Healthrider HRE59020 User Manual
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Keep this manual for future reference.
Model No. HRE59020
Serial No.
Serial
Number
Decal
QUESTIONS?
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are missing parts, we will guarantee complete satisfaction
through direct assistance from
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CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE.
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customer hot line will provide
immediate assistance, free of
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CUSTOMER HOT LINE:
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Mon.–Fri., 6 a.m.–6 p.m. MST
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USER’S MANUAL
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
HealthRider is a registered trademark of ICON Health & Fitness, Inc.
3
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the elliptical crosstrainer.
1. Read all instructions in this manual before
using the elliptical crosstrainer.
2. It is the responsibility of the owner to ensure
that all users of the elliptical crosstrainer
are adequately informed of all precautions.
3. Place the elliptical crosstrainer on a level
surface, with a mat beneath it to protect the
floor or carpet. Keep the elliptical crosstrainer indoors, away from moisture and dust.
4. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.
5. Keep children under 12 and pets away from
the elliptical crosstrainer at all times.
6. The elliptical crosstrainer should not be used
by persons weighing more than 250 pounds.
7. Wear appropriate exercise clothing when
using the elliptical crosstrainer. Always wear
athletic shoes for foot protection.
8. Always hold the handgrip pulse sensor or the
handlebars when mounting, dismounting, or
using the elliptical crosstrainer.
9. The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determining heart rate trends in general.
10. Keep your back straight when using the elliptical crosstrainer; do not arch your back.
11. If you feel pain or dizziness at any time
while exercising, stop immediately and
begin cooling down.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. The elliptical crosstrainer is intended for
home use only. Do not use the elliptical
crosstrainer in a commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician.
This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or
property damage sustained by or through the use of this product.
4
BEFORE YOU BEGIN
Congratulations for selecting the new HealthRider
®
C840E elliptical crosstrainer. The C840E elliptical
crosstrainer is an incredibly smooth exerciser that
moves your feet in a natural elliptical path, minimizing
the impact on your knees and ankles. And the unique
C840E features adjustable resistance and a state-ofthe-art console to help you get the most from your
exercise. Welcome to a whole new world of natural,
elliptical-motion exercise from HealthRider.
For your benefit, read this manual carefully before
you use the elliptical crosstrainer. If you have
questions after reading this manual, call our Customer
Service Department toll-free at 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
HRE59020. The serial number can be found on a
decal attached to the elliptical crosstrainer (see the
front cover of this manual for the location).
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Pulse Sensor
Handlebar
FRONT
BACK
LEFT SIDE
Pedal Leg
Pedal Disk
*No water bottle is included
Wheel
Pedal
Console
Bookrack
Water Bottle Holder*
Pedal Arm
5
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the
included allen wrenches, assembly requires a phillips screwdriver , an adjustable
wrench , and a rubber mallet .
As you assemble the elliptical crosstrainer, use the drawings below to identify the small parts used in assembly.
The number in parenthesis below each drawing refers to the key number of the part, from the PART LIST on
page 22. The second number refers to the quantity used in assembly. Note: Some small parts may have been
pre-assembled for shipping. If a part is not in the parts bag, check to see if it has been pre-assembled.
1. Identify the Front Stabilizer (10), which has Wheels (22)
attached to it. While another person lifts the front of the
Frame (1), attach the Front Stabilizer to the Frame
with two M10 x 75mm Carriage Bolts (34) and two
M10 Nylon Locknuts (33). Make sure that the Front
Stabilizer is turned so the Wheels are not touching
the floor.
10
33
22
22
34
34
1
1
M8 Nylon
Locknut (38)–4
M4 x 16mm
Screw (52)–2
M8 x 45mm Button Bolt (50)–4
M10 x 27mm
Patch Screw (40)–2
M6 x 20mm Pedal
M10 Nylon
Locknut (33)–4
Screw (63)–4
M10 x 27mm
Button Screw (67)–6
M10 Split
Washer (59)–6
M6 x 25mm
Screw (7)–1
Handlebar
Washer (55)–2
M8 x 19mm Button
Screw (56)–2
M10 Bolt Set (74)–2
M10 x 75mm Carriage Bolt (34)–4
M10 Bracket
Washer (35)–2
Plastic
Washer (77)–4
6
2. While another person lifts the back of the Frame (1),
attach the Rear Stabilizer (9) to the Frame with two
M10 x 75mm Carriage Bolts (34) and two M10 Nylon
Locknuts (33).
34
9
1
3
2
43
44
1
73
28
59
Adjustment
Holes
Make sure the
Wire Harnesses
(44, 28) do not
get pinched and
damaged during
this step.
44
67
67
59
3. While another person holds the Upright (2) in the position shown, connect the Extension Wire Harness (44)
to the Wire Harness (28). Carefully pull the upper
end of the Extension Wire Harness to remove any
slack. While holding the upper end of the
Extension Wire Harness, insert the Upright into the
Frame (1). Do not pinch the Wire Harnesses.
Turn the Upright Knob (43) counterclockwise several
turns. Next, pull the Upright Knob, slide the Upright (2)
down until the Knob is aligned with one of the adjustment holes, and then release the Knob. Do not tighten
the Knob yet.
