Healthstream T801, T802, T803 Service Manual

TREADMILL SERVICE MANUAL

T801/T802/T803

T81dmilt

Customer Support Services

SERVICE MANUAL

HS Consumer Treadmill

INTRODUCTION

Section 2 2

HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES

This service manual is applicable to Treadmill T801, T802, T803. Note: Information represents typical configuration and may differ slightly from actual equipment. The Service Manual provides recommendations of safe and efficient approaches to various situations. This manual is separated into six sections.

INTRODUCTION TABLE OF CONTENTS Section Ⅰ



TROUBLESHOOTING GUIDE

Section Ⅱ



OPERATING CONSOLE

Section Ⅲ



“How To…” SERVICE AND REPAIR GUIDE

Section Ⅳ



ELECTRONIC OVERVIEW



WIRING BLOCK DIAGRAM



WIRING DIAGRAM AND PART LIST

Section Ⅴ



PARTS IDENTIFICATION

Section Ⅵ



MISCELLANEOUS INFORMATION

Refer to TABLE OF CONTENTS for section topics.

When an operation problem occurs, refer to troubleshooting guide and diagnostic mode to isolate cause. When applicable, guides are listed by problem symptom followed with suggestions of probable cause(s).

Once source of problem is identified, consult” How To…” guides for recommended repair procedures. “How To…” sub-sections are organized by replacement part or assembly name. For convenience, sub-section lists recommended “Tools Required” to complete specific function. Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment.

A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts.

To order, contact HS Customer Support Services. Via FAX – 24 hrs/day, 7days/week. Via telephone – Monday to Friday from 8:30 AM to 5:30 PM (GMT+8) Via post – At address cited.

To speed HS response to your needs, please provide the following information.

1. Model number

2. Serial number

3. Symptom of problem

4. Part name and number to order (if known)

Before installing parts, review “How To…” and follow step by step procedures recommended to install parts safely and efficiently. If you have questions or comments please telephone, FAX or write us. We are:

Healthstream Taiwan Inc. – CUSTOMER SUPPORT SERVICES

16-3, Zichiang 1st Road Jhongli, Taoyuan 32063 Taiwan R.O.C.

HS Consumer Treadmill

TABLE OF CONTENTS

SECTION I TROUBLESHOOTING GUIDE PAGE

MCB…………….…………..…………………………………….……………………………………………… 2

CONSOLE……………..…………………………………………………………………………..…………….. 8

SECTION II OPERATING CONSOLE

T801 CONSOLE…..……………………………….……………………...……………………………………..

2

T802 CONSOLE……………………………………………..…………………………………………………..

7

T803 CONSOLE………………………………………………………………………………………………….

13

SETUP AND DIAGNOSTIC MODE

…………………………………………………………………….….

19

SECTION III HOW TO…REPLACE

RUNNING BELT AND DECK……….…………..………………………………………………………………. 2

ADJUST RUNNING BELT TRACKING………………………………………………………………………... 4

ADJUST RUNNING BELT TENSION………………………………………………………………………….. 5

MOTOR DRIVE BELT…………………………………………………………………………………………… 6

DRIVE MOTOR………………………………………………………………………………………………….. 7

FRONT ROLLER………………………………………………………………………………………………… 8

REAR ROLLER………………………………………………………………………………………………….. 9

DECK CUSHION ………………………………………………………………………………………………... 10

INCLINE MOTOR………………………………………………………………………………………………... 12

MOTOR CONTROLLER………………………………………………………………………………………… 14

MAIN FRAME MOVING WHEEL………………………………………………………………………………. 15

SECTION IV ELECTRONIC OVERVIEW AND WIRING DIAGRAMS

T801 CONSOLE……………………………………………….………………………………….…………….. 2

T802 CONSOLE…………………………………………………………………………………………………. 4

T803 CONSOLE…………………………………………………………………………………………………. 6

MOTOR CONTROLLER PCB…………………………………………………………………………..……… 8

T801 BLOCK DIAGRAM….…………………………….………………………………………………………. 10

T802 BLOCK DIAGRAM………………………………………………..………………………………………. 11

T803 BLOCK DIAGRAM………………………………………………..………………………………………. 12

T801 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 13

T802 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 15

T802 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 17

HS Consumer Treadmill

TABLE OF CONTENTS - Continued

SECTION V PARTS IDENTIFICATION

T801LA/EXPLODED DRAWING.….…………………………………………….……………………………..

2

T801LA/PART LIST…………………………………………………………………………..…………………. 7

T802LA/EXPLODED DRAWING………………………………………………………………………………. 11

T802LA/PART LIST……………………………………………………………………………………………… 16

T803LA/EXPLODED DRAWING………………………………………………………………………………. 21

T803LA/PART LIST……………………………………………………………………………………………… 26

SECTION VI MISCELLANEOUS INFORMATION

PREVENTIVE MAINTENANCE………………………………………………………………………………... 2

UNPACKAGING INSTRUCTIONS…………………………………………………………………………….. 3

T802/T803/INSTALLATION INSTRUCTIONS……………………………………………………………….. 4

T801/INSTALLATION INSTRUCTIONS………………………………………………………………………. 8

LIFE FAX……….…………..…………………………………………………………………………………….. 12

NOTES……………………………………………………………………………………………………………. 13

HS Consumer Treadmill

Section 1

1

Section I Section I

SECTION I

TROUBLESHOOTING GUIDE

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Section 1

2

(1)

MCB

Error Name Description

Display messages

T801 T802 T803

1 Speed

sensor

Speed sensor is

broken.

Main power

relay is broken

(in the motor

controller).

Motor is broken

or motor wire is

badly

connected.

PWM circuit is

broken.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together

in setup mode, and you are

in Diagnostic mode.

Using fast, slow key to

select L Er (clear last

error) and push Start to

clear the error.

Select SP t (Speed test)in

disgnostic and push Start to

test the treadmill.

Check if motor is running.

If it run, - Check the value

of upper right LED.

if it does not run - Check

motor wire connection ,

brush contact first and then

change the motor controller.

Warning : Do not step on

the treadmill, it is very

dangerous.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together

in setup mode, and you are

in Diagnostic mode.

Using fast, slow key to

select CLEAR (clear last

error) and push Start to

clear the error.

Then you are in stop mode.

You have to execute

diagnostic mode again.

Select PWM (Speed

test)in disgnostic and push

Start to test the treadmill.

Check if motor is running.

If it run, - Check the value

of center LED.

if it does not run - Check

motor wire connection ,

brush contact first and then

change the motor controller.

Warning : Do not step on

the treadmill, it is very

dangerous.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together

in setup mode, and you are

in Diagnostic mode.

Using fast, slow key to

select "LAST ERROR :

"(clear last error) and push

Start to clear the error.

Select " PWM CHECK

READY "(Speed test)in

disgnostic and push Start to

test the treadmill.

Check if motor is running.

If it run, - Check the value

of center LCD module.

if it does not run - Check

motor wire connection ,

brush contact first and then

change the motor controller.

Warning : Do not step on

the treadmill, it is very

dangerous.

HS Consumer Treadmill

Section 1

3

Error Name Description

Display messages

T801 T802 T803

2 Over

speed

When

treadmill

runs faster

than target

speed.

–Check

power circuit.

When user

kicks the

treadmill belt

faster

intentionally

Frequency is

very low.

It usually

happens

during

workout(14K

m/h to

16Km/H).

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

L Er (clear last error) and

push Start to clear the error.

Push Stop key , and you are

in Stop mode.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41 ?

Check the motor runs or not ,

when you test it ?

Warning : Do not step on the

treadmill, it is very

dangerous.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

CLEAR (clear last error) and

push Start to clear the error.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41 ?

Check the motor runs or not ,

when you test it ?

Warning : Do not step on the

treadmill, it is very

dangerous.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

" LAST ERROR : " (clear last

error) and push Start to clear

the error. Push Stop key ,

and you are in Stop mode.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41 ?

Check the motor runs or not ,

when you test it ?

Warning : Do not step on the

treadmill, it is very

dangerous.

3 Safety

key

Check safety

key

If it happens frequently.

Check safety key cable and

switch. - Open the plastic

and check.

Next check the signal cable

between motor and console.

Change the console.

If it happens frequently.

Check safety key cable and

switch. - Open the plastic

and check.

Next check the signal cable

between motor and console.

Change the console.

If it happens frequently.

Check safety key cable and

switch. - Open the plastic

and check.

Next check the signal cable

between motor and console.

Change the console.

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Section 1

4

Error Name Description

Display messages

T801 T802 T803

4 Power

circuit

trip

Power circuit

broken or

motor locked

or broken.

Do not use

treadmill, call

service. Fatal

error.

It typically

happens

during

workout(8Km

/H to

14Km/H).

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill(Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

L Er (clear last error) and

push Start to clear the error.

Push Stop key, and you are

in Stop mode.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41?

Check the motor runs or not,

when you test it?

Warning : Do not step on the

treadmill, it is very

dangerous.

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill(Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

CLEAR (clear last error) and

push Start to clear the error.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41?

Check the motor runs or not,

when you test it?

Warning : Do not step on the

treadmill, it is very

dangerous.

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill(Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select

"LAST ERROR : " (clear last

error) and push Start to clear

the error.

Push Stop key, and you are

in Stop mode.

Now you are ready to test the

treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4, Error

40, Error 41?

Check the motor runs or not,

when you test it?

Warning : Do not step on the

treadmill, it is very

dangerous.

HS Consumer Treadmill

TROUBLESHOOTING GUIDE - Continued

Section 1

5

Error

Name Description

Display messages

T801 T802 T803

5

51

52

53

Elevat ion

Check incline sensor or motor.

Err 51,Err 52,Err 53 happen during self test or calibration.

Turn off and on the power.

Push Stop + Slow together ,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to select L

Er (clear last error) and push

Start to clear the error.

Select tESt (Self test mode)in

disgnostic and push Start to

test the treadmill. Then

elevation goes up to max and

go down to min, please check

the right side LED.

It should be more than 200

when elevation in max, and it

should be less than 50 when

the elevation is min.

Check the error message. Error

51, Error 52, Error 53 or no

message. Check the elevation

motor runs or not, when you

test it ?

Warning : Do not step on the

treadmill, it is very dangerous.

If no error message, Please

send the value that is displayed

of right side LED during self

test to Healthstream R&D

center. You have to do

calibration again, if you want to

use the elevation function.

(Diagnostic mode)

Turn off and on the power.

Push Stop + Slow together, and

you are in setup mode. Push

Stop + Fast together in setup

mode, and you are in

Diagnostic mode.

Using fast, slow key to select

CLEAR (clear last error) and

push Start to clear the error.

Then you are in stop mode.

You have to execute diagnostic

mode again.

Select TEST (Self test mode) in

disgnostic and push Start to

test the treadmill. Then

elevation goes up to max and

go down to min, please check

the center LED.

