HCT Qwik-Pick Solutions User Manual

High Country Tek, Inc.

Qwik-Pick Solution Kits

Complete Controller Kits for Everyday Applications

Electronic Control Solutions for the Global Fluid Power Industry

 Popular market application solutions

 Pre-packaged Kits in a box ready to ship

 Lower inventory and lower costs

 Fast, accurate customer response

 Prototype system fulfillment on-demand

 High value added customer service

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HCT’s Qwik-Pick Solutions ( QPS ) makes it easy to select a standard controller for
common applications and have all the basic parts delivered in one box at the same time.

On-The-Shelf availability, at distributor locations wins orders, keeps costs down and ensures
next day delivery to get that prototype up, running and approved….FAST !

Keep a look out on our website for the new additions to pre-loaded applications, more
controllers and other QPS solutions that will help you improve your sales and create new
market areas.

High Country Tek, Inc.

www.hctcontrols.com

Qwik Pick Solutions:

 What’s in the QPS Kit ?...

Everything you will need to prototype a system using an HCT product:

Electronic Control Solutions for the Global Fluid Power Industry

 Controller selected for application

 Software for the set-up and configuration*

 Prototype Cables with all connectors

 Adaptors / Converters if Required

 Manuals, User Guides e.t.c.*

 Cut-sheets & Connection Information*

 What Markets are Covered ?...

 Hydraulic Generator Control

 Hydraulic Fan drive Control

 Multi-Option Valve & Pump Controllers

 Dual Path Valve & Pump Controllers

 1 & 3 array e-Fan system controllers

 DVC 7 & DVC 710 controllers

 Color HMI Displays/Data loggers

 More to come...call us for latest list

 Value In Use...

HCT has bundled all the products you need for the prototype application…

Buy it all together, get it all delivered at one time and get discounts...it’s simple !

 Fast Response to Your Customer Needs...

Capture the opportunity before someone else does !

Easy to stock for fast turnaround on an order - Beat the standard industry delivery times !

 You Need Support...

We can help - New Projects, product set-up or just application suggestions...

Field Application Engineers (FAE’s ) ready to help you succeed with controls - call us !

* = all contained on single CD format included in box

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Electronic Control Solutions for the Global Fluid Power Industry

Hydraulic Generator Drive Systems: HGC-2 Controller

Part No:- 999-10256

Hydraulic Generator System Controller Kit:

1x HGC-2-06 - controller ( 600mA max output current )

1x 023-00228 - PC based graphical user interface for set-up (CD)

1x 999-10228 - 8 Way prototype harness, 3 m length, auto-grade

1x 999-10166 - PC to HGC-2 communications cable for set-up

Part No:- 999-10257

Hydraulic Generator System Controller Kit:

1x HGC-2-12 - controller ( 1200mA max output current )

1x 023-00228 - PC based graphical user interface for set-up (CD)

1x 999-10228 - 8 Way prototype harness, 3m length, auto-grade

1x 999-10166 - PC to HGC-2 communications cable for set-up

Part No:- 999-10258

Hydraulic Generator System Controller Kit:

1x HGC-2-25 - controller ( 2500mA max output current )

1x 023-00228 - PC based graphical user interface for set-up (CD)

1x 999-10228 - 8 Way prototype harness, 3m length, auto-grade

1x 999-10166 - PC to HGC-2 communications cable for set-up

Hydraulic Fan Drive Systems: HFS-J Controller

Part No:- 999-10259

Hydraulic Fan Drive System Controller Kit:

1x HFS-J - controller ( Bi-direction fan, SAE-J1939 + 2x temp sensor inputs )

1x 023-00218 - PC based graphical user interface for set-up (CD)

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC to HFS-J communications cable for set-up

1x 108-00119 - USB to RS232 adaptor/converter

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Electronic Control Solutions for the Global Fluid Power Industry

General Purpose Valve & Pump Controllers: evc & epc Controllers

Part No:- 999-10260

Multi-Option Pump System Controller Kit:

1x epc - General purpose variable displacement pump controller

1x 023-00259 - epc-family PC based user interface for set-up (CD)

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 108-00134 - PC USB to epc communications cable for set-up

Part No:- 999-10261

Multi-Option Valve System Controller Kit:

1x evc - General purpose proportional / directional valve controller

1x 023-00259 - evc-family PC based user interface for set-up (CD)

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 108-00134 - PC USB to evc communications cable for set-up

Hydraulic Pump System Controller: epc-2 Controller

Part No:- 999-10262

Dual Path - Basic Dual Channel Pump Controller Kit:

1x epc-2 - controller ( Factory Pre-loaded with dual channel Pump application )

1x 023-00244 - epc-2 PC based user interface for set-up (CD)

1x 999-10141 - 30 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC RS 232 to epc-2 communications cable for set-up

1x 108-00119 - PC USB to RS 232 converter

www.hctcontrols.com

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Electronic Control Solutions for the Global Fluid Power Industry

Hydraulic Valve System Controller: evc-2 Controller

Part No:- 999-10263

Dual Path - Basic Dual Channel Valve Controller Kit:

