Hearth BIR50 User Manual

Page 1
Models:
BIR50
Wood Burning Fireplace
Owner’s Manual
Installation and Operation
DO NOT DISCARD THIS MANUAL
• Read, understand and follow these instructions for safe installation and operation.
WARNING
If the information in these instruc­tions is not followed exactly, a re may result causing property damage, personal injury, or death.
• Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
• Do not overfi re. Overfi ring will void your warranty.
• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.
NOTICE
• Leave this manual with party responsible for use and operation.
DO NOT
DISCARD
WARNING
HOT SURFACES!
Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.
Hot screen/mesh and glass doors will cause burns.
• Do not touch screen/mesh or glass doors until cooled
• NEVER allow children to touch screen/mesh or glass doors
• Keep children away
• CAREFULLY SUPERVISE children in same room as replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional.
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
WARNING
Fire Risk
• For use with solid wood fuel or decorative gas appliance only.
• Do not install unvented gas logs.
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Read this manual before installing or operating this fi replace.
Please retain this owner’s manual for future reference.
Congratulations!
Congratulations on selecting a Heatilator wood burning replace. The Heatilator fi replace you have selected is designed to provide the utmost in safety, and reliability.
As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.
This owner’s manual should be retained for future refer­ence. We suggest you keep it with your other important documents and product manuals.
Your new Heatilator wood burning fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
Homeowner Reference Information
We recommend that you record the following pertinent information about your fi replace:
Model Name: Date purchased/installed:
Serial Number: Location on fi replace:
Dealership purchased from: Dealer phone:
Notes:
Listing Label Information/Location
The model information regarding your specifi c fi replace can be found on the rating plate located on the smoke shield of the fi replace.
Serial
Number
Grate
Fireplace
Model
FIREPLACE NO.
FIRECHAMBER INTENDED FOR USE WITH HEARTH & HOME TECHNOLOGIES INC. LISTED FIREPLACE PARTS. SEE INSTALLATION AND OPERATING INSTRUCTIONS FOR THIS MODEL. ONLY HEARTH & HOME TECHNOLOGIES INC. GLASS DOOR KITS CAN BE INSTALLED ON THIS UNIT.
FIREPLACE ALSO FOR USE IN MANUFACTURED HOMES
FAN KIT MODEL NO.
DO NOT OVERFIRE. USE ONLY: SOLID WOOD FUEL OR LISTED DECORATIVE GAS APPLIANCE. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN OR CLOSED ONLY. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, ADJUST DAMPER TO THE FULLY OPEN POSITION.
2
YES
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
WARNING: RISK OF FIRE DAMAGE. REPLACE GRATE WITH HEARTH & HOME TECHNOLOGIES INC.
NO
&
Note: An arrow ( ) found in the text signi es change in content.
Î
MODEL NO.
CLEARANCE TO COMBUSTIBLES:
WARNING! THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
WARNING! THIS APPLIANCE IS NOT FOR USE AS COOKING EQUIPMENT.
IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING CONTACT: HEARTH & HOME TECHNOLOGIES INC., 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641.
CHIMNEY 2 IN. MIN.
RATED AT 115 VOLTS, 50/60 Hz.,
MODEL NO.
FIREBOX
MFG. DATE
IN. MIN.
AMP.
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Safety Alert Key:
!
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fi replace or to property.
Table of Contents
Congratulations! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Listing and Code Approvals
A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 6
B. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 6
C. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . . 6
User Guide
2 Operating Instructions
A. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
B. Seasoned Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. Starting a Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D. Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E. Firescreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
F. Flue Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
G. Outside Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
H. Molded Brick Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
I. Glass Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
J. Vented Gas Log Sets & Gas Log Lighters . . . . . . . . . . 9
K. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . 9
L. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M. Wood Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Maintainance and Service
A. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B. Chimney Inspection/Cleaning . . . . . . . . . . . . . . . . . . 11
C. Check Firebox Molded Brick Panel . . . . . . . . . . . . . . 12
D. Inspect Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
E. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Troubleshooting Guide
Installer Guide
5 Getting Started
A. Typical Fireplace System. . . . . . . . . . . . . . . . . . . . . .14
B. Design and Installation Considerations . . . . . . . . . . . 15
C. Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E. Locating your Fireplace & Chimney. . . . . . . . . . . . . . 16
F. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . 17
G. Typical Fireplace Components . . . . . . . . . . . . . . . . . 17
H. Inspect Fireplace and Components . . . . . . . . . . . . . . 17
6 Framing & Clearances
A. Select Fireplace Location . . . . . . . . . . . . . . . . . . . . . 18
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 20
D. Frame the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Installation of Fireplace
A. Things to Consider . . . . . . . . . . . . . . . . . . . . . . . . . .21
B. Position the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . 21
C. Place Protective Metal Hearth Strips . . . . . . . . . . . . . 21
D. Level Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
E. Install Outside Air Kit . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 Chimney Assembly
A. Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . 24
B. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
C. Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D. Frame Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
E. Cut Roof Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
F. Install Firestop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
G. Assemble Chimney Sections . . . . . . . . . . . . . . . . . . . 26
H. Supplementary Support and Stabilizer . . . . . . . . . . . 26
I. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . 27
J. Install Roof Radiation Shields . . . . . . . . . . . . . . . . . . 27
K. Finish Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
L. Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
M. Offset Elbow Installation . . . . . . . . . . . . . . . . . . . . . . 28
N. Chimney Termination Requirements . . . . . . . . . . . . . 29
9 Chase Installations
A. Construct the Chase . . . . . . . . . . . . . . . . . . . . . . . . . 30
B. Install Fireplace & Chimney . . . . . . . . . . . . . . . . . . . . 31
C. Install Chase Top Flashing . . . . . . . . . . . . . . . . . . . . 31
D. Install Termination Cap . . . . . . . . . . . . . . . . . . . . . . . 31
10 Shrouds
A. Shroud Requirements . . . . . . . . . . . . . . . . . . . . . . . . 32
B. House Style Shroud. . . . . . . . . . . . . . . . . . . . . . . . . . 33
C. Arch / Mailbox Style Shroud . . . . . . . . . . . . . . . . . . .34
D. Pyramid Style Shroud . . . . . . . . . . . . . . . . . . . . . . . . 34
11 Installation of Molded Brick Panel
A. Install Hearth Molded Brick Panel . . . . . . . . . . . . . . .35
B. Install Side Molded Brick Panel-Traditional . . . . . . . . 35
C. Install Back Molded Brick Panel-Traditional . . . . . . .35
D. Installing Side Molded Brick Panel-Herringbone . . . .36
E. Installing Back Molded Brick Panel-Herringbone . . .36
F. Install Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
G. Install Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
12 Finishing
A. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . 38
B. Combustible Materials . . . . . . . . . . . . . . . . . . . . . . . . 38
C. Hearth Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D. Finishing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
E. Combustible Mantel . . . . . . . . . . . . . . . . . . . . . . . . . 42
F. Mantel, Adding Extra Support . . . . . . . . . . . . . . . . . . 43
G. Sidewalls/Surrounds . . . . . . . . . . . . . . . . . . . . . . . . . 44
13 Accessories
A. Gas Log/Lighter Provision . . . . . . . . . . . . . . . . . . . . . 45
B. Wood Burning Inserts . . . . . . . . . . . . . . . . . . . . . . . . 45
14 Reference Materials
A. Fireplace Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 46
B. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 47
C. Chimney Components . . . . . . . . . . . . . . . . . . . . . . . . 47
D. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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Warranty
Î
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period HHT Manufactured Appliances and Venting
Parts Labor Gas Wood Pellet
1Year XXXXXX
EPA
Wood
Electric Venting
Components Covered
All Parts and Material Except as
covered by Conditions, Exclu-
sion, and Limitations listed
XX
2years
7years 3years X X X
10
years
Limited
Lifetime
90Days XXXXXX AllReplacementParts
Igniters, Electronic Compo-
nents, and Glass
srewolBXXXX
stoperiFXsraey3
faB&sgnitsaCXXsraey3sraey5 ?es
Firebox, HHT Chimney, Termi-
nation & Heat
Exchanger
slenaPyrotcarfeRdedloMX
yrotcarfeR&sgoL,srenruBXraey1
regnahcxEtaeH&xoberiFXraey1
See Conditions, Exclusions, and limitations. 9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance remains in its original place of installation.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty.
4021-645A 09-01-08 Page 1 of 2
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Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 5
This limited warranty does not extend to or include surface ?nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, ?rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baf?es, ?repots, doors, or ?rebox area are not covered by this warranty.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to this noise are not covered by this warranty.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or maintenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identi?cation label furnished with the appliance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those speci?ed in the operating instructions; (6) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; and/or (7) modi?cation of the appliance not expressly authorized and approved by HHT in writing.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in conjunction with the installation of this product.
This warranty is void if the appliance has been over-?red or operated in atmospheres contaminated by chlorine, ?uorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or there is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not apply to you. This warranty gives you speci?c rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08 Page 2 of 2
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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1
Listing and Code Approvals
1
A. Appliance Certifi cation
This fi replace system has been tested and listed in accor- dance with UL 127 standards by Underwriters Laboratories Inc. for installation and operation in the United States.
This fi replace may be installed in sleeping rooms EXCEPT in manufactured homes. If installed with a gas log set, pro­visions for the National Fuel Gas Code must be met.
This fi replace has been tested and listed for use with the optional components specifi ed in this manual. These optional components may be purchased separately and in­stalled at a later date. The outside air kits must be installed at the time of fi replace installation.
Heatilator is a registered trademark of Hearth & Home Technologies Inc.
WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.
DO NOT:
• install or operate damaged fi replace
• modify fi replace
• install other than as instructed by Hearth & Home Technologies
• operate the fi replace without fully assembling all components
• overfi re
• install an unvented gas log set
• install any component not approved by Hearth & Home Technologies
• install parts or components not Listed or approved
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
B. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
C. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant fi bers - Plastic
• Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered
For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.
