Hearth and Home Technologies 6000BE User Manual

Page 1
Models: 6000BE 6000BE-IPI
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEA TH.
Owner’s Manual
Installation and Operation
Underwriters
Laboratories Listed
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
- Do not store or use gasoline or other flammable vapors and liquids in the vi­cinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
• Immediately call your gas supplier from
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer , service agency , or the gas supplier.
Printed in U.S.A. Copyright 2005
Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United St ates) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
In the Commonwealth of Massachusetts:
• a CO detector shall be installed in the room where the appliance is installed.
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer , please call 1-888-427-3973.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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TABLE OF CONTENTS

Safety and Warning Information ................................................ 2
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Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes............................................... 8
Appliance Certification................................................................... 8
Installation Codes.......................................................................... 8
High Altitude Installations ............................................................... 8
Section 2: Getting Started ......................................................... 9
Introducing the Hearth & Home Technologies Gas Fireplaces ..... 9
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Pre-installation Preparation........................................................... 9
Section 3: Installing the Fireplace...........................................11
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Constructing the Fireplace Chase ...............................................11
Step 1 Locating the Fireplace ..................................................11
Step 2 Framing the Fireplace.................................................. 12
Step 3 Installing the Vent System............................................ 14
A. Vent System Approvals........................................... 14
B. Installing V ent Components.................................... 21
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C. V ent Termination .................................................... 24
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 26
Step 5 Installing the Optional Heat-Zone Kit............................ 27
Step 6 The Gas Control Systems........................................... 27
Step 7 The Gas Supply Line ................................................... 28
Step 8 Gas Pressure Requirements ...................................... 28
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Step 9 Wiring the Fireplace .................................................... 29
Step 10 Finishing ...................................................................... 31
Step 1 1 Installing Trim, Logs, and Ember Material.................... 31
Installing the Trim......................................................... 31
Positioning the Logs .................................................... 32
Placing the Ember Material.......................................... 34
Glass Specifications.................................................... 34
Step 12 Before Lighting the Fireplace ....................................... 35
Step 13 Lighting the Fireplace .................................................. 36
After the Installation..................................................................... 36
Section 4: Maintaining and Servicing Your Fireplace......... 36
Î = Contains updated information.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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Service Parts
6000BE, 6000BE-IPI
(NG , LP) Exploded Parts Diagram
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
12
3
4
1
2
11
7
5
10
9
6
Log Set Assembly
8
Part number list on following page.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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Service Parts List
6000BE, 6000BE-IPI
IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts.
ITEM COMMON PARTS SERIAL # PART NUMBER
1 Surround 2026-108
2 Hood SRV60-143-BK
3 Gla s s Doo r Ass e m b ly GLA-750TR
4Burner NG 381-376A
4Burner LP 381-375A
5 Log Grate 060-361A
6 Log Set Assembly (Only sold as a set) LOGS-6000BE
7 Junc tio n Box 4021-013
8 Louver, Bottom 394-114
9 Louver, Top 394-249
10 Mesh Assembly 530-382A
11 Insulation Board 385-401
12 Base Refractory 381-124
Vent Gas k e t 2025-114
Wire Assembly 571-514A
To uc h U p Pain t TUP-GBK-12
Glass Latch Assembly 386-122A
Flue Restrictor 385-128
ACCESSORIES
Í
Í
Í
Conversion Kit NG NGK-6000BE
Conversion Kit LP LPK-6000BE
Conversion Kit IPI LP LPK-6000BE-IPI
Brass Trim Kit PBK-6000BE
Also see pages 6 and 7 for additional IPI and St anding Pilot service part numbers.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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Page 6
Service Parts
6000BE-IPI
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Intermittent Pilot Ignition
Valve Assembly
2
(NG , LP) Exploded Parts Diagram
10
1
4
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
3
11
6
9
5
8
7
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Valve Bracket 2025-101 2 Flex B all Valve A sse mbly 302-320A 3Pilot Assembly NG 4021-025 3 Pilot Assembly LP 4021-026 4 ON/OFF Rocker Switch 060-521A 5Valve NG 750-500 5 Valve LP 750-501 6 B urner Orifice NG (#38C) 582-838 6 Burner Orifice LP (#52C) 582-852 7Module 593-592 8Wire Assembly 593-590A 9 12" Flexible Gas Connector 383-302A
10 Ground S trap 2025-512
11 Pilot Brac ket 530-164
Battery Pack 593-594A 3 Volt Transformer 593-593A Gasket Assembly 385-402A
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Service Parts
6000BE
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Standing Pilot Ignition
Valve Assembly
(NG , LP) Exploded Parts Diagram
7
8
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
5
6
1
4
3
2
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Burner Orifice (NG) (#38C 582-838
1 Bur ner O rif ic e ( LP) (# 52C) 582-852 2Valve NG 060-522 2 Valve LP 060-523 3 F lexible Gas Connector 383-302A 4Piezo Ignitor 291-513 5 P ilot Assembly NG 485-510A 5 P ilot Assembly LP 485-511A 6 Pilot Bracket 530-164 7 Flex Ball Va lve As sem bly 302-320A 8Valve Bracket 2025-101
Wire Asse mbly 040-557A
Bracket Assembly 385-402A
Gasket Assembly 385-402A
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Í
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Page 8
1
Approvals and Codes
Appliance Certification
The Hearth & Home Technologies fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: 6000BE, 6000BE-IPI LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater ST ANDARD: ANSI Z21.88-2000•CSA2.33-M98•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Inst allation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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2
Getting Started
Introducing the Hearth & Home T echnologies Gas Fireplaces
Hearth & Home Technologies direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Hearth & Home T echnologies W arranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system com­ponent.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Hearth & Home T echnologies, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
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14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
2 1/8
[55mm]
6 7/8 [174mm]
ACCESS
VENT COLLARS
38
[965mm]
8 [203mm]
41
[1040mm]
TOP STANDOFFS
REAR VENT COLLARS
HOOD
11 5/8 [297mm]
25 1/4
[642mm]
36 1/8
[916mm]
TOP VENT COLLARS
34 5/8
[879mm]
3 1/2
[90mm]
ELECTRICAL
ACCESS
12 3/4
[323mm]
8
[203mm]
VENT
COLLARS
26 7/8
[682mm]
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GAS LINE
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the 6000BE, 6000BE-IPI
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
TRIM
DOOR
RATING PLATE
AND LABELS
ELECTRICAL
ACCESS
Page 11
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in re-
Î
gions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
1” MIN. (25mm)
B
A
E
C
1/2” MIN. (13mm)
ABC DE
42” 22” 36” 51” 72”
Note* 42” 22” 40” 57” 80”
*If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2..................... 13
Sides .................................1/2..................... 13
Surround Sides*.................. 0 ....................... 0
Top................................... 3 1/2 ................... 8 9
Ceiling**............................. 31 .................... 787
D
T o further prevent drafts, the wall shield and ceiling firestop s
Î
should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INST ALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
* See Figure 3. **The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top.................................. 2 1/2 ............63.7
Bottom ..............................1/2............... 13
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.
