Hearth GFK-210-C User Manual

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GFK-210-C Blower System
- Installation and Operating Instructions -
1.0 INTRODUCTION
The GFK-210-C Blower System has been designed to circulate room air through the fi replace to enhance heat output. The GFK-210-C blower system operates on 120 VAC, 60 Hz power. This is available through a receptacle in the factory installed power cord assembly. The power cord is located in the controls compartment of the fi replace.
An optional variable speed control is available for use with the blower system to provide quiet forced air fl ow at the desired speeds. A temperature sensor switch, which automatically turns the blower ON/OFF, is also provided with this kit. See Figure 2 and Section 8.0.
NOTICE: The variable speed control and temperature sensor switch are not used with some remote control systems.
CAUTION! Do not install a damaged blower kit.
2.0 CHECK CONTENTS OF SHIPPING CARTON
Compare CONTENTS OF CARTON in Figure 1 with the actual parts received. If any parts are missing or damaged, contact your dealer before starting installation.
3.0 INSTALLATION PRECAUTIONS
The GFK-210-C Blower Kit is tested and safe when installed in accordance with this installation manual. It is your respon­sibility to read all instructions before starting installation and to follow these instructions carefully during installation to assure maximum benefi t from, and safe operation of, the blower.
This blower is carefully engineered and must be installed only as specifi ed. If you modify it or any of its components, you may cause a fi re hazard and will void the WARRANTY . In addition, such action may void the coverage provided by the owner's home insurance.
CAUTION: All wiring should be done by a qualifi ed electri- cian and shall be in compliance with local codes and with the National Electric Code ANSI/NFPA NO. 70-current (in the United States), or with the current CSA C22.1 Canadian Electric Code (in Canada).
CAUTION! DO NOT connect 110-120 VAC wiring to the gas control valve of the fi replace.
WARNING! Risk of Shock! Turn electrical power off at the circuit breaker before beginning this installation.
FAN
BRACKETS
Figure 1. Carton Contents - GFK-210-C
BLOWER CORD
OPTIONAL
RHEOSTAT/TEMPERATURE
SENSOR ASSEMBLY
TEMPERATURE
SENSOR
SWITCH
CONTROL
NUT
CONTROL
KNOB
VARIABLE SPEED CONTROL
Figure 2. Carton Contents - SRV2206-800
WING
NUT
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4.0 INSTALLING THE BLOWER (Metal Inserts)
1. Remove factory-installed blower brackets by removing four screws. Brackets are only used for the FireBrick inserts. See Figure 3.
2. Remove appliance from wall.
3. Remove access panel by removing screws. See Figure
4. Note: 35 inch models have two more screws than 30 inch models.
4. Screw blowers to access panel on rear of insert with four screws. See Figure 5.
5. Plug the blower cord into the blower receptacle. Con­nect the white, black, and green spade connectors from blower cord harness to each blower. See Figure 1 and Figure 7.
6. Bundle and zip tie any wires to keep them from contact­ing the fan blades. See Figure 7, Detail A.
7. Reinstall access panel.
NOTE: Install the blower using the access panel located on the back side of the appliance.
35 INCH MODELS ONLY
Figure 4. Remove Access Cover
Figure 3. Remove Blower Brackets
BRACKET HOLES
Figure 5. Attach Blowers to Access Cover
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5.0 INSTALLING THE OPTIONAL V ARIABLE SPEED CONTROL AND TEMPERATURE SENSOR SWITCH
If using a remote control system that utilizes a blower (fan) control, disregard steps 1-3 and follow remote con­trol installation instructions.
NOTICE! The sensor switch and rheostat are not used if the blower is controlled with the RC300 remote control.
1. Slide the variable speed control behind the control panel. With the stem sticking out of the pre-punched hole, attach the locknut tightly and reattach the knob on
the stem. See Figure 6. Turn the speed control switch to the "ON" position.
2. Slide the temperature sensor switch onto the blower stud located on the bottom of the combustion box. See Figure 3. Secure the temperature sensor switch with the wing nut provided.
NOTICE: The blower stud is located on the bottom of the combustion box. See Figure 6.
NOTICE: The temperature sensor switch must be installed so that the sensor switch is facing the combustion box surface. See Detail A of Figure 6.
3. Connect the variable speed control and the temperature sensor switch to the power cord. See Figure 7.
4. Gather the loose wires underneath the appliance and use the zip ties to restrain them and keep them away from the blower wheel (fan blades). See Figure 7, Detail A.
5. Turn the 110-120 VAC service "ON" at the circuit breaker.
6.0 RECOMMENDED OPERATING PROCE­DURES WHEN V ARIABLE SPEED CONTROL AND
TEMPERATURE SENSOR SWITCH ARE USED
Ignite the fi re in the fi replace with the variable speed control switch in an "ON" position. The fan will automatically turn on when the temperature sensor switch closes at approxi­mately 110O F. Heated air will be delivered at the outlet grille. The fan will continue to operate after the fi replace is turned OFF until the temperature sensor switch opens.
NOTICE! During operation, ensure that all wiring is kept away from the blower wheel (fan blades).
Various conditions (such as fi replace model, type of fi re- place installation, outside air temperature vs. inside air temperature) can contribute to the length of the time the blower remains on after the fi replace is turned OFF. The blower can be turned off manually with the speed control switch.
WARNING! Risk of Injury! DO NOT contact the blower wheel (fan blades) during operation.
7.0 MAINTENANCE
Periodically check the fi replace and remove any dust, dirt or obstructions.
8.0 REPLACEMENT PARTS AND CUSTOMER SERVICE
Replacement parts and service may be obtained through your dealer.
Rheostat/Temperature Sensor Assembly: SRV2206-800
DET AIL A
COMBUSTION BOX SURFACE
TEMPERATURE SENSOR SWITCH
Figure 6.
BLOWER STUD
VARIABLE SPEED CONTROL
TEMPERATURE SENSOR SWITCH
BLOWER STUD
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NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105
0
C RATED WIRE.
DET AIL A
ZIP TIES
BLOWER
DETAIL A
BRN
TEMPERATURE
BLOWER CORD
TO VALVE BRACKET
(GROUND)
GRN
ORG
TO VALVE
BLACK
RED
SENSOR SWITCH
POWER CORD
VARIABLE SPEED CONTROL
(RHEOSTAT)
PLUG 120V EXISTING OUTLET
CONTROL PANEL
PLUG INTO 120V
EXISTING OUTLET
POWER CORD
DC REGULATOR
VARIABLE SPEED
CONTROL
RECEPTACLE
BLK
BLK
BLK
BLK
TEMPERATURE
SENSOR SWITCH
BLOWER RECEPTACLE
Figure 7. Fan Wiring Diagram - Metal Insert Without RC200/RC300
BLOWER CORD
WHT
GRN
GRN
WHT
BLK
BLK
BLK GRN
BLK
BLOWERS
BLK GRN
BLK
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9.0 Fan Wiring with Remote
This appliance may be used with an RC200 or RC300
remote control. See Figure 8.
1. Remove cord assembly spades from rheostat and sensor switch.
NOTICE: Fan speed and operation are controlled by the remote control. The sensor switch and rheostat are no longer needed.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE
0
105
C RATED WIRE.
NOTE: USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL (FAN BLADES).
BLOWER
2. Plug two cord assembly spade connectors together.
3. Unplug fan cord assembly from standard cord assembly .
4. Install fuse wire assembly in series between the black lead wires of the fan cord and black lead wire on each blower. See Figure 8.
5. Plug fan cord assembly into AUX300 module.
6. Plug AUX300 module into the standard cord assembly.
PLUG
STEPS
3 & 5
STEPS
1 & 2
120V EXISTING OUTLET
SENSOR SWITCH
STEP 5
NOTE: SENSOR SWITCH AND RHEOSTA T SPEED CONTROL MUST BE REMOVED FROM CIRCUIT IF SYSTEM IS CONTROLLED WITH RC200/300 REMOTE.
PLUG INTO 120V EXISTING OUTLET
DC REGULATOR RECEPTICLE
TO CONTROL MODULE
BLK
BLK
BLOWER RECEPTICLE
WHT (2)
GRN (2)
BLK (2)
BLK (2)
GRN (2)
BLK (2)
AUX 300 MODULE
FAN
WHT GRN BLK
BLK GRN
WHT
SPEED CONTROL (RHEOSTAT)
FUSE WIRE ASSEMBLY
FUSE WIRE ASSEMBLY
BLK GRN BLK
BLOWERS
BLK GRN
BLK
Figure 8. Fan Wiring Diagram - Metal Insert with RC200/RC300 Remote
5Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. F • 1/13
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10.0 INST ALLING THE BLOWER (FireBrick Inserts)
For Models: ESCAPE-I30FB, ESCAPE-I35FB, QFI30FB, QFI35FB
The factory installed brackets must be replaced with the brackets included in the instruction bag before proceeding with blower installation instructions below. See Figure 9.
For Models: ESCAPE-I30-C, ESCAPE-I35-C, QFI30FB-C, QFI35FB-C
Proceed as follows:
1. Remove appliance from wall.
2. Disconnect power by shutting off circuit breaker or unplugging appliance power cord from its receptacle.
3. Remove access panel from lower rear of the fi replace insert. See Figure 10.
4. Connect white and green wires from blower wire as­sembly to each blower. See Figure 12. Connect the fuse wire assembly in series between black wires of blower wire assembly and each blower. See Figure 12.
5. Route blower plug assembly through back of appliance to right side of appliance. Ensure cable assembly is routed in front of fan blade guard and through plastic bushing on auxiliary mounting plate.
6. Insert plug from blower cable assembly into AUX300 receptacle. See Figure 12.
7. Position the right and left blower assembly into the rear opening. Fasten each assembly with two sheetmetal screws. Take care to ensure that blower housing or its motor is clear of any adjacent metal. This will ensure that no undue noise occurs during blower operation.
8. Bundle and zip tie loose wires to keep them from con­tacting blower impeller blades
9. Reinstall access panel.
10. Reconnect power to the insert and install into wall.
SCREWS
(INCLUDED IN INSTRUCTION BAG)
Figure 9. Attach Brackets
Figure 10. Remove Access Panel
BRACKETS
SCREWS
BLOWER
ACCESS PANEL
Figure 11. Attach Blower to Base
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PLUG INTO 120V EXISTING OUTLET
Note: if any of the original wire as supplied with the appliance must be replaced, it must be replaced with type 105 °C rated wire.
Note: use zip ties to restrain the loose wires underneath the appliance and keep them away from the blower wheel (fan blades).
ORANGE - TO VALVE GROUND - TO VALVE BRACKET
GREEN - TO VALVE
A
U
X
BLOWERS
I P
I
M
O
D
U
L
E
BRN
RED
BLK
I
PLUG INTO
EXISTING
OUTLET
L
I
A
R
<
Figure 12. Fan Wiring Diagram - FireBrick Inserts
TO IPI MODULE
WHT
WHT
GRN
BLK
GRN
BLK
FUSE WIRE ASSEMBLY
FUSE WIRE
ASSEMBLY
BLK GRN
BLK
BLOWERS
BLK
GRN BLK
Please contact your Hearth & Home Technologies dealer
with any questions or concerns.
For the location of your nearest
Hearth & Home Technologies dealer,
please visit www.fi reside.com.
Hearth & Home Technologies Inc.
7571 215th Street West, Lakeville, MN 55044
www.fi reside.com
7Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. F • 1/13
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