs & Refractory
Limited
Lifetime
1 year X Firebox & Heat Exchanger
90 Days XXXXXX All Replacement Parts
XXXX Blowers
X Molded Refractory Panels
Igniters, Electronic Components,
and Glass
Firebox, HHT Chimney,
Termination & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
Page 1 of 2 4021-645A 09-01-08
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 5
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B. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
• This warranty is void if the appliance has been over-fi red or operated in atmospheres contaminated by chlorine, fl uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 2 4021-645A 09-01-08
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/086
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1
1
Listing and Code Approvals
A. Appliance Certifi cation
MODELS: 6000GBV, 6000GBV-IPI, 6000GBV-LP, 6000GBV-IPILP
LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: B-Vent Gas Appliance STANDARD: ANSI Z21.50-2002•CGA2.2
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
May be installed in a sleeping room when the provisions for combustion, ventilation and dilution air are met per the requirements of ANSI 223.1/NFPA 54 National Fuel Gas Code. In Canada, installation in a sleeping room requires installation with a thermostat certifi ed for use with this prod- uct. Consult your local authorities having jurisdiction.
NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
NOT INTENDED FOR USE AS A PRIMAR Y HEAT SOURCE.
This appliance is tested and approved as either supplemen­tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
B. Tempered Glass Specifi cations
Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous loca­tions such as bathtub enclosures as defi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectur- al Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Sec- tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
C. BTU Specifi cations
U.S. (0-2000 ft.) or Canada (2000-4500 ft.)
6000GBV 6000GBV-IPI
6000GBV-LP 6000GBV-IPILP
Models
Maximum
Input BTUH
US
27,000 18,000 #40
CAN
24,300 16,200 #41
US
27,000 18,000 #53
CAN
24,300 16,200 #54
Minimum
Input BTUH
Orifi ce
Size
(DMS)
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Check with your local gas utility to determine proper orifi ce size.
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be
considered non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed pa­per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be pro-
tected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 7
Page 8
2
2
Operating Instructions
User Guide
A. Gas Fireplace Safety
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended:
• Install a physical barrier such as:
- A decorative fi rescreen.
- Adjustable safety gate.
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
• Never leave children alone near a hot fi replace, whether operating or cooling down.
• Teach children to NEVER touch the fi replace.
• Consider not using the fi replace when children will be present.
Contact your dealer for more information, or visit: www. hpba.org/staysafe.
T o prevent unintended operation when not using your fi re- place for an extended period of time (summer months, vacation, trips, etc):
• Remove batteries from remote controls.
• Turn off wall controls.
• Unplug 3 volt adapter plug and remove batteries on IPI models.
• Turn off gas controls valve on standing pilot models.
When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can de- tect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks.
B. Your Fireplace
WARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure
to operate fi replace according to operating instructions could cause fi re or injury.
Figure 2.1 General Operating Parts
DECORATIVE DOORS
(NOT SHOWN)
SECTION 2.E.
FIXED GLASS ASSEMBLY
(NOT SHOWN) SECTION 14.G.
OUTSIDE AIR CONTROL
(NOT SHOWN)
SECTION 2.H.
MANTEL
HEARTH
CLEAR SPACE
SECTION 2.D.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/088
Page 9
C. Fan Kit (optional)
If desired, a fan kit may be added. Contact your dealer to order the correct fan kit.
D. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.
A void placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
3 FT. IN FRONT OF FIREPLACE
CLEAR SPACE
Figure 2.2 Clear Space
E. Decorative Doors and Fronts
WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.
This fireplace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
For more information refer to the instructions supplied with your decorative door or front.
For safety:
• Install a switch lock or a wall/remote control with child protection lockout feature.
• Keep remote controls out of reach of children.
See your dealer if you have questions.
H. Outside Air (optional)
The outside air kit supplies some fresh combustion air for your fi replace. It may help reduce the effects of negative air pressure. (See Section 9.A.)
• Refer to Figure 9.2 for location of control.
• Close the inlet to prevent cold drafts when the fi replace is not being used.
CAUTION! Risk of Burns! The outside air control handle is HOT when fi replace is in operation. Adjust BEFORE lighting fi re.
I. Before Lighting Fireplace
Before operating this replace for the rst time, have a qualifi ed service technician:
• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.
• Review proper placement of logs, ember material and/or other decorative materials.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.
WARNING! Risk of Fire/Asphyxiation! DO NOT oper­ate fi replace with fi xed glass assembly removed.
Determine if this fi replace has a standing pilot or an Intellifi re ignition system. Ask your dealer or open control access panel, look at gas valve assembly.
• A standing pilot ignition will have a red or black ignitor button (refer to Figure 2.3).
• An Intellifi re ignition system will not have a button.
RED OR BLACK BUTTON
F. Fixed Glass Assembly
See Section 14.G.
G. Remote Controls, Wall Controls and Wall
Switches
Follow the instructions supplied with the control installed to operate your fi replace:
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 9
Figure 2.3 Ignitor Button
Page 10
J. Lighting Instructions (IPI)
The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance is equipped with an
intermittent pilot ignition (IPI) device which automatically lights the burn­er. DO NOT try to light the burner by hand.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fi re department.
C. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(IPI)
1. Turn off all electric power to the appliance.
2. This appliance is equipped with an ignition
device which automatically lights the burner.
DO NOT try to light the burner by hand.
GAS
VALVE
3. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la­bel. If you do not smell gas, go to next step.
4. Turn on all electric power to the appliance.
5. To light the burner, ip the ON/OFF switch to
the “ON” position. (The ON/OFF switch may include a wall switch if so equipped).
6. If the appliance will not operate, follow the in­structions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Turn wall control or ON/OFF switch to “OFF”.
2. Turn off all electric power to the appliance if
service is to be performed.
593-913F
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0810
Page 11
K. Lighting Instructions (Standing Pilot)
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which
must be lighted by hand. When lighting the pilot, follow these in­structions exactly.
B. BEFORE LIGHTING, smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHA T TO DO IF YOU SMELL GAS
DO NOT try to light any appliance.
