HBM ME50S6 Operating Manual

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Operating manual
4.8 kHz CF Measuring Amplifier
ME50S6
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ME50S6
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Safety instructions 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Measuring Amplifiers on Eurocards ME50S6 8 . . . . . . . . . . . . . . . .
2 Electrical Connection 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Transducer Connection 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Supply Voltage 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Output 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Supply Voltage for Additional Units 10 . . . . . . . . . . . . . . . . . . . . .
2.5 Pin Assignment 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Putting into Operation 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Select Measuring Range 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Bridge Zero Balancing 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 MR Fine Adjustment 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Individual Settings 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Operational Setting 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Setting the Measuring Range 14 . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 External Fine Balancing of the MR1 15 . . . . . . . . . . . . . . . . . . . .
4.4 Bridge Fine Balancing 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Calibration Signal 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Measuring Frequency Range / Cut-off Frequency fco 16 . . . . .
4.7 Synchronization 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Options 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Stabilized Power Supply 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 DC-DC Converter 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Current Output Module 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Safety Barriers for use in Hazardous Areas 19 . . . . . . . . . . . . . .
5.5 Additional Units 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 General Notes 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Disturbances 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Technical Data 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Component Layout 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Copy of Declaration of Conformity 24 . . . . . . . . . . . . . . . . . . . . . . . . . .
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ME50S6

Safety instructions

In order to ensure sufficient immunity from disturbance only use Greenline shielding (see HBM’s special publication ”Greenline” Screening Concept, elec­tromagnetic compatibility of measuring cable, G36.35.0)
The connection lines’ ( 50 V) minimum insulation strength must be 350 V (AC).
Appropriate use
The ME50S6 with the connected transducers may be used for measurement and directly related control and regulation tasks, only. Any other use is not ap­propriate.
To ensure safe operation, the ME50S6 may only be used according to the specifications given in this manual. When using the transducer, the legal and safety regulations for the respective application must also be observed. The same applies if accessories are used.
General dangers in the case of non-observance of the safety instruc­tions
The ME50S6 complies with the state of the art and is operationally reliable. If the device is used and operated inappropriately by untrained personnel, resid­ual dangers might develop.
Any person charged with device installation, operation, maintenance or repair must in any case have read and understood the operating manual and the safety instructions, in particular.
Conditions on site
Protect the device from moisture or atmospheric influences such as rain, snow, etc.
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ME50S6
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Maintenance and cleaning
The Clip Electronic are maintenance-free. Please note the following points when cleaning the front panel:
Remove the mains plug from the socket before cleaning.
Clean the front panel with a soft, slightly damp (not wet!) cloth. Never use
solvents, since they may damage the labelling on the front panel.
When cleaning, please ensure that no liquid finds its way into the device or onto the contacts.
Residual dangers
The ME50S6 scope of performance and supply covers part of the measuring­technology, only. The plant designer/constructor/operator must in addition de­sign, realise and take responsibility for the measuring-system’s safety such that potential residual dangers are minimized. The respective regulations must in any case be observed. Residual dangers regarding the measuring system must be specified explicitly.
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If there is any risk of remaining dangers when working with the, it is pointed out in this introduction by means of the following symbols:
ME50S6
Symbol: Meaning: Maximum danger level
Warns of a decidedly dangerous situation in which failure to comply with safety requirements can lead to death or serious physical injury.
Symbol: Meaning: Possibly dangerous situation Warns of a potentially dangerous situation in which failure to comply with
safety requirements can lead to death or serious physical injury.
Symbol: Meaning: Dangerous situation Warns of a possibly dangerous situation in which failure to comply with safety
requirements can cause damage to property or lead to some form of physical
injury.
DANGER
WARNING
CAUTION
Symbols indicating application notes and useful information:
Symbol: Means that important information about the product or its handling is being
given.
Symbol: Meaning: CE mark
The CE mark is a guarantee by the manufacturer that his product meets the requirements of the relevant EG Directives (see declaration of conformity at the end of these operating instructions).
NOTE
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ME50S6
Safe operation
Do only quit error messages if the reason for the error has been eliminated and there is no more danger.
Reconstruction and modifications
HBM’s express consent is required for modifications regarding the ME50S6 construction and safety. HBM does not take responsibility for damage result­ing from unauthorized modifications.
In particular, repair and soldering works on the boards are prohibited. If com­plete componentry is replaced use original HBM components, only.
Qualified personnel
The device may be used by qualified personnel, only; the technical data and the special safety regulations must in any case be observed. When using the device, the legal and safety regulations for the respective application must also be observed. The same applies if accessories are used.
7
Qualified personnel means: personnel familiar with the installation, mounting, start-up and operation of the product, and trained according to their job.
Maintenance and repair work on an open device with the power on should only be undertaken by trained personnel who are aware of the above-men­tioned dangers.
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ME50S6