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Step 2. Framing the Fireplace
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommo­date wall coverings and fireplace facing material. The dia­gram below shows framing reference dimensions.
Shows center of 10” x 12” vent framing holes for top and rear venting. The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
E
D
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DET AILS BEFORE FRAMING .
B
C
A. ............. 42”*
B. .........38 1/2”
C. ...............22”
D. .........42 3/4”
E. .........27 7/8”
Framing should be constructed of 2 X 4 lumber or heavier.
Figure 3. Framing Dimensions
1/2” CLEARANCE
FROM BOTH SIDES
OF FIREPLACE
TO COMBUSTIBLE
FRAMING
MEMBER
A
1/2” CLEARANCE FROM BACK OF FIREPLACE TO COMBUSTIBLE
0” CLEARANCE
0” CLEARANCE TO
FRAMING MEMBER
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
Page 13
12-3/16
MAX.
DVP12
12
2
MIN.
6
4
DVP4
DVP6
14-1/4
24
9-7/8
DVP12A
10-1/4
DVP45
45.0
36
48
O
DVP24
7-1/4
11-1/4
1-1/4 TYP
DVP36
DVP48
1/2 TYP
12-9/16
D
P
V
9
0
8-9/16
T
S
NOTE: PIPES OVERLAP 1-1/4 INCHES A T EACH JOINT.
Figure 4. DVP-Series Direct Vent Component Specifications (5-inch inner pipe / 8-inch outer pipe)
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Step 3. Installing the Vent System
A. Vent System Approvals
These models are approved to use DVP-series direct vent pipe components and terminations (see Figures 4 and 5). Approved vent system components are labeled for identifi­cation. This pipe is tested and listed as an approved com­ponent of the fireplace. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. There is no required pitch for horizontal vent runs. NO OTHER VENTING SYS- TEMS OR COMPONENTS MA Y BE USED.
Detailed installation instructions are included with each vent termination kit and should be used in conjunction with this Installers Guide.
The flame and ember appearance may vary based on the type of fuel burned and the venting configuration used.
VERTICAL
TERMINATION
Identifying Vent Component s
The vent systems installed on this gas fireplace may in­clude one, two, or three 90° elbow assemblies. The rela­tionships of vertical rise to horizontal run in vent configura­tions using 90° elbows MUST BE strictly adhered to. The rise to run relationships are shown in the venting drawings and tables. Refer to the diagrams on the next several pages.
NOTE: Two 45° elbows may be used in place of one 90° elbow. Rise to run ratios in the vent system must be followed if 45° elbows are used.
This model has vent starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the vent system. The starting collar sealing cap must remain on the starting collar NOT used.
STORM COLLAR
ROOF FLASHING
T erminations Kits
(For use on IPI units only)
DVP-TRAP
SERIES
DVP-TVPVK-80
DVP-TVHW
HORIZONTAL
TERMINATION
WALL FIRESTOP
DVP-TB1
(Required to have a minimum of 3 feet of vertical in the vent system)
90 DEGREE
ELBOW
PIPE LENGTH
CEILING
FIRESTOP
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Figure 5. Vent System Component s and Termination Kits
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Page 15
CAP
STRAIGHT UP
VERTICAL VENTING
V (FT.)
40' MAX. (12.4 M)
NOTE: On vertical venting
configurations over 10 feet install the flue restrictor (385-128). See flue restric­tor installation instructions.
Flue Restrictor Instructions
1. Remove Exhaust Shield using a 1/4” nut driver by
removing the four screws securing it in place (see Figure 7).
V
EXHAUST
SHIELD
FLUE
RESTRICTOR
Figure 6. Straight Up Vertical Venting
Figure 7
2. Break the Flue Restrictor into two pieces. Do this
by bending the part back and forth until it breaks (see Figure 8).
BREAK
HERE
Figure 8. Flue Restrictor
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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3. Match the amount of vertical you have in the sys­tem with the chart to find the appropriate position to set the Flue Restrictor (see Figure 9).
- CH ART -
Vertical
4' 1-1
8' 2-2 1-2 1-1
15' 3-3 3-2 2-2 1-2
20' 3-4 3-3 3-3 2-3
25' 3-4 3-3 3-3 2-3
Top VentNGTop VentLPRear VentNGRear Vent
No
RestrictorNoRestrictorNoRestrictor
LP
No
Restrictor
HORIZONTAL VENTING
Kit No. H Max. Run
DVP-TRAP 24" (610 mm)
30' 4-4 3-4 3-4 3-3
35' 4-4 3-4 3-4 3-3
40' 5-4 4-4 4-4 3-4
Figure 9.
4.Center the Flue Restrictor on vent and secure in
place by using two self-tapping screws (see Fig­ure 10).
