Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45
D-64239 Darmstadt
Tel. +49 6151 803-0
Fax +49 6151 803-9100
info@hbm.com
www.hbm.com
Mat.: 7-2002.3031
DVS: I3031-14.0 HBM: public
09.2016
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.
The safety instructions described here also apply to the
power pack NTX001 and the active backplane BPX001
and BPX002.
Appropriate use
A module with connected transducers is to be used
exclusively for measurement tasks and Test tasks. Use
for any purpose other than the above is deemed to be
non-designated, inappropriate use.
In the interests of safety, the module should only be
operated as described in the Operating Manuals. It is
also essential to comply with the legal and safety
requirements for the application concerned during use.
The same applies to the use of accessories.
Before commissioning the module for the first time, you
must first run a project planning and risk analysis that
takes into account all the safety aspects of automation
technology. This particularly concerns personal and
machine protection.
Additional safety precautions must be taken in plants
where malfunctions could cause major damage, loss of
data or even personal injury. In the event of a fault, these
precautions establish safe operating conditions.
This can be done, for example, by mechanical
interlocking, error signaling, limit value switches, etc.
8I3031-14.0HBM: publicQuantum
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Safety instructions
Notice
The module must not be connected directly to a power
supply system. The supply voltage must be 10 V … 30 V
(DC).
General dangers of failing to follow the safety
instructions
Every module is a state of the art device and as such is
failsafe. The module may give rise to residual dangers if
it is inappropriately installed and operated by untrained
personnel. Any person instructed to carry out installation,
commissioning, maintenance or repair of the modules
must have read and understood the Operating Manuals
and in particular the technical safety instructions.
The scope of supply and performance of the modules
only covers a small area of measurement technology. In
addition, equipment planners, installers and operators
should plan, implement and respond to the safety
engineering considerations of measurement technology
in such a way as to minimize residual dangers. On-site
regulations must be complied with at all times. There
must be reference to the residual dangers connected
with measurement technology. After making settings and
carrying out activities that are password-protected, you
must make sure that any controls that may be connected
remain in safe condition until the switching performance
of the module has been tested.
Quantum
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I3031-14.0HBM: public9
Safety instructions
Conditions on site
For modules in the housing with degree of protection
IP20:
SProtect the modules from dirt and moisture or the ef
fects of weather such as rain, snow, etc.
SThe permissible relative humidity at 31
(non-condensing); linear reduction to 50% at 40
o
C is 80%
o
C.
SMake sure that the side ventilation openings are not
covered.
For all modules:
SDo not expose the modules to direct sunlight.
SPlease observe the permissible maximum ambient
temperatures stated in the specifications.
SEnsure there is adequate ventilation for installation in
the BPX001 backplane.
Maintenance and cleaning
The modules are maintenance-free. Please note the
following points when cleaning the housing:
SBefore cleaning, disconnect all connections.
SClean the housing with a soft, slightly damp (not wet!)
cloth. Never use solvent as this could damage the
labeling or the housing.
SWhen cleaning, ensure that no liquid gets into the
module or connections.
Outputs
Particular attention must be paid to safety when using the
digital, analog or CAN bus outputs of a module. Ensure
10I3031-14.0HBM: publicQuantum
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Safety instructions
that status or control signals cannot initiate any actions
that may pose a danger to persons or the environment.
Product liability
In the following cases, the protection provided for the
device may be adversely affected. Liability for device
functionality then passes to the operator:
SThe device is not used in accordance with the operat
ing manual.
SThe device is used outside the field of application de
scribed in this section.
SThe operator makes unauthorized changes to the
device.
Warning signs and danger symbols
Important instructions for your safety are specifically
identified. It is essential to follow these instructions in
order to prevent accidents and damage to property.
Quantum
Safety instructions are structured as follows:
WARNING
Type of danger
Consequences of non-compliance
Averting the danger
SWarning sign: draws attention to the danger
SSignal word: indicates the severity of the danger
(see table below)
SType of danger: identifies the type or source of the
danger
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I3031-14.0HBM: public11
Safety instructions
SConsequences:describes the consequences of non-
compliance
SDefense: indicates how the danger can be avoided/
bypassed.
Danger classes as per ANSI
Warning sign, signal wordMeaning
WARNING
CAUTION
Note
This marking warns of a potentially dangerous situ
ation in which failure to comply with safety require
ments may result in death or serious physical injury.
This marking warns of a potentially dangerous situ
ation in which failure to comply with safety require
ments may result in slight or moderate physical injury.
