Hearth and Home Technologies 5100I-GD-B, 5100I-NL-B User Manual

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Page 1

DO NO

DIS

Model:

O- T L

Tested and

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

5100I-GD-B

5100I-NL-B

•

5100-I ACT WOOD INSERT

Advanced Combustion Technology (ACT)

NOTICE

DO NOT DISCARD THIS MANUAL

Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

WARNING

If the information in these instruc-

tions is not followed exactly, a re

may result causing property damage, personal injury, or death.

• Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

• Do not overre - If heater or chimney connector glows, you are overring. Overring will void your warranty.

• Comply with all minimum clearances to

combustibles as specied. Failure to comply may cause house re.

Installation and service of this appliance should

be performed by qualied personnel. Hearth & Home Technologies recommends NFI certied

professionals, or technicians supervised by an

NFI certied professional.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND

cool down.

Hot glass will cause

burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in the same room as

appliance

• Alert children and adults to hazards of high temperatures

High temperatures may ignite clothing or other

ammable materials.

• Keep clothing, furniture, draperies and other combustibles away.

WARNING

Fire Risk. For use with solid wood fuel only. Other fuels may overre and generate

poisonous gases (i.e. carbon monoxide).

1445 North Highway Colville, WA 99114-2008

438-0380D September 1, 2008

www.quadrare.com

Page 2

5100-I ACT WOOD INSERT

and Welcome to the Quadra-Fire Family!

U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.

2004 2005 2006 Jan Feb Mar Apr May June July Aug Sept Oct. Nov. Dec.

438-0390

1445 N. Highway, Colville, WA 99114

Made in U.S.A. /

Fait Aux États-Unis

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

Manufactured by /

Fabriqué par:

Non-combustible floor protector must be a minimum 1/2” (13mm) thickness (k value = 0.84) and extend 8" (203mm) to both sides.

La protection de plancher non-combustible doit être d’un minimum de 1/2” d’paisseur (k value = 0.84) et étendue à 8" (203 mm) de chaque côtés.

Mantel / Manteau de Cheminée

Hearth Extension /

Extension de l'âtre

Insert

Pièce Insérée

SideWall /

Mur de Côté

Maximum Mantel Depth - 8" (203mm)

Profondeur Maximum de la Manteau de Cheminée -

Fascia or Trim

Panneau ou Moulure

www.quadrafire.com

US Patents 4,766,876; 5,113,843; 5,341,794 Brevet US 4,766,876; 5,113,843; 5,341,794

with 5" (127mm) Mantel Deflector

avec un déflecteur de cheminée de 5" (127 mm)

with 8" (203mm) Mantel Deflector

avec un déflecteur de cheminée de 8" (203 mm)

35"/889mm

20"/508mm

16"/406mm

7"/178mm

CANADA

40"/1015mm

31"/787mm

27"/686mm

12"/305mm

USA/

États-Unis

8"/203mm 8"/203mm

16"/406mm 18"/457mm

FLOOR PROTECTION /

PROTECTION DU PLANCHER

*Zero Clearance Installations USA Only *Installation avec espace libre de zéro seulement aux États-Unis

Masonry, Heat Exchanger & *Zero Clearance

En briques, Circulant la chaleur & d'espace libre*

Side Trim Muir Panneau Top Trim Haut Panneau

1-1/2” (38mm) thick

3/4” (19mm) thick

TRIM / Panneau

Serial Number

OMNI-Test Laboratories, Inc.

Report: 061-S-12-2

LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid Wood Fuel Only."Also for use in Mobile Home (UM) 84 HUD.

Install and use only in accordance with manufacturer's installation, venting and operating instructions.

CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling. WARNING - For Mobile Homes: Do not install in a sleeping room. An outside combustion air inlet must be provided and unrestricted while unit is in use. The structural integrity of the mobile home floor, ceiling and walls must be maintained. The insert must be properly grounded to the frame of the mobile home. A complete relining of the chimney system with a 6" diameter listed stainless liner is required. Must be equipped with a spark arrestor cap. Outside Air comes standard on the insert and must be installed before operating insert. When used as a masonry insert stove, install only in a masonry fireplace built to UBC Chapter 37. Do not remove brick or mortar to accommodate insert. Installation requires minimum of a starter pipe into existing chimney with airtight face seal. Install only on a non-combustible hearth. Approved for installation and use in fac tory built zero-c learance fire places confor ming to minimum fire chamber specifications (USA only). Components req uired for installation: pos itive or direct flue connect ion assembly or listed vent liner. In Canada a full length 6" S635 flue liner is required as per ULC S628. WARNING - Inspect and clean chimney frequently. Under certain conditions of

PREVENT HOUSE FIRES

CAUTION

HOT WHILE IN OPERATION DO NOT TOUCH, KEEP CHILDREN AND CLOTHING AWAY. CONTACT MAY CAUSE SKIN BURNS.

Model / Modèle

5100-I

ACT INSERT

Tested to / Testé a:

UL 1482, ULC S628

PRÉVENTION DES FEUX DE MAISON

Installez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. CONTACTEZ LE BUREAU DE LA CONSTRUCTION OU LE BUREAU DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D'INSTALLATION DANS VOTRE VOISINAGE. Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles, et les compensations maximums. AVIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte. L'appareil de chauffage doit être fixé à la charpente de la maison mobile. . Lorsque vous utilisez un poêle inséré fabriqué en briques, installez un foyer en briques fabriqué selon UBC Chapitre 37. Ne pas enlever de la brique ou du mortier pour accommoder la pièce insérée. L'installation demande un tuyau allant de la cheminée existante avec un couvert hermétique. Installez se ulement sur un foyer in combustible. Approu vé pour l'installati on et l'usage dans les cheminées avec espace libre de zéro, fabriquées en usine et se

ATTENTION

CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT

PEUT CAUSER DES BRÛLURES À LA PEAU. GARDEZ LES MEUBLES ET LES MATÉRIAUX COMBUSTIBLES LOIN DE L'ESPACE DE L'APPAREIL. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS.

APPAREIL DE CHAUFFAGE DE PIÈCE, DE TYPE DE COMBUSTIBLE SOLIDE, "Pour Usage Avec Bois Solide Seulement" Pour usage dans les maisons mobiles (UM)84 HUD

ATTENTION! Inspe ctez et nettoy ez la c heminée fréq uemment. So us certaines conditions, il se peut que la créosote s'accumule rapidement. Ne pas connecter cet appareil à une cheminée servant un autre appareil. DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.

KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE. SEE NAMEPLATE AND INSTRUCTIONS.

SAMPLE

O-T L

Tested and Listed by

Beaverton

Oregon USA

007

Hearth & Home Technologies welcomes you to our tradition

of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and perfor-

mance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make prod-

ucts that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to

SAMPLE OF SERIAL NUMBER / SAFETY LABEL

LOCATION: On right side of insert as face the appliance

achieve the optimum operation of our stoves, inserts and replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are

hand-nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control

inspection. We wish you and your family many years of enjoy-

ment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

Serial Number

Page 

438-0380D

Model Name

Test Lab & Report No.

Manufactured Date

September 1, 2008

Page 3

5100-I ACT WOOD INSERT

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

A. Appliance Certications ......................4

B. Mobile Home Approved ......................4

C. Glass Specications ............................ 4

D. BTU & Efciency Specications ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety ..........................................5

C. Negative Pressure ..............................6

D. Flue Draft Considerations ...................7

E. Tools and Supplies Needed................7

E. Inspect Appliance & Components.......7

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................8

B. Clearances to Combustibles ...............9

C. Mantel Deector ..................................9

Section 4: Installation Considerations

A. Floor Protection ..................................10

C. Hearth Extension ................................10

D. Outside Air Kit ..................................... 11

E. Blower Cord Location .........................12

F. Wiring Diagram ...................................13

B. Alternate Floor Protection Worksheet

G. Optional Offset Adapter ......................13

....10

Section 5: Chimney Requirements

A. Venting Components ..........................14

B. Chimney Systems ...............................14

C. Installing Chimney Components .........15

D. Chimney Termination Requirements ..16

E. 2-10-3 Rule .........................................16

F. Masonry Fireplace ..............................17

Factory Built Zero Clearance Fireplace

.. 18

Section 8: Operating Instructions

A. Over-Firing Your Appliance .................23

B. Wood Selection & Storage .................. 23

C. Burning Process .................................. 23-24

D. Air Controls .........................................24

E. Heat Output ........................................25

F. Burn Rates .......................................... 25

G. Building A Fire ....................................25-26

H. Blower Operating Instructions............. 26

I. Opacity (Smoke) ................................. 26

J. Frequently Asked Questions...............27

Section 9: Maintaining & Servicing Appliance

A. General Maintenance & Cleaning .......28-29

B. Glass Replacement - Door ..................29

C. Glass Replacement - Side Window ....30

D. Door Handle Assembly .......................30

E. Firebrick Replacement ........................31

F. Blower Replacement ...........................32

G. Bafe & Manifold Tube Removal ........32

Correct Bafe and Blanket Placement

...33

Section 10: Troubleshooting ........................33-34

Section 11: Reference Material

A. Exploded Drawings .............................36

B. Service Parts & Accessories...............37-38

C. Service & Maintenance Log ................ 39-40

D. Homeowner’s Notes ...........................41

E. Warranty Policy ................................... 42-43

F. Contact Information ............................. 44

Section 6: Mobile Home ...............................19

Section 7: Appliance Set-Up

A. Installation Outline ..............................20

B. Leveling Bolts ......................................20

C. Panel & Trim Set................................. 20-21

D. Securing Liner to Flue Collar ..............21

E. Adj. Zero Clearance Trim Support ...... 22

September 1, 2008

438-0380D

Page 

Page 4

5100-I ACT WOOD INSERT

Listing and Code Approvals

A. Appliance Certication

MODEL: 5100-I ACT Wood Insert

LABORATORY: OMNI Test Laboratories, Inc.

