• Important operating
and maintenance
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency , or the
gas supplier.
• Read, understand and follow
these instructions for safe
installation and operation.
DO NOT
DISCARD
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1
Read this manual before installing or operating this appliance.
Please retain this owner’s manual for future reference.
Congratulations
Congratulations on selecting a Heat & Glo gas appliance
—an elegant and clean alternative to wood burning
appliances. The Heat & Glo gas appliance you have
selected is designed to provide the utmost in safety,
reliability, and effi ciency.
As the owner of a new appliance, you’ll want to read and
carefully follow all of the instructions contained in this
Owner’s Manual. Pay special attention to all Cautions and
Warnings.
Homeowner Reference Information
This Owner’s Manual should be retained for future
reference. We suggest that you keep it with your other
important documents and product manuals.
The information contained in this Owner’s Manual, unless
noted otherwise, applies to all models and gas control
systems.
Your new Heat & Glo gas appliance will give you years of
durable use and trouble-free enjoyment. Welcome to the
Heat & Glo family of appliance products!
We recommend that you record the following pertinent
information about your appliance.
Model Name: ___________________________________________ Date purchased/installed: __________________
Serial Number: __________________________________________ Location on appliance: ____________________
Dealership purchased from: _______________________________ Dealer Phone: __________________________
Notes: _______________________________________________________________________________________
_____________________________________________________________________________________________
Listing Label Information/Location
This product may be coveredby one or more ofthe following patents: (Nos produitssont couverts par un ouplusieurs des brevets suivants): (United States)
4593510,4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,5341794, 5347983, 5429495,
5452708,5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485,5931661, 5941237, 594711 2,5996575, 6006743,6019099, 6048195,
6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2,
6729551, 6736133, 6748940, 6748942, D320652,D445174, D462436; (Canada)1297749, 2195264, 2225408;or other U.S. and foreignpatents pending (ou
autresbrevetsamericainsetetrangersenattente).
Type of Gas
Not for use with solid fuel .
(Ne doit pas entre utilise avec un combustible solide).
Ty pe of Gas (Sorte De Gaz) :
NATURA L GAS
Gas and Electric
Information
Minimum Permissible Gas Supply for Purpos es of Input Adjustment .
Approved Minimum (De Gaz) Acceptabl e 0. 0 in w. c.(Po. Col. d’eau) Maximum Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0. 0 in w. c. (Po. Col. d’eau)
T o tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s
AL TI TUDE :0-0000 FT . 0000-0000FT .
MAX. INPU T BTUH: 00,000 00,000
MIN. INPU T BTUH: 00,000 00,000
ORIFICE SIZE: #XXXXX #XXXXX
The model information regarding your specifi c appliance can be found on
the rating plate usually located in the control area of the appliance.
He at & Gl o, a of Hearth & Ho me Te chnologies, Inc.
20802 Kensington Boulevard, Lakeville, MN 5504 4
This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1
in the USA or CAN/CG A B149 installation codes. (Installer l’ appa re il selon lescodes ou regl emen ts
lo caux ou , en l’absence de tels reglements, selon les codes d’in stallation CAN/CGA-B149.)
MODEL: GATEWAY
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Vented Gas Fireplace
STANDARD: ANSI Z21.50-2002 • CGA2.2
This product is listed to ANSI standards for “Vented Gas
Fireplaces” and “Gas Fired Appliances for Use at High
Altitudes”.
This model (natural gas and propane) can be installed in
a bedroom (in the United States) which has a total volume
of unconfi ned space appropriate to the particular installa-
tion. Refer to the National Fuel Gas Code ANSI Z223.1/
NFPA54 (current edition), The Uniform Mechanical
Code - (current edition), and local Building Offi cials for
the options allowed in obtaining an effective bedroom volume of unconfi ned space.
This model (natural gas and propane) can be installed in
a bedroom (in Canada) if a thermostat (Model WH-ST A T )
is installed with the unit. Consult local code authorities.
Detailed installation instructions for Model WH-STAT are
included with the kit.
NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
This appliance is tested and approved as either supplemental
room heat or as a decorative appliance. It should not be
factored as primary heat in residential heating calculations.
C. BTU Specifi cations
Models
(U.S. or Canada)
Gateway (NG)
Gateway (LP)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
US
(0-2000 FT)
CANADA
(2000-4500 FT)
Maximum
Input BTU/h
35,00032
31,50033
33,50050
30,15051
Orifi ce
Size (DMS)
D. High Altitude Installations
U.L. Listed gas appliances are tested and approved without
requiring changes for elevations from 0 to 2000 feet in the
U.S.A. and Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifi ce to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above
a 2000 foot elevation in the U.S.A., or 10% for elevations
between 2000 and 4500 feet in Canada. If the heating
value of the gas has been reduced, these rules do not
apply. To identify the proper orifi ce size, check with the
local gas utility.
If installing this appliance at an elevation above 4500 feet
(in Canada), check with local authorities.
B. Glass Specifi cations
Hearth & Home T echnologies appliances manufactured with
tempered glass may be installed in hazardous locations
such as bathtub enclosures as defi ned by the Consumer
Product Safety Commission (CPSC). The tempered glass
has been tested and certifi ed to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation
Council SGCC# 1595 and 1597. Architectural Testing, Inc.
Reports 02-31919.01 and 02-31917.01).
This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certifi cation and labeling requirements”
which refers to 15 U.S. Code (USC) 2063 stating “…Such
certifi cate shall accompany the product or shall otherwise
be furnished to any distributor or retailer to whom the
product is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.
Note: This installation must conform with local codes. In the
absence of local c odes you must comply w ith the National
Fuel Gas Code, ANSI Z223.1 -latest edition in the U.S.A. and
the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
4
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
E. Non-Combustible Materials Specifi cation
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, concrete,
slate, glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750ºC, shall be considered
non-combustible materials.
F. Combustible Materials Specifi cation
Materials made of or surfaced with wood, compressed
paper, plant fi bers, plastics, or other material that can ig-
nite and burn, whether fl ame proofed or not, or whether
plastered or unplastered shall be considered combustible
materials.
G. Electrical Codes
NOTICE: This appliance must be electrically wired and
grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA
70-latest edition or the Canadian Electric Code CSA
C22.1.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance
with the applicable electrical codes, when it is installed in
locations such as in bathrooms or near sinks.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
5
Note: The following requirements reference various
Massachuset ts and national codes not contained in this
document.
H. Requirements for the Commonwealth of
Massachusetts
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7)
feet above fi nished grade in the area of the venting, in-
cluding but not limited to decks and porches, the following
requirements shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter
shall observe that a hard wired carbon monoxide detector
with an alarm and battery back-up is installed on the fl oor
level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that
a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of
the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the
responsibility of the property owner to secure the services
of qualifi ed licensed professionals for the installation of
hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
fl oor level.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1
through 4.
Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current
edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in
whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting
system design or venting system components with the
equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system
shall include:
• Detailed instructions for the installation of the venting
system design or the venting system components; and
• A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall
horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identifi es
“special venting systems”, the following requirements
shall be satisfi ed by the manufacturer:
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA
720 and be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanent-
ly mounted to the exterior of the building at a minimum
height of eight (8) feet above grade directly in line with the
exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
6
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
• The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Ap-
proved by the Board, and the instructions for that system shall include a parts list and detailed installation
instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting
instructions, and/or all venting design instructions shall
remain with the appliance or equipment at the completion
of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
2
2
Getting Started
A. Introducing the Gateway Fireplace
The Gateway fi replace is designed to operate with all ex-
haust gases expelled to the outside.
The information contained in this Installers Guide, unless
noted otherwise, applies to all models and gas control
systems. Gas fi replace diagrams, including the dimensions,
are shown in this section.
CAUTION
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fi re offi cials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
Pre-install Preparation
This gas fi replace and its components are tested and safe
when installed in accordance with this Installers Guide.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass. Do not install any
unit with damaged, incomplete, or substitute parts.
The vent system components are shipped in separate
packages. The gas logs are shipped in the fi replace and
must be on unwrapped before fi ring the unit.
Read all of the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benefi t.
Failure to follow these instructions will void the owner’s
warranty and may present a fi re hazard.
WARNING
Fire Risk
Explosion Risk
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
Warranty
The Heat & Glo Warranty will be voided by, and Heat &
Glo disclaims any responsibility for, the following actions:
• Installation of any damaged fi replace or vent system
component.
• Modifi cation of the fi replace or vent system.
• Installation other than as instructed by Heat & Glo.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not manufactured and approved by Heat & Glo, not withstanding any independent testing laboratory or other party
approval of such component part or accessory.
ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE
HAZARD.
When planning a fi replace installation, it’s necessary to
determine:
• Where the unit is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and fi nishing details.
• Whether optional accessories — devices such as a fan,
wall switch, fresh air kit or remote control — are desired.
If the fi replace is to be installed on carpeting or tile, or
on any combustible material other than wood fl ooring, the fi replace must be installed on a metal or wood panel that
extends the full width and depth of the fi replace.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
7
B. Negative Pressure
WARNING
Asphyxiation Risk.
•
Negative pressure can cause spillage of
combustion fumes and soot.
• Fireplace needs to draft properly for safety.
Draft is the pressure difference needed to vent fi replaces
successfully. Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimneyNegative pressure results from the imbalance of air avail-
able for the fi replace to operate properly. Causes for this
imbalance include:
• Exhaust fans (kitchen, bath, etc.)
• Install the fresh air kit. Install the intake on the side of
the house towards prevailing winds during the heating
season.
• Ensure adequate outdoor air is supplied for combus-
tion appliances and exhaust equipment.
• Ensure furnace and air conditioning return vents are
not located in the immediate vicinity of the fi replace.
• Avoid installing the fi replace near doors, walkways or
small isolated spaces.
• Recessed lighting should be of “sealed can” design;
attic hatches weather stripped or sealed; and attic
mounted duct work and air handler joints and seams
taped or sealed.
• Basement installations should be avoided due to stack
effect. Stack effect creates negative pressure in lower
levels. Hearth & Home Technologies recommends the
use of direct vent fi replaces in basements.
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air to furnace or air conditioning
To minimize the effects of negative air pressure, the following must be considered:
Recommended
Location
Marginal
Location
Location
Not
Recommended
Location of the fi replace and chimney will affect perfor-
mance. As shown in Figure 2.1, the chimney should:
• Be installed through the warm space enclosed by the
building envelope. This helps to produce more draft,
especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes
the effects of wind turbulence.
• Be located away from trees, adjacent structures, uneven roof lines and other obstructions.
Offsets can restrict draft so their use should be minimized.
Consider the fi replace location relative to fl oor and ceiling
and attic joists.
Recommended
Location
Figure 2.1
8
Windward
Location NOT
Recommended
Multi-level Roofs
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Leeward
C. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
Reciprocating saw Framing material
Pliers Hi temp caulking material
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line Safety glasses
Level Tape measure
Manometer Voltmeter
Non-corrosive leak check solution
1/2 - 3/4 inch length, #6 or #8 Self-drilling screws
One 1/4 inch female connection (for optional fan).
VERTICAL
TERMINATION CAP
STORM COLLAR
ROOF FLASHING
OR CHASE TOP
D. Inspect Appliance and Components
WARNING
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
The following B-vent components are needed for installation (see Figure 2.2).
• Fireplace Box
• Pipe Components
• Firestops
• Attic Insulation Shield
• Elbow (one 90º in vertical position is approved)
• Strapping
• Roof Flashing or Chase Top
• Termination Cap
• Storm Collar
• Carefully remove the appliance and components from
the packaging.
• The vent system components and trim doors are shipped
in separate packages.
• The gas logs may be packaged separately and must be
fi eld installed.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
ATTIC
INSULATION SHIELD
FIRESTOP SPACER
GAS B-VENT
PIPE SECTION (S)
Figure 2.2 Typical Vertical Installation
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
9
3
3
Framing and Clearances
Note:
• Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
• Illustrations/diagrams are not drawn to scale.
• Actual installation may vary due to individual design
preference.
A. Selecting Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (see fi gure 3.1).
44 in.
(112 cm)
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
NOTE: For actual appliance dimensions refer to Section 16.
44 in.
(112 cm)
Figure 3.1 Appliance Locations
10
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
B. Constructing the Appliance Chase
A chase is a vertical boxlike structure built to enclose the
gas appliance and/or its vent system. Vertical vents that
run on the outside of a building may be, but are not required to be, installed inside a chase.
Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST
be checked.
Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building
envelope in any manner.
Walls, ceiling, base plate and cantilever fl oor of the chase
should be insulated. Vapor and air infi ltration barriers
should be installed in the chase as per regional codes for
the rest of the home. Additionally, in regions where cold
air infi ltration may be an issue, the inside surfaces may be
sheetrocked and taped for maximum air tightness.
To further prevent drafts, the wall shield and ceiling
fi restops should be caulked with high temperature caulk
to seal gaps. Gas line holes and other openings should
be caulked with high temp caulk or stuffed with unfaced
insulation. If the appliance is being installed on a cement
slab, a layer of plywood may be placed underneath to
prevent conducting cold up into the room.
C. Clearances
The top, back and sides of the fi replace are defi ned by
standoffs. The minimum clearance to a perpendicular
wall extending past the face of the fi replace is one inch
(25mm). The metal ends of the fi replace may NOT be
recessed into combustible construction.
WARNING
Fire Risk.
Odor Risk.
• Install appliance on hard metal or wood surfaces
extending full width and depth of appliance.
• Do NOT install appliance directly on carpeting,
vinyl, tile or any combustible material other than
wood.
• Do NOT place furniture or any other combustible household objects within 36 inches of the
appliance front.
WARNING
Fire Risk.
• Construct chase to all clearance specifi cations
in manual.
• Locate and install appliance to all clearance
specifi cations in manual.
B = 21 5/8 (549 mm) 1/2 Sheetrock
*
21 3/8 (543 mm) 5/8 Sheetrock
E
F
C
*B
A
I
G
Clearance to Combustibles
A*BCEFG H I
Rough
Opening
(Height)
Inches40-1/421-5/839-3/436001/236
Millimeters102254910109140012,5914
Rough
Opening
(Depth)
Rough
Opening
(Width)
Clearance
to Ceiling
Combustible
Floor
Combustible
Flooring
Metal
ends of
Appliance
Front of
Appliance
H
Figure 3.2 Clearances to Combustibles
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
11
EXH
AUST
COLLAR
B-Vent
1 in. (25.4 mm)
PV-FLEX
1-1/2 in. (38 mm
1 in. (25,4 mm)
D. Mantel Projections
CEILING
12 in.
11 in.
10 in.
9 in.
8 in.
7 in.
6 in.
36 in.
)
15 in.
14 in.
13 in.
12 in.
TOP OF HOOD
17 in.
16 in.
18 in.
NOTE: A 1 inch clearance (B-Vent) or 1-1/2 inch
clearance (PV-FLEX) must be maintained between the
top of the pipe in a horizontal configuration and any
combustible materials. Otherwise, 1 inch clearance
should be maintained between the pipe and any
combustible materials.
Framing should be constructed
of 2 X 4 lumber or heavier.
Figure 3.3
Minimum Clearances from the Vent Pipe to
Combustible Materials
Figure 3.4 Clearances to mantels or other combustibles
above appliance
12
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
4
4
F
Termination Locations
A. Vent Termination Minimum Clearances
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
12
VERTICAL
X
WALL
GAS, WOOD OR FUEL
OIL TERMINATION
GAS
TERMINATION
C
A
Gas
Termination
A6 in.20 in. min.Horizontal distance between terminations
B20 in.24 in. min.Distance to perpendicular wall
C18 in.18 in. Vertical distance between terminations
Figure 4.2 Multiple Vertical Termination
Wood & Fuel Oil
Termination
B
Comments
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROO
TO LOWEST DISCHARGE OPENING
Roof Pitch H (Min.) Ft.
Flat to 6/12...........................................................1.0*
Over 6/12 to 7/12 .................................................1.25*
Over 7/12 to 8/12 .................................................1.5*
Over 8/12 to 9/12 .................................................2.0*
Over 9/12 to 10/12 ...............................................2.5*
Over 10/12 to 11/12 .............................................3.25
Over 11/12 to 12/12 .............................................4.0
Over 12/12 to 14/12 .............................................5.0
Over 14/12 to 16/12 .............................................6.0
Over 16/12 to 18/12 .............................................7.0
Over 18/12 to 20/12 .............................................7.5
Over 20/12 to 21/12 .............................................8.0
* 3 foot minimum in snow regions
Figure 4.1 Minimum height from roof to lowest discharge
opening
Figure 4.1 specifi es minimum vent heights for various
pitched roofs.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
13
V
R
M
N
P
Q
(See Note 2)
T
S
Electrical
V
Service
V
S
V
D*
= VENT TERMINAL
V
A = 12 inches ...............clearances above grade, veranda,
(See Note 1)
X
= AIR SUPPLY INLET
porch, deck or balcony
B = 12 inches ...............clearances to window or door
that may be opened, or to permanently closed window. (Glass)
D* = 24 inches ...............vertical clearance to unventilated
soffi t or to ventilated soffi t located
above the terminal
*60 inches ..............for vinyl clad soffi ts and below
electrical service
F = 9 inches ................clearance to outside corner
G = 12 inches ...............clearance to inside corner
H = 3 ft. (Canada) ........not to be installed above a gas
meter/regulator assembly within 3
feet (90 cm) horizontally from the
center-line of the regulator
I = 3 ft .........................clearance to gas service regulator
vent outlet
J = 9 inches (U.S.A.)
12 inches (Canada) clearance to non-mechanical
air supply inlet to building or the
combustion air inlet to any other
appliance
K = 3 ft. (U.S.A.)
6 ft. (Canada) ...........clearance to a mechanical (pow-
ered) air supply inlet
= AREA WHERE TERMINAL IS NOT PERMITTED
L** = 7 ft. ......................... clearance above paved
(See Note 1)
sidewalk or a paved driveway
located on public property
M*** = 18 inches................ cl earance under veranda, porch,
deck, balcony or overhang
42 inches ............... vinyl
S = 6 inches................. clearance from sides of electri-
T = 12 inches................ clearance above electrical
(See Note 5)
(See Note 5)
cal service
service
Alcove Applications
N = 12 inches ................non-vinyl sidewalls
12 inches ................vinyl sidewalls
P = 8 ft.
Q
MIN
1 cap3 feet 2 x Q
2 caps6 feet 1 x Q
3 caps9 feet2/3 x Q
4 caps12 feet1/2 x Q
Q
= # termination caps x 3 R
MIN
= (2 / # termination caps) x Q
MAX
R
MAX
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ACTUAL
** a vent shall not terminate directly above a sidewalk or paved driveway
which is located between two single family dwellings and serves both
dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on a
minimum of 2 sides beneath the fl oor, or meets Note 2.
NOTE 1: On private property where termination is less than 7 feet above
a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed cap
shield is suggested. (See vents components page)
NOTE 2: Termination in an alcove space (spaces open only on one side
and with an overhang) are permitted with the dimensions specifi ed for
vinyl or non-vinyl siding and soffi ts. 1. There must be 3 feet minimum
between termination caps. 2. All mechanical air intakes within 10 feet
of a termination cap must be a minimum of 3 feet below the termination
cap. 3. All gravity air intakes within 3 feet of a termination cap must be a
minimum of 1 foot below the termination cap.
NOTE 3: Local codes or regulations may require different
clearances.
NOTE 4: Termination caps may be hot. Consider their proximity to
doors or other traffi c areas.
NOTE 5: Location of the vent termination must not interfere with
access to the electrical service.
WARNING: In the U.S: V ent system termination is NOT permitted in
screened porches. Y ou must follow side wall, overhang and ground
clearances as stated in the instructions.
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with
two or more sides open. You must follow all side walls, overhang
and ground clearances as stated in the instructions.
Heat & Glo assumes no responsibility for the improper performance
of the appliance when the venting system does not meet these
Figure 5.17 Minimum Clearances for Termination
requirements.
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED.
14
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
5
5
Vent Information and Diagrams
A. Vent System Approvals
WARNING
Fire Risk.
Asphyxiation Risk.
This appliance requires the specifi ed pipe for
operation.
• Incorrect pipe may cause spillage, condensation
and overheating.
Model GATEWAY is approved to use Duravent 4-inch (102
mm) diameter B-type vent for installations that terminate
vertically. The PV-Flex Series vent pipe is approved for
use in installations that terminate horizontally. This pipe
is tested and listed as an approved component of the
fi replace.
This model may also use single wall rigid or fl exible gas
vent IF and ONLY IF the vent system is installed within
non-combustible construction such as a masonry chimney. The same diameter noted above for B-type vent
must be used for single-wall vent (see Figure 5.1).
For B-type vent the clearance to combustibles is 1-inch all
around the pipe. Follow vent manufacturers REQUIRED
clearances. For PV-Flex the clearances are 1-1/2 in. top
and 1 in. sides and bottom when venting horizontally
and 1 in. on all sides when passing vertically through
combustible materials.
B. System Components
Consult Local Building Code Offi cials and Codes for
proper vent system installations.
Plan and install the vent system using the parameters
shown in this vent system confi guration chart.
No. of 90º
Elbows/ Bends
0-40’ (12.2 m)40’ (12.2 m)
1 50’ (15.2 m)- 50’ (15.2 m)
1-35’ (10.7 m)35’ (10.7 m)
2-35’ (10.7 m)35’ (10.7 m)
235’ (10.7 m)35’ (10.7 m)38’ (11.6 m)
330’ (9.1 m)35’ (10.7 m)35’ (10.7 m)
425’ (7.6 m)32’ (9.8 m)35’ (10.7 m)
525’ (7.6m)30’ (9.1 m)33’ (10.1 m)
Maximum Total Run: = 50 FT.
Maximum No. Of Elbows/bends: fi ve - 90º or ten - 45º
The following fi gures are examples of approved venting
conditions. Venting downward (3 feet maximum) is approved, to allow venting below the fl oor. However, only
one downward section is allowed for up to, but not exceeding 3 feet maximum.
Note: It is always better to fi rst attac h a straight se ction of
vent to the unit before attaching an elbow. Avoid using elbows
in the vent system if possible.
Maximum
Vertical Run
Maximum
Horizontal Run
Maximum
Total Run
NOTE: Due to the positive pressure within the Gateway
venting system, when using PV-FLEX us e a 1/2 in. bead of
HIGH TEMPERATURE silicone caulk on ALL pipe ends and
connectors t hrou ghout t he vent run to ensur e a c ompl etely
sealed system.
Vent pipes must be installed within the conditioned house
envelope in order to avoid fl ue gas condensation. Verti-
cal termination through an unconditioned attic space is
permissible.
The fl ame and ember appearance may vary based on the
type of fuel burned and the venting confi guration used.
WARNING
Fire Risk.
Explosion Risk.
Venting parameters must not be exceeded.
This gas fi replace must never be vented by
connecting to a chimney fl ue serving a separate
solid fuel burning appliance.
Continue to add vent components, until the vent run is
completed.
See Section 8 for instructions regarding assembly of vent
sections and securing vent sections.
50 FT.
40 FT.
Figure 5.1 Vent System Attachment
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
15
WARNING
Fire Risk. Explosion Risk.
Do NOT pack insulation or other combustibles between ceiling fi restops.
• ALWAYS maintain specifi ed clearances around venting and fi restop systems.
• Install wall shield and ceiling fi restops as specifi ed.
Failure to keep insulation or other material away from vent pipe may cause fi re.
STRAIGHT HORIZONTAL VENTING
H (FT.)
40 Ft. Max. (12.2 m)
2 Ft. Min. (61 cm)
Figure 5.2 PV-Flex venting only.
VENTING WITH ONE 90º ELBOW
V (FT.)
50 Ft. Max. (13.8 m)
TERMINATION
CAP
TERMINATION
CAP
H
LISTED B-VENT
V
Figure 5.3 B-Type venting only
16
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
VENTING WITH
H
TWO 90º BENDS
V DOWN
3 Ft. Max. (91.4 cm)
H + H
3 FT.
V
MAXIMUM
35 Ft. Max. (10.7 m)
V + H + H
1
1
38 Ft. Max. (11.6 m)
Note: Only horizontal
venting allowed after
H
1
H
1
downward venting run.
VENTING WITH
TWO 90º BENDS
V UP
V
35 Ft. Max. (10.7 cm)
H + H
1
35 Ft. Max. (10.7 m)
V + H + H
1
38 Ft. Max. (11.6 m)
Figure 5.4 PV-Flex only
H
VENTING WITH
THREE 90º BENDS
V DOWN
3 Ft. Max. (91.4 cm)
H + H1 + H
35 Ft. Max. (10.7 m)
V + H + H1 + H
35 Ft. Max. (10.7 m)
H
Note: Only horizontal
venting allowed after
3 FT.
V
MAXIMUM
downward venting run.
2
2
Figure 5.5 PV-Flex only
H
1
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
H
2
17
Note: Only horizontal
venting allowed after
downward venting run.
VENTING WITH
FOUR 90º BENDS
V DOWN
3 Ft. Max. (91.4 cm)
H + H1+ H2+ H
32 Ft. Max. (9.8 m)
V + H + H1+ H2+ H
35 Ft. Max. (10.7 m)
H
3
3
3 FT.
MAXIMUM
V
Figure 5.6 PV-Flex only
H
3
H
1
Note: Only horizontal
venting allowed after
H
2
VENTING WITH
FIVE 90º BENDS
downward venting run.
V DOWN
3 Ft. Max. (91.4 cm)
H + H1+ H2+ H3+ H
30 Ft. Max. (9.1 m)
V + H + H1+ H2+ H3+ H
33 Ft. Max. (10.1 m)
4
4
H
3 FT.
MAXIMUM
V
Figure 5.7 PV-Flex only
18
H
H
3
H
1
H
2
4
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
6
6
Vent Clearances and Framing
A. Pipe Clearances to Combustibles
WARNING
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as
specifi ed.
• Do not pack air space with insulation or other
materials.
• National building codes recommend using
attic shield to keep loose materials/insulation
from contacting vent.
Failure to keep insulation or other materials away from vent
pipe may cause fi re.
B. Install Support Brackets
For Horizontal Runs - The PV-Flex vent system must
be supported at least every 5 feet to assure proper clearances to combustibles is maintained.
To install support brackets for horizontal runs:
• Place the pipe supports around the vent pipe.
• Nail the pipe supports to the framing members.
For Vertical Runs - The vent system (B-Vent and PV-Flex)
must be supported every eight 8 feet to maintain clearances to combustibles 1 inch on all sides.
To install support brackets for vertical runs:
• Attach wall brackets to the vent pipe and secure the wall
bracket to the framing members with nails or screws.
WALL STUD
WALL BRACKET
4 INCH PIPE
B-VENT
8 FT.
(2.4 mm)
1 INCH
MIN.
(25.4 mm)
PV-FLEX
1 in. MIN.
FLOOR
JOISTS
PLUMBERS STRAP
Figure 6.1 Supporting PV-fl ex
1-1/2 in.
MIN.
FLOOR
1 in. MIN.
1 in. MIN.
4 INCH
ELBOW
FLUE
OUTLET
Figure 6.2 Installing Support Brackets
WARNING
Fire Hazard
Keep loose materials or blown insulation from
touching the vent pipe.
• National building codes recommend using
attic shield to keep loose materials/ blown
insulation from contacting vent.
• Hearth & Home Technologies requires the use
of an attic shield.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
19
C. Install Wall Shield Firestops
For Horizontal Runs - Wall shield fi restops are REQUIRED
on both sides of a combustible wall through which the vent
passes.
To install wall shield fi restops for horizontal runs that pass
through either interior or exterior walls:
• Cut a 7 in. x 8 in. (178 mm x 204 mm) hole through the
wall.
• Position the wall shield fi restops on both sides of the
hole previously cut and secure the wall shield fi restops
with nails or screws.
• Continue the vent run through the wall shield fi restops.
Note: There must be no insulation or other combustibles
inside the framed wall shield fi restop opening.
PV-FS
FIRESTOP
• Mark the ceiling to establish the center point of the vent.
• Drill a hole or drive a nail through this center point.
• Check the fl oor above for any obstructions, such as wir-
ing or plumbing runs.
• Reposition the fi replace and vent system, if necessary,
to accommodate the ceiling joists and/or obstructions.
• Cut a 7 in. x 8 in. (178 mm x 204 mm) hole through the
ceiling, using the center point previously marked.
• Frame the hole with framing lumber the same size as
the ceiling joists.
Note: There must be NO INSULATION or other combustibles
inside the framed fi restop opening.
7 in.
178 mm
8 in.
204 mm
CHIMNEY
HOLE
7 in.
8 in.
Figure 6.3 Firestop Wall Hole
TRIM HEAT SHIELD IF TOO LONG,
ADD TO SHIELD IF TOO SHORT
PV-FS
INTERIOR
FIRESTOP
TERMINATION CAP
WITH BUILT-IN
EXTERIOR FIRESTOP
NEW
FRAMING
CEILING
Figure 6.5 Hole & New Framing Members
MEMBERS
EXISTING CEILING
JOISTS
If the area above the ceiling is NOT an attic, position and
secure the ceiling fi restop on the ceiling side of the previ-
ously cut and framed hole.
JOIST
CEILING
PV-FS
NAILS (4 REQUIRED)
Figure 6.6 Ceiling Firestop (Ceiling Side)
CEILING
FIRESTOP
Figure 6.4 Interior Wall Shield Firestop & Termination Cap
For Vertical Runs - One ceiling fi restop is REQUIRED at
the hole in each ceiling through which the vent passes.
To install fi restops for vertical runs that pass through ceilings:
• Position a plumb bob directly over the center of the vertical vent component.
20
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
If the area above the ceiling IS an attic, position and secure the fi restop on top of the previously framed hole. Fig-
ure 6.7 shows an attic installation. Keep insulation away
from the vent pipe at least 1 inch (25 mm).
While it is not mandatory, it is strongly recommended that
an attic insulation shield be used whenever insulation
can come in contact with the vent pipe. Follow your local
building codes.
NAILS OR SCREWS (4 REQUIRED)
• Continue to install concentric vent sections up through
the roof hole (for inside vent installations) or up past the
roof line until you reach the appropriate distance above
the roof (for outside terminations).
RAFTER
CEILING
CEILING FIRESTOP
Figure 6.7 Attic Firestop
Note: For vertical termination the termination cap must be
listed for the vent pipe used.
D. Vent Termination
Note: Due to the positiv e pressure within the Ga teway v enting
system, when using PV-FLEX use a 1/2 inch bead of silicone
caulk on ALL pipe ends and connectors thr ou gh out t h e vent
run to ensure a completely sealed system.
For Horizontal Terminations - To attach and secure the
termination cap to the last section of horizontal vent:
• Venting from the fi replace must extend through the
interior fi restop to fl ush with exterior surface.
• The termination kit should pass through the wall fi restops
from the exterior of the building.
• Adjust the termination cap to its fi nal exterior position on
the building.
• Figure 16.2 shows the approved cap and pipe for horizontal
termination. No other components may be used.
WARNING: major U.S. Building codes specify minimum
chimney and/or vent height above the roof top. These
minimum heights are necessary in the interest of safety.
See the following diagram for minimum heights, provided
the termination cap is at least two feet from a vertical wall
and two feet below a horizontal overhang.
Note: This also pertains to vertical vent systems installed on
the outside of the building.
To seal the roof hole, and to divert rain and snow from the
vent system:
• Attach a fl ashing to the roof using nails, and use a non-
hardening mastic around the edges of the fl ashing base
where it meets the roof.
• Attach a storm collar over the fl ashing joint to form a wa-
ter-tight seal. Place non-hardening mastic around the
joint, between the storm collar and the vertical pipe.
• Slide the termination cap over the end of the vent pipe
and rotate the pipe clockwise 1/4 turn.
HORIZONTAL
OVERHANG
2 FT.
MIN.
GAS DIRECT VENT
TERMINATION CAP
20 INCHES MIN.
LOWEST
DISCHARGE
OPENING
VERTICAL
WALL
• For vent runs over 25 feet in length, a pipe connector
must be used to connect one pipe section to another
(see Figure 8.2).
For Vertical Terminations - T o locate the vent and install
the vent sections:
• Locate and mark the vent center point on the underside
of the roof, and drive a nail through the center point.
• Make the outline of the roof hole around the center point
nail.
• The size of the roof hole framing dimensions depend
on the pitch of the roof. There MUST BE a 1 inch (25.4
mm) clearance from the vertical vent pipe to combustible
materials.
• Mark the roof hole accordingly.
• Cover the opening of the installed vent pipes.
• Cut and frame the roof hole.
• Use framing lumber the same size as the roof rafters
and install the frame securely . Flashing anchored to the
frame must withstand heavy winds.
X
12
ROOF PITCH
IS X/ 12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
Roof Pitch H (Min.) Ft.
Flat to 6/12..................................................1.0*
Over 6/12 to 7/12 ........................................1.25*
Over 7/12 to 8/12 ........................................1.5*
Over 8/12 to 9/12 ........................................2.0*
Over 9/12 to 10/12 ......................................2.5*
Over 10/12 to 11/12 ....................................3.25
Over 11/12 to 12/12 ....................................4.0
Over 12/12 to 14/12 ....................................5.0
Over 14/12 to 16/12 ....................................6.0
Over 16/12 to 18/12 ....................................7.0
Over 18/12 to 20/12 ....................................7.5
Over 20/12 to 21/12 ....................................8.0
* 3 foot minimum in snow regions
Figure 6.8 Minimum height from roof to lowest dischargeopening
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
21
7
7
Appliance Preparation
CAUTION
Sharp Edges
• Wear protective gloves and safety
glasses during installation.
A. Installing Outside Air Kit Damper
Assembly
WARNING
Asphyxiation Risk.
Fire Risk.
Do NOT draw outside combustion air from:
• Wall, fl oor or ceiling cavity.
• Enclosed space such as an attic or garage.
• Close proximity to exhaust vents or chimneys.
Fumes or odor may result.
EXHAUST
COLLAR
AK-TV
AIR DAMPER
ASSEMBLY
Figure 7.1 Make-up Air
This unit is equipped to accept outside air. It is recommended that an AK-TV air kit be used with this appliance. By using outside make-up air, the amount of room
air used for combustion will be reduced. However, in a
negative pressure condition the outside air kit MUST be
installed to obtain proper performance and to help prevent spillage of combustion gases.
A 4-inch side collar/damper (found in AK-TV Kit) must be
installed on the fi replace by attaching the side collar to
the outer wrap of the fi replace at the right-hand rear cor-
ner using sheetmetal screws. Attach damper handle (extended handle found in manual bag) to the damper door
prior to attaching door to outer wrap. Then lift the handle
into the notch under the fi replace. See Figure 7.2. Attach
one end of a 4-inch fl exible air duct (not provided in the
AK-TV Kit) to the side collar and the other end of the duct
to the make-up air termination cap. Use plastic tie straps
to secure the ends of the fl ex duct to each collar.
WARNING: when terminating the venting horizon tally the
make-up air termination must be at a lower elevation than
the exhaust termination.
NOTCH
HANDLE
Figure 7.2 Make-up Air Handle
Note: Pull handle to open damper . Push handle to close
damper.
22
B. Gas and Electrical Connections
If applicable, ensure that gas and electrical connections are
installed at this time. Refer to Sections 9 (Gas Information)
and 10 (Electrical Information).
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
C. Securing and Leveling Appliance
WARNING
Fire Risk.
• Prevent contact with sagging, loose insulation.
• Do NOT install against combustible materials
such as exposed insulation, plastic and insulation
backer.
The diagram shows how to properly position, level, and
secure the appliance (see Figure 7.3). Nailing tabs are provided to secure the appliance to the framing members.
• Place the appliance into position.
• Level the appliance from side to side and front to back.
• Shim the appliance, as necessary. It is acceptable to use
wood shims.
• Bend out nailing tabs on each side.
• Keep nailing tabs fl ush with the framing.
• Secure the appliance to the framing by using nails or
screws through the nailing tabs.
NAILING TABS
(BOTH SIDES)
Figure 7.3 Proper Positioning, Leveling and Securing of a
Appliance
CAUTION
Do NOT notch into the framing around the appliance
spacers.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
23
8
8
Installing Vent Pipe
A. Assembly of Vent Sections
This appliance requires PV-Flex venting for any run that
terminates horizontally. Four (4) in. Duravent B-type vent
is approved for vertical termination. When using 4 in.
B-type vent pipe, no horizontal or offset run are allowed.
One 90º elbow attached to the starting collar of the unit is
acceptable.
WARNING
Fire Risk
Exhaust Fumes Risk
Impaired Performance of Appliance
• Assemble pipe sections per B-vent manufacturer’s instructions.
• Use support tabs for screws.
• Screws must not exceed one inch long and
must not penetrate inner lining.
Follow B-Vent manufacturer’s instructions to secure B-vent
pieces together properly.
WARNING
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per vent manufacturer’s
installation instructions.
Connect vent sections per vent manufacturer’s
installation instructions.
• Maintain all clearances to combustibles.
• Maintain specifi ed slope (if required).
Improper support may allow vent to sag or
separate.
D. Securing Vent Sections (PV-FLEX)
• For vent runs that require multiple sections of PV-FLEX,
a PVFLEX-CONNECT fl ex connector must be installed at
each point where sections of PV-FLEX are connected.
PV-FLEX venting: Use starter collar included with the PV FLEX10 and PV-FLEX20.
EXHAUST
COLLAR
Figure 8.1
FLEX CONNECT
STARTER
PV FLEX
Note: Due to the positiv e pressure within the Gateway v enting
system, when using PV-FLEX use a 1/2 inch bead of silicone
caulk on ALL pipe ends and connectors thr ou gh out t h e vent
run to ensure a completely sealed system.
1/2 in. bead of Hi temp silicone caulk
inside pipe and outside connector
Figure 8.2 PVFLEX-CONNECT
24
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
9
9
Gas Information
A. Fuel Conversions
Before making gas connections ensure that appliance being installed is compatible with the available gas type.
Any natural or propane gas conversions necessary to
meet the appliance and locality needs must be made by
a qualifi ed technician using Hearth & Home Technologies
specifi ed and approved parts.
B. Gas Pressures
Proper input pressures are required for optimum appliance performance. Gas line sizing requirements need to
be made following NFPA54.
WARNING
Fire Risk.
Explosion Hazard.
High pressure will damage valve.
• Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
• Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
C. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualifi ed installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tte r).
Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-of f valve and
fl exible gas connector are connected to the 1/2 inch (13 mm)
control valve inlet.
• If substituting for these components, please consult
local codes for compliance.
Refer to Reference Section 16 for location of gas line
access in appliance.
Note: Gas line may be run from either side of the appliance
provided the hole in the outer wrap does NOT exceed 2-1/2
inches in diameter and does not penetrate the fi rebox.
WARNING
WARNING
Verify inlet pressures.
• High pressure may cause overfi re condition.
• Low pressure may cause explosion.
• Verify minimum pressures when other
household gas appliances are operating.
Install regulator upstream of valve if line
pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in the
table below. Minimum pressures must be met when other
household gas appliances are operating.
PressureNatural GasPropane
Minimum inlet pressure
Maximum inlet gas pressure
Manifold pressure
5.0 inches
w.c.
14.0 inches
w.c.
3.5 inches
w.c.
11.0 inches
w.c.
14.0 inches
w.c.
10.0 inches
w.c.
Gas Leak Risk
• Support control when attaching pipe to
prevent bending gas line.
Note: The gap between supply piping and gas access hole
may be caulked with high temperature c aulk o r stu ffed with
non-combustible, unfaced insulation to prevent cold air
infi ltration.
USE A WRENCH
ON SHUT-OFF
VALVE WHEN
TIGHTENING
GAS LINE
MANUAL
SHUT-OFF
VALVE
GAS
VALVE
FLEX
CONNECTOR
Figure 9.1 Gas supply line
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
CONTROL
VALVE
GAS LINE
ACCESS
25
• Ensure that gas line does not come in contact with outer
wrap of appliance. Follow local codes.
• Incoming gas line should be piped into the valve
compartment and connected to the 1/2 inch connection
on the manual shutoff valve.
WARNING
Fire or Explosion Hazard
• Gas buildup during line purge may ignite.
• Purge should be performed by qualifi ed technician.
• Ensure adequate ventilation.
• Ensure there are no ignition sources such as
sparks or open fl ames.
• A small amount of air will be in the gas supply lines.
When fi rst lighting appliance it will take a short time for
air to purge from lines. When purging is complete the
appliance will light and operate normally.
WARNING
CHECK FOR GAS LEAKS
Explosion Risk
Fire Risk
Asphyxiation Risk
• Check all fi ttings and connections.
• Do not use open fl ame.
• After the gas line installation is complete, all
connections must be tightened and checked
for leaks with a commercially-available,
non-corrosive leak check solution. Be sure
to rinse off all leak check solution following
testing.
Fittings and connections may have loosened
during shipping and handling.
HIGH AL TITUDE INST ALLATIONS
U.L. Listed gas appliances are tested and approved without
requiring changes for elevations from 0 to 2000 feet in the
U.S.A. and Canada.
When installing this appliance at an elevation above 2000 feet,
it may be necessary to decrease the input rating by changing
the existing burner orifi ce to a smaller size. Input rate should
be reduced by 4% for each 1000 feet above a 2000 foot
elevation in the U.S.A., or 10% for elevations between 2000
and 4500 feet in Canada. If the heating value of the gas has
been reduced, these rules do not apply . T o identify the proper
orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
26
WARNING
Fire hazard.
Do NOT change the valve settings.
• This valve has been preset at the factory.
• Changing valve settings may result in fi re
hazard or bodily injury.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
10
10
Electrical Information
A. Intermittent Pilot Ignition (IPI) System
The gas control system used with this model is Intermittent Pilot Ignition (IPI). This system includes a 3V control
valve, electronic module, and intermittent pilot.
IPIIGNITION
NOTE:
Flames too close to the ceramic
insulatorscan causenuisance lockouts and electrode failure.
Figure 10.1
Note: This appliance must be electrically wired and grounded
in accordance with local codes or, in the absence of local
codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1.
FLAME
SENSOR
ROD
C. Intellifi re Ignition System Wiring
This appliance requires a 1 10 V AC supply to the appliance
junction box for operation. A wiring diagram is shown in
Figure 10.2.
This appliance is equipped with an Intellifi re control valve
which operates on a 3 volt system.
This appliance is supplied with a 3 volt AC transformer,
which requires the installation of the supplied junction box.
It is highly recommended that the junction box be installed
at this time to avoid reconstruction.
WARNING
Shock hazard.
• DO NOT connect 120V directly to ignition
components.
• System failure will occur.
• Warranty will be voided.
Optional Accessories Requirements
Wiring for optional accessories should be done now to
avoid reconstruction.
• A 110-120 VAC circuit for this product must be protected
with ground-fault circuit-interrupter protection, in compliance
with the applicable electrical codes, when it is installed in
locations such as in bathrooms or near sinks.
B. Connecting to the Appliance
WARNING
Wire 110V to electrical junction box.
Do NOT wire 110V to valve.
• Incorrect wiring will damage millivolt valves.
• Incorrect wiring will override IPI safety lockout
and may cause explosion.
Wall Switch
Position the wall switch in the desired position on a wall.
Using 14 A WG or greater wire, following local codes, wire
the wall switch to the 110 VAC pigtail wires at the rocker
switch. The ground wire must be securely attached to the
ground stud in the junction box. DO NOT run 110-120
VAC to the valve. The valve system runs off 3 volts provided by the 3 volt transformer. See Figure 10.2.
CAUTION
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
WARNING
Shock hazard.
• Replace damaged wire with type 105º C rated
wire.
• Wire must have high temperature insulation.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
27
VACUUM HOSE
CONNECTION POINT
ON/OFF
SWITCH
ASSEMBLY
HIGH VOLTAGE (120V)
BLOWER
BLACK
FAN
LIMIT
SWITCH
TO REMOTE,
THERMOSTAT
OR WALL SWITCH
HOT
REM
120 VAC
JUNCTION BOX
NEUTRAL
FAN
LOW VOLTAGE (3V)
TRANSFORMER
3V
IGNITION
MODULE 3V
S
ORANGE (IGNITOR)
WHITE (SENSOR)
BLACK
GROUND TO
FIREPLACE
CHASSIS
ORANGE
SPARK TO
PILOT IGNITOR
PILOT ASSEMBLY
AND VALVE
ASSEMBLY
MUST BE
GROUNDED
(COMMON GROUND
WITH FIREPLACE
CHASSIS)
VACUUM SWITCH
Figure 10.2 Intellifi re Pilot Ignition (IPI) Wiring Diagram
BLK
VARIABLE SPEED CONTROL
BLK
BLK
BLK
HOT
NEUTRAL
BROWN
BROWN
VACUUM HOSE
CONNECTION POINT
NOTE: IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE
REPLACED WITH TYPE 105º C RATED WIRE.
GREEN
BLOWER
TEMPERATURE
SENSOR SWITCH
Figure 10.3 Fan Wiring
28
REM
JUNCTION BOX
FAN
120 VAC
JUNCTION BOX
FAN
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
TEMPERATURE
SENSOR SWITCH
SPEED CONTROL
(RHEOSTAT)
11
11
Finishing
A. Mantel Projections
Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels
or other combustible projections above the top front edge
of the appliance.
CEILING
12 in.
11 in.
10 in.
9 in.
8 in.
7 in.
6 in.
36 in.
18 in.
17 in.
16 in.
15 in.
14 in.
13 in.
12 in.
B. Facing Material
WARNING
Fire Risk.
Do NOT obstruct air inlet or outlet grilles.
Do NOT modify grilles.
• Modifying or covering grilles could cause
temperature rise and fi re hazard.
Finishing materials must not interfere with:
• Air fl ow through grilles or louvers.
• Operation of louvers or doors.
• Access for service.
FINISH WALL MATERIAL MAY BE
COMBUSTIBLE - TOP AND SIDES
NON-COMBUSTIBLE
BOARD
0 in. GAP
TOP OF HOOD
Figure 11.1 Clearances to mantels or other combustibles
above appliance
0 in. GAP
HIGH TEMPERATURE (300º F/149º C MIN.)
TOP & SIDE SEAL JOINT
Figure 11.3 Noncombustible Facing Diagram
0 in. GAP
WARNING
Fire Risk.
Finish all edges and fronts to clearances and
specifi cations listed in manual.
• Black metal appliance front may be covered with noncombustible material only.
• Do NOT overlap combustible materials onto appliance
front.
• Install combustible materials only up to specified
clearances on top, front and side.
• Seal joints between the fi nished wall and appliance top
and sides using only a 300º F minimum sealant.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
29
12
12
Appliance Setup
A. Remove Shipping Materials
Remove shipping materials from inside or underneath the
fi rebox.
B. Remove Grate Shipping Support
• Remove the log pack and hood, if applicable.
• Bend top retaining tab of grate shipping support into
vertical position (see Figure 12.1).
• Lift grate slightly upward with one hand so that the grate
clears the support.
• Slide shipping support to side, remove and discard.
• Lower grate onto refractory.
Figure 12.1
E. Lava Rock, Vermiculite, Rockwool/
Ember Placement
WARNING
Explosion Risk.
• Follow ember placement instructions in manual.
• Do NOT place embers directly over burner ports.
• Replace ember material annually.
Improperly placed embers interferes with proper burner
operation.
Placing the Ember Material
Ember material is shipped with this gas appliance. T o place
the ember material:
• When placing Glowing Embers
should be taken so that the ports are not covered.
Place the dime-size ember pieces about 1/2 inch apart
near port holes in burner top, but not on or in between
the ports. For best performance do NOT place embers
on ports at rear of burner (see Figure 12.2). Failure to
follow this procedure will likely cause lighting and sooting
problems.
• Save the remaining ember materials for use during
appliance servicing. The embers provided should be
enough for 3 to 5 applications.
®
onto the burner care
C. Clean the Appliance
Clean/vacuum any sawdust or construction debris that
may have accumulated inside the fi rebox or underneath
in the control cavity.
D. Accessories
Install approved accessories per instructions included with
accessories. See Service Parts List for appropriate accessories. Refer to Section 16.
WARNING
Shock or fi re risk.
Use ONLY optional accessories approved for
this appliance.
• Using non-listed accessories voids warranty.
• Using non-listed accessories may result in a
safety hazard.
• Only Hearth & Home Technologies approved
accessories may be used safely.
EMBER
MATERIAL
INCORRECT
EMBER PLACEMENT
Figure 12.2 Placement of Embers
FIRST
GRATE BAR
CORRECT
EMBER PLACEMENT
30
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
F. Positioning the Logs
If the gas logs have been factory installed they should not
need to be positioned. If the logs have been packaged
separately, refer to the following instructions.
Log Assembly: LOGS-GATEWA Y
1
LOG #1 (SRV288-721): Position log #1 at the rear left corner of the grate against three grate stops as shown.
1
2
2
LOG #2 (SRV675-722):Place log #2 so that the slot on the bottom of the log fi ts over the grate tab in the right rear
corner. The left end of log #2 rests against the stop on the right center bar.
3
LOG #3 (SRV288-726):Position log #3 on the front right hand side of the grate against the 3 stops.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
3
288-935 12/01
31
4
4
LOG #4 (SRV288-723):Place log #4 so that the slot on the bottom of the log fi ts over the grate tab on the front left
corner of the grate. The right end of log #4 rests against the stop on the left center bar.
5
5
LOG #5 (SRV285-720): Position log #5 on the location grooves on log #2 and log #3 as shown.
6
LOG #6 (SRV278-705): Place the “Y” end of log #6 over the second rear grate bend and locate its top in the locating
groove on log #2.
6
32
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
7
7
LOG #7 (SRV285-725): Position log #7 on the locating grooves on log #3 and log #4 as shown.
G. Glass Assembly
WARNING
Handle glass doors with care.
• Inspect the gasket to ensure it is undamaged.
• Inspect the glass for cracks, chips or scratches.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass door removed,
cracked, broken or scratched.
• Replace glass door assembly as a complete appliance.
Removing Glass Assembly
Pull the four glass assembly latches out of the groove on
the glass frame. Remove glass door from the appliance
(see Figure 12.17).
Replacing Glass Assembly
Replace the glass door on the appliance. Pull out and
latch the four glass assembly latches into the groove on
the glass frame.
H. Screen Mesh
The screen mesh is a protective barrier and must be attached.
I. Grilles and Trim
Install optional marble and brass trim surround kits as desired. Marble, brass, brick, tile, or other non-combustible
materials can be used to cover up the gap between the
sheet rock and the appliance.
Do not obstruct or modify the air inlet/outlet grilles or hood.
When overlapping on both sides, leave enough space so
that the bottom grille can be lowered and the trim door
removed.
J. Hood
Install the two (2) hoods that are included with the fi re-
place. The hoods are held in place with two (2) hood clips
that are located above the glass assembly. The hoods
snap into the hood clips.
K. Shutter Settings
LATCHES
(BOTH BOTTOM
AND TOP)
GLASS
ASSEMBLY
Figure 12.17 Glass Assembly
Burner1/4 in.1/2 in.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
NGLP
33
13
13
Operating Instructions
A. Before Lighting Appliance
The gas control system used with this model is Intermittent Pilot Ignition (IPI). This system includes a 3V control
valve, electronic module, and intermittent pilot.
Before operating this appliance have a qualified
technician:
• Remove all shipping materials from inside and/or
underneath the fi rebox.
• Review proper placement of logs, rockwool, lava rock,
and vermiculite.
• Check the wiring.
• Check the air shutter adjustment.
• Ensure that there are no gas leaks.
• Ensure that the glass is sealed and in the proper
position.
• Ensure that the fl ow of combustion and ventilation air is
not obstructed (front grilles and vent caps).
WARNING
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. Do
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
Glass door must be in place when
appliance is operating. Risk of:
• Combustion Fumes
• Fire
Do NOT operate appliance with glass door removed.
• Open viewing glass for servicing only.
• Glass door MUST be in place and sealed before operating
appliance.
• Only use glass door certifi ed for use with appliance.
• Glass replacement should be done by qualified
technician.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
the owner’s information manual provided with this appliance.
For assistance or additional information consult a qualifi ed
installer, service agency or the gas supplier.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
34
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
B. Lighting Appliance
IPI Ignition
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exact ly, a fi re or explosion may result c ausing proper t y
damage, personal injury or loss of life.
A. This appliance is equipped with
an intermittent pilot ignition (IPI)
device which automatically lights
the burner. Do not try to light the
burner by hand.
B.BEFORE LIGHTING, smell all
around the appliance area for gas.
Be sure to smell next to the fl oor
because some gas is heavier than
air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
WARNING:
DO NOT CONNECT 110 VAC TO
THE CONTROL VALVE.
Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to the owner’s information manual
provided with this appliance.
This appliance needs fresh air for
safe operation and must be installed
so there are provisions for adequate
combustion and ventilation air.
If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product
could expose you to substances in fuel
or fuel combustion which are known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Keep burner and control compartment
clean. See installation and operating
instructions accompanying appliance.
• Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Do not use this appliance if any
part has been under water. Immediately call a qualifi ed service tech-
nician to inspect the appliance and
to replace any part of the control
system and any gas control which
has been under water.
CAUTION:
Hot while in operation. Do not touch.
Keep children, clothing, furniture, gasoline and other liquids having fl ammable
vapors away.
Do not operate the appliance with
panel(s) removed, cracked or broken.
Replacement of the panel(s) should be
done by a licensed or qualifi ed service
person.
NOT FOR USE
WITH SOLID FUEL
For use with natural gas and propane.
A conversion kit, as supplied by the
manufacturer, shall be used to convert
this appliance to the alternate fuel.
Also Certifi ed for Installation in a
Bedroom or a Bedsitting Room.
For assistance or additional information, consult a qualifi ed installer, ser-
vice agency or the gas supplier.
LIGHTING
INSTRUCTIONS
(IPI)
1. Turn off all electric power to the appliance.
2. This appliance is equipped with an ignition
device which automatically lights the burner.
Do not try to light the burner by hand.
GAS
VALVE
3. Wait fi ve (5) minutes to clear out any gas.
Then smell for gas, including near the fl oor. If
you smell gas, STOP! Follow “B” in the Safety
Information located on the left side of this label. If you don’t smell gas, go to next step.
4. Turn on all electric power to the appliance.
5. To light the burner, fl ip the ON/OFF switch to
the “ON” position. (The ON/OFF switch may
include a wall switch if so equipped).
6. If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and
call your service technician or gas supplier.
TO TURN OFF
GAS TO APPLIANCE
1. Turn off all electric power to the appliance if
service is to be performed.
2. Flip ON/OFF switch to the “OFF” position.
593-913D
Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.
For additional information on operating your
Final inspection by
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
35
C. After Appliance is Lit
Initial Break-in Procedure
When you light the appliance, you may notice that it produces heat which does have an associated odor or smell.
If you feel this odor is excessive it may require the initial
three to four hour continuous burn on high followed by a
second burn up to 12 hours to fully drive off any odor from
paint and lubricants used in the manufacturing process.
Condensation of the glass is normal.
CAUTION
• Prevent accidental appliance operation when not
attended.
• Unplug or remove batteries from remote control if absent
or if appliance will not be used for an extended period of
time.
• Property damage possible from elevated temperatures.
NOTE: The appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and run
the appliance for an additional 12 hours. This will help to
cure the products used in the paint and logs.
During this break-in period it is recommended that some
windows in the house be opened for air circulation. This will
help avoid setting off smoke detectors, and help eliminate any
odors associated with the appliance’s initial burning.
WARNING
Fire Risk.
High Temperatures.
Keep combustible household items away from
appliance.
Do NOT obstruct combustion and ventilation air.
• Do NOT place combustible items on top of or
in front of appliance.
• Keep furniture, draperies away from
appliance.
CAUTION
Smoke and odors released during initial operation.
• Open windows for air circulation.
• Leave room during initial operation.
• Smoke may set off smoke detectors.
Smoke and odors may be irritating to sensitive
individuals.
WARNING
Fire Hazard.
Keep combustible materials, gasoline and
other fl ammable vapors and liquids clear of
appliance.
• Do NOT store fl ammable materials in the
appliance’s vicinity.
• Do NOT use gasoline, lantern fuel, kerosene,
charcoal lighter fl uid or similar liquids in this
appliance.
• Combustible materials may ignite.
D. Frequently Asked Questions
ISSUESOLUTIONS
Condensation on the glass
Blue fl ames
Odor from appliance
Film on the glass
Metallic noise
Is it normal to see the pilot fl ame burn
continually?
36
This is a result of gas combustion and temperature variations. As the appliance warms, this
condensation will disappear.
This is a result of normal operation and the fl ames will begin to yellow as the appliance is al-
lowed to burn for 20 to 40 minutes.
When fi rst operated, this appliance may release an odor for the fi rst several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the
appliance.
This is a normal result of the curing process of the paint and logs. Glass should be cleaned
within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing
process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See
your dealer.
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when
ON/OFF is turned off. In a standing pilot system the pilot will always stay on.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
14
14
Troubleshooting
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the
corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.
A. Intellifi re Ignition System
SymptonPossible CauseCorrective Action
1. The ignitor/module
makes noise, but no
spark.
2. Pilot won’t light,
there is no noise or
spark.
a. Incorrect wiring.Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor
are connected to correct terminals on module and pilot assembly.
Reversed wires at the module may cause system to make sparking
noise, but spark may not be present at pilot hood.
b. Loose connections or electrical
shorts in the wiring.
c. Ignitor gap is too large.Verify gap of igniter to pilot hood. The gap should be approximately
d. Faulty module.Turn ON/OFF rocker switch or wall switch to OFF position. Remove
a. Transformer installed correctly.Verify that transformer is installed and plugged into module. Check
b. A shorted or loose connection in wiring confi guration or wiring harness.
Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Rod closest to pilot hood should be ignitor.
Verify connections underneath pilot assembly are tight; also verify
connections are not grounding out to metal chassis, pilot burner,
pilot enclosure, mesh screen if present, or any other metal object.
.17 inch or 1/8 inch.
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall
switch in ON position. Hold ground wire about 3/16 inch away from
“I” terminal on module. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fi ne.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
voltage of transformer under load at spade connection on module
with ON/OFF switch in ON position. Acceptable readings of a good
transformer are between 3.2 and 2.8 volts AC.
Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight fi t. Verify pilot assembly wiring to module.
Remove and verify continuity of each wire in wiring harness.
3. Pilot lights but continues to spark, and
main burner will not ignite. (If the pilot continues to spark after the
pilot fl ame has been lit, fl ame rectifi cation has
not occurred.)
c. Improper wall switch wiring.Verify that 110/VAC power is “ON” to junction box.
d. Module not grounded.Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.
e. Faulty module.Turn ON/OFF rocker switch or wall switch to OFF position. Remove
ignitor wire “I” from module. Place ON/OFF Rocker switch or wall
switch in ON position. Hold ground wire about 3/16 inch away from
“I” terminal on module. If there is no spark at “I” terminal module
must be replaced. If there is a spark at “I” terminal, module is fi ne.
Inspect pilot assembly for shorted sparker wire or cracked insulator
around electrode.
a. A shorted or loose connection in
sensor rod.
b. Poor fl ame rectifi cation or contami-
nated sensor rod.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are
not grounding out to metal chassis, pilot burner, pilot enclosure or
screen if present, or any other metal object.
Verify that fl ame is engulfi ng sensor rod. If the pilot assembly does
not have a ground strap, consider installing one to increase fl ame
rectifi cation. Verify correct pilot orifi ce is installed and inlet gas
specifi cations. Flame carries rectifi cation current, not the gas. If fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or
too high an inlet pressure can cause pilot fl ame to lift. The sensor
rod may be contaminated. Clean sensor rod with emery cloth.
37
Intellifi re Ignition System - (continued)
SymptomPossible CauseCorrective Action
3. (Continued) Pilot lights
but continues to spark,
and main burner will not
ignite. (If the pilot continues to spark after the pilot
fl ame has been lit, fl ame
rectifi cation has not oc-
curred.)
4. Pilot sparks, but Pilot
will not light.
c. Module is not grounded.Verify that module is securely grounded to metal chassis
of appliance. Verify that wire harness is fi rmly connected to
module.
d. Damaged pilot assembly or dirty sensor
rod.
e. Faulty module.Turn ON/OFF rocker switch or wall switch to OFF posi-
a. Correct gas supply.Verify that incoming gas line ball valve is “open”. Verify that
b. Ignitor gap is too large.Verify that spark gap from ignitor to pilot hood is .17 in. or
c. Module is not grounded.Verify module is securely grounded to metal chassis of
Verify that ceramic insulator around the sensor rod is not
cracked, damaged, or loose. Verify connection from sensor
rod to white sensor wire. Clean sensor rod with emery cloth
to remove any contaminants that may have accumulated
on sensor rod. Verify continuity with a multimeter with
ohms set at lowest range.
tion. Remove ignitor wire “I” from module. Place ON/OFF
Rocker switch or wall switch in ON position. Hold ground
wire about 3/16 inch away from “I” terminal on module. If
there is no spark at “I” terminal module must be replaced.
If there is a spark at “I” terminal, module is fi ne. Inspect
pilot assembly for shorted sparker wire or cracked insulator
around electrode.
inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.
1/8 in.
appliance.
d. Module voltage output / Valve/Pilot
solenoid ohms readings.
Verify voltage is being supplied to the valve pilot solenoid
(orange).
38
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
15
15
Maintaining and Servicing Appliance
A. Maintenance Tasks
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed
service technician should perform an appliance checkup at the beginning of each heating season.
WARNING
Risk of injury or property damage.
Before servicing:
• Turn off gas.
• Turn off electricity to appliance.
• Disable remote control, if one is present.
• Ensure appliance is completely cooled.
After servicing:
• Replace any screen or barrier that was removed.
• Reseal and reinstall any venting removed for servicing.
WARNING
Annual inspection by qualifi ed technician recommended.
Check:
• Condition of doors, surrounds and fronts.
• Condition of glass, glass assembly and glass seal.
• Obstructions of combustion and ventilation air.
• Condition of logs.
• Condition of fi rebox.
• Burner ignition and operation.
• Burner air shutter adjustment
• Gas connections and fi ttings.
• Obstructions of termination cap.
Clean:
• Glass
• Air passageways, grilles,
control compartment
• Burner, burner ports
Risk of:
• Fire
• Delayed ignition or explosion
• Exposure to combustion fumes
• Odors
CAUTION
Handle glass assembly with care.
NOTE: Clean glass after initial 3-4 hours operation.
Longer operation without cleaning glass may
cause a permanent white fi lm on glass.
When cleaning glass door:
• Avoid striking, scratching or slamming glass.
• Do NOT use abrasive cleaners.
• Use a hard water deposit glass cleaner on white fi lm.
• Do NOT clean glass when hot.
• Turn off appliance after 3-4 hours of operation and
ALLOW TO COOL.
• Remove and clean glass assembly.
• Replace glass assembly and operate appliance for
additional 12 hours.
Refer to maintenance instructions.
WARNING
Inspect external vent cap regularly.
• Ensure no debris blocks cap.
• Combustible materials blocking cap may ignite.
• Restricted air fl ow affects burner operation.
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
39
InspectMaintenance Tasks
Doors, Surrounds
and Fronts
Gasket Seal, Glass
Assembly and Glass
Valve Compartment
and Firebox Top
Logs1. Inspect for broken, damaged, or missing logs. Replace as necessary.
Firebox1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.
Burner Ignition and
Operation
Venting1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.
Remote controls1. Verify operation of remote.
1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present.
2. Inspect for scratches, dents or other damage and repair as necessary.
3. Verify no obstructions to airfl ow through the louvers.
4. Verify maintenance of proper clearance to combustible household objects.
1. Inspect gasket seal and its condition.
2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.
3. Confi rm there is no damage to glass or glass frame. Replace as necessary.
4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are
intact and operating properly. Replace as necessary.
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw
tips that have penetrated the sheet metal are sharp and should be avoided.
2. Remove any foreign objects.
3. Verify unobstructed air circulation.
2. Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.
2. Replace appliance if fi rebox has been perforated.
1. Verify burner is properly secured and aligned with pilot or igniter.
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.
3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.
5. Inspect for lifting or other fl ame problems.
6. Verify air shutter is clear of dust and debris.
7. Inspect orifi ce for soot, dirt or corrosion.
8. Verify manifold and inlet pressures. Adjust regulator as required.
9. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.
10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery
cloth or replace as required.
11. Verify millivolt output. Replace as necessary.
2. Confi rm that termination cap remains clear and unobstructed by plants, etc.
3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or
sheds) has been maintained.
4. Inspect for corrosion or separation.
5. Verify weather stripping, sealing and fl ashing remains intact.
6. Inspect draft shield to verify it is not bent, damaged or missing.
2. Replace batteries in remote transmitters and battery-powered receivers.
40
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
16
16
Reference Materials
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
D. Limited Lifetime Warranty
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet
and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada.
Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty PeriodHHT Manufactured Appliances and Venting
PartsLaborGasWoodPellet
1 YearXXXXXX
EPA
Wood
ElectricVenting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclusion,
and Limitations listed
XX
2 years
3 yearsXFirepots
5 years3 yearsXXCastings & Baffl es
7 years3 yearsXXX
10 years1 yearXBurners, Logs & Refractory
Limited
Lifetime
1 yearXFirebox & Heat Exchanger
90 DaysXXXXXX All Replacement Parts
XXXXBlowers
XMolded Refractory Panels
Igniters, Electronic Components,
and Glass
Firebox, HHT Chimney,
Termination & Heat
Exchanger
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
• This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner,
provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its
original place of installation.
• The maximum amount recoverable under this warranty is limited to the purchase price of the product.
• In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
• Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is
not covered under this warranty.
Page 1 of 24021-645A 09-01-08
46
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
D. Limited Lifetime Warranty (continued)
• This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass
gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion
on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this
warranty.
• Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this
noise are not covered by this warranty.
• HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance
of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identifi cation
label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper
handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate
ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced
air furnaces or other such causes; (5) use of fuels other than those specifi ed in the operating instructions; (6) installation
or use of components not supplied with the appliance or any other components not expressly authorized and approved
by HHT; and/or (7) modifi cation of the appliance not expressly authorized and approved by HHT in writing.
• This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction
with the installation of this product.
• This warranty is void if the appliance has been over-fi red or operated in atmospheres contaminated by chlorine, fl uorine,
or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any
damage to the appliance or other components due to water or weather damage which is the result of, but not limited to,
improper chimney or venting installation.
• HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during
the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective
component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
• Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specifi c rights; you may also have other rights, which vary from state to state.
• EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary
parts or components, contact the nearest authorized HHT dealer or supplier.
Page 2 of 24021-645A 09-01-08
Heat & Glo • Gateway • 288-900 Rev. W • 10/08
47
E. Contact Information
Heat & Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044
www.heatnglo.com
Please contact your Heat & Glo dealer with any questions or concerns.
For the location of your nearest Heat & Glo dealer,