Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45
D-64239 Darmstadt
Tel. +49 6151 803-0
Fax +49 6151 803-9100
info@hbm.com
www.hbm.com
Mat.:
DVS: A4774-1.0 HBM: public
12.2017
Program version: ≥ Firmware Update_20160412.1.IT468E
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.
Änderungen vorbehalten.
Alle Angaben beschreiben unsere Produkte in allgemeiner
Form. Sie stellen keine Beschaffenheits- oder Haltbarkeits
garantie dar.
The device is to be used exclusively for measurement tasks and directly
related control tasks within the application limits detailed in the specifications.
Use for any purpose other than the above is deemed to be non-designated
use.
Depending on the variant, the device operates with a power supply of either
12...30 VDC or 110...240 VAC (50...60 Hz). Note the applicable national and
international requirements according to the state of the art for the relevant
application. Changes to the integrated power supply and/or pre-wired
connection cables (applies to 110...240 AC variants) are strictly prohibited and
shall render all claims against HBM for any damage whatsoever null and void.
Device variants with 12...30 VDC power supply must be used with a shielded
connection cable.
Hardware changes to pre-wired options not described in the WTX110 manual
are not permitted. Service cases must always be processed through HBM.
Any person instructed to carry out installation, commissioning or operation of
the device must have read and understood the Operating Manual and in
particular the technical safety instructions.
In the interests of safety, the device should only be operated by qualified
personnel and as described in the Operating Manual. It is also essential to
comply with the legal and safety requirements for the application concerned
during use. The same applies to the use of accessories.
The device is not intended for use as a safety component. Please also refer to
the "Additional safety precautions" section. Proper and safe operation requires
proper transportation, correct storage, siting and mounting, and careful
operation.
WTX110A4774-1.0HBM: public9
Safety instructions
Operating conditions
SProtect the device from direct contact with water.
SProtect the device from moisture and weather such as rain or snow. The
protection class of the device (front panel after installation) is IP69K
(DIN EN 60529).
SThe device is designed for use in industrial environments and conforms with
Class A in accordance with DIN EN55011.
SDo not expose the device to direct sunlight.
SComply with the maximum permissible ambient temperatures and the
specifications regarding maximum humidity.
SThe device must not be modified in terms of design or safety engineering
except with our express agreement. In particular, any repair or soldering
work on motherboards (replacement of components) is prohibited. When
exchanging complete modules, use only original parts from HBM.
SThe device is supplied ex works with a fixed hardware and software
configuration. Changes can only be made within the range of possibilities
described in the corresponding documentation.
SThe device is largely maintenance-free.
SPlease note the following when cleaning the housing:
- Disconnect the device from all current and voltage supplies.
- Clean the housing with a soft, slightly damp (not wet!) cloth. Never use
solvent, as this could damage the label or the housing.
- When cleaning, ensure that no liquid gets into the device or connections.
SThe device has a configurable On/Off key. If the key is deactivated, the
device is ready for operation immediately after the power supply network is
connected. Please read the corresponding section in the technical manual.
SThe local input voltage must match the input voltage of the device.
SIn accordance with national and local environmental protection and material
recovery and recycling regulations, old devices that can no longer be used
must be disposed of separately and not with normal household garbage.
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Safety instructions
SIf the weighing terminal is connected via mains cable with a plug, the socket
must be located in the immediate vicinity of the device plug. If the con
nection is permanent, there must be a readily accessible isolating
mechanism present in the supply circuit.
Qualified personnel
Qualified persons means persons entrusted with the installation, fitting,
commissioning and operation of the product who possess the appropriate
qualifications for their function.
This includes people who meet at least one of the three following requirements:
SThey have knowledge of the safety equipment and procedures of measure
ment and automation systems, and are familiar with them as project
personnel.
SThey are operating personnel of measurement or automation systems and
have been instructed on how to handle the machinery. They are familiar
with the operation of the equipment and technologies described in this
document.
SAs commissioning engineers or service engineers, they have successfully
completed the training to repair the automation systems. Moreover, they are
authorized to start up, ground and label circuits and equipment in ac
cordance with safety engineering standards.