This marking draws your attention to a situation in
which failure to comply with safety requirements maylead to damage to property.
Working safely
The supply connection, as well as the signal and sensor
leads, must be installed in such a way that
electromagnetic interference does not adversely affect
device functionality (HBM recommendation: "Greenline
shielding design", downloadable from the Internet at
http://www.hbm.com/Greenline).
Automation equipment and devices must be covered
over in such a way that adequate protection or locking
against unintentional actuation is provided (e.g. access
checks, password protection, etc.).
When devices are working in a network, these networks
must be designed in such a way that malfunctions in
individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of
hardware and software, so that a line break or other
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Safety instructions
interruptions to signal transmission, e.g. via the bus
interfaces, do not cause undefined states or loss of data
in the automation device.
Error messages should only be acknowledged once the
cause of the error is removed and no further danger
exists.
Conversions and modifications
The module must not be modified from the design or
safety engineering point of view except with our express
agreement. Any modification shall exclude all liability on
our part for any resultant damage.
In particular, any repair or soldering work on
motherboards (exchanging components) is prohibited.
When exchanging complete modules, use only original
parts from HBM.
The module is delivered from the factory with a fixed
hardware and software configuration. Changes can only
be made within the possibilities documented in the
manuals.
Quantum
Qualified personnel
Important
This device is only to be installed and used by qualified
personnel strictly in accordance with the specifications
and with the safety rules and regulations which follow.
Qualified persons means persons entrusted with the
installation, fitting, commissioning and operation of the
product who possess the appropriate qualifications for
their function. This module is only to be installed and
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I3031-14.0HBM: public13
Safety instructions
used by qualified personnel, strictly in accordance with
the specifications and the safety rules and regulations.
This includes people who meet at least one of the three
following requirements:
SKnowledge of the safety concepts of automation tech
nology is a requirement and as project personnel, you
must be familiar with these concepts.
SAs automation plant operating personnel, you have
been instructed how to handle the machinery and are
familiar with the operation of the modules and techno
logies described in this documentation.
SAs commissioning engineers or service engineers,
you have successfully completed the training to qual
ify you to repair the automation systems. You are also
authorized to activate, ground and label circuits and
equipment in accordance with safety engineering
standards.
It is also essential to comply with the legal and safety
requirements for the application concerned during use.
The same applies to the use of accessories.
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2Electro magnetic conformity
Additional information about the relevant EMC standards
EN 61326-1 / EN61326-2-x.
These standards define emissions limits and immunity
requirements for different environments.
Emissions requirements are defined for the following en
vironments:
- Industrial (Class A) or
- Residential / Laboratory (Class B).
The standard refers to CISPR 11:2009+A1:2010.
Immunity requirements are defined for the following envi
ronments:
The modules listed in the declaration of conformity com
ply with the requirements for the following environments:
Emissions: Class A
Immunity: Industrial environment
The QuantumX series and its modules are intended for
use in an industrial environment. When used in
residential or commercial environments, additional ar
rangements may be required to limit electro-magnetic
emissions.
An example is voltage supply of the modules by battery.
In this case please wrap the power supply cable
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I3031-14.0HBM: public15
Electro magnetic conformity
(KAB271-3) around the inductive coil included in the
package four times.
ODU plug
When the NTX001 power supply from HBM is used, the
system complies with Emissions: Class B without the
necessity to carry out the meaasure described above.
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Markings used
3Markings used
3.1The markings used in this document
Important instructions for your safety are specifically
identified. It is essential to follow these instructions, in
order to prevent damage.
SymbolMeaning
Note
CAUTION
Important
Tip
Device -> NewBold text indicates menu items, as well as dialog and
Sampling rate, 500Bold text in italics indicates inputs and input fields in
Emphasis
See …
This marking draws your attention to a situation in
which failure to comply with safety requirements maylead to damage to property.
This marking warns of a potentially dangerous situ
ation in which failure to comply with safety require
ments may result in slight or moderate physical injury.
This marking draws your attention to important in
formation about the product or about handling the
product.
This marking indicates application tips or other in
formation that is useful to you.
window titles in the user interfaces. Arrows between
menu items indicate the sequence in which the
menus and sub-menus are opened.
the user interfaces.
Italics are used to emphasize and highlight text and
identify references to sections, diagrams, or external
documents and files.
Quantum
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I3031-14.0HBM: public17
Markings used
3.2Symbols on the device
CE marking
CE marking enables the manufacturer to guarantee that
the product complies with the requirements of the
relevant EC directives (the Declaration of Conformity can
be found on the HBM website (www.hbm.com) under
HBMdoc).