1x evc - controller ( Factory Pre-loaded with dual channel Pump application )

1x 023-00244- evc-2 PC based user interface for set-up (CD)

1x 999-10141- 30 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC RS 232 to epc-2 communications cable for set-up

1x 108-00119 - PC USB to RS 232 converter

e-Fan Drive System Controllers: emc-1P & emc-1PL Controller

Part No:- 999-10264

e-Fan Drive System Controller Kit - Single 24V multi-fan Array:

1x emc-1P - controller ( Bi-direction fan, SAE-J1939 + 1x temp sensor input )

1x 023-00264 - emc-family PC based user interface for set-up (CD)

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 999-10243 - 3 way SAE J1939 prototype harness, 3m length, auto-grade

1x 999-10075 - PC to emc-family communications cable for set-up

1x 108-00119 - PC USB to RS 232 converter

Part No:- 999-10265

e-Fan Drive System Controller Kit - Single 12V multi-fan Array:

1x emc-1PL - controller ( Uni-direction fan, SAE-J1939 + 1x temp sensor input )

1x 023-00264 - emc-family PC based user interface for set-up

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 999-10243 - 3 way SAE J1939 prototype harness, 3m length, auto-grade

1x 999-10075 - PC to emc-family communications cable for set-up

1x 108-00119 - PC USB to RS 232 converter

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Electronic Control Solutions for the Global Fluid Power Industry

e-Fan Drive System Controllers: emc-1V Controller

Part No:- 999-10266

e-Fan Drive System Controller Kit - Interface to Variable Frequency Drive (VFD)

1x emc-1V - controller ( Bi-direction fan, SAE-J1939 + 2x temp sensor inputs )

1x 023-00264 - emc-family PC based user interface for set-up (CD)

1x 999-10156 - 12 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC to emc-family communications cable for set-up

1x 108-00119 - PC USB to RS 232 converter

e-Fan Drive System Controllers: emc-3 Controller

Part No:- 999-10275

e-Fan Drive System Controller Kit - Interface to 3x multi-e-Fan arrays

1x emc-3 - controller ( Bi-direction fan, SAE-J1939 )

1x CD-emc-3 - literature, information, demo & basic configuration Program

1x 999-10104 - 30 Way prototype harness, 3m length, auto-grade

1x 999-10107 - 18 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC RS 232 to DVC 7 communications cable for set-up

1x108-00119 - PC USB to RS 232 converter

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Dual PWM Channel Module: DVC 7

Part No:- DVC7-KIT

Dual Output Group Controller Kit:

1x DVC 7 - controller ( Factory Pre-loaded with template code application )

1x CD-DVC7_710 - literature, information, demo & basic configuration Program

1x 999-10141 - 30 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC RS 232 to DVC 7 communications cable for set-up

1x108-00119 - PC USB to RS 232 converter

Electronic Control Solutions for the Global Fluid Power Industry

Triple PWM Channel Module: DVC 710

Part No:- DVC710-Kit

Triple Output Group Controller Kit:

1x DVC 710- controller ( Factory Pre-loaded with template code application )

1x CD-DVC7_710 - literature, information, demo & basic configuration Program

1x 999-10141 - 30 Way prototype harness, 3m length, auto-grade

1x 999-10107 - 18 Way prototype harness, 3m length, auto-grade

1x 999-10075 - PC RS 232 to DVC 7 communications cable for set-up

1x108-00119 - PC USB to RS 232 converter

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Electronic Control Solutions for the Global Fluid Power Industry

HMI’s and Data Loggers: DMC-04

Part No:- 999-10276

Use with all DVC series as master HMI for system display & control

1x DMC-04 - 4.3” Color screen, SAE J1939 compatible with Integrated Data logger

1x CD-DMC04_07V- literature, information and demo program CD

1x 803-00003 - Global AC to 12VDC power supply

1x 108-00125 - Power harness with in-line ON/OFF switch

1x 108-00126 - PC to Screen - communications harness

1x 108-00127 - USB to Ethernet adaptor & crossover harness

1x 108-00128 - Global AC to 12VDC power cord

HMI’s and Data Loggers: DMC-07V

Part No:- 999-10277

Use with all DVC series as master HMI for system display & control

1x DMC-07V - 7” Color screen, SAE J1939 compatible with Integrated Data logger

1x CD-DMC04_07V- literature, information and demo program CD

1x 803-00003 - Global AC to 12VDC power supply

1x 108-00125 - Power harness with in-line ON/OFF switch

1x 108-00126 - PC to Screen - communications harness

1x 108-00127 - USB to Ethernet adaptor & crossover harness

1x 108-00128 - Global AC to 12VDC power cord

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Electronic Control Solutions for the Global Fluid Power Industry

Additional Accessories: Command Potentiometer - P/No. 999-10205

 Designed to allow local control of voltage commands - compatible with all HCT controllers

 Designed to allow local control of voltage commands - compatible with all HCT controllers

 Limits output voltage to 0.5 to 4.5V ( with +5V reference )

 Limits output voltage to 0.5 to 4.5V ( with +5V reference )

 Non sealed,10K, Linear, Plastic film, 270 Degrees travel - long life

 Non sealed,10K, Linear, Plastic film, 270 Degrees travel - long life

 Pre-wired with 1M, color coded, 19 AWG wire

 Pre-wired with 1M, color coded, 19 AWG wire

Additional Accessories: ‘Wet’ Fluid Temperature Sensor - P/No. 206-00083

 Designed to measure temperature of liquids - i.e. Hot Oil Cooler (HOC) or coolant e.t.c.

 -40°C to +150°C operation range, proven, long life thermistor technology

 Brass body with hex nut for installation

 Imperial or Metric threads available with integrated IP69K Deutsch connector

Additional Accessories: ‘Dry’ Fluid Temperature Sensor - P/No. 206-00084

 Designed to measure temperature of gasses - i.e. Charge Air Cooler (CAC) e.t.c.

 -40°C to +150°C operation range, proven, long life thermistor technology

 Black, Thermoplastic, NO galvanic reactions and cost effective

 Imperial or Metric threads available with integrated IP69K Deutsch connector

Additional Accessories: Command Signal Converter - P/No. CSC-0505

 Turns industrial command signals into mobile command signals

 Converts +/-5V to 0-5V for use with all HCT controllers

 Small package for in-line, connector mount or for use in OEM assembly

 Ideal for new builds, re-powers and upgrades

www.hctcontrols.com

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Electronic Control Solutions for the Global Fluid Power Industry

Product Training and Project Development

Develop NEW solutions - In-House...

 Use a QPS kit to evaluate the controller - then book some product training with HCT

 Cost effective skill development tools for the Electro-Hydraulic fluid power market

 Proof of concept ?... never easier with this all-in-a-box approach, Prove it, Test it, Ship it...

 Innovate, create, lead the pack...launch new models of your product at will - Powerful !

Concept to Market….FAST !

 Use HCT with ALL major OEM electro-hydraulic equipment - apply with confidence

 Got a HOT project ? Got a time crunch ? - solve it with a QPS kit - all the parts you need...NOW !

 Beat the competition, win the opportunity, get on the prototype, close the order !

 Add a Joystick Color screen, Buttons, Bells & Whistles ?...We can help - give us a call

What makes us Different ?

 QPS kit contents - tested, finished and shipped from our U.S. location

 Delivery - QPS kits are with you within the week

 Quality - ISO 9001:2008 registered

 Owned by Sun Hydraulics - Best Quality, Best Ethics, Best Support - try us...

www.hctcontrols.com

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Electronic Control Solutions for the Global Fluid Power Industry

Simple, Solid Controls for Fluid Power Solutions

HAU and HAD

single and dual coil

Simple to use, no

expertise needed

Standard Controllers...

Multi-function, dual output, feature

analog drivers.

special tools or

HGC-2

Hydraulic generator

controller.
50 to 60 Hz at 110 to
250VAC applications

PTD-SS Series

Soft-Shift Plug top
drivers - bumpless
de-compression

Three channel e-Fan

drive controller with SAE

PTD Series

Sealed Plug top
drivers for single coil
applications.
Cost effective local
control

emc-3 & emc-3L

J1939 interface

epc & evc

loaded controller

HFS-2

Hydraulic Fan drive system
controller with sensor inputs

HFS-J

Hydraulic fan drive system

controller with sensor inputs +

emc-1V

Electric fan drive system con­troller with interface to VFD for
high voltage motors

SAE J1939 compatibility

...For NON-standard
solutions...Try Us!

Accessories...

DMC 04 & DMC 07V

Color graphical displays, sealed,

daylight visible with integrated

keypads

Command Sources & Conditioners

Joysticks, footpedals and sensors - all
interface with HCT controller products

Keypads & Remote Wireless Control

Made to your requirements, simple to more
complex systems. SAE J1939 versions for
ease of integration

DVC 700 Series

Controllers and expansion
modules to suit system size

...We have those as well

www.hctcontrols.com

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 Mining & Exploration

 Agriculture

 Cranes & lifts

 Refuse & Recycling

 Construction

 Off-Road vehicles

 Forestry, Wood & Pulp

 Reclamation & Salvage

 Oil Field & Sands

Electronic Control Solutions for the Global Fluid Power Industry

 Demolition Equipment

 Cooling Solutions

 Military Apparatus

HCT Product Sales and Support:

 Remote Control

 Power Generation

 Emission Controls

 Integrated Drivers

 Valve & Pump Controls

Need More Information ?

To discuss anything in this brochure, order product, get price and
delivery or book a training course, please send an e-mail to us at:

[e-mail]

For a full list of authorized distributors worldwide, please visit:

www.hctcontrols/distributors/index.htm

www.hctcontrols.com

High Country Tek, Inc.

208 Gold Flat Court

Nevada City, CA, 95959

Tel: [phone]

A SUN Hydraulics Company

BRC-QPS-Rev-D Copyright © High Country Tek, Inc. - 2013

This data sheet may contain mistakes and prin ting errors. The information in this publication is regularly checked and c orrections made in the next issue. Please check our website for latest version. HCT accepts NO liability for technical mistakes or printing errors, or their consequences.

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