Working safely
SThe device must not be directly connected to the power supply system.
SError messages should only be acknowledged once the cause of the error
has been eradicated and there is no further danger.
SMaintenance and repair work on an open device with the power on may
only be performed by trained personnel who are aware of the dangers
involved.
SAutomation equipment and devices must be designed to ensure adequate
protection or locking against inadvertent actuation (e.g. access control,
password protection, etc.).
WTX110A4774-1.0HBM: public11
Safety instructions
SFor devices operating in networks, safety precautions must be taken in
terms of both hardware and software, so that an open circuit or other inter
ruptions to signal transmission do not result in undefined states or loss of
data in the automation device.
SFollowing work on settings or password-protected activities, make sure that
any controls that may be connected remain in a safe condition until the
switching behavior of the device has been tested.
Additional safety precautions
Additional safety precautions to meet the requirements of the relevant national
and local accident prevention regulations must be taken in plants where
malfunctions could cause major damage, loss of data or even personal injury.
The scope of supply and performance of the device covers only a small area of
measurement technology. Before starting up the device in a system, a project
planning and risk analysis must first be implemented, taking into account all the
safety aspects of measurement and automation technology so that residual
risks are minimized. This particularly concerns personal and machine protec
tion. In the event of a fault, the relevant precautions must establish safe
operating conditions.
If this device is used as a component in a system, the system design must be
checked by qualified specialists who are familiar with the design and function of
all the individual components!
General dangers of failing to follow the safety instructions
The device is state of the art and as such is failsafe. The device may give rise
to residual dangers if it is inappropriately installed or operated.
Exercise caution when pressing the keys that control movable system parts
such as conveyor systems, flaps, etc. Before pressing these buttons, make
sure that no persons are in the danger zone of moving system parts!
The weighing terminal must not be used in a potentially explosive atmosphere.
It is the responsibility of the owner of the equipment to classify potentially ex
plosive areas (division into zones, equipment groups, temperature classes,
12A4774-1.0HBM: publicWTX110
Safety instructions
etc.). Local labor inspection authorities and technical inspection agencies can
be of assistance here!
The power input terminals of the device must be connected to safety extra low
voltage (12…30 V
). When connecting external components with their own
DC
power supply (e.g. serial interfaces), care must be taken to ensure that only
SELV is used in that case as well! This applies to variants with 12…30 VDC
power supply.
The weighing terminal contains a lithium battery for storing the data that is
entered. There is a risk of explosion if the battery is replaced incorrectly. It
must only be replaced with the same type of battery, or an equivalent type
recommended by the manufacturer. Dispose of used batteries in accordance
with the manufacturer's instructions.
Notices:
SAll switching devices (e.g. relays and contactors) that are connected or in
the immediate vicinity must be wired to effective noise filters (RC filters,
free-wheeling diodes).
SIn order to avoid static charge buildup, all metallic parts of a system must
be thoroughly grounded. Moving parts, such as portable scales on plastic
wheels, must be grounded with ground clamps or ground leads of
appropriate diameter.
WTX110A4774-1.0HBM: public13
Markings used
2Markings used
2.1The markings used in this document
Important instructions for your safety are specifically identified. It is essential to
follow these instructions in order to prevent accidents and damage to property.
SymbolMeaning
WARNING
CAUTION
Notice
Important
Information
Emphasis
See …
Service modeMenu names and entries are in the Consolas font
This marking warns of a potentially dangerous
situation in which failure to comply with safety re
quirements could result in death or serious physical
injury.
This marking warns of a potentially dangerous
situation in which failure to comply with safety re
quirements could result in slight or moderate physical
injury.
This marking draws your attention to a situation in
which failure to comply with safety requirements
could lead to property damage.
This marking draws your attention to important in
formation about the product or about handling the
product.
This marking draws your attention to information
about the product or about handling the product.
Italics are used to emphasize and highlight text and
identify references to sections, diagrams, or external
documents and files.
14A4774-1.0HBM: publicWTX110
2.2Markings used on the device
Electrical shock
Disconnect the power plug before opening the housing.