1 Measuring Amplifiers on Eurocards ME50S6

The Eurocards ME50S6 are 4.8KHz carrier frequency measuring amplifiers for strain gauge transducers.
All plug-in cards are delivered without housing or rack frame and without power supply unit so that an individual setting in an existing 19” rack mounting system is possible. Owing to the narrow width of the plug-in cards (4 divs =
20.32mm) up to 21 cards can be inserted into a 19” rack. The dimensions and connecting details correspond to the IEC standards 48D and 297.
All controls necessary for easy operation are accessible from the front. Individual adjustments are described in chapter four; ex-works settings are
specified on the back of the Eurocard.
St 21
Notes for the diagram on the right
S21:
calibration measuring zero
S22/23:
zero balancing (coarse)
S24/1+2:
MR1 fine balancing internal/ex­ternal
S24/3:
switch for measuring frequency range 60 Hz to 2 Hz
S24/4:
MR changeover from MR1 to MR2
S25:
alteration to bridge supply vol­tage
S26/27:
setting of measuring range (coarse)
P21/22:
fine balancing of MR
P23:
zero balancing (fine)
S26/27 S22/23
P23
Cal. 1mV/V zero
0..250Hz
0..40Hz
S24/3
S21
G
4.8kHz
S25
5V/1V
P21/22
S24/4
S24/1+2
1c 7c 8c 9c 26c 21c 24c 21a 25a 25c 30c 30a
32c 32a 28a 28c
31a+c 6c 7a 15c 4a 5a 15a 16a 19c 18c 19a 20a 11c
5kOhm
50kOhm
wh
rd gy
bk bu
gn
chassis
MR1 fine balancing external
zero balancing external
zero calibr. MR12
+14.5...15.5V
14.5...15.5V
option DC/DC-con-
+
verter
Ub +14.5...+15.5V Ub 14.5...15.5V
Ua ±10V >5kOhm option Ia ±20mA
2.33V synchr.-vol­tage or synchr. input
Fig. 1.1: Block diagram
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ME50S6

2 Electrical Connection

2.1 Transducer Connection

Strain gauge transducers are connected by means of 6-wire circuits.
9
contact
measuring signal() pin 30a. . . . . . .
sensing line to 32a() pin 32c. . . . .
bridge supply voltage() pin 32a. . .
measuring signal (+) pin 30c. . . . . .
bridge supply voltage (+) pin 28a. .
sensing line to 28a (+) pin 28c. . . .
screen pins 31a+c. . . . . . . . . . . . . . . . . .
rd
gy
bk
wh
bu
gn
ye
(alternatively 29a+c)
Fig. 2.1: Bridge connection
The required bridge supply voltage is 5 V(symmetrical about ground) as set ex-works. It can be reduced to 1.0 V by switch S25.
U
B
5 V
(ex-works setting)
1 V
Bridge resistance Switch S25
R
110...4000
B
R
60...4000
B
The safety barriers SD01 must be wired into the connecting lines (see chapter
5.4) for transducers in EEx(i) design.
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2.2 Supply Voltage
ME50S6
+14.5...+15.5 V (max.70 mA) . . . . . . . . . . . . . .
14.5...15.5 V (max.65 mA) . . . . . . . . . . . . . .
operating voltage zero . . . . . . . . . . . . . . . . . . .
pin15a
pin16a
pin19c
The ripple on the supply voltage should not exceed 0.1 V peak-to-peak. The supply connections are internally protected against reverse polarity. Single sided connection of the supply voltage should be avoided. The supply voltage should be kept as low as possible within the permissible range of "15.6..."25 V in order to maintain the dissipation at a low value. If a stabilized voltage is not available, the measuring amplifier can be oper­ated by means of a stabilized power supply or a DC-DC converter (see chap­ter 5.1 and 5.2).

2.3 Output

Output voltage: "10 V; RL 5 kΩ . . . . . . . . . .
Operating voltage zero . . . . . . . . . . . . . . . . . . .
pin18c
pin20a
+
±
The output is provided for the connection of a display and/or recorders. A cur­rent output can be generated optionally (see chapter 5.3).