DO NOT touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
WARNING:
DO NOT CONNECT 110 VAC TO THE CONTROL VALVE.
Improper installation, adjustment, al­teration, service or maintenance can cause injury or property damage. Re­fer to the owner’s information manual provided with this appliance.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
If not installed, operated, and main­tained in accordance with the man­ufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can­cer, birth defects, or other reproductive harm.
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
For additional information on operating your
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
• If you cannot reach your gas sup­plier, call the fi re department.
C. Use only your hand to push in or
turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, DO NOT try to repair it, call a qualifi ed service technician. Force or attempted repair may re­sult in a fi re or explosion.
D. DO NOT use this appliance if any
part has been under water. Imme­diately call a qualifi ed service tech- nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
CAUTION:
Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso­line and other liquids having fl ammable vapors away.
DO NOT operate the appliance with xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.
Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.
For assistance or additional informa­tion, consult a qualifi ed installer, ser- vice agency or the gas supplier.
Final inspection by
1. Open control access panel.
2. Turn off all electric power to
3. Push in gas control knob
Note: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. DO NOT force.
4. Open the xed glass assembly. You may need to
5. Wait ve (5) minutes to clear out any gas. Then
6. Find the pilot. The pilot is inside
7. Turn knob on gas control counterclockwise
8. Push in control knob all the way and hold in. Immedi-
9. Reinstall xed glass assembly. Reinstall decorative
10. Turn gas control knob counterclockwise
11. Turn on all electric power to the appliance.
12. To light burner, turn the wall control or on/off switch
1. Turn off all electric power to the appliance if ser-
2. Open control access panel.
3. Move switch to “OFF” position.
4. Push in gas control knob slightly and turn clock-
5. Close control access panel.
LIGHTING
INSTRUCTIONS
the appliance.
slightly and turn clockwise
to “OFF”.
remove the decorative front.
smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you don’t smell gas, go to next step.
combustion chamber next to the main burner
to “PILOT”.
ately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after 10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your ser­vice technician or gas supplier.
front.
to “ON”. Close access panel.
to “ON”.
TO TURN OFF
GAS TO APPLIANCE
vice is to be performed.
wise to OFF”. DO NOT force.
464-903H
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 11
Page 12
L. After Fireplace is Lit
Initial Break-in Procedure
• The fireplace should be run three to four hours continuously on high.
• Turn the fi replace off and allow it to completely cool.
• Remove fi xed glass assembly. See Section 14.G.
• Clean fi xed glass assembly. See Section 3.
• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.
This cures the materials used to manufacture the fi re- place.
NOTICE! Open windows for air circulation during fi re- place break-in.
• Some people may be sensitive to smoke and odors.
• Smoke detectors may activate.
M. Frequently Asked Questions
ISSUE SOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn continually?
This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0812
Page 13
3
3
Maintenance and Service
Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.
When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an­nual service by a qualifi ed service technician.
A. Maintenance Tasks-Homeowner
Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.
The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap­pointment.
More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.
CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.
Glass Cleaning
Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop
cloth and a stable work surface.
CAUTION! Handle fi xed glass assembly with care.
Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
DO NOT clean glass while it is hot
• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.
Note: Fixed glass assembly and gasketing may have res­idue that can stain carpeting or fl oor surfaces.
• Remove door or decorative front from fi replace and set aside on work surface.
• See Section 14.G for instructions to remove fi xed glass assembly.
• Clean glass with a non-abrasive commercially available cleaner.
- Light deposits: Use a soft cloth with soap and water
- Heavy deposits: Use commercial fireplace glass
cleaner (consult with your dealer)
• Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand.
• Reinstall door or decorative front.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 13
Doors, Surrounds, Fronts
Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface
• Assess condition of screen and replace as necessary.
• Inspect for scratches, dents or other damage and repair as necessary.
• Check that louvers are not blocked.
• Vacuum and dust surfaces.
Remote Control
Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote con-
trol instructions.
• Locate remote control transmitter and receiver.
• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.
• Place batteries as needed in remote transmitters and battery-powered receivers.
• Place remote control out of reach of children.
If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin­tended operation:
• Remove batteries from remote controls.
• Unplug 3 volt adapter plug on IPI models.
Page 14
Venting
Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses.
• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.
• Verify termination cap clearance to subsequent construc­tion. See Section 6.
• Inspect for corrosion or separation.
• Verify weather stripping, sealing and fl ashing remains intact.
• Inspect draft shield to verify it is not damaged or missing.
B. Maintenance Tasks-Qualifi ed Service
Technician
The following tasks must be performed by a qualifi ed ser- vice technician.
Gasket Seal and Glass Assembly Inspection
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, drop cloth and a stable
work surface.
• Inspect gasket seal and its condition.
• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
• Confi rm there is no damage to glass or glass frame. Replace as necessary.
• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.
Logs
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves.
• Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions.
• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
Firebox
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool,
cloths, mineral spirits, primer and touch-up paint.
• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.
• Replace fi replace if fi rebox has been perforated.
Frequency: Annually By: Quali ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust
cloths
• V acuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.
• Remove all foreign objects.
• Verify unobstructed air circulation.
Burner Ignition and Operation
Frequency: Annually By: Quali ed Service Technician T ools needed: Protective gloves, vacuum cleaner, whisk
broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.
• Verify burner is properly secured and aligned with pilot or igniter.
• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
• Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement.
• Verify batteries have been removed from battery back­up IPI systems to prevent premature battery failure or leaking.
• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.
• Inspect for lifting or other fl ame problems.
• Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris.
• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.
• Verify manifold and inlet pressures. Adjust regulator as required.
• Inspect pilot fl ame pattern and strength. See Figures 3.1 and 3.2 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.
• Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.
• Verify thermocouple/thermopile millivolt output. Replace pilot as necessary (Standing pilot only).
• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary (IPI only).
