H.C Duke & Son Electro-Freeze Genesis Series, GEN-2080 Operator’s Manual With Illustrated Parts List

OPERATOR’S MANUAL
with Illustrated Parts List
Combination Soft Serve and
Shake Freezer
Model GEN-2080
185240— 4/15
H.C. Duke & Son, LLC. P/N 185240 April 2015 Printed In U.S.A.
for
Electro Freeze Combination
Soft Serve and Shake
Freezer Model GEN-2080
All contents © Copyright 2015 H.C. Duke & Son, LLC., 2116 Eighth Avenue, East Moline, Illinois 61244
HC185240
i
ELECTRO FREEZE Soft Serve Model GEN-1578
SAFETY FIRST!
Follow these four steps to safety ....
1. Recognize Safety Information ....Look for
this safety alert symbol throughout this manual.
When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
2. Understand Signal Words ....
The signal words — DANGER, WARNING and
DANGER
WARNING
CAUTION
CAUTION — are used with the safety alert symbol (DANGER decals on the freezer may or may not have the safety alert symbol, but the message is the same). Decals with the words DANGER, WARNING or CAUTION appear on the freezer. DANGER
identies the most serious hazard. Decals with the
words DANGER or WARNING are typically near
specic hazards on the freezer. General precautions
are listed on CAUTION safety decals. In this manual, CAUTION messages with the safety alert symbol
call attention to safety messages.
ii
ELECTRO FREEZE Soft Serve Model GEN-1578
Safety First!
SAFETY FIRST!
3. Follow Safety Instructions ....
Read and understand all safety messages in this manual. Read and understand the decal safety messages on your freezer. Take notice of the location of all decals on the freezer and keep the safety decals in good condition. Check them periodically and replace missing, damaged or illegible safety decals. The safety decals must remain in place and legible for the life of the freezer. If you need new decals, use the information and illustrations on pages v and vi of this manual to identify the decal and contact your local Electro Freeze Distributor — or call or write to H.C. Duke & Son, LLC.
DO NOT attempt to operate the GEN-2080 freezer until you read and understand all safety messages and the operating instructions in this manual.
4. Operate Safely ....
DO NOT allow untrained personnel to maintain or service this machine. Failure to follow this instruction may result in severe personal injury. DO NOT operate the freezer unless all service panels and access doors are secured with screws. DO NOT attempt to maintain or repair the freezer until the main power supply has been disconnected. Some freezers have more than one disconnect switch. Contact your local Electro Freeze Distributor for authorized service.
iii
ELECTRO FREEZE Soft Serve Model GEN-1578
Safety Decal Locations
Do not attempt to operate the freezer until all safety precautions and operating instructions in this manual are read and understood.
Take notice of all warning, caution, instruction and information decals (or labels) on the freezer as shown in the
gure to the right. The labels have been
put there to help maintain a safe working environment.
The labels have been designed to with­stand washing and cleaning. All labels must remain legible for the life of the freezer. Check labels periodically to be sure they can be recognized as warning labels.
If it is necessary to replace any label, please contact your local authorized Electro Freeze Distributor or H. C. Duke & Son, LLC. When ready to order, you will need to determine the (1) part number, (2) type of label, (3) location of label, and (4) quantity required, and include a return shipping address.
You may contact your local authorized Electro Freeze Distributor, as follows:
Name: Address:
Phone: or, for factory service assistance, contact
H. C. Duke & Son, Electro Freeze Service Department by phone, FAX or e-mail:
Phone: (309) 755-4553 (800) 755-4545
FAX: (309) 755-9858 E-mail: service@hcduke.com
(The decals on the next page are numbered 1, 2, 3 and 4. Those numbers correspond to the numbers in the table below. The table provides the part number, description, and quantity for each decal.)
No. Part No. Description (Qty)
1 HC165025 Decal — Beater Warning (1) 2 HC165246 Decal — Pressurized System Warning (2) 3 HC165048 Decal — Warning Rotating Parts (2) 4 HC165126 Decal — Panel Removal Warning (3)
iv
ELECTRO FREEZE Soft Serve Model GEN-2080
165048
Safety Decal Locations
HC165126
4
Do not
operate
with cover
removed!
Pressurized system.
Depressurize unit
before dismantling mix
HC165048
3
transfer system.
HC165246
2
HC165025
1
185240 vii
ELECTRO FREEZE Soft Serve Model GEN-1578
Table of Contents
Safety First ................................................................................................... ii
Safety Decal Locations ................................................................................... iv
Part I
1 Introduction ......................................................................... 1
2 Note to Installer ................................................................... 1
2.1 Uncrating and Inspection ............................................................. 2
2.2 Installation .................................................................................... 2
2.3 Electrical Requirements ............................................................... 3
2.4 Electrical Connections ................................................................. 3
3 Specications ...................................................................... 4
3.1 Particulars .................................................................................... 4
3.2 Installation Date ........................................................................... 4
3.3 Data Plate .................................................................................... 5
3.4 Reference Information ................................................................. 5
3.5 Dimensions .................................................................................. 6
4 Part Names and Functions — Soft Serve ............................ 8
5 Part Names and Functions — Shake .................................. 14
6 Operator Controls ................................................................ 18
7 Operator Display Menu ................................................................. 21
8 Disassembly and Cleaning — Soft Serve ............................ 24
8.1 Cleaning Accessories ................................................................... 25
8.2 Disassembly Instructions ............................................................. 26
8.3 Cleaning Instructions ................................................................... 29
8.3.1 Cleaning & Lubricating MTS Assembly ...................................... 31
9 Disassembly and Cleaning — Shake .................................. 33
9.1 Cleaning Accessories ......................................................... 34
9.2 Disassembly Instructions ............................................................. 36
9.3 Cleaning Instructions ................................................................... 37
9.3.1 Cleaning and Lubricating MTS Assembly .................................. 39
vi
ELECTRO FREEZE Soft Serve Model GEN-1578
Table of Contents — continued
10 Assembly — Soft Serve ....................................................... 40
11 Assembly — Shake ..................................................................... 45
12 Start-up Instructions — Soft Serve ........................................... 51
12.1 Sanitizing Instructions ................................................................ 51
12.2 Priming ....................................................................................... 52
13 Start-up Instructions — Shake ............................................ 53
13.1 Sanitizing Instructions ................................................................ 54
13.2 Priming ....................................................................................... 55
14 Closing Procedures ............................................................. 56
14.1 Night Switch Operation ............................................................... 56
14.2 Draining Product ......................................................................... 56
15 Product Information ............................................................. 58
15.1 Overrun ...................................................................................... 58
15.2 Overrun Adjustment .................................................................... 59
15.3 Rerun .......................................................................................... 59
16 Routine Maintenance ........................................................... 60
17 Troubleshooting Table ......................................................... 66
18 VQM Error Codes ................................................................ 75
Part II
Model GEN-2080 Replacement Parts Manual with Illustrations ............ *
* Refer to Part II Table of Contents
vii
ELECTRO FREEZE Soft Serve Model GEN-2080
1 Introduction
The GEN-2080 Freezer is designed to produce soft serve ice cream, ice milk, yogurt, and similar frozen dairy products, with a product serving temperature range of 15 to 25°F (-9 to -4°C). It also produces shakes with a product temperature of 26°F (-3°C). If such products are prepared from powdered concentrate, they should be precooled to 40ºF (4°C) prior to introduction to the freezer. Use of other products in this machine is considered misuse (see Warranty).
This manual has been prepared to assist you in the proper operation and general maintenance of the Electro Freeze Soft Serve and Shake Freezer Model GEN-
2080. Your freezer will not compensate for or
correct any assembly or priming errors made during the initial start-up. Therefore, it is important to follow the assembly and priming procedures detailed in this manual.
Make sure all personnel responsible for equipment operation completely read and understand this manual before operating the freezer. When properly operated and maintained, the freezer will produce a consistent quality product.
If you require technical assistance, please contact your local authorized Electro Freeze Distributor as follows:
Name:__________________________ Address: ________________________ ________________________________ Phone: __________________________ For factory service assistance — contact
H. C. Duke & Son, LLC., Electro Freeze Service Department as follows:
Phone: (309) 755-4553 (800) 755-4545
FAX: (309) 755-9858
2 Note to Installer
This freezer must be installed and serviced by an Electro Freeze Distributor or authorized service technician.
After installation the warranty registration card must be completed and returned to validate the warranty.
E-mail: service@hcduke.com
185240 1
ELECTRO FREEZE Soft Serve Model GEN-2080
2.1 Uncrating and Inspection
Be sure to properly support the machine when removing bolts and installing legs or casters.
CAUTION
When the unit is received and while the carrier is still present, inspect the shipping carton for any damage that may have occurred in transit. If the SHOCKWATCH® label indicates red and/ or the carton is broken, torn, or punctured,
Figure 2-1 Machine Bolted to Shipping Base
note the damage on the carrier’s freight bill and notify the carrier’s local agent immediately.
1. Remove the carton from the pallet, and move the machine as close as possible to the permanent location.
2. Remove the shipping bolts on
the bottom of the freezer (gure 2-1) and install either the legs or casters (gure
2-2).
NOTE: Screw casters or legs all the way in coupling, then adjust out to level side to side with a 1/4” slope to the front.
Figure 2-2 Installing Mounting Legs or Casters
2.2 Installation
CAUTION All materials and connections must conform to local requirements and be in compliance with the National Electrical Code (NEC).
2 185240
1. This freezer is designed for indoor use and must be protected from outdoor weather conditions.
– continued
ELECTRO FREEZE Soft Serve Model GEN-2080
2.2 Installation (continued)
2. Where codes permit, we recommend that the freezer be installed
on casters and have exible water and
electrical connections for service and cleaning ability.
3. All models require a minimum 6 inch (15 cm) clearance on either the side panels or the rear panel for adequate ventilation. Freezers designed with top air discharge require that at least 18 inches (45 cm) above the top panel be free of obstructions. Anything blocking ventilation of the freezer (including cone dispensers)
will reduce the efciency of the freezer.
4. Water cooled models will require a 1/2 inch MPT water inlet and water waste connection. Both condensers are
2.3 Electrical Requirements
CAUTION To prevent acciden­tal electrical shock, a positive earth ground is required.
1. Always verify electrical
specications on the data plate of each freezer. Data plate specications (see
Figure 3-1) will always supersede the information in this manual.
tied together so that one water inlet and one water waste is all that is required. The connections are found on the bottom under the compressor mounting area and are tagged “Water Inlet” and “Water Waste.” A manual shut-off valve should be installed in the water inlet line at the time of installation. The water pressure must be above 35 psig (241 kPa) and below 140 psig (965 kPa) for proper operation.
5. Place the freezer in the nal
location and level by adjusting the legs or casters so that it is level side-to-side and the front is approximately ¼ inch lower than the rear (to allow proper drainage of the freezing cylinder).
2. Supply voltage must be within + 10% of voltage indicated on the nameplate. Also, on three-phase systems, voltage between phases must be balanced within 2%. (More than a 6 volt difference between any two voltage measurements at 208-230 volts indicates a possible imbalance.) Request your local power company to correct any voltage problem.
3. An easily accessible main power disconnect must be provided for all poles of the wiring to the freezer.
2.4 Electrical Connections
CAUTION To prevent accidental elec­trical shock, a positive earth ground is required.
1. Double freezers with two compressors require one power supply for each side of the freezer. Each side of the freezer operates independently.
2. Check the data plate for fuse size, wire ampacity and electrical
specications.
185240 3
3. Refer to the wiring diagram provided for proper power connections.
4. Electrical connections are made in the junction box located mid-level behind the left side panel.
5. Use a exible connection when
permissible. All materials and connections must conform to local codes and the National Electrical Code.
6. For 3 phase freezers, beater shaft rotation must be clockwise as viewed from the front of the freezer.
ELECTRO FREEZE Soft Serve Model GEN-2080
3 Specifications
3.1 Particulars
Always check and verify voltage and amperage on the data plate located on the back panel of each freezer.
GEN-2080 Combination Soft Serve and Shake Freezer
Width (in/cm) 26 / 66 Height (in/cm) 70 / 178 (Air Cooled Models)
67.5 / 172 (Water and Air Cooled Remote Models)
Depth (in/cm) 36.5 / 93 Weight (lbs/kg) 852 / 408 Soft Serve Shake Compressors 2 HP / 9500 BTU 2 HP 12000 BTU
1.5 kw (Motor) 1.5 kw (Motor)
2.8 kw (Cooling) 2.8 kw (Cooling) Beater Motor 2 HP / 1.5 kw 1 .5 HP / 1.1 kw Refrigerant 404a 404a Charge 3.75 lb. / 1.7 kg 3.75 lb. / 1.7 kg Mix Container 30 qts. / 28.4 L 28 qts. / 26.5 L Cylinder 4 Qts. / 3.8 L 9 Qts. / 8.51 L
3.2 Installation Date
Fill in the date of installation, and the name, address, and phone number of the installer in the space provided below. This information will be needed when ordering parts or service for the GEN-2080 Freezer.
Date of installation: ___________________________________ Installed by: ___________________________________ Address: ___________________________________ ___________________________________ Phone: ___________________________________
4 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
3.3 Data Plate
The data plate provides important infor­mation that the operator should record and have available for parts ordering, warranty and service requests.
Figure 3-1
3.4 Reference Information
Write in Reference
Information HERE!
Fill in this information as soon as you receive the Electro Freeze GEN-2080 Soft Serve/Shake Freezer. The item numbers, encircled, correspond with the
call-out numbers in gure 3-1.
1.) Model Number: ________________
2.) Serial Number: ________________
3.) Electrical Spec: Voltage _________ Phase _______ Hertz _________
4.) Maximum Fuse Size: ____________
5.) Minimum Circuit Ampacity:________
185240 5
ELECTRO FREEZE Soft Serve Model GEN-2080
3.5 Dimensions
MODEL GEN-2080
W/C = Water Cooled Models A/C = Air Cooled Models ACR = Air Cooled Remote Models dimensions are the same as W/C
Figure 3-2
6 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
NOTE: Combination Soft Serve/Shake
Freezers
Please note that in the following pages of this manual, some sections relate specifically to either the “Soft Serve” side of the freezer or the “Shake” side of the freezer. The GEN-2080 combination freezer actually contains two separate systems — one side provides soft serve ice cream and the other, shakes. Although there are some part and procedure similarities between the shake and soft serve sides, we have separated them to make it easier for you to find the information you need. You may notice a duplication of some information. Where feasible the information is only provided once, for both sides.
Look for the Electro Freeze Cone and term “Soft Serve” in the section header for instructions concerning the frozen dessert side of the freezer.
Look for the Electro Freeze Shake and the term “Shake” in the section header for instructions concerning the shake side of the freezer.