It should be more than 200

when elevation in max, and it

should be less than 50 when

the elevation is min.

Check the error message. Error

51, Error 52, Error 53 or no

message. Check the elevation

motor runs or not, when you

test it?

Warning : Do not step on the

treadmill, it is very dangerous.

If no error message, Please

send the value that is displayed

of center LED during self test to

Healthstream R&D center. You

have to do calibration again, if

you want to use the elevation

function.(Diagnostic mode)

Turn off and on the power.

Push Stop + Slow together, and

you are in setup mode. Push

Stop + Fast together in setup

mode, and you are in

Diagnostic mode.

Using fast, slow key to select

"LAST ERROR : "(clear last

error) and push Start to clear

the error.

Select "SELF TEST READY"

(Self test mode)in disgnostic

and push Start to test the

treadmill. Then elevation goes

up to max and go down to min,

please check the center LCD

module.

It should be more than 200

when elevation in max, and it

should be less than 50 when

the elevation is min.

Check the error message. Error

51, Error 52, Error 53 or no

message. Check the elevation

motor runs or not, when you

test it?

Warning : Do not step on the

treadmill, it is very dangerous.

If no error message, Please

send the value that is displayed

of center LCD module during

self test to Healthstream R&D

center. You have to do

calibration again, if you want to

use the elevation

function.(Diagnostic mode)

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Section 1

6

Error

Name Description

Display messages

T801 T802 T803

8 Fold frame Fold frame in

power on state

(Angle sensor is

worked)

OFF OFF TURN OFF POWER

11 Communicatio

n

MCB doesn’t

send message to

console

22

23

Over voltage

Under voltage

Main AC voltage

input is too high

Main AC voltage

input is too low

L-P

L PWR

- LOW POWER

HS Consumer Treadmill

TROUBLESHOOTING GUIDE - Continued

Section 1

7

Section I

Error

Name Description

Display messages

T801 T802 T803

40

41

Over

acceleration

Over

acceleration

Treadmill

accelerates

too fast than

normal.

It happens

when the

speed is

less than 8

Km/H.

Fatal error.

Stop using

treadmill.

Power

circuit could

be broken.

Same as

Error 40, but

it happens

at the

beginning of

workout.( D

uring Start)

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill (Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to

select L Er (clear last error)

and push Start to clear the

error. Push Stop key, and

you are in Stop mode.

Now you are ready to test

the treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4,

Error 40, Error 41?

Check the motor runs or

not , when you test it ?

Warning: Do not step on the

treadmill, it is very

dangerous.

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill (Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to

select CLEAR (clear last

error) and push Start to clear

the error.

Now you are ready to test

the treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4,

Error 40, Error 41?

Check the motor runs or

not , when you test it ?

Warning: Do not step on the

treadmill, it is very

dangerous.

Check when it happens.

During workout (Speed

8Km/H to 14Km/H)?

Or when they start the

treadmill (Start)?

Turn off and on the power.

Push Stop + Slow together,

and you are in setup mode.

Push Stop + Fast together in

setup mode, and you are in

Diagnostic mode.

Using fast, slow key to

select "LAST ERROR : "

(clear last error) and push

Start to clear the error.

Now you are ready to test

the treadmill.

Start the treadmill and check

the Error message again.

Error 1, Error 2, Error 4,

Error 40, Error 41?

Check the motor runs or

not , when you test it ?

Warning: Do not step on the

treadmill, it is very

dangerous.

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Section 1

8

(2) Console

Error

Name Description

6 Memory EEPROM of console error, EEPROM problem or circuit problem.

Frequency is very low.

7

10

Version

Communication

Console CPU doesn’t match controller CPU.

Console doesn’t send message to MCB.

HS Consumer Treadmill

OPERATING CONSOLE

Section 2

1

Section II

SECTION II

OPERATING CONSOLE

HS Consumer Treadmill

OPERATING T801 CONSOLE

Section 1

2

DISPLAY VALUES

Display Resolution Range Increment

PULSE XXX 40-240 1

ELEVATION (%) XX.X 0.0-12.0 1%

DISTANCE (Miles) XX.X 00.1 – 99.0 0.1

DISTANCE (Km) XX.X 00.1 – 99.0 0.1

SPEED (Miles/H) XX.X 00.6 – 10.0 0.1

SPEED (Km/H) XX.X 01.0 – 16.0 0.1

TIME XX:XX 00:01 – 99:00 00.01

CALORIES XXX 1-999 1

FUNCTION KEYS

QUICK START,

START

or ENTER

PAUSE

or STOP

Speed adjustment

buttons

Elevation adjustment

buttons

Service required indicator

Pulse indicator

LED display

windows

SCAN / HOLD – display pulse or calories (HOLD)

or display both interchangeably (SCAN)

COOL DOWN

PROGRAM select button

VIEW – selects pulse or calories display

HS Consumer Treadmill OPERATING T801 CONSOLE - Continued

Section 2

3

Section II

SPEED ADJUSTMENTS

Speed + and Speed – will adjust speed by increments of 0.1Km/H during workout. Or you may hold these buttons to

ramp up or down.

ELEVATION ADJUSTMENTS

For safety reasons, elevation is designed to be manually adjusted only. At no time will treadmill automatically adjust

elevation except during one of the following three programs workout: P2 = elevation program, H-SE = HRC by speed and

elevation, and H-E = HEC by elevation.

Elevation may be adjusted even while the running belt is not moving. However, during the program setup mode,

elevation will not be adjustable.

PULSE FUNCTION

This treadmill features wireless heart rate monitoring, the most advanced technology to date for accurate read out of

your heart beat.

To use the wireless pulse monitoring system, you must wear the heart rate transmitter chest strap so that the contact

surface is next to your skin directly under your heart to pick up the pulse signals from your heart. There is a heart rate

transmitter strap included with this treadmill.

Please note that some fibers used in clothes (e.g. polyester, polyamide) create static electricity which may prevent

reliable heart rate measurement. Also note that mobile phone, television and other electrical appliances form an

electro-magnetic field around them, which may also cause problems in heart rate measurement.

PAUSE FUNCTION

When STOP button is pressed during workout, program is suspended. After the running belt has come to a complete

stop, display will count down from 03:00. During pause mode, only START and STOP buttons will function.

If START is pressed within three minutes during the pause mode, treadmill will bring the running belt movement back to

the speed at which the treadmill was paused. Workout values will resume counting and continue where it was left off.

If STOP is pressed during the pause mode, program will end. After three minutes if no button is pressed, treadmill will

automatically end the workout program.

END OF WORKOUT STATS

When you have completed your workout, the display windows will report your workout stats for one minute. After the

running belt has come to a complete stop, the displays will show total time, total distance, total calories and average

speed. Then the display will go to idle mode, ready for the next user workout setup. If you wish to skip the workout

stats report, simply press the STOP button, which will skip display to the idle mode.

UNIT CONVERSION

To change from metric to English or English to metric, you must be in the idle mode. Follow the steps below to make

the unit conversion.

1. Simultaneously press both the STOP and SPEED– buttons.

HS Consumer Treadmill

OPERATING T801 CONSOLE - Continued

Section 1

4

2. The message center will display UNIT

3. Simply press START to confirm.

VIEW / PROGRAM

During workout setup – this button will select program.

During workout – this button will change PULSE to CALORIES or CALORIES to PULSE.

SCAN / HOLD

This button will allow user to view calories and pulse display values interchangeably (SCAN).

User may also view calories or pulse only.

COOL DOWN

Whenever you are ready to stop your workout, even if you are in the middle of a program, be sure to use the COOL

DOWN program. When the cool down button is pressed, it will automatically interrupt the current workout and go

directly into cool down routine, which is programmed for four minutes. The first two minutes will reduce speed and

elevation by 50% of your last display values. The last two minutes will reduce speed by another 50% and the elevation

will reduce to 0%.

PRESET PROGRAMS

QUICK START

Once the power is turned on and the safety key is secured in place, simply press the QUICK START button. Treadmill

will activate at 1.0 Km/H after 3 seconds. You may increase or decrease speed and elevation at any time during your

workout. To end workout, simply press the STOP button to stop. During manual quick start workout, time will count up.

During other program workouts, time will count down.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press START to begin workout

NOTE: Once the power is on and the safety tether key is secured in place, simply press the green start button,

and a three second count down will activate and maintain the running mat at 1Km/H.

SPEED PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the program button to choose the

pre-set speed program P1, press START key to activate the treadmill. Where user may customize, the default value (or

the previous input value) will flash indicating that you may either confirm the value flashing or change the value. Once

you have your data input, press START to activate the treadmill.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press the PROGRAM button once, P1 (speed program) will be displayed

4. Press ENTER to confirm

5. Use SPEED+ or SPEED– button to input workout time

6. Press ENTER to confirm

7. Use SPEED+ or SPEED– button to input intensity level based on maximum speed

8. Press START to begin workout

HS Consumer Treadmill OPERATING T801 CONSOLE - Continued

Section 2

5

Section II

ELEVATION PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the program button twice to choose

the pre-set elevation program P2. Where user may customize, the default value (or the previous input value) will flash

indicating that you may either confirm the value flashing or change the value. Once you have your data input, press

START to activate the treadmill.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press the program button twice, P2 (elevation program) will be displayed

4. Press ENTER to confirm

5. Use SPEED+ or SPEED– button to input workout time

6. Press ENTER to confirm

7. Use SPEED+ or SPEED– button to input intensity level based on maximum elevation

8. Press START to begin workout

TARGET TRAINING PROGRAMS

User has the option to customize workout based on setting training targets for time and distance. Once the power is on

and the safety key is secured in place, you may press the program button to choose one of the target programs. P3 and

P4 set training targets based on time and distance accordingly. Where user may customize, the default value (or the

previous input value) will flash indicating that you may either confirm the value flashing or change the value. Once you

have your data input, press START to activate the treadmill.

1. Turn power on

2. Check if safety key secured to treadmill and clip secured to user clothing

3. Press the PROGRAM button three times for P3 = Target time,

or press the PROGRAM button four times for P4 = Target distance

4. Press ENTER to confirm

5. Use SPEED+ or SPEED– button to input target time or distance

6. Press START to begin workout

HEART RATE CONTROL PROGRAMS

User has the option to customize their heart rate control programs based on their target heart rate value. Once the

power is turned on and the safety key is secured in place, you may press the PROGRAM button to select H-SE, H-S or

H-E program. Where user may customize, the default value (or the previous input value) will flash indicating that you

may either confirm or change the value flashing. Once you have your data input, press START to activate the treadmill.

Treadmill will automatically adjust by elevation, speed or both (depending on which program is chosen) to reach and

maintain the user’s target heart rate. During workout, user may still be able to adjust speed or elevation. Time will

count down from total time, which is defined to be total time of workout and cool down.

At the end of workout, treadmill will automatically go into cool down mode. Default time is set for 4 minutes. In the first

two minutes, speed and elevation will be reduced by 50%. The last two minutes, speed will be reduced by another 50%

and elevation will go to 0%.