Control Compartment and Firebox Top
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0814
Page 15
Figure 3.1 IPI Pilot Flame Patterns
Figure 3.2 Standing Pilot Flame Patterns
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 15
Page 16
4
4
A. Typical Appliance System
NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual
Getting Started
VERTICAL TERMINATION CAP
(SECTION 6)
NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 4.D)
STORM COLLAR (SECTION 4.D)
VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.B)
Installer Guide
VENT PIPE (SECTIONS 7 and 8)
CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.B)
FRAMING/HEADER (SECTION 5)
ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 10.D)
FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.B)
OPTIONAL
WALL SWITCH
MANTEL AND MANTEL LEG (SECTION 5.D)
SURROUND
GAS LINE SECTION
Figure 4.1 Typical System
HEARTH EXTENSION
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0816
Page 17
B. Design and Installation Considerations
Heat & Glo B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room.
Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system confi guration to be used.
• Gas supply piping requirements.
• Electrical wiring requirements.
• Framing and fi nishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Tape measure Framing material Pliers High temperature caulking material Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver Noncorrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).
• The vent system components and decorative doors and fronts may be shipped in separate packages.
• If packaged separately, the log set and appliance grate must be installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in­complete or substitute components. Keep appliance dry.
Hearth & Home T echnologies disclaims any responsibility for , and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING! Risk of Fire, Explosion or Electric Shock!
DO NOT use this appliance if any part has been under water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.
D. Inspect Appliance and Components
The following B-vent components are needed for instal­lation.
• Fireplace Box
• Pipe Components
• Firestops
• Attic Insulation Shield
• Elbows
• Strapping
• Roof Flashing or Chase Top
• Termination Cap
• Storm Collar
• Carefully remove the appliance and components from the packaging.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 17
Page 18
E. Negative Pressure
WARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety .
Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
Negative pressure results from the imbalance of air available for the fi replace to operate properly. Causes for this imbalance include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks (recessed lighting, attic hatch opening, duct leaks)
To minimize the effects of negative air pressure, the fol­lowing must be considered:
• Install the fresh air kit. Install the intake on the side of the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or small isolated spaces.
• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic mounted ductwork and air handler joints and seams taped or sealed.
• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements.
Location of the fi replace and chimney will affect perfor- mance. As shown in Figure 4.2, the chimney should:
• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized. Consider the fi replace location relative to fl oor and ceiling and attic joists.
Windward
Figure 4.2
Location
Not
Recommended
Marginal Location
Recommended
Location
Multi-level Roofs
Recommended
Location
Location NOT
Recommended
Leeward
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0818
Page 19
5
5
Framing and Clearances
A. Selecting Appliance Location
When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).
WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Due to high temperatures, the appliance should be locat­ed out of traffi c and away from furniture and draperies.
F
A
A
B
C
TOP VENT
NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.
TOP VENT
B
ALCOVE
INSTALLATION
D
Inches 51 42 72
Millimeters 1295 1067 1829 559 13
Figure 5.1 Appliance Locations
TOP VENT
B
E
ABC D E F
See Mantel Projections
22 1/2
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 19
Page 20
B. Constructing the Appliance Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.
NOTICE: Treatment of ceiling restops and wall shield restops and construction of the chase may vary with the
type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced in­sulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Clearances
NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.
WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:
• Insulation and other materials must be secured to prevent accidental contact.
• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.
• Failure to maintain airspace may cause overheating and a fi re.
A
E
F
B
C
D
G
J
* MINIMUM FRAMING DIMENSIONS
ABCDE F GHIJ
Rough
Opening
(Vent Pipe)
Inches 10 38-1/2 22 42 26-5/8 0 0 1/2 1/2 36
Rough
Opening
(Height)
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Behind
Appliance
Sides of
Appliance
Front of
Appliance
H
I
Millimeters 254 978 559 1067 676 0 0 13 13 915
* Adjust framing dimensions for interior sheathing (such as sheetrock)
Figure 5.2 Clearances to Combustibles
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0820
Page 21
D. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom­bustible materials (i.e., steel studs, concrete board, etc).
Combustible Mantel Legs or Wall Projections
INTERIOR WALL
Combustible Mantels
Note: All
measurements in inches.
2-1/2
11
10
9
8
7
6
5
4
3
14
13
12
11
10
5
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
TOP VIEW
A
TO CEILING
18
12
32
25
19
18
17
16
15
FIREPLACE OPENING
MANTEL LEG OR WALL PROJECTIONS
If A minimum is ____, then B maximum is_____.
Inches
A
B
2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16
Millimeters
Inches
Millimeters
62 87 113 138 164 189
12345
25 51 76 102 127
B
Figure 5.4 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Note: Measurement is taken from top of the opening,
NOT the top of the fi replace.
Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 21
Page 22
6
6
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Maintain vent clearance to combustibles as
specifi ed.
DO NOT pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re.
LISTED B-VENT
TERMINATION
CAP
8 FEET
LOWEST
DISCHARGE
OPENING
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
X
12
ROOF PITCH
IS X/ 12
VERTICAL
WALL
B-VENT GAS, WOOD OR FUEL
OIL TERMINATION
C
A
GAS
TERMINATION
Wood & Fuel Oil
Gas
Termination
A B C
Termination
6 in. 20 in. min. Horizontal distance between terminations 8 ft. 8 ft. min. Distance to perpendicular wall
18 in. 18 in. Vertical distance between terminations
Figure 6.2 Staggered Termination Caps
B-VENT GAS, WOOD OR FUEL
OIL TERMINATION
WOOD OR
GAS TERMINATION
20 IN. MIN. *
(508 MM)
B
Comments
8 FT.
(2.4 M)
(MINIMUM) TO
PERPENDICULAR
WALL
(GAS ONLY)
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening
* IF USING DECORATIVE CAP COVER(S), THIS DISTANCE MAY
NEED TO BE INCREASED. REFER TO THE INSTALLATION INSTRUCTIONS SUPPLIED WITH THE DECORATIVE CAP COVER.
Figure 6.3 Leveled Termination Caps
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0822
Page 23
7
7
Vent Information and Diagrams
A. Vent Guidelines
WARNING! Fire Risk/Asphyxiation! This appliance requires
the specifi ed pipe for operation. Incorrect pipe may cause spill- age, condensation and overheating.