Statutory waste disposal mark
In accordance with national and local environmental
protection and material recovery and recycling
regulations, old devices that can no longer be used must
be disposed of separately and not with normal household
garbage.
Electrostatically sensitive components
Components marked with this symbol can be damaged
beyond repair by electrostatic discharge. Please observe
the handling instructions for components exposed to the
risk of electrostatic discharge.
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4Introduction
4.1About the QuantumX documentation
The QuantumX family documentation consists of
Sa printed quick start guide for initial start-up
Sthe data sheets in PDF format
SThis operating manual in PDF format
Sthe operating manual for the EtherCAT®
Sthe operating manual for data recorder CX22B-W and
Sthe operating manual for the MX403B and MX809B
Sthe operating instructions for the Signal Conditioning
Introduction
1)
/ Ethernet
gateway CX27 in PDF format
CX22B data recorders
modules for safe measurement at high potential
Modules (SCM)
- High-voltage signal conditioned SCM-HV
(300 V CAT II)
search options which is available after the installation
of a software package (e.g. QuantumX Assistant, cat
man®EASY). Information about module and channel
configuration can also be found here.
These documents can be found
Son the QuantumX system CD supplied with the device
1)
EtherCAT® is a registered brand and patented technology, licensed by Beckhoff Automation
GmbH, Germany
Quantum
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I3031-14.0HBM: public19
Introduction
SAfter installation of the QuantumX Assistant on the
hard drive of your PC, which can be reached through
the Windows start menu
SUp-to date versions are always available from our In
ternet site at www.hbm.com/hbmdoc
4.2The QuantumX family
The QuantumX family is a modular measurement system
for universal applications. The modules can be individu
ally combined and intelligently connected according to
the measurement task. Distributed operation makes it
possible to position individual modules close to the meas
uring points, resulting in short sensor lines.
The QuantumX family consists of the following
modules:
SMX840B Universal amplifier
The module has 8 universal inputs and supports more
than 15 transducer technologies.
SMX440B Universal amplifier
Like the MX840B, but with 4 inputs (connections 5-8
of MX840B, without CAN).
SMX410B Highly dynamic universal amplifier
The module has 4 universal inputs and supports com
monly used transducer technologies (at a sampling
rate of up to 96,000 measured values per channel per
second).
SMX430B QuantumX precision bridge measurement
module. The module has 4 inputs and supports full
bridge SG-based transducers with an accuracy class
of 100 ppm.
20I3031-14.0HBM: publicQuantum
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Introduction
SMX238B Precision full bridge amplifier
The module has 2 full bridge SG inputs with an accu
racy of 25 ppm.
SMX460B Digital module (counter, frequency, timer)
The module has 4 individually configurable inputs for
connecting HBM torque measurement shafts (T12,
T40, T10), rotational speed sensors, crankshaft sen
sors with gap (TDC sensor), pulse width modulated
signals - PWM
SMX471B CAN module
The module has 4 CAN bus nodes that can be con
figured for receiving and sending messages. The
module supports the CCP and xCP-on-CAN protocols
on up to 2 channels.
SMX1601B Analog amplifier (standardized voltage /
current, IEPE)
The module has 16 individually configurable inputs for
standardized voltage or current measurement or for
connecting current-fed piezoelectric transducers
(IEPE / ICP(R) ).
SMX1615B SG bridge amplifier
The module has 16 individually configurable inputs for
SGs in quarter, half and full bridge circuits. Bridge
excitation voltage DC or carrier frequency (1200 Hz).
SMX1609KB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
SMX1609TB Thermocouple amplifier
The module has 16 inputs for type K thermocouples.
SMX809B Thermo measurement module
The module has 8 inputs for measurement of tempe
ratures with thermocouples or electrical cell voltages
up to 5 V at a potential up to 1000 V in energy storage
systems. General measurement categories: 600 V
CAT II, 300 V CAT III.
The module and entire production have been certified
Quantum
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I3031-14.0HBM: public21
Introduction
by VDE, and stand for maximum safety when working
with dangerous voltages.
SMX403B voltage module
The module has 4 inputs with lab connectors for
voltage measurement (1000 V CAT II, 600 V CAT III).
The module and entire production have been certified
by VDE, and stand for maximum safety when working
with dangerous voltages.
Notice
When using the modules MX403B or MX809B, please
refer to the separate operating manual, document num
ber A3757.