HS Consumer Treadmill

OPERATING T801 CONSOLE - Continued

Section 1

6

TARGET HEART RATE

Age Target Zone

( 60% - 75% )

20 120 - 150

25 117 - 146

30 114 - 142

35 111 - 138

40 108 - 135

45 105 - 131

50 102 - 127

55 99 - 123

60 96 - 120

65 93 - 116

70 90 - 113

To work out in the heart rate control programs, user must wear wireless transmitter chest strap.

To determine your best target heart rate, please refer to the next section.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press PROGRAM button to select H-SE (HRC by speed and elevation adjustments), H-S (HRC by speed

adjustment only) or H-E (HRC by elevation adjustment only).

4. Press ENTER to confirm

5. Use SPEED+ or SPEED– button to input your age

6. Press ENTER to confirm

7. Use SPEED+ or SPEED– button to input workout time

8. Press ENTER to confirm

9. Use SPEED+ or SPEED– button to input target heart rate

9. Press START to begin workout

CALCULATE YOUR TARGET HEART RATE

The most common method for calculating your target heart rate is to find your maximum heart rate first. The standard

formula for maximum heart rate = 220 minus your age.

You DO NOT want to work out at your maximum heart rate. Instead you should work out in your target heart rate zone.

Your target heart rate zone is a percentage of your maximum heart rate. The American Heart Association recommends

working out at a target heart rate zone of between 60% - 75% of your maximum heart rate. If you are just beginning an

exercise program, exercise near or below the lower limit of your target zone.

Lower limit of target zone = maximum heart rate x 0.60

Upper limit of target zone = maximum heart rate x 0.75

For example: User age 30

Max HR (maximum heart rate) = 220 – 30 = 190

60% of max HR = 190 x .60 = 114

75% of max HR = 190 x .75 = 142

(If you look up the chart to the right, you will note for age 30, your 60%-75% heart rate

value is between 114 and 142.)

If you have not been exercising on a regular basis, it is recommended that you start

slower. It may be advised that you use 114 to begin as your target heart rate. If you

find it too difficult to maintain, go to a lower target heart rate. As you become stronger,

you may want to increase your target heart rate.

HS Consumer Treadmill OPERATING T802 CONSOLE

Section 2

7

Section II

DISPLAY VALUES

Display Resolution Range Increment

PULSE XXX 40-240 1

ELEVATION (%) XX.X 0.0-12.0 1%

DISTANCE (Miles) XX.X 00.1 – 99.0 0.1

DISTANCE (Km) XX.X 00.1 – 99.0 0.1

SPEED (Miles/H) XX.X 00.6 – 10.0 0.1

SPEED (Km/H) XX.X 01.0 – 16.0 0.1

TIME XX:XX 00:01 – 99:00 00.01

CALORIES XXX 1-999 1

QUICK START

or START

PAUSE

or STOP

Speed adjustment

buttons

Elevation adjustment

buttons

ENTER – to confirm selection or input

VIEW – selects viewing display during workout

PRESET PROGRAMS – during workout selection

0~9 NUMBERS – during workout setup

DIRECT SPEED CONTROL – during workout

Service required indicator

Pulse indicator

Message center -

Extra large LED display

RECORD

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 1

8

SPEED ADJUSTMENTS

There are three ways to adjust speed during workout. SPEED+ and SPEED– will adjust speed by increment of

0.1Km/H. Or you may hold these buttons to ramp up or down. If the speed adjustment increment is large, it is easier

to use the numeric buttons which function as direct speed control buttons during the workout. Another way to adjust

speed is to press the extension-keys on the handle bar cover. Extension-keys SPEED+ and SPEED– will also adjust

speed by increments of 0.1Km/H.

Example: to change from 3 Km/H to 8 Km/H, just press the number 8 button once. Also we could press and hold the

SPEED+ button or extension-key SPEED+ until the speed display shows 8 Km/H.

ELEVATION ADJUSTMENTS

For safety reasons, elevation is designed to be manually adjusted only. At no time will treadmill automatically adjust

elevation except during one of the following four programs: elevation program, HRC by elevation, HRC by elevation and

speed, fitness test.

Elevation may be adjusted even while the running belt is not moving. However, during the program setup mode,

elevation will not be adjustable.

There are two ways to adjust elevation during workout: GRADE+ and GRADE– on the console, extension-keys GRADE+

and GRADE– on the handle bar cover. The buttons will adjust elevation by increments of 1%.

PULSE FUNCTION

This treadmill features wireless heart rate monitoring, the most advanced technology to date for accurate read out of

your heart beat.

To use the wireless pulse monitoring system, you must wear the heart rate transmitter chest strap so that the contact

surface is next to your skin directly under your heart to pick up the pulse signals from your heart.

Please note that some fibers used in clothes (e.g. polyester, polyamide) create static electricity which may prevent

reliable heart rate measurement. Also note that mobile phone, television and other electrical appliances form an

electro-magnetic field around them, which may also cause problems in heart rate measurement.

PAUSE FUNCTION

When STOP button is pressed during workout, program is suspended. Message center will flash “PAUSE”. After the

running belt has come to a complete stop, dot matrix display window will count down from 3:00. During pause mode,

only START and STOP buttons will function.

If START is pressed within three minutes during the pause mode, treadmill will bring the running belt movement back to

the speed at which the treadmill was paused. Workout values will resume counting and continue where it was left off.

If STOP is pressed during the pause mode, program will end. After three minutes if no button is pressed, treadmill will

automatically end the workout program.

END OF WORKOUT STATS

When you have completed your workout or if you have ended your workout, message center will display twice the

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 2

9

Section II

following stats: total time, total distance, total calories, average speed and average pulse. Then the display will go to

idle mode and ready for the next user workout setup. If you wish to skip the workout stats report, simply press the

STOP button, which will skip display to the idle mode. Idle mode will display PICK PROG OR PRESS START.

UNIT CONVERSION

To change from metric to English or English to metric, you must be in the idle mode, where the display shows “PICK

PROG OR PRESS START”. Follow the steps below to make the unit conversion.

1. Simultaneously press both the STOP and SPEED– buttons.

2. The message center will display Km to Mi or Mi to Km.

3. Simply press START to confirm.

Once you have begun workout, the speed unit will have changed the measurement unit accordingly.

PRESET PROGRAMS

QUICK START

Once the power is turned on and the safety key is secured in place, simply press the quick start button. Treadmill will

activate at 1.0 Km/H after 3 seconds. You may increase or decrease speed or elevation at any time during your workout.

To end workout, simply press the STOP button. During workout, time will count up.

1. Turn power on

2. Check if safety key secured to treadmill and clip secured to user clothing

3. Press START to begin workout

NOTE: Once the power is on and the safety tether key is secured in place, simply press the green START button,

and a three second count down will activate and maintain the running mat at 1Km/H.

CUSTOM PROGRAMS

At the end of any workout, except heart rate control programs and the fitness test, you have the option to save your

workout routine to any one of the four locations marked as USER PROGRAM. At the end of the workout, the message

center will flash ”SAVE”. While it is still flashing, press REC and one of the four buttons from 0 to 3. When REC is

pressed, “REC” will show up on the display and your button number will show up. Once REC # (0~3) display changed

into PROG # (0~3), it means that the program is saved.

To recall the program, press button USER PROGRAM 0~3, ENTER to confirm and press START to activate program.

Treadmill has no default recorded in the custom programs. You must save your program first before you may recall.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press numeric buttons 0 to 3 to select custom program

4. Display will show program selected

5. Press ENTER to confirm

6. Press START to begin workout

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 1

10

SPEED PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the numeric button 4 to choose the

pre-set speed program. Message center will prompt user to set up workout duration, and intensity level based on max

speed value. Once you have made your selection, press START key to activate the treadmill.

During workout, treadmill will automatically adjust speed according to pre-set program setting. User may still be able to

adjust speed if the preset is not appropriate. The entire remaining program will scale up or down accordingly. During

workout, user may adjust elevation level at will. To end workout, simply press the STOP button to stop the treadmill.

During workout, time counts down from target workout time.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 4 for SPEED program

4. Display will show “SPD P” for speed program

5. Press ENTER to confirm

6. Use numeric buttons to input workout duration. Default value will flash. You may change or confirm

value.

7. Press ENTER to confirm

8. Use numeric buttons to input intensity level based on maximum speed. Default value will flash. You may

change or confirm value.

9. Press ENTER to confirm

10. Press START to begin workout

ELEVATION PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the numeric button 5 to choose the

pre-set elevation program. Message center will prompt user to set up workout duration and intensity level based on

max elevation value. Once you have made your selection, press START key to activate the treadmill.

During workout, treadmill will automatically adjust elevation according to pre-set program setting. User may still be able

to adjust elevation if the preset is not appropriate. The entire remaining program will scale up or down accordingly.

During workout, user may adjust speed level at will. To end workout, simply press the STOP button. During workout,

time counts down from target workout time.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 5 for elevation program

4. Display will show “GRD P” for grade (elevation) program

5. Press ENTER to confirm

6. Use numeric buttons to input workout duration. Default value will flash. You may change or confirm

value.

7. Press ENTER to confirm

8. Use numeric buttons to input intensity level based on maximum elevation. Default value will flash. You

may change or confirm value.

9. Press ENTER to confirm

10. Press START to begin workout

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 2

11

Section II

HEART RATE CONTROL PROGRAMS

User has the option to customize their heart rate control programs based on their target heart rate value. Once the

power is turned on and the safety key is secured in place, you may press the numeric button 6 to select HRC

Speed/Elevation program or number 7 to select HRC Speed program or numeric button 8 to select HRC Elevation

program. Message center will prompt user to set up workout step by step. Once you have made your selection, press

START button to activate treadmill.

User also has the option to set up their warm up speed and warm up time. During warm up, target heart rate training

function will not be in operation.

After the warm up session, treadmill will automatically adjust by elevation or speed (depending on which program is

chosen) to bring the user to the target heart rate. During workout, user may still be able to adjust speed or elevation.

During workout, time counts down from total time, which is defined to be time of workout plus warm up and cool down.

At the end of the workout time, treadmill will automatically go into cool down mode. Cool down is pre-set for 4 minutes.

In the first two minutes, speed and elevation will be reduced by 50%. The last two minutes, speed will be reduced by

another 50% while the elevation will go to 0%.

To use the heart rate control programs, user must wear wireless transmitter chest strap. Signals from contact heart rate

sensor will be off in heart rate control programs.

To determine your best target heart rate, please refer to the section on calculate your target heart rate.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 6 to select HRC Speed/Grade program, or press 7 to select HRC Speed program, or press 8 to select

HRC Elevation program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input your age

7. Press ENTER to confirm

8. Use numeric buttons to input workout time

9. Press ENTER to confirm

10. Use numeric buttons to input target heart rate

11. Press ENTER to confirm

12. Use numeric buttons to input warm up time=5

13. Press ENTER to confirm

14. Use numeric buttons to input warm up speed=2

15. Press ENTER to confirm

16. Press START to begin workout

CALCULATE YOUR TARGET HEART RATE

The most common method for calculating your target heart rate is to find your maximum heart rate first. The standard

formula for maximum heart rate = 220 minus your age.