MINIMUM CLEARANCES
ARE PER VENT
MANUFACTURER’S
SPECIFICATIONS
These models require the following size B-vent double wall, or single wall rigid or fl ex vent pipe.
Model Pipe Size
6000GBV 6 inch
6000GBV-IPI 6 inch
• Follow pipe manufacturer’s installation guidelines when installing the appliance.
WARNING!
Fire Risk/Explosion/Asphyxiation! DO NOT
connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or other appli­ances connected to the fl ue.
B. Vent System Confi guration
CAUTION! Risk of Fire! ALL vent confi guration specifi - cations MUST be followed. This product is tested and listed
to these specifi cations. Appliance performance will suffer if specifi cations are not followed.
Rise to Run Ratio = 2:1 Maximum Total Horizontal Run = 15 Feet Minimum Total Vertical Rise = 9 Feet Maximum Total Vertical Rise = 30 Feet Maximum Number of Elbows: Two 90º or Four 45º
9 FEET
MINIMUM
Figure 7.1
Note: Horizontal runs must have
minimum rise in accordance with mechanical codes.
VENT SUPPORTS
ARE PER VENT
MANUFACTURER'S
SPECIFICATIONS.
MAXIMUM HORIZONTAL RUN IS 50%
OF VERTICAL. HORIZONTAL RUN
CANNOT BE MORE THAN 15 FT
Figure 7.2
METAL
PLUMBER’S
STRAP
VENT SUPPORTS ARE PER
VENT MANUFACTURER’S
SPECIFICATIONS
METAL
PLUMBERS' STRAP
.
WARNING! Risk of Fire or Explosion! Insulation and oth-
er combustibles must not infringe on clearances.
• ALWAYS maintain specifi ed clearances around venting and restop systems.
• Install fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 23
MINIMUM
VERTICAL
45 DEGREES
ELBOW
90 DEGREES
ELBOW
Figure 7.3
9 FEET
MAXIMUM
HORIZONTAL
15 FEET
OFFSETS EXCEEDING
45 DEGREES ADAPT
HORIZONTAL LIMITATIONS
Note: Maximum horizontal distance is 50% vertical vent height.
Page 24
8
8
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
Vent clearances are per vent manufacturer’s specifi ca- tions. MUST be Listed B-Vent pipe.
WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:
• Between ceiling fi restops
• Between wall shield fi restops
• Around vent system
Failure to keep insulation or other material away from vent pipe may cause over heating and fi re.
1 in. TOP
CLEARANCE
1 in. CLEARANCE
AROUND VERTICAL
SECTIONS
1 in. SIDE AND
BOTTOM CLEARANCE
B. Wall and Ceiling Penetration Framing
For a wall or ceiling penetration consult B-vent pipe manufacturer’s instructions to provide adequate clear­ances. Use same size framing materials as those used in the wall or ceiling construction. Firestop spacers must be used in wall and ceiling penetrations per the B-Vent pipe manufacturer’s specifi cations and national, regional and local codes.
Note: MUST terminate vertically.
C. Vertical Penetration Framing
WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.
Attic shields must meet specifi ed clearance and be se- cured in place.
Use B-vent manufacturer’s fi restops to provide adequate clearances.
Figure 8.1 Pipe Clearances
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0824
Page 25
9
9
Figure 9.3 Non-combustible Board
HEADER
Appliance Preparation
A. Installing Outside Air Kit Damper Assem-
bly
CAUTION! Risk of Cuts/Abrasions/Flying Debris.
Wear protective gloves and safety glasses during instal­lation. Sheet metal edges are sharp.
WARNING! Risk of Fire/Asphyxiation. DO NOT draw out-
side combustion air from:
• Wall, fl oor or ceiling cavity.
• Enclosed space such as an attic or garage.
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result.
• Remove and discard cover plate or knockout from side of appliance.
• Open air kit damper slightly.
• Locate door hinge toward back of appliance (see Figure
9.1).
DOOR
B. Gas and Electrical Connections
If applicable, ensure that gas and electrical connections are installed at this time. Refer to Sections 1 1 (Gas Information)
and 12 (Electrical Information).
C. Installing the Non-combustible Board
The factory supplied non-combustible board spans the dis­tance from the top of the fi replace to the center of the fram- ing header. This board must be used. See fi gure 9.3.
HEADER
Figure 9.3 Non-combustible Board
HINGE
HANDLE
Figure 9.1 Damper Assembly and Handle
• Attach damper assembly to appliance using screws provided (see Figure 9.2).
• Insert narrow end of handle through tab and into upper slot of door.
• Check handle operation. Pull handle out to open, and in to close.
Figure 9.2 Outside Air Kit Installation
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 25
Page 26
D. Securing and Leveling the Appliance
WARNING! Risk of Fire! Prevent contact with:
• Sagging or loose insulation
• Insulation backing or plastic
• Framing and other combustible materials Block openings into the chase to prevent entry of blown-
in insulation. Make sure insulation and other materials are secured.
DO NOT notch the framing around the appliance standoffs.
Failure to maintain air space clearance may cause overheating and fi re.
The diagram shows how to properly position, level, and secure the appliance (see Figure 9.4). Nailing tabs are pro­vided to secure the appliance to the framing members.
• Bend out nailing tabs on each side.
• Place the appliance into position.
• Keep nailing tabs fl ush with the framing.
• Level the appliance from side to side and front to back.
• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.
• Secure the appliance to the framing by using nails or screws through the nailing tabs.
• Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance.
NAILING TABS
(BOTH SIDES)
Figure 9.4 Proper Positioning, Leveling And Securing Of An
Appliance
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0826
Page 27
10
10
Installing Vent Pipe
A. Assembly of Vent Sections
This B-Vent appliance requires 6 inch B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards.
WARNING! Risk of Fire/Exhaust Fumes! Assemble pipe sections per B-vent manufacturer’s instructions. Use support tabs for screws. Pipe may separate if not properly joined.
B. Attaching Vent to Firebox
Attach the fi rst B-Vent component to the fl ue outlet collar using 3 self-tapping screws. See Figure 10.1.