5. Reinstall the Exhaust Shield.
1 2 3 4 5
SETTINGS
H
90-DEGREE
ELBOWS
45-DEGREE
ELBOW
NOTE: This model is tested and approved to use 45° elbows in corner installations. Howev­er, 90° elbows will result in better performance. The use of two 900 elbows in a corner installation will affect space requirements (see Figure 2).
Figure 11. Corner Installation
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Figure 10
16
1 2 3 4 5
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Page 17
VENTING WITH ONE (1) 90° ELBOW
V
V
V H
1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.4m)
V+H=40' MAX. (12.4m) H = 8' MAX. (2.4m)
NOTE: On vertical venting configurations, where the vertical component is over 10 feet, install the flue restrictor included in the manual bag assembly to improve flame appearance.
Figure 12. Venting with One 90° Elbow
VENTING WITH ONE (1) 90° ELBOW
V (FT.) H (FT.) 1' MIN. (305mm) 5' MAX. (1.52m)
2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
V+H= 40’ MAX. (12.4MM) H = 20' MAX. (6.2m)
V
H
H
H
NOTE: For corner installations: A 6-inch (152mm)
section of straight pipe may need to be attached to the fireplace before a 90o elbow, to allow the vent pipe to clear the top standoffs.
NOTE: If a 90o elbow is first attached to the unit,
Figure 13. Venting with One 90° Elbow
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
the maximum horizontal run is 3-feet (914mm).
17
Page 18
VENTING WITH TWO (2)
V
V
V
90° ELBOWS
H
1
H
V H H + H
1
1´ MIN. (305 mm) 2´ MAX. (610 mm) 5´ MAX. (1.52m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 10´ MAX. (3.1m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 15´ MAX. (4.65m) 4´ MIN. (1.22 m) 8´ MAX. (2.48 m) 20´ MAX. (6.2m)
V+H+H1 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1 = 20´ MAX. (6.2m)
Figure 14. Venting with Two 90° Elbows
VENTING WITH TWO (2) 90o ELBOWS
V FT. H + H
1' MIN. (305mm) 5´ MAX. (1.52m) 2' MIN. (610mm) 10´ MAX. (3.1m) 3' MIN. (914mm) 15´ MAX. (4.65m) 4' MIN. (1.22m) 20´ MAX. (6.2m)
V+H+H1= 40' MAX.(12.4m) V+V1+H = 40' MAX.(12.4m)
H+H1 = 20´ MAX. (6.2m)
(FT.)
1
V
1
H
H
1
H
Î
Figure 15. Venting with Two 90° Elbows
18
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Page 19
VENTING WITH THREE (3) 90° ELBOWS
V
V H H + H
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m)
1
2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m) 3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m) 4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V1+V+H+H1 = 40´ MAX.(12.4 m) H = 8´MAX.(2.48 m) H+H1 = 20´MAX.(6.2 m)
V
1
H
1
Î
H
V H H + H1 + H
2
1´MIN. (305mm) 2´MAX. (610mm) 5´MAX. (1.52m) 2´MIN. (610mm) 4´MAX. (1.22m) 10´MAX. (3.1m) 3´MIN. (914mm) 6´MAX. (1.86m) 15´MAX. (4.65m) 4´MIN. (1.22m) 8´MAX. (2.48m) 20´MAX. (6.2m)
V+H+H1+H2 = 40´ MAX. (12.4 m) H = 8´ MAX. (2.48 m) H+H1+H2 = 20´ MAX. (6.2 m)
V
H
2
H
1
H
Figure 16. Venting with three 90° elbows
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Page 20
VENTING WITH THREE (3) 90° ELBOWS
V
V
V (FT.) H (FT.) 1' MIN. (305mm) 5' MAX. (1.52m) 2' MIN. (610mm) 10' MAX. (3.1m) 3' MIN. (914mm) 15' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
NOTE: H + H1 = 20' MAX. (6.2m)
V + V1 + H + H1= 40' MAX. (12.4m)
H
1
V
1
H
V
1
H
1
V + V1 (FT.) H + H
(FT.)
1
1' MIN. (305mm) 5 ' MAX. (1.52m) 2' MIN. (610mm) 10 ' MAX. (3.1m) 3' MIN. (914mm) 15 ' MAX. (4.65m) 4' MIN. (1.22m) 20' MAX. (6.2m)
H +H
= 20' MAX. (6.2m)
1
NOTE: V+V
+H +H
1
= 40' MAX. (12.4m)
1
H
Figure 17. Venting with three 90° elbows
20
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Page 21
B. Installing Vent Components
After determining which set of starting collars will be used (top or rear), follow venting instructions accordingly .
Venting Out the Rear Vent
Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end. (see Figure 18). Follow the vent configuration tables accordingly .
Remove the insulation from the REAR five inch flue, pull the heat shield out from outside of the firebox.
WARNING: THE TOP HEAT SHIELD (INSIDE
!
THE FIREBOX) MUST REMAIN A TT ACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS. SEE FIGURE 18.
Venting Out the Top V ent
Remove the two screws in the top vent collar seal cap and remove the top vent collar seal cap and two pieces of in­sulation inside the top two starting collars (See Figure 18).
Remove the heat shield from inside the TOP five inch flue from outside of the firebox.
The glass must be taken off again for positioning the logs when the unit is finally installed in place and finished around it. Re-install the glass door . Attach vent system to the top starting collars.
1. Att ach the First Vent Component to the Starting Collars
T o attach the first vent component to the st arting collars of the fireplace:
• Make sure that the fiberglass gasket supplied in the manual bag seals between the first 8 inch (203mm) vent component and the outer fireplace wrap. Using 2 self-tapping screws from the manual bag secure that gasket to the outer wrap (see Figure 19).
OUTER
WRAP
FIRST VENT
COMPONENT
FIBERGLASS
GASKET
Figure 19. Fiberglass Gasket
WARNING: THE REAR VENT COLLAR SEAL
!