This applies to variants with power supply
110 … 240 V
Note supply voltage
This symbol indicates that the supply voltage must be
between 12 and 30V
12…30 V
CE mark
With the CE mark, the manufacturer guarantees that the
product complies with the requirements of the relevant
EC Directives (the Declaration of Conformity can be
found on the HBM website HBM (www.hbm.com) under
HBMdoc).
.
AC
power supply.
DC
DC
Markings used
. This applies to variants with
Statutory waste disposal mark
In accordance with national and local environmental
protection and material recovery and recycling regula
tions, old devices that can no longer be used must be
disposed of separately and not with normal household
garbage.
Battery disposal
In accordance with national and local environmental pro
tection and material recovery and recycling regulations,
old batteries that can no longer be used must be
disposed of separately and not with normal household
garbage.
WTX110A4774-1.0HBM: public15
Markings used
Marking of pollutant emission limits (for deliveries to China)
Statutory mark of compliance with emission limits in
20
electronic equipment supplied to China.
16A4774-1.0HBM: publicWTX110
System description
3System description
The WTX110 weighing terminal is designed for universal use, for example in
weighing, recording and dosing systems.
Depending on the device variant, either analog SG load cells or specified digital
HBM sensors and electronics can be used.
Depending on the device variant, three power supplies are available
S12 … 30 VDC
S110 … 240 VAC
SExternal battery 12 … 30VDC (battery not included)
Two stainless steel housing variants (1) table / wall-mounting or panel
mounting are available. Both variants have IP protection rating IP69K (panelframe: front).
Fig. 3.1Desktop and wall mounting
WTX110A4774-1.0HBM: public17
System description
Fig. 3.2Panel mounting
The WTX110 can optionally be equipped with the following hardware options:
SCommunications interfaces
- Ethernet TCP/IP interface (e.g. for PanelX, printer or firmware update)
- 2 x Digital Out, 1 x Digital In
- RS485 (4 wires) (e.g. for printer)
- RS232 (e.g. for incline sensor)
- USB2.0 (e.g. for printer, keyboard or firmware update)
SAnalog or digital inputs/outputs
- 2 x Digital Out, 2 x Digital In
- 1 x analog output
SLegal for trade data storage 1,000,000
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System description
Important
Only one option can be selected at a time for communications interfaces and
analog or digital I/Os.
Scale
connection
of ADM,
DWB
Battery
CR2032
Slot for legal for
trade data storage
(ASM)
Slot for communications
interfaces Ethernet TCP/
IP, RS485-4, RS232
SIM USB
slot
S100 On/
Off key
Terminals
KL1-KL3Power
Slot for analog
output or digital
I/Os PIM500,
DAU15
Power supply
12…30 VDC
110…240 AC
supply
For connecting different plug-in modules see section 4 "Installation," page 20.
WTX110A4774-1.0HBM: public19
Installation
4Installation
4.1Overview of connections
4.1.1ADM (analog sensors)
ADM for analog sensors in slot ADM1
6 wires4 wires
1+ Excitation1 / 3 + Excitation
2– Excitation2 / 4– Excitation
3+ Sense5+ Signal
4– Sense6– Signal
5+ Signal
6– Signal
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4.1.2Serial interfaces
KL2: Serial interfaces RS485, RS232 in slot SIM1
ConnectionRS232RS485 4 wires
1TxDTx A (Tx+)
2RTSTx B (Tx‒)
3RxDRx A (Rx+)
4CTSRx B (Rx‒)
5Gnd-
Installation
WTX110A4774-1.0HBM: public21
Installation
4.1.3Digital inputs/outputs
KL3: Digital inputs/outputs PIM500 in slot PIM1
1(=0 V)Power supply for external peripheral devices (digital load cells, etc.)
2(=+12 V)Power supply for external peripheral devices (digital load cells, etc.)
3IN 0
4IN 1
5IN ‒PIM500: for IN 0, IN 1 and OUT 0, OUT 1
6OUT 0
7OUT 1
8OUT +for OUT 0, OUT 1
Notice
Load carrying capacity of outputs max. 500 mA at 12…24 VDC.
Notice
Current consumption of inputs max. 7 mA at 12…24 VDC.
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KL2: Digital inputs/outputs SIO in slot SIM1
1OUT 0
2OUT 1
3OUT +For OUT 0 … OUT 1 and IN 0
4IN 0
5-Must stay clear
Installation
Notice
Load carrying capacity of outputs max. 100 mA at 12–24 VDC.
Notice
Current consumption of inputs max. 7 mA at 12–24 VDC.
WTX110A4774-1.0HBM: public23
Installation
4.1.4Analog output
KL3: Analog output DAU15 in slot PIM1
123I +Current output 0/4–20 mA (+)
4I –Current output 0/4–20 mA (–)
56U +Voltage output 0/2–10 V (+)
7U –Voltage output 0/2–10 V (–)
8-
4.2Setup and installation
The operating temperature can be between –10 °C and +40 °C with 95 %
relative humidity (non-condensing). Avoid direct sunlight
For wall-mounting the device is first mounted on the wall and then the cables
are connected with the housing cover open.
There are six fastening clamps on the device for control cabinet mounting.
Before commissioning the housing must always be closed and screwed shut
with the hexagonal nuts included with delivery. The hexagonal nuts must be
tightened crosswise to a torque of 1.1 Nm.
24A4774-1.0HBM: publicWTX110
Installation
4.3Mains connection
DANGER
Danger of death! it is absolutely necessary to read the General safety instruc
tions chapter before making the mains connection!
The WTX110 is available for connection in three variants:
SAlternating voltage systems K-WTX110-*-AC*-**-***-**-***-**
SDC voltage systems K-WTX110-*-DC/-**-***-**-***-**
The device power supply must not simultaneously supply machines or
equipment that cause grid interference (motors, relays, heaters, etc.). Even
brief surges or drops in the voltage supply can adversely affect how the device
functions or lead to damage. An uninterruptible power supply (UPS) or voltage
stabilizer can prevent this.
The device must be incorporated into the potential equalization of the system.
There is a threaded bolt on back for this purpose.
4.4General cable assembly
All connection cables are directed through the bolted cable connection on the
bottom of the device to the inside of the housing.
Cable sheathShieldSwivel nutPlastic
insert
Metal
housing
Check
nut
► Slide the swivel nut over the cable sheath.
► Push the plastic insert over the cable sheath until the right edge of the
insert meets the end of the cable sheath.
► Unbraid the shield and lay it as flat as possible over the right part of the
plastic insert so that the shield is conductively connected with the housing.
The shield wires must not be longer than the right part of the insert.
Otherwise the bolted cable connection no longer provides a reliable seal.
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Installation
► Guide the cable with plastic insert into the metal housing.
► Screw on the swivel nut and tighten it with a screwdriver.
WARNING
Cut the individual wires to length so that the parts conducting mains voltage
(connection cable, power supply unit) cannot touch! Use wire end ferrules for
leads with fine wires and make certain no individual wires are sticking out.
4.5Connection of analog SG sensors
The WTX110-A permits the connection of analog SG sensors with the following
specification:
SMaximum 8 SG load cells with 350 Ω each
SLoad cell impedance range 43 Ω ... 3321 Ω
SLegal for trade weight resolution 10.000 e, internal 524.000 d
SSmallest permissible input signal for legal for trade applications: 0.33 μV/e
SSample rate 50–800 measurements / second (can be adjusted in Service
mode)
SSupply voltage for load cells: 5 V ±5 %, clocked
SConnection in 4- or 6-wire configuration
WTX110A4774-1.0HBM: public27
Installation
Tip
Use a suitable terminal box to connect multiple load cells, for example types
VKK1-4 or VKK2-8 from HBM, for wiring the load cells.
6-wire configuration of load cell4-wire configuration of load cell
Fig. 4.1Schematic diagram of load cell with 6- and 4-wire configuration
Fig. 4.2Connection of an analog SG sensor in 6-wire configuration to the ADM
module
28A4774-1.0HBM: publicWTX110
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