B-VENT
SECURING
SCREWS
FLUE OUTLET
COLLAR
C. Securing Vent Sections
Secure vent sections with vent supports following B-vent manufacturer’s instructions.
WARNING! Risk of Fire or Explosion! Use vent run sup­ports per vent manufacturer’s installation instructions.
• Connect vent sections per vent manufacturer’s installation instructions.
• Maintain all clearances to combustibles. Maintain specifi ed slope (if required).
• Improper support may allow vent to sag or separate.
D. Install Attic Insulation Shield
WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.
The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.
Attic shields must meet specifi ed clearance and be se- cured in place.
Figure 10.1
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 27
Page 28
11
11
Gas Information
A. Fuel Conversion
• Make sure the appliance is compatible with available gas types.
• Conversions must be made by a qualified service technician using Hearth & Home T echnologies specifi ed and approved parts.
B. Gas Pressure
• Optimum appliance performance requires proper input pressures.
• Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.
• Pressure requirements are:
Gas Pressure Natural Gas Propane
Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 14.0 in. w.c. 14.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c.
WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.
• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.
• Install regulator upstream of valve if line pressure is greater than 1/2 psig.
WARNING
Fire Risk. Explosion Hazard. High pressure will damage valve.
• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.
• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.
Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).
Note: A listed (and Commonwealth of Massachusetts ap­proved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.
• If substituting for these components, please consult local codes for compliance.
C. Gas Connection
• Refer to Reference Section 16 for location of gas line access in appliance.
• Gas line may be run through knockout(s) provided.
• The gap between supply piping and gas ac cess hole may be caulked with high temperature caulk or stuf fe d with non-combustible, unfaced insulation to prev ent cold air infi ltration.
• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.
• Pipe incoming gas line into valve compartment.
• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.
WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.
• A small amount of air will be in the gas supply lines.
WARNING! Risk of Fire or Explosion! Gas build-up dur ­ing line purge could ignite.
• Purge should be performed by qualified service
technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as sparks
or open fl ames.
Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.
WARNING! Risk of Fire, Explosion or Asphyxiation!
Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling.
WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.
D. High Altitude Installations
NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.
When installing above 2000 feet elevation:
• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.
• In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0828
Page 29
12
12
Electrical Information
A. Wiring Requirements
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code
ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.
• Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (Intellifi re ignition).
• A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compli­ance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
• Low voltage and 110 VAC voltage cannot be shared within the same wall box.
WARNING! Risk of Shock or Explosion! DO NOT wire 1 10V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.
Determine if the appliance uses an Intellifi re ignition system
or standing pilot ignition system:
• Open the control access panel or remove the decorative front.
• A red or black ignitor button (as shown in Figure 12.1) indicates this appliance is standing pilot ignition.
RED OR BLACK BUTTON
B. Standing Pilot Ignition System Wiring
• The standing pilot ignition system wiring does not require a 110 VAC supply to operate.
• A 110 VAC junction box MUST be installed for use with a fan or remote control. See Figure 12.3 for junction box wiring. Keep wire lengths short as possible.
NOTICE: DO NOT wire 1 10 VAC to the millivolt valve! This will damage the valve.
• If using a thermostat use one compatible with a millivolt gas valve system:
- Install the thermostat in the location as indicated in the thermostat instructions to ensure proper operation of appliance.
- Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.
- Keep wire lengths as short as possible.
C. Intellifi re Ignition System Wiring
• Wire the appliance junction box to 110 VAC for proper operation of the appliance.
WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.
• Refer to Figure 12.2, Intellifi re Pilot Ignition (IPI) Wiring Diagram.
• This appliance is equipped with an Intellifi re control valve which operates on a 3 volt system.
• Plug the 3-volt AC transformer into the appliance junction box to supply power to the unit OR install two D cell batteries (not included) into the battery pack before use.
NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.
Figure 12.1 Ignitor Button
D. Optional Accessories Requirements
• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.
Wiring for optional Hearth & Home T echnologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 29
Page 30
IGNITION
MODULE 3 VAC
I
S
INTERMITTENT
PILOT IGNITOR
REMOTE RECEIVER
IGNITION MODULE 3 VAC
INTERMITTENT PILOT IGNITOR
WHITE
ORG
GROUND TO FIREPLACE CHASSIS
ORG
VALVE
GREEN
BATTERY PACK
TEMP SENSOR
TRANSFORMER 3V
PLUG-IN
RED
BLACK
BROWN
BROWN
THERMOSTAT WIRE ASSEMBLY
Figure 12.2 Intellifi re Pilot Ignition (IPI) Wiring Diagram
E. Electrical Service and Repair
WARNING! Risk of Shock! Label all wires prior to dis­connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
BATTERY PACK
TRANSFORMER
3 VAC
PLUG-IN
BLACK
RED
TEMP SENSOR
GROUND TO FIREPLACE CHASSIS
TO BROWN
JUMPER W IRE
WHITE
ORG
ORG
VALVE
GREEN
NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 3 volts. 120 VAC is required at junction box unless equipped with battery back-up.
WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.
WHITE
PILOT
THERMOCOUPLE
VALVE
RED
THERMOSTAT WIRE ASSEMBLY
PIEZO
Figure 12.3 Standing Pilot Ignition Wiring Diagram
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0830
TEMP SENSOR
PILOT
THERMOCOUPLE
VALVE
WHITE
RED
TEMP SENSOR
REMOTE
RECEIVER
Page 31
F. Junction Box Installation
If the box is being wired from the INSIDE of the appli­ance:
• Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to dis­engage it from the outer shell (see Figure 12.4).
• Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.4.
• Make all necessary wire connections to the junction box/receptacle and reattach the junction box/receptacle to the outer shell.
WHT
BLK
WHT
BLK
Figure 12.4 Junction Box Detail
Cover Plate outside firebox
Copper
GRN wire inside box
ground attached to GRN screw with GRN wire
NOTICE: DO NOT wire 110 VAC to wall switch.
Romex Connector
14/2WG
G. Wall Switch Installation for Fan (Optional)
If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5):
• The power supply for the appliance must be brought into a switch box.