SCX22B or CX22B-W (WLAN) Data recorder
The module is used for local recording of measure
ment data.
SCX27B EtherCAT®/Ethernet gateway
The module is used to connect QuantumX modules to
the EtherCAT® fieldbus or the Ethernet.
SMX878B Analog output module
The module has 8 scalable voltage outputs ("10 V)
that can be assigned with a system signal or a source
signal. Signals can also be calculated in real time.
SMX879B Multi‐I/O module
The module has 8 scalable voltage outputs and 32
configurable digital inputs/outputs. Signals can also be
calculated in real time.
All modules have the following in common:
SSupply voltage range 10 … 30 V DC (nominal rated
voltage 24 V DC)
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Introduction
SConfigurable Ethernet interface for data communica
tion with an operating PC
S2 IEEE1394b FireWire interfaces
- For optional voltage supply
- For optional data communication with a PC
- For automatic time synchronization of the modules
- For real-time transfer of measurement data
between the modules
SConnector for installation on a backplane (not applic
able for ultra-robust variants)
SStatus LEDs for displaying general system and chan
nel states
SA factory calibration certificate is stored on each amp
lifier, which can be read by the QuantumX Assistant.
SAutoBoot (module configurations are retained)
With amplifiers, the following applies for each
measurement channel:
SGalvanic isolation (signal inputs/outputs, voltage sup
ply, communication)
SConfigurable supply voltage for active sensors
SSupport for TEDS2) technology (read, write)
SConfigurable sampling rate
SConfigurable digital filter (Bessel, Butterworth)
Sconfigurable scaling
Sensors assigned using the sensor database can be cal
ibrated via the channel and written back into the sensor
database.
2)
TEDS = Transducer Electronic Data Sheet
Quantum
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I3031-14.0HBM: public23
Introduction
4.3Module overview/transducer
technologies
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Introduction
See data sheets for precise technical specifications. The
pin assignments can be found in the following chapters.
4.4Digitalization and signal path
Data rate
QuantumX measurement modules with the suffix B, like
the MX840B, for instance, have decimal data rates such
as 600, 1200, ....19,200 S/sec available, in addition to
classic data rates such as 500, 1000, .... 100,000 S/sec.
When there are several modules in a group, the selected
data rate domains must be identical. Catman® or MX
Assistent software allows toggling the sample rate do
main, e.g. From „Classic“ to „Decimal“.
Signal paths
Synchronizing the acquisition of all channels allows sig
nal analysis of all recorded measurement data at the
same time.
Quantum
It often happens that some sensor signals should be
made available in real time, in parallel with the data ana
lysis of highfrequency signals (e.g. 100 kS/sec per chan
nel), i.e. deterministically, with a moderate data rate (e.g.
1 kS/sec or 1 ms control loop) and with a minimum
latency time (e.g. max. 1 ms).
To do this, the modules need to be connected with each
other via the FireWire bus and the signals need to be
made available "isochronously", for example, to be com
puted and/or output via another module (analog, CAN,
EtherCAT).
To give this parallel operation optimum support, each
QuantumX measurement channel generates two signals.
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I3031-14.0HBM: public25
Introduction
The maximum isochronous data rate per channel is ap
prox. 5 kS/sec (125 μs clock pulse on the FireWire bus).
Scaling
QuantumX supports the following types of scaling:
STwo points (2‐point / y=mx+b)
STable (multi-point) supported from MX840B, MX440B,
MX1609/KB/TB, MX809B
SPolynomial, supported from MX840B, MX440B,
MX440B, MX430B, MX238B
The 16-channel modules (MX1601B and MX1615B) as
well as modules MX410B and MX460B only support twopoint scaling.
4.5Synchronization
If measurement signals need to be referenced over time
with each other for processing and analysis, they must
be recorded synchronously.
All QuantumX modules can be synchronized among
themselves. This ensures simultaneous measurement on
all channels. All the analog-digital converter rates, meas
uring rates and bridge excitation voltages are therefore
also synchronized.
Synchronization methods:
Synchronisation via Ethernet IEEE1588:2008 (PTPv2)
When modules, for example, MX840B are set to this syn
chronization mode and z.B. untereinander mit einem
PTP-fähigen Switch connected using a switch with PTP
capability, they automatically synchronize with each other
26I3031-14.0HBM: publicQuantum
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Introduction
or a Grandmaster Clock. Transparent Clock (TC) mode
is supported here.
The following setup parameters are available:
STime delay: End2End (E2E) or Peer2Peer (P2P)
STransport protocol: IPv4 or IPv6
Modules that do not support this mode, such as MX840A
can be connected via FireWire to the adjacent module
with PTPv2, and included in the synchronization (auto
matic clock distribution).
The converted modules must be restarted. The system
as a whole therefore supports the classic HBM sample
rates only.
Converted modules need to be restarted. After restart,
check the system LEDs at the module front green
means synchronous.
Synchronization via IEEE1394b FireWire
All the modules are synchronized automatically when
they are connected via the IEEE1394b FireWire cable.
This is the recommended method.
Quantum
No CX27/B module present in the system and no exter
nal synchronization source available:
The module with the highest serial number (UUID) takes
over the master function.
CX27/B module present in the system and no external
synchronization source available:
If a CX27/B module is connected, it automatically
becomes the synchronization master. When starting the
system, the system time is set once to the actual time.
If QuantumX modules alone are being used, internal syn
chronization is sufficient. However, if synchronous mea
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I3031-14.0HBM: public27
Introduction
surements are to be performed by different measurement
systems, an external master must be used for synchro
nization.
This is also a requirement if the QuantumX modules are
a long distance away from one another and an
IEEE1394b FireWire connection would be too complex.
Synchronization with external sources
In an external synchronization source is set, the module
with the best synchronization quality automatically
becomes the master and synchronizes all modules con
nected via IEEE1394b FireWire.
If several external sources are selected, the system
decides according to the following priorities:
1. EtherCAT®
2. IRIG-B
3. NTP
Synchronization via EtherCAT®
The CX27 gateway supports the “Distributed Clocks”
expansion of EtherCAT®. The time is distributed to all
EtherCAT® nodes in an EtherCAT® group.
The CX27 module can be synchronized to the Ether
CAT® time. This will mean that all the QuantumX module
clocks are synchronized to this time.
Synchronization via an NTP server
Each QuantumX module can synchronize its internal
clock with an NTP server. The NTP time is distributed to
the other modules via IEEE1394b FireWire.
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Introduction
It is possible to achieve accuracies of 1 ms or higher,
depending on the utilization of the network and on
whether or not a dedicated NTP master is being used.
Modules located close together should be synchronized
via IEEE1394b FireWire.
If the synchronization source for a module is changed to
NTP, the system must be restarted once. The HBM cat
man®EASY software includes an NTP software pack
age.
Parameter:
SIP address of the NTP server
SThreshold in s below which the time deviation to
NTP time is tolerated
Further information about NTP can be found at
http://www.ntp.org
Synchronization via IRIG-B
IRIG-B is a standardized time coding.
Quantum
To time-synchronize the QuantumX system, the digital or
analog modulated time signal is sent externally to any
analog voltage input of the amplifier type MX840B or
MX440B (see Assignment, section 8.2.1).
The B127 format uses analog modulation. Connection is
identical to that of a 10-V voltage sensor.
The other formats are BCD‐coded and must be con
nected analog to the sensor "Frequencies single-pole,
without directional signal", see section 9.29.
The amplifiers can record IRIG‐B signals of type B000 to
B007 and B120 to B127. All modules connected via
IEEE1394b FireWire are also automatically synchro
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Introduction
nized. The coding includes the time, year and optionally
the seconds of the day.
Comparison of synchronization mechanisms
FeatureIEEE1394b
FireWire
Synchroniza
tion with
other device
types
Max. dis
tance
between
QuantumX
modules
Number of
modules to
be synchron
ized
Synchroniza
tion accuracy
Synchroniza
tion settling
time
QuantumX
only
5 m (40 m
with
IEEE1394b
FireWire ex
tender,
500 m via
optical fiber)
< 1 s< 1 s
ImmediateUp to 20 s
Ethernet
(PTPv2)
QuantumX
B module
GENESIS
Cameras
100 m elec
trical and up
to a few
100 m opti
cal
24UnlimitedUnlimitedCX27 re
(with recom
mended
PTPv2
switches up
to 100 ns)
(on initial
startup)
Ethernet
(NTP)
QuantumX,
MGCplus
other
interrogators
100 m elec
trical, several
km optical,
variable with
WLAN
100 s to 10
ms
Up to 30 min
during first
start, up to
2 min during
restart
EtherCAT®IRIG-B
All
EtherCAT®
nodes
100 m-
quired, un
limited
< 1 s< 1 s
ImmediateImmediate
All IRIG-B
nodes
Unlimited
MX440B,
MX840B
required,
30I3031-14.0HBM: publicQuantum
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