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 1

12

TARGET HEART RATE

Age Target Zone

( 60% - 75% )

21 120 - 150

25 117 - 146

30 114 - 142

35 111 - 138

40 108 - 135

45 105 - 131

50 102 - 127

55 99 - 123

60 96 - 120

65 93 - 116

70 90 - 113

You DO NOT want to work out at your maximum heart rate. Instead you should work out in your target heart rate zone.

Your target heart rate zone is a percentage of your maximum heart rate. The American Heart Association recommends

working out at a target heart rate zone of between 60% - 75% of your maximum heart rate. If you are just beginning an

exercise program, exercise near or below the lower limit of your target zone.

Lower limit of target zone = maximum heart rate x 0.60

Upper limit of target zone = maximum heart rate x 0.75

For example: User age 30

Max HR (maximum heart rate) = 220 – 30 = 190

60% of max HR = 190 x .60 = 114

75% of max HR = 190 x .75 = 142

(If you look up the chart to the right, you will note for age 30, your 60%-75% heart rate

value is between 114 and 142.)

If you have not been exercising on a regular basis, it is recommended that you start

slower. It may be advised that you use 114 to begin as your target heart rate. If you

find it too difficult to maintain, go to a lower target heart rate. As you become stronger,

you may want to increase your target heart rate.

FITNESS TEST PROGRAM

Fitness test is a motivational program designed to determine user’s physical fitness level.

During workout, user will not be able to adjust speed or elevation. The program will increase workout intensity level.

And based on the actual heart rate picked up from the transmitter and the age user input, the treadmill computer will be

able to assess user’s physical fit level.

To use the fitness test program, user must wear the wireless transmitter chest strap. If treadmill does not pick up the

transmitter heart rate signal, this program will not function.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 9 to select fitness test program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input your age

7. Press ENTER to confirm

8. Press START to begin workout

HS Consumer Treadmill

OPERATING T803 CONSOLE - Continued

Section 2

13

Section II

DISPLAY VALUES

Display Resolution Range Increment

PULSE XXX 40-240 1

ELEVATION (%) XX.X 0.0-15.0 1%

DISTANCE (Miles) XX.X 00.1 – 99.0 0.1

DISTANCE (Km) XX.X 00.1 – 99.0 0.1

SPEED (Miles/H) XX.X 00.5 – 11.0 0.1

SPEED (Km/H) XX.X 01.0 – 18.0 0.1

TIME XX:XX 00:01 – 99:00 00.01

CALORIES XXX 1-999 1

QUICK START

or START

PAUSE

or STOP

Speed adjustment

buttons

Elevation adjustment

buttons

ENTER - to confirm selection or input

PRESET PROGRAMS - during workout selection

0~9 NUMBERS – during workout

D

IRECT

SPEED CONTROL

–

during workout

Service required indicator

Pulse indicator

LED dot matrix

display window

LCM with backlight

message center

HS Consumer Treadmill

OPERATING T802 CONSOLE - Continued

Section 1

14

Section II

SPEED ADJUSTMENTS

There are three ways to adjust speed during workout. SPEED+ and SPEED– will adjust speed by increments of

0.1Km/H. Or you may hold these buttons to ramp up or down. If the speed adjustment increment is large, it is easier

to use the numeric buttons which function as direct speed control during workout. Another way to adjust speed is to

press the extension-keys on the handle bar cover. Extension-key SPEED+ and SPEED– will also adjust speed by

increments of 0.1Km/H.

Example: to change from 3 Km/H to 8 Km/H, just press the number 8 button once. Also we could press and hold the

SPEED+ button or extension-key SPEED+ until the speed display shows 8 Km/H.

ELEVATION ADJUSTMENTS

For safety reasons, elevation is designed to be manually adjusted only. At no time will treadmill automatically adjust

elevation except during one of the following four program workout: ELEVATION, HRC BY ELEVATION, FITNESS TEST.

Elevation may be adjusted even while the running belt is not moving. However, during the program setup mode,

elevation will not be adjustable.

There are two ways to adjust elevation during workout: GRADE+ and GRADE– on the console, extension-key GRADE+

and GRADE– on the handle bar cover. The buttons will adjust elevation by increments of 1%.

PULSE FUNCTION

This treadmill features wireless heart rate monitoring, the most advanced technology to date for accurate read out of

your heart beat.

To use the wireless pulse monitoring system, you must wear the heart rate transmitter chest strap so that the contact

surface is next to your skin directly under your heart to pick up the pulse signals from your heart. There is a heart rate

transmitter strap included with this treadmill.

Please note that some fibers used in clothes (e.g. polyester, polyamide) create static electricity which may prevent

reliable heart rate measurement. Also note that mobile phone, television and other electrical appliances form an

electro-magnetic field around them, which may also cause problems in heart rate measurement.

PAUSE FUNCTION

When STOP button is pressed during workout, program is suspended. Message center will flash “WORKOUT

PAUSED”. After the running belt has come to a complete stop, dot matrix display window will count down from 3:00.

During pause mode, only START and STOP buttons will function.

If START is pressed within three minutes during the pause mode, treadmill will bring the running belt movement back to

the speed at which the treadmill was paused. Workout values will resume counting and continue where it was left off.

If STOP is pressed during the pause mode, program will end. After three minutes if no button is pressed, treadmill will

automatically end the workout program.

END OF WORKOUT STATS

When you have completed your workout, the display will report your workout stats. After the running belt has come to a

complete stop, the message center will display total time, total distance, total calories and average speed twice. Then

HS Consumer Treadmill

OPERATING T803 CONSOLE - Continued

Section 2

15

the display will go to idle mode, ready for the next user workout setup. If you wish to skip the workout stats report,

simply press the STOP button, which will skip display to the idle mode.

UNIT CONVERSION

To change from metric to English or English to metric, you must be in the idle mode, where the dot matrix window

displays a flashing heart. Follow the steps below to make the unit conversion.

1. Simultaneously press both the STOP and SPEED– buttons.

2. The message center will display Km to Mi or Mi to Km.

3. Simply press START to confirm.

Notice that the LED light next to the distance display window on the upper right corner will have changed the

measurement unit accordingly.

PRESET PROGRAMS

QUICK START

Once the power is turned on and the safety key is secured in place, simply press the green quick start button. Treadmill

will activate at 1.0 Km/H. You may increase or decrease speed or elevation at any time during your workout. To end

workout, simply press the red STOP button. During workout, time will count up.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press START to begin workout

NOTE: Once the power is on and the safety tether key is secured in place, simply press the green START button,

and a three-second count down will activate and maintain the running mat at 1Km/H.

SPEED PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the numeric button 0 or 1 to choose

one of the two pre-set speed programs, SPEED INTERVAL or AEROBIC. Message center will prompt user to set up

workout duration, and intensity level based on max speed value. Once you have made your selection, press START

key to activate the treadmill.

During workout, treadmill will automatically adjust speed according to pre-set program settings. User may still be able

to adjust speed if the preset is not appropriate. The entire remaining program will scale up or down accordingly.

During workout, user may adjust elevation level at will. To end workout, simply press the red STOP button. During

workout, time counts down from target workout time.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 0 for SPEED INTERVAL program or press 1 for AEROBIC program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input workout duration

7. Press ENTER to confirm

HS Consumer Treadmill

OPERATING T803 CONSOLE - Continued

Section 1

16

8. Use numeric buttons to input intensity level based on maximum speed

9. Press ENTER to confirm

10. Press START to begin workout

ELEVATION PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press the numeric buttons 2 or 3 to choose

one of the two pre-set elevation programs, WEIGHT LOSS or HILL CLIMB. Message center will prompt user to set up

workout duration, and intensity level based on max elevation value. Once you have made your selection, press START

to activate the treadmill.

During workout, treadmill will automatically adjust elevation according to pre-set program setting. User may still be able

to adjust elevation if the preset is not appropriate. The entire remaining program will scale up or down accordingly.

During workout, user may adjust speed level at will. To end workout, simply press the red stop button. During workout,

time counts down from target workout time.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 2 for WEIGHT LOSS program or press 3 for HILL CLIMB program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input workout duration

7. Press ENTER to confirm

8. Use numeric buttons to input intensity level based on maximum elevation

9. Press ENTER to confirm

10. Press START to begin workout

TARGET TRAINING PROGRAMS

Users have the option to customize workout based on setting training targets for time, distance or calories. Once the

power is turned on and the safety key is secured in place, you may press the numeric button 4 to set training target

based on time, 5 to set training target based on distance or 6 to set training target based on calories. Message center

will prompt user to set up workout target value. Once you have made your selection, press START key to activate the

treadmill.

During workout, user may adjust speed and/or elevation at will. To end workout, simply press the red stop button

to stop the treadmill. During workout, target training value will be displayed on the dot matrix display window.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 9 to select fitness test program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input training target value

7. Press ENTER to confirm

8. Press START to begin workout

HS Consumer Treadmill

OPERATING T803 CONSOLE - Continued

Section 2

17

Section II

HEART RATE CONTROL PROGRAMS

User has the option to customize their heart rate control programs based on their target heart rate value. Once the

power is on and the safety key is secured in place, you may press the numeric button 7 to select HRC program adjust by

speed or numeric button 8 to select HRC program adjust by elevation. Message center will prompt user to set up

workout step by step. Once you have made your selection, press START button to activate the treadmill.

User also has the option to set up their warm up speed and warm up time. During warm up mode, target heart rate

training function will not be in operation.

After the warm up mode, treadmill will automatically adjust by elevation or speed (depending on which program is

chosen) to reach and maintain the user’s target heart rate. During workout mode, users may still be able to adjust

speed or elevation. During workout, time counts down from total time, which is defined to be time of warm up plus

workout and cool down.

At the end of the workout time, treadmill will automatically go into cool down mode. Cool down mode is pre-set up for 4

minutes. In the first two minutes, speed and elevation will be reduced by 50%. The last two minutes, speed and

elevation will be reduced by another 50%. To end workout, simply press the red STOP button to stop the treadmill.

To use the heart rate control programs, users must wear wireless transmitter chest strap. Signals from contact heart

rate sensor will not be used to maintain your target heart rate.

To determine your best target heart rate, please refer to the section on calculate your target heart rate.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 7 to select HRC program adjust by speed changes or press 8 to select HRC program adjust by

elevation changes

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input your age

7. Press ENTER to confirm

8. Use numeric buttons to input workout time

9. Press ENTER to confirm

10. Use numeric buttons to input target heart rate

11. Press ENTER to confirm

12. Use numeric buttons to input warm up time

13. Press ENTER to confirm

14. Use numeric buttons to input warm up speed

15. Press ENTER to confirm

16. Press START to begin workout

CALCULATE YOUR TARGET HEART RATE

The most common method for calculating your target heart rate is to find your maximum heart rate first. The standard

formula for maximum heart rate = 220 minus your age.