• The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.
• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.
• At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.
• Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 31
Minimum 14-3 AWG with Ground
Junction Box
Red
Figure 12.5 Junction Box Wired to Wall Switch or BC10
Red
Black
White
Red
Green
Black
White
Green
Switch Box
Knockout
Black
White
Green
Switch
Power
Supply
Wires
Page 32
13
13
Finishing
A. Mantel and Wall Projections
WARNING! Risk of Fire! Comply with all minimum clear­ances as specifi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi­als (i.e., steel studs, concrete board, etc.) Failure to comply could cause fi re.
Combustible Mantels
TO CEILING
Note: All measurements in inches.
2-1/2
9
8
7
6
5
4
3
13
12
11
10
5
MEASUREMENTS FROM
TOP EDGE OF THE OPENING
18
12
11
10
17
16
15
14
32
25
19
18
B. Facing Material
• Metal front faces may be covered with non-combustible materials only.
• Facing and/or fi nishing materials must not interfere with air fl ow through louvers, operation of louvers or doors, or access for service.
• Facing and/or fi nishing materials must never overhang into the glass opening.
• Observe all clearances when applying combustible materials.
• Seal joints between the fi nished wall and appliance top and sides using a 300 ºF minimum sealant. Refer to Figure 13.3.
WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.
NON-COMBUSTIBLE ZONE (SHADED AREAS)
41 IN.
Note: Measurement is taken from top of the opening, NOT the top of the fi replace.
Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles
Combustible Mantel Legs or Wall Projections
INTERIOR WALL
TOP VIEW
A
FIREPLACE OPENING
MANTEL LEG OR WALL PROJECTIONS
If A minimum is ____, then B maximum is_____.
Inches
A
B
2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16
Millimeters
Inches
Millimeters
62 87 113 138 164 189
12345
25 51 76 102 127
B
39-3/8 IN.
Figure 13.3 Noncombustible Facing Diagram
Figure 13.2 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0832
Page 33
14
14
Appliance Setup
A. Remove Glass Assembly
See Section 14.G.
B. Remove the Shipping Materials
Remove shipping materials from inside or underneath the rebox.
C. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.
D. Accessories
Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap­proved accessories.
WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces­sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.
E. Ember Placement
WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually . Improperly placed embers interfere with proper burner operation.
Ember material is shipped with this gas appliance. T o place the ember material:
• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).
• Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see Figure 14.1). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.
EMBER MATERIAL
Figure 14.1 Placement of Embers
• Place Mystic Embers on areas of base refractory away from port holes. Use this material to give the appliance a realistic ash bed.
• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 33
Page 34
F. Install the Log Assembly
1
2
3
4
5
1
1
HUMP
SMALLER
HUMP
INDENTATIONS
If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions.
STEP 1.
CAUTION: Logs are fragile! Carefully remove
the logs, grate and supporting cardboard from the inside of the fi replace See Figure 14.2.
STEP 2.
Place the metal grate on top of the burner. Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward. See Figure 14.3.
Figure 14.2
Log Assembly: LOGS-6000G
1
3
4
2
5
STEP 3.
Log #1 (SRV2103-107):
Place the log on the burner so the cutout in the log goes around the hump in the burner. The outer legs of the log should self center on the sides of the burner. The ramp shape in the bottom of the log sits fully against the ramp shape molded into the burner. Pull the log forward. The right side of log will touch the smaller hump. There will be a 1/4 inch or so gap around the hump. See Figures
14.4 and 14.5.
1
Figure 14.3
HUMP
INDENTATIONS
1
SMALLER
HUMP
Figure 14.4 Front View
Figure 14.5 Top View
2103-910
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0834
Page 35
2
3
4
5
3
5
4
2
2
2
Figure 14.6 Front View
Figure 14.7 Top View
STEP 4. Log #2 (SRV2103-108): Place log #2 on top of the left side of log #1. The bottom of this log has a slot in it
that goes over the tab molded into the top of log #1. The left end sits behind the simulated ember cluster on the burner top.
3
3
Figure 14.8 Front View
Figure 14.9 Top View
STEP 5. Log #3 (SRV2103-110): Place log #3 on top of the burner surface in front of the hump. The bottom of
the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back against the hump.
4
Figure 14. 10 Front View
4
Figure 14. 11 Top View
STEP 6. Log #4 (SRV2103-109): Place log #4 on top of the right side of log #1. The bottom of this log has a slot
in it that goes over the tab molded into the top of log #1. The other end of the log rests on the grate, against the second tine from the right.
5
Figure 14.12 Front View
5
Figure 14.13 Top View
STEP 7. Log #5 (SRV2103-111): Place log #5 in front of log #3 the notch in the bottom of this log rests over the
center tine on the grate. The log shouldn’t cover any ports.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 35
Page 36
G. Fixed Glass Assembly
WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.
DO NOT strike, slam or scratch glass.
DO NOT operate replace with glass removed, cracked,
broken or scratched.
Replace as a complete assembly.
Removing Fixed Glass Assembly
• Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance
(see Figure 14.14).
Replacing Fixed Glass Assembly
• Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.
I. Air Shutter Setting
Air shutter settings should be adjusted by a qualifi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs.
• Loosen the wing nut.
• Push the air handle in to close the air shutter.
• Pull the air handle out to open the air shutter.
• Tighten the wing nut.
NOTICE: If sooting occurs, provide more air by opening the air shutter.
Air Shutter Settings
NG LP
Burner 1/8 in. 1/4 in.
LATCHES
(BOTH BOTTOM
AND TOP)
GLASS
ASSEMBLY
Figure 14.14 Fixed Glass Assembly
H. Install Trim and/or Surround
• Install optional trim kits and/or surrounds using the instructions included with the accessory.
• Use non-combustible materials to cover the gap between the sheet rock and the appliance (when applicable to the model).
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0836
Page 37
15
15
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi ed service technician.
A. Standing Pilot Ignition System
Symptom Possible Causes Corrective Action
1. After repeated triggering of the red or black piezo ignitor button, the spark ignitor will not light the pilot.
2. The pilot will not stay lit
after carefully following the lighting instructions.