NOTICE: This fi replace is tested and approved as a decorative replace. It should not be factored as a primary heat source
in residential heating calculations.
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Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 7
2
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Screen/mesh, glass doors and other surfaces are hot during operation AND cool down.
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until cooled
NEVER allow children to touch screen/mesh or glass doors
• Keep children away
• CAREFULLY SUPERVISE children in same room as fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable materials.
• Keep clothing, furniture, draperies and other fl ammable materials away.
If you expect that children may come into contact with this fi replace, we recommend a barrier such as a decorative screen. See your dealer for suggestions.
WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.
A. Your Fireplace
Molded Brick Panels
Section 2.H.
Wood Fuel
Section 2.M.
Grate
Section 2.D.
Mantel
Hearth
Gas Log Set
Gas Log Lighters
(not shown) Section 2.J.
Firescreen (not shown) Section 2.E.
Glass Doors
(not shown) Section 2.I.
Figure 2.1 General Operating Parts
Clear Space
Section 2.L.
Outside Air Control Handles
Section 2.G. Turn handle to unlock, pull towards the inside
of the fireplace to open.
Reverse steps to close & lock.
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Flue Damper Section 2.F. UP to Open
DOWN to Close
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B. Seasoned Wood
Properly seasoned wood is important for successful opera­tion of your fi replace. Most woodburning fi replace problems are caused by burning wet, unseasoned wood.
Seasoned fi rewood is wood that is cut to size, split and air dried to a moisture content of around 20%.
Imagine a wooden bucket that weighs about eight pounds. Fill it with a gallon of water, put it in the fi replace and try to burn it. This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood.
A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut.
Please refer to Section 2.M. for more detail.
C. Starting a Fire
NOTICE: You must establish a good draft to prevent smoke spillage into the room.
WARNING! Risk of Fire! Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of the fi replace.
DO NOT:
• store fl ammable materials close to the fi replace
• use gasoline, lantern fuel, kerosene, charcoal lighter uid or similar liquids to start or “freshen up” a fi re in this fi replace.
Keep all fl ammable liquids well away from the fi replace while it is in use. Combustible materials may ignite.
• The fi rst three or four fi res should be of moderate size to
allow the oils and binders to be burned from the fi replace and the molded brick panels, and paint to cure. You may notice an industrial odor the fi rst few fi res. This is considered normal.
• Use well-seasoned wood (see Section 2.M.).
• Open the fl ue damper to a fully open position.
• Place crumpled or twisted paper under the fi replace
grate.
• Loosely arrange kindling or small pieces of wood to form
a ‘tent’ on the fi replace grate.
• Pre-warm the fl ue to establish a draft to help reduce smoke
spillage during start-up. Hold a rolled up piece of burning newspaper under the fl ue damper for a few moments.
• Light the crumpled paper to ignite the kindling.
• Add small pieces of wood until a hot bed of embers has
been established.
• Add a minimum of three average size pieces of split
rewood, placed to allow combustion air and fl ames between them.
D. Grate
This fi replace is designed to be used with the grate sup- plied with this unit or one approved by HHT. The grate will deteriorate over time and will need occasional replacement.
WARNING! Risk of Fire!
integral grate.
• Keeps logs in place.
• Allows proper air circulation around the fi re.
Use only the factory-supplied
E. Firescreen
The fi rescreen is provided to control sparks. Keep it closed when the fi replace is in use.
WARNING! Risk of Fire or Burns!
• Screen will not prevent burning materials from falling out.
• Screen pulls or handles may be hot.
F. Flue Damper
• Refer to Figure 2.1 for location of control.
• Must be in fully open position (handle up toward the top of the fi replace) during operation of the fi replace.
• Before lighting the fi replace, verify fully open position by looking up from the inside of the fi replace.
WARNING! Risk of Fire and Asphyxiation! Open damper
prior to operating fi replace. A closed damper overfi res the fi replace and will cause smoke and fl ames to spill into the room.
G. Outside Air
• Refer to Figure 2.1 for location of controls.
• Outside air doors should be in the fully opened position during operation of the fi replace.
• Before lighting the fi replace, turn both handles & pull out to open. Reverse steps to close and lock.
H. Molded Brick Panel
• The molded brick panel is shipped separately, but required to contain heat and provide an attractive interior.
• It will deteriorate over time and will need occasional replacement. Small hairline cracks and discoloration are normal and do not affect its safety.
• Cracks in the mortar may occur and do not affect the safety of the unit. If mortar falls out of the joints and metal is exposed, replace or patch the mortar.
• (See Molded Brick Panel Maintenance, Section 3.C.)
WARNING! Risk of Fire! DO NOT burn fi replace without molded brick panel. Use only molded brick panel supplied by Hearth & Home Technologies, Inc.
CAUTION! Odors and vapors released during initial opera­tion may be irritating to sensitive individuals. Open windows for air circulation.
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Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
NOTICE: Do not substitute for HHT mortar. Other materials may stain the molded brick panels.
Page 9
I. Glass Doors J. Vented Gas Log Sets & Gas Log Lighters
• Glass and screen doors are optional.
• Refer to Figure 2.2 for proper use.
WARNING! Risk of Fire! Install ONLY doors approved by Hearth & Home Technologies, Inc.
WARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and ame may be drawn out of the fi replace opening.
• Optional
• Vented gas logs or gas log lighters can be installed in this fi replace. Follow the instructions provided with the accessory for operation.
WARNING! Risk of Fire or Asphyxiation!
• DO NOT install unvented gas logs.
• Damper must be locked open.
• Gas fl ame may generate fumes.
FULLY OPEN
CORRECT
FULLY CLOSED
CORRECT
Figure 2.2 Operating Positions of Bi-fold Doors
PARTLY OPEN
INCORRECT
PARTLY CLOSED
INCORRECT
K. Optional Components
• Other options may be available
• Consult your dealer/distributor
WARNING! Risk of Fire! DO NOT install and or use any
component not approved by Hearth & Home Technolo­gies Inc.
L. Clear Space
WARNING! DO NOT place combustible objects in front of the fi replace. High temperatures may ignite clothing, furni- ture or draperies.
DO NOT place combustible objects within 4 ft (1.2 m) of the front of fi replace. See Figure 2.3.
• Mantel - avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.
48 in. (121.9 cm)
Clear Space
Front of Fireplace
Sides of Fireplace Opening
Figure 2.3 Clear Space
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
24 in. (61.0 cm)
Clear Space
9
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M. Wood Fuel
Hardwood vs Softwood
Your replace performance depends on the quality of the rewood you use.
• Seasoned wood contains about 8,000 BTUs per pound .
• Hard woods are more dense than soft woods.
• Hard woods contain 60% more BTUs than soft woods.
• Hard woods require more time to season, burn slower and are harder to ignite.
• Soft woods require less time to dry, burn faster and are easier to ignite.
• Start the fi re with soft wood to bring the fi replace up to operating temperature and to establish draft.
• Add hard wood for slow, even heat and longer burn time.
Soft woods Hard woods
• Douglas Fir • Oak
• Pine • Maple
• Spruce • Apple
• Cedar • Birch
• Poplar
• Aspen
• Alder
Seasoned Wood
• Cut logs to size
• Split to 6 in. (152 mm) or less
• Air dry to a moisture content of around 20%
- Soft wood - about nine months
- Hard wood - about eighteen months
NOTICE: Seasoning time may vary depending on drying
conditions.
Storing Wood
Steps to ensure properly seasoned wood:
• Stack wood to allow air to circulate freely around and through woodpile.
• Elevate wood pile off ground to allow air circulation underneath.
• Smaller pieces of wood dry faster. Any piece over 6 in. (152 mm) in diameter should be split.
• Wood (whole or split) should be stacked so both ends of each peice are exposed to air. More drying occurs through the cut ends than the sides.
• Store wood under cover to prevent water absorbtion from rain or snow. Avoid covering the sides and ends completely.
Moisture
WARNING! Risk of Fire!
• DO NOT burn wet or green wood.
• Wet, unseasoned wood can cause accumulation of creosote.
The majority of the problems fi replace owners experience are caused by trying to burn wet, unseasoned wood.
• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and
• Evaporating moisture cools your chimney, accelerating formation of creosote.
WARNING! Fire Risk! DO NOT store wood:
• in front of the fi replace.
• in space required for loading or ash removal.
Processed Solid Fuel Firelogs
Manufactured fi relogs may be used with this fi replace. Hearth & Home Technologies Inc. recommends the use of UL Classifi ed processed fuel fi relogs. Follow the manufac- turer’s lighting and safety instructions.
Using fi relogs may require more frequent chimney inspec- tion and cleaning.
Do not poke or stir the logs while they are burning. Use only fi relogs that have been evaluated for the application in manufactured fi replaces and refer to fi relog warnings and caution markings on packaging prior to use.
10
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 11
3
Maintainance and Service
3
A. Disposal of Ashes
Frequency: When they reach bottom of grate By: Homeowner
WARNING! Risk of Fire! Ashes could contain hot embers.
• Place ashes in a metal container with a tight-fi tting lid.
The closed container should be placed on a noncombustible oor or on the ground, well away from all combustible materials, pending fi nal disposal.
• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
B. Chimney Inspection/Cleaning
Frequency: At least twice a year during heating season or
as recommended by a certifi ed chimney sweep By: Certifi ed chimney sweep
WARNING! Risk of Fire! Ignited creosote is extremely HOT. Prevent creosote buildup.
Refer to Figure 3.1 to remove/reinstall termination caps.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the rela­tively cool chimney fl ue of a slow-burning fi re. As a result, creosote residue accumulates on the fl ue lining. When ignited this creosote makes an extremely hot fi re.