CAP MUST REMAIN A TT ACHED T O THE REAR VENT COLLARS IF THE VENT SYSTEM IS AT­TACHED T O THE TOP ST ARTING COLLARS.
WARNING: FAILURE TO REMOVE INSULA TION
!
IN THE SET OF COLLARS YOU ARE USING COULD NEGATIVELY AFFECT FIREPLACE PERFORMANCE.
WARNING: YOU MUST LEAVE THE INSULA-
!
TION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING . FAILURE T O DO THIS COULD CAUSE A FIRE.
Venting Out Rear
HEAT
SHIELD
DISCARD
INSULATION
and
HEAT SHIELD
SEAL
CAP
Venting Out T op
SEAL
CAP
INSULATION
DISCARD BOTH
PIECES and
HEAT SHIELD
HEAT
SHIELD
DVP PIPE:
1. Attaching the Venting to the Fireplace
Refer to Cinch Pipe and Termination Cap installation in­structions.
2. Assembling V ent Sections
Refer to Cinch Pipe and Termination Cap installation in­structions.
WARNING: ENSURE THA T THE FIBERGLASS
!
GASKET SUPPLIED WITH THE FIREPLACE SEALS BETWEEN THE FIRST VENT COMPONENT AND THE OUTER FIREPLACE WRAP .
If the installation is for a termination cap attached directly to the fireplace, skip to the sections, Install Firestops and
Vent Termination.
Cut the seal cap
strap and remove white
gasket material.
Figure 18
CUT
HERE
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Page 22
3. Continue Adding V ent Component s
WARNING: INSTALLATION OF THIS FIREPLACE REQUIRES THE USE OF HEAT SHIELD 570-290
0
ABOVE THE FIRST 90
ELBOW IN THE VENTING
SYSTEM.
To Install the Heat Shield:
1. Determine if the heat shield is required. Do so by mea­suring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more than 4 inches, the heat shield is
NOT required. If it is 4 inches or less, the heat shield IS REQUIRED. Install per the following steps. See Figure 20.
COMBUSTIBLE
SURFACE
3” MIN.
HEAT
SHIELD
(76mm)
Figure 20
2. Fasten the shield in place using the four pilot holes pro­vided in the part. The shield should be oriented such that the 13 1/8 inch dimension (longest dimension) is run­ning in the same direction the elbow is pointing. The shield should be centered directly above the elbow, and positioned so that it creates a 1/2 inch airspace between the shield and the combustible surface. See Figure 21.
• If the combustible materials are not in place at the time of install the elbow heat shield may be screwed to the exhaust pipe (see Figure 22). Cut the tabs as shown and bend down. Using the screws found in the manual bag secure the heat shield to the pipe maintaining 3” to 4” between the pipe and shield.
SCREW
3”
(76mm)
Figure 22
Refer to Cinch Pipe and Termination Cap installation in­structions.
• Continue adding vent components, locking each succeed­ing component into place.
• Ensure that each succeeding vent component is secure­ly fitted and locked into the preceding component in the vent system.
• 90° elbows may be installed and rotated to any point around the preceding component’s vertical axis. If an el­bow does not end up in a locked position with the pre­ceding component, attach with a minimum of two (2) sheet metal screws.
4. Install Support Brackets
Refer to Cinch Pipe and Termination Cap installation in­structions.
Figure 21
22
CORRECT INCORRECT
COMBUSTIBLE SURFACE
DIRECTION
UP
HEAT SHIELD
0
90 ELBOW
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Page 23
5. Install Firestops For Horizontal Runs - Firestops are REQUIRED on both
sides of a combustible wall through which the vent passes.
NOTE: Model DVP-TRAP does not need an exterior firestop on an exterior combustible wall.
To install firestops for horizontal runs that pass through either interior or exterior walls:
• Cut a 10-inch by 12-inch (254mm x 305mm) hole through the wall.
NOTE: The center of the hole is one (1) inch (25.4mm) above the center of the horizontal vent pipe.
• Position the firestops on both sides of the hole previ­ously cut and secure the firestops with nails or screws.
• The heat shields of the firestops MUST BE placed to­wards the top of the hole.
• Continue the vent run through the firestops.
For Vertical Runs - One ceiling firestop is REQUIRED at the hole in each ceiling through which the vent passes.
T o install firestops for vertical runs that pass through ceilings:
• Position a plumb bob directly over the center of the verti­cal vent component.
• Mark the ceiling to establish the centerpoint of the vent.
• Drill a hole or drive a nail through this centerpoint.
• Check the floor above for any obstructions, such as wir­ing or plumbing runs.
• Reposition the fireplace and vent system, if necessary, to accommodate the ceiling joists and/or obstructions.
• Cut an 10-inch x 10-inch (254mm x 254mm) hole through the ceiling, using the centerpoint previously marked.
• Frame the hole with framing lumber the same size as the ceiling joists.
NOTE: There must be NO INSULA TION or other combustibles inside the framed firestop opening.
10"
INTERIOR
WALL SHIELD
12"
Figure 23. 10" x 12" Hole and Vent Pipe
HEAT SHIELD
TRIM HEAT SHIELD IF TOO LONG, ADD TO SHIELD IF TOO SHORT
10" (254mm) 10" (254mm)
CHIMNEY HOLE
EXISTING CEILING JOISTS
CEILING
NEW FRAMING MEMBERS
Figure 25. 10" x 10" Hole & New Framing Members
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
EXTERIOR
INTERIOR
FIRESTOP
FIRESTOP
Figure 24. Heat Shield, Interior & Exterior Firestops
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Page 24
NOTE: There must be NO INSULA TION or other combustibles inside the framed firestop opening.
C. Vent Termination
Refer to Cinch Pipe and Termination Cap installation in­structions.
Horizontal Termination
The termination kit should pass through the wall firestops from the exterior of the building.