3. The pilot is burning,
there is no burner ame, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.
A. No gas or low gas pressure. Check the remote shut-off valves from the appliance. Usually, there
is a valve near the gas main. There can be more than one valve be-
tween the appliance and the main. B. No LP in tank. Check the LP (propane) tank. You may be out of fuel. C. Ignitor. Check the spark at the electrode and pilot. If no spark and electrode
wire is properly connected, replace the ignitor. Verify that there is no
short in electrode wire. D. Pilot or misaligned electrode
(spark at electrode).
A. Thermocouple. Check that the pilot fl ame impinges on the thermocouple. Adjust the
B. Improper gas inlet pressure. Natural gas should be 5-14 in. w.c. LP should be 10-14 in. w .c. V erify
C. Valve. If the thermocouple is producing 8-16 millivolts, replace control valve. A. On/off switch or wires. Check the ON/OFF switch and wires for proper connections. Place
B. Thermopile may not be gen-
erating suffi cient millivoltage.
Using match, light the pilot. If the pilot lights, turn off the pilot and
trigger the piezo ignitor button again. If the pilot lights, an improper
gas/air mixture caused the bad lighting and a longer purge period is
recommended. If the pilot will not light, ensure the gap at the elec-
trode and pilot is one-eighth in. to have a strong spark. If the gap is
OK, replace the pilot.
pilot for proper fl ame impingement.
Ensure that the thermocouple connection at the gas valve is fully in-
serted and tight (hand tighten plus 1/4 turn).
Verify proper voltage output from the thermocouple to the valve.
Place one millivolt meter lead wire on the thermocouple copper lead.
Place the second lead wire on the solder button on the back of the
valve (blue wire). Start the pilot and hold the valve knob in. The mil-
livolt reading should read 8-16 millivolts. If millivolt reading is less
than 8 millivolts, replace thermocouple.
pressure with manometer.
the jumper wires across the terminals at the switch. If the burner
comes on, replace the switch. If the switch is OK, place the jumper
wires across the switch wires at the gas valve. If the burner comes
on, the wires are faulty or connections are bad.
Check that the pilot fl ame impinges thermopile properly.
Be sure the wire connections from the thermopile at the gas valve
terminals are tight and that the thermopile is fully inserted into the
pilot bracket.
Check the thermopile with a millivolt meter. Take the reading at TH-
TP&TP terminals of the gas valve. The meter should read 350 mil-
livolts minimum, while holding the valve knob depressed in the pilot
position, with the pilot lit, and the ON/OFF switch in the OFF position.
Replace the thermopile if the reading is below the specifi ed mini-
mum.
With the pilot in the ON position, disconnect the thermopile leads
from the valve. Take a reading at the thermopile leads. The reading
should be 350 millivolts minimum. Replace the thermopile if the read-
ing is below the minimum.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 37
Page 38
Troubleshooting (continued)
Symptom Possible Cause Corrective Action
3. (Continued) C. Back drafting may be tripping the spill switch. Negative pressure, wind or fl ue blockage may be causing spillage. Perform negative pressure diagnos­tics and inspect venting.
D. Valve. Turn the valve knob to the ON position. Place the ON/
OFF switch in the ON position. Take a reading with a millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, re­place the gas valve.
E. Plugged burner orifi ce. Check the burner orifi ce for stoppage. Remove stop-
page.
F. Wall switch or wires. Check the wall switch and wires for proper connec-
tions. Place the jumper wires across the terminals at the wall switch. If the burner comes on, replace the wall switch. If the wall switch is OK, place the jumper wires across the wall switch wires at the gas valve. If the burner comes on, the wires are faulty or connec­tions are bad.
4. Frequent pilot outage
problem.
5. The pilot and main
burner extinguish while in operation.
6. Glass soots. A. Flame impingement. Adjust the log set so that the fl ame does not exces-
A. Pilot fl ame may be too high or too low, or blow-
ing out (high pressure), causing pilot safety to
drop out. A. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank. B. Improper gas inlet pressure. Natural gas should be 5-14 in. w.c. LP should be 10-
C. Inner vent pipe leaking exhaust gases back
into the system. D. Glass installed improperly. Check to ensure glass is installed properly. Replace
E. Thermopile or thermocouple. Replace pilot if necessary. F. Improper vent cap installation. Check for proper installation and freedom from debris
B. Improper air shutter setting. Refer to manual for shutter set points. Ensure that set
C. Debris around air shutter. Inspect the opening at the base of the burner. NO MA-
Clean thermocouple and adjust the pilot fl ame for proper fl ame impingement. Follow lighting instructions carefully.
14 in. w.c. Verify pressure with manometer. Check venting system for damage. Replace/repair im-
properly assembled pipe sections.
xed glass panel assembly.
or blockage.
sively impinge on it. Refer to log instructions.
point is correct for appliance/gas type. If unit has ad­justable shutter, it may be necessary to increase shut­ter opening.
TERIAL SHOULD BE PLACED IN THIS OPENING.
7. Flame burns blue and lifts off burner.
A. Insuffi cient oxygen being supplied. Ensure that the vent cap is installed properly and free
of debris. Ensure that the vent system joints are tight and have no leaks.
Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.
Ensure that the glass is tightened properly on the unit, particularly on top corners.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0838
Page 39
B. Intellifi re Ignition System
Symptom Possible Cause Corrective Action
1. Pilot won’t light. The ignitor/module makes noise, but no spark.
2. Pilot won’t light, there is no noise or spark.
A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.
B. Loose connections or electrical
shorts in the wiring.
C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
D. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove
A. No power or transformer installed
incorrectly.
B. A shorted or loose connection in
wiring confi guration or wiring har- ness.
Verify no loose connections or electrical shorts in wiring from mod­ule to pilot assembly . Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.
approximately .17 in. or 1/8 in. (3 mm).
ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary .
Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Re- move and verify continuity of each wire in wiring harness. Replace any damaged components.
3. Pilot sparks, but Pilot will not light.
C. Improper wall switch wiring. Verify that 110/VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.
A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.
B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Module voltage output / Valve/Pilot
solenoid ohms readings.
Verify battery voltage is at least 2.7 volts. Replace batteries if volt-
age is below 2.7.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 39
Page 40
Intellifi re Ignition System - (continued)
Symptom Possible Cause Corrective Action
4. Pilot lights but contin­ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, ame rectifi cation has not occurred.)
A. A shorted or loose connection in fl ame
sensing rod.
B. Poor fl ame rectifi cation or contaminated
ame sensing rod.
C. Module is not grounded. Verify module is securely grounded to metal chassis of ap-
D. Damaged pilot assembly or contami-
nated fl ame sensing rod.
E. Module. Turn ON/OFF rocker switch or wall switch to OFF position.
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify con­nections are not grounding out to metal chassis, pilot burn­er, pilot enclosure or screen if present, or any other metal object.
With fi xed glass assembly in place, verify that fl ame is en- gulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod rect pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on ame sensing rod.
pliance. Verify that wire harness is fi rmly connected to the module.
Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from ame sensing rod to white sensor wire. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.
Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.
should glow shortly after ignition. Verify cor-
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0840
Page 41
16
16
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
I
J
G
H
K
GAS LINE
ACCESS
N
L
O
M
Location Inches Millimeters
A 41 1041 B 36-1/8 918 C 33-1/2 851 D 34-5/8 879 E 2-3/8 60 F 5 127
G 21-1/2 546
H 9-3/8 238
TOP VIEW
B
A
C
D
E
Location Inches Millimeters
I 28-1/2 724 J 14-1/4 362 K 8 dia 203 L 2-1/8 54
M 6-7/8 175 N 38 965 O1 25
ELECTRICAL
ACCESS
F
RIGHT SIDELEFT SIDE FRONT VIEW
Figure 16.1 Appliance Dimensions
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 41
Page 42
B. Service Parts
6000GBV
10
Service Parts Diagram
6
8
7
9
Beginning Manufacturing Date: May 2006
Ending Manufacturing Date: ______
Log Set Assembly
2
11
1
4
3
5
Part number list on following page.
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0842
Page 43
Service Parts List
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
Log Assembly 1 Log #1 2 Log #2 3 Log #3 4 Log #4 5 Log #5 6 Grate Assembly 7 Burner Assembly 8 Non-Combustible Board 9 Glass Assembly
10 Surround 11 Junction box
LOGS-6000G SRV2103-107 SRV2103-108 SRV2103-110 SRV2103-109 SRV2103-111 2103-005 SRV2104-007 2101-312 GLA-6000G 2101-260 4021-013
6000GBV
Stocked at Depot
Y
Y
Y
Y
Glass Latch Assembly
High Limit Switch
Hood
Mineral Wool
Touch Up Paint
Vermiculite Embers
Standing Pilot
Conversion Kit, NG
Conversion Kit, LP
Pilot Orifi ce, NG 2103-1 16 Pilot Orifi ce, LP 2103-1 17 Regulator, NG 230-1570
Regulator, LP 230-1520 Thermopile 2103-512 Thermocouple 446-511
IPI Ignition
Conversion Kit, NG Conversion Kit, LP
Pilot Orifi ce, NG
Pilot Orifi ce, LP
Regulator, NG
Regulator, LP
Additional service part numbers appear on following page.
386-122A 066-531 SRV60-143-BK 050-721 203-9 MYSTIC-EMBERS
NGK-6GBV LPK-6GBV
NGK-6GBV-IPI LPK-6GBV-IPI 593-528 593-527 NGK-DXV LPK-DXV
Y Y
Y Y Y Y Y Y Y Y
Y Y Y Y Y Y
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 43
Page 44
Service Parts
6000GBV-IPI
Valve Assembly Diagram/ Parts List
Intermittent Pilot Ignition
Valve Assembly
5
Beginning Manufacturing Date: May 2006
Ending Manufacturing Date: ______
1
2
3
4
9
6
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1
2 3 Flex Tube Assembly 383-302A Y
4 Valve Bracket 2118-104 5 Flex Ball Valve Assembly 302-320A Y
6 7 Remote Wire Assembly 2103-013 Y
8 Control Module 593-592 Y 9 Wire Assembly 593-590A Y
10 Wire Assembly 2045-024 Y
Pilot Assembly , NG 2090-012 Y Pilot Assembly , LP 2090-013 Y Orifi ce, NG (#40C) 582-840 Y Orifi ce, LP(#53C) 582-853 Y
Valve, NG 750-500 Y Valve, LP 750-501 Y
80 in. & 72 in. Wire Assembly 522-504A Y 3V Transformer 593-593A Y Battery Pack 593-594A Y
8
7
10
Stocked at Depot
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0844
Page 45
Service Parts
6000GBV
Valve Assembly Diagram/ Parts List
Standing Pilot Ignition
Valve Assembly
5
Beginning Manufacturing Date: May 2006
Ending Manufacturing Date: ______
1
2
3
4
6
7
8
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
ITEM DESCRIPTION COMMENTS PART NUMBER
1 2 Flex Tube Assembly 383-302A Y 3 4 Valve Bracket 2118-104
5 Flex Ball Valve Assembly 302-320A Y 6 Piezo Ignitor 291-513 Y
7 8 Remote Pigtail Wire 2101-013 Y
9 Wire Assembly 2045-024 Y
Orifi ce, NG (#40C) 582-840 Y Orifi ce, LP (#53C) 582-853 Y
Pilot Assembly , NG 2103-010 Y Pilot Assembly , LP 2103-011 Y
Valve, NG 230-0710 Y Valve, LP 230-0720 Y
80” Wire Assembly 522-503A Y
9
Stocked at Depot
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/08 45
Page 46
C. Contact Information
Heat & Glo, a brand of Hearth & Home Technologies Inc.
7571 215th St, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,
please visit www.heatnglo.com.
- NOTES -
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
NOTICE
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
Printed in U.S.A. - Copyright 2008
Heat & Glo • 6000GBV, 6000GBV-IPI • 2104-900 Rev. H • 11/0846
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