REPORT NO. 061-S-59-2

TYPE: Wood Stove

STANDARD: UL18 and ULC S68 and (UM)

8-HUD, Mobile Home Approved.

The Quadra-Fire 5100-I ACT Wood Inserts meets the U.S. Environmental Protection Agency’s 1990 particulate emis-

sion standards.

B. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of

the mobile home oor, ceiling, and walls must be maintained.

The appliance must be properly grounded to the frame of the mobile home and use only listed double-wall connector pipe. An Outside Air Kit comes standard on the appliance and must be installed in a mobile home installation.

D. BTU & Efciency Specications

EPA Certied

Efciency

BTU - EPA

Heating Capacity

Maximum Log Length

Firebox Capacity

Weight

NOTE: Hearth & Home Technologies grants no warranty, implied or stated, for the installation or maintenance of this unit and assumes no responsibility for

any consequential damage(s).

1.98 grams/hour

75.5% on Medium

50,800

up to ,500 sq ft

21 inches

3.0 cubic feet

520 lbs

C. Glass Specications

This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please

contact your dealer for replacement glass.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the

UL1482, (UM) 84-HUD and NFPA211 in the U.S.A. and the ULC S628 and CAN/CSA-B365 Installation Codes in Canada.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appli-

ance. For assistance or additional information consult a qualied installer, service agency or your dealer.

Page 

438-0380D

September 1, 2008

Page 5

5100-I ACT WOOD INSERT

Getting Started

B. Fire Safety

WARNING

Fire Risk

• HOT while in operation and after re

is out.

• DO NOT operate without protective barrier.

A. Design, Installation & Location Considerations

Consideration must be given to:

• Safety

• Convenience

• Trafc ow

• Chimney and chimney connector required

It is a good idea to plan your installation on paper, using exact

measurements for clearances and oor protection, before

actually beginning the installation.

We recommend that a qualied building inspector and your

insurance company representative review your plans before and after installation.

If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go in front of the appliance. away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions.

Remember to always keep children

To provide reasonable re safety, the following should be

given serious consideration:

1. Install at least one smoke detector on each oor of

2. A conveniently located Class A fire extinguisher

3. A practiced evacuation plan, consisting of at least two

. A plan to deal with a chimney re as follows:

In the event of a chimney re:

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and

national codes and regulations.

• Consult insurance carrier, local building, re ofcials or

authorities having jurisdiction about restrictions, installation inspection, and permits.

your home to ensure your safety. They should be located away from the heating appliance and close

to the sleeping areas. Follow the smoke detector

manufacturer’s placement and installation instructions, and be sure to maintain regularly.

to contend with small fires resulting from burning embers.

escape routes.

a Evacuate the house immediately

b. Notify re department

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modication of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved

by Hearth & Home Technologies.

• Ope rat ing ap plia nce wi tho ut full y asse mbl ing al l components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overre - If appliance or chimney connector glows, you are overring.

Any such action that may cause a re hazard.

Asphyxiation Risk.

• Do NOT connect this unit to a chimney ue

servicing another appliance.

• Do NOT connect to any air distribution duct or system.

May allow ue gases to enter the house.

September 1, 2008

WARNING

438-0380D

WARNING

Fire Risk.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house re.

Page 5

Page 6

5100-I ACT WOOD INSERT

Recommended

Location

Marginal Location

Location

Not

Recommended

Location

Location NOT

Recommended

Multi-level Roofs

Windward

Leeward

Outside Termination Cap

C. Negative Pressure

Draft is the pressure difference needed to vent appliances successfully. Considerations for successful draft include:

• Preventing negative pressure

• Location of appliance and chimney

Negative pressure results from the imbalance of air avail-

able for the replace to operate properly. Causes for this

imbalance include:

• Exhaust fans (kitchen, bath) etc.)

• Range hoods

• Combustion air requirements for furnaces, water

heaters and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of HVAC air handling system

• Upper level air leaks

• Recessed lighting

• Attic hatch opening

• Duct leaks

tion appliances and exhaust equipment.

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance,

• Avoid installing the appliance near doors, walkways

or small isolated spaces.

• Recessed lighting should be of “sealed can” design; attic hatches weather stripped or sealed; and attic

mounted ductwork and air handler joints and seams

taped or sealed.

WARNING

Asphyxiation Risk.

• Negative pressure can cause spillage of combustion fumes and soot

• Appliance needs to draft properly for safety.

To minimize the affects of negative air pressure the following must be considered:

• Install the outside air kit. Install the intake on the

side of the house towards prevailing winds during the heating season.

• Ensure adequate outdoor air is supplied for combus

Page 6

Figure 6.1

438-0380D

September 1, 2008

Page 7

5100-I ACT WOOD INSERT

D. Flue Draft Considerations

Location of the appliance and chimney will affect performance. As shown in Figure 6.1 the chimney should:

• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft,

especially during lighting and die down of the re.

• Penetrate the highest part of the roof. This minimizes

the affects of wind turbulence.

• Consider the appliance location to the oor and ceiling attic joists.

Exterior conditions such as roof line, surrounding trees,

prevailing winds and nearby hills can inuence appliance performance. Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your ue problem.

o be sure that your appliance burns properly, the chimney draft (static pressure) should be approximately -.10 inch water column (W.C.) during a high burn and -.04 inch W.C. during a low burn, measured 6 inches (152mm) above the top of the appliance after one hour of operation at each burn setting.

F. Inspect Appliance and Components

• Open the appliance and remove all the parts and

articles packed inside.

• Inspect all the parts and glass for shipping damage.

•

Contact your dealer if any irregularities are noticed.

• Removed all labels from the glass doors.

• Wipe clean all plated surfaces before rst re.

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

NOTE: These are guidelines only, and may vary somewhat for individual installations.

E. Tools And Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Reciprocating saw

Pliers

Hammer

Phillips Screwdriver

Flat Blade Screwdriver

Plumb Line

Level

Tape Measure

Framing Material

Hi-Temp Caulking Material

Gloves

Framing Square

Electric Drill & Bits (1/”)

Safety Glasses

1/2” - 3/4” length, #6 or #8 self drilling screws (you will need 3 per pipe section connection +10)

September 1, 2008

438-0380D

Page 

Page 8

39-1/8"

(994mm)

26-3/4"

(679mm)

9-1/8"

(232mm)

22-1/4"

(565mm)

21-1/8"

(537mm)

29-5/8"

(752mm)

10-1/2"

(267mm)

34-3/16"

(919mm)

25-5/8"

(651mm)

12-7/8"

(327mm)

17-5/8"

(448mm)

39-1/8"

(994mm)

12.0"

(305mm)

5100-I ACT WOOD INSERT

Dimensions and Clearances

A. Appliance Dimensions

NOTE: Flue Collar: 6 inch (152mm) diameter (ID)

NOTE:

• Illustrations and photos reect typical installations and

are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation/appearance may vary due to

individual design preference.

• Hearth & Home Technologies reserves the right to

alter its products.

SIDE VIEW

TOP VIEW

FRONT VIEW

Panel Size

Standard 47 in. 30-1/2 in.

Large 51-1/4 in. 34-1/4 in.

A B

Page 8

438-0380D

September 1, 2008

Page 9

5100-I ACT WOOD INSERT

Hearth Extension

Insert

SideWall

Fascia or Trim

Mantel

Maximum Mantel Depth: 12 inches (305mm)

A B C D E F

INSTALLATION: Masonry, Heat Circulating and *Zero Clearance

12" (305) 40" (1016) 35" (889) 7" (178) 16" (406) 8" (200) 18" (450) Canada

With 8" Mantel Deflector, Part No. 831-1530

12" (305) 27" (686) 16" (406) 7" (178) 16" (406) 8" (200) 18" (450) Canada

Maximum Mantel Depth: 12 inches (305mm)

*Zero Clearance in USA Only.

-ANTELDEFLECTOR

B. Clearance to Combustibles

In Canada a full length 6 inch (15mm) ULC S65 ue liner required as per ULC S68.

NOTE: When installing into a masonry replace, the replace must be built to UBC Chapter  standards. Do not remove brick or mortar from masonry replace to accom-

modate insert. The permanent metal warning plate pro

vided must be attached to the back of the replace stating the replace may have been altered to accommodate the

insert and must be returned to original condition for use as

a conventional replace.

NOTE: Clearances may only be reduced by means

approved by the regulatory authority having jurisdiction.

C. Optional Mantel Deector

Optional mantel deectors may be purchased from your

dealer to reduce clearances to a mantel. An 8 inch (203mm)

deector allows a reduction down to  inches (686mm).

Fire Risk.

• Comply with all minimum clearances to

September 1, 2008

• Failure to comply may cause re.

WARNING

combustibles as specied.

Figure 9.1

438-0380D

Page 9

Page 10

5100-I ACT WOOD INSERT

Installation Considerations

A. Floor Protection USA & Canada

Thermal protection must be 1/2 inch (13mm) minimum

thickness (“k” value = 0.8) or equivalent material.

All oor protection must be non-combustible (i.e., metals, brick, stone, mineral ber boards, etc.). Any organic materi-

als (i.e., plastics, wood paper products, etc.) are combustible

and must not be used. The oor protection specied includes

some form of thermal designation such as R-value (thermal

resistance) or k-factor (thermal conductivity).

Calculating Alternate Floor Protection Material

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less

heat is being conducted through the non-combustible material to

the combustible material beneath it. The k value of a material must be equal or smaller then the required k value to be accept-

able. (BTU) (inch) (foot2 (hour) (oF)

Hearth Extension Insulation Alternatives, R Value = 1.16

k per

Material

Hearth & Home HX, HX

USG Micore 00™

USG Durock™ Cement Board 1.92 0.52 2-1/4 in.

Cement Mortar

Common Brick 5.0 0.20 5-7/8 in.

Ceramic Tile

Marble

Table 4.1

inch thick

0.43 2.33 1/2 in.

0.46 2.18 1/2 in.

12.50 0.08 14-5/8 in.