WARNING! Risk of Fire! A chimney fi re can permanently damage your chimney system and nearby structures.
In the event of a chimney fi re, Hearth & Home Technolo- gies Inc. recommends
• replacement of the chimney, and
• inspection of the adjacent structure to the provisions of NFPA Level III inspection criteria
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fi re.
Figure 3.1 Chimney & Termination Cap Cleaning
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Remove 4 screws & lift off top.
14DCA-VC
Termination Cap
11
Page 12
C. Check Firebox Molded Brick Panel
Frequency: After each ash removal By: Homeowner
WARNING! Risk of Fire!
panel. Crumbling, deteriorated molded brick panel can al­low overheating of surrounding materials.
Expansion and contraction will cause minor cracking of the molded brick panel. This is normal. The panels will require periodic replacement depending on use.
The panels should be replaced if
• Cracks exceed ¼ inch (6 mm) in width,
• Metal is exposed behind the panels,
• Large pieces of panel fall out.
NOTICE: Do not substitute for HHT mortar. Other materials may stain the molded brick panels.
Inspect fi replace molded brick
D. Inspect Grate
Frequency: After each ash removal By: Homeowner
Inspect grate for:
• Warping or sagging 1-1/2 in. (38 mm) or more
• Broken welds
• Burn-through of grate bars For safe operation, replace only with the approved grate
from Hearth & Homes Technologies Inc.
E. Glass Cleaning
Frequency: As desired By: Homeowner
CAUTION! Handle glass assembly with care. Glass is breakable.
• Avoid striking, scratching or slamming glass
• Avoid abrasive cleaners
• Do not clean glass while it is hot
Clean glass with a non-abrasive commercially available cleaner or ashes:
• Light deposits
- Use household glass cleaner
• Heavy deposits
- Use wood ash on damp cloth or,
- Use commercial fi replace glass cleaner (consult with your dealer)
12
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 13
4
Troubleshooting Guide
4
Start Fire Problems Possible Cause Solution
Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles
Not enough kindling/paper or no kindling/paper
Damper closed/not fully open Open damper.
Not enough air for fi re to ignite Check for restricted cap/shroud.
Wood condition is too wet, too large Use dry, seasoned wood (refer to wood fuel section).
Use dry kindling, more paper. Arrange kindling & wood for air movement.
Check for fl ue blockage.
Pre-warm fl ue before starting fi re (refer to starting fi re section).
Check for adequate vent height (refer to chimney assembly section).
Open window below the fi replace towards the wind.
Bed of coals not established before adding wood
Flue blockage such as birds’ nests or leaves in termination cap
Down draft or negative pressure Competition with exhaust devices
Fire burns too fast Extremely dry or soft wood Mix in hardwood.
No glass doors Add glass doors to slow down air fl ow.
Overdrafting Check for correct vent height; too much vertical height
Start with paper & kindling to establish bed of coals (refer to starting fi re section).
Have chimney inspected for creosote and cleaned by a certifi ed chimney sweep.
Do not use exhaust fans during start-up (refer to negative pressure section).
Open window below the fi replace towards the wind.
Mix in less seasoned wood after fi re is established (refer to wood fuel section).
creates overdrafting.
Check location of vent termination (refer to chimney assembly section).
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
13
Page 14
5
Getting Started
5
A. Typical Fireplace System
Additional lateral support for chimney above roof (or enclosed in chase) if needed (Section 8)
Installer Guide
Termination cap (Sections 8)
Storm Collar (Section 8)
Chase Top Flashing (Section 9)
(4) Roof Radiation Shields (Section 8)
Chimney penetrates roof preferably without affecting roof rafters (Section 8)
Support straps on rafter supports chimney (not shown) (Section 8)
Ceiling firestop on floor of attic (Section 8)
Chimney system (Section 8)
Combustible framing/header on top of V-shaped standoffs (spacers) (Section 6)
Attic Shield Collar (Section 8)
Attic insulation shield must be used here to keep insulation away from chimney if attic is insulated (Section 8)
Framing headed off in ceiling joists (Section 8)
Enclosed space above and around fireplace (Section 6)
Mantel and surround (Section 12)
Decorative facing and trim (Sections 12)
Outside Air (both sides)
Figure 5.1 Typical Fireplace System
14
Hearth extension (Sections 12)
Factory-built fireplace
Protective metal hearth strip(s) (Section 7)
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 15
B. Design and Installation Considerations
D. Negative Pressure
NOTICE: Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national codes and regulations.
• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.
Before installing, determine the following:
• Where the fi replace is to be installed.
• The vent system confi guration to be used.
• Gas supply piping.
• Framing and fi nishing details.
• Whether optional accessories are desired.
C. Draft
Draft is the pressure difference needed to vent fi replaces successfully. When a fi replace is drafting successfully, all combustion by-products are exiting the home through the chimney.
Considerations for successful draft include:
• Preventing negative pressure
• Location of fi replace and chimney
NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the fi replace system caused by:
• Inadequate draft due to environmental conditions
• Downdrafts
• Tight sealing construction of the structure
• Mechanical exhausting devices
• Improper positioning of the chimney in a not-recommended location on the roof.
WARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Fire must draft properly for safe operation.
Negative pressure results from the imbalance of air avail­able for the fi replace to operate properly. It can be stron- gest in lower levels of the house.
Causes include:
• Exhaust fans (kitchen, bath, etc.)
• Range hoods
• Combustion air requirements for furnaces, water heaters and other combustion appliances
• Clothes dryers
• Location of return-air vents to furnace or air conditioning
• Imbalances of the HVAC air handling system
• Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
• Ensure adequate outdoor air for all combustion appliances and exhaust equipment
• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fi replace
• Avoid installing the fi replace near doors, walkways or small isolated spaces
• Recessed lighting should be a “sealed can” design
• Attic hatches weather stripped or sealed
• Attic mounted duct work and air handler joints and seams taped or sealed
• Basement installations should be avoided
NOTICE: The fireplace provides some outside air for combustion. Other methods may be necessary if more air is required.
NOTICE: Hearth & Home Technologies Inc. recommends the use of direct vent appliances in basements.
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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Page 16
E. Locating your Fireplace & Chimney
Location of the fi replace and chimney will affect perfor- mance.
• Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.
• Penetrate the highest part of the roof. This minimizes the effects of wind loading.
• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.
• Minimize the use of chimney offsets.
• Consider the fi replace location relative to fl oor and ceiling and attic joists.
• Take into consideration the termination requirements in Section 8 and Section 9.
Recommended Location:
Recommended Location:
• Above peak
• Above peak
• Inside heated space
NOTICE: Locating the fi replace in an area of considerable air movement can cause intermittent smoke spillage from replace. Do not locate fi replace near
• frequently open doors
• central heat outlets or returns
DO NOT install in a basement.
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Recommended:
• Insulated exterior chase in cooler climates
Windward
Recommended: Outside Air Intake on windward side
Figure 5.1 Recommended Chimney Locations
Marginal Location:
• Below peak
Multi-level Roofs
Marginal Location:
• Wind loading possible
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Leeward
NOT recommended: Outside Air Intake on leeward side
16
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 17
H. Inspect Fireplace and ComponentsF. Tools and Supplies Needed
Before beginning the installation be sure the following tools and building supplies are available:
Reciprocating saw Framing material
Pliers Non-combustible sealant
Hammer Gloves
Phillips screwdriver Framing square
Flat blade screwdriver Electric drill and bits
Plumb line Safety glasses
Level Tape measure
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
G. Typical Fireplace Components
• Hearth Molded Brick Panel
- Molded brick panel kit must be installed, but is sold separately
• Grate Assembly
• Outside Air Kits
- Duct must be installed, but sold separately
WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install dam­aged, incomplete or substitute components. Keep fi replace dry.
• Remove fi replace from pallet.
• Remove fi replace and components from packaging and inspect for damage.
• Remove the hearth molded brick panel, screens and grate from inside the unit.
• Vent system components, doors, molded brick panel and mortar are shipped in separate packages.
• Report to your dealer any parts damaged in shipment.
• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
17
Page 18
6
Framing & Clearances
6
A. Select Fireplace Location
F
E
)
)
)
)
)
)
)
)
)
)
)
D
As a room divider
92 in.
(2337 mm)
)
)
)
)
)
)
)
)
)
)
)
B
C
G
B
Across a corner
)
)
)
)
)
)
)
)
)
)
)
)
In an exterior chase or projecting into a garage
24 in. (610 mm)
from fireplace opening to
any perpendicular wall
Along a wall
A
B
1-1/2 in. min. air space
)
)
)
)
)
)
)
)
)
)
)
)
Note:
from fireplace to
G
combustible materials. 1/2 in. min. air space at nailing flanges.
B
A
In addition to these
Note:
framing dimensions, also reference the following sections:
• Clearances (6.B.)
• Framing (6.D.)
• Mantel Projections (6.C)
• Fireplace Dimensions (14.A.)
5/8 in. (16 mm) all configurations
)
)
)
)
)
)
)
)
))
)
)
)
))
)))
)
)
)
)
)
)
)
)
)
)))))))))))))))
)
)
)
)
)
)
)
)))))))))))))))
G
48 in.
(1219 mm)
MINIMUM
Model # A B C D E F G
BIR-50 in. 85 7/8 61 7/8 103 1/4 51 5/8 25 1/4 73 28 3/8
mm 2181 1572 2623 1311 641 1854 721
NOTICE: Both outside air kits MUST be installed.
Figure 6.1 Fireplace Locations
18
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 19
B. Clearances
WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specifi ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials.
Storm Collar
(roof)
Roof Flashing
Shaded areas
represent
2 in. (51 mm) min.
air space clearance
required around pipe
(insulation)
2 in. (51 mm) min.