Feed the upper end of the Extension Wire Harness (44)
through the Upright Extension (73). Attach the Upright
Extension to the Upright (2) with three M10 x 27mm
Button Screws (67) and three M10 Split Washers (59).
4. Connect the wire harness on the Handgrip Pulse
Sensor (29) to the indicated wire harness on the
Console (23). Insert both wire harnesses into the opening in the bottom of the Console. Next, insert the metal
tube on the Handgrip Pulse Sensor into the opening in
the bottom of the Console. Be careful not to pinch
the wire harnesses.
Refer to the inset drawing. Align the holes in the bracket on the Console (23) with the holes in the metal tube
on the Handgrip Pulse Sensor (29). Tighten two M4 x
16mm Screws (52) through the bracket into the tube as
shown.
29
23
Wire Harnesses
4
2
33
33
Tube
52
23
Bracket
29
52
Metal
Tube
5. The Console (23) requires four “D” batteries (not
included); alkaline batteries are recommended. Press
the tab on the battery cover, and lift off the battery
cover. Insert four batteries into the battery compartment. Make sure that the batteries are oriented as
shown by the diagram inside the battery compartment. Reattach the battery cover.
23
Ta b
Batteries
Battery
Cover
5
7
50
8
38
6. While another person holds the Console (23) in the
position shown, connect the wire harness on the
Console to the Extension Wire Harness (44). Insert the
excess wire harness into the Upright Extension (73).
Attach the Console (23) to the Upright Extension (73)
with three M10 x 27mm Button Screws (67) and three
M10 Split Washers (59). Be careful to avoid pinch-
ing the wire harnesses.
Snap the bookrack onto the Console (23) in the indicated location.
6
23
67
73
59
59
7. Identify the Left Handlebar (6), which is marked with a
sticker. Insert the Left Handlebar into one of the
Handlebar Arms (5); make sure that the Handlebar
Arm is turned so the hexagonal holes are on the
indicated side. Attach the Left Handlebar to the
Handlebar Arm with two M8 x 45mm Button Bolts (50)
and two M8 Nylon Locknuts (38). Make sure that the
Nylon Locknuts are inside of the hexagonal holes.
Do not fully tighten the Button Bolts yet.
Apply a small amount of the included grease to the left
and right axles on the Upright (2).
Make sure that there are two Small Handlebar
Bushings (49) in the Left Handlebar (6). Carefully slide
an Upright Spacer (48), a Handlebar Spacer (47), the
Left Handlebar, and a Handlebar Cap (46) onto the left
axle on the Upright (2) as shown. Slide a Handlebar
Washer (55) onto an M8 x 19mm Button Screw (56), and
tighten the Button Screw into the axle.
Assemble the Right Handlebar (8) and the other
Handlebar Arm (5) in the same way.
Grease
7
44
Wire Harness
67
Bookrack
67
47
49
5
2
5
55
46
56
6
48
8
63
12
13
8. Attach a Pedal (13) to the Left Pedal Arm (12) with two
M6 x 20mm Pedal Screws (63) as shown. Note: The
Pedal can be attached in any of three positions (see
HOW TO ADJUST THE PEDALS AND THE UPRIGHT
on page 9).
Attach the other Pedal (not shown) to the Right Pedal
Arm (not shown) in the same way. Make sure that both
Pedals are attached in the same position.
Hexagonal
Holes
8
11. Make sure that all parts of the elliptical crosstrainer are properly tightened. Note: Some hardware may
be left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical crosstrainer.
9. Apply a small amount of grease to the axle on the left
Disc Crossbar (16). Slide the Left Pedal Leg (11) onto
the axle. Slide an M10 Bracket Washer (35) onto an
M10 x 27mm Patch Screw (40), and tighten the Patch
Screw into the axle.
Attach the Right Pedal Leg (not shown) to the right side
of the elliptical crosstrainer in the same way.
10. Position a Cushion (70) in one of the adjustment holes
in the Left Pedal Leg (11). Set the Left Pedal Arm (12)
on the Cushion, with the end of the Pedal Arm inside of
the angled bracket on the Pedal Leg. Slide a Plastic
Washer (77) between the Pedal Arm and the Pedal
Leg. Insert the long part of the M10 Bolt Set (74)
through the Pedal Leg, Plastic Washer, and Pedal Arm.
Lift the Left Pedal Leg (11) and hold the left Handlebar
Arm (5) inside of the bracket on the Left Pedal Arm
(12). Slide the other Plastic Washer (77) between the
Pedal Arm and the Pedal Leg. Insert the long part of
the M10 Bolt Set (74) through the Handlebar Arm,
Pedal Arm, Plastic Washer, and Pedal Leg. Tighten the
short part of the Bolt Set into the long part.
Attach the Right Pedal Arm (not shown) to the Right
Pedal Leg (not shown) and the right Handlebar Arm (5)
in the same way.
Tighten the M6 x 25mm Screw (7) into the Upright (2).
Turn the Upright Knob (43) clockwise until it is tight.
Refer to step 7. Tighten the M8 x 45mm Button Bolts
(50 in the Handlebar Arms (5).
Grease
16
11
40
35
9
10
Grease
74
11
74
70
5
43
5
7
77
77
2
12
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