185240 7
ELECTRO FREEZE Soft Serve Model GEN-2080
4 Part Names and Functions — Soft Serve
ROD-PLUNGER
PLUG-AIR BLEED
O-RING-PLUG
PIN-HANDLE
HANDLE-DISPENSE
KNOB-HAND
PLUNGER
O-RING-HEAD
O-RING-PLUNGER
O-RING-PLUNGER
HEAD­DISPENSE
Figure 4-1 Head Assembly
8 185240
NOZZLE
ELECTRO FREEZE Soft Serve Model GEN-2080
4 Part Names and Functions — Soft Serve
The following descriptions apply to gure 4-1. The number preceding the part name corresponds to the number in the gure.
1.) HEAD: Encloses the freezing cylinder and provides an opening for product to be dispensed.
2.) NOZZLE: Shapes the frozen product as it is dispensed.
3.) KNOB-HAND: Secures the dispensing head to the freezing cylinder.
4.) HANDLE-DISPENSE: Opens and closes the plunger to start and stop
the ow of product from the freezer.
5.) PIN-HANDLE: Secures the handle to the dispense head.
6.) O-RING-PLUG: Seals the air bleed plug in the dispense head.
7.) PLUG-AIR BLEED: Seals the air bleed opening in the head when closed. Allows excess air to be removed from the cylinder in the
lling process.
8.) ROD-PLUNGER: Starts the freezer when dispensing. Must be in place before freezer will operate.
9.) PLUNGER: Seals the product opening in the head when closed.
Allows product to ow when open.
10.) O-RING-PLUNGER-UPPER: Seals the plunger in the dispensing head. Must be lubricated to seal and slide properly.
11.) O-RING-PLUNGER-LOWER: Seals the plunger in the dispensing head. Must be lubricated to seal and slide properly.
12.) O-RING-HEAD: Seals the dispensing head to the freezing cylinder. Must be lubricated.
185240 9
ELECTRO FREEZE Soft Serve Model GEN-2080
4 Part Names and Functions — Soft Serve
Figure 4-2 Soft Serve Beater Shaft Assembly
10 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
4 Part Names and Functions — Soft Serve
The following descriptions apply to gure 4-2. The number preceding the part name corresponds to the number in the gure.
1.) BUSHING - CYLINDER: Holds the
beater in place at the front of the cyl­inder. Center must be lubricated.
2.) SHAFT - ASSY. BEATER: Rotates
in the freezing cylinder, blending air and mix as it ejects product.
3.) BLADE - SCRAPER SOFT SERVE:
Scrapes the frozen product from the freezing cylinder wall.
Important: Soft serve blades only have 2 holes and are not interchangeable with the 3 hole shake blades. If the incorrect blades are used the freezer could be damaged.
4.) O-RING - SHAFT SEAL: Seals the beater shaft to the shaft seal. Is inserted into the shaft seal bushing.
Must be lubricated.
5.) WASHER - SHAFT SEAL: Holds the shaft seal o-ring. Lightly lubri­cate the side opposite the cup seal.
6.) SEAL(CUP) - BEATER SHAFT:
Seals the opening between the freezing cylinder and the beater shaft. Do not lubricate rubber cup portion.
185240 11
ELECTRO FREEZE Soft Serve Model GEN-2080
AIR METER TUBE-AIR
RETAINER-AIR TUBE CLAMP-SOFT HOSE
HOSE-MIX BRAIDED SUPPORT-ROLLER
BEARING HOSE-TRANSFER
RED LINE ROLLER-ASSY
COMPLETE SHOE-ROLLER
CLAMP-SOFT HOSE
O-RING
PORT-AIR/MIX INLET
CLIP-TUBE RETAINER
CLAMP-SOFT HOSE
ARM-SWING CLAMP
KNOB-HAND
COVER-MTS
TUBE-ASSY
PICKUP
DUCKBILL-INLET
20
VALVE­PRESSURE RELIEF
4 Part Names and Functions
Figure 4-3 Mix Transfer System (MTS)
12 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
4 Part Names and Functions
The following descriptions apply to gure 4-3. The number preceding the part name corresponds to the number in the gure.
1.) SUPPORT-ROLLER BEARING:
Holds roller assembly in place.
2.) SHOE-ROLLER: Provides an
opening to insert the mix transfer hose. Squeezes transfer hose against rollers.
3.) ROLLER ASSEMBL Y COMPLETE:
Squeezes mix/air through tubing to freezing cylinder.
4.) KNOB-HAND: Locks roller shoe in
position.
5.) CLAMP-SHOE: Swings hand knob
into position over roller shoe.
6.) RETAINER-AIR TUBE: Holds air
meter tube in the “up” position.
7.) AIR METER: Regulates the amount
of air being drawn into the system.
8.) TUBE-AIR: Provides connection for
the air meter.
12.) HOSE - TRANSFER RED: Special “red-lined” hose that is squeezed by rollers to transfer mix to freezer.
13.) TUBE-ASSEMBLY MIX INLET: Carries mix from mix container to
MTS.
14.) DUCKBILL: A rubber check valve that prevents mix from falling back into the mix container.
15.) PORT - AIR/MIX: Blends air and
mix as it ows into the transfer
hose.
16.) CLIP - TUBE RETAINER: Locks mix pickup tube into air/mix port.
17.) O-RING: Seals the mix tube in the air/mix port.
9.) CLAMP - ASSY. SOFT HOSE 5/8”:
Prevents mating parts from leaking.
10.) HOSE - ASSY. MIX BRAIDED:
Connecting tube between the Mix Transfer System and the cylinder inlet.
11.) COVER - MTS: Protection against moving parts. Cover must be in place for the MTS to operate.
185240 13
ELECTRO FREEZE Soft Serve Model GEN-2080
5 Part Names and Functions — Shake
Figure 5-1 Head Assembly
14 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
5 Part Names and Functions — Shake
The following descriptions apply to gure 5-1. The number preceding the part name corresponds to the number in the gure.
1.) HEAD - ASSY. W/ACTUATOR:
Encloses the freezing cylinder and provides an opening for product to be dispensed.
2.) BUSHING - BEATER BEARING:
Holds the beater in place at the front of the cylinder. Must be inserted into the head and lubricated before assembly.
3.) O-RING - HEAD: Seals the head to the freezing cylinder. Must be lubricated.
4.)
and
5.) O-RINGS - PLUNGER: (UPPER & LOWER): Seals the plunger in the
head. Must be lubricated to seal and slide properly.
6.) PLUNGER - DISPENSING BLACK: Seals the product opening in the head
when closed. Allows product to ow
when open.
7.) PUSH ROD - ASSY. PLUNGER SWITCH: Starts the freezer when
dispensing. Must be in place before freezer will operate.
12.) O-RING - PIVOT POST:
Holds the pivot post in place.
13.) HANDLE - ASSY. SPINDLE HEAD: Opens and closes the plunger to
start and stop the ow of product
from the freezer.
14.) KEEPER - ASSY. SPINDLE: Se­cures the handle to the head.
15.) KNOB - HAND: Secures the head to the freezing cylinder.
16.) O-RING - AIR RELIEF PLUG:
Seals the air relief screw in the head.
17.) PLUG - AIR RELIEF: Seals the air relief opening in the head when closed. Allows excess air to be removed from the cylinder when
lling.
18.) EXTENSION-SHAKE SPIGOT:
Product ows from the head through
the extension.
19.) O-RING-SPIGOT EXTENSION: Seals the extension to the head.
8.) FUSE - SLO BLOW 1A: Prevents the spindle motor from overload.
9.) SPINDLE - ASSY. FRONT MOUNT:
Mixes the shake as it is dispensed.
10.) O-RING - SPINDLE ASSY.: Holds the spindle in place.
11.) POST - PIVOT (Optional): Holds the handle in place when the spin­dle is not used.
185240 15
ELECTRO FREEZE Soft Serve Model GEN-2080
5 Part Names and Functions — Shake
Figure 5-2
16 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
5 Part Names and Functions — Shake
The following descriptions apply to gure 5-2. The number preceding the part name corresponds to the number in the gure.
1.) BLADE - SCRAPER: Scrapes the
frozen product from the freezing cylinder wall.
Important:
Shake blades have 3 holes and are not interchangeable with the 2 hole soft serve blades. If the incorrect blades are used the freezer could be damaged.
2.) SHAFT - BEATER: Rotates in the
freezing cylinder, blending air and mix and ejecting product.
3.) O-RING-SHAFT SEAL: Seals the
beater shaft to the shaft seal. Is inserted into the shaft seal washer.
Must be lubricated.
4.) WASHER-SHAFT SEAL: Holds the
shaft seal o-ring. Lightly lubricate the side opposite the cup seal.
5.) SEAL(CUP)-BEATER SHAFT: Seals
the opening between the freezing cylinder and the beater shaft. Do not lubricate rubber cup portion.
185240 17
ELECTRO FREEZE Soft Serve Model GEN-2080
L1
23
45 6789
10
2
4
L2 R1 R2
1
LEFT RIGHT
OFF
OFF
6 Operator Controls
Figure 6-1
The following paragraphs describe the operator controls. Refer to Fig. 5-1 for numbered items in description. Note the left side controls operates the left side cylinder. Operation for right side controls is the same. The display window has three levels of display: Operators Menu, Technician Menu. The last menu is restricted and reserved for
use by qualied personnel.
NOTE: The dispense head must be in place before the freezer will operate.
CAUTION Test operation of the head switch prior to placing the freezer in service. See Section 11, Routine Maintenance, Monthly.
1. Function Buttons (Four)
Pressing any of these buttons will activate the icon directly above in the display screen. Left side (L1 & L2), Right Side (R1& R2).
2. OFF Key
When this symbol is pressed, the left side of unit will shut off. The beater motor and compressor will not operate.
3. Navigation Pad (Up/Down = Cabinet ON/OFF)
Used to navigate the menu structure. Up/Down arrows are used to turn the cabinet on/off when both cylinders are off. Used by technicians for programming and setting changes. See Troubleshooting section for Operator accessible controls.
4. Freeze Symbol
18 185240
When this symbol is pressed, the unit will enter the automatic freeze mode. Both the hopper and cylinder compressors will energize to refrigerate product to settings in program. Use this button for DAY mode operation to maintain product in “ready to serve” state.
ELECTRO FREEZE Soft Serve Model GEN-2080
6 Operator Controls (continued)
5. Left or Right side Control Indicator
Left indicates controls for left side cylinder and hopper. “Right” Indicates controls for right side of freezer cylinder and hopper.
6. Mode of Operation Indicator
There are three primary modes of operation: a. OFF –This is the indicator when power is applied to freezer and when
(OFF) button is pressed. In this mode, the refrigeration and beater motor will not operate.
b. FRZ – This is the indicator when Freeze button is pressed. In this mode, the freezer is in automatic freeze mode and both the beater motor and refrigeration will activate as needed. Use this position for dispensing product from freezer. Cabinet will also be refrigerated as needed to maintain product below 41°F.
Important:
in the cylinder or hopper. The freezer will be damaged.
c. Standby – This is the indication when the Night button is pressed. In this mode, an energy-saving feature will activate and reduce product refrigeration. The freezer will automatically cycle to maintain temperatures in the cylinder and cabinet below 41°F and keep product from deteriorating. Use this position when the freezer will not be in use for periods of more than one hour.
Important:
cleaning and sanitation procedures at the frequencies required by the federal, state, or local regulatory agency.
Do not use the freeze position with water or sanitizer
Night/standby mode is not to be used in lieu of proper
7. Wash or Clean Mode
Press the function button directly below icon to activate clean mode. Also allows individual activation of the mix pump & beater.
8. Information Window
This window is normally blank when unit is functioning properly. This window will give you indication when mix in hopper is low and other error messages. Refer to Troubleshooting Section of manual for details on error messages.
9. Standby Indicator
This is the indication when the Night button is pressed. In this mode, an energy­saving feature will activate and reduce product refrigeration. The freezer will automatically cycle to maintain temperatures in the cylinder and cabinet below 41°F and keep product from deteriorating. Use this position when the freezer will not be in use for periods of more than one hour.
10. Hidden Operator Menu Key
Press this key to enter the operator menu to adjust the freezers settings.
185240 19
ELECTRO FREEZE Soft Serve Model GEN-2080
LEFT RIGHT
OFF
OFF
L1
23
45 6789
10
2
4
L2 R1 R2
1
LEFT RIGHT
OFF
OFF
6 Operator Controls (continued)
11 Power Switch See Figure 6-3
In the “ON” position, power is supplied to the beater motors. Use this position
11
to operate the freezer. Select the ”OFF” position for disassembly and cleaning. See Operators Display Menu for use of this switch in recording cleaning cycles.
Figure 6-3
7 Operator Display Menus
Figure 7-1
To Enter the Operator Menu, push and hold the hidden key (11) under the F for 3 seconds
(gure 6-1).
Figure 7-2
The operator menu will show up on the screen (gure 7-2). The cursor will highlight the selected
sub-menu (i.e. Basic Setting, Actual Temps, etc.), use the Arrow Buttons to move the cursor up or down to the desired sub-menu. Once the desired menu is highlighted, in this example we will use
Basic Settings, press the select ( Offset will be shown for left and right barrel. Use the Arrow Buttons to move the cursor to highlight the value to be changed, once highlighted press the select button and the cursor will now be
) button to enter the sub-menu. Product Type and Temperature
blinking. While the cursor is blinking the value may now be changed using the left or right Arrow Buttons, once you have reached the desired setting press select (
) one more time, the cursor will now stop blinking, this indicates that the value change has been stored. Follow these steps to change any other desired settings, once complete you may use the far right Function button to exit
the operator menu or just wait and the menu will time out and return to the Home screen.
20 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
7 Operator Display Menus
Below is a list of the menu categories that are displayed upon entering the Operator’s menu.
Operator’s Menu Options
Basic Settings
Actual T emps
Event Log
Error Log
Lockouts
Screen Settings
Date/Time
Last Clean
Software Version
The following information explains more about each of the menu options.
Basic Settings: Information Shown
Left Barrel: nonfat, lowfat, highfat, or yogurt Right Barrel: nonfat, lowfat, highfat, or yogurt
Temperature Offset 1-9, 5 is neutral
Actual Temps: Information Shown Cabinet Temperature
Cylinder Temperature: Left or Right Cylinder
Event Log: Allows the operator to look at logged events i.e. power switch cycle, low
Error Log: Allows the operator to look at logged errors i.e. Barrel refrigeration
Statistics: Shows the number of starts that the compressor/compressors,
switches and beater motors have seen. Also displays the cumulative run time in hours for compressors and beater motors.