Ceiling Firestop
(attic)
Attic
Insulation
Shield
(ceiling)
Offset/Return (secured
with hanger straps)
(ceiling)
Must have 2 in. (51 mm)
minimum clearance
to header
0 in. to level
of standoffs
48 in.
1219 mm
Combustible Object
Figure 6.2 Air Space Clearances
1-1/2 in. (38 mm) to back &
sides of appliance
0 in.
to floor
(except at nailing flanges
where it is 1/2 in. [13 mm])
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
19
Page 20
C. Sidewalls/Surrounds
• Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm) from fi replace opening.
• Combustible and noncombustible mantel legs, surrounds and stub walls may be constructed per Figure 6.3.
Note: Grid depicts 1 inch squares.
FLUSH
FRONT
50 in.
22 3/8 in. [568 mm]
50° angle
18 1/2 in. [470 mm]
24 in.
[610 mm]
Figure 6.3 Combustible Mantel Leg or Wall Projections (acceptable on both sides of opening)
60-7/8 in.
BRICK
FRONT
39° angle
24 in.
[610 mm]
D. Frame the Fireplace
Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown).
• Observe all required air space clearances to combustible materials as shown in Figure 6.2.
• Framing across the top of fi replace must be above top standoffs.
4 in.
[102 mm]
19 3/4 in. [500 mm]
2 in. (51 mm) min. air space clearance from chimney.
C
B
Figure 6.4 Framing the Fireplace
Note: Framing must be extended straight up, all the way to the ceiling.
Header MUST NOT be notched!
D = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met.
D
A
D
* If interior of chase will be drywalled, add the thickness to this meaurement.
** Adjust header height for raised fl oor under fi replace.
Model # A B * C ** D
BIR-50 in. 61 7/8 28 3/8 74 1/2 12
mm 1572 721 1892 305
20
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 21
7
Installation of Fireplace
7
CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.
A. Things to Consider
• Location(s) of outside air kit(s)
• Gas line piping
B. Position the Fireplace
• Place the fi replace on a continuous fl at surface.
• Follow framing instructions in Section 6.
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
DO NOT install against vapor barriers or exposed insulation.
• Secure insulation and vapor barriers.
• Provide minimum air space clearances at the sides and back of the fi replace assembly as outlined in Section 6.
1 in. (25 mm) overlap
Minimum
Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm).
C. Place Protective Metal Hearth Strips
WARNING! Risk of Fire! Metal hearth strips MUST be installed. DO NOT cover metal strips with combustible ma­terials. Sparks or embers may ignite fl ooring.
• Refer to Figures 7.1 and 7.2.
• Locate the two metal hearth strips measuring approximately
26 in. x 4 in. (660 mm x 102 mm) included with this replace.
• Slide each metal strip 2 in. (51 mm) under front edge of
replace.
• Overlap strips in the middle of fi replace opening by 1 in
(25 mm) minimum..
• Metal strips must extend beyond the front and sides of the
replace opening by at least 2 in. (51 mm).
• Protect the front of a platform elevated above the hearth
extension with metal strips (not included with fi replace) per Figure 7.2. See Section 12 for hearth extension instructions.
D. Level Fireplace
• Level fi replace side-to-side and front-to-back.
• Shim with non-combustible material as necessary.
• Secure fi replace to framing with nailing fl anges with a
minimum of two fasteners per nailing fl ange.
• Check fi replace opening for square to ensure proper fi t of
glass doors. Measure diagonals of fi replace opening to make sure they are equal.
Figure 7.1 Position the Protective Metal Hearth Strips
Top piece must overlap
bottom piece
Raised Platform
2 in.
(51 mm)
Floor
2 in.
(51 mm)
Figure 7.2 Protect the Front of an Elevated Platform
1 in. (25 mm) min.
overlap
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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Page 22
3 ft min. from top of uppermost chimney section to air inlet.
NO
Outlet blocked by snow, leaves, etc.
YES
Clear area
outside
house or in
ventilated
crawl space
NO
Garage or
combustible
liquids storage
Factory-built
fireplace
NO
Attic space
NO
Outlet placed
higher than 3 ft
below the
termination cap
Outside air installed on both sides (right side not shown)
Figure 7.3 Outside Air Inlet Locations
E. Install Outside Air Kit
• Keep duct runs short and straight to minimize restriction.
• The outside air kits must be installed on both sides of the replace.
WARNING! Outside air kits must be installed on both
sides of the fi replace to prevent overheating and fi re.
Figure 7.4 Outside Combustion Air Placement
Flexible Duct
(not supplied)
• Install as shown in Figures 7.3, 7.4 and 7.5.
• The air ducts may be run vertically.
• The outside air hoods must be at least 3 ft (.91 m) below the top of the uppermost chimney section.
CAUTION! Risk of Fire or Asphyxiation! Do not draw
outside combustion air from wall, fl oor or ceiling cavity, or enclosed spaces such as an attic or garage.
• DO NOT place outside air
hoods close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fi replace.
• Locate outside air hoods to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause the unit to overheat.
NOTICE: The fireplace provides some outside air for combustion. Other methods may be necessary if more air is required.
22
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Outside Air
Hood
Figure 7.5 Outside Air Installation
2 Wire Ties
Page 23
8
Chimney Assembly
8
NOTICE: Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions affect performance.
• Chimney height may need adjustment if smoking or overdraft occurs.
Chimney must extend beyond combustible roof structure
Maintain minimum height of chimney above roof
Install roof flashing according to minimum requirements
Offsets/returns may not exceed 30° from vertical
Lock chimney sections together firmly to resist movement
Termination Cap
Additional support for tall chimneys
Storm Collar
Maintain minimum clearances to combustibles as specified
Support straps for offsets (not shown) must be secured to adequate framing
Offsets/returns must be secured with the screws provided (outer pipe only)
Attic shield not shown (see Figure 6.2)
Ceiling firestops are required where chimney passes through ceiling or floor
This fireplace has been tested and listed for use with 14-in. DuraChimney II only.
Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
23
Page 24
A. Chimney Requirements
Measure vertical distances from the base of the fi replace.
Feet Meters
• Minimum overall straight height 18 5.49
• Minimum height with offset/return 18.5 5.64
• Maximum height 50 15.24
• Maximum chimney length between an offset and return
• Maximum distance between chimney stabilizers
• Maximum unsupported chimney length between the offset and return
• Maximum unsupported chimney height above the fi replace
• Maximum unsupported chimney above roof 6 1.83
20 6.10
25 7.62
6 1.83
25 7.62
Determine the chimney components needed to complete your particular installation:
• Measure the total vertical height of the fi replace installation from the base of the fi replace assembly to the approximate location of the bottom of the termination cap.
• Subtract the effective height of the fi replace assembly (see Figure 8.2) from the total vertical height to determine the overall height of the chimney installation.
• Create a schematic for your application similar to Figure
8.2 showing components required (referring to Table 8.1). Figure 8.1 identifi es those components and where used.
• Install a ceiling fi restop whenever the chimney penetrates a fl oor/ceiling.
NOTICE: A maximum of one offset and return may be
used.
WARNING! Risk of Fire!
You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney system. Failure to do so may cause overheating and fi re.
Table 8.1
Height of Chimney Components in. mm
Stabilizer
14DCA-ST
Firestop
14DCA-FS
Roof Flashing
RF-1470
Elbows
14DCA-E15 - 15° Elbow
14DCA-E30 - 30° Elbow
Miscellaneous
14DCA-ES - Elbow Strap
14DCA-SS - Supplementary Support
14DCA-IS - Insulation Shield
14DCA-RRS - Roof Radiation Shield
14DCA-CTF - Chase Top Flashing
14DCA-VC - Chimney Cap
14DCA-SC - Storm Collar
14DCA-WS - Wall Strap
Chimney Sections*
14DCA-12 10 1/2 267
14DCA-18 16 1/2 419
14DCA-36 34 1/2 876
14DCA-48 46 1/2 1181
CAUTION! Risk of Fire and/or Asphyxiation! DO NOT
connect this fi replace to a chimney fl ue servicing another appliance. Do NOT connect to any air distribution duct or system. These actions could cause overheating/fi re in the chimney fl ue, or release of exhaust fumes into the living areas.
Termination Cap
Storm Collar
Chase Top Flashing
74 1/8 in.
(1883 mm)
Effective
Height
Chase Top Collar
(4) Roof Radiation Shields
Chimney Section
Attic Insulation Shield & Collar
Square Frame
Firestop
Chimney
Square Frame
Firestop
* Dimensions refl ect effective height.
24
Figure 8.2
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 25
A MAJOR CAUSE OF VENT RELATED FIRES IS FAIL­URE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE THAT DURACHIMNEY II BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
B. Clearances
Always allow at least a 2-inch clearance between Dura­Chimney II Pipe and any combustible materials. Never fi ll any required clearance space with insulation or any other materials. Combustible materials include lumber, plywood, sheetrock, plaster and lath, furniture, curtains, electrical wiring, and building insulation.
C. Installation Notes
Proper planning for your DuraChimney II installation will result in greater safety, effi ciency, and convenience, as well as saving time and money. You must use only authorized DuraChimney II parts to maintain a listed chimney system. Do not mix parts or try to match with other products or use improvised solutions. Do not install damaged or modi­ ed parts. Practice good workmanship. Sloppy work could jeopardize your chimney’s safety. Keep electrical wiring and building insulation away from all chimneys. When deciding the location of your chimney, try to avoid modifi - cations to roof beams and other structural components of the building. If you have any questions, contact either your dealer or Simpson Dura-Vent directly.
E. Cut Roof Opening
Determine and cut an opening in the roof directly above the opening below, and at least 4-inches larger than the chimney’s outside diameter to provide at least a 2-inch clearance all around the chimney. The chimney must be centered within this opening and maintain the minimum 2­inch clearance to combustibles.