JOIST
CEILING
NAILS (4 REQUIRED)
CEILING FIRESTOP
Figure 26. Ceiling Firestop (Ceiling Side)
If the area above the ceiling IS an attic, position and secure the firestop on top of the previously framed hole.
NOTE: Keep insulation away from the vent pipe at least 1 inch (25mm).
NAILS (4 REQUIRED)
• Adjust the termination cap to its final exterior position on the building and interlock the flue sections.
WARNING: THE TERMINA TION CAP MUST BE POSITIONED SO THA T THE ARROW IS POINT -
!
ING UP .
WARNING: VENTING TERMINALS SHALL
!
NOT BE RECESSED INTO A W ALL OR SID­ING . VENT TERMINATION CLEARANCES MUST BE FOLLOWED TO AVOID FIRE DANGER. SEE VENT TERMINA TION MINIMUM CLEARANCES DI­AGRAM ON FOLLOWING P AGE.
CEILING
CEILING FIRESTOP
Figure 27. Attic Firestop
RAFTER
7 1/4”
(184mm)
Figure 28. Trapezoid Termination Cap
24
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Page 25
M
V
N
G
v
D
E
v
B
L
v
B
v
F
v
A
B
v
B
v
A
= VENT TERMINAL
V
X
= AIR SUPPLY INLET
A = 12 inches .................. clearances above grade, veran-
(See Note 1)
da, porch, deck or balcony
B = 12 inches .................. clearances to window or door
that may be opened, or to per­manently closed window. (Glass)
D* = 18 inches .................. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo­cated above the terminal
*30 inches ................. for vinyl clad soffits and below
electrical service
F = 9 inches ..................... clearance to outside corner
G = 6 inches ..................... clearance to inside corner
H = 3 ft. (Canada) ............ not to be installed above a gas
meter/regulator assembly within
3 feet (90cm) horizontally from the
center-line of the regulator I = 3 ft. (U.S.A.)
6 ft. (Canada)............. clearance to gas service regu-
lator vent outlet J = 9 inches (U.S.A.)
12 inches (Canada) .... clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
R
H
U.S.
(3 FT)
M
I
X
v
J or K
P
Q
(See Note 2)
S
Electrical
V
V
T
Service
D*
V
S
= AREA WHERE TERMINAL IS NOT PERMITTED
K = 3 ft. (U.S.A.)
6 ft. (Canada) ......... clearance to a mechanical
(powered) air supply inlet
L** = 7 ft. ......................... clearance above paved side-
(See Note 1)
walk or a paved driveway lo­cated on
public property
M*** = 18 inches .............. clearance under veranda, porch,
deck, balcony or overhang
42 inches .............. vinyl
Alcove Applications
N = 6 inches ................ non-vinyl sidewalls
P = 8 ft.
______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________
S = 6 inches ................. clearance from sides of
T = 12 inches ................ clearance above electrical
12 inches .............. vinyl sidewalls
Q
MIN
R
MAX
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
(See Note 5)
(See Note 5)
= (2 / # termina t i on c a p s) x Q
MAX
electrical service
service
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)
NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
Figure 29. Minimum Clearances for Termination
Î
NOTE 3: Local codes or regulations may require different clearances.
NOTE 4: T ermination caps may be hot. Consider their proximity to doors or other traffic areas.
NOTE 5: Location of the vent termination must not interfere with access to the electrical service.
WARNING: In the U.S: V ent system termination is NOT permitted in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper perfor­mance of the appliance when the venting system does not meet these requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECT OR KIT BE INST ALLED.
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Page 26
V
2 FT. MIN.
TERMINATION
CAP
20 INCH MIN.
LOWEST
DISCHARGE
OPENING
HORIZONTAL
OVERHANG
ERTICAL
WALL
WARNING: MAJOR U.S. BUILDING CODES
!
SPECIFY MINIMUM CHIMNEY AND/OR VENT HEIGHT ABOVE THE ROOF TOP. THESE MINIMUM HEIGHTS ARE NECESSARY IN THE INTEREST OF SAFETY . SEE FIGURE 30 FOR MINIMUM HEIGHTS, PROVIDED THE TERMINA TION CAP IS A T LEAST 20 INCHES FROM A VERTICAL WALL AND 2-FEET BELOW A HORIZONTAL OVERHANG .
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING
Roof Pitch H (min.) ft.
flat to 6/12 1.0 over 6/12 to 7/12 1.25 over 7/12 to 8/12 1.5 over 8/12 to 9/12 2.0 over 9/12 to 10/12 2.5 over 10/12 to 1 1/12 3.25 over 1 1/12 to 12/12 4.0 over 12/12 to 14/12 5.0 over 14/12 to 16/12 6.0 over 16/12 to 18/12 7.0 over 18/12 to 20/12 7.5 over 20/12 to 21/12 8.0
NOTE: This also pertains to vertical vent systems in­stalled on the outside of the building.
T o seal the roof hole, and to divert rain and snow from the vent system:
• Attach a flashing to the roof using nails, and use a non­hardening mastic around the edges of the flashing base where it meets the roof.
• Attach a storm collar over the flashing joint to form a water-tight seal. Place non-hardening mastic around the joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe and snap into place.
Step 4. Positioning, Leveling, and Securing the Fireplace
The diagram below shows how to properly position, level, and secure the fireplace.
Figure 30. Minimum Height from Roof to Lowest Discharge Opening
For Vertical Terminations - To locate the vent and inst all
the vent sections:
• Locate and mark the vent centerpoint on the underside of the roof, and drive a nail through the centerpoint.
• Make the outline of the roof hole around the centerpoint nail.
• The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 1-inch (25.4mm) clear­ance from the vertical vent pipe to combustible materials.
• Mark the roof hole accordingly.
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters and install the frame securely . Flashing anchored to the frame must withstand heavy winds.
• Continue to install concentric vent sections up through the roof hole (for inside vent installations) or up past the roof line until you reach the appropriate distance above the roof (for outside terminations).