Information Shown On Time Left & Right Barrel Freeze Mode Left & Right Barrel Standby Mode Left & Right Barrel Off Left & Right Barrel Last PWR Fail All PWR Fail Time All PWR Fails
Product Type
mix, etc. The log will display the last 50 events with the newest event at the top.
timeout, low/high refrigeration pressure, etc. The log will display the last 50 events with the newest event at the top.
185240 21
ELECTRO FREEZE Soft Serve Model GEN-2080
7 Operator Display Menus (continued)
Spigot Left & Right Barrel Statistics Cont. Center Spigot Spigot Hours Left & Right Barrel C Spigot Hours Comp. Starts Left & Right Barrel Comp. Hours Left & Right Barrel Beater Starts Left & Right Barrel Beater Hours Left & Right Barrel Cab Comp. Starts Cab Comp. Hours Pump Starts Left & Right Barrel Pump Hours Left & Right Barrel
Lockouts: Allows the operator to lock out the clean, freeze, and night function
so that on the home screen when the button is pressed the unit will not react.
Information Shown Freeze Mode Y or N Clean Mode Y or N Standby Mode Y or N
Cab Only Mode Y or N Cones Left 5
Screen Settings: Operator can turn on or off the following functions:
Display Cabinet Temperature Y or N
(Will or will not display Cabinet temp. on home screen)
Alternate Moon Y or N Beep Function Y or N
(unit will or will not beep when a button is pressed)
Hide Clock Error Y or N
Date/Time: Allows user to set the Real Time Clock and current date in the unit.
Last Clean: Displays the Last time the unit has been cleaned
Software Versions: Has current software version numbers for both the U.I. and Main
board Main ——— U.I. ———— Model GEN Cyl Count 2 Compressors 2 Hopper Y or N Cabinet Y or N Product Table GEN or SLX
22 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
LEFT RIGHT
OFF
OFF
Press to start Left Clean Mode
Press to start Right Clean Mode
CABINET
ON
370F
LEFT RIGHT
OFF
OFF
CABINET
ON
370F
PUMP
ON OFF
PUMP
ON OFF
BEATER
ON OFF
BEATER
ON OFF
Press to turn left
beater on
Press to turn left
pump on
Press to turn right
beater on
Press to turn right
pump on
LEFT RIGHT
ON
ON
CABINET
ON
370F
Press to enter Standby mode
7 Operator Display Menus (continued)
Cabinet Temperature Map for user adjustment. User will only see 1 through 9 but the table below shows the differences with each number change. 6 is default setting
185240 23
ELECTRO FREEZE Soft Serve Model GEN-2080
8 Disassembly and Cleaning — Soft Serve
Safety Information
This freezer uses pressure to assure consistent product quality. It is important for your safety that the freezer is depressurized slowly and completely whenever the freezer is to be drained, disassembled, cleaned, or serviced. The safety instructions in this manual will remind you when to check to make sure the freezer is depressurized. When you
CAUTION Make sure freezer is depressurized before proceeding.
see this CAUTION statement the following steps should be taken:
It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.
The cleaning and sanitizing instructions explained in this manual are required to maintain a clean, sanitary freezer. The freezer should be disassembled, cleaned, reassembled, lubricated and sanitized daily to ensure the best possible product quality and freezer operation.
Persons assembling, cleaning or
sanitizing the freezer must rst wash
and sanitize hands and forearms with an approved sanitizer.
1. Using the buttons L2 & R2 on the control panel be sure both MTS pumps are in the “OFF” position.
CAUTION To avoid electrical shock or contact with moving parts, make sure the control pad is “OFF” and that the main power switch is “OFF”.
2. Turn the control pad “OFF” and then turn “OFF” the main power switch.
3. Place a clean bucket under the dispense head.
4. Slowly open the spigots, allowing any pressurized cleaning solution or air to escape. If there is product in the freezer refer to Section 9, Closing Procedures, 9.1 Draining Product.
5. Remove the spigot switch rods and open the spigots completely.
6. Inside the refrigerated cabinet, remove the MTS cover, loosen the shoe clamp hand knob, swing back the shoe clamp and swing open the roller shoe on both mix transfer systems.
Following these steps will assure that the system is depressurized.
24 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
8.1 Cleaning Accessories — Soft Serve
The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly (Figure 8-1):
1.) HC158004 BRUSH: 4 inch diameter with 36 inch handle used to clean the shake cylinder.
2.) HC158019 BRUSH: 9/16 inch diameter 30 inches long used to clean drain tube, the mix feed tube in the ceiling of the cabinet and the pickup tube.
3.) HC158018 BRUSH: 7/16 inch diameter 12 inches long used to clean transfer hose, braided hose, and the air relief opening in the dispense head.
4.) HC158026 BRUSH: 1 inch diameter 12 inches long used to clean the disassembled shaft seal and bushing.
5.) HC158037 BRUSH: 1/4 inch diameter 18-1/2 inches overall length used to clean the air meter hose, the small hole in the back of the dispense head and small parts.
6.) HC169374 TOOL - O-RING
REMOVAL: Aids in removing O-rings
from plunger, head, air relief plug, and spindle.
7.) HC158000A LUBRICANT -
PETROL-GEL: Approved lubricant
for moving parts and O-rings.
8.) HC196103 BOTTLE, WASH: Used to ush the hose cavity, roller assembly and plunger.
9.) HC115530 KIT - O-RING: Contains all O-rings and seals needing replacement on a regular basis. (not shown)
1
2
3
4
5
6
7
8
Figure 8-1 Cleaning Accessories
185240 25
ELECTRO FREEZE Soft Serve Model GEN-2080
8.2 Disassembly Instructions — Soft Serve
ROD-PLUNGER
PLUG-AIR BLEED
O-RING-PLUG
PIN-HANDLE
HANDLE-DISPENSE
KNOB-HAND
PLUNGER
O-RING-HEAD
O-RING-PLUNGER
O-RING-PLUNGER
HEAD­DISPENSE
Figure 8-2 Disassemble the Head Assembly
26 185240
NOZZLE
ELECTRO FREEZE Soft Serve Model GEN-2080
8.2 Disassembly Instructions — Soft Serve (continued)
CAUTION Make sure freezer is depressurized before proceeding.
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power source is disconnected. Some freezers have more than one disconnect switch.
1. If there is product in the freezer refer to Section 14, Closing Procedures,
14.2 Draining Product.
2. Remove the plunger rod (8, gure
8-2) by lifting up and swinging the bottom out and down. Remove the hand knobs (3) and pull dispensing head (1) straight out by gently rocking the head from the studs.
3. Remove the cylinder bushing and beater shaft from the cylinder.
4. Remove the scraper blades and
shaft seal (gure 8-4) from the beater
shaft.
CAUTION To prevent bacteria growth, remove ALL O-rings when disassembling for cleaning. Failure to do so could create a health hazard.
5. Remove drip tray and insert from the front of the freezer. (see Replacement Parts Manual, Panel Assembly)
6. From the front of the head remove
the air bleed plug (7, gure 8-2) and the
two plug O-rings (6).
7. Remove the handle pin (5), handle (4), plunger (9) and nozzle (2) from dispensing head.
8. Remove one O-ring (12) from the head and two O-rings (10, 11) from the plunger.
9. Remove the cup seal (gure 8-4)
and O-ring from the bushing on the shaft seal assembly.
10. Remove mix container, cover and low mix probe from the cabinet.
-continued
Figure 8-3 Disassemble Beater Shaft
CUP SEAL
WASHER
O-RING
Figure 8-4 Disassemble Shaft Seal
185240 27
ELECTRO FREEZE Soft Serve Model GEN-2080
8.2 Disassembly Instructions — Soft Serve (continued)
11. Remove MTS hose assemblies from the Mix Transfer Systems as
follows (gure 8-5):
a. remove cover, b. loosen the hand knob, c. swing back the shoe clamp, d. swing open the roller shoe, e. loosen the clamp on braided
hose, f. pull tube off cylinder inlet and
slide hose assembly out of roller support housing.
12. Disassemble the MTS hose
assembly as shown in gure 8-6.
Figure 8-6 MTS Hose Assembly
Figure 8-5 MTS
28 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
8.3 Cleaning Instructions — Soft Serve
The cleaning instructions explained in this section are procedures to remove bacteria and maintain a clean, sanitary freezer. The freezer must be disassembled, washed, and sanitized according to the instructions in this manual. Always sanitize before start-up to ensure the best possible cleanliness.
CAUTION To prevent bacteria growth, remove all O-rings when cleaning. Failure to do so could create a health hazard.
CAUTION Electrical shock hazard. Do not splash water on switches or allow water
to ow onto electrical
components inside the machine.
NOTE: It is your responsibility to
be aware of and conform to the requirements for meeting federal, state and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare a three-compartment sink for washing, rinsing, and sanitizing parts removed from the freezer, per applicable local health codes. Also, prepare a clean surface to air-dry all parts.
a. The mix container, pickup tube assembly, hoses and probe.
b. The head plunger openings, plunger ports, O-ring grooves, dispense nozzle mounting rings and mix ports as
shown in gure 8-7.
Figure 8-7 Clean head ports and
openings with brush.
c. The beater shaft cup seal, plastic washer, and O-rings, plunger O-ring grooves and nozzle, as shown in
gure 8-8.
Important: Do not use unapproved sanitizer or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
NOTE: The sanitizer should be mixed according to the manufacturer’s instructions to yield 100 PPM strength chlorine solution (example: Stera Sheen Green Label). Use warm water (100° to 110°F or 38° to 43°C) to wash, rinse, and sanitize.
2. Wash all parts removed from the
Figure 8-8 Clean O-ring grooves,
seal and nozzle with brush.
freezer thoroughly with dish detergent. Clean the following parts with the
— continued
appropriate supplied brush:
185240 29
ELECTRO FREEZE Soft Serve Model GEN-2080
8.3 Cleaning Instructions — Soft Serve (continued)
d. The air bleed plug O-ring grooves.
e. The beater shaft and the
Figure 8-9 Clean Scraper Blade Pin Holes
scraper blade pin holes as shown in gure
8-9.
3. After all parts are washed, rinse and then place them in the sanitizing solution. For proper sanitizing, the parts must remain fully immersed in the sanitizer for 5 minutes. Allow parts to air­dry after sanitizing.
Do not leave parts in sanitizing solution for more than 15 minutes.
Important:
Figure 8-10 Brush inside of cylinder mix feed tubes.
3. After all parts are washed, rinse and place in the sanitizing solution. Brush the inside of all mix transfer hoses with sanitizer. For proper sanitizing, the parts must remain fully immersed in the sanitizer for 5 minutes. Allow parts to air­dry after sanitizing.
4. Using a warm mild dish detergent solution thoroughly brush:
a. the mix feed tubes from the
cabinet to the cylinders (gure 8-10)
b. the inside of the cylinders making certain to clean the back walls, and the inside of the drain tube as shown
in gure 8-11 (dip the brush in the dish
detergent solution and force into the drain tube until it stops - repeat until clean).
5. Wash the drip tray and insert in the warm dish detergent solution and rinse with clear water.
6. Wash the outside of the freezer and the inside of the cabinet with the dish detergent solution. Rinse with clear water.
Figure 8-11 Brush inside of cylinders and drain tubes.
30 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
8.3.1 Cleaning and Lubricating MTS Assembly Shoe
NOTE: Clean the shoe weekly or when necessary. Do not interchange the shoe
with any other MTS shoes.
Follow these directions for each MTS shoe:
1. Remove the O-rings and slide the shoe off of the pivot arm and the swing
clamp off of the clamp arm. See gure
7-12.
2. Carry to the sink, wash in mild detergent with the brush provided and dry thoroughly.
3. Brush in between rollers. Flush clean with water bottle.
Important:
Do not let shoe sit in sanitizing solution or water. Corrosion will occur in bore.
4. Lubricate the shoe pivot arm and the swing clamp arm with food grade lubricant such as Petrol-Gel.
5. Reassemble the shoe and O-ring on pivot arm.
6. Reassemble the shoe swing clamp and O-ring on the swing clamp arm.
Figure 8-12
Replace worn brushes. Use only Electro Freeze original
or authorized replacement parts. See Accessories parts
list in Part II of this Manual to order new brushes.
185240 31
ELECTRO FREEZE Soft Serve Model GEN-2080
9 Disassembly and Cleaning — Shake
Safety Information
This freezer uses pressure to assure consistent product quality. It is important for your safety that the freezer is depressurized slowly and completely whenever the freezer is to be drained, disassembled, cleaned, or serviced. The safety instructions in this manual will remind you when to check to make sure the freezer is depressurized. When you
CAUTION Make sure freezer is depressurized before proceeding.
see this CAUTION statement the following steps should be taken:
It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.
The cleaning and sanitizing instructions explained in this manual are required to maintain a clean, sanitary freezer. The freezer should be disassembled, cleaned, reassembled, lubricated and sanitized daily to ensure the best possible product quality and freezer operation.
Persons assembling, cleaning or
sanitizing the freezer must rst wash
and sanitize hands and forearms with an approved sanitizer.
1. Using the buttons L2 & R2 on the control panel be sure both MTS pumps are in the “OFF” position.
CAUTION To avoid electrical shock or contact with moving parts, make sure the control pad is “OFF” and that the main power switch is “OFF”.
2. Turn the control pad “OFF” and then turn “OFF” the main power switch.
3. Place a clean bucket under the dispense head.
4. Slowly open the spigots, allowing any pressurized cleaning solution or air to escape. If there is product in the freezer refer to Section 9, Closing Procedures, 9.1 Draining Product.
5. Remove the spigot switch rods and open the spigots completely.
6. Inside the refrigerated cabinet, remove the MTS cover, loosen the shoe clamp hand knob, swing back the shoe clamp and swing open the roller shoe on both mix transfer systems.
Following these steps will assure that the system is depressurized.
32 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
9.1 Cleaning Accessories — Shake
The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly (Figure 9-1):
1.) HC158005 BRUSH: 6 inch diameter with 36 inch handle used to clean the shake cylinder.
2.) HC158019 BRUSH: 9/16 inch diameter 30 inches long used to clean drain tube, the mix feed tube in the ceiling of the cabinet and the pickup tube.
3.) HC158037 BRUSH: 1/4 inch diameter 18-1/2 inches overall length used to clean the air meter hose, the small hole in the back of the dispense head and small parts.
4.) HC158018 BRUSH: 7/16 inch diameter 12 inches long used to clean transfer hose, braided hose, and the air relief opening in the dispense head.
5.) HC158026 BRUSH: 1 inch diameter 12 inches long used to clean the disassembled shaft seal and bushing.
6.) HC169374 TOOL - O-RING REMOVAL: Aids in removing O-rings
from plunger, head, air relief plug, and spindle.
7.) HC158000A: LUBRICANT ­PETROL-GEL. Approved lubricant
for moving parts and O-rings.