14.3-

20.0

R per inch thick

5.0 0.20 5-7/8 in.

0.07-

0.05

Minimum thickness required

16-5/8 in.

- 23-3/8 in.

C. Hearth Extension

If the hearth extension is lower than the replace opening,

the portion of the insert extending onto the hearth must be

supported. Manufacturer designed adjustable support kit

can be ordered from your dealer. (See page 22).

Thermal Resistance: R value

The R value is a measure of a material’s resisteance to heat transfer. R value is convenient when more than one material is used since you can add the R values together, whereas you can

not do this for k value. The HIGHER the R factor means less

heat is being conducted through the non-combustible material to the combustible material beneath it. The R value of a material must be equal or larger then the required R value to be acceptable.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inches of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

k = inches of thickness/R

Calculatons:

Example: Floor protection requires k value of 0.8 and / inch thick.

Alternative material has a k value of 0.6 and is / inch thick.

Divide 0.6 by .5 = k value of 0.80. This k value is smaller than

0.84 and therefore is acceptable.

Page 10

438-0380D

September 1, 2008

Page 11

5100-I ACT WOOD INSERT

Remove 2 screws

Remove both spring handles

Snap disc by-pass switch

Speed control knob

Hole for blower cord

Blower

D. Outside Air Installation

NOTE: If your home is fairly airtight, it is recommend that you install the outside air that comes standard with the appliance.

If you are installing into a Mobile Home, outside air is required. The replace must have an outside air supply coming into it in order for the insert outside air kit to be used.

The grille assembly must be removed before you can

install the outside air. If you plan on moving the blower

cord to the left side of the appliance, do it now while

the grille is removed to save you time. See page 12 for detailed instructions.

CAUTION

Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from:

• Leaves

• Snow or ice

• Other debris

• Blockage may cause combustion air starvation

• Smoke spillage may set off smoke alarms

1. Remove the 2 air control spring handles.

Figure

11.1. Remove the grille by removing 2 screws in the center of the grille. Figure 11.2

. Unplug the snap disc by-pass switch and speed con-

trol from the wiring harness. Figure 11.2

4. Remove cover from rear of insert by removing 2 screws. Figure 11.1

5. Attach the cover to the front of the insert to block

room air from entering through the front grille. Figure

11.2.

Re-connect snap disc & speed control to wiring harness.

Re-install grille and spring handles in reverse order.

WARNING

Asphyxiation and Fire Risk

Do not draw outside combustion air from:

• Wall, oor or ceiling cavity

• Enclosed space such as an attic or garage

• Close proximity to exhaust vents or chimneys

• Fumes or odor may result.

Figure 11.1

Cover from rear of insert is secured to front of insert

September 1, 2008

Figure 11.2

438-0380D

Page 11

Page 12

5100-I ACT WOOD INSERT

Snap Disc

by-pass

switch

Speed Control

(Rheostat)

Right Blower

Left Blower

Red

Connector

Blue

Connector

White wire into Red Connector

Black wire into Blue Connector

Green grounding wire

Grounding

screw

Green

grounding wire

Blower cord

Black wire

White wire

Strain Relief

Bottom of grille

Top of grille

Back view of grille

Blower cord attached to right side of grille.

Remove button plug

Grounding screw

Back view of left

side of grille

Bottom of grille

Top of grille

E. Blower Cord Location

The 5100-I Insert comes standard with 2 blowers, installed at the factory with the power cord on right side of insert (as you face the unit). Do not route the power cord under or in front of appliance.

The power cord can also be installed on the left side. Follow

instructions below.

Figure 12.1 - Blower Assembly Components

1. Disconnect the appliance from power supply.

2. Remove the grille following instructions on page 11.

. Unplug the blower cord wires from the wire harness.

4. Remove green grounding wire from grounding screw.

5. Using a pair of pliers, squeeze the strain relief and remove

the blower cord wires and strain relief from the grille.

6. Locate the wire harness wires tucked up under the ashcatcher on the left side of the appliance. Cut the zip tie that is holding the wires in place.

7. Remove the button plug from the left side of grille. Thread the blower cords wires through the hole and snap the strain relief in place. Figure 12.3.

8. Attach grounding wire to ground screw.

9. Connect the white blower cord wire to the red connector on the wire harness.

10. Connect the black blower cord wire to the blue connector on the wire harness.

11. Tuck the wire out of the way of the blower motor.

12. Re-install grille.

NOTE: Each wire has a label to denote which

component it connects to.

Page 1

Figure 12.2

Figure 12.3

438-0380D

CAUTION

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded  prong

receptacle.

• Route cord away from appliance.

•

Do NOT route cord under or in front of appli-

ance.

September 1, 2008

Page 13

F. Wiring Diagram

&AN#ONTROL3PEED #ONTROL2HEOSTAT

3NAP$ISC

3NAP$ISC "Y0ASS 3WITCH

,INE

'ROUND

.EUTRAL

&AN

&AN

&

&

FULLY EXTENDED

FULLY CLOSED

3-1/4"

7-3/4"

12-1/4"

Center to Center

Chimney Liner

12-1/4"

4-1/2"

7-3/4"

3-1/16"

2-1/2"

3-3/4"

1-1/4"

16-3/4"

Drill points

Center to Center

Slide gasket

between

halves

Offset Adapter

Chimney

Liner

Mounting

Bracket

Slide gasket

between

halves

Drill holes

both sides,

secure with

screws

Apply bead of stove cement

5100-I ACT WOOD INSERT

Figure 13.1

G. Optional Offset Adapter

Determine offset needed and adjust adapter accordingly

however, DO NOT OVER EXTEND ADAPTER. Follow

the detailed instructions that are supplied with the offset adapter.

Figure 13.2

September 1, 2008

Figure 13.3

438-0380D

Page 1

Page 14

Chimney Requirements

Minimum 1/2” (25mm) Air Space, Maximum 4” (102mm) Air Space

Airtight CleanOut Door

Minimum 5/8” (16mm) Fireclay Flue Liner

Non-Water Soluble Refractory Mortar

4“ (102mm) Masonry or Modular Block Wall (Nominal)

12” (305mm) if Rubble Stone Wall (Nominal)

Footing (depth and size of footing accordance with local building code)

5100-I ACT WOOD INSERT

A. Venting Components

Chimney Connector:

It is also known as ue pipe or stove pipe. It must be 6

inches (152mm) minimum diameter stainless steel connector pipe.

Chimney:

The chimney can be new or existing, masonry or prefabricated

and must meet the following minimum requirements as specied in Section 5B below.

B. Chimney Systems

Prefabricated Metal Chimney

• Must be a 6 inch (152mm) inside diameter of high

temperature chimney listed to UL 10 HT (100oF) or ULC S68.

• Must use components required by the manufacturer for

installation.

• Must maintain clearances required by the manufacturer

for installation.

• Refer to manufacturers instructions for installation

NOTE:

In Canada, installations into factory-built zero clearance

replaces are NOT allowed.

Inspections

Existing chimneys should be inspected and cleaned by a

qualied professional prior to installation. The chimney must not have cracks, loose mortar or other signs of deterioration and blockage. Hearth & Home recommends a NFI or CSIA certied professional or a technician, under the direction of a certied professional, conduct a Level II inspection per NFPA 11.

Larger Chimneys

It is recommended that chimneys with larger diameters

than 6 inches (15mm) be relined. An oversized ue can

affect draft and impair performance and will allow increased build-up of creosote.

Chimney Height / Rise and Run

This product was designed for and tested on a 6 inch (152mm) chimney, 14 to 16 feet (428-488cm) high, measured

from the base of the appliance. The further your stack height or diameter varies from this conguration, the possibility of

performance problems exists.

Chimney height may need to be increased by 2 - 3% per each 1000 feet above sea level. It is not recommended to use offsets or elbows at altitudes above 4000 feet above sea

level or when there are other factors that affect ue draft.

WARNING

Approved Masonry Chimney:

• Must meet minimum standards of NFPA 11.

• Must have at least 5/8” (16mm) reclay lining joined with

refractory cement. (Installations into a clay ue without

a stainless steel liner may reduce draw which affects

performance, will cause the glass to darken and produce

excessive creosote).

• Cross-sectional area should be no more than 3 times the

cross-sectional area of the ue collar of the insert. (8 sq inch ue area x  inches = 8 square inches maximum

chimney area).

• Should be lined with a 6 inch (152mm) stainless steel

ue liner to improve performance and reduce creosote

build-up.

• No dilution air is allowed to enter the chimney.

1. Seal damper area of chimney around chimney connector, or seal insert against the face of the

replace.

2. Both methods must be removable and replaceable for cleaning and re-installation.

• When possible, install an airtight clean-out door to the

rear of the smoke shelf.

Fire Hazard

Inspection of Chimney:

• Chimney must be in good condition.

• Meets minimum standard of NFPA 11

• Factory-built chimney must be 6” (15mm) UL10 HT.

Figure 14.1

Page 1

438-0380D

September 1, 2008

Page 15

5100-I ACT WOOD INSERT

Floor

Ceiling

Caulk

Floor

(second Story)

Non-Combustible

Firestopping

Material

Minimum 1 inch (25mm)

clearance from exterior chimney to sheathing

Firestopping

2 inch

(51mm)

Non-combustible fire stopping material

Minimum 2 inch (51mm) clearance from combustible material and insulation

ceiling

LINER CONNECTOR

FLUE GAS

DIRECTION

CRIMPED

END

TOWARDS

STOVE

C. Installing Chimney Components

REQUIRED: A minimum NFPA 11 required stainless steel liner connector pipe extending to the rst ue liner of the

existing code approved masonry chimney. To eliminate dilution air in the chimney, seal the damper area of the chimney around the chimney connector.

BEST: A complete relining of the chimney system with a 6 inch (152mm) diameter listed, stainless steel liner. The liner

must be connected to the insert ue collar and extend the

entire height of the chimney, terminating slightly above a plate that seals the top of the chimney. All joints should be secured with 3 sheet metal screws. The sections must be attached to the insert and to each other with the crimped (male) end pointing toward the insert. Figure 15.1.

Minimum clearances to combustibles must be maintained.

A full reline is required for factory-built replace installations in Canada and is highly recommended in USA.

Air Clearances

To ensure that insulation or any other combustible material does not contact the chimney, a chimney inside the house must have at least 2 inches (51mm) of air space clearance around the chimney. A chimney outside the house must have at least 1

inch (25mm) clearance to the combustible

structure. Noncombustible re stops must be installed at the spaces where the chimney passes through oors and/or ceil-

ings. Figures 15.2 and 15.3.

Ovalizing Round Stainless Steel Liners

Ovalizing round stainless steel liners to accommodate the

liner passing through the damper region of a replace is an

allowable and acceptable practice.

Ensure that the ovalization is minimized to the extent

required to t through the damper.

September 1, 2008

Figure 15.1

WARNING

Fire Risk.

Do NOT pack insulation or other

combustibles between spacers.

• ALWAYS maintain specied clearances

around venting and spacers.

• Install spacers as specied.

Failure to keep insulation or other material away from vent pipe may cause re.

438-0380D

Figure 15.2

Figure 15.3

Page 15

Page 16

5100-I ACT WOOD INSERT

10 ft. (305cm) or more

3 ft. (91cm) Minimum

Less than 10 ft. (305cm)

2 ft. (61cm)Minimum

3 ft. (91cm) Minimum

Wall or Parapet

3 in. (91cm)

Minimum

Less than 10 ft. (305cm)

2 ft. (61cm)

3 ft. (91cm)

Minimum

10' (305cm) To Nearest Roofline

2 ft. (61cm)

Flat Roof

Pitched Roof

D. Chimney Termination Requirements

Follow manufacturers instructions for clearances, securing, ashing and terminating the chimney.

• Must have an approved and listed cap

• Must not be located where it will become plugged by

snow or other material

• Must terminate at least 3 feet (91cm) above the roof

and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).

• Must be located away from trees or other structures

E. 2-10-3 Rule

These are safety requirements and are not meant to assure proper ue draft

NOTE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect

performance.

• Chimney height may need adjustment if smoking or

overdraft occurs.

Figure 16.1

Page 16

Figure 16.2

438-0380D

September 1, 2008

Page 17

F. Masonry Fireplace

UL 1777 Insulated Stainless Steel

Liner or Other Approved Lining System

Follow Manufacturer’s Instructions

on Insulation and Support

For Zero or Other Non-Code Clearances,

Follow Approved Liner Manufacturer’s Specific

Insulation Requirements: Different Clearances

May Require Different Specifications

Masonry Chimney Must

Have Structural Integrity

UL 1777 Insulated Stainless Steel

Liner or Other Approved Lining System

Minimum 8 in. (203mm) Masonry

Thickness in Front of Smoke Chamber

Damper Plate Removed or Fastened in Open Position

Seal with Non-Combustible Material

Minimum Clearance in Accordance

with Insert Listing

Floor Protection in

Accordance with Insert

Listing

Follow Manufacturer’s Instructions for Maximum Liner Extension Above Chimney

Maximum 30 Degrees Offset in Chimney

Combustible Floor

5100-I ACT WOOD INSERT

The Quadra-Fire 5100-I Insert conforms with the UL 18 and ULC S68 (Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a replace with a masonry chimney in accordance with NFPA

211.

In the USA all masonry replace installations require a stainless steel liner connector pipe extending to the rst ue liner

of the existing code approved masonry chimney. In Canada,

a full reline is required.

NOTE: Installation into replaces without a permit will

void the listing.

NOTE: In Canada, the chimney liner must conform to

the Class  requirements of CAN/ULC-S65, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S60, Standard for

Lining Systems for New Masonry Chimneys.

Figure 17.1

September 1, 2008

438-0380D

Page 1

Page 18

5100-I ACT WOOD INSERT

Minimum 8” (203mm) Masonry Thickness

in Front of Smoke Chamber

Damper Plate Removed or Fastened in Open Position

Seal with Non-Combustible Material

Minimum Clearance in Accordance with

Insert Listing

Floor Protection in

Accordance with Insert

Listing

Combustible Floor

Airtight Insulated Clean-Out

Stainless Steel Chimney Connector

Must Extend to Flue Liner

Flue Liner with Required Air Space

G. Factory-Built Zero Clearance Fireplace

(USA INSTALLATIONS ONLY)

The Quadra-Fire 5100-I Insert is listed to UL 18 Standard

and is approved for installation into listed factory-built zero

clearance replaces listed to UL 1 conforming to the following specications and instructions:

The original factory-built clearance replace chimney cap

must be re-installed after installing the approved chimney

liner meeting type H.T. requirements (100°F) per UL 1. The air ow of the factory-built zero-clearance replace system must not be altered. The ue liner top support attachment must not reduce the air ow for the existing air-cooled

chimney system.

NOTE: Refer to chimney liner manufacturer for recom-

mendations on supporting the liner.

Minimum Width of cavity opening:

Minimum Height: 24 in.

Minimum Depth from front to rear: 19 in.

The factory-built chimney must be listed per UL1 and meet the type HT requirements of UL10. Factory-built replace chimneys tested to UL1-1998, may be at the replace manufacturer’s option, tested to the same criteria as UL10 HT requirements. If the chimney is not listed as meeting HT requirements, or if the factory-built replace was tested prior

to 1998, a full height listed chimney liner must be installed

from the appliance ue collar to the chimney top. The liner must meet type HT requirements (100ºF) per UL 1.

The liner must be securely attached to the insert ue collar

and the chimney top. To prevent room air passage to the

chimney cavity of the replace, seal either the damper area

around the chimney liner with high temperature sealant or

the replace front with berglass batting. Circulating air chambers (i.e. in a steel replace liner or metal heat circulator) may not be blocked.

36 in.

The replace must not be altered, except that the damper

may be removed to accommodate a direct-connect starter pipe or chimney liner, and external trim pieces which do not

affect the operation of the replace may be removed providing they can be stored on or within the replace for reassem-

bly if the insert is removed.

The following modications of factory-built replaces are

permissible:

• removal of damper

• removal of smoke shelf or bafe

• removal of ember catches

• removal of re grate

• removal of viewing screen/curtain

• removal of doors.

The permanent metal warning label provided must be

attached to the back of the replace, with screws or nails, stating that the replace may have been altered to accom-

modate the insert, and must be returned to original condition

for use as a conventional replace.

Final approval of this installation type is contingent upon

the authority having jurisdiction.

WARNING

Fire Risk.

When lining air-cooled factory-built chimneys:.

• Run chimney liner approved to UL 1 Type HT requirements (100 degrees F)

• Re-install original factory built chimney cap

ONLY

• DO NOT block cooling air openings in chimney

• Blocking cooling air will overheat the chimney

Page 18

Figure 18.1

438-0380D

September 1, 2008

Page 19

5100-I ACT WOOD INSERT

Spark Arestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop

Listed StaInless Steel Liner

Mobile Home Installation

1. An outside air inlet must be provided for combustion See page 11 for detailed information.

2. Appliance must be secured to the mobile home structure. Drill a hole on each side of the insert into the outer

skin and into the oor. Use plumbers tape to secure to structure (washers may be required).

3. Appliance must be grounded with #8 solid copper

grounding wire or equivalent and terminated at each

end with N.E.C. approved grounding device.

. The factory-built replace must meet (UM)8-HUD

requirements for outside combustion air supply to the replace re chamber and the chimney must be listed to UL10 HT or a listed UL 1 full length 6 inch (15mm) diameter liner must be used. It must be equipped with a spark arrestor cap and the outside air must be installed

on the insert.

In Canada, this appliance must be connected to a 6 inch (152mm) factory-built chimney conforming to

CAN/ULCCHIMNEYS.

6. Follow t h e c himney a n d c h i m n ey conn e c t o r manufacturer’s instructions when installing the ue

system for use in a mobile home.

7. Maintain clearance to combustibles.

8. Floor protection requ irement s must be followed

precisely.

9. Use silicone to create an effective vapor barrier at

the location where the chimney or other component penetrates to the exterior of the structure.

10. Burn wood only. Other types of fuels may generate

poisonous gases (e.g., carbon monoxide).

11. If unit burns poorly while an exhaust blower is on in

home, (i.e., range hood), increase combustion air.

S610, STANDARD FOR FACTORY BUILT

Figure 19.1

CAUTION

Maintain structural integrity of mobile home:

• Floor, wall, ceiling and/or roof.

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

WARNING

Asphyxiation Risk.

Never install in a sleeping room. Consumes oxygen in the room

NOTE: Top sections of chimney must be removable to allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.

September 1, 2008

438-0380D

Page 19

Page 20

Appliance Set-up

Do not tighten sides until top is locked into place

Panel brackets

Back view of top and side panel assembled

Panel bracket

Cage nut

,EVELING"OLT

5100-I ACT WOOD INSERT

A. Installation Outline

1. Record serial number on back cover of manual.

. Remove the leveling bolts from the component pack and

start the bolts in the weld nuts. Figure 20.1

. Position insert on hearth with rear of insert extending into

replace opening. Slide insert on its base into the open-

ing leaving approximately 4 inches (102mm) protruding out the front.

4. Assemble the panels and temporarily attach to insert.

Push insert into opening leaving 1 inch (5mm) protruding out the front. Conrm the panel size is correct for the

opening and that the face can be sealed off from room air when installation is complete. Figure 20.2 & 20.3.

5. Remove the panels and secure liner to the chimney ring.

6. Level the insert in its nal position in the replace. If an offset adapter is required for installation, install it rst and

then secure liner to offset adapter.

. Install the Panel & Trim set and (if applicable) the Zero

Clearance Trim Support.

C. Panel & Trim Set Installation

Standard Size: 30-1/2” h x 47” w

Large Size: 34-1/4” h x 51-1/4” w

Kit Includes:

(

) Side panels, left & right (1) Panel top & fastener package () Side trim, left & right (1) Trim top & fastener package.

1. Attaching Panels to the Insert

Loosely install the 2 side panels, do not tighten, using the cage nuts already attached to the appliance. (Note: The sides are not interchangeable). Figure

20.3.

b. Put top panel in place pushing straight back and then

to the right to lock onto top of side panels. Attach the top panel to the sides using the panel brackets included in the fasteners package. Figure 20.2

c. Tighten side panels to the appliance using a long-

handle screw driver.

Tools Needed:

Screwdrivers:

Powered Phillips head Long-handled Phillips head

B. Leveling Bolts

Two leveling bolts, 3/8” x 4” are shipped inside the com-

ponent pack found inside the rebox.

NOTE: Not all installations will require the use of the level- ing bolts.

1. Remove the bolts from the component pack and insert

into weld nuts welded to each side of the insert bottom

Figure 20.1

. After securing the liner to the ue collar (or offset adapter)

and the insert is in its nal position, extend bolts down-

ward to level insert.

Figure 20.2

Page 0

Figure 20.1

Figure 20.3

438-0380D

September 1, 2008

Page 21

5100-I ACT WOOD INSERT

2 pre-drilled holes on flue collar under outer skin (access through firebox)

Attach liner with 2 tabs

View of “L” bracket installed

2. Assembling Trim

Place protective covering on surface to be used to

assemble the trim pieces. Lay the trim face down.

b. Attach the 2 side trim pieces to the top trim at each

corner using the “L” bracket included in fasteners package. Slide assembled trim over panel set.

Figure 21.1.

NOTE:

If you have a mantel, you may need to install the

trim on your panels before you push the insert into the

replace opening. If not, you can slide the trim over the panel set after the insert is in its nal position.

D. Securing Liner to Flue Collar

There are two options to secure the liner to the chimney ring:

Option One: If there is enough room on the top of the insert

to work, hand bend the  tabs upward 90°. Secure the liner

with the supplied hex head bolts 1/4-20-3/4.

Option Two: Remove the manifold tubes, berboard bafe

and ceramic blanket. From inside the rebox, pull liner down through the chimney ring below the outer skin. There are  pre-drilled holes in the chimney ring 180° apart. Secure the

liner with the supplied hex head bolts 1/4-20-3/4. See Fig- ures 32.3 and 32.4 on page 32 for details for removing the

manifold tubes, bafe and ceramic blanket.

Figure 21.1

Figure 22.2

NOTE: Tabs are shipped from factory in a at position.

Bend upwards 90 degrees as show in Figure 22.2

September 1, 2008

438-0380D

Page 1

Page 22

5100-I ACT WOOD INSERT

INSTALL FRONT TRIM LAST.

CORNERS OVERLAP SIDE

TRIM PIECES

EXPAND SCISSORS TO DESIRED HEIGHT

CUT TOP EDGE OF TRIM,

NOT BOTTOM EDGE

Decorative tile may

be installed

DOUBLE-SIDED TAPE

SCREWS ARE CIRCLED

EXPLODED VIEW OF SCISSORS

E. Zero Clearance Adjustable Trim Support

Size: 12” d x 50” w, 2-10” h

Included in Kit:

(1) Trim top

(1) Trim front (2) Trim sides Double-sided tape

Tools Needed:

Phillips head screwdriver

Sheet metal shears Measuring tape Gloves

(already installed)

1. The 10 screws on each set of scissors will already be loose when shipped. Figure 22.1.

2. Expand scissors to desired height. Tighten screws to

hold in place using Phillips Head screwdriver. Figure

22.2.

. Measure front and side trims to required height to cover

scissors and mark pieces for cutting. Cut excess mate-

rial from top of trim’s edge, not bottom. This edge will be sharp; wear gloves to prevent injury to your hands.

Figure 22.2.

. Using sheet metal shears, cut trim along the marked

edge. The cut edge ts under lip of top trim, so it allows

for some variance in your straight edge.

5. The double-sided tape that holds front and side trims to scissors has a particularly powerful bonding adhesive.

Adjustments are extremely difcult once trim has adhered to tape. Do a dry run rst without removing paper from

tape.

Figure 22.1

Figure 22.2

6. Place cut edge of trim under top lip and into position on scissors. Place side pieces on rst and then front piece.

The front piece overlaps side pieces.

. Once you are satised with the positioning, remove trim

and set aside.

8. Remove the paper from double-sided tape that is to accept trim side. Align side and then press hard against tape to secure side piece. Repeat for other side. Install front trim piece last.

NOTE:

/8 inch (9.5mm) thick tile or like material can be cut to

size and t under lip of top trim edge for a decorative touch.

Figure 22.3.

Page 

CAUTION

Sharp Edges

• Wear protective gloves during installation.

Figure 22.3

Figure 22.4

438-0380D

September 1, 2008

Page 23

5100-I ACT WOOD INSERT

Operating Instructions

A. Over-Firing Your Appliance

WARNING

Fire Risk

Do not over-re.

Over-ring may ignite creosote or will damage

the stove and chimney.

To prevent over-ring your stove, DO NOT:

• Use ammable liquids

• Overload with wood

• Burn trash or large amounts of scrap lumber

• Permit too much air to the re

1. Symptoms of Over-Firing

Symptoms of over-ring may include one or more of the

following:

• Chimney connector or appliance glowing

• Roaring, rumbling noises

• Loud cracking or banging sounds

• Metal warping

• Chimney re

2. What To Do if Your Stove is Over-Firing

• Immediately close the door and air controls to reduce

air supply to the re.

• If you suspect a chimney re, call the re department

and evacuate your house.

• Contact your local chimney professional and have your stove and stove pipe inspected for any damage.

• Do not use your stove until the chimney professional informs you it is safe to do so.

B. Wood Selection & Storage

Burn only dry seasoned wood. Store wood under cover, out of the rain and snow. Dry and well-seasoned wood will not only minimize the chance of creosote formation, but will give

you the most efcient re. Even dry wood contains at least

15% moisture by weight, and should be burned hot enough

to keep the chimney hot for as long as it takes to dry the

wood out - about one hour. It is a waste of energy to burn

unseasoned wood of any kind.

Dead wood lying on the forest oor should be considered wet, and requires full seasoning time. Standing dead wood can

be considered to be about 2/3 seasoned. To tell if wood is

dry enough to burn, check the ends of the logs. If there are cracks radiating in all directions from the center, it is dry. If your wood sizzles in the re, even though the surface is dry,

it may not be fully cured.

Splitting wood before it is stored reduces drying time. Wood

should be stacked so that both ends of each piece are

exposed to air, since more drying occurs through the cut ends than the sides. This is true even with wood that has been split. Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood, etc., as uncovered wood can absorb water from rain or snow, delaying the seasoning process.

C. Burning Process

In recent years there has been an increasing concern about

air quality. Much of the blame for poor air quality has been

placed on the burning of wood for home heating. In order to

improve the situation, we at Quadra-Fire have developed

cleaner-burning woodstoves and inserts that surpass the

requirements for emissions established by our governing

agencies. These appliances must be properly operated in order to insure that they perform the way they are designed to perform. Improper operation can turn most any woodstove or insert into a smoldering environmental hazard.

Hearth & Home Technologies WILL NOT warranty stoves that exhibit evidence of over-ring. Evidence of over-ring

includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Deteriorated bafe and other interior components

September 1, 2008

438-0380D

1. Kindling or First Stage

It helps to know a little about the actual process of burning

in order to understand what goes on inside a woodburning

appliance. The rst stage of burning is called the kindling

stage. In this stage, the wood is heated to a temperature high enough to evaporate the moisture which is present in all wood. The wood will reach the boiling point of water

(1°F) and will not get any hotter until the water is evaporated. This process takes heat from the coals and tends to

cool the appliance.

Fire requires three things to burn - fuel, air and heat. So, if

heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean

Page 

Page 24

5100-I ACT WOOD INSERT

Primary Air Control

Start-Up Air Control

burn. For this reason, it is always best to burn dry, seasoned rewood. When the wood isn’t dry, you must open the air

controls and burn at a high burn setting for a longer time to

start it burning. The heat generated from the re should be

warming your home and establishing the ue draft, not evapo-

rating the moisture out of wet, unseasoned wood, resulting in wasted heat.

The air control in the right side of the grille is called the Start-

Up Air Control; it is used during the kindling stage of burning. It must be closed (pulled out) after the rst 5 to 15 minutes.

2. Second Stage

The next stage of burning, the secondary stage, is the period

when the wood gives off ammable gases which burn above the fuel with bright ames. During this stage of burning it is very important that the ames be maintained and not allowed to go out. This will ensure the cleanest possible re. If you

are adjusting for a low burn rate, you should close down the

air to the point where you can still maintain some ame. If the ames tend to go out, it is set too low for your burning

conditions. The air control, located in the center of the grille is the one used to adjust for burn rates. This is called the

Primary Air Control. Figure 24.1.

3. Final Stage

The nal stage of burning is the charcoal stage. This occurs

when the ammable gases have been mostly burned and

only charcoal remains. This is a naturally clean portion of

the burn. The coals burn with hot blue ames.

It is very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat

needed to dry and rekindle the next load of wood. It is best

to open the air controls for a short while before reloading. This livens up the coalbed. Open door slowly so that ash or

smoke does not exit appliance through opening. You should also break up any large chunks and distribute the coals so

that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use

wood to heat our homes we should do so responsibly. To do this we need to learn to burn our stoves in the cleanest way possible. Doing this will allow us to continue using our wood stoves for many years to come.

D. Air Controls

1. Start-Up System

The combustion air enters at the rear of the rebox through

the rear air tubes. This air supply is controlled by the Startup Air Control.

2. Primary Air System

The primary air enters at the upper front of the rebox, near

the top of the glass door. This preheated air supplies the necessary fresh oxygen to mix with the unburned gases,

helping to create second, third and fourth combustions. This

air is regulated by the Primary Air Control. For more primary

air push control in, for less air pull control out.

OPEN - PUSH IN CLOSE - PULL OUT

Figure 24.1

WARNING

Fire Hazard.

• Do NOT operate with Start-Up Air Control in

open position in excess of 15 minutes.

• Risk of extreme temperatures!

Prolonged operation with Start-Up Air Control in open

position may cause combustible materials around appliance to exceed safe temperature limits.

• Do NOT store ammable materials in the appliance’s

vicinity.

• Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter uid or similar liquids to start or “freshen up” a re in this heater.

• Keep all such liquids well away from the heater while it

is in use.

• Combustible materials may ignite.

Page 

WARNING

Fire Hazard.

Keep combustible materials, gasoline

and other ammable vapors and liquids

clear of appliance.

438-0380D

NOTE:

• Operate appliance on High Burn 15 minutes a day to

keep air passages clean.

September 1, 2008

Page 25

E. Heat Output

-ANIFOLD4UBES

#ERAMIC"LANKET

2EAR!IR #HANNEL

"AFFLE

BTU / Hr

Below 10,000 10,000 - 15,000 15,000 - 30,000 Maximum Heat

5100-I ACT WOOD INSERT

Start-Up Air Control

Closed after 5 to 15 minutes Closed after 5 to 15 minutes Closed after 5 to 15 minutes Closed after 5 to 15 minutes

*Primary Control

Pull to Stop

3/4” - 1” open 1” - 2-1/2” open

Fully open

*NOTE:

These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental circumstances, this operational information is a guideline only. Similar burn rates may be obtained using other settings unique to your situation.

F. Burn Rates

For maximum operating efciency with the lowest emissions,

follow these operating procedures:

1. Regardless of desired heat output, burn the appliance with both air controls wide open for the rst 5 to 15 minutes.

. Regulate burn rate (heat output) by using the Primary Air

Control (center of the grille). The Start-Up Air Control is

used for initial start-up and reloading only.

. Heat output settings: Follow burn rate settings below.

4. Burn dry, well-seasoned wood.

NOTE: To establish your settings, always begin with the

Primary Air Control pushed all the way in the OPEN setting and then pull out the required distance for the appropriate

burn rate.

1. Starting Fire: Open (push in) both controls fully. After a wood load has been burning for 5 to 15 minutes (longer

for very large pieces) close the Start-Up Air Control by

pulling it out.

2. High Burn Rate: Leave the Primary Air Control fully open.

It is important to do this when reloading the appliance.

Failure to do this could result in excessive emissions (opacity/smoke).

After a wood load has been burning for 5 to 15 minutes on

High set the controls as follows for desired burn rate.

3. Medium High Burn Rate: Start with the Primary Air

Control pushed in (open) and then pull out 1” to 2-1/2”

(5-6mm). Start-Up Air is closed.

4. Medium Low Burn Rate: Start with the Primary Air Control pushed in (open) and then pull out 3/4” - 1” (19-25mm).

Start-Up Air is closed.

5. Low Burn Rate: Gradually close down the Primary Air Control, making sure to maintain ames. (Start-Up Air is closed.) It is very important to maintain ames during the rst few hours of a low burn, to avoid excessive air

pollution.

CAUTION

• Build re on brick rebox oor.

• Do NOT use grates, andirons or other methods to support fuel.

September 1, 2008

438-0380D

G. Building A Fire

Before lighting your rst re:

1. Conrm the bafe is correctly positioned. It should butt

up against the rear air channel. Figure 25.1.

. Follow instructions on page 29 for cleaning plated sur-

faces.

3. Remove all labels from glass.

Figure 25.1

There are many ways to build a re. The basic principle

is to light easily-ignitable tinder or paper, which ignites the

fast burning kindling, which in turn ignites the slow-burning rewood. Here is one method that works well:

1. Place several wads of crushed paper on the rebox oor. Heating the ue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.

. Lay small dry sticks of kindling on top of the paper.

Open Start-Up Air Control and Primary Air Control fully.

. Make sure that no matches or other combustibles are in

the immediate area of the appliance. Be sure the room

is adequately ventilated and the ue unobstructed.

5. Light the paper in the appliance. NEVER light or rekindle re with kerosene, gasoline, or charcoal lighter uid; the

results can be fatal.

6. Once the kindling is burning quickly, add several full-

length logs 3 to 4 inches (76 - 102mm) in diameter. Be

careful not to smother the re. Stack the pieces of wood carefully; near enough to keep each other hot, but far enough away from each other to allow adequate air ow

between them.

7. When ready to reload, add more logs. Large logs burn

slowly, holding a re longer. Small logs burn fast and hot, giving quick heat.

Page 5

Page 26

5100-I ACT WOOD INSERT

3NAP$ISC "Y0ASS3WITCH

"LOWER3PEED #ONTROL2HEOSTAT

8. Adjust the Start-Up Air Control and Primary Air Control; the more you close down the Primary Air Control, the lower and slower the re will burn. The more you open the Primary Air Control, the more heat will be produced. The Start-Up Air Control is only used for the rst 5 to 15 minutes.

As long as there are hot coals, repeating steps 7 and 8 will

maintain a continuous re throughout the season.

WARNING

Fire Risk

Do NOT store wood:

• Closer than required clearances to combustibles to appliance

• Within space required for loading or ash

removal.

Do NOT operate appliance:

• With appliance door open.

WARNING

Fire Risk

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

• Wet, unseasoned wood can cause accumulation of creosote.

5. The fan is equipped with a rheostat (speed control). The

highest fan speed is obtained by turning the rheostat on,

then adjusting back towards “OFF” as far as possible without turning the fan off. For a low fan speed, turn the control knob clockwise as far as possible.

Figure 26.1

I. Opacity (Smoke)

This is the measure of how cleanly your appliance is burning. Opacity is measured in percent; 100% opacity is when

an object is totally obscured by the smoke column from a chimney, and 0% opacity means that no smoke column can

be seen. As you become familiar with your appliance, you

should periodically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of

0% opacity).

H. Blower Operating Instructions

This appliance is equipped with a 110° thermally operated

snap disc which will automatically turn the blower on when the insert reaches this temperature.

The snap disc is located at the center of the insert, under the lower grille. There is a manual override switch on the right side of the insert. The blower can be controlled manually by switching this switch to ON and operating the blower with the speed control. Figure 26.1

1. Initial (cold) startup: Leave fan off until your insert is hot and a good coal bed is established, approximately 30 minutes after fuel is lit.

2. High Burn Setting: The fan may be left on throughout the burn.

3. Medium or Medium High Burn Setting: The fan should be left off until a good burn is established, then turned on a medium or high rate.

4. Low Burn Setting: The fan tends to cool the insert. Leave fan off until the burn is well established; then, if you wish, turn the fan on at a low rate.

Page 6

438-0380D

September 1, 2008

Page 27

5100-I ACT WOOD INSERT

J. Frequently Asked Questions

ISSUES SOLUTIONS

Odor from appliance When rst operated, this appliance may release an odor for the rst several

hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing.

Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools

down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

Whirring sound The blower produces a whirring sound which increases in volume as the speed

is increased.

CAUTION

Odors and vapors are released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

September 1, 2008

438-0380D

Page 

Page 28

5100-I ACT WOOD INSERT

Maintaining & Servicing Your Appliance

A. General Maintenance

1. Creosote (Chimney) Cleaning

• Frequency: Annually or once every 2 months during heating season.

• By: Homeowner / Chimney Sweep

• Task:

all hot embers before disposal. Allow the appliance to cool completely. If the chimney has a full reline, remove

the bafe, ceramic blanket and manifold tubes from the

insert before cleaning chimney. Otherwise residue

can pile up on top of the bafe and the appliance will not work properly. (See Bafe Removal on page 32).

Close the door tightly. The creosote or soot should

be removed with a brush specically designed for the

type of chimney in use. Clean out fallen ashes from the

rebox.

Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build

creosote deposits quicker, so it is important to check the

chimney from the top as well as from the bottom.

Formation and Need For Removal: When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The

creosote vapors condense in the relatively cool chimney ue of a newly-started or a slow-burning re. As a result, creosote residue accumulates on the ue lining. When ignited, this creosote creates an extremely hot re which may damage the

chimney or even destroy the house. The chimney connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should

be removed to reduce the risk of a chimney re.

Remove all ash from the rebox and extinguish

If the insert is a direct connect within a masonry

chimney, remove the insert from the replace. The

creosote or soot can be caught in a large garbage bag secured to the pipe. Clean any remaining debris from

replace smoke shelf.

It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary. Close the door tightly. The creosote or soot should be removed with a

brush specically designed for the type of chimney in use. Clean out fallen ashes from the rebox.

WARNING

Fire Risk.

• Do not use chimney cleaners or ame

colorants in your appliance

• Will corrode pipe.

WARNING

Fire Hazard. Prevent creosote buildup.

• Inspect chimney connector and chimney once every two months during heating season.

• Remove creosote to reduce risk of chimney re.

• Ignited creosote is extremely HOT.

3. Disposal of Ashes

• Frequency: As necessary

• By: Homeowner

• Task:

a tight tting lid. The closed container of ashes should be placed on a noncombustible oor or on the ground, well away from all combustible materials, pending nal

disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

Ashes should be placed in a metal container with

WARNING

Risk of Fire

Disposal of Ashes

• Ashes should be placed in metal container

with tight tting lid.

• Do not place metal container on combustible surface.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.

4. Glass Cleaning

• Frequency: As necessary

• By: Homeowner

• Task:

Abrasive cleaners may scratch and cause glass to

crack. If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may

be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner. After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven

cleaner left on during the next ring can permanently stain the glass and damage the nish on plated metal

surfaces.

Clean glass with a nonabrasive glass cleaner.

Page 8

438-0380D

September 1, 2008

Page 29

5100-I ACT WOOD INSERT

Glass

Assembly

Glass

Assembly

A portion of the combustion air entering the rebox is deected down over the inside of the door glass. This air ow “washes” the glass, helping to keep smoke from

adhering to its surface. When operated at a low burn

rate, less air will be owing over the glass and the smoky, relatively cool condition of a low re will cause the glass

to become coated. Operating the appliance with the

Primary Air Control all the way open for 15-0 minutes

should remove the built up coating.

CAUTION

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or

slamming glass.

• Do NOT clean glass when hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white lm.

• Use commercial oven cleaner on heavier deposits.

• Remove all residue of oven cleaner or will permanently

stain glass on next ring.

• Refer to maintenance instructions.

5. Cleaning Plated Surfaces

• Frequency: As necessary

• By: Homeowner

• Task: Clean all the ngerprints and oils from plated

surfaces BEFORE ring the appliance for the rst time. If not cleaned properly before lighting your rst re, the oils can cause permanent markings on the plating. Use

warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils. After the plating is cured, the oils will not affect the

nish and little maintenance is required. Wipe clean as

needed.

CAUTION

• Do not use polishes with abrasives, it will scratch plated surface.

B. Glass Replacement - Door Assembly

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

1. Ensure that the re is out and the appliance is cool to the touch.

. Protect a table or counter top with padding or

towels.

. Remove the door with the broken glass by lifting the

door up and off of the hinges.

Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays at,

on a soft surface.

5. Remove the screws from each glass retainer and

remove the glass. (If screws are difcult to remove, soak with penetrating oil rst).

6. Center the new glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).

7. Replace the glass retainers. Be careful not to cross thread the screws.

8. Tighten each retainer just a few turns until each is

secured. Check again for centering of glass in door

frame. Continue to tighten each retainer alternately, a few turns at a time, until the glass is secure. DO NOT OVERTIGHTEN.

9. Replace the door on the appliance.

Quadra-Fire stoves are equipped with ceramic super heatresistant glass, which can only be broken by impact or

misuse. Do not slam stove door or impact the glass. When

closing door, make sure that logs do not protrude against the glass. Inspect glass regularly. If you nd a crack or break, immediately put the re out and return the door to your dealer

for replacement of glass before further use.

WARNING

Handle glass with care.

• Inspect the gasket to ensure it is

undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass

& door assembly removed.

• Do NOT operate with glass cracked, broken or

scratched.

September 1, 2008

438-0380D

WARNING

Fire or Injury Risk

• Use only glass specied in manual.

• DO NOT REPLACE with any other material.

Page 9

Page 30

5100-I ACT WOOD INSERT

Locknut

Door Cross Section

Latch Cam

Spacing Washers

Square Key

Door Handle

Spring Handle

Loosen bolts

Remove bolts

Slide Window In / Out

C. Glass Replacement - Side Window

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

1. Open door and remove vertical brick in the bay window area.

. Reach inside rebox and loosen  hex bolts using a

/8 inch socket wrench holding the cast in place.

3. Only remove the 2 bolts, top and bottom on the side

closest to the rebox opening. Figure 30.1

4. Open the side of the window where the bolts have been removed and slide out glass.

5. Slide new glass in making sure it slides into the cast

grooves.

6. Re-assemble in reverse order. Do not overtighten bolts.

D. Door Handle Assembly Replacement

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

1. Install washer on door handle shaft.

2. Slide door handle through door.

3. Install second washer(s) as shown.

. Install key in groove.

5. Align groove in latch cam with key; slide latch cam

over shaft

6. Install locknut.

. Install spring handle turning in a counter-clockwise

motion to desired location on handle.

Figure 30.1

Page 0

Figure 30.2

438-0380D

CAUTION

• Do NOT overtighten lock nut.

• Door handle needs to move smoothly.

September 1, 2008

Page 31

5100-I ACT WOOD INSERT

4-1/2”

7-1/2”

6-3/4”

3-3/4”

3-3/8”

8-1/2”

4-1/2”

5/8”

3/4”

2-7/8”

4-7/8”

E. Firebrick Replacement

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

The rebox is lined with high quality rebrick, which has

exceptional insulating properties. There is no need to use a

grate; simply build a re on the rebox oor. Do not operate appliance without rebrick.

1. Be certain coals are completely cold. Remove all old

brick and ash from unit and vacuum out rebox.

. Remove new brick set from box and lay out to diagram

as shown.

. Lay bottom bricks in unit.

. Install rear bricks on the top of the bottom bricks. Slide

top of bricks under clip on back of rebox wall and push bottom of brick back.

5. Install side bricks. Slide top of brick under clips on side of rebox and push the bottom of the brick until it is ush

with the side of the unit.

NOTE: Do not operate unit with any rebrick missing. It will void the warranty.

Nbr Brick Size Qty

1 9 x 4-1/2 x 1-1/4” 14

9 x 4-1/2 x 1/1/4” with hole 2

3 9 x 3 x 1-1/4” 2

4 8-1/2 x 1-3/4 x 1-1/4” 2

5 3 x 1-3/4 x 1-1/4” 1

6 9 x 2 x 1-1/4” 2

7 see drawing, Figure 1. 2

8 see drawing, Figure 1. 2

9 see drawing, Figure 1. 2

10 7-1/2 x 3-1/2 x 1-1/4” 2

11 9 x 2-1/4 x 1-1/4” 1

12 8-/” X -1/” X 1-1/” 2

Use Part 8-0550 when ordering individual brick. Provide brick dimension or copy this page, mark the desired brick and take it to your authorized dealer.

*Use Part SRV6-080 when ordering the  bricks

with holes.

Figure 31.1

September 1, 2008

438-0380D

Figure 31.2

Page 1

Page 32

5100-I ACT WOOD INSERT

Remove 2 Screws

Ceramic Blanket

Baffle

Allen wrench on retainer bolt

First tube has larger holes

F. Blower Replacement

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

1. Remove the panel and trim set. See pages 20-21 for complete details.

2. Remove 2 screws on blower housing.

. Unhook the wires from the blower.

4. Slide blower housing out.

5. Remove 2 screws from blower and remove from housing.

6. Attach new blower to housing.

7. Re-assemble in reverse order.

G. Bafe Removal

• Frequency: As needed

• By: Homeowner / Qualified service technician

• Task: See the following instructions.

1. Remove all ash from rebox, and extinguish all hot

embers before disposal into a metal container.

. Remove ceramic blanket from above the bafe.

3. With a 3/16 inch Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of

the front tubes. NOTE: Soak the bolts with penetrating

oil for at least 15 minutes before trying to remove them.

Figure 32.3

4. To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that

end of the ber board bafe, pull tube up over the air

channel and out of hole at the other end. It is necessary

to remove the rst two tubes in order to remove the bafe. NOTE: When replacing the manifold tubes,

be sure the tube with the larger holes is placed in the front for your insert to operate properly.

5. Slide ber board bafe forward to front of stove and

straight out through door.

6. To install the ber board bafe, repeat steps  through  in reverse. Be sure the ber board bafe and ceramic blanket are pushed back fully into position.

Figure 32.4

Figure 32.1

Figure 32.2

NOTE: The bafe is constructed of 2700° Fiber Board.

Figure 32.3

Page 

Figure 32.4

438-0380D

September 1, 2008

Page 33

5100-I ACT WOOD INSERT

Ceramic Blanket

Back of Firebox

Baffle Board

Ceramic Blanket

Back of Firebox

Baffle Board

H. Correct Bafe & Blanket Placement

WARNING

Fire Risk

Firebox damage due to improper bafe placement is not covered by warranty. Operate the

wood burning appliance with the bafe in the

correct position only. Not doing so could result in:

• Overheating the chimney

• Overheating the rear of the rebox

Ensure correct bafe placement and replace bafe components if damaged or missing.

CORRECT POSITION

• Reduced efciency

• Poor performance

INCORRECT POSITIONS

Ceramic Blanket and Bafe Board are NOT in

contact with the back of the rebox.

Ceramic Blanket and Bafe Board MUST be in

contact with the back of the rebox and even with

each other in the front.

Figure 29.1

Ceramic Blanket is NOT in contact with the

back of the rebox and NOT even with the Baf-

e Board in the front.

Ceramic Blanket is bunched up at the back of

the rebox and NOT even with the Bafe Board

in the front.

September 1, 2008

Figure 29.2

438-0380D

Page 

Page 34

5100-I ACT WOOD INSERT

With proper installation, operation, and maintenance your appliance

provide years of trouble-free service. If you do experience a problem,

Troubleshooting

this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action to be taken.

1. If I can’t get a good re going, what am I doing wrong?

Diagnostic Question Possible Causes of Condition Solutions

Are the air controls open?

Is there enough paper?

Is there enough kindling? Is the kindling dry?

Is there enough or too much wood? Is it too large? Is it dry enough?

• No draft

• No combustion air

Insufcient heat to ignite kindling Use more paper

Insufcient heat to ignite fuel Use drier kindling

• Insufcient heat to establish draft

• Insufcient air passage

• Insufcient surface area

• Ignition temperature high due to

moisture

Open air controls

Use small split wood that is well

seasoned (split, covered on top minimum 6 months, preferably a year

Are there adequate air spaces

between fuel pieces?

Is the chimney pre-warmed? Exposed, cold chimney downdrafting

Is there smoke in the house?

Insufcient combustion air and

exposed surface area

• Obstruction in chimney

• Downdraft from chimney tem-

perature or from negative house pressure

Arrange kindling and wood for air

movement

Use lighted rolled newspaper at ue

opening to start upward air movement

• Have chimney checked if it

worked previously

• Pre-warm chimney

• Shut off exhaust devices

• Open window slightly

Does the kindling wood not ignite? Condition, amount, arrangement of

kindling and fuel

Does the kindling ignite, but the fuel

doesn’t?

Does the fuel ignite, but not burn well?

• Amount of kindling

• Condition of fuel

• Draft problem

• Condition of fuel

Use more, drier, well-spaced kindling

and fuel.

• Use more kindling

• Use smaller, dry wood

• Use well-seasoned wood and suf-

cient amount

• Turn exhaust fans off

• Open window slightly

2. I smell smoke in the house after we have had a re. What is the cause/what can I do?

Diagnostic Question Possible Causes of Condition Solutions

Is the chimney clean? No: Creosote odor Have chimney cleaned

Page 

438-0380D

September 1, 2008

Page 35

5100-I ACT WOOD INSERT

3. I smell smoke in the house during operation. What is causing it?

Diagnostic Question Possible Causes of Condition Solutions

Do res start and burn well? No:

• Chimney obstruction

• Not enough kindling and/or fuel

to establish draft

• Inadequate combustion air

• Air controls not open

Yes:

Competition with exhaust devices

No:

• Check & clean chimney if needed

• Use adequate kindling & fuel

• Open air controls

• Open window

• Check for need for balanced air

make-up (Outside Air)

Yes:

• Do not use exhaust fans during

startup

• Check for need for balanced air

make-up (Outside Air)

4. I don’t get enough/any heat. What can I do about it?

Diagnostic Question Possible Causes of Condition Solutions

How much wood is used for re? Insufcient fuel Make larger res

How well seasoned is the wood? Condition of fuel Burn seasoned wood: (split, covered

on top minimum 6 months, preferably a year)

Is blower operating properly?

How are air controls set? Operational problems

Snap disc not working

Is blower plugged in? Setting to high on blower cooling

rebox.

Replace snap disc

Plug in blower

Turn blower to lower setting

Follow manufacturer’s instructions

5. The wood burns too fast. What can I do?

Diagnostic Question Possible Causes of Condition Solutions

What is the condition of the wood? Extremely dry wood Mix in less seasoned wood after re

established

How are air controls set? Operational problems

Follow manufacturer’s instructions

6. The blower does not come on when insert reaches set temperate. What can I do?

Diagnostic Question Possible Causes of Condition Solutions

Is blower operating properly? Snap disc not working Replace snap disc

September 1, 2008

438-0380D

Page 5

Page 36

Groove for glass placement

5100-I ACT WOOD INSERT

Reference Materials

A. Exploded Views

Figure 36.1 - Front Door & Glass Assembly

Beginning Manufactured Date: November 1, 2004

Figure 36.2 -Side Window

Figure 36.3 - Wood Insert

Page 6

438-0380D

September 1, 2008

Page 37

5100-I ACT WOOD INSERT

B. Service Parts & Accessories

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web

site at www.quadrare.com. When ordering, supply serial and model numbers to ensure correct part.

Item

Part Description

Alphabetical Order

SKU

15 Bafe, Fiberboard 438-0320

14 Blanket, Ceramic, 1/ inch 832-3390

26 Blower Motor Only 832-3190

Blower Cord Only

Bricks with holes ( )

832-2410

SRV436-0380

Brick, Single, give dimensions needed, see page 1 832-0550

Brick Set for Firebox BRICK-438

Component Pack, includes owner’s manual & warranty card, touch-up paint, (1) spring handle 1/”, () air control spring handles 1/”, () leveling bolts, permanent label “If Fireplace

Gold Handles 438-5510

Altered”, EPA & Sales efciency cards

Nickel Handles

438-5570

16 Door Assembly, Gold Trim DR-27GD

16 Door Assembly, Nickel Trim DR-27NL

16 Door Assembly, Black DR-27BK

Door Handle Assembly

832-0540

5 Door Handle, Formed 430-1131

7 Door Trim Ring Only, Gold 430-2702

7 Door Trim Ring Only, Nickel 430-5350

30 Flue Tabs 438-0010

Gasket (Rope) for Door, / inch

Gasket, (Tape) for Glass, / inch

Gasket, (Tape) / inch x 500 ft

832-1680

832-0460

842-3520

10 Glass Assembly, Door 7000-011

13 Glass Assembly, Window, left & right are interchangeable 832-2000

1 Glass Frame Set 832-1540

22 Grille Assembly, Gold 832-3100

22 Grille Assembly, Nickel 832-3100NL

Grille, Louver, Black, 1 piece 430-3770

Grille, Louver, Gold, 1 piece

430-3830

Grille, Louver, Nickel, 1 piece 430-5460

Grille, Panel (Frame only) SRV438-5610

9 Hinge Pins, Gold () 832-0250

9 Hinge Pins, Nickel () 430-5320

3 Latch Cam Key, Door Handle 430-1151

2 Latch Cam, Door Handle 430-1141

28 Leveling Bolt 223-0140

Louver Assembly, Grille, Gold

438-5480

Louver Assembly, Grill, Nickel 438-5530

18 Manifold Locator clip &  screws 832-0661

September 1, 2008

438-0380D

Page 

Page 38

5100-I ACT WOOD INSERT

Item

Part Description

Alphabetical Order

19 Manifold Tube #1 7000-198

20 Manifold Tube, #2, #3, #4 7006-176

17 Manifold Bushings for Tubes #3 and #4 438-0370

29 Outside Air Cover Plate 430-2480

Rivnut Repair Kit

RIVNUT-REPAIR

Snap Disc 230-0960

Speed Control Knob

Speed Control (Rheostat)

200-2041

842-0370

21 Spring Handles (2), Air Control, 1/4” Gold 832-0630

21 Spring Handle (1), Air Control, 1/” Nickel 250-8340

6 Spring Handle, Door 1/2”, Gold 832-0620

6 Spring Handle, Door 1/”, Nickel 250-8330

Switch, Rocker (Snap Disc by-pass) 230-0730

4 Washer, SAE 3/8, for Door Handle 832-0990

27 Window Assembly, Side, Gold Trim 438-5440

27 Window Assembly, Side, Nickel Trim 438-5560

11 Window Trim Ring Only, Gold 430-2721

11 Window Trim Ring Only, Nickel 430-5360

Wire Harness

832-3270

SKU

Accessories

Part Description

Alphabetical Order

Grille Assembly, Gold 832-3100

Grille Assembly, Nickel 832-3100NL

Panel, Standard, Gold, 0-1/” h x ” w 831-1452

Panel Standard, Nickel, 0-1/” h x ” w SP-51S-NL

Panel, Large, Gold, -1/” h x 51-1/” w

Panel, Large, Nickel, -1/” h x 51-1/” w

Offset Adapter

Zero Clearance Adjustable Trim Support, 1” d x 50” w, -10” h ADJSPT-1

Page 8

438-0380D

Serial Number SKU

831-1461

SP-51L-NL

831-0182

September 1, 2008

Page 39

5100-I ACT WOOD INSERT

C. Service And Maintenance Log

Date of Service Performed By Description of Service

September 1, 2008

438-0380D

Page 9

Page 40

5100-I ACT WOOD INSERT

C. Service And Maintenance Log (Cont’d)

Date of Service Performed By Description of Service

Page 0

438-0380D

September 1, 2008

Page 41

D. Homeowner’s Notes

5100-I ACT WOOD INSERT

September 1, 2008

438-0380D

Page 1

Page 42

5100-I ACT WOOD INSERT

E. Warranty Policy

Hearth & Home Technologies LIMITED WARRANTY

Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period Parts Labor Gas Wood Pellet

HHT Manufactured Appliances and Venting

EPA

Wood

Electric Venting

Components Covered

All Parts and Material Except

1 Year X X X X X X

as covered by Conditions, Exclusion, and Limitations

listed

Igniters, Electronic Compo-

nents, and Glass

2 years

X X

X X X X Blowers

X Molded Refractory Panels

3 years X Firepots

5 years 3 years X X Castings & Bafes

7 years 3 years

years

1 year X

X X X

Firebox, HHT Chimney, Termi-

nation & Heat Exchanger

Burners, Logs & Refractory

Limited Lifetime

1 year

Firebox & Heat Exchanger

90 Days

X X X X X X All Replacement Parts

See Conditions, Exclusions, and limitations. 9-01-08

CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY

 This warranty applies to the original owner and is transferable up to two years from date of purchase to the new

homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.

 The maximum amount recoverable under this warranty is limited to the purchase price of the product.

 In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.

 Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the

home is not covered under this warranty.

 This limited warranty does not extend to or include surface nish on the appliance or terminations, door gasketing,

glass gasketing, glass discoloration, rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, bafes, repots, doors, or rebox area are not covered

by this warranty.

 Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to

this noise are not covered by this warranty.

4021-645A 09-01-08

Page 

438-0380D

September 1, 2008

Page 43

5100-I ACT WOOD INSERT

Hearth & Home Technologies LIMITED WARRANTY (Cont’d)

 HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-

tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing

agent identication label furnished with the appliance; () installation which does not comply with local building codes; () shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; () environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specied

in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or () modication of the appliance not expressly authorized and approved by HHT in writing.

 This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-

junction with the installation of this product.

 This warranty is void if the appliance has been over-red or operated in atmospheres contaminated by chlorine,

uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or

there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

 HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship

during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.

 Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not

apply to you. This warranty gives you specic rights; you may also have other rights, which vary from state to state.

 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE

WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.

This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.

If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.

4021-645A 09-01-08

September 1, 2008

438-0380D

Page 

Page 44

• Do NOT discard this manual.

• Important operating and maintenance instructions included.

• Read, understand and follow these instrucitons for safe installation and operation.

• Leave this manual with party responsible for use and operation.

CAUTION

CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer,

please visit our web site at www.quadrare.com

Your Records for Model:

5100-I Wood Insert (ACT)

DEALERSHIP WHERE PURCHASED:

SERIAL NUMBER: __________________

DATE PURCHASED: __________________

DATE INSTALLED: __________________

This product may be covered by one or more of the following patents: (United States) 59510, 68680, 6686, 9, 8115,

5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,

19; (Australia) 8050, 800, 11850 or other U.S. and foreign patents pending.

______ _______________ _________________

_______________________________________

DEALER TELEPHONE: __________________

Page  September 1, 2008438-0380D

Hearth and Home Technologies 5100I-GD-B, 5100I-NL-B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual