Hearth GATEWAY User Manual

Model: GATEWAY
Owner’s Manual
Installation and Operation
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating and maintenance instructions included.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli­er’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed by a qualifi ed installer, service agency , or the gas supplier.
• Read, understand and follow these instructions for safe installation and operation.
DO NOT
DISCARD
• Leave this manual with party responsible for use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.
This appliance is only for use with the type(s) of gas indicated on the rating plate.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional Commonwealth of Massachusetts requirements.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.
1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.
The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.
Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!
We recommend that you record the following pertinent information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________
Listing Label Information/Location
This product may be coveredby one or more ofthe following patents: (Nos produitssont couverts par un ouplusieurs des brevets suivants): (United States) 4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495, 5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575, 6006743,6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652,D445174, D462436; (Canada)1297749, 2195264, 2225408;or other U.S. and foreignpatents pending (ou autresbrevetsamericainsetetrangersenattente).
Type of Gas
Not for use with solid fuel . (Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Gas and Electric Information
Minimum Permissible Gas Supply for Purpos es of Input Adjustment . Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c. (Po. Col. d’eau) Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE : 0-0000 FT . 0000-0000FT . MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance.
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 5504 4
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon lescodes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
bran d
ANSI Z21X X-XXXX · CS A 2.XX-MXX · UL307B
IN CANADA
Mode l:
(Modele):
Serial
(Serie):
XXXXXXXX
XXXXXXXX
MADE IN US A
Model Number
Serial Number
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Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Table of Contents
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 5
F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 5
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
H. Requirements for the Commonwealth of Massachusetts . . 6
2 Getting Started
A. Introducing the Gateway Fireplace. . . . . . . . . . . . . . . . . . . 7
B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 9
D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 9
3 Framing and Clearances
A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 10
B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . .11
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
D. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Termination Locations
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 13
5 Vent Information and Diagrams
A. Vent System Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 15
B. System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. Securing Vent Sections (PV-FLEX) . . . . . . . . . . . . . . . . . 24
9 Gas Information
A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10 Electrical Information
A. Intermittent Pilot Ignition (IPI) System . . . . . . . . . . . . . . . 27
B. Connecting to the Appliance. . . . . . . . . . . . . . . . . . . . . . . 27
C. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 27
11 Finishing
A. Mantel Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12 Appliance Setup
A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 30
B. Remove Grate Shipping Support . . . . . . . . . . . . . . . . . . . 30
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
E. Lava Rock, Vermiculite, Rockwool/ Ember Placement. . . 30
F. Positioning the Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
G. Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
H. Screen Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
I. Grilles and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
J. Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
K. Shutter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 19
B. Install Support Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C. Install Wall Shield Firestops . . . . . . . . . . . . . . . . . . . . . . . 20
D. Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Appliance Preparation
A. Installing Outside Air Kit Damper Assembly . . . . . . . . . . . 22
B. Gas and Electrical Connections . . . . . . . . . . . . . . . . . . . . 22
C. Securing and Leveling Appliance . . . . . . . . . . . . . . . . . . . 23
8 Installing Vent Pipe
A. Assembly of Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 24
B. Attaching Vent to Firebox . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. Securing Vent Sections (B-Type Vent) . . . . . . . . . . . . . . . 24
= Contains updated information.
13 Operating Instructions
A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . 34
B. Lighting Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
C. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
D. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 36
14 Troubleshooting
A. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 37
15 Maintaining and Servicing Appliance
A. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
16 Reference Materials
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 41
B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 42
C. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 46
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
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Listing and Code Approvals
A. Appliance Certifi cation
MODEL: GATEWAY LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace STANDARD: ANSI Z21.50-2002 • CGA2.2
This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
This model (natural gas and propane) can be installed in a bedroom (in the United States) which has a total volume of unconfi ned space appropriate to the particular installa- tion. Refer to the National Fuel Gas Code ANSI Z223.1/
NFPA54 (current edition), The Uniform Mechanical Code - (current edition), and local Building Of cials for
the options allowed in obtaining an effective bedroom vol­ume of unconfi ned space.
This model (natural gas and propane) can be installed in a bedroom (in Canada) if a thermostat (Model WH-ST A T ) is installed with the unit. Consult local code authorities. Detailed installation instructions for Model WH-STAT are included with the kit.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.
C. BTU Specifi cations
Models
(U.S. or Canada)
Gateway (NG)
Gateway (LP)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
Maximum
Input BTU/h
35,000 32 31,500 33 33,500 50 30,150 51
Orifi ce
Size (DMS)
D. High Altitude Installations
U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet, it may be necessary to decrease the input rating by changing the existing burner orifi ce to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A., or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in Canada), check with local authorities.
B. Glass Specifi cations
Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”
Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Note: This installation must conform with local codes. In the absence of local c odes you must comply w ith the National Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
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Heat & Glo • Gateway • 288-900 Rev. W • 10/08
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ig- nite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
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Note: The following requirements reference various Massachuset ts and national codes not contained in this document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi­tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec­tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fu­eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur­ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizon­tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob­serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equip­ment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fu­eled equipment installed in a room or structure sep­arate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro­vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accor­dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent- ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu­eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB­STRUCTIONS”.
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Heat & Glo • Gateway • 288-900 Rev. W • 10/08
• The referenced “special venting system” instructions
shall be included with the appliance or equipment in­stallation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that sys­tem shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Ap­proved side wall horizontally vented gas fueled equip­ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
See Gas Connection section for additional Common­wealth of Massachusetts requirements.
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Getting Started
A. Introducing the Gateway Fireplace
The Gateway fi replace is designed to operate with all ex- haust gases expelled to the outside.
The information contained in this Installers Guide, unless noted otherwise, applies to all models and gas control systems. Gas fi replace diagrams, including the dimensions, are shown in this section.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic- tion about restrictions, installation inspection, and permits.
Pre-install Preparation
This gas fi replace and its components are tested and safe when installed in accordance with this Installers Guide. Report to your dealer any parts damaged in shipment, particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components are shipped in separate packages. The gas logs are shipped in the fi replace and must be on unwrapped before fi ring the unit.
Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Failure to follow these instructions will void the owner’s warranty and may present a fi re hazard.
WARNING
Fire Risk Explosion Risk Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
Warranty
The Heat & Glo Warranty will be voided by, and Heat & Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fi replace or vent system component.
• Modifi cation of the fi replace or vent system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not man­ufactured and approved by Heat & Glo, not withstand­ing any independent testing laboratory or other party approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD.
When planning a fi replace installation, it’s necessary to determine:
Where the unit is to be installed.
The vent system con guration to be used.
Gas supply piping.
Electrical wiring.
Framing and nishing details.
Whether optional accessories — devices such as a fan,
wall switch, fresh air kit or remote control — are de­sired.
If the fi replace is to be installed on carpeting or tile, or on any combustible material other than wood fl ooring, the replace must be installed on a metal or wood panel that extends the full width and depth of the fi replace.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
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B. Negative Pressure
WARNING
Asphyxiation Risk.
Negative pressure can cause spillage of combustion fumes and soot.
• Fireplace needs to draft properly for safety.
Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney Negative pressure results from the imbalance of air avail-
able for the fi replace to operate properly. Causes for this imbalance include:
• Exhaust fans (kitchen, bath, etc.)
• Install the fresh air kit. Install the intake on the side of
the house towards prevailing winds during the heating season.
• Ensure adequate outdoor air is supplied for combus-
tion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are
not located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or
small isolated spaces.
• Recessed lighting should be of “sealed can” design;
attic hatches weather stripped or sealed; and attic mounted duct work and air handler joints and seams taped or sealed.
• Basement installations should be avoided due to stack
effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements.
• Range hoods
• Combustion air requirements for furnaces, water heat­ers and other combustion appliances
• Clothes dryers
• Location of return-air to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks (recessed lighting, attic hatch opening, duct leaks)
To minimize the effects of negative air pressure, the fol­lowing must be considered:
Recommended
Location
Marginal Location
Location
Not
Recommended
Location of the fi replace and chimney will affect perfor- mance. As shown in Figure 2.1, the chimney should:
• Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind turbulence.
• Be located away from trees, adjacent structures, un­even roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized. Consider the fi replace location relative to fl oor and ceiling and attic joists.
Recommended
Location
Figure 2.1
8
Windward
Location NOT
Recommended
Multi-level Roofs
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Leeward
C. Tools and Supplies Needed
Before beginning the installation be sure that the following tools and building supplies are available.
Reciprocating saw Framing material Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Tape measure Manometer Voltmeter Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws One 1/4 inch female connection (for optional fan).
VERTICAL
TERMINATION CAP
STORM COLLAR
ROOF FLASHING OR CHASE TOP
D. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage. Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components. Report damaged parts to dealer.
The following B-vent components are needed for installa­tion (see Figure 2.2).
• Fireplace Box
• Pipe Components
• Firestops
• Attic Insulation Shield
• Elbow (one 90º in vertical position is approved)
• Strapping
• Roof Flashing or Chase Top
• Termination Cap
• Storm Collar
• Carefully remove the appliance and components from the packaging.
• The vent system components and trim doors are shipped in separate packages.
• The gas logs may be packaged separately and must be eld installed.
• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.
Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
ATTIC
INSULATION SHIELD
FIRESTOP SPACER
GAS B-VENT PIPE SECTION (S)
Figure 2.2 Typical Vertical Installation
WARNING
Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:
• Installation and use of any damaged appliance or vent system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
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3
3
Framing and Clearances
Note:
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to consider the required clearances to walls (see fi gure 3.1).
44 in.
(112 cm)
WARNING
Fire Risk Provide adequate clearance:
• Around air openings
• To combustibles
• For service access Locate appliance away from traffi c areas.
NOTE: For actual appliance dimensions refer to Sec­tion 16.
44 in.
(112 cm)
Figure 3.1 Appliance Locations
10
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not re­quired to be, installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
Chases should be constructed in the manner of all out­side walls of the home to prevent cold air drafting prob­lems. The chase should not break the outside building envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling restops should be caulked with high temperature caulk to seal gaps. Gas line holes and other openings should be caulked with high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.
C. Clearances
The top, back and sides of the fi replace are defi ned by standoffs. The minimum clearance to a perpendicular wall extending past the face of the fi replace is one inch (25mm). The metal ends of the fi replace may NOT be recessed into combustible construction.
WARNING
Fire Risk. Odor Risk.
Install appliance on hard metal or wood surfaces extending full width and depth of appliance.
Do NOT install appliance directly on carpeting, vinyl, tile or any combustible material other than wood.
• Do NOT place furniture or any other combus­tible household objects within 36 inches of the appliance front.
WARNING
Fire Risk.
Construct chase to all clearance specifi cations in manual.
Locate and install appliance to all clearance specifi cations in manual.
B = 21 5/8 (549 mm) 1/2 Sheetrock
*
21 3/8 (543 mm) 5/8 Sheetrock
E
F
C
*B
A
I
G
Clearance to Combustibles
A*BCE F G H I
Rough
Opening
(Height)
Inches 40-1/4 21-5/8 39-3/4 36 0 0 1/2 36
Millimeters 1022 549 1010 914 0 0 12,5 914
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Metal
ends of
Appliance
Front of
Appliance
H
Figure 3.2 Clearances to Combustibles
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
11
EXH
AUST
COLLAR
B-Vent
1 in. (25.4 mm)
PV-FLEX
1-1/2 in. (38 mm
1 in. (25,4 mm)
D. Mantel Projections
CEILING
12 in.
11 in.
10 in.
9 in.
8 in.
7 in.
6 in.
36 in.
)
15 in.
14 in.
13 in.
12 in.
TOP OF HOOD
17 in.
16 in.
18 in.
NOTE: A 1 inch clearance (B-Vent) or 1-1/2 inch clearance (PV-FLEX) must be maintained between the top of the pipe in a horizontal configuration and any combustible materials. Otherwise, 1 inch clearance should be maintained between the pipe and any combustible materials.
Framing should be constructed of 2 X 4 lumber or heavier.
Figure 3.3
Minimum Clearances from the Vent Pipe to Combustible Materials
Inches (mm) Inches (mm)
Vertical Sections. ............... 1 (25) ...............1 (25)
Horizontal Sections
Top .......................................1 (25) .........1-1/2 (38)
Bottom .................................1 (25) ...............1 (25)
Sides....................................1 (25) ...............1 (25)
At Wall Firestops
Top .......................................1 (25) .........1-1/2 (38)
Bottom .................................1 (25) ...............1 (25)
Sides....................................1 (25) ...............1 (25)
B-Vent PV-Flex
Figure 3.4 Clearances to mantels or other combustibles above appliance
12
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
4
4
F
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other materials.
Failure to keep insulation or other materials away from vent pipe may cause fi re.
HORIZONTAL
OVERHANG
2 FT. MIN.
GAS DIRECT VENT TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
12
VERTICAL
X
WALL
GAS, WOOD OR FUEL
OIL TERMINATION
GAS
TERMINATION
C
A
Gas
Termination
A 6 in. 20 in. min. Horizontal distance between terminations B 20 in. 24 in. min. Distance to perpendicular wall C 18 in. 18 in. Vertical distance between terminations
Figure 4.2 Multiple Vertical Termination
Wood & Fuel Oil
Termination
B
Comments
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROO TO LOWEST DISCHARGE OPENING
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.1 Minimum height from roof to lowest discharge opening
Figure 4.1 specifi es minimum vent heights for various pitched roofs.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
13
V
R
M
N
P
Q
(See Note 2)
T
S
Electrical
V
Service
V
S
V
D*
= VENT TERMINAL
V
A = 12 inches ...............clearances above grade, veranda,
(See Note 1)
X
= AIR SUPPLY INLET
porch, deck or balcony
B = 12 inches ...............clearances to window or door
that may be opened, or to perma­nently closed window. (Glass)
D* = 24 inches ...............vertical clearance to unventilated
soffi t or to ventilated soffi t located above the terminal
*60 inches ..............for vinyl clad soffi ts and below
electrical service
F = 9 inches ................clearance to outside corner
G = 12 inches ...............clearance to inside corner
H = 3 ft. (Canada) ........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
I = 3 ft .........................clearance to gas service regulator
vent outlet J = 9 inches (U.S.A.)
12 inches (Canada) clearance to non-mechanical
air supply inlet to building or the
combustion air inlet to any other
appliance K = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (pow-
ered) air supply inlet
= AREA WHERE TERMINAL IS NOT PERMITTED
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway located on public property
M*** = 18 inches................ cl earance under veranda, porch,
deck, balcony or overhang
42 inches ............... vinyl
S = 6 inches................. clearance from sides of electri-
T = 12 inches................ clearance above electrical
(See Note 5)
(See Note 5)
cal service
service
Alcove Applications
N = 12 inches ................non-vinyl sidewalls
12 inches ................vinyl sidewalls
P = 8 ft.
Q
MIN
1 cap 3 feet 2 x Q 2 caps 6 feet 1 x Q 3 caps 9 feet 2/3 x Q 4 caps 12 feet 1/2 x Q
Q
= # termination caps x 3 R
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap shield is suggested. (See vents components page)
NOTE 2: Termination in an alcove space (spaces open only on one side and with an overhang) are permitted with the dimensions specifi ed for vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum between termination caps. 2. All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below the termination cap. 3. All gravity air intakes within 3 feet of a termination cap must be a minimum of 1 foot below the termination cap.
NOTE 3: Local codes or regulations may require different clearances.
NOTE 4: Termination caps may be hot. Consider their proximity to doors or other traffi c areas.
NOTE 5: Location of the vent termination must not interfere with access to the electrical service.
WARNING: In the U.S: V ent system termination is NOT permitted in screened porches. Y ou must follow side wall, overhang and ground clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side walls, overhang and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these
Figure 5.17 Minimum Clearances for Termination
requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
14
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
5
5
Vent Information and Diagrams
A. Vent System Approvals
WARNING
Fire Risk. Asphyxiation Risk. This appliance requires the specifi ed pipe for
operation.
• Incorrect pipe may cause spillage, condensation and overheating.
Model GATEWAY is approved to use Duravent 4-inch (102 mm) diameter B-type vent for installations that terminate vertically. The PV-Flex Series vent pipe is approved for use in installations that terminate horizontally. This pipe is tested and listed as an approved component of the replace.
This model may also use single wall rigid or fl exible gas vent IF and ONLY IF the vent system is installed within non-combustible construction such as a masonry chim­ney. The same diameter noted above for B-type vent must be used for single-wall vent (see Figure 5.1).
For B-type vent the clearance to combustibles is 1-inch all around the pipe. Follow vent manufacturers REQUIRED clearances. For PV-Flex the clearances are 1-1/2 in. top and 1 in. sides and bottom when venting horizontally and 1 in. on all sides when passing vertically through combustible materials.
B. System Components
Consult Local Building Code Offi cials and Codes for proper vent system installations.
Plan and install the vent system using the parameters shown in this vent system confi guration chart.
No. of 90º
Elbows/ Bends
0 - 40’ (12.2 m) 40’ (12.2 m) 1 50’ (15.2 m) - 50’ (15.2 m) 1 - 35’ (10.7 m) 35’ (10.7 m) 2 - 35’ (10.7 m) 35’ (10.7 m) 2 35’ (10.7 m) 35’ (10.7 m) 38’ (11.6 m) 3 30’ (9.1 m) 35’ (10.7 m) 35’ (10.7 m) 4 25’ (7.6 m) 32’ (9.8 m) 35’ (10.7 m) 5 25’ (7.6m) 30’ (9.1 m) 33’ (10.1 m)
Maximum Total Run: = 50 FT. Maximum No. Of Elbows/bends: ve - 90º or ten - 45º
The following fi gures are examples of approved venting conditions. Venting downward (3 feet maximum) is ap­proved, to allow venting below the fl oor. However, only one downward section is allowed for up to, but not ex­ceeding 3 feet maximum.
Note: It is always better to fi rst attac h a straight se ction of vent to the unit before attaching an elbow. Avoid using elbows in the vent system if possible.
Maximum
Vertical Run
Maximum
Horizontal Run
Maximum
Total Run
NOTE: Due to the positive pressure within the Gateway
venting system, when using PV-FLEX us e a 1/2 in. bead of HIGH TEMPERATURE silicone caulk on ALL pipe ends and connectors t hrou ghout t he vent run to ensur e a c ompl etely sealed system.
Vent pipes must be installed within the conditioned house envelope in order to avoid fl ue gas condensation. Verti- cal termination through an unconditioned attic space is permissible.
The fl ame and ember appearance may vary based on the type of fuel burned and the venting confi guration used.
WARNING
Fire Risk. Explosion Risk.
Venting parameters must not be exceeded. This gas fi replace must never be vented by
connecting to a chimney fl ue serving a separate solid fuel burning appliance.
Continue to add vent components, until the vent run is completed.
See Section 8 for instructions regarding assembly of vent sections and securing vent sections.
50 FT.
40 FT.
Figure 5.1 Vent System Attachment
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
15
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