8.) HC116588 KIT - O-RING: Contains all O-rings and seals needing replacement on a regular basis. (not shown)
1
2
3
6
4
5
7
Figure 9-1 Cleaning Accessories
185240 33
ELECTRO FREEZE Soft Serve Model GEN-2080
9.2 Disassembly Instructions— Shake
Figure 9-2 Shake Head Assembly
34 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
9.2 Disassembly Instructions — Shake (continued)
SEAL-ASSY. SHAFT
1. If there is product in the freezer
refer to Section 14 Closing Procedures,
14.2 Draining Product.
2. Refer to gure 9-2. Remove the
plunger rod (7) by lifting up and swinging
CUP SEAL
WASHER
O-RING
BEATER-ASSY. SHAKE LONG
BLADE-SCRAPER
Figure 9-3 Beater Shaft Assembly
the bottom out and down.
3. Pull the keeper (11) out of the
head (1).
4. Unplug the spindle motor (8) and
lift it upward, removing it from the head.
5. Remove the handle (10) and
hand knobs (15), and then pull the head straight out by gently rocking the head from the studs.
CUP SEAL
WASHER
O-RING
Figure 9-4 Shaft Seal Assembly
CAUTION Make sure freezer is depressurized before proceeding.
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
6. Remove the head bushing (2) and
the beater shaft from the cylinder.
7. Remove the scraper blades and
shaft seal from the beater shaft. Refer to
gure 9-3)
CAUTION To prevent bacteria growth, remove all O-rings when cleaning. Failure to do so could create a health hazard.
8. If you haven’t already removed the drip tray (See Replacements Parts Manual, Panel Assembly) and drip tray insert from the front of the freezer, do so now.
9. From the head remove the plunger (6), and O-rings (4 & 5) from the plunger.
10. Unscrew the air relief plug (13) and o-ring (14), and head o-ring (3) from the head.
11. Refer to gure 9-4. Remove
the cup seal and O-ring from the plastic washer on the beater shaft seal assembly.
12. Remove mix tank, covers, and low mix probe from inside the cabinet.
— continued
185240 35
ELECTRO FREEZE Soft Serve Model GEN-2080
9.2 Disassembly Instructions — Shake (continued)
13. Remove MTS hose assembly from the Mix Transfer System as follows
(gure 9-5):
a. remove cover, b. loosen the hand knob, c. swing back the shoe clamp, d. swing open the roller shoe, e. loosen the clamp on braided
hose, f. pull the braided hose off the
cylinder inlet and slide the mix transfer hose assembly out of the roller support housing.
14. Disassemble the MTS hose assembly as shown in
gure 9-6.
Figure 9-5 MTS
Figure 9-6 MTS Hose Assembly
36 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
9.3 Cleaning Instructions — Shake
The cleaning instructions explained in this section are procedures to remove bacteria and maintain a clean, sanitary freezer. The shake freezer must be disassembled, washed and sanitized according to the instructions in this manual before start-up to ensure the best possible cleanliness.
CAUTION Electric shock hazard. Do not splash water on switches or allow water
to ow onto electrical
components inside the machine.
CAUTION To prevent bacteria growth, remove ALL O-rings when cleaning. Failure to do so could create a health hazard.
Important: Do not use unapproved sanitizers or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
NOTE: It is your responsibility to be aware of, and conform to, the requirements for meeting federal, state, and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare a three-compartment sink for cleaning, rinsing, and sanitizing parts removed from the freezer, per applicable health codes. Also, prepare a clean surface to air-dry all parts.
NOTE: The sanitizer should be mixed according to the manufacturer’s instructions to yield 100 PPM strength chlorine solution (example: Stera Sheen Green Label). Make sure that sanitizer has completely dissolved and/or is mixed thoroughly. Use warm water (100° to 110°F or 38° to 43°C) to wash, rinse, and sanitize.
Important: Do not submerge the spindle motor in water. This will damage the motor.
2. Wash all parts removed from the freezer thoroughly with dish detergent soap. Clean the following parts with the appropriate supplied brush:
a. the mix tank, pickup tube assembly, hoses and probe
b. the head, plunger, spindle, and air relief plug openings, and all O-ring
grooves, as shown in gure 9-7.
— continued
Figure 9-7 Clean Head Openings and Ports
185240 37
ELECTRO FREEZE Soft Serve Model GEN-2080
8.3 Cleaning Instructions — Shake (continued)
c. the shaft cup seal, plastic washer, plunger O-ring grooves, as
shown in gure 9-8.
Figure 9-8 Clean Shaft Seal and Plunger O-ring Grooves
d. the beater shaft and the scraper blade pin holes, as shown in
gure 9-9.
with sanitizer. For proper sanitizing the parts must remain fully immersed in the sanitizer for 5 minutes. Allow parts to air-dry after sanitizing.
4. Using a warm mild dish detergent solution thoroughly brush:
a. the mix feed tubes from the
cabinet to the cylinders (gure 9-10)
b. the inside of the cylinders making certain to clean the back walls, and the inside of the drain tubes, as
shown in gure 9-11. Dip the brush in
the dish washing solution and force into the drain tube until it stops - repeat until clean.
5. Wash the drip tray and insert in the warm dish detergent solution and rinse with clear water.
6. Wash the outside of the freezer and the inside of the cabinet with the dish detergent solution. Rinse with clear water.
Figure 9-9 Scraper Blade Pin Holes
3. After all parts are washed, rinse and then place in the sanitizing solution. Brush the inside of all mix transfer hoses
Figure 9-10 Brush inside of cylinder mix feed tubes.
Figure 9-11 Brush the inside of the Cylinders and Drain Tubes
38 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
9.3.1 Cleaning and Lubricating MTS Assembly Shoe
NOTE: Clean the shoe weekly or when necessary. Do not interchange the shoe
with any other MTS shoes.
Follow these directions for each MTS shoe:
1. Remove the O-rings and slide the shoe off of the pivot arm and the swing
clamp off of the clamp arm. See gure
8-10.
2. Carry to the sink, wash in mild detergent with the brush provided and dry thoroughly.
3. Brush in between rollers. Flush clean with water bottle.
Important: Do not let shoe sit in sanitizing
solution or water. Corrosion will occur in bore.
4. Lubricate the shoe pivot arm and the swing clamp arm with food grade lubricant such as Petrol-Gel.
5. Reassemble the shoe and O-ring on pivot arm.
6. Reassemble the shoe swing clamp and O-ring on the swing clamp arm.
Figure 9-10
Replace worn brushes. Use only Electro Freeze original
or authorized replacement parts. See Accessories parts
list in Part II of this Manual to order new brushes.
185240 39
ELECTRO FREEZE Soft Serve Model GEN-2080
10 Assembly — Soft Serve
Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer you will need an approved lubricant (such as Petrol-Gel). Make sure all parts of the assemblies have been washed and sanitized before assembling.
Figure 10-1 Shaft Seal Assembly
Figure 10-2 Beater Shaft Assembly
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches
are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
1. Persons assembling the freezer
must rst wash and sanitize their hands
and forearms with an approved sanitizer.
2. To assemble the shaft seal, install the cup seal and O-ring on the bushing
(see gure 10-1). Apply a moderate
amount of approved sanitary lubricant (such as Petrol-Gel) to the O-ring and the face of the plastic bushing opposite the bell portion of the seal. Do not allow any lubricant to come into contact with the bell-shaped rubber portion of the seal.
3. Install the shaft seal over the rear of the beater shaft, with the bell-shaped
portion facing the rear, as shown in gure
10-2. Remove any excess lubricant from the beater shaft.
PROPER BLADE INSTALLATION IS WITH FLAT SIDE AGAINST CYLINDER WALL.
Soft serve blades only have 2 holes and are not interchangeable with the 3 hole shake blades. If the incorrect blades are used the freezer could be damaged.
Important:
4. Place the scraper blades on the beater shaft, making sure the blades are
installed properly. (see gure 10-3)
Figure 10-3 Proper blade installation
— continued
40 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
10 Assembly — Soft Serve
ROD-PLUNGER
PLUG-AIR BLEED
O-RING-PLUG
PIN-HANDLE
HANDLE-DISPENSE
KNOB-HAND
Figure 10-4 Soft Serve Head Assembly
5. Insert the assembled beater shaft into the cylinder by placing the rear blade on the bottom of the cylinder. This will center the beater and allow alignment with the drive coupling. Rotate the beater assembly while pushing, until the shank has engaged the drive shaft.
6. Lubricate the inside surface of the head bushing and place on the end of the beater shaft assembly by lifting the shaft up until the bushing slides in place.
Important: ALWAYS make sure the head bushing is positioned on the beater shaft properly. Operating the freezer with a missing or badly worn bushing will damage the beater, head and cylinder.
7. Refer to gure 10-4 and O-ring
Chart in the Replacement Parts Section of this manual. Install and lubricate the O-rings (10,11) on the dispensing plunger (9) and insert halfway into the head (1).
8. Install and lightly lubricate the 4-inch head O-ring (12).
PLUNGER
O-RING-PLUNGER
O-RING-PLUNGER
O-RING-HEAD
HEAD­DISPENSE
NOZZLE
9. Position the handle (4) in the head and plunger assembly. Lock in place with the handle pin (5).
10. Install and then lubricate O-rings (6) on the air bleed plug (7). Insert plug in head (1) assembly.
11. Install the dispensing head onto the freezer by aligning the studs with the holes in the head and sliding toward the freezer. Tighten the hand knobs evenly,
nger-tight only.
Important: Excessive force will damage the head. Do not use tools to tighten.
12. Install the plunger rod (9). The nozzle (2) will be installed on the mix outlet at the bottom of the head after sanitizing.
Important: Always inspect the mix transfer hose during assembly for wear. Do not use tools or sharp objects to remove hose.
185240 41
ELECTRO FREEZE Soft Serve Model GEN-2080
10 Assembly — Soft Serve (continued)
Figure 10-5 MTS Hose Assembly
Important: Use original Electro Freeze transfer hose only. Your freezer will not operate properly with any other type of hose. Never twist the transfer hose when assembling or installing.
Important: Replace transfer hose every 30 days.
13. Assemble the MTS hose
assembly as shown in gures 10-5 and
9-6. The transfer hose has a red locating line. Hold the mix/air inlet port with the transfer hose mix port on your right and the barbed air port facing away from you. With the locating line up, slide the mix transfer hose onto the port aligning it with the small locating indent. Then slide a clamp over the hose to secure it to the port. Finger tighten only! The thumbscrew must lie parallel to the mix/air inlet port.
Figure 10-6 Attaching Braided Hose
clamp. Finger tighten only! The thumb screw must lay horizontal as shown in
gure 10-6.
15. Slide the air tube over the air inlet port and insert air meter in the opposite end of the air tube.
16. Install o-ring on mix inlet tube assembly and lubricate. Place the tube assembly end into the port assembly and swing retainer clip over to lock tube assembly in place.
17. Install mix tube boot with at side rst, over the tube assembly.
18. Insert the duckbill valve into the bottom of the pickup tube. Push until the two ribs are completely inserted.
— continued
14. Slide another clamp over the mix transfer hose and connect to the barbed end of the braided hose. Tighten the
42 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
10 Assembly — Soft Serve (continued)
Figure 10-7 MTS
19. Refer to gure 10-7. Install the MTS hose assembly by rst placing the
clamp next to the braided hose, above the roller bearing support on the right side and push hose into slot. Place the transfer hose under the rollers. While holding the pickup tube stretch the hose so the left hand clamp is above the roller bearing support and push the hose into the slot.
Important:
Do not twist the hose assembly while installing.
20. Check to ensure the transfer hose is straight and centered on the roller assembly making sure the locating line is facing out. The line should be in the same position at the inlet and outlet guides of the roller bearing support, as
shown in gure 10-7.
21. Swing the shoe over hose and
tighten the swing clamp hand knob in place until it bottoms out and will not turn any further.
22. Insert the air tube into the retainer in the back of the cabinet.
23. Insert the MTS cover over stud
see gure 10-8. Hose clamps should
be exposed. Tighten cover knob. Hand tighten only.
Important:
The MTS will not operate unless the cover is installed and secured by the hand knob.
24. Loop the braided hose towards you and slide the hose over the cylinder inlet tube. Tighten the clamp. Make sure the braided hose is not twisting transfer hose.
— continued
185240 43
ELECTRO FREEZE Soft Serve Model GEN-2080
10 Assembly — Soft Serve (continued)
CLAMP-SOFT HOSE
O-RING
PORT-AIR/MIX INLET
CLIP-TUBE RETAINER
AIR METER TUBE-AIR
RETAINER-AIR TUBE CLAMP-SOFT HOSE
CLAMP-SOFT HOSE
ARM-SWING CLAMP
KNOB-HAND
COVER-MTS
TUBE-ASSY
PICKUP
HOSE-MIX BRAIDED SUPPORT-ROLLER
BEARING HOSE-TRANSFER
RED LINE ROLLER-ASSY
COMPLETE SHOE-ROLLER
20
VALVE­PRESSURE RELIEF
DUCKBILL-INLET
Figure 10-8 MTS and Mix Container
44 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
SEAL-ASSY. SHAFT
L
11 Assembly — Shake
Figure 11-1 Shaft Seal Assembly
Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer you will need an approved lubricant (such as Petrol-Gel). Make sure all parts of the assemblies have been washed and sanitized before assembling.
CAUTION To avoid electrical shock or
contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
O-RING
BEATER-ASSY. SHAKE LONG
BLADE-SCRAPER
Figure 11-2 Beater Shaft Assembly
CUP SEA
WASHER
1. Persons assembling the freezer
must rst wash and sanitize their hands
and forearms with an approved sanitizer.
2. See gure 11-1. To assemble
the shaft seal, install the cup seal and O-ring on the bushing. Apply a moderate amount of approved sanitary lubricant such as Petrol-Gel to the O-ring and the face of the plastic bushing opposite the bell portion of the seal. Do not allow any lubricant to come into contact with the bell-shaped rubber portion of the seal.
3. See gure 11-2. Install the shaft
seal over the rear of the beater shaft with the bell-shaped portion facing the rear.
Important: Shake blades have 3 holes and are not interchangeable with the 2 hole soft serve blades. If the incorrect blades are used the freezer could be damaged.
4. Place the scraper blades on the beater shaft, making sure the blades are installed properly.
— continued
185240 45
ELECTRO FREEZE Soft Serve Model GEN-2080
11 Assembly — Shake (continued)
5. Insert the assembled beater shaft into the cylinder by placing one blade on the bottom of the cylinder and gently pushing. This will center the beater and allow alignment with the drive shaft.
Rotate the beater assembly while pushing, until the shank has engaged the drive shaft.
Figure 11-3 Shake Head Assembly
46 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
11 Assembly — Shake (continued)
Figure 11-4 Head Bushing
6. See gure 11-3 and O-ring chart
in Replacement Parts section of this manual. Install and lubricate the O-rings on the dispensing plunger (6) and insert into the dispense head (1), with the slot facing the rear of the head.
7. Install and lubricate the 6-inch O-ring (3) on the head.
8. Install and lubricate O-ring (14) on the air relief plug (13). Then, thread the plug into the head assembly.
9. Lubricate the inside surface of the head bushing (2) and place in the head assembly, making sure to line the bushing
key into the head slot, as shown in gure
10-4.
Important: ALWAYS make sure the head bushing is positioned in the head properly (see
gure 11-4). The head is slotted to
match the key on the bushing. Make sure the key aligns with the slot. Failure to install the bushing properly in the dispensing head will damage the beater, head and cylinder.
10. Install the dispensing head onto the freezer by tilting the top of the head towards you, aligning the studs with the holes in the head, and sliding toward the freezer. Push the head towards the freezer, carefully rocking it into place and aligning the beater shaft with the drive coupling.
11. Tighten the hand knobs
simultaneously, nger-tight only.
Important: Excessive force will damage the head. Do not use tools to tighten.
12. Hook the handle (10) into the slot on the plunger (6). Insert the spindle motor (8) into the head.
13. Insert the keeper (11) through the holes in the handle (10), spindle (8) and head (1). Install the spigot o-ring (17) on the head assembly and then the spigot extension (16).
14. Plug the spindle motor cord into the outlet provided in the bottom of the electrical box and install the plunger rod.
— continued
185240 47
ELECTRO FREEZE Soft Serve Model GEN-2080
11 Assembly — Shake (continued)
Figure 11-5 MTS Hose Assembly
Important: Always inspect the transfer hose during assembly for wear. Do not use tools or sharp objects to remove hose.
Important: Use original Electro Freeze transfer hose only. Your freezer will not operate properly with any other type of hose. Never twist the transfer hose when assembling or installing.
Important: Replace transfer hose every 30 days.
15. Assemble the MTS hose
assembly as shown in gures 11-5 and
11-6. The transfer hose has a red locating line. Hold the mix/air inlet port with the transfer hose mix port on your right and the barbed air port facing away from you. With the locating line up, slide the mix transfer hose onto the port aligning it with the small locating indent. Then slide a clamp over the hose to secure it to the port. Finger tighten only! The thumbscrew must lie parallel to the mix/air inlet port.
Figure 11-6 Attaching Braided Hose
16. Slide another clamp over the mix transfer hose and connect to the barbed end of the braided hose. Tighten the clamp. Finger tighten only! The thumb screw must lay horizontal as shown in
gure 11-6.
17. Slide the air tube over the air inlet port and insert air meter in the opposite end of the air tube.
18. Install o-ring on mix inlet tube assembly and lubricate. Place the tube assembly end into the port assembly and swing retainer clip over to lock tube assembly in place.
19. Install mix tube boot with at side rst, over the tube assembly.
20. Insert the duckbill valve into the bottom of the pickup tube. Push until the two ribs are completely inserted.
— continued
48 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
11 Assembly — Shake (continued)
Figure 11-7 MTS
21. Refer to gure 11-7. Install the MTS hose assembly by rst placing the
clamp next to the braided hose, above the roller bearing support on the right side and push hose into slot. Place the transfer hose under the rollers. While holding the pickup tube stretch the hose so the left hand clamp is above the roller bearing support and push the hose into the slot.
Important:
Do not twist the hose assembly while installing.
22. Check to ensure the transfer hose is straight and centered on the roller assembly making sure the locating line is facing out. The line should be in the same position at the inlet and outlet guides of the roller bearing support, as
shown in gure 11-7.
23. Swing the shoe over hose and
tighten the swing clamp hand knob in place until it bottoms out and will not turn any further.
24. Insert the air tube into the retainer in the back of the cabinet.
25. Insert the MTS cover over stud
see gure 11-8. Hose clamps should
be exposed. Tighten cover knob. Hand tighten only.
Important:
The MTS will not operate unless the cover is installed and secured by the hand knob.
26. Loop the braided hose towards you and slide the hose over the cylinder inlet tube. Tighten the clamp. Make sure the braided hose is not twisting transfer hose.
— continued
185240 49
ELECTRO FREEZE Soft Serve Model GEN-2080
11 Assembly — Shake (continued)
Figure 7-8 MTS
Figure 11-8 MTS and Mix Tank
50 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
12 Start-up Instructions — Soft Serve
12.1 Sanitizing Instructions — Soft Serve
CAUTION Mix Transfer System will be pressurized during operation. Make sure all components and fasteners are secure before start-up.
The washing and sanitizing instructions explained in this manual are important procedures to remove bacteria and maintain a clean, sanitary freezer. Always sanitize prior to assembling to ensure the best possible cleanliness.
CAUTION To prevent bacteria growth, use only approved sanitiz­ers to sanitize the machine. Sanitizing must be done just prior to starting the machine. Failure to do so could create a health hazard.
3. Clean the interior mix tank walls, the underside of the tank covers and low mix probes with sanitizer liquid and the appropriate brush provided.
4. Place the mix tank in the refrigerated cabinet. Fill with sanitizing solution.
Important:
Never let the sanitizer remain in the
freezer for more than 15 minutes.
5. Immerse the pickup tubes into the sanitizer solution and sanitize the outside portion. If plastic mix bag systems are used, be sure all adapters and items that will come in contact with mix are sanitized.
6. Place an empty container under the dispensing head.
7. Open the air bleed plugs by pulling up until the plugs touch the bottom of the switch box.
IMPORTANT: Do not use unapproved sanitizers or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
NOTE: It is your responsibility to be aware of and conform to the requirements for meeting federal, state, and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare 2 gallons (7.5 liters) of
sanitizing solution for each cylinder. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 PPM strength chlorine solution (example: Stera­Sheen Green Label). Use warm water (100° to 110°F or 37° to 43°C) to wash, rinse, and sanitize.
2. Wash and sanitize your hands and
forearms.
8. Turn on the main power switch to the freezer. The spigots must be closed. Using the control panel press the L2 & R2 keys to turn the MTS pumps “ON”. This will push the sanitizer up into the cylinders.
9. When sanitizer ows out the bottom
of the head, close the air bleed plugs.
Important:
DO NOT use the “FREEZE” setting
with sanitizer in the cylinder. The freezer will be damaged.
10. Using the control pad press the L1 & R1 keys to turn the beaters “ON” and allow the beaters to run for 5 minutes. At this time check for leaks around the head, drain tube,
clamps, and MTS.
11. Drain the solution from the cylinders by slowly turning the spigot handles open.
— continued
185240 51
ELECTRO FREEZE Soft Serve Model GEN-2080
12.1 Sanitizing Instructions — Soft Serve(continued)
12. Leaving the spigots open, press L1 & R1 keys to turn the beaters “OFF” and let the MTS force all possible sanitizer out of the freezing cylinders.
NOTE: Some sanitizer will remain in
hoses and cylinder.
13. Press L2 & R2 keys to turn the MTS pumps “OFF”.
12.2 Priming — Soft Serve
Priming the freezer removes all excess air and sanitizer from the freezing cylinder
and sets the proper overrun for the rst cylinder of product.
1. Wash and sanitize your hands and
forearms.
2. Holding the top 6-inch (15cm) portion
only, insert each pickup tubes into the sanitized mix tank through the small hole in the rear cover and set tanks in the cabinet.
14. Remove the pickup tubes, holding the top 6” portion only.
15. Remove the mix tanks and empty any remaining sanitizer.
probes and to the back of the cabinet.
6. Close the cabinet door.
7. Place an empty container under the dispense head on the drip tray.
8. Pull up the air bleed plugs
Cover - Must be in place to operate.
Mix Level Probe Cord
Mix Pickup Tube
Mix Tank
Mix Level Probe
3. Slide each boot seal down on the mix tank cover.
4. Fill the mix tanks with mix and install the front covers.
5. Insert each sanitized mix probes through the large hole in the rear cover, and connect the probe cords to the
Mix Level Probe Cord
Mix Pickup Tube
Mix Tank
Mix Level Probe
Cover - Must be in place to operate.
9. Open the side spigots.
10. Press L2 & R2 keys to turn the MTS pumps “ON” allowing the mix to push the remaining sanitizer from the freezer.
11. Close the spigots one at a time when pure mix is coming out.
Important: Failure to completely remove sanitizer or water from the freezing cylinder before placing in “FREEZE” will cause the scraper blades to break and damage the freezer.
12. Allow the MTS to ll the cylinder until mix ows from the bottom of the air
bleed plug openings in the bottom of the dispense head, close the air bleed plugs.
Wait for the MTS to ll the cylinders and
shut off.
13. After the cylinders are pressurized and the MTS has cycled off (approximately 30 seconds) Press the left and right “Freeze” keys.
14. Allow the freezer to cycle for 15 minutes. The product is now ready to
Figure 12-1
serve.
52 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
13 Start-up Instructions — Shake
13.1 Sanitizing — Shake
CAUTION Mix Transfer System will be pressurized during operation. Make sure all components and fasteners are secure before start-up.
The washing and sanitizing instructions explained in this manual are important procedures to remove bacteria and maintain a clean, sanitary freezer. Always sanitize prior to assembling to ensure the best possible cleanliness.
CAUTION To prevent bacteria growth, use only approved sanitiz­ers to sanitize the machine. Sanitizing must be done just prior to starting the machine. Failure to do so could create a health hazard.
3. Clean the interior mix tank walls, the underside of the tank covers and low mix probes with sanitizer liquid and the appropriate brush provided.
4. Place the mix tank in the refrigerated cabinet. Fill with sanitizing solution.
Important:
Never let the sanitizer remain in the
freezer for more than 15 minutes.
5. Immerse the pickup tubes into the sanitizer solution and sanitize the outside portion. If plastic mix bag systems are used, be sure all adapters and items that will come in contact with mix are sanitized.
6. Place an empty container under the dispensing head.
7. Open the air relief plug by unscrewing 1½ turns.
IMPORTANT: Do not use unapproved sanitizers or laundry bleach. These materials may contain high concentrations of chlorine and will chemically attack freezer components.
NOTE: It is your responsibility to be aware of and conform to the requirements for meeting federal, state, and local laws concerning the frequency of cleaning and sanitizing the freezer.
1. Prepare 2 gallons (7.5 liters) of
sanitizing solution for each cylinder. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100 PPM strength chlorine solution (example: Stera­Sheen Green Label). Use warm water (100° to 110°F or 37° to 43°C) to wash, rinse, and sanitize.
2. Wash and sanitize your hands and
forearms.
8. Turn on the main power switch to the freezer. The spigots must be closed. Using the control panel press the L2 & R2 keys to turn the MTS pumps “ON”. This will push the sanitizer up into the cylinders.
9. When sanitizer ows out of the air
relief hole, close the air relief plug.
Important:
DO NOT use the “FREEZE” setting
with sanitizer in the cylinder. The freezer will be damaged.
10. Using the control pad press the L1 & R1 keys to turn the beaters “ON” and allow the beaters to run for 5 minutes. At this time check for leaks around the head, drain tube,
clamps, and MTS.
11. Drain the solution from the cylinders by slowly turning the spigot handles open.
— continued
185240 53
ELECTRO FREEZE Soft Serve Model GEN-2080
13.1 Sanitizing — Shake (continued)
12. Leaving the spigots open, press L1 & R1 keys to turn the beaters “OFF” and let the MTS force all possible sanitizer out of the freezing cylinders.
NOTE: Some sanitizer will remain in
hoses and cylinder.
13. Press L2 & R2 keys to turn the MTS pumps “OFF”.
13.2 Priming — Shake
Priming the freezer removes all excess air and sanitizer from the freezing cylinder
and sets the proper overrun for the rst cylinder of product.
1. Wash and sanitize your hands and
forearms.
2. Holding the top 6-inch (15cm) portion
only, insert each pickup tubes into the sanitized mix tank through the small hole in the rear cover and set tanks in the cabinet.
3. Slide each boot seal down on the mix
tank cover.
4. Fill the mix tanks with mix and install
the front covers.
5. Insert each sanitized mix probes
through the large hole in the rear cover, and connect the probe cords to the probes and to the back of the cabinet.
14. Remove the pickup tubes, holding the top 6” portion only.
15. Remove the mix tanks and empty any remaining sanitizer.
6. Close the cabinet door.
7. Place an empty container under the dispense head on the drip tray.
8. Open the air relief plug by unscrewing 1½ turns.
9. Open the plunger.
10. Press L2 & R2 keys to turn the MTS pumps “ON” allowing the mix to push the remaining sanitizer from the freezer.
11. Close the spigots one at a time when pure mix is coming out.
Important: Failure to completely remove sanitizer or water from the freezing cylinder before placing in “FREEZE” will cause the scraper blades to break and damage the freezer.
12. Allow the MTS to ll the cylinder until mix ows from the bottom of the air
bleed plug openings in the bottom of the dispense head, close the air bleed plugs.
Cover - Must be in place to operate.
Mix Level Probe Cord
Mix Level Probe Cord
Cover - Must be in place to operate.
Wait for the MTS to ll the cylinders and
shut off.
13. After the cylinders are pressurized and the MTS has cycled off
Mix Pickup Tube
Mix Tank
Mix Level Probe
Mix Pickup Tube
Mix Tank
Mix Level Probe
(approximately 30 seconds) Press the left and right “Freeze” keys.
14. Allow the freezer to cycle for 15 minutes. The product is now ready to serve.
Figure 13-1
54 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
13.3 Dispensing Shakes
Make sure each person dispensing shakes reads the following instructions before attempting to use the freezer. Following these instructions will produce a well blended, old-fashioned style shake.
CAUTION Rotating metal shaft. To avoid injury, use only paper or plastic mixing containers. Contact between shaft and metal containers or malt collars can cause shaft to wear and break.
1. Pour the required amount of
avoring in the bottom of the cup. Firmly
hold the cup and place the mixer spinner inside the cup all the way to the bottom.
CAUTION To avoid injury, never place a towel or any other material on
the rotating shaft to clean.
2. Pull the handle down toward you as far as possible. Slowly lower the cup
as it lls with product. DO NOT open and close the handle while ling the cup.
Always keep the spinner blade about on inch in the product.
3. When the cup is full, close the handle while lowering the cup and remov­ing the spinner blade from the product, allowing the product to spin off on the top inside of the cup.
4. If additional mixing is required use
the manual push button (See gure 13-2 .
Your shake is now ready to serve.
Figure 13-2
185240 55
ELECTRO FREEZE Soft Serve Model GEN-2080
L1
23
45 6789
10
2
4
L2 R1 R2
1
LEFT RIGHT
OFF
OFF
14 Closing Procedures
14.1 Night Switch Operation
1. In areas where state and local health codes will allow, the soft serve side of model GEN-2080 may be switched to standby, which will allow the freezer to cycle all night and maintain approximately 38°F (3.3°C) or lower product in the cylinder and cabinet.
2. To switch the freezer to the
standby mode press L2 or R2 (gure 14-1)
3. Remove serrated nozzle and
Figure 14-1
14.2 Draining Product
clean the drip tray assembly and all soiled surfaces with soap and water. Use sanitizing solution in a spray bottle and brush to clean the bottom of the plunger openings.
6. To start the machine after using standby mode press 4 (gure 14-1).
Before replacing sanitized nozzle, use a small brush and sanitizer to clean the bottom of the plunger openings.
At the end of each day of operation, the freezer must be rinsed, sanitized, and disassembled. The parts also must be washed, rinsed, sanitized, and prepared for reassembly.
To remove frozen product from the cylinders:
1. Press the L1 & R1 keys to enter “CLEAN” mode.
2. In “CLEAN” mode press L1 & R1 to turn the beaters on and let the beaters run for 5 minutes. This will allow the product in the cylinders to soften.
3. In the cabinet below (see gure 9-1).
Disconnect the mix probe cords from the back of the cabinet.
4. Remove each mix tanks while pulling the stainless steel pickup tube from the mix tank. Place the pickup tubes in a clean sanitized container.
Cover - Must be in place to operate.
Mix Level Probe Cord
Mix Pickup Tube
Mix Tank
Mix Level Probe
Cover - Must be in place to operate.
Mix Level Probe Cord
Mix Pickup Tube
Mix Tank
Mix Level Probe
5. Mix must be handled according to local health codes.
6. Place a clean sanitized container under the dispensing head.
7. Very slowly open the side spigots and dispense the semi-frozen product until it quits dispensing. To eliminate waste, dispense as much as possible for use in pints, quarts, and/or novelties.
Figure 14-1
— continued
56 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
14.2 Draining Product (continued)
8. Close spigots. Press L2 & R2 to turn the MTS pumps “OFF”.
9. Place the mix pickup tubes into a
container and ll with cold water. Turn
the MTS pumps “ON” and allow
the MTS to ll and pressurize the
cylinders.
CAUTION
Make sure the freezer is depressurized before proceeding.
10. Very slowly open the spigots and dispense the cold water. Follow with a container of warm water and repeat until the dispensed water is clear. Drain remaining water from the cylinders.
11. Turn the beaters and MTS pumps “OFF”. Close the spigots
12. Prepare 2 gallons (7.5 liters) of sanitizing solution for each cylinder. Sanitizing solution must be mixed according to manufacturer’s instructions to yield 100PPM available chlorine solution (example: Stera­Sheen Green Label). Use warm water (100° to 110°F or 37° to 43°C).
IMPORTANT:
Do NOT use the “FREEZE”
position with sanitizer or water in the cylinder. The freezer will be damaged.
18. Slowly open the spigots and allow the MTS to push the sanitizer out of the cylinders. Leaving the spigots open, turn the beaters “OFF”. Leave the MTS pumps “ON” and allow the pumps to force all remaining sanitizer from the cylinders. When sanitizer
quits owing, place the MTS pump
switches to “OFF”
19. Remove the pickup tubes from the sanitizing solution.
21. Refer to Disassembly and Cleaning
Instructions.
13. Insert the mix pickup tubes into the sanitizing solution.
14. Place an empty container under the dispense heads.
15. Pull the air bleed plugs up until they touch the bottom of the switch box. Open the spigots.
16. Turn the MTS pumps “ON”. When
sanitizer ows out the bottom of the
head, close the air bleed plugs and allow the MTS to pressurize the cylinders.
17. Press L1 & R1 to turn turn the beaters “ON” and allow them to agitate for 5 minutes.
185240 57
ELECTRO FREEZE Soft Serve Model GEN-2080
15 Product Information
15.1 Overrun
As mix is frozen in the freezing cylinder, air is incorporated into the mix to increase its volume, as well as enhance the taste
and texture of the nished product. The
increase in volume is called overrun. Fifty percent overrun means a volume increase of 50% — 10 gallons of liquid
mix has become 15 gallons of nished
product. Controlled overrun is important to
maintaining consistency in product quality. Too much overrun (air) results in a light,
uffy product lacking the cold, refreshing
appeal of a quality product. Too little overrun results in a soggy, heavy product.
To correctly measure the overrun, perform the following steps:
1. Place an empty pint container on the scale* and adjust your scale to zero.
2. Remove the container from the
scale and ll with liquid mix to the top.
Weigh the container and record.
3. Replace liquid mix with frozen product, being sure to leave no voids or air spaces in the container.
4. Strike off the excess product so it is even with the top of the container and measure the weight.
5. Use the following formula to gure
overrun percentage: “Weight of liquid mix minus weight of
frozen product / divided by the frozen weight.” See example:
Weight of one pint of mix = 18 oz. Weight of one = 12 oz.
pint frozen product Difference = 6 oz.
6.0 oz. divided by 12 oz. = .5 .5 x 100 = 50% overrun
* Your Electro Freeze Distributor can provide a scale (P/N 158049) that is graduated in overrun percentage.
58 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
15.2 Overrun Adjustment
NOTE: Each person who operates the freezer should know what overrun is and how to calculate it.
Overrun is regulated by the air meter. The four air meters supplied with the freezer
each have a different size orice. The
smaller the hole and number, the lower the overrun. The larger the hole and number, the higher the overrun. Each half-size change of the air meter number will change the overrun 3-5%; each full­size change of the air meter number will change the overrun 8-10%.
The orice or hole in this air meter must
be open at all times. It is the only source of air into the freezing cylinder. Check this
daily!
The mix will be a factor in determining
the amount of overrun you will be able to achieve. Some mixes will accept more air than others, thus affecting the size of air meter you can use. Test to see which air meter will give you the best overrun and the best product. Run each air meter for a few hours until you decide.
You may have a slightly higher overrun
when you rst start up the machine.
After the machine has run long enough to dispense at least one full cylinder of product, you will have the overrun that the machine will hold the remainder of the day. Contact your mix supplier for the recommended amount of overrun for each product used.
15.3 Rerun
Rerun is product that has been drawn through the freezer into a container and has melted down to be re-processed. If local health codes permit the use of rerun make sure to follow these procedures:
1. Store rerun mix in a clean,
sanitized container.
2. Store in a cooler with a
temperature below 40ºF (4.4ºC).
3. DO NOT prime the machine with
rerun. Always skim off and discard foam. Then combine the rerun with fresh mix in a ratio of 50/50 and add to the mix container during operation.
4. Once a week run the mix as low
as possible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
Figure 15-1 Air Meter
NOTE: Rerun product is unable to accept the same amount of air as fresh product. As a result, the quality will be affected and product may appear grainy and icy.
For further information contact your local Electro Freeze distributor or the Service Department of H. C. Duke & Son, LLC., Electro Freeze, phone (309) 755-4553, (800) 755-4545 OR E-MAIL service@ hcduke.com.
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ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance
Electro Freeze recommends the following schedule to help maintain your Model GEN-2080 Combination Soft Serve/Shake Freezer in like-new operating condition. Take the time to learn and perform these routine procedures and receive in return many years of valuable service from your freezer. Protect your investment!
DAILY
1. Disassemble, wash, rinse, sani­tize, air dry, reassemble and sanitize all parts that come into contact with the mix or product.
CAUTION To prevent bacteria growth, remove ALL O-rings when cleaning. Failure to do so could create a health hazard.
2. Clean the cylinder inlet tube, drain tube and mix tube with the appro­priate brushes.
3. When cleaning, inspect all O-rings, seals and hoses. Replace any O-ring, seal or hose that is worn, torn, or
loose tting.
4. Wipe all exterior surfaces of the freezer to remove any splattered mix.
WEEKLY
1. Carefully inspect all parts for wear, including seals, O-rings, mix transfer tubes, and blades.
2. Replace as required.
5mm
Replace blades if worn 5mm (3/16”) or
more.
3. Check the beater shanks and drive coupling for wear.
5. Check overrun and temperature of the product.
250 Hours of
Operation
A worn shank will have a nonparallel
1. Contact your local distributor for the initial oil change of the gear reducer.
60 185240
shape on the drive opening.
ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance - (continued)
AS NEEDED
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
1. Clean the mix transfer system:
If the transfer hose is assembled improperly or replacement has been neglected, it may be necessary to clean mix from the MTS due to hose failure.
If this happens frequently the MTS should be removed for complete cleaning.
a. Remove cover, loosen swing clamp and open shoe to gain access to the hose cavity.
Important:
CAUTION Make sure the freezer is depressurized before proceeding.
b. Remove mix transfer hose assembly.
c. Lay a towel on the cabinet base below the MTS.
d. Using the spray bottle
supplied, ush the hose cavity and
roller assembly. e. Use a brush (supplied)
to clean in between rollers. Flush with sanitizer.
f. Wipe all surfaces with a clean dry cloth.
g. Remove and clean
shoe. See gure 16-1.
Figure 16-1
185240 61
ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance (continued)
MONTHLY
A. Testing the Head Switch
The head switch feature is designed to prevent the beater shaft from being accidentally activated. The beater motors should not operate with the head assembly removed. It is essential that the proper operation of this
switch be veried routinely. Use the
following instructions to test for proper operation:
CAUTION T o avoid electrical shock
or contact with moving parts, make sure the control pad is “OFF” and that the power switch is “OFF”.
1. Remove the dispense head and beater shaft assemblies.
2. Place the power switch “ON”.
NOTE: Do this test for each freezing cylinder.
3. Press the and “BEATER ON”. Look inside the cylinder at the rear drive coupling for rotation. Press the
freeze button and look inside the cylinder at the rear drive coupling for rotation. Turn the “ BEATER OFF”.
Proper Operation
When “BEATER ON” is activated or the freeze button is pushed, the
display should read “HEAD SWITCH” and not allow coupling/beater shaft rotation. The head switch is operating properly. When the head is replaced the system should reset and allow beater rotation. Make sure the control pad is “OFF” and that the power switch is “OFF”. The freezer is ready to be assembled and put in service.
Mechanical Hazard
CAUTION Moving parts. Do not
place hands in the freezing cylinder. Severe personal injury could result.
When “BEATER ON” is activated or the
freeze button is pushed and the rear drive coupling is rotating and the display does not read “HEAD SWITCH”. Freezer has a head switch or software problem. Turn the power switch “OFF”. DO NOT place the freezer in service until the problem has been corrected.
B. Water Condenser
Check the outlet water temperature of water-cooled
condensers at the oor drain. Ideal
water temperatures should be about 95°F (35°C) with a 70°F (21.1°C) water inlet temperature.
62 185240
— continued
ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance (continued)
MONTHLY (continued)
C. MTS Cover Switch
The MTS cover switch feature is designed to prevent the MTS gear motor from being accidentally activated. It is essential that the
proper operation of this switch be veried on a
routine basis. Use the following instructions to test for proper operation:
NOTE: Freezer should be cleaned and disassembled for this test.
1. Be sure all switches are in the “OFF” position.
2. Remove the MTS cover to expose the roller assembly.
3. Turn MTS switch to “ON”.
CAUTION Make sure system is depressurized before proceeding.
“OFF” mix switch and discontinue use until repairs can be made.
5. If there is no movement, slowly install cover and listen for the gear motor to turn on. The cover should be almost completely closed when the gear motor turns on. DO NOT insert ngers or objects into roller cavity during this test. If the MTS does not operate as described here, or you are unable to determine if the MTS is operating properly, turn the switches to the “OFF” position, disconnect the main power supply and contact your service technician or the factory. DO NOT place the freezer in service until the problem has been corrected.
D. Replace the Mix Transfer Hose
CAUTION Make sure the freezer is depressurized before proceeding.
CAUTION DO NOT place hands near the MTS rollers. Severe personal injury could result.
4. Look at the MTS rollers; they should NOT be rotating. If they are rotating, turn
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
QUARTERLY
A. Air Condenser.
Important: Never use a screwdriver or sharp
object to clean between ns.
Both air and water cooled freezers have
an air condenser. The condenser ns
need to be cleaned by your Electro
WARNING!
Failure to properly maintain/clean your air condenser can cause
premature compressor failure. Compressor failure due to improper
condenser care will void the compressor warranty.
Freeze Distributor to remove dirt, lint and dust.
B. Refrigeration System
Have your Electro Freeze Distributor check the refrigeration system and make any necessary adjustments.
185240 63
ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance (continued)
SEMIANNUALLY
1
. Contact your Electro Freeze distributor
to replace drive belts.
2. On air cooled and air cooled remote freezers have your Electro Freeze distributor check the condenser fan motor oil.
3. Have the gear reducer oil changed by your Electro Freeze distributor.
NOTE: Under normal conditions, after the initial change, the oil should be changed after every 2500 hours of operation or
every six months, whichever occurs rst.
ANNUALLY
CAUTION To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power source is disconnected. Some freezers have more than one disconnect switch.
1. Call your Electro Freeze Distributor for service to replace drive belts and lubricate fan motor as needed.
2. Call your Electro Freeze Distributor to clean the inside of the freezer including base, side panels, condenser, etc.
3. Call your Electro Freeze Distributor to check water-cooled
condensers and ush clean to remove
scale and deposits if necessary.
64 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
16 Routine Maintenance (continued)
Winter Storage
To protect the unit during seasonal shutdown, it is important to store the GEN-2080 Combination Soft Serve/Shake Freezer properly. Please use the following procedures:
1. Disconnect all power to the freezer.
2. Disassemble and wash all parts that come into contact with the mix with a warm, mild detergent solution. Rinse in clear water and dry all parts thoroughly.
3. Store the loose parts, such as the head assembly, beater assembly, and pump parts in a safe, dry place.
4. Do not lay heavy objects on the plastic or rubber parts.
5. Cover the freezer and all loose parts to protect them from dust or other elements that could contaminate them while in storage. Place the freezer in a dry location.
6. On air-cooled freezers, have condenser ns cleaned by an
authorized service technician.
Important: The water valve must be opened in order to blow out the condenser. Failure to purge the freezer of water can result in severe damage to the refrigeration system. Call your Electro Freeze Distributor for service.
7. On water-cooled freezers, disconnect the water supply. Use compressed air to blow out all remaining water in the condenser.
8. When freezer is restarted after seasonal shutdown, remember to replace all O-rings and seals with new parts. Rubber parts can lose their elasticity and ability to seal when they are stored.
USE ONLY ORIGINAL OR AUTHORIZED REPLACEMENT PARTS WITH THIS FREEZER.
(See your Illustrated Replacement Parts Manual)
Should you have any questions on items that are not included in this maintenance schedule, or problems where service assistance is needed, please call your local Electro Freeze Distributor or H. C. Duke & Son, LLC. Electro Freeze Service Department, for factory service at (309) 755-4553
or (800) 755-4545.
185240 65
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables
SAFETY
THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT PERSONAL SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD.
Caution All maintenance adjustments must be done by an Electro Freeze Distributor or authorized service technician.
Caution To avoid electrical shock or contact with moving parts, make sure all switches are in the “OFF” position and that the main power supply is disconnected. Some freezers have more than one disconnect switch.
Important: Some refrigerants are hazardous to the earth’s atmosphere. To protect our environment, use a refrigerant recovery/recycling unit whenever removing refrigerant from the system.
66 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
1. Freezer unplugged. 1. Plug in freezer. Make sure your freezer is connected
to a separate circuit independent from any other electrical equipment. Have
2.
technician check fuse or breaker size and check for low voltage; if not within 10% of nameplate rating call power company.
Press overload reset button. Check product temperature. (Note: cabinet will continue to cool.)
Press overload reset button. If freezer still does not operate contact your Electro Freeze Distributor for service.
Unit does not operate.
Fuse or breaker blown at main
2.
disconnect.
3. Beater motor out on overload. 3.
4. Control circuit overload open. 4.
Mix or water leaking from drain tube to drip tray.
Mix leaking at dispensing head.
Off on high pressure cut-out or low
5.
pressure cut-out control.
6. Component failure. 6.
7. Faulty selector switch. 7.
Disconnected or broken wire in electrical
8.
circuit.
Damaged beater shaft seal or installed
1.
improperly. Beater shaft pitted or damaged where
2.
o-ring rides.
3. Beater shaft end play not set properly. 3.
1. Faulty head o-ring. 1. Replace o-ring.
2. Head not properly installed. 2.
Contact your Electro Freeze
5.
Distributor for service. Contact your Electro Freeze
Distributor for service. Contact your Electro Freeze
Distributor for service. Contact your Electro Freeze
8.
Distributor for service.
Replace cup seal or o-ring inside
1.
bushing. Install properly.
2. Replace beater shaft.
Contact your Electro Freeze Distributor for service.
Install head properly. Replace o-ring if pinched.
Dirty or blocked condenser, restricted air
1.
Dispensed product too soft. (Product temperature above 19°F)
185240 67
ow.
2. Component failure. 2.
Leak in refrigeration system resulting in
3.
little or no refrigeration.
Unblock condenser or have cleaned
1.
by your Electro Freeze Distributor.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze
3.
Distributor for service.
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
1. MTS pressure too low. 1. See MTS Troubleshooting Charts. Check product temperature. Should
Product dispenses slowly out of dispensing head.
2. Product too cold. 2.
3. Low overrun. 3.
4. Wrong rotation on beater. 4.
be 18°F (-7.8°C). See Dispensed Product Too Hard.
Check air meter. If plugged, clean. See No Air (Overrun).
Have an electrician correct rotation to clockwise as viewed from the front of the freezer.
Dispensed product too hard.
Freezer runs continually and product continues to get colder.
1. Low overrun. 1.
Cylinder thermostat erratic or set too
2.
cold. Spigot switch electrically or
3.
mechanically stuck closed. (Unit runs all the time.)
4. Component failure. 4.
Low suction pressure, refrigeration
5.
system.
1. Spigot switch rod engaged. 1. Close spigot completely.
2. Spigot not seated in head. 2. Push spigot down.
Spigot switch out of adjustment or
3.
defective. Faulty thermostat or bulb not deep
4.
enough in well.
5. Starter or relay contact points stuck. 5.
Check overrun, if low see MTS Troubleshooting Chart.
Contact your Electro Freeze
2.
Distributor for service.
Contact your Electro Freeze
3.
Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze
5.
Distributor for service.
Contact your Electro Freeze
3.
Distributor for service. Contact your Electro Freeze
4.
Distributor for service. Contact your Electro Freeze
Distributor for service.
6. Faulty time delay. 6.
7. Suction pressure too low. 7.
68 185240
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
Poor or slow product recovery.
Compressor does not operate or operates improperly.
Dirty or blocked condenser, restricted air
1.
ow – high ambient temperature.
Thermostat cut-in point out of adjustment
2.
or malfunctioning. Defective condenser fan motor (air
3.
cooled)
4. Component or compressor failure. 4.
1. Trouble in compressor condensing circuit 1.
Faulty start capacitor, run capacitor or
2.
relay. (Single phase only)
3. Faulty contactor 3.
Disconnected or broken wire in switch or
4.
capacitor relay box.
1.
2.
3.
2.
4.
Have condenser cleaned by your local service company; lower ambient temperature.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
1. Head assembly is not installed. 1. Install head assembly.
Beater motor does not operate.
Compressor and beater motor operates only when dispensing.
185240 69
2. Magnetic head switch defective. 2.
3. Component failure. 3.
Cylinder thermostat setting too warm or
1.
thermostat defective.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze
1.
Distributor for service.
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
Compressor and beater motor do not operate when dispensing.
Cabinet too cold. (below 35°F [1.7°C])
Spigot switch(es) defective or out of
1.
adjustment.
2. Component failure. 2.
1. Cabinet setting too low. 1.
2. Defective thermostat. 2.
3. Cabinet solenoid stuck open 3.
4. Cabinet expansion valve set too low. 4.
Cabinet thermostat defective, set too
1.
warm or tuned off.
1.
1.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Cabinet solenoid defective (does not
2.
open).
3. Cabinet switch defective. 3.
Mix sours in cabinet.
70 185240
4. Door switch defective. 4.
Cabinet compressor contactor coil open
5.
(mix sours in night mode only.
6. Faulty time delay. 6.
7. Suction pressure too low. 7.
Contact your Electro Freeze
2.
Distributor for service. Contact your Electro Freeze
Distributor for service. Contact your Electro Freeze
Distributor for service. Contact your Electro Freeze
5.
Distributor for service. Contact your Electro Freeze
Distributor for service. Contact your Electro Freeze
Distributor for service.
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
Compressor will not start – hums intermittently (cycling on overload)
Compressor starts, but remain in start windings.
1. Improperly wired. 1.
2. Low line voltage. 2.
3. Open start capacitor. (Single phase only) 3.
4. High discharge pressure. 4.
5. Defective compressor 5.
1. Low line voltage. 1.
Contact your Electro Freeze Distributor for service.
Ask power company to increase voltage to not less than 10% below dataplate rating or have transformer installed. Have wire checked for inadequate wire size.
Contact your Electro Freeze Distributor for service.
See "Discharge pressure too high" this section.
Contact your Electro Freeze Distributor for service.
Ask power company to increase voltage to not less than 10% below nameplate rating or install transformer.
2. Improperly wired. 2.
Running capacitor shorted. (Single phase
3.
only).
Start capacitor weak. (Single phase
4.
only).
185240 71
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze
3.
Distributor for service.
Contact your Electro Freeze
4.
Distributor for service.
ELECTRO FREEZE Soft Serve Model GEN-2080
17 Troubleshooting Tables (continued)
PROBLEM PROBABLE CAUSE REMEDY
Discharge pressure too high.
Water hose kinked or pinched. (water
1.
cooled models)
Water turned off or defective water
2.
regulating valve. (water cooled models)
Restricted water cooled condenser.
3.
(water cooled models)
4. Dirty air condenser. (air cooled models) 4.
Unit location too warm (air cooled
5.
models)
6. Refrigerant overcharge. 6.
7. Air in system. 7.
1.
2.
3.
5.
Move freezer and adjust hose so it is not pinched or kinked.
Turn on water, or contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Discharge pressure too low.
Noisy compressor.
Water regulating valve open too wide.
1.
(water cooled model)
2. Shortage of refrigerant. 2.
1. Tubing rattles. 1.
2. Spring broken internally. 2.
1.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.
72 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
17.1 MTS Troubleshooting Tables
PROBLEM PROBABLE CAUSE REMEDY
Remove cover, clean inside MTS Mix leaks out of MTS.
1. Transfer hose worn or split. 1.
1. Pump cover not installed. 1. Install cover.
2. Hose not installed properly. 2. Check position – reinstall.
around rollers with spray bottle
provided. Install new hose. Do not
twist hose.
Mix transfer system (MTS) will not operate.
MTS will not shut off.
MTS cycles on and off without dispensing.
3. Slide switch defective. 3.
4. MTS relay defective. 4.
Start capacitor defective or motor start
5.
switch defective.
6. Pressure switch defective. 6.
Motor defective or internal overload
7.
tripped.
1. Hose broken. 1. Replace hose.
2. Pressure switch stuck in closed position. 2.
1. Worn transfer hose. 1. Replace hose.
2. Leak on pressure side of system. 2.
Contact your Electro Freeze
Distributor for service.
Contact your Electro Freeze
Distributor for service.
Contact your Electro Freeze
5.
Distributor for service.
Contact your Electro Freeze
Distributor for service.
Contact your Electro Freeze
7.
Distributor for service.
Contact your Electro Freeze Distributor for service.
Contact your Electro Freeze Distributor for service.
1. Insufcient supply of mix. 1. Replenish mix supply.
MTS will not prime.
Mix pickup tube loses prime.
185240 73
2. Swing clamp knob loose. 2. Tighten knob.
3. Air hose or air meter not installed. 3. Install air hose/air meter.
4. Hose not installed. 4. Install hose.
1. Defective or missing duckbill valve. 1. Replace duckbill valve.
2. Inlet clamp not tight. 2. Tighten clamp.
3. Worn transfer hose. 3. Replace transfer hose.
ELECTRO FREEZE Soft Serve Model GEN-2080
17.1 MTS Troubleshooting Tables
PROBLEM PROBABLE CAUSE REMEDY
1. Air meter plugged. 1. Clean or replace air meter.
No air (overrun).
2. Air tube pinched. 2. Replace tube.
1. Air meter too large. 1. Install smaller air meter.
Too much air, overrun too high – popping problems.
Mix shoots out air meter.
2. Air leak between pickup tube and hose. 2. Replace as needed.
3. Air line hose cracked – sucking air. 3. Replace air line hose.
4. Defective or missing duckbill valve. 4. Replace valve.
1. Swing Clamp knob loose. 1. Tighten.
2. Transfer hose worn. 2. Replace hose.
3. MTS pressure too high. 3.
Contact your Electro Freeze Distributor for service.
Keep your freezer in excellent condition — always contact your Electro Freeze Distributor
QUALITY PARTS
PROTECT
YOUR
for replacement parts and
maintenance scheduling.
INVESTMENT
NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.
74 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes
Error Code Description/Action Probable Cause Remedy
Main Comm The Main P.C. Board
has stopped receiving messages from the User Interface
Action: System shut down completely.
1. Faulty Wire Connection
2.Programming Issue
3. Defective Board
1. Check Communication cable between Main P.C. board and U.I. board. (Contact Electro Freeze Factory Tech Support)
2. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support Software version compatibility)
3. If the program versions are compatible, and using the test cable does not resolve the issue then the main control board is not functioning properly and needs to be replaced. (Contact Electro Freeze Factory Tech Support)
NO Comm. The U.I. Board is not re-
ceiving messages from the main board
Action: System shut down completely.
1. Faulty Wire Connection
2.Programming Issue
3. Defective Board
1. Check Communication cable between Main P.C. board and U.I. board. (Contact Electro Freeze Factory Tech Support)
2. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support)
3. If the program versions are compatible, and using the test cable does not resolve the issue then the U.I. board is not functioning properly and needs to be replaced. (Contact Electro Freeze Factory Tech Support)
185240 75
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
CYL Rfg. This error occurs when
barrel system run time exceeds 90 minutes. Barrel switches to night mode and locks out.
Action: Barrel Refrigeration off, hopper refrigeration continues to operate.
1. Dirty Condenser
2. Shortage of Refrigerant
3. Faulty wire connection
4. Solenoid valve not activating
1. Clean Condenser
2. Locate Source of refrigerant leak and repair.
3. Locate faulty connection (Wire rubbed through, cut) and repair as needed.
4. Determine if Solenoid coil is receiving proper voltage (208/230 Volts), If coil is receiving voltage, ohm out coil windings. If coil is not receiving voltage, check relay responsible for activating coil and repair as needed. If this condition exists a LOW PSI error code may also trip.
5. Compressor starting components failure (1 Phase Only)
6. Compressor Contactor Failure
7. Compressor Contactor Control Relay not activating
8. System lacks
efciency
9.Faulty Thermistor
5. Check Compressor Starting components and replace as needed.
6. Check contactor coil for proper resistance, check for voltage drop across contact points. Replace as needed
7. Check to see if Relay is receiving power from Main P.C. board (12VDC), Ohm relay control coil for proper resistance. Replace relay as needed. If no 12VDC is detected Contact Electro Freeze Factory Tech Support.
8. Check for worn blades, AXV pressure settings, Check water regulating valve setting (Water Cooled), check refrigerant level,
compressor efciency.
9. Remove thermistor, check in ice water and compare to thermistor curve chart. If faulty replace, if thermistor tests o.k. check wire harness connections. If all connections are sound possibility of control board issue. (Contact Electro Freeze for proper compressor oil charge)
76 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
CYL Rfg. This error occurs when
barrel system run time exceeds 90 minutes. Barrel switches to night mode and locks out.
Action: Barrel Refrigeration off, hopper refrigeration continues to operate.
10. Condenser Fan Motor Failure (Air Cooled Only)
11. Water Flow Restriction (Water Cooled Only)
12. AXV not set properly/not responding
13. Compressor Failure/ Reduced Capacity
10. Replace Condenser fan motor
11. Locate and remove restriction, re­start system to check for further issues
12. Check System refrigerant level, attempt to re-set AXV valve pressure. If valve is not responsive, it may need to be replaced
13. Check Voltage to the unit to
ensure it is within specication,
Check wire connections to the unit and compressor, Check compressor contactor for loose wire connections and proper operation, and possible voltage drop, ohm compressor windings to check for a short and proper winding resistance, check compressor starting components for failure, allow compressor protector to reset and check for proper amp draw.
Cabinet Rfg Occurs when cabinet
system run time exceeds 90 minutes
Action: Barrel refrigeration switches to night mode, cabinet refrigeration is turned off.
14. Moisture in system
1. Dirty Condenser
2. Shortage of Refrigerant.
3. Evaporator coil Froze up
4. Faulty wire connection
5. Restriction in System i.e. Capillary tube, Filter Drier
14. Recover refrigerant, change lter
drier, change compressor oil (Contact Electro Freeze for proper compressor oil charge), Evacuate system to a minimum of 200 microns or less. Repeat if necessary
1. Clean Condenser
2. Locate Source of refrigerant leak and repair.
3. Check door gasket for wear, check evaporator fan motor for proper operation, check spring loaded door closer for proper operation.
4. Locate faulty connection (Wire rubbed through, cut) and repair as needed.
5. Locate restriction and repair as needed.
185240 77
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Cabinet Rfg (cont.)
Occurs when cabinet system run time exceeds 90 minutes
Action: Barrel refrigeration switches to night mode, cabinet refrigeration is turned off.
6.Faulty Thermistor
7. Compressor Control Relay not activating
6. Remove thermistor, check in ice water and compare to thermistor curve chart. If faulty replace, if thermistor tests o.k. check wire harness connections. If all connections are sound possibility of control board issue. (Contact Electro Freeze Factory Tech Support)
7. Check to see if Relay is receiving power from Main P.C. board (12VDC), Ohm relay control coil for proper resistance. Replace relay as needed. If no 12VDC is detected Contact Electro Freeze Factory Tech Support.
Bulb Temp. Occurs when barrel
thermistor is above or below temp. limit for 1 minute without change
Action: Affected barrel is in night time cycle mode (1min on and 40 min. off), Cabinet refrigeration remains on
8. Compressor starting components failure
9. Compressor failure/ reduced capacity
10. Moisture in System
1. Faulty wire connection
2. Faulty Thermistor
3. Program Issue
8. Check Compressor Starting components and replace as needed.
9. Check Voltage to the unit to
ensure it is within specication,
Check wire connections to the unit and compressor, Check compressor contactor for proper operation, and possible voltage drop, ohm compressor windings to check for a short and proper winding resistance, check compressor starting components for failure, allow compressor protector to reset and check for proper amp draw.
10. Recover refrigerant, change lter
drier, change compressor oil (Contact Electro Freeze for proper compressor oil charge), Evacuate system to a minimum of 200 microns or less. Repeat if necessary
1. Locate faulty connection (Wire rubbed through, cut) and repair as needed.
2. Remove thermistor, check in ice water and compare to thermistor curve chart. If thermistor does not ohm correctly, replace thermistor.
3. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support)
78 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Cabinet T emp. Occurs when cabinet
thermistor is above or below temp. limit for 1 minute without change
Action: Cabinet is in time cycle mode (5 min. on and 30 min. off) both cylinders are in standby mode.
If unit is in cabinet only mode: Cabinet is in time cycle mode and both cylinders remain off
1. Faulty wire connection
2. Faulty Thermistor
3. Program Issue
1. Locate faulty connection (Wire rubbed through, cut) and repair as needed.
2. Remove thermistor, check in ice water and compare to thermistor curve chart. If thermistor does not ohm correctly, replace thermistor.
3. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support)
Head Switch Occurs when head
switch is open with power applied to unit
Action: Affected head is turned off.
Motor OVLD Occurs when motor
current is 0, and motor is given an on signal
Action: Affected barrel is off, hopper refrigeration continues to operate.
1. Head Assembly Not installed
2. Faulty Head switch (1 per cylinder)
3. Faulty wire connection
4. Program Issue
1. Motor internal overload open
2. Faulty wire connection
3. Motor Contactor Failure
1. Install Head assembly
2. Test head switch to see if circuit remains open with magnet in place, remove and replace head switch as needed
3. Locate Faulty wire connection and repair as needed
4. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support)
1. Allow motor to cool and overload to reset, Check motor start components, product temperature (Too cold, low overrun), and gear reducer operation.
2. Locate Faulty wire connection and repair as needed
3. Check contactor coil for proper resistance, check for voltage drop across contact points. Replace as needed
4. Motor control relay not activating
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4. Check to see if Relay is receiving power from Main P.C. board (12VDC), Ohm relay control coil for proper resistance. Replace relay as needed. If 12 VDC is not detected Contact Electro Freeze Factory Tech Support
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Motor OVLD (cont.)
Occurs when motor current is 0, and motor is given an on signal
5. Motor Failure
5. Check motor starting components, check motor for shorts to ground, check for proper winding resistance. Replace Motor as needed
Comp. Low PSI
Action: Affected barrel is off, hopper refrigeration continues to operate.
Occurs when low pressure control is activated.
Action: Cylinder refrigeration is off, Cabinet refrigeration Continues to operate.
6. Current Sense board/ function failure
7. One line of power loss
8. Program Issue
1. System is Short on refrigerant
2. Solenoid valve not activating
6. Check current sense board wire connections, check max current setting in control system. (Contact Electro Freeze Factory Tech Support)
7. Check main power supply, and main wire connections and correct as needed
8. Ensure U.I. Program version and Main P.C. Program Version are compatible. (Contact Electro Freeze Factory Tech Support)
1. Locate refrigerant leak and repair as needed. Ensure refrigeration system is evacuated to at least 200 microns.
2. Determine if Solenoid coil is receiving proper voltage (208/230 Volts), If coil is receiving voltage, ohm out coil windings. If coil is not receiving voltage, check relay responsible for activating coil and repair as needed.
3. Low pressure control is Faulty.
4. Restriction is refrigeration system.
5. Faulty wire connection.
6. System component failure
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3. Conrm Low pressure control is
faulty by installing manifold gages to
conrm suction pressure is above cut-
in set point of control. Replace control as needed
4. Locate and remove restriction i.e. restricted drier, AXV closed down, Solenoid valve not opening etc.
5. Repair connection as needed i.e. faulty connection on LPCO, etc.
6. Locate failed component (Diagnostics Mode in Technician Menu will aid in locating) i.e. solenoid coil, AXV valve not opening, control relay, Compressor contactor staying energized causing unit to pump down, etc. and repair as needed.
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Comp. High PSI
Occurs when the High pressure control is activated.
1. Dirty Condenser Air Cooled
1. Blow out and clean Air cooled condenser re-start system and check unit operation.
Action: Cylinder refrigeration is off, Cabinet refrigeration Continues to operate
2. Bad Condenser Fan Motor (A/C Only)
3. Dirty Condenser (Water Cooled)
4. High Pressure control is Faulty.
5. Faulty Wire Connection
6. Non-Condensables in refrigeration system.
2. Replace Condenser motor as needed. Check system operation
3. Check inlet and outlet water temperature on condenser, it should be at least 20°F difference from inlet to outlet. If there is no temperature change, condenser is fouled out and will need to be cleaned, or changed. If this condition is present, contact the Electro Freeze Technical Support Line.
4. Conrm High pressure control is
faulty by installing manifold gages to
conrm high side pressure is below
cut-out set point of control. Replace control as needed.
5. Repair connection as needed i.e. faulty connection on HPCO, etc.
6. Fully recover refrigerant from
system, change the refrigerant lter/
drier, evacuate system to at least 200 microns and weigh in Factory refrigerant charge (Contact Electro Freeze in charge amount is not stated on machine data Plate). Ensure while evacuating system a manual activation magnet is placed on each solenoid to ensure they are open for a full system evacuation. Start system and check operation
7. Refrigeration System over charged.
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7. Fully recover refrigerant from
system, change the refrigerant lter/
drier, evacuate system to at least 200 microns and weigh in Factory refrigerant charge (Contact Electro Freeze if charge amount is not stated on machine data Plate). Start system and check operation
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Clock Error CLOCK ERROR
Action: All timer functions use default data/time
Contact Electro Freeze Technical Support Line if this Problem exists
Contact Electro Freeze Technical Support Line if this Problem exists
Power Fail Displays Power Fail if
main power to system has failed
Action: if unit is in Freeze or Night mode, unit will restore in Night Mode. If unit is in Clean or Off Mode, unit will restore in Off Mode.
Spigot Displays Spigot if the
Left or Right Side Spigot switch is engaged for more than 5 minutes.
Action: Affected side compressor and beater motor are off, until condition is reset
1. Main Incoming power to unit was disrupted
1. Spigot Push rod not installed
2. Spigot switch has failed in the closed position
3. Spigot Switch is out of adjustment
4. Plunger is sticking open
1. Check all main power connections, Transformer switch to 208 Volt for 220Volt and below and 230 Volt for 220 Volt and above.
1. Install Spigot Push Rod and start system to see if error is eliminated.
2. Replace defective spigot switch and ensure new switch is adjusted properly.
3. Re-adjust Spigot switch to operate properly with Push Rod.
4. Check for proper lubrication, o-ring wear, switch tower spring worn causing plunger to not close, etc.
C Spigot Displays C Spigot if the
Center spigot switch is engaged for more than 5 minutes
Action: Affected side compressor and beater motor are off, until condition is reset
82 185240
1. Spigot Push rod not installed
2. Spigot switch has failed in the closed position
3. Spigot Switch is out of adjustment
4. Plunger is sticking open
1. Install Spigot Push Rod and start system to see if error is eliminated.
2. Replace defective spigot switch and ensure new switch is adjusted properly.
3. Re-adjust Spigot switch to operate properly with Push Rod.
4. Check for proper lubrication, o-ring wear, switch tower spring worn causing plunger to not close, etc.
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Low Left Side
(This error only applies to Dual Power supply units)
Displays Low Left Side if the Power good relay is not energized, for the side opposite the controller.
Action: Left side of unit is off, and the right side is operational
1. Main power to left side is off
2. Power good relay has failed
3. Faulty wire connection to power good relay.
1. Check to see if main circuit breaker is tripped or unit’s main power cord is not installed properly.
2. Check coil on power good relay with ohm meter. If open electrically replace relay.
3. Check high voltage wire connections to power good relay. Check low voltage connections going from relay to main control board. Check continuity through relay contacts to ensure proper operation. Repair any connections as needed.
Pump HI PSI Displays Pump Hi PSI
if the pump pressure is greater than 40 PSI for 10 seconds while pump is on.
Action: Affected pump is turned off
Note: If unit trips this error and Pressure relief has not opened, check to ensure relief is functioning properly.
Pump Low PSI
Displays Pump Low psi if the pump pressure is lower than 20 PSI while in freeze mode.
Action: Affected pump is turned off
4. Control board issue.
1. Pump control relay is stuck closed causing pump motor to stay energized.
2. Faulty Pressure transducer/out of calibration.
3. Faulty Control Board
1. Pump transfer hose is worn out.
2. Leaking Pressure Relief Valve
4. Contact Electro Freeze Technical Support
1. Test to see if coil voltage is present at pump control relay, If it is not and pump is still running, the control relay is stuck and needs to be replaced. If coil voltage is present then control board or Transducer may be malfunctioning.
2. Attempt to calibrate the Transducer to 0 psi and re-test unit. If unit continues to malfunction contact Electro Freeze Technical Support.
3. Contact Electro Freeze Technical Support.
1. Replace pump transfer hose (Should be replaced minimally every 30 days)
2. Ensure o-ring is installed properly on relief piston, and nothing is restricting the o-ring from seating on relief body. Check relief spring for proper tension and replace as necessary.
3. Hose Shoe is not tight enough causing pressure to relieve back through transfer hose.
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3. Ensure Hose shoe is tightened down as per the operators manual instructions.
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Pump Low PSI (cont.)
Displays Pump Low psi if the pump pressure is lower than 20 PSI while in freeze mode.
Action: Affected pump is turned off
4. Pump control relay not closing preventing pump motor from running
5. Pump motor Starting components Faulty
4. Test to see if coil voltage is present at pump control relay, If it is present but the pump will not start, check to see if the relay contacts are closing. If so move on to troubleshooting the pump motor. If not replace the relay and check operation.
5. Remove and test pump Start capacitor and starting relay, Replace faulty parts as needed. Check motor windings to ensure no electrical shorts are present. Start unit and check operation.
Pump Cover Occurs if the RMT pump
cover is removed or the cover switch is open.
Action: If unit is in Freeze, the affected side will be turned to standby and the affected pump will be turned off. If unit is in clean or Standby mode the affected pump will be turned off and unit will not be allowed to be put into freeze, and will remain in standby or off.
6. Faulty wire connection
7. Pressure Transducer is Faulty
8. Faulty Control Board
1. Pump cover is not installed
2. Pump cover magnet has been removed or fallen out
3. Pump Cover safety switch is Faulty
4. Faulty Wire Connection
5. Program issue
6. Locate and repair faulty wire connections as needed.
7. Attempt to calibrate the Transducer to 0 psi and re-test unit. If unit continues to malfunction contact Electro Freeze Technical Support.
8. Contact Electro Freeze Technical Support
1. Install Pump Cover
2. Replace pump cover
3. Test switch to conrm and replace
as needed.
4. Locate and repair faulty wire connections as needed.
5. Contact Electro Freeze Technical Support
84 185240
ELECTRO FREEZE Soft Serve Model GEN-2080
18 VQM Error Codes (continued)
Error Code Description/Action Probable Cause Remedy
Main P.C. Board Heart­beat L.E.D not blinking/ U.I. Not Energiz­ing
Occurs if there is a power loss to the Main P.C. Board or a possible U.I. Issue
1. Power Loss to Main P.C. Board
2. Main P.C. Board Fuse blown
1. Check control transformer for main 24 VAC power supply to main P.C. Board.
2. Remove fuse and ohm to check for continuity, if none replace fuse. If once fuse is replaced and power is restored, the Main P.C. Board L.E.D. starts blinking however the U.I. Board does not energize then continue with this troubleshooting chart
3. Power Not being supplied to U.I. Board from main P.C. Board
4. Faulty wire connection
If tested to ground relay coil will read 12 VDC to ground and then zero VDC when activated, if tested across relay coil then it will read 0 VDC if sitting idle, and 12 VDC when activated.
3. Remove communication wire from U.I. Board, This cable connects the U.I. Board to Main P.C. Board. Using a meter set to DC voltage and power to the Main P.C. Board on, test voltage across both Black wires. If voltage reads about 5.96 VDC then Main P.C. Board and the communication cable are working properly and the problem lies with the U.I. Board
4. If 5.96 VDC is read on the black wires but the U.I. Board does not light up, the issue might lie with the communication cable, and that it is not making a good connection with the U.I. Board. Check the connector on the U.I. Board for damaged pins; also check the communication cable for loose wires in the cable connector (Contact Electro Freeze Factory Tech Support).
If a Power Failure Occurs unit will log the change of state i.e. switching to night mode on re-start, when the unit is powered back up. The Power Failure error will be displayed on the screen until the SELECT button is pressed acknowledging the Failure. Once the SELECT button is pressed error will reset.
The Head Switch, Spigot Switch, Center Spigot Switch, Mix Low, and Mix Out Errors will all Auto Reset after
the problem has been rectied.
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Keep your freezer in excellent condition — always contact your Electro Freeze Distributor
QUALITY PARTS
PROTECT
YOUR
for replacement parts and
maintenance scheduling.
INVESTMENT
NOTE: Contact your authorized Electro Freeze Distributor for instructions prior to warranty compressor replacement.
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