F. Install Firestop
A fi restop is required on each fl oor penetration in multistory installation. Building Codes require a Firestop at every oor/ceiling level, including where the chimney penetrates into the attic. Figure 8.2 shows a typical 2-story installation with an attic. Note: a Firestop is not installed where the chimney penetrates through the roof. The Firestop is in­stalled on the underside of the ceiling/fl oor framing (Figure
8.3). Use a minimum of either (1) 8 penny nail or (1) 1-1/4” wood screws per corner.
Framing
D. Frame Openings
From the ceiling, drop a plumb bob to the center of the replace’s fl ue outlet and mark this center point on the ceil- ing. Mark appropriate cutting lines around the center point. Cut a square hole in the ceiling. Frame a level, square opening centered over the hole that you have cut. Frame openings at each fl oor level above the Fireplace (Figure
8.2). These openings are to hold the Firestop and Attic Insulation shield. Locate each opening by dropping a plumb bob to the four corners of the opening below. Maintain the minimum 2-inch clearance/air space. Maintain the minimum clearances and dimensions as specifi ed in Table 8.1.
Table 8.2
Diameter Framing Dimension
14” 21” X 21”
Figure 8.3
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Page 26
G. Assemble Chimney Sections
Attach the rst chimney section or offset onto the top of the replace (Figure 8.4). Sheet metal screws are required to
connect Chimney Section to Anchor Plate. Continue to add additional sections of chimney as needed. Use a Wall Strap every eight (8) feet of chimney height. For each additional Chimney Section use (4) sheet metal screws provided, to make a secure connection between the chimney sections (Figure 8.5). Do not penetrate the inner liner of the chim­ney.
H. Supplementary Support and Stabilizer
If additional support is needed, install one or more Sup­plementary Supports which can each support 25-feet of chimney (Figure 8.6). Clamp the Supplementary Support band around the pipe using the nut and bolt provided, and anchor the support to nearby building framing. Always maintain the 2” clearance to combustibles from the chim­ney pipe. A Stabilizer is available and may be required by some fi replace manufacturers to keep the chimney verti- cal and help maintain clearances to combustibles within a chase. Clamp the Stabilizer to the pipe using the nut and bolt provided, and secure lets to nearby framing using the plumber’s tape or guy-wires ( Figure 8.7). Note: the Stabi­lizer does not support the weight of the chimney, it is only used to keep chimney centered within a chase.
Figure 8.4
Install supplementary support if height exceeds 50 ft or if required by fireplace manufacturer
Figure 8.6
Each supplementary support holds up to 25 ft. of chimney
Maintain 2 in. clearance from chimney to framing
Chase Frame
Figure 8.5
26
Stabilizer
Plumbers
Tape
Figure 8.7
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 27
I. Install Attic Insulation Shield
The Attic Insulation Shield must be installed where the chimney passes into an attic. Its purpose is to prevent debris and insulation from getting too close to the chimney. In attic areas where this shield cannot fi t, or is not used you must enclose the attic portion of the chimney in a framed enclosure. If the chimney is fully enclosed through the attic, an Attic Insulation Shield is not required. Install the Attic Insulation Shield as follows:
• Remove any insulation from attic fl oor around the framed
opening.
• Assemble Chimney Sections until at least 18 inches of
chimney extends above the Firestop.
• Slip the Attic Insulation Shield over the chimney until the
base sits squarely on the framed opening (Figure 8.8).
• Secure the Attic Insulation Shield to the top of the framed
opening using at least (2) 8-penny nails or (2) #8, 1-1/2 in. wood screws per side (Figure 8.9).
• Wrap the Collar of the Attic Insulation Shield around the
chimney and fasten it loosely. Slide the Collar down to meet the Attic Insulation Shield. Tighten the bolts to secure the Collar in place (Figure 8.9).
J. Install Roof Radiation Shields
Roof Radiation Shields provide protection for roof framing members. Note: Roof Radiation Shields do not allow for a reduced clearance to combustibles. Clearance to com­bustibles must be a minimum of 2” away from the chimney pipe. When you penetrate through the roof, Roof Radiation Shields must be installed with a 1/2” air gap between the shields and the joist face (Figure 8.10). Depending on the pitch of your roof, trim the Roof Radiation Shields with tin snips so they provide coverage of the roof framing ex­posed to the chimney. Secure the Roof Radiation Shields to the top of the framing members using at least (3) nails or screws for each shield (Figure 8.10).
Roof Radiation Shield
Figure 8.8
Attic
Attic
Attic
Insulation
Shield
Firestop
Attic Shield Collar
Chase Enclosure
Figure 8.10
Figure 8.9
Firestop
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Page 28
K. Finish Top
Apply a non-hardening waterproof sealant around the chimney at the point where the Storm Collar will meet the chimney just above the fl ashing (Figure 8.14). Slide the Storm Collar down over the chimney to the top of the fl ash- ing. The Storm Collar must be installed 1” off the Chase Top Flashing to provide proper ventilation (Figure 8.14). Tighten the bolts of the Storm Collar and seal the Storm Collar against the Chimney with sealant. Be sure Chimney and Offsets are properly supported. Attach the Chimney Cap onto the top of the chimney by setting the female end of the Cap onto the male end of the last Chimney Section. Secure the Cap by using (4) sheet metal screws provided Figure 8.15.) Do not push down from the top portion of the cap as this may damage the cap. Push from the lower sec­tion of the Cap if needed. The Chimney Cap can removed for chimney cleaning as described in the Chimney Mainte­nance section of this manual.
L. Enclosures
Enclose chimneys where they pass through occupied spaces, including closets. Always maintain at least a 2-inch clearance between the chimney and any combustible mate­rials. Interior enclosures may be constructed with standard framing and sheathed with sheetrock or plywood. Use a Wall Strap or Stabilizer at least every 8 feet to maintain a minimum of 2 inches of air space between the chimney and combustible materials.
Sealant
Collar
M. Offset Elbow Installation
A 30° Elbow (measured from the vertical) is the largest that can be used in an offset. A 30° Elbow may not be combined with another Elbow to make a steeper offset (e.g. two 30° Elbows are not allowed to be put together to form a 60° elbow.). Avoid Elbows if possible. A totally vertical chimney is more effi cient. When Elbows are necessary to avoid obstructions such as rafters, ridgepoles, or joists, you are only allowed to use 1 pair of Elbows in any one chimney system. Horizontal runs of chimney violate building code are not allowed.
• Attach Elbows Attach Elbow to Chimney Section or other Elbow by
mating the male and female ends with each other and using the (4) sheet metal screws provided. Attach one Elbow to the Chimney Section below, and align it for the offset. Determine the required offset length and attach an appropriate length (or lengths) of Chimney Section(s) above the Elbow. Attach the second Elbow above the Chimney Section to complete the offset (Figure 8.16).
• Secure Offset Use an Elbow Strap to secure the offset. Secure the Elbow
Strap’s band to chimney around the upper portion of the top Elbow, then tighten the nut and bolt until the clamp is fi rm. Wrap the Elbow Strap end over an adjacent joist or rafter and secure it with at least two 8-penny nails or #8, 1-1/2” screws. Add additional Elbow Straps for each section of chimney in the offset (Figure 8.17). Every Chimney Section in the offset must be supported. Do not add more Chimney Sections until the Elbows and offset are supported. Be sure that the chimney remains vertical.
1 in. min.
Figure 8.14
Figure 8.15
Termination
Cap
Elbow Strap
Figure 8.16
30° or 15°
Elbow
Elbow Strap
1 per
Section
Figure 8.17
28
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 29
N. Chimney Termination Requirements
• Install a cap approved and listed for this fi replace system.
• Locate cap where it will not become plugged by snow or other materials.
• Locate cap away from trees or other structures.
• The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion
of roof within 10 ft (3.05 m) as shown in Figure 8.18.
• See Figure 8.18 for distance required between caps.
Slanted Roofs
Chimney must extend 2 ft (.6 m)
Chimney must extend 3 ft (.9 m) above the roof
above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Flat Roofs
Chimney must extend 3 ft (.9 m) above the roof
Multiple Chimney Locations
AB
6in.(minimum)upto20in.
152 mm/508 mm
20 in. and over 0 in. minimum
18 in. minimum
457 mm
Gas
Termination
Cap **
Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney
Gas, Wood or Fuel Oil
Termination Cap
B
A *
Wood
Minimum
(See
illustration
above)
Perpendicular Wall
Figure 8.18 Multiple Chimney Locations
Î
If using decorative cap cover(s), this distance may need to be
*
increased. Refer to the installation instructions supplied with the decorative cap cover.
In a staggered installation with both gas and wood terminations, the
**
wood termination cap must be higher than the gas termination cap.
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Page 30
9
Chase Installations
9
A. Construct the Chase
A chase is a vertical boxlike structure built to enclose the replace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase.
Construction of the chase may vary with the type of build­ing. These instructions are not substitutes for the require­ments of local building codes. Local building codes MUST be checked.
A chase should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated.
Building codes require false ceiling and ceiling fi restops at each fl oor of the chase or every 10 ft (3.05 m) of clear space to control spread of fi re.
Walls, ceiling, base plate and cantilever fl oor at the fi rst level of the chase should be insulated. See Figure 9.1. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Addi­tionally, Hearth & Home Technologies recommends that the inside surfaces be sheet rocked and taped (or the use of an equivalent method) for maximum air tightness.
Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass insulation. If the fi replace is being installed on a cement slab, we recommend that in cold climates, a sheet of plywood or other raised platform be placed underneath to prevent conducting cold up into the room.
Three examples of chase applications are shown in Fig­ure 9.2.
1. Fireplace and chimney enclosed in an exterior chase.
2. Chimney offset through exterior wall and enclosed in chase.
3. Chase constructed on roof.
Note: In cooler climates, all chase walls should be insulated.
1 2 3
Chase Top Flashing
Tabs
Insulation
False Ceiling
Ceiling
Firestop
Termination Cap
Ceiling
Firestop
False Ceiling
Attic
Insulation
Shield
Insulation
False Ceiling
Chimney
Insulation in the
outside walls
of the chase
Figure 9.2 Chase Constructions
WARNING! You must install false ceilings and ceiling restops at each fl oor of the chase or every 10 ft (3.05 m) to control spread of fi re.
WARNING! Risk of Fire! DO NOT seal area between re
stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system.
• Insulation and other materials must be fi rmly secured to prevent accidental contact with chimney system.
• Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fi re.
Figure 9.1 Chase Assembly
30
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Page 31
B. Install Fireplace & Chimney
Install as per Sections 7 and 8.
C. Install Chase Top Flashing
• You MUST use a chase top fl ashing in a chase installation. Chase top fl ashings are available from your Heatilator dealer or may be fi eld constructed.
For chase enclosures, use a chase top fl ashing. The chase top fl ashing allows for a 1 1/2 in. (38 mm) clearance around the outside of the chimney pipe for ventilation air. Install the chase top fl ashing at the top of the chase with a 1/2 in. (13 mm) air clearance off the top of the chase constructions (Figure 9.3, 9.4). Use spacing clips to ensure the 1/2 in. (13 mm) air clearance. If the chase top fl ashing does not
t the dimensions of the chase, a custom fl ashing can be eld-fabricated as long as it has the same dimensions as
noted in Figure 10.1. Secure the chase top fl ashing to the chase with at least three screws or nails per side. When installed, the bottom of the termination cap must be at least 6 in. (152 mm) above the chase top fl ashing (Figure 9.5).
1 1/2
Figure 9.4 Chase Top Construction
6 in. Min.
Storm collar must
1/2 in. air space
established by
spacers
1/2 in.
Air Space
Dura-Vent) Fabricated
Figure 9.3 Chase Top Construction
be installed 1 1/2 in.
off chase top
(Not furnished by
Spaces Locally
Chase Top
Flashing
1/2
Figure 9.5 Chase Top Construction
D. Install Termination Cap
Install the chimney sections up through the chase enclo­sure.
Install termination caps following instructions provided
with them.
WARNING! Risk of Fire! The minimum overlap of cap
to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation al­lows sparks, heat and embers to escape.
NOTICE: Paint the termination cap with a rust-resistant
paint to protect against the effects of corrosion on those parts exposed to the weather.
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Page 32
10
10
Shrouds
A. Shroud Requirements
WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top.
• Chase top shrouds may be field constructed where permitted by regional building codes.
NOTICE: Some regional codes require an agency-Listed
shroud. Consult your local building offi cials.
• Hearth & Home Technologies Inc. supplies UL listed shrouds. See your dealer for details.
Shrouds can either be fi eld-fabricated or factory-fabricated, but they must meet the requirements as specifi ed in these instructions. Shrouds must be constructed of a minimum 24 ga (.024 in.) stainless steel, aluminized steel, galva­nized steel, or copper. Other materials may also be used, such as brick, mortar, stucco, stone, etc. provided they are completely non-combustible. Check with your local building code authroities for any additional shroud requirements. Shrouds must be able to be removed to allow chimney ac­cess to properly clean the chimney. DuraChimney II instal­lations which include the use of a shroud must comply with the following requirements (Figure 10.1)
• DuraChimney II must maintain at least 2 in. (51 mm) clearance from combustible materials.
• The chase enclosure must be ventilated.
• The chase top fl ashing or fi eld-fabricated chase pan must be used. Field-fabricated chase pans are acceptable if they meet these requirements:
- Material must be 24 ga (.024 in) galvanized steel or
equivalent.
- Chase pan must have opening 3 in. (76 mm) larger
than outside diameter of chimney pipe with at least a 1/2 in. (13 mm) upturned fl ange/collar.
- Chase pan must overhang chase by 1/2 in. (13 mm)
per side for proper air fl ow.
- Chase pan must have a 1 in. (25 mm) down turned
outside edge (weather prtection).
14 in. (345 mm) diameter chimney must extend at least 6 in. (152 mm) above chase top flashing.
Allow a 1 in. (25 mm) air gap between storm collar and chase top flashing
1/2 in. (13 mm) air space established by spacers
1/2 in. overhang
Maintain 2 in. (51 mm)
clearance between
DuraChimney II and
chase enclosure
Chimney Cap
Storm Collar
Chase Top Flashing or Chase Pan
20 in. diameter
opening
DuraChimney II Pipe
1/2 in. (13 mm)
Field-fabricated
spacers for chase
top flashing
Figure 10.1 Shroud Requirements
32
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Page 33
• Field-fabricated spacers (1/2 in./13 mm tall, 24 ga/.024 in. galvanized steel) must be used to support the chase top ashing or chase pan, in order to provide air fl ow.
• 14 in. (345 mm) DuraChimney II pipe must extend at least 6 in. (152 mm) above the chase pan/fl ashing.
• A DuraChimney II cap must be used inside the shroud.
• The shroud must not be in direct contact with any of the DuraChimney II components (other than the chase top ashing).
B. House Style Shroud
The house-style shroud is roughly square or rectangu­lar with a closed top and exhaust openings on four sides (Figure 10.2). Table 10.1 lists the minimum shroud d9imen­sions, the minimum open area per side, and the minimum total open area for the shroud.
Table 10.1
House Style Shroud Minimum Dimensions
Chimney Diameter Chimney Area Min Height H Min Length L Min Width W
in mm in mm in mm in mm in mm sq in sq in
14 355.6 154 3911.6 24 609.6 32 812.8 32 812.8 260 1040
• All open areas of the shroud must be covered with 1/2 in. (13 mm) stainless or galvanized steel mesh screen to prevent debris from entering the shroud.
• Shrouds must follow the dimensional requirements specifi ed in Tables 10.1, 10.2 or 10.3, depending on the syle of shroud used. The three basic shroud styles are a) House, b) Arch or Mailbox, and 3) Pyramid. Most factory­fabricated shrouds will fall under one of these basic style categories.
Min Open Area
per side
Min Total Open
Area
H
W
Figure 10.2 House-Style Shroud Minmum Dimensions
L
H: Minimum height of shroud L: Minimum length of shroud W: Minimum width of shroud
Shaded area represents screened open area. Actual shape of shroud may vary as long as minimum dimen­sions and minimum open area requirements are met.
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Page 34
C. Arch / Mailbox Style Shroud
The arch or mailbox style shroud generally has two solid sides and a solid top. The exhaust openings are on the two open ends of the arch (Figure 10.3). Table 10.2 lists the minimum shroud dimensions, the minimum open area per side, and the minimum total open area for the shroud.
Table 10.2
Arch / Mailbox Style Shroud Minimum Dimensions
Chimney Diameter Chimney Area Min Height H Min Length L Min Width W
in mm in mm in mm in mm in mm sq in sq in
14 355.6 154 3911.6 24 609.6 32 812.8 32 812.8 520 1040
H
Shaded area represents screened open area. Actual
W
L
shape of shroud may vary as long as minimum dimen­sions and minimum open area requirements are met.
Min Open Area
per side
Min Total Open
Area
H: Minimum height of shroud L: Minimum length of shroud W: Minimum width of shroud
Figure 10.3 Arch/Mailbox-Style Shroud Minimum Dimensions
D. Pyramid Style Shroud
The pyramid style shroud is roughly square or rectangular with an open top for exhaust as well as openings along the base of the four sides (Figure 10.4). Table 10.3 lists the minimum shroud dimensions, including the minimum height and length of the base opening.
Table 10.3
Pyramid Style Shroud Minimum Dimensions
Chimney
Diameter Min Height H1 Min Length L Min Width W Min Base B Min Height H2
in mm in mm in mm in mm in mm in mm
14 355.6 24 609.6 32 812.8 32 812.8 22 558.8 2 50.8
L: Minimum length of shroud top opening W: Minimum width of shroud top opening H1: Minimum total height of shroud B: Minimum length of opening along base H2: Minimum height of opening along base
W
L
H1
Figure 10.4 Pyramid-Style Shroud Minimum Dimensions
34
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
H2
B
Shaded area represents screened open area. Actual shape of shroud may vary as long as minimum dimen­sions and minimum open area requirements are met.
Page 35
11
11
Installation of Molded Brick Panel
A. Install Hearth Molded Brick Panel
• Place hearth panel into the fi replace.
B. Install Side Molded Brick Panel-Traditional
• If a gas line is to be installed, remove the knockouts in the inner fi rebox and in the outer shell on the side of your choice. Refer to dimension drawings for location of knockouts and Section 13.A. for gas provisions.
• Do NOT remove screen rods.
• Refer to Figure 11.1.
• Install lower side panel, tapered edge to the front. Align the front edge with the front of the column (or butted to the surround if installed).
• Install two T-brackets stem down into mortar line, do not tighten.
• Install upper side panel in the unit, tapered edge to the front. Position the bottom of panel behind the T-brackets. Install two T-brackets stem up into mortar lines, one on its side on the front edge, do not tighten.
• Install two Z-brackets in the mortar joints across the top. Tighten these and all previously installed brackets.
• Install second side panel following the steps above.
Note: Use T-brackets as templates and drill pilot holes into the inner shell with the drill bit provided. Side panels must be installed fi rst.
C. Install Back Molded Brick Panel-Traditional
• Refer to Figure 11.1.
• Set the grate brackets in place, 26.5 in. (673 mm) center to center.
• Install the lower back panel. Center from side to side.
• Install three T-brackets stem down into mortar line to hold lower back in position. Do not tighten.
• Install upper back panel. Position bottom of panel behind the previously installed T-brackets. Install two T-brackets stem side up into mortar line, do not tighten
• Install two Z-brackets in the mortar joints across the top. Tighten these and all previously installed brackets.
Front
Upper Side
Molded Brick Panel
Lower Side
Molded Brick Panel
Upper Back
Molded Brick Panel
Right Side
Molded Brick Panel
removed for
clarity
Lower Back
Molded Brick Panel
Hearth Molded Brick Panel
Figure 11.1 Traditional Molded Brick Panel
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Page 36
D. Installing Side Molded Brick Panel-Herring­bone
• If a gas line is to be installed, remove the knockouts in the inner fi rebox and in the outer shell on the side of your choice. Refer to dimension drawings for location of knockouts and Section 13.A. for gas provisions.
• Do NOT remove screen rods.
• Refer to Figure 11.2.
• Install lower side panel, tapered edge to the front. Align the front edge with the front of the column (or butted to the surround if installed).
• Install two T-brackets stem down into mortar line, do not tighten.
• Install upper side panel in the unit, tapered edge to the front. Position the bottom of panel behind the T-brackets. Install two T-brackets stem up into mortar lines, one Y­bracket on the front edge as shown. Do not tighten.
• Install two Z-brackets in the mortar joints across the top. Tighten these and all previously installed brackets.
• Install second side panel following the steps above.
Note: Use T-brackets as templates and drill pilot holes into the inner shell with the drill bit provided. Side panels must be installed fi rst.
E. Installing Back Molded Brick Panel-Her­ringbone
• Refer to Figure 11.2.
• Set the grate brackets in place, 26.5 in. (673 mm) center to center.
• Install the lower back panel. Center from side to side.
• Install two T-brackets stem down into mortar line to hold lower back in position. Do not tighten.
• Install upper back panel. Position bottom of panel behind the previously installed T-brackets. Install three T-brackets stem side up into mortar line, do not tighten
• Install two Z-brackets in the mortar joints across the top. Tighten these and all previously installed brackets.
Front
Upper Side
Molded Brick Panel
Lower Side
Molded Brick Panel
Upper Back
Molded Brick Panel
Lower Back
Molded Brick Panel
Grate Brackets
Figure 11.2 Herringbone Molded Brick Panel
36
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
Hearth Molded Brick Panel
Page 37
F. Install Mortar
Note: We recommend mortar be applied after facing materials are installed.
Tools Required:
Mortar bag Drill
Trowel 3/32 drill bit (provided)
Mixing bucket Phillips screwdriver
Sponge or spray bottle Joint striker
Drill with mixing attachment (optinal)
Bucket of water
NOTICE: Do not substitute for HHT mortar. Other materials may stain the molded brick panels.
The mortar material provided should be suffi cient to com- plete the installation of the refractory without considerable waste.
• Mix approximately 1/3 of the mortar material with 1/2 gallon of water in the mixing bucket. Stir the mixture with the mixing attachment and drill. The consistency should allow the material to be squeezed from the mortar bag but not too runny.
• Fill the mortar bag with the prepared mixture.
• Apply mortar by squeezing the material from the mortar bag into the joint lines. If fi lling a vertical line, start from the top and work down. Apply slowly. Mixture should be ush or higher than the panel surface.
• Mix more material as necessary to fi nish the job and then let the unit set until fi rm, may take two hours or more.
• Thoroughly clean the bag, tools and mixing bucket.
• Use a joint striker and strike the material in the joints. The excess material should fall off somewhat dry.
• Sweep the loose material off the fl oor of the unit.
• Final cleanup with soap and water.
• VERY IMPORTANT: Allow the mortar 72 hours to cure before operating the fi replace.
Mortar should be applied after the finishing material is installed. Mortar will be applied between the finishing materials and the refractory edges, bottom and sides.
The seam between the finishing materials and firebox top must be sealed with a high-temperature silicone sealant.
The surface of the finished hearth extension and the surface of the hearth refractory should be level.
Figure 11.3 Facing Materials and Mortar
G. Install Screens
• Remove one screen rod by removing one screw (near the center of the top front). Pull rod out of the hole. Keep the screw.
• Lay one screen panel fl at and slide the round end of the rod through the rings starting at the handle side of screen. Leave the last ring off the rod.
• Insert the rod through the hole in the bracket. Slip the last ring over the rod on the other side of the bracket.
• Fasten the fl at end of the screen rod back in place using the screw removed earlier.
• Repeat for the other screen panel.
The noncombustible finishing material across the top of the fireplace opening will be even with the lower edge of the metal face.
Noncombustible finishing materials MUST overlap side faces by 1 1/4 in. (32 mm) to cover the edges of the refractory. Finished opening should be 38 x 50 in. (965 x 1270 mm) to allow for door installation.
Round end of Rod through rings, then into Screen Rod Clip
Top of Fireplace
Rod Screen Clip
Inside
Firebox
Center of Fireplace Opening
Figure 11.4 Install Screens
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
37
Page 38
12
12
Finishing
A. Non-Combustible Materials
• Materials which will not ignite and burn, composed of any combination of the following:
- Steel - Iron
- Brick - Tile
- Concrete - Slate
- Glass - Plasters
• Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C
B. Combustible Materials
• Materials made of or surfaced with any of the following materials:
- Wood - Compressed paper
- Plant fi bers - Plastic
• Any material that can ignite and burn; fl ame proofed or not, plastered or un-plastered
C. Hearth Extension
WARNING! Risk of re! High temperatures, sparks, em- bers or other burning material falling from the fi replace may ignite fl ooring or concealed combustible surfaces.
• Metal hearth strips MUST be installed (Section 7.C.).
• Hearth extensions MUST be installed exactly as specifi ed.
Table 12.1
R = 1/k x inches of thickness
• You MUST use a hearth extension with this fi replace.
• This fi replace has been tested and approved for use with a hearth extension insulated to a minimum R value of
2.32.
• The hearth extension material MUST be covered with tile, stone or other non-combustible material.
• Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 12.1 to convert a k value to an R value,
• Refer to Table 12.2 for hearth extension insulation alternatives.
12 in.
(305 mm)
50 in.
(1270 mm)
74 in.
(1880 mm)
(R value of hearth must be
equal to or greater than 2.32)
12 in.
(305 mm)
Raised Platform
20 in. (508 mm) Minimum
Flush Hearth
30 in. (762 mm) Minimum
Table 12.2
Material
Hearth & Home HX3, HX4 (Micore 300™) 0.49 2.06 1 in. (25.4 mm)
USG Micore 160™ 0.39 2.54 1 in.(25.4 mm)
USG Durock™ Cement Board 1.92 0.52 4 in. (101.6 mm)
Cement Mortar 5.0 0.20 10 in. (254 mm)
Common Brick 5.0 0.20 10 in. (254 mm)
Ceramic Tile 12.50 0.08 25-3/4 in. (654 mm)
Armstrong™ Privacy Guard Plus 0.46 2.18 1 in. (25.4 mm)
Marble 14.3 to 20.0 0.07 to 0.05 29-1/2 to 41 in. (749.3 to 1041.4 mm)
38
Figure 12.1 Hearth Extension Dimensions
Hearth Extension Insulation Alternatives-Total minimum R Value must equal 2.32
k per inch
thick
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
R per inch
thick Minimum thickness required
Page 39
Raised Hearth Extension Framing
The hearth framing must be constructed of non-combus­tible materials (Figure 12.2) and placed on 1/2 in. Durock and two HX4s (or equivalent material) (Figure 12.4). When creating the platform, allow for the thickness of the non-
combustible nishing materials (Figure 12.5).
IMPORTANT! Hearth extension design must be determined
before installation of fi replace.
Continuous, non-combustible sealant
Durock
1 in. Micore or equivalent insulation (see Table)
Floor constructed of wood or other combustible material
Figure 12.2 Hearth Extension Construction
Tile, stone or other non-combustible material
Fireplace
*
*
* 2 in. (51 mm)
Protective Metal Hearth Strip
Noncombustible
Framing Material
1 in. Micore or
equivalent insulation
& 1/2 in. Durock
Figure 12.4 Raised Platform Hearth Extension-Framing Materials
Note: The bottom of the fireplace opening is 3-3/4 in. (95.3mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level.
20 in. Min.
Hearth Extension
Noncombustible
Finishing Material
1 in. Micore or
equivalent insulation
& 1/2 in. Durock
Protective Metal
Hearth Strips
Noncombustible
Framing Material
Platform must be built to raise the bottom of the fireplace opening to the level of the desired hearth height.
Floor
Noncombustible Finishing Materials
Figure 12.5 Raised Platform Hearth Extension-Finishing Materials
Figure 12.3 Raised Platform Hearth Extension Detail
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Non-combustible Sealant
After completing the framing and applying the facing mate­rials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fi replace and hearth.
Non-combustible Sealant
Figure 12.6 Place Non-combustible Sealant
Flush Hearth Extension Framing
• Fireplace must be recessed 3 3/4 in. (95.3 mm) below the nished fl oor.
• Refer to Figures 12.7 and 12.8.
Figure 12.7 Flush Hearth Extension
Note: The bottom of the fireplace opening is 3-3/4 in. (95.3mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level.
Finished
Floor
1 in. (25.4 mm)
Micore and
1/2 in. (13 mm)
Durock
Figure 12.8 Flush Hearth Extension Side View
Noncombustible Finishing Material
30 in. Min.
Hearth Extension
Bottom of
Fireplace Opening
Protective Metal
Hearth Strip
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Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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D. Finishing Material
Refer to Sections 12.A. and Sections 12.B. for combus­tible/noncombustible materials. Refer to Figure 12.10 for noncombustible zone.
WARNING! Risk of Fire!
• Use only non-combustible framing material below standoffs.
• Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone.
• DO NOT cover metal fi replace front with combustible materials.
• Install combustible materials only to specifi ed clearances on top front and side edges.
• Complete framing and apply facing material (drywall) over framing.
• A bead of 300° F minimum non-combustible sealant must be used to close off any gaps at the top and sides between the fi replace and facing to prevent cold air leaks.
• Large gaps can be bridged with fi berglass rope gasket.
• Only non-combustible materials may be used to cover the metal fi replace front.
You must maintain clearances.
These surfaces must be covered with non-combustible material.
Non-combustible sealant.
Figure 12.9 Noncombustible Facing
Note: We recommend mortar be applied after facing materials are installed.
Finished combustible wall
Combustible material
Non-combustible decorative facing (up to full brick depth)
Continuous, non-combustible sealant
Tile, stone or other non-combustible material
1 in. Micore or equivilent insulation & 1/2 in. Durock
Metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm)
2 x 4 stud wall
2 x 4 header, flush with front of stand-offs
Hearth Refractory
Bottom of fireplace opening and finished hearth may be the same height
Floor constructed of wood or other combustible material
Figure 12.10 Decorative Facing
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E. Combustible Mantel
• See Figure 12.11.
• A combustible mantel may be positioned no lower than 22 in. (508 mm) above the top of the fi replace opening.
• A combustible mantel may have a maximum depth of 12 in. (305 mm).
• Combustible trim and materials cannot be placed within 6 in. (152 mm) of the fi replace opening (top or sides).
• Combustible materials projecting more than 1-1/2 in. (38 mm) shall not be placed within 12 in. (305 mm) from the top of the fi replace opening.
• Combustible trim must not cover the metal surfaces of the fi replace.
• Mantel clearance is in accordance with Section 7-3.3.3 of ANSI/NFPA211.
7 ft (2134 mm)
minimum
floor to ceiling
Combustible Wall
2 x 4 stud header
Combustible Decorative Facing
Standoffs
Notches
12 in./305 mm MAXIMUM
22 in./559 mm MINIMUM
Noncombustible Decorative Facing
Measured from top of fireplace opening
Seal joint with non-combustible sealant
Figure 12.11 Clearances to Mantels or other Combustibles above Fireplace
Î
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F. Mantel, Adding Extra Support
If extra support for the mantel is needed across the front of the fi replace:
• Obtain a piece of top/bottom track used in metal framing.
• Cut the track to 65 7/8 in. (1673 mm) long.
• Notch each end of the track 2 in. (51 mm). See Figure 12.12.
• Place the track into the notches (shown in Figure 12.13) on the front standoffs and secure to the framing on both sides of the fi replace (Figure 12.14).
• Use drywall screws to fasten the mantel to the metal framing.
Secure to framing
Notches
(both ends)
2 in.
(51 mm)
Figure12.12 Notch the Metal Track
Figure 12.14 Secure to Framing
Notches in standoffs
Figure 12.13 Notch in Standoffs
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18 1/2 in.
[470 mm]
19 3/4 in.
[500 mm]
4 in.
[102 mm]
50° angle
39° angle
24 in.
[610 mm]
BRICK
FRONT
FLUSH
FRONT
24 in.
[610 mm]
22 3/8 in.
[568 mm]
52-7/8 in.
(1343 mm)
42 in.
[1067 mm]
Note: Grid depicts 1 inch squares.
G. Sidewalls/Surrounds
• Adjacent combustible sidewalls must be located a minimum of 24 in. (305 mm) from the fi replace opening.
• Combustible mantel legs, surrounds and stub walls may be constructed per Figure 12.15.
Figure 12.15 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening)
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13
13
Accessories
A. Gas Log/Lighter Provision
WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fi re gener- ates fumes.
• DO NOT install unvented gas logs
• Damper must be locked fully open when gas logs are installed
A certifi ed gas log lighter or decorative gas log set can be installed in this fi replace.
• Maximum input is 150,000 BTU/hr.
• Decorative gas appliance must be certifi ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation in Vented Fireplaces”.
• Must be installed in accordance with the National Fuel
Gas Code, ANSI Z223.1.
• A gas log set must incorporate a gas shutoff.
• Gas log set requires the damper to be locked fully open.
• Knockouts are provided on both sides of the fi replace for 1/2 in. (13 mm) iron pipe.
• A locating dimple is located on the side molded brick panels for drilling a 1 in. (25 mm) diameter hole for installation of a gas line. After the panel is installed, drill the hole for the gas line.
• Seal panel around pipe with fi replace mortar or a non- combustible sealant.
Outer Shell
Firebox
Refractory
Seal with fireplace mortar or non-combust­ible sealant
Gas Line
Repack Insulation Knockout
Figure 13.1 Gas Line Installation
of Fireplace
Gas Line
4 in.
(102 mm)
Maintain air clearance to combustibles.
Combustible Materials
1 1/2 in. (38 mm) air space around pipe
Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side.
B. Wood Burning Inserts
WARNING! Risk of Fire! Improper installation of wood inserts may cause fi replace or chimney system to overheat.
If a wood burning insert is being installed in this fi replace, Hearth & Home Technologies recommends full reline of the chimney.
• Cooling air openings at the top of the chimney must not be obstructed in any manner.
• Hearth & Home Technologies recommends securing the reline at the top of the fl ue and using the cap certifi ed for use with this fi replace system.
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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14
14
Reference Materials
A. Fireplace Dimensions
45 1/8 in. 1146 mm
11 i n .
281 mm
5 in.
129 mm
16 1/8 in.
408 mm
Gas Line
Knockout
74° TYP.
6 7/8 in. 175 mm
11 1/8 in.
282 mm
50 in.
1270 mm
60 7/8 in. 1546 mm
38 in.
965 mm
27 1/2 in.
699 mm
54 in.
1372 mm
3 3/4 in.
97 mm
70 3/4 in.
1797 mm
74 1/8 in. 1883 mm
6 7/8 in. 175 mm
11 1/8 in.
282 mm
16 1/8 in.
408 mm
Gas Line Knockout
5 in.
129 mm
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B. Optional Components
66 in.
(1676 mm)
20 in.
(508 mm)
C. Chimney Components
Catalog # Description
14DCA-12 Pipe 12 inch
14DCA-18 Pipe 18 inch
14DCA-36 Pipe 36 inch
14DCA-48 Pipe 48 inch
1/2 in.
(13 mm)
HX4 Hearth Extension
ID6 Insulated Duct
6 in. (152.4 mm) i.d.
42 in.
(1067 mm)
UD6 Uninsulated Duct
6 in. (152.4 mm) i.d.
42 in.
(1067 mm)
(Required/shipped separately)
14 DCA-E15 15 degree Elbow
14DCA-E30 30 dectree Elbow
14DCA-ES Elbow Strap
14DCA-SS Supplementary Support
14DCA-ST Stabilizer
14DCA-FS Firestop
14DCA-IS Insulation Shield
RF-1470 Roof Flashing
14DCA-RRS Roof Radiation Shield
14DCA-CTF Chase Top Flashing
14DCA-VC Chimney Cap
14DCA-SC Storm Collar
14DCA-WS Wall Strap
CT14-A Adapter-may only be used with the
following copper caps
CT-King
CT-BishopI
DFG4050 Series Glass Doors
(optional)
DFS4050 Series Screen Doors
(optional)
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
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D. Service Parts
BIR50
Ending Manufacturing Date: Active
Beginning Manufacturing Date: April 2008
Service Parts
Service Parts List
50 in. Woodburning Fireplace
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or
Stocked
at Depot
ITEM DESCRIPTION SERIAL # PART NUMBER
replacement parts for your appliance please provide model number and serial number.
All parts listed in this manual may be ordered from an authorized dealer.
N
N
N
4059-030
35159
4059-037
Damper Blade Assembly
Outside Air Collar Assembly Qty 2 req
1
2 Damper Control
3
Y
N
4059-049
4059-313
Screen Rod Qty 2 req
4 OA Door Qty 2 req
5
Y
N
N
N
4059-111
4059-029
GR31
4059-034
Screen Rod Clips Qty 2 req
Grate Assembly
Hearth Molded Brick Panel
6 Firescreen Assembly Qty 2 req
7
8
N
N
N
N
N
N
4059-350
4059-351
4059-352
4059-353
4059-364
4059-365
Lower Left Panel
Upper Left Panel
Lower Right Panel
Upper Right Panel
Lower Rear Panel
Upper Rear Panel
9
11
10
12
13
Traditional Molded Brick Panel
14
Herringbone Molded Brick Panel
N
N
N
N
4059-357
4059-358
4059-359
4059-360
Lower Left Panel
Upper Left Panel
Lower Right Panel
Upper Right Panel
15
16
17
18
N
N
4059-368
4059-369
4059-043 N
Contains:25 #6 X 1 1/2" Panhead screw, 3/32" Drill Bit, 17
Lower Rear Panel
Upper Rear Panel
Refractory Fastener Pack
19
20
T- Brackets, 2 Y-Brackets, 6 Clips
Mortar 25 LB Box 4059-316 N
N
4059-051
Outside Air Hood Qty 2 req
05/08
BIR50
Ending Manufacturing Date: Active
Beginning Manufacturing Date: April 2008
Service Parts
Service Parts Diagram
50 in. Woodburning Fireplace
05/08
17
18
19
20
8
8
2
1
Herringbone Molded Brick Panel
15
16
7
3
4
5
6
Traditional Molded Brick Panel
12
11
14
13
8
9
10
Part numbers on following page.
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E. Contact Information
Please contact your Heatilator dealer with any questions or concerns.
For the number of your nearest Heatilator dealer, please visit www.heatilator.com.
Hearth & Home Technologies Inc.
1915 W. Saunders Street
Mt. Pleasant, Iowa 52641
www.heatilator.com
– NOTES –
CAUTION
DO NOT
DISCARD
DO NOT DISCARD THIS MANUAL
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
52
Heatilator • Birmingham BIR50 • 4059-332 Rev F • 11/08
• Read, understand and follow these instructions for safe installation and operation.
• Leave this manual with party responsible for use and operation.
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