NAILING TABS
(BOTH SIDES)
Figure 31. Proper Positioning, Leveling and Securing of a Fireplace
• Place the fireplace into position.
• Level the fireplace from side to side and front to back.
• Shim the fireplace with non-combustible material, such as sheet metal, as necessary.
• Secure the fireplace to the framing by nailing or screwing.
26
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Page 27
Step 5. Installing the Optional Heat-Zone Kit
Step 6. The Gas Control Systems
NOTE: There must be NO INSULATION or other com-
bustibles inside the framed firestop opening.
HEAT -ZONE
ATTACHES
HERE
Figure 32.
1. Remove the knockout from the fireplace and discard it (see Figure 32).
2. Center the duct collar around the exposed hole and at­tach it to the fireplace with 3 screws. NOTE: Do this BE-
FORE final positioning of the fireplace.
WARNING: THIS UNIT IS NOT FOR USE WITH
!
SOLID FUEL.
Two types of gas control systems are used with these models: Standing Pilot Ignition and Intermittent Pilot Ignition (IPI).
Standing Pilot Ignition System
This system includes millivolt control valve, standing pilot, thermopile/thermocouple flame sensor, and piezo ignitor .
WARNING: 110-120 VAC MUST NEVER BE
!
CONNECTED TO A CONTROL VALVE IN A MILLIVOL T SYSTEM.
Intermittent Pilot Ignition (IPI) System
This system includes a 3V control valve, electronic module and intermittent pilot.
WARNING: CONTINUOUS 110-120 VAC SER-
!
VICE MUST BE WIRED DIRECTL Y TO THE FIRE­PLACE JUNCTION BOX.
STANDING PILOT
3. Determine the location for the air register/fan housing assembly.
Reference the Heat-Zone kit instructions for the remaining installation steps.
INTERMITTENT PILOT IGNITION
Figure 33. Gas Controls Systems
FLAME SENSOR
ROD
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Page 28
Step 7. The Gas Supply Line
V
NOTE: Have the gas supply line installed in accordance with local building codes by a qualified installer ap­proved and/or licensed as required by the locality . (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).
NOTE: Before the first firing of the fireplace, the gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly size the gas supply line leading to the 1/2 inch (13mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch (13 mm) gas supply line. To install the gas supply line:
• A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13mm) tee-handle manual shut-off valve and a listed flexible gas connector are connected to the 1/2 inch (13mm) inlet of the control valve. NOTE: If substi­tuting for these components, please consult local codes for compliance.
• Locate the gas line access hole in the outer casing of the fireplace.
• The gas line may be run from either side of the fireplace provided the hole in the outer wrap does not exceed 2 1/2” in diameter and it does not penetrate the actual firebox.
• The gap between the supply piping and gas access hole can be plugged with non-combustible insulation to pre­vent cold air infiltration.
• Open the fireplace lower grille, insert the gas supply line through the gas line hole, and connect it to the shut-off valve.
• When attaching the pipe, support the control so that the lines are not bent or torn.
• After the gas line installation is complete, use a com­mercially-available, non-corrosive leak check solution to carefully check all gas connections for leaks.
WARNING: DO NOT USE AN OPEN FLAME TO
!
CHECK FOR GAS LEAKS.
Use a wrench on shut-off valve when tightening gas line.
MANUAL
SHUT-OFF
VALVE
GAS ALVE
CONTROL
VALVE
GAS LINE
ACCESS HOLE
FLEX
CONNECTOR
Figure 34. Gas Supply Line
Step 8. Gas Pressure Requirements
Pressure requirements for these gas fireplaces are shown in the table below .
Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w .c.
Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches Pressure w.c. w.c.
A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure. Use a small flat blade screwdriver to crack open the screw in the center of the tap. Position a rubber hose over the tap to obtain the pressure reading.
• At the gas line access hole, use insulation to re-pack the space around the gas pipe.
• Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing.
The fireplace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one-half (1/2) psig (3.5 kPa).
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Page 29
3/16” PIGGYBAC K CONN ECTOR
WHITE T2
GAS VALUE
THERMOCOUPLE
RED T1
Figure 35. Standing Pilot Ignition Wiring Diagram
THERMOPILE
BLACK S1
BLACK S2
ON
OFF
ON/OFF SWITCH
REMOTE SWITCH
PIGTAIL
OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE
Step 9. Wiring the Fireplace
NOTE: Electrical wiring must be installed by a licensed electrician.
CAUTION: DISCONNECT REMOTE CONTROLS IF AB­SENT FOR EXTENDED TIME PERIODS. THIS WILL PRE­VENT ACCIDENT AL FIREPLACE OPERA TION.
For Standing Pilot Ignition Wiring Appliance Requirements
This appliance DOES NOT require 110-120 V AC to operate.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE GAS CONTROL VALVE OR THE AP­PLIANCE WILL MALFUNCTION AND THE V AL VE WILL BE DESTROYED.
VARIABLE SPEED CONTROL
BLK
BLK
BLK
BLK
JUNCTION BOX
BLK
BLK
Optional Accessories
Optional fan and remote control kits require that 110-120 VAC be wired to the factory installed junction box before the fireplace is permanently installed.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.
WARNING: DO NOT CONNECT 110-120 V AC
!
TO THE WALL SWITCH OR THE CONTROL V AL VE WILL BE DESTROYED.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA TION. VERIFY PROPER OPERATION AFTER SERVICING.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE
BLK
MUST BE REPLACED, IT MUST BE REPLACED WITH TYP E 105 C RATED WIRE.
BLOWER RECEPTACLE
O
TEMPERATURE
SENSOR SWITCH
Figure 36. Fan Wiring Diagram
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
BLK
BLK
GROUND
GRN
110-120 VAC
WHT
WHT
WHT
BLOWER
SENSOR SWITCH
“FAN”
RECEPTACLE
BLOWER
SPEED
CONTROL
29
Page 30
3V TRANSFORMER
V
ON/OFF
WALL
SWITCH
VALVE
NEUTRAL
PLUG-IN
IGNITION MODULE
(3V)
LOW VOLTAGE
GROUND
FLAME SPARKER/
SENSOR
SEE NOTE 1
REMOTE
CONTROL
HOT
IGNITION MODULE
3 VAC
I
S
GROUND TO FIREPLACE CHASSIS
INTERMITTENT
PILOT
IGNITOR
WHT
ORG
WHITE WIRE
CAN BE
PLUGGED
INTO ANY
BLACK WIRE CAN BE
PLUGGED INTO ANY OF
#1 - #5 LOCATIONS
ON THE HOT SIDE
OF #1-#5
LOCATIONS
ON THE
NEUTRAL SIDE
PLUG IN
Figure 37. Intermittent Pilot Ignition (IPI) Wiring Diagram
Intermittent Pilot Ignition (IPI) Wiring 3 Volt T ransformer
This appliance comes with a 3 volt transformer. The trans-
Î
former plugs into the junction box and the two leads plug into the green control module (see Figure 37).
Appliance Requirements
This appliance requires that 110-120 VAC be wired to the factory installed junction box. Maintain correct polarity when wiring the junction box.
WARNING: DO NOT CONNECT 110-120 VAC
!
TO THE GAS CONTROL VALVE OR THE AP­PLIANCE WILL MALFUNCTION AND THE V AL VE WILL BE DESTROYED.
Operation using Battery Power
This fireplace has an optional battery operation. The sys­tem is fully functional with the use of two “D” size batteries without ordinary 1 10-120 V AC power.
Wiring to the battery pack should be left disconnected in order to conserve battery life. In the case of a loss of power, simply connect red and black wire leads to activate battery
TRANSFORMER
3 VAC
power (connect red to red, black to black). The fireplace can be used as necessary. Once power (110 VAC) is re­stored, disconnect red and black wire leads to extend bat­tery life.
Optional Accessories
Optional remote control kits require that 110-120 V AC be wired to the factory installed junction box before the fire­place is permanently installed.
Wall Switch
Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8 m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace ON/ OFF switch pigtails.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNEC­TION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERA­TION. VERIFY PROPER OPERA TION AFTER SERVICING .
BRN
PIGGYBACK
ON/OFF SWITCH
WARNING: DO NOT CONNECT 110-120 V AC
!
TO THE WALL SWITCH OR THE CONTROL
BRN
ORG
ALVE
V AL VE WILL BE DESTROYED.
GRN
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Page 31
Step 10. Finishing
Figure 38 shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace. See Figures 2 and 3 for other fireplace clearances.
Only non-combustible materials may be used to cover the black fireplace front.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
NON-COMBUSTIBLE
BOARD
0”
12”
11”
2-1/2”
1”
10”
9”
8”
7”
6”
5”
4”
3”
12”
11”
10”
9”
4”
1”
TOP FRONT EDGE OF FIREPL A CE
13”
14”
15”
16”
17”
18”
31”
TO CEILING
Figure 38. Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace
Note: There are 3 metal tabs holding the non-combustible
board in place for shipping. These tabs are to be cut off or bent back before finishing around the fireplace front.
CAUTION: IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATE­RIAL MUST BE USED. THESE JOINTS ARE NOT RE­QUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS F ACING TO THE FIRE­PLACE SURROUND. SEE FIGURE 39.
0”
HIGH TEMPERATURE (3000F / 1490C MIN.)
TOP & SIDE SEAL JOINT
0”
Figure 39 Sealant Material
Hearth Extensions
A hearth extension may be desirable for aesthetic reasons. However, ANSI or CAN/CGA testing st andards do not require hearth extensions for gas fireplace appliances.
Step 1 1. Installing Trim, Logs, and Ember Material
Installing the Trim
Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace, but MUST NEVER overlap onto the front face. The joints between the finished wall and the fireplace top and sides can only be sealed with a 300° F . (149° C) minimum sealant.
WARNING: WHEN FINISHING THE FIREPLACE,
!
NEVER OBSTRUCT OR MODIFY THE AIR IN­LET/OUTLET GRILLES IN ANY MANNER.
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible materials can be used to cover up the gap between the sheet rock and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles. When overlapping on both sides, leave enough space so that the bottom grille can be lowered and the trim door removed.
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Positioning the Logs
!
BEFORE
FIRING THE UNIT
Follow these steps:
1. Release four glass clips and set the
glass assembly aside. CAUTION: The log assembly is fragile. Handle with care. NOTE: See Step 9 when replacing the log set in an existing fireplace.
2. Carefully cut the cable tie holding the log assembly in place and discard the tie. Do the fireplace (see Figure 41).
not leave any part of the tie in
Figure 40
WARNING: USE WIRE CUT-
!
TERS. DO
T O CUT THE TIE WITH A KNIFE.
3. Grasp the log assembly by the ends. Do sembly by the center. Remove the
log assembly from the fireplace and set aside.
4. Remove the foam pad from the fire­place and discard. Make sure all piec­es of the foam are removed. With a screwdriver bend up the log place­ment tabs (see Figure 42).
NOT grasp the log as-
NOT ATTEMPT
Figure 41
32
Log Placement Tabs
Figure 42
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Page 33
5. The grate is located in the lower cav­ity. Remove the screw holding the grate in place and discard the screw.
6. Position the grate into the cutout in the refractory . Hook the grate into po­sition using the tabs on the bottom of the grate. Make sure the grate is pulled forward on the refractory (see Figure 43).
7. Cut shrink wrap and remove from around the log assembly.
WARNING: REMOVE
!
PACKAGING FROM LOGS.
ALL
8. Install embers. See ember placement
instructions for details.
WARNING: USE DIME SIZE
!
PIECES ONLY. DO
NOT
COVER PORTS.
9. Carefully position the log set in place
into the fireplace. Pull the log set for­ward until the log set contacts the log placement tabs. Center the log set in the firebox side to side (see Figure
44). (Grate removed for viewing.)
Figure 43
Log Placement Tabs
Figure 44
Shutter Settings
___________________________________________
Burner 1/4” 5/8”
NG LP
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Placing the Ember Material
Ember material is shipped with this gas fireplace. T o place the ember material:
• Pull the four glass latches out of the groove on the glass frame. Remove glass door from the unit (see Figure 45).
EMBER MATERIAL
LATCHES
(BOTH BOTTOM
AND TOP)
GLASS
ASSEMBLY
Figure 45. Glass Assembly
• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports (from back to front).
• When placing Glowing embers onto the burner care should be taken so that the ports are not covered. Place the embers along side the port trail, but not on or in between the ports (see Figure 46). Failure to follow this procedure will likely cause lighting and sooting problems.
• Place Mystic embers on areas of base refractory away from port holes. Use this material to give your fireplace a realistic ash bed.
Figure 46. Placement of the Ember Material
Glass Specifications: 6000BE: TEMPERED 6000BE-IPI: TEMPERED
Hearth & Home T echnologies fireplaces manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the CPSC. The tempered glass has been tested and certified to the require­ments of ANSI Z97.1-1984 and CPSC 16 CFR 1202. (Safety Glazing Certification Council SGCC # 1595 and 1597. Ar­chitectural Testing, Inc. Reports 02-31919.01 and 02-
31917.01.) This statement is in compliance with SPCS 16 CFR Sec-
tion 1201.5 “Certification and labeling requirements” which refers to 15 USC 2063 stating “…Such certificate shall ac­company the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory . Please con­tact your dealer or distributor to order.
• Save the remaining ember materials for use during fire­place servicing.
• Replace the glass door and a front trim door on the unit.
• Pull out and latch the glass clips into the groove on the glass frame.
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Page 35
Step 12. Before Lighting the Fireplace
Before lighting the fireplace, be sure to do the following: Remove all paperwork from underneath the fireplace. Review safety warnings and cautions
• Read the Safety and Warning Information section at the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit for possible gas leaks.
Double-check vent terminations and front grilles for
obstructions.
• Before lighting the fireplace, double-check the unit for possible obstructions that could be blocking the vent ter­minations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST BE re­placed with an approved component. Tampering with the fireplace components is DANGEROUS and voids all war­ranties.
A small amount of air will be in the gas supply lines. When first lighting the fireplace, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the fireplace will light and will operate normally .
Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines, unless the gas valve has been turned to the OFF position, in which case the air would have to be purged.
NOTE: The fireplace should be run 3 to 4 hours on the initial start-up. T urn it off and let it cool completely . Remove and clean the glass. Replace the glass and run the fireplace for an additional 8 hours. This will help to cure the products used in the paint and logs.
During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the fireplace’s initial burning.
Cold Climate Switch
If cold air infiltration, condensation, or frost on the glass is an issue due to cold climate, you may wish to operate the fireplace in cold climate mode.
To change your Intellifire ignition to be used in the cold climate mode refer to the instructions included with the kit.
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Step 13. Lighting the Fireplace
You’ve reviewed all safety warnings, you’ve checked the fireplace for gas leaks, you know the vent system is unobstructed, and you’ve checked for faulty components. Now you’re ready to light the fireplace.
Maintaining and Servicing Your Fireplace
4
Fireplace Maintenance
Although the frequency of your fireplace servicing and main­tenance will depend on use and the type of installation, you should have a qualified service technician perform an appli­ance check-up at the beginning of each heating season. See the table below for specific guidelines regarding each fireplace maintenance task.
WARNING: PLEASE REFER TO THE USER’S
!
MANUAL FOR ALL CAUTIONS, SAFETY, AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERA TION OF THE FIREPLACE.
After the Installation
LEAVE THIS INSTALLATION MANUAL WITH
!
THE APPLIANCE FOR FUTURE REFERENCE.
IMPORT ANT : TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE.
Replacing old ember material Frequency: Once annually , during the checkup. By: Qualified service technician. Task: Brush away loose ember material near the burner.
Replace old ember material with new dime-size and shape pieces. Save the remaining ember material and repeat this procedure at your next servicing. For more information, see
Placing Ember Material. Cleaning Burner and Controls
Frequency: Once annually . By: Qualified service technician. Task: Brush or vacuum the control comp artment, fireplace
logs and burner areas surrounding the logs.
Cleaning Flame Sensor Rod (IPI Systems) Frequency: Annually . By: Qualified service technician. Task: Make a visual check of the straight flame sensor rod
(see Figure 33). Use emery cloth to carefully remove any existing film or white deposits.
Checking Flame Patterns, Flame Height Frequency: Periodically .
By: Qualified service technician/Home owner. T ask: Make a visual check of your fireplace’ s flame patterns.
Make sure the flames are steady - not lifting or floating. See Figure 47. The flame sensor (IPI) or thermopile/ thermocouple (standing pilot) tips should be covered with flame. See Figure 33.
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MAKE SURE THE FLAMES ARE STEADY—NOT
Figure 47. Burner Flame Patterns
Checking Vent System Frequency: Before initial use and at least annually
thereafter, more frequently if possible.
By: Qualified service technician/Home owner. Task: Inspect the external vent cap on a regular basis to
ensure that no debris is interfering with the flow of air. Inspect entire vent system for proper function.
Cleaning Glass Door Frequency: After the first 3 to 4 hours of use. As neces-
sary after initial cleaning.
By: Home owner. Task: Remove and clean glass after the first 3 to 4 hours of
use. Af ter the initial cleaning, clean as necessary , particu­larly after adding new ember (flame colorant) material. Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner . NOTE: DO NOT handle
or attempt to clean the door when it is hot and DO NOT use abrasive cleaners.
LIFTING OR FLOATING.
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