HS Consumer Treadmill

OPERATING T803 CONSOLE - Continued

Section 1

18

TARGET HEART RATE

Age Target Zone

( 60% - 75% )

22 120 - 150

25 117 - 146

30 114 - 142

35 111 - 138

40 108 - 135

45 105 - 131

50 102 - 127

55 99 - 123

60 96 - 120

65 93 - 116

70 90 - 113

You DO NOT want to work out at your maximum heart rate. Instead you work out in your target heart rate zone. Your

target heart rate zone is a percentage of your maximum heart rate. The American Heart Association recommends

working out at a target heart rate zone of between 60% - 75% of your maximum heart rate. If you are just beginning an

exercise program, exercise near or below the lower limit of your target zone.

Lower limit of target zone = maximum heart rate x 0.60

Upper limit of target zone = maximum heart rate x 0.75

For example: User age 30

Max HR (maximum heart rate) = 220 – 30 = 190

60% of max HR = 190 x .60 = 114

75% of max HR = 190 x .75 = 142

(If you look at the chart to the right, you will note for age 30, your 60%-75% heart

rate values are 114 and 142.)

If you have not been exercising on a regular basis, it is recommended that you start

slower. It may be advised that you use 114 to begin as your target heart rate. If

you find it too difficult to maintain, go to a lower target heart rate. As you become

stronger, you may want to increase your target heart rate.

FITNESS TEST PROGRAM

Fitness test is a motivational program designed to determine user’s physical fitness level.

During workout, user will not be able to adjust speed or elevation. The program will increase workout intensity level.

And based on the actual heart rate picked up from the transmitter and the age user input, the treadmill computer will be

able to assess user’s physical fit level.

To use the fitness test program, user must wear the wireless transmitter chest strap. If treadmill does not pick up the

transmitter heart rate signal, this program will not function.

1. Turn power on

2. Check safety key secured to treadmill and clip secured to user clothing

3. Press 9 to select fitness test program

4. Display will show program selected

5. Press ENTER to confirm

6. Use numeric buttons to input your age

7. Press ENTER to confirm

8. Press START to begin workout

HS Consumer Treadmill

OPERATING CONSOLE – T801 T802 SET UP AND DIAGNOSTIC MODE

19 Section 2

Section II

SETUP AND DIAGNOSTIC MODE

T801 T802 T803 CONSOLE Remark: FAST = SPEED +

SLOW=SPEED -

Version number

Total time

Total mileages

(KM/ML)

All LEDs off

SLOW

FAST

START

STAR

Clear lubrication message

All LEDs on

KM/ML toggle

Initial state

SETUP MODE (Press STOP to initial state)

DIAGNOSTIC MODE( Press STOP to Initial state )

AUTO

Calibration mode

START

Run calibration

AUTO

AUTOAUTO

AUTO

Motor run

SLOW

FAST

Motor test

START

Clear Lubrication message

FAST+STOP

SLOW+STOP

Elevation up execution

SLOW

FAST

Elevation up

START

Elevation up, then motor run

SLOW

FAST

Elevation & motor

test

START

Input voltage display

SLOW

FAST

Input voltage check

START

Clear last error

SLOW

FAST

Last error

STAR

HS Consumer Treadmill

OPERATING CONSOLE – T803 SET UP AND DIAGNOSTIC MODE

Section 1

20

HS Consumer Treadmill

Section 3

1

Section III

SECTION III

HOW TO …

SERVICE AND REPAIR GUIDE

HS Consumer Treadmill

How To… Replace The Running Belt and Deck

Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All

fasteners are metric. Make sure that you have metric tools.)

2 Section 1

REMOVAL AND INSTALLATION

1 At the power switch, turn off the unit,

and then unplug the power cord at

the wall outlet.

2 Remove the motor cover front

screws(2), side screws(2) of the

motor cover, lift off the motor cover.

3 Loosen the motor belt tensioning

screws(2). Fold the treadmill, loosen

the four mounting screws(4) securing

the motor to the bottom of the frame.

NOTE: to remove front roller

easily, release motor belt via

loosen motor belt tensioning

screws(2) and the four mounting

screws(4).

4 Remove the end caps by removing

end cap screws(6) and end cap

screws(2) from each end cap.

5 Remove the deck guards(2) by

removing deck guard screws(4) and

set aside to be remounted on the

new deck.

6 Remove the gas shocks by removing

gas shock nuts(4) , screws(2) , flat

washers(4) and sleeves(4) from each

other.

For T803, first remove the gas

shocks then remove the back cover

screws(18) and screws(4) of the

back cover, lift off the back cover.

CAUTION: for safety reasons,

remove gas shocks to avoid injury

when lifting off the deck. Without

the weight of deck, gas shocks

will spring up and create safety

concern.

HS Consumer Treadmill

How To… Replace The Running Belt and Deck - Continued

Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All

fasteners are metric. Make sure that you have metric tools.)

Section 3

3

Section III

REMOVAL AND INSTALLATION –

Continued

7 Unfold the treadmill. Remove the rear

roller tensioning screws(2), flat

washers(2) and star washers(2). Slide

each extrusion back.

8 Remove the rear roller.

9 Remove the curve washers(1), front

roller screw(1) and screw(1) from the

front roller mounting brackets and main

frame, then lift the front roller out from

the running belt. If necessary, remove

the motor drive belt.

10 Remove the deck screws(8) and flat

washer(8) then lift out the deck.

11 Remove the running belt and discard.

12 Install new running belt and deck in

reverse order. Make sure to reinstall

deck guards on the new deck.

Retension the motor drive belt to 85~95

lbs. Do not overtighten belt.

NOTE: when adjusting motor belt

tension, the four mounting screws

should be loosen, and then adjust

motor belt tensioning screws(2) to

make sure the motor drive belt to

85~95lbs.

13 Proceed to the following page for

proper belt stretching and belt tracking

adjustment.

14 Install the deck and running belt in

reverse order

HS Consumer Treadmill

How To… Adjust Running Belt Tracking

Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.)

Section 1

4

1. After the treadmill has been installed and

leveled, the belt must be checked for confirm

proper tracking. First, plug the power cord

into an appropriate outlet and turn the

treadmill power ON.

2. Press the QUICK START button then increase

speed to 8.0kph by pressing the SPEED+

button.

3. If the running belt has moved to the RIGHT,

turn the RIGHT tension bolt 1/4 turn

CLOCKWISE and the left tension bolt 1/4 turn

counterclockwise to start the running belt

tracking back to the center of the rear roller

.

If the running belt has moved to the LEFT,

turn the left tension bolt 1/4 turn CLOCKWISE

and the right tension bolt 1/4 turn

counterclockwise to start the running belt

tracking back to the center of the rear roller.

4. Repeat this adjustment until the running belt appears centered. The belt should be equal distance

(B) on both sides of the rear roller.

5. Allow the unit to operate for several minutes to see if the belt remains centered.

NOTE: During the adjustment above, DO NOT exceed one full turn of the adjusting screws in

either direction.

HS Consumer Treadmill

How To… Adjust Running Belt Tension

Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.)

Section 3

5

Section III

1. Locate the two belt tensioning bolts on each side

of the rear roller mounting bracket. The tensioning

bolts are accessible from the holes provided in the

rear roller guards.

2. Enter the manual program and adjust the belt

alignment by running unit for five minutes at 8.0

kph. DO NOT run on the BELT.

3. Speed up to 16kph and check if the belt centers

the treadmill.

4. Using the SPEED- button to slow down to 1

kph.

With the running belt speed at 2 mph (3.2 kph),

begin walking on the treadmill. Tightly grasp the

handlebars and attempt to stall the running belt

.

If the running belt slips, continue step until it’s not

slippy.

5. Stop the treadmill and alternately turn the running

belt tensioning bolts (A) 1/4 turn clockwise to

tension (See How To… Adjust Running Belt

Tracking on previous page). Repeat Step 3 and

Step 4 until slipping is eliminated. DO NOT

EXCEED ONE FULL TURN!

HS Consumer Treadmill

How To…Replace The Motor Drive Belt

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that

you have metric tools.)

Section 1

6

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit and

unplug the power cord at the wall outlet.

2. Remove the motor cover front screws(2),

side screws(2) of the motor cover, lift off the

motor cover.

3. Loosen the motor belt tensioning screws(2),

Fold the treadmill, loosen the four mounting

screws(4) securing the motor to the bottom

of the frame.

NOTE: To remove front roller easily,

release motor belt via loosen motor belt

tensioning screws(2) and the four

mounting screws.

4. Unfold the treadmill. Move the motor

mounting plate in the slotted holes towards

the rear roller to relieve belt tension.

Remove the motor drive belt from the end of

the motor drive pulley.

5. Loosen the rear roller tensioning bolts

6. Remove the curve washers(1), front roller

screw(1) and screw(1) from the front roller

mounting brackets and main frame.

7. Lift the front roller out of its frame mount,

slip off the motor drive belt from the pulley,

and discard the belt.

8. Install new motor drive belt in reverse order.

Tension the belt to 85~95 lbs.(See section 3

page 3)

9. Re-tension the running belt and reset its

tracking. Refer back to running belt

tension and tracking procedure in this

section.

HS Consumer Treadmill

How To…Replace The Drive Motor

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that

you have metric tools.)

Section 3

7

Section III

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit, then

unplug the power cord at the wall outlet.

2. Remove the motor cover front

screws(2),side screws(2) of the motor

cover, lift off the motor cover.

3. Remove the speed sensor cable by

removing speed sensor screws(2),

washers(2) and star washer(1) Set the

speed sensor cable aside to be remounted

on the new motor.

4. Disconnect all connectors from the motor

(Please refer to WIRING DIAGRAM –

Section IV, page 9).

5. Fold the treadmill. Remove the motor belt

tensioning screws(2), Remove the four

motor mounting screws.

NOTE: two people are needed in this

process. One has to hold the motor in

case it drops on the floor

6. Unfold the treadmill. Move the motor

mounting plate towards the rear roller to

relieve belt tension. Remove the drive

motor belt off the end of the pulley.

7. Lift out the motor.

8. Remove the motor mounting screws(2) and

discard the motor. Set the motor bracket

aside to be remounted on the new motor.

10. Install new drive motor in reverse order and

make sure to properly adjust the motor drive

belt (85~95 lbs) (See section 3 page 3) and

running belt. (See How To… Replace The

Running Belt and Deck)

HS Consumer Treadmill

How To…Replace The Front Roller

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that

you have metric tools.)

Section 1

8

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit

then unplug the power cord at the wall

outlet.

2. Remove the motor cover front

screws(2), side screws(2) of the motor

cover, lift off the motor cover.

3. Loosen the rear roller tensioning bolts

to slacken the running belt.

4. Loosen the motor belt tensioning

screws(2). Fold the treadmill, loosen

the four motor mounting screws.

NOTE: To remove front roller easily,

release motor belt via loosen motor

belt tensioning screws (2) and the

four mounting screws.

5. Remove the end caps by removing end

cap screws(6) from each end cap.

6. Unfold the treadmill. Slide each

extrusion back.

7. Move the motor mounting plate

towards the rear roller to relieve belt

tension. Remove the curve washers(1),

front roller screw(1) and screw(1) from

the front roller mounting brackets and

main frame.

8. Lift out the front roller from the running

belt and remove the motor drive belt.

9. Install new front roller in reverse order

and make sure to properly adjust the

motor drive belt (85~95 lbs.) (See

section 3 page 3) and running belt.

(See How To… Replace The Running

Belt and Deck.)

HS Consumer Treadmill

How To…Replace The Rear Roller

Tools Required: Allen key set, Phillips screwdriver, rubber hammer, and open end wrench set. (All fasteners are metric.

Make sure that you have metric tools.)

Section 3

9

Section III

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit, then

unplug the power cord at the wall outlet.

2. Remove the motor cover front screws(2),side

screws(2) of the motor cover, lift off the motor

cover.

NOTE: In order to lift rear roller out,

extrusions need to be moved out of the way.

Motor cover has to be removed to get

enough space for sliding the extrusions

forward.

3. Fold the treadmill. Remove the end caps by

removing end cap screws(6) from each end cap.

4. Remove the deck guards(2) by removing deck

guard screws(4).

5. Unfold the treadmill. Remove the rear roller

tensioning screws(2), flat washers(2) and star

washers(2). Slide the extrusions(2) towards

the front roller.

6. If necessary, clear the rear roller guards(2), then

lift the rear roller out from the running belt.

7. Install new rear roller in reverse order of

removal. Make sure to adjust the running belt

tension. Refer back to belt adjustment in this

section.

HS Consumer Treadmill

How To…Replace The Deck Cushion

Tools Required: Allen key set, Phillips screwdriver, and rubber hammer. (All fasteners are metric. Make sure that you

have metric tools.)

Section 1

10

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit,

then unplug the power cord at the wall

outlet.

2. move the motor cover front screws(2),

side screws(2) of the motor cover, lift

off the motor cover.

3. Fold the treadmill. Remove the end

caps by removing end cap screws(6)

from each end cap

4. Remove the deck guards(2) by

removing deck guard screws(4).

5. Remove the gas shocks by removing

gas shock nuts(4), screws(2), flat

washers(4) and sleeves(4) from each

other.

For T803, first remove the gas shocks

and then the back cover screws(18), lift

off the back cover

CAUTION: for safety reasons, remove

gas shocks to avoid injury when lifting

off the deck. Without the weight of

the deck, gas shocks will spring up

and create safety concern.

6. Unfold the treadmill. Remove the rear

roller tensioning screws(2), flat

washers(4) and gas shock sleeves(4).

HS Consumer Treadmill

How To…Replace The Deck Cushion - Continued

Tools Required: Allen key set, Phillips screwdriver, and rubber hammer. (All fasteners are metric. Make sure that you have metric tools.) ……………………………………………………………………………………..

Section 3

11

Section III

REMOVAL AND INSTALLATION

7. Slide each extrusion back.

8. Remove the deck screws(8) and flat

washers(8), then lift the deck out of the

running belt.

9. Remove deck cushions(6) from the

frame.

10. Install new deck cushions in reverse

order.

11. Re-tension and center the running belt

as described in the beginning of this

section.

HS Consumer Treadmill

How To…Replace The Incline Motor

Tools Required: Phillips screwdriver, Sharp nose pliers, and open end wrench set. (All fasteners are metric. Make sure

that you have metric tools.)

Section 1

12

REMOVAL AND INSTALLATION

1. Turn power on. Check to see if treadmill is at

12% incline.

2. If not be able to process via console, try to

connect incline motor wires directly to AC lines.

The power will make incline go to 12%.

Caution: For safety reasons, put blocks

between the frame to hold up the main frame.

3. At the power switch, turn off the unit and unplug

the power cord at the wall outlet.

4. Remove the motor cover front screws(2),side

screws(2) of the motor cover, lift off the motor

cover.

5. Disconnect all cable connectors from the incline

motor (Please refer to WIRING DIAGRAM –

Section IV, page 9).

6. Remove the incline motor long screw(1) ,flat

washer(1) and nut(1)

7. Remove the incline motor short screws(2).

8. Remove incline motor

9. Check new incline motor. Adjust the nut

location so that the distance(D) between hole to

hole on the incline motor is 248mm.

NOTE: Make sure D=248mm (9.7638 inch)

10. Install new incline motor in reverse order.

NOTE: Treadmill must be in the elevated

position to assemble new incline motor.

11. Proceed to the following page for calibration the

incline motor.

HS Consumer Treadmill

How To…Replace The Incline Motor

Tools Required: Phillips screwdriver, Sharp nose pliers, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

Section 3

13

Section III

When incline motor needs calibration:

1. When controller changed.

2. When incline motor is changed.

3. When both controller and incline motor are

changed.

4. If controller CPU is changed.

CALIBRATION

1. To calibrate, make sure the treadmill is not

running (running belt not moving).

2. Turn power on. Wait a few seconds.

3. Press the STOP and SPEED- buttons at the

same time, then the buttons STOP and

SPEED+, then the SPEED- button. The treadmill

is in calibration mode.

Press the START button. The treadmill will run

calibration for the incline motor.

NOTE: If error 5 appears, it means the

controller remembers a different value, so

we need to bypass the controller to calibrate

the incline motor. In that case, we have to

disconnect the incline sensor cable to

bypass the old memory (Please refer to

WIRING DIAGRAM – Section IV, page 9).

Then calibration can be done properly.

4. Just run through a few functions to make sure

everything is in good condition.

T801 Console

SPEED - / + (SLOW/ FAST)

STOP

START

T802 Console

STOP

SPEED - / + (SLOW/ FAST)

T803 Console

START

STOP

SPEED - / + (SLOW/ FAST)

HS Consumer Treadmill

How To…Replace The Motor Controller

Tools Required: Phillips Screwdriver (All fasteners are metric. Make sure that you have metric tools.)

Section 1

14

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit,

then unplug the power cord at the wall

outlet.

2. Remove the motor cover front screws

(2), side screws(2) of the motor cover,

lift off the motor cover.

3. Disconnect all electrical connectors

from the motor controller

board.( Please refer to WIRING

DIAGRAM – Section IV, page 9)

4. Remove the power switch, AC inlet

and circuit breaker by removing the

power AC inlet screws(2)

5. Remove the controller screws(4) and

lift out the motor controller from the

frame.

6. Install new motor controller in reverse

order.

7. Make sure to calibrate incline motor.

Refer back to incline motor calibration

in this section.

HS Consumer Treadmill

How To…Replace The Moving Wheel

Tools Required: Allen key set, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

Section 3

15

Section III

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit,

then unplug the power cord at the wall

outlet.

2. Fold the treadmill.

3. Remove the screws(2), flat

washers(3)、star washers(2) and

nuts(2).

4. Remove the moving wheel.

5. Install new moving wheel in reverse

order.

HS Consumer Treadmill

Section 4

1

Section IV

SECTION IV

ELECTRONIC OVERVIEW

AND

WIRING BLOCK DIAGRAM

HS Consumer Treadmill ELECTRONIC OVERVIEW – T801 CONSOLE

Section 1

2

1

253

6

4

Function Description

The T801 console is designed to act as an intelligent display and keypad interface. It is intended to work in

conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board

periodically reads the keypad input port to check for user inputs, updates and refreshes the status LEDs, data display,

and communicates with the Motor Control module.

Connectors and Pin Functions

Connector Location Pin Functional Description

J3 is a 6pin connector

used for connection with

MCB.

1 Safety key

2 Ground

3 Ground

4 Vcc

5 Receive

6 Send

J2

1 INT-Skey

2 GND

J3

1 SIG - INPUT(pulse)

2 VCC (5V)

3 GND

J4

1 GND

2 GND

3 EXT _ UP

4 EXT _ DOWN

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T801 CONSOLE - Continued

Section 4

3

Connector

Location

Pin Functional Description

J5

1 GND

2 GND

3 EXT _ FAST

4 EXT _ SLOW

HS Consumer Treadmill ELECTRONIC OVERVIEW – T802 CONSOLE

Section 1

4

1

253

6

4

Section IV

Functional Description

The T802 console is designed to act as an intelligent display and keypad interface. It is intended to work in

conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board

periodically reads the keypad input port to check for user inputs, updates and refreshes the status LEDs, data display,

and communicates with the Motor Control module.

Connectors and Pin Functions

Connector Location Pin Functional Description

J1 is a 6pin connector used

for connection with MCB.

1 Safety key

2 Ground

3 Ground

4 Vcc

5 Receive

6 Send

J2

1 INT-Skey

2 GND

J3

1 SIG - INPUT(pulse)

2 Vcc (5V)

3 GND

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T802 - Continued

Section 4

5

Connector Location Pin Functional Description

J4

1 GND

2 GND

3 EXT _ UP

4 EXT _ DOWN

J5

1 GND

2 GND

3 EXT _ FAST

4 EXT _ SLOW

HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 CONSOLE

Section 4

6

1

253

6

4

Section IV

Functional Description

The T803 console is designed to act as an intelligent display and keypad interface. It is intended to work in

conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board

periodically reads the keypad input port to check for user inputs, updates and refreshes the LEDs status, data display,

and communicates with the Motor Control module.

Connectors and Pin Functions

Connector Location Pin Functional Description

J1 is a 6pin connector used

for connection with MCB.

1 Safety key

2 Ground

3 Ground

4 Vcc

5 Receive

6 Send

J2

1 INT-Skey

2 GND

J3

1 INT-Skey

2 GND

J4

1 SIG - INPUT(pulse)

2 Vcc (5V)

3 GND

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T803 - Continued

Section 4

7

3

4

6781112

13

14

95

2 10

1

Connector Location Pin Functional Description

J5

1 GND

2 GND

3 EXT _ UP

4 EXT _ DOWN

J6

1 GND

2 GND

3 EXT _ FAST

4 EXT _ SLOW

J7 is a 14pin connector used

for VOICE BOARD.

1 SPA0

2 SPA1

3 SPA2

4 SPA3

5 SPA4

6 SPA5

7 SPA6

8 SPA7

9 SPA8

10 SPCE

11 SPPD

12 SPEOM

13 VCC

14 Ground

HS Consumer Treadmill

ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB

Section 4

8

Section IV

1

253

6

4

Functional Description

The Motor Controller PCBs are designed to act as an interface between the Drive motor, Display Console, and the

Incline Motor. The desired belt speed and elevation is sent down to the motor controller and incline motor via the users

selected input into the console. The motor is driven by a fixed frequency variable duty cycle signal. If an error

condition is detected the main power relay receives its bus voltage from the console through the emergency pull switch.

This relay can be energized by having the emergency pull switch in its proper place. Opening of the relay does not

remove power to the console or the logic on the motor control board, but will interrupt power to the incline and drive

motors.

Connectors and Pin Functions

Connector Location Pin Functional Description

J1 is a 6pin connector used

to connect to the console.

1 Safety key

2 Ground

3 Ground

4 VCC

5 Receive

6 Send

J2 is a 4pin connector used

for incline sensor connection.

1 GND

2 VCC (5V)

3 GRADE

4 GND

J3 is a 4pin connector used

for speed sensor connection.

1 GND

2 VCC (12V)

3 GND

4 Sensor - Output

HS Consumer Treadmill

ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB - Continued

Section 4

9

Connector Location Pin Functional Description

J4 is elevation motor UP

LINE(BLACK) connect

tab.

1 UP LINE(BLACK) connect tab.

J5 is elevation motor DOWN

LINE (RED) connect tab.

1 DOWN LINE(RED) connect tab.

J6 is COM LINE

(WHITE) to

the elevation motor connect.

COM COM LINE(WHITE) connecter tab.

J7 is AC INPUT (1) connect

tab.

1 AC230V (1)

J8 is Earth line.

Earth Earth LINE tab.

J9 is AC INPUT (2) connect

tab.

1 AC230V (2)

J10 is DC MOTOR (+)

connect tab.

1 MOTOR+ (RED)

J11 is DC MOTOR

(-) connect tab.

1 MOTOR- (BLACK)

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T801 BLOCK DIAGRAM

Section 4

10

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T802 BLOCK DIAGRAM

Section 4

11

HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 BLOCK DIAGRAM

Section 4

12

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T801 WIRING DIAGRAM (CE VERSION)

Section 4

13

Section IV

HS Consumer Treadmill

ELECTRONIC OVERVIEW – PART LIST (CE VERSION)

Section 4

14

T801 Wire CE Layout – D- 050406

Item. PART NO.

Color Length QTY Remark

1 WI221100 BLACK 100mm 3

2 WI233080 YELLOW/GREEN 80mm 3

3 WI222120 WHITE 120mm 3

4 56764 BLACK 1920mm 1

5 56766 BLACK 1230mm 1

6 56690 BLACK 440mm 1

7 WI336120 -- 120mm 3

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T802 WIRING DIAGRAM (CE VERSION)

Section4 15

Section IV

HS Consumer Treadmill

ELECTRONIC OVERVIEW – PART LIST (CE VERSION)

Section 4

16

T802 Wire CE Layout – D- 050406

Item. PART NO.

Color Length QTY Remark

1 WI221100 BLACK 100mm 3

2 WI233080 YELLOW/GREEN 80mm 3

3 WI222120 WHITE 120mm 3

4 56764 BLACK 1920mm 1

5 56766 BLACK 1230mm 1

6 56690 BLACK 440mm 1

7 WI336120 -- 120mm 3

8 56787 BLACK 270mm 2

9 56812 BLACK 200mm 1

10 56813 BLACK 380mm 1

HS Consumer Treadmill

ELECTRONIC OVERVIEW – T803 WIRING DIAGRAM (CE VERSION)

Section 4 17

Section IV

HS Consumer Treadmill

ELECTRONIC OVERVIEW – PART LIST (CE VERSION)

Section 4

18

T803 Wire CE Layout - D- 050406

Item. PART NO.

Color Length QTY Remark

1 WI221100 BLACK 100mm 3

2 WI233080 YELLOW/GREEN 80mm 3

3 WI222120 WHITE 120mm 3

4 56764 BLACK 1920mm 1

5 56766 BLACK 1230mm 1

6 56690 BLACK 440mm 1

7 WI336120 -- 120mm 3

8 56787 BLACK 270mm 2

9 56812 BLACK 200mm 2

HS Consumer Treadmill

Section 5

1

Section V

SECTION V

PARTS IDENTIFICATION

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

2

T801 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

3

Section V

T801 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

4

T801 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section

5

Section V

T801 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

6

Section V

T801 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

7

Section V

T801 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

1

Coating, frame, base 1

2

Screw, dome M8x55mm 2

3

Bushing, wheel 2

4

Wheel, moving 4

5

Washer, star OD15xID8.4x0.8T 7

6

Washer, flat OD17*ID9*1.6t 16

7

Nut, hex, nylon M8*7.8H 10

8

Cover, fix, wheel, front, L 1

9

Cover, fix, wheel, front, R 1

10

Screw, dome M4x10mm 12

11

Foot 2

12

Cable, signal, frame, main (1920mm) 1

13

Bushing, snap 2

14

Mount, tie, cable 1

15

Coating, frame, main 1

16

Cushion, deck 6

17

Bracket, stopper, side landing 2

18

Screw, dome M5x15mm 14

19

Coating, stopper, H frame 2

20

Pin, lock, rear 1

21

Spring, pin, lock 1

22

Bracket, pin, lock 1

23

Screw, dome M4x8mm 9

24

Cable, pin, lock 1

25

Foot, frame, main 2

26

Lever, release 1

27

Haft, release 1

28

Sleeve, pin, lock 1

29

Screw, dome M8x70mm 1

30

Bushing, wheel, rear 2

31

Screw, dome head M8*50mm 1

32

Rubber 1

33

Coating , incline 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

8

T801 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

34

Slider, track 2

35

Bushing, tube, connection 2

36

Shaft, fixing 1

37

Washer, flat OD21xID11x2.0T 3

38

Screw, dome M8x30mm 2

39

Screw, dome M4x6mm 18

40

Assy, frame, H, L 1

41

Coating, frame, H, L 1

42

Bushing, fix, frame, base 2

43

Pin, lock, front 1

44

Screw, dome M8x45mm 6

45

Sleeve, shaft 2

46

Wheel, incline 2

47

Assy, frame, H, R 1

48

Coating, frame, H, R 1

49

Sleeve, frame, H 2

50

Cap, frame, H 2

51

Sleeve, fixing, frame, base 2

52

Motor, incline, 230V 1

52a

Assy, motor, incline, 230V 1

52b

Nut, motor, incline 1

52c

Cap, motor, incline 1

53

Screw, dome M8*50mm 6

54

Screw, hex, special 2

55

Nut, hex, nylon M10x9.5 1

56

Cable, Signal, console (440mm) 1

57

Screw, socket M10x50mm 1

58

Inlet, AC 1

59

Breaker, circuit, 230V 1

60

Switch, power 1

61

Screw, socket M8x30mm 2

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING

Section 5

8

Sec

tion V

T801 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

62

Screw, socket M8x40mm 2

63

Nut, hex M8x6.5 1

64

Screw, flange M8x20mm 4

65

Weldment , bracket, motor 1

66

Motor, drive, 230V 1

67

Screw, socket M8x20mm 2

68

Sensor, speed, w/ cable 1

69

Screw, dome M5x10mm 6

70

Washer, spring OD9.2xID5.1x1.3T 2

71

Controller 1

72

Motor cover 1

73

Deck 1

74

Screw, dome M6x25mm 8

75

Washer, flat OD12.5xID6.6x1.6T 9

76

Guard, deck 2

77

Belt, running 1

78

Belt, drive 1

79

Roller, front 1

80

Washer, curve OD17xID8.5x1.5T 1

81

Roller, rear 1

82

Landing, side 2

83

Tape, foam, 1 side adhesive 4

84

Cap, frame, main, rear, top, L 1

85

Cap, frame, main, rear, btm, L 1

86

Cap, frame, main, rear, top, R 1

87

Cap, frame, main, rear, btm, R 1

88

Screw, socket M8x65mm 2

89

Screw, dome M6x10mm 2

90

Screw, dome M4x20mm 6

91

Gas shock 2

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T801

Section 5

10

T801 (Rev. B) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

92

Sleeve, gas shock 4

93

Console 1

94

Cover, base, console 1

95

Coating, bracket, console 1

96

Bar, horizontal 1

96a

Bar, horizontal 1

96b

Grip, foam, bar, horizontal 1

97

Cable, signal, upright post (1230mm) 1

98

Screw, dome M8x20mm 4

99

Cover, bar, handle, top, L 1

100

Cover, bar, handle, btm, L 1

101

Cover, bar, handle, top, R 1

102

Cover, bar, handle, btm, R 1

103

Bar, handle 2

103a

Coating, tube, bar, handle 1

103b

Grip, foam, bar, handle 1

103c

Cap, handlebar end 1

104

Screw, dome M8*15mm 8

105

Coating, upright, L 1

106

Coating, upright, R 1

107

Rack, book 1

108

Key, safety 1

109

Foot, front, frame, frame 2

110

Washer, star OD8.5xID4.3x0.45T 6

111

Screw, countersunk M5x8mm 4

112

Jacket, cable, frame, base 1

113

Screw, dome M8x30mm 2

114

Screw, dome M5x10mm 2

115

Washer, star OD15xID8.4x0.8T 14

116

Washer, flat OD21xID11x2.0T 2

117

Sleeve, screw, Cu 4

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING

Section 5

10

T801 (Rev. D) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

118

Choke 1

119

Screw, Phillips M3x6mm 4

120

Washer, spring OD5xID3.3x0.8T 4

121

Filter 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

12

Section V

T802 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

12 Section 5

T802 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

14

Section V

T802 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

14 Section 5

T802 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

16

Section V

T802 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

16 Section 5

T802 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

1

Coating, frame, base 1

2

Screw, dome M8x55mm 2

3

Bushing, wheel 2

4

Wheel, moving 4

5

Washer, star OD15xID8.4x0.8T 7

6

Washer, flat OD17xID9x1.6T 16

7

Nut, hex, nylon M8x7.8 10

8

Cover, fix, wheel, front, L 1

9

Cover, fix, wheel, front, R 1

10

Screw, dome M4x10mm 12

11

Foot 2

12

Cable, signal, frame, main (1920mm) 1

13

Bushing, snap 2

14

Mount, tie, cable 1

15

Coating, frame, main 1

16

Cushion, deck 6

17

Bracket, stopper, side landing 2

18

Screw, dome M5x15mm 14

19

Coating, stopper, H frame 2

20

Pin, lock, rear 1

21

Spring, pin, lock 1

22

Bracket, pin, lock 1

23

Screw, dome M4x8mm 9

24

Cable, pin, lock 1

25

Foot, frame, main 2

26

Lever, release 1

27

Haft, release 1

28

Sleeve, pin, lock 1

29

Screw, dome M8x70mm 1

30

Bushing, wheel, rear 2

31

Screw, dome M8x50mm 1

32

Rubber 1

33

Coating , incline 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

18

Section V

T802 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

34

Slider, track 2

35

Bushing, tube, connection 2

36

Shaft, fixing 1

37

Washer, flat OD21xID11x2.0T 3

38

Screw, dome M8x30mm 2

39

Screw, dome M4x6mm 18

40

Assy, frame, H, L 1

41

Coating, frame, H, L 1

42

Bushing, fix, frame, base 2

43

Pin, lock, front 1

44

Screw, dome M8x45mm 6

45

Sleeve, shaft 2

46

Wheel, incline 2

47

Assy, frame, H, R 1

48

Coating, frame, H, R 1

49 Sleeve, frame, H 2

50

Cap, frame, H 2

51

Sleeve, fixing, frame, base 2

52

Motor, incline, 230V 1

52a

Assy, motor, incline, 230V 1

52b

Nut, motor, incline 1

52c

Cap, motor, incline 1

53

Cable, signal, upright (1230mm) 1

54

Screw, hex, special 2

55

Nut, hex, nylon M10x9.5 1

56

Cable, signal, extension-key (200mm) 1

57

Screw, socket M10x50mm 1

58

Inlet, AC 1

59

Breaker, circuit, 230V 1

60

Switch, power 1

61

Screw, socket M8x30mm 2

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

18

T802 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

62

Screw, socket M8x40mm 2

63

Nut, hex M8x6.5 1

64

Screw, flange M8x20mm 4

65

Weldment, bracket, motor 1

66

Motor, drive, 230V 1

67

Screw, socket M8x20mm 2

68

Sensor, speed, w/ cable 1

69

Screw, dome M5x10mm 6

70

Washer, spring OD9.2xID5.1x1.3T 2

71

Controller 1

72

Motor cover 1

73

Deck 1

74

Screw, dome M6x25mm 8

75

Washer, flat OD12.5xID6.6x1.6T 9

76

Guard, deck 2

77

Belt, running 1

78

Belt, drive 1

79

Roller, front 1

80

Washer, curve OD17xID8.5x1.5T 1

81

Roller, rear 1

82

Landing, side 2

83

Tape, foam, 1 side adhesive 4

84

Cap, frame, main, rear, top, L 1

85

Cap, frame, main, rear, btm, L 1

86

Cap, frame, main, rear, top, R 1

87

Cap, frame, main, rear, btm, R 1

88

Screw, socket M8x65mm 2

89

Screw, dome M6x10mm 2

90

Screw, dome M4x20mm 6

91

Gas shock 2

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

20

Section V

T802 (Rev. B) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

92

Sleeve, gas shock 4

93

Console 1

94

Cover, base, console 1

95

Coating, bracket, console 1

96

Bar, horizontal 1

96a

Bar, horizontal 1

96b

Grip, foam, bar, horizontal 1

97

Assy, EXT-key 2

98

Screw, dome M8x20mm 4

99

Cover, bar, handle, top, L 1

100

Cover, bar, handle, btm, L 1

101

Cover, bar, handle, top, R 1

102

Cover, bar, handle, btm, R 1

103

Key, tacking 4

104

Washer, star OD8.5xID4.3x0.45T 6

105

Screw, Phillips M2.3x6mm 8

106

Coating, upright, L 1

107

Coating, upright, R 1

108

Screw, dome M8x15mm 8

109

Bar, handle 2

109a Coating, tube, bar, handle 1

109b

Grip, foam, bar, handle 1

110

Cable, signal, EXT-key (380mm) 1

111

Cover, fixing, bar, handle 2

112

Rack, book 1

113

Screw, dome M8x50mm 6

114

Cable, signal, console (440mm) 1

115

Key, safety 1

116

Foot, front, frame, frame 2

117

Screw, countersunk M5x8mm 4

118

Jacket, cable, frame, base 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T802

Section 5

20

T802 (Rev. B) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

119

Screw, dome M5x10mm 1

120

Screw, dome M8x30mm 8

121

Screw, dome M8x55mm 2

122

Washer, star OD15xID8.4x0.8T 16

123

Washer, flat OD21xID11x2.0T 2

124

Sleeve, screw, Cu 1

125

Choke 1

126

Screw, Phillips M3x6mm 1

127

Washer, spring OD5xID3.3x0.8T 2

128

Filter 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

22

Section V

T803 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

22

T803 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

24

Section V

T803 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

24

T803 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

26

Section V

T803 (Rev. B) Update: 2005.09.05

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

26

T803 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

1

Coating, frame, base 1

2

Screw, dome M8x55mm 2

3

Bushing, wheel 2

4

Wheel, moving 4

5

Washer, star OD15xID8.4x0.8T 7

6

Washer, flat OD17xID9x1.6T 16

7

Nut, hex, nylon M8x7.8 10

8

Cover, fix, wheel, front, L 1

9

Cover, fix, wheel, front, R 1

10

Screw, dome M4x10mm 12

11

Foot 2

12

Cable, signal, frame, main (1920mm) 1

13

Bushing, snap 2

14

Mount, tie, cable 1

15

Coating, frame, main 1

16

Cushion, deck 6

17

Bracket, stopper, side landing 2

18

Screw, dome M5x15mm 32

19

Coating, stopper, H frame 2

20

Pin, lock, rear 1

21

Spring, pin, lock 1

22

Bracket, pin, lock 1

23

Screw, dome M4x8mm 13

24

Cable, pin, lock 1

25

Foot, frame, main 2

26

Lever, release 1

27

Haft, release 1

28

Sleeve, pin, lock 1

29

Screw, dome M8x70mm 1

30

Bushing, wheel, rear 2

31

Screw, dome M8x50mm 1

32

Rubber 1

33

Coating , incline 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

28

Section V

T803 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

34

Slider, track 2

35

Bushing, tube, connection 2

36

Shaft, fixing 1

37

Washer, flat OD21xID11x2.0T 3

38

Screw, dome M8x30mm 2

39

Screw, dome M4x6mm 18

40

Assy, frame, H, L 1

41

Coating, frame, H, L 1

42

Bushing, fix, frame, base 2

43

Pin, lock, front 1

44

Screw, dome M8x45mm 6

45

Sleeve, shaft 2

46

Wheel, incline 2

47

Assy, frame, H, R 1

48

Coating, frame, H, R 1

49

Sleeve, frame, H 2

50

Cap, frame, H 2

51

Sleeve, fixing, frame, base 2

52

Motor, incline, 230V 1

52a

Assy, motor, incline, 230V 1

52b

Nut, motor, incline 1

52c

Cap, motor, incline 1

53

Cable, signal, extension-key (200mm) 2

54

Screw, hex, special 2

55

Nut, hex, nylon M10x9.5 1

56

Assy, EXT-key 2

57

Screw, socket M10x50mm 1

58

Inlet, AC 1

59

Breaker, circuit, 230V 1

60

Switch, power 1

61

Screw, socket M8x30mm 2

Explode drawing & part list 050905

HS Consumer Treadmill EXPLODED DRAWING

Section 5

28

T803 (Rev. B) Update: 2005.09.05

ITEM No. PARTS DESCRIPTION QTY.

62

Screw, socket M8x40mm 2

63

Nut, hex M8x6.5 1

64

Screw, flange M8x20mm 4

65

Weldment, bracket, motor 1

66

Motor, drive, 230V 1

67

Screw, socket M8x20mm 2

68

Sensor, speed, w/ cable 1

69

Screw, dome M5x10mm 6

70

Washer, spring OD9.2xID5.1x1.3T 2

71

Controller 1

72

Motor cover 1

73

Deck 1

74

Screw, dome M6x25mm 8

75

Washer, flat OD12.5xID6.6x1.6T 9

76

Guard, deck 2

77

Belt, running 1

78

Belt, drive 1

79

Roller, front 1

80

Washer, curve OD17xID8.5x1.5T 1

81

Roller, rear 1

82

Landing, side 2

83

Tape, foam, 1 side adhesive 4

84

Cap, frame, main, rear, top, L 1

85

Cap, frame, main, rear, btm, L 1

86

Cap, frame, main, rear, top, R 1

87

Cap, frame, main, rear, btm, R 1

88

Screw, socket M8x65mm 2

89

Screw, dome M6x10mm 2

90

Screw, dome M4x20mm 6

91

Gas shock 2

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

30

Section V

T803 (Rev. B) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

92

Sleeve, gas shock 4

93

Console 1

94

Cover, base, console 1

95

Coating, bracket, console 1

96

Bar, horizontal 1

96a

Bar, horizontal 1

96b

Grip, foam, bar, horizontal 1

97

Cover, back, front 1

98

Screw, dome M8x20mm 4

99

Cover, bar, handle, top, L 1

100

Cover, bar, handle, btm, L 1

101

Cover, bar, handle, top, R 1

102

Cover, bar, handle, btm, R 1

103

Key, tacking 4

104

Washer, star OD8.5xID4.3x0.45T 6

105

Screw, Phillips M2.3x6mm 8

106

Coating, upright, L 1

107

Coating, upright, R 1

108

Screw, dome M8x15mm 8

109

Bar, handle 2

109a

Coating, tube, bar, handle 1

109b

Grip, foam, bar, handle 1

110

Cover, back, rear 1

111

Cover, fixing, bar, handle 2

112

Rack, book 1

113

Screw, dome M8x50mm 6

114

Cable, signal, console (440mm) 1

115

Cable, signal, upright (1230mm) 1

116

Key, safety 1

117

Foot, front, frame, frame 2

118

Screw, countersunk M5x8mm 4

Explode drawing & part list 050905

HS Consumer Treadmill EXPLODED DRAWING

Section 5

30

T803 (Rev. B) Update: 2005.09.05

ITEM No.

PARTS DESCRIPTION QTY.

119

Jacket, cable, frame, base 1

120

Screw, dome M5x10mm 2

121

Screw, dome M8x30mm 2

122

Screw, dome M8x55mm 2

123

Washer, star OD15xID8.4x0.8T 16

124

Washer, flat OD21xID11x2.0T 2

125

Sleeve, screw, Cu 4

126

Choke 1

127

Screw, Phillips M3x6mm 4

128

Washer, spring OD5xID3.3x0.8T 4

129

Filter 1

Explode drawing & part list 050905

HS Consumer Treadmill

EXPLODED DRAWING – T803

Section 5

32

Section VI

SECTION VI

MISCELLANEOUS INFORMATION

HS Consumer Treadmill

PREVENTIVE MAITENANCE TIPS

Section 5

2

Preventive Maintenance Schedule

ITEM WEEKLY MONTHLY QUARTERLY

BI-ANNUAL ANNUAL

DISPLAY CONSOLE ASSEMBLEY

Hardware Inspect Overlay Clean Inspect Emergency Switch/Key

Clean Inspect

HANDLEBAR ASSEMBLY

Hardware Inspect Handlebar Inspect Side Hand Rails

Inspect

FRAME ASSEMBLY

Hardware Inspect Motor Cover Clean Drive Belt Inspect Front Roller Inspect Rear Roller Inspect

Healthstream T801, T802, T803 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual