Hearth and Home Technologies 6000BE User Manual

Models: 6000BE 6000BE-IPI
READ THIS MANUAL BEFORE INSTALLING OR OPERA TING THIS APPLIANCE. THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE.
WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUS­ING PROPERTY DAMAGE, PER­SONAL INJURY, OR DEA TH.
Owner’s Manual
Installation and Operation
Underwriters
Laboratories Listed
WARNING: IMPROPER INSTALLA­TION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAM­AGE. REFER TO THIS MANUAL. FOR ASSIST ANCE OR ADDITIONAL INFOR­MATION CONSULT A QUALIFIED IN­ST ALLER, SERVICE AGENCY , OR THE GAS SUPPLIER.
- Do not store or use gasoline or other flammable vapors and liquids in the vi­cinity of this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
• Immediately call your gas supplier from
1.This appliance may be installed in an af­termarket, permanently located, manufac­tured (mobile) home, where not prohibited by local codes.
2. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer , service agency , or the gas supplier.
Printed in U.S.A. Copyright 2005
Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044
This product may be covered by one or more of the following patents: (United St ates) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 51 13843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
In the Commonwealth of Massachusetts:
• a CO detector shall be installed in the room where the appliance is installed.
Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo dealer , please call 1-888-427-3973.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully
!
before starting the installation. FAILURE TO FOLLOW these installation instructions may result
in a possible fire hazard and will void the warranty.
Prior to the first firing of the fireplace, READ the
!
Using Your Fireplace section of the Owners Guide.
DO NOT USE this appliance if any part has been
!
under water. Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
!
Installation and repair should be PERFORMED by a qualified service person. The appliance and venting
!
system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s control compartment, burners, and circulating air passageways adequate combustion and ventilation air.
BE KEPT CLEAN to provide for
These units MUST use one of the vent systems described in the Installing the Fireplace section of
!
the Installers Guide. NO OTHER vent systems or components MAY BE USED.
This gas fireplace and vent assembly MUST be
!
vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
!
make sure that no debris is interfering with the air flow.
The glass door assembly MUST be in place and
!
sealed, and the trim door assembly MUST be in place on the fireplace before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass
!
door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualified service person. DO NOT strike or slam the glass door.
Always KEEP the appliance clear and free from
!
combustible materials, gasoline, and other flammable vapors and liquids.
NEVER OBSTRUCT the flow of combustion and
!
ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations.
Due to the high temperature, the appliance should be LOCATED out of traffic areas and away from
!
furniture and draperies. Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the
!
hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Y oung children should be CAREFULL Y SUPERVISED when they are in the same room as the appliance.
The glass door assembly SHALL ONLY be
!
replaced as a complete unit, as supplied by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door
!
assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Turn off the gas before servicing this appliance. It is recommended that a qualified service technician
!
perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing
!
must be replaced before operating this appliance.
DO NOT place furniture or any other combustible
!
household objects within 36 inches of the fireplace front.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05

TABLE OF CONTENTS

Safety and Warning Information ................................................ 2
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Service Parts Lists ..................................................................... 4
Section 1: Approvals and Codes............................................... 8
Appliance Certification................................................................... 8
Installation Codes.......................................................................... 8
High Altitude Installations ............................................................... 8
Section 2: Getting Started ......................................................... 9
Introducing the Hearth & Home Technologies Gas Fireplaces ..... 9
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Pre-installation Preparation........................................................... 9
Section 3: Installing the Fireplace...........................................11
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Constructing the Fireplace Chase ...............................................11
Step 1 Locating the Fireplace ..................................................11
Step 2 Framing the Fireplace.................................................. 12
Step 3 Installing the Vent System............................................ 14
A. Vent System Approvals........................................... 14
B. Installing V ent Components.................................... 21
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C. V ent Termination .................................................... 24
Step 4 Positioning, Leveling, and
Securing the Fireplace................................................. 26
Step 5 Installing the Optional Heat-Zone Kit............................ 27
Step 6 The Gas Control Systems........................................... 27
Step 7 The Gas Supply Line ................................................... 28
Step 8 Gas Pressure Requirements ...................................... 28
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Step 9 Wiring the Fireplace .................................................... 29
Step 10 Finishing ...................................................................... 31
Step 1 1 Installing Trim, Logs, and Ember Material.................... 31
Installing the Trim......................................................... 31
Positioning the Logs .................................................... 32
Placing the Ember Material.......................................... 34
Glass Specifications.................................................... 34
Step 12 Before Lighting the Fireplace ....................................... 35
Step 13 Lighting the Fireplace .................................................. 36
After the Installation..................................................................... 36
Section 4: Maintaining and Servicing Your Fireplace......... 36
Î = Contains updated information.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
3
Service Parts
6000BE, 6000BE-IPI
(NG , LP) Exploded Parts Diagram
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
12
3
4
1
2
11
7
5
10
9
6
Log Set Assembly
8
Part number list on following page.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
Service Parts List
6000BE, 6000BE-IPI
IMPORTANT: THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order-
ing, supply serial and model numbers to ensure correct service parts.
ITEM COMMON PARTS SERIAL # PART NUMBER
1 Surround 2026-108
2 Hood SRV60-143-BK
3 Gla s s Doo r Ass e m b ly GLA-750TR
4Burner NG 381-376A
4Burner LP 381-375A
5 Log Grate 060-361A
6 Log Set Assembly (Only sold as a set) LOGS-6000BE
7 Junc tio n Box 4021-013
8 Louver, Bottom 394-114
9 Louver, Top 394-249
10 Mesh Assembly 530-382A
11 Insulation Board 385-401
12 Base Refractory 381-124
Vent Gas k e t 2025-114
Wire Assembly 571-514A
To uc h U p Pain t TUP-GBK-12
Glass Latch Assembly 386-122A
Flue Restrictor 385-128
ACCESSORIES
Í
Í
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Conversion Kit NG NGK-6000BE
Conversion Kit LP LPK-6000BE
Conversion Kit IPI LP LPK-6000BE-IPI
Brass Trim Kit PBK-6000BE
Also see pages 6 and 7 for additional IPI and St anding Pilot service part numbers.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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Service Parts
6000BE-IPI
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Intermittent Pilot Ignition
Valve Assembly
2
(NG , LP) Exploded Parts Diagram
10
1
4
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
3
11
6
9
5
8
7
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Valve Bracket 2025-101 2 Flex B all Valve A sse mbly 302-320A 3Pilot Assembly NG 4021-025 3 Pilot Assembly LP 4021-026 4 ON/OFF Rocker Switch 060-521A 5Valve NG 750-500 5 Valve LP 750-501 6 B urner Orifice NG (#38C) 582-838 6 Burner Orifice LP (#52C) 582-852 7Module 593-592 8Wire Assembly 593-590A 9 12" Flexible Gas Connector 383-302A
10 Ground S trap 2025-512
11 Pilot Brac ket 530-164
Battery Pack 593-594A 3 Volt Transformer 593-593A Gasket Assembly 385-402A
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
Service Parts
6000BE
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Standing Pilot Ignition
Valve Assembly
(NG , LP) Exploded Parts Diagram
7
8
Beginning Manufacturing Date: 6-03
Ending Manufacturing Date: ______
5
6
1
4
3
2
ITEM DESCRIPTION SERIAL # PART NUMBER
1 Burner Orifice (NG) (#38C 582-838
1 Bur ner O rif ic e ( LP) (# 52C) 582-852 2Valve NG 060-522 2 Valve LP 060-523 3 F lexible Gas Connector 383-302A 4Piezo Ignitor 291-513 5 P ilot Assembly NG 485-510A 5 P ilot Assembly LP 485-511A 6 Pilot Bracket 530-164 7 Flex Ball Va lve As sem bly 302-320A 8Valve Bracket 2025-101
Wire Asse mbly 040-557A
Bracket Assembly 385-402A
Gasket Assembly 385-402A
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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7
1
Approvals and Codes
Appliance Certification
The Hearth & Home Technologies fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories.
Certification
MODELS: 6000BE, 6000BE-IPI LABORA TORY : Underwriters Laboratories TYPE: Direct Vent Gas Fireplace Heater ST ANDARD: ANSI Z21.88-2000•CSA2.33-M98•UL307B
Installation Codes
The fireplace installation must conform to local codes. Before installing the fireplace, consult the local building code agency to ensure that you are in compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-B149 Inst allation Codes (in Canada). The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes with the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the CSA C22.1 Canadian Electric Code (in Canada).
High Altitude Installations
U.L. Listed gas appliances are tested and approved with­out requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply . To identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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Getting Started
Introducing the Hearth & Home T echnologies Gas Fireplaces
Hearth & Home Technologies direct vent gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fireplace diagrams, including the dimensions, are shown in this section.
Pre-install Preparation
This gas fireplace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components and trim doors are shipped in separate packages. The gas logs may be packaged separately and must be field installed.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Failure to follow these instructions will void the owner’s warranty and may present a fire hazard.
The Hearth & Home T echnologies W arranty will be voided by, and Hearth & Home Technologies disclaims any responsibility for, the following actions:
• Installation of any damaged fireplace or vent system com­ponent.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manu­factured and approved by Hearth & Home T echnologies, not withstanding any independent testing laboratory or other party approval of such component part or accessory .
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fireplace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible material other than wood flooring, the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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14 1/4
[362mm]
28 1/2 [724mm]
21 1/2 [548mm]
GAS LINE
2 1/8
[55mm]
6 7/8 [174mm]
ACCESS
VENT COLLARS
38
[965mm]
8 [203mm]
41
[1040mm]
TOP STANDOFFS
REAR VENT COLLARS
HOOD
11 5/8 [297mm]
25 1/4
[642mm]
36 1/8
[916mm]
TOP VENT COLLARS
34 5/8
[879mm]
3 1/2
[90mm]
ELECTRICAL
ACCESS
12 3/4
[323mm]
8
[203mm]
VENT
COLLARS
26 7/8
[682mm]
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GAS LINE
ACCESS
GAS
CONTROLS
Figure 1. Diagram of the 6000BE, 6000BE-IPI
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Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
TRIM
DOOR
RATING PLATE
AND LABELS
ELECTRICAL
ACCESS
Installing the Fireplace
3
Constructing the Fireplace Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. V ertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION: TREA TMENT OF FIRESTOP SPACERS AND CONSTRUCTION OF THE CHASE MA Y V ARY WITH THE TYPE OF BUILDING. THESE INSTRUCTIONS ARE NOT SUBSTITUTES FOR THE REQUIREMENTS OF LOCAL BUILDING CODES. THEREFORE, YOUR LOCAL BUILD­ING CODES MUST BE CHECKED TO DETERMINE THE REQUIREMENTS FOR THESE STEPS.
Factory-built fireplace chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.
This means that the walls, ceiling, base plate and cantile­ver floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in re-
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gions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
1” MIN. (25mm)
B
A
E
C
1/2” MIN. (13mm)
ABC DE
42” 22” 36” 51” 72”
Note* 42” 22” 40” 57” 80”
*If venting with (2) 900 elbows off rear of unit
the dimensions C, D, and E, will change.
Figure 2. Fireplace Dimensions, Locations, and Space Requirements
Minimum Clearances
from the Fireplace to Combustible Materials
Inches mm
Glass Front........................ 36 .................... 914
Floor ................................... 0 ....................... 0
Rear ...................................1/2..................... 13
Sides .................................1/2..................... 13
Surround Sides*.................. 0 ....................... 0
Top................................... 3 1/2 ................... 8 9
Ceiling**............................. 31 .................... 787
D
T o further prevent drafts, the wall shield and ceiling firestop s
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should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
THE CHASE SHOULD BE CONSTRUCTED SO THAT ALL CLEARANCES TO THE FIREPLACE ARE MAINT AINED AS SPECIFIED WITHIN THIS INST ALLERS GUIDE.
Step 1. Locating the Fireplace
The following diagram shows space and clearance require­ments for locating a fireplace within a room.
Clearance Requirements
The top, back, and sides of the fireplace are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the fireplace is one inch (25 mm). The back of the fireplace may be recessed 21 1/2 inches (546 mm) into combustible construction.
* See Figure 3. **The clearance to the ceiling is measured from the top
of the unit, excluding the standoffs (see Figure 38).
The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction, NOT from the screw heads that secure the unit together.
Minimum Clearances
from the Vent Pipe to Combustible Materials
Inches mm
Vertical Sections. ............. 1 ................ 25
Horizontal Sections
Top..................................... 3 ................ 75
Bottom ............................... 1 ................ 25
Sides ................................. 1 ................ 25
At Wall Firestops
Top.................................. 2 1/2 ............63.7
Bottom ..............................1/2............... 13
Sides ................................. 1 ................ 25
For minimum clearances, see the direct vent termination clearance diagrams on pages 24 and 25 in this manual.
Hearth & Home Technologies • 6000BE, 6000BE-IPI • 2024-900 Rev. G • 11/05
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