2.4 Supply Voltage for Additional Units

Stabilised voltages are available for supplying additional units:
+14.5V...+15.5 V; <50 mA . . . . . . . . . . . . . . . .
14.5V...15.5 V; <50 mA . . . . . . . . . . . . . . . .
operating voltage zero . . . . . . . . . . . . . . . . . . .
pin6c
pin7a
pin15c
+
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ME50S6

2.5 Pin Assignment

1c housing 2c not occupied 3c not occupied 4c not occupied 5c not occupied 6c output U 7c MR1 external fine balance (R=5 kOhm) 8c MR1 external fine balance. tap 9c MR1 external fine balance (R=5 kOhm) 10c not occupied 11c not occupied 12c input synchronization 13c not occupied 14c not occupied 15c operating voltage zero 16c not occupied 17c not occupied 18c output UA ="10 V; R>5 kOhm 19c operating voltage zero 20c not occupied 21c external zero balancing tap 22c not occupied 23c not occupied 24c external zero balancing (R=50 kOhm) 25c external switching from MR1 to MR2 26c external zero balancing (R=50 kOhm) 27c not occupied 28c sensing line F(gn) 29c operating voltage zero 30c measuring signal A(wh) 31c operating voltage zero (ye) 32c sensing line G(gy)
=+14.5...+15.5 V; <50 mA
add.
11
64-pin right angle plug
St 21
1a not occupied 2a not occupied 3a not occupied 4a DC-DC converter positive pole 5a DC-DC converter negative pole 6a not occupied 7a output
U
=14.5...15.5 V; <50 mA
add.
8a not occupied 9a not occupied 10a not occupied 11a not occupied 12a not occupied 13a internally connected 14a internally connected 15a supply voltage
+14.5...+15.5 V (standard)
16a supply voltage
14.5...15.5 V (standard) 17a not occupied 18a not occupied 19a current output with EM002 20a operating voltage zero 21a zero function, external 22a not occupied 23a not occupied 24a not occupied 25a calibration function, external 26a not occupied 27a not occupied 28a bridge supply voltage C(bu) 29a operating voltage zero 30a measuring signal D(rd) 31a operating voltage zero (ye) 32a bridge supply voltage B(bl)
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ME50S6

3 Putting into Operation

If the manufacturer’s settings, such as the coarse measuring range, are re­tained the operation is limited to the following points:

3.1 Select Measuring Range

With the ex-works setting measuring range 1 ("1 mV/V) is always switched on. Measuring range 2 (calibration at "0.2 mV/V) can be selected either in­ternally via DIP switch 24/4 or externally by connecting a single-pole change­over switch to pin 25c (see chapter 4.2).

3.2 Bridge Zero Balancing

The bridge zero balancing is carried out by means of the screwdriver poten­tiometers P23 (fine) and switches S22 (coarse) and S23 (polarity). (See also chapter 4.4).

3.3 MR Fine Adjustment

The fine adjustment of the measuring range is made seperately for both ranges by means of the screwdriver potentiometers P21 (measuring range 1) and P22 (measuring range 2). The potentiometers, which are accessible from the front, permit corrections of approx. 35 % (related to the set measuring range). As far as measuring range 1 is concerned, the fine adjustment is also possible via an external potentiometer (for this see chapter 4.3).
Attention: P22 must not be altered in order not to detune the manufacturer’s calibration of MR2 ("0.2 mV/V). (for this see chapter 4.5).
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ME50S6
13
ME50
P21
P22
S21
P23
S22
S23
Fig. 3.1: Front view ME50S6
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ME50S6

4 Individual Settings

Various ex-works settings on the measuring amplifier card can be altered. Adaptations, which are of no problem, can be carried out by means of the DIP switch on the board or also by externally wired switching elements. If re­quested with the order, they can be carried out by the manufacturer.

4.1 Operational Setting

Zero Measure Calibrate
Switch S21
or connect pin 21a to pin 15c
or connect pin 25a to pin 15c
The measuring signal is switched off in the ”Zero” function, so that the output signal indicates the adjusted balance value as ”Zero value”. This function en­ables amplifiers to be replaced in measurement systems without the need for rebalancing the bridge with zero load on the transducer. All that is required is that the amplifier balance values are noted and then this value is set, if neces­sary, with P23, S22 and S23.

4.2 Setting the Measuring Range

Measuring range 1 is get ex-works. Measuring range 2 can be activated by switching DIP switch S24/4 or by external switching.
Measuring Range S 24/4 Externally
MR 1 = "1 mV/V (ex-works setting)
MR 2 = "0.2 mV/V
from MR1 to MR2;
connect 25c and 15c
Any alteration to the measuring ranges between "0.2 mV/V and "4 mV/V with UB = 5 V (resp. "1.0 mV/V... "20 mV/V with UB = 1.0 V) can be made by means of the DIP switches S26 and S27. For fine balancing see 3.3.
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ME50S6
UB=5 V MR1:S26 ; MR2:S27 ex-works sett.
Meas.range(mV/V) 1 2 3 4 5 6 7 8
0.17 0.24. . . x o o o o o x o MR 2 "0.2mV/V
0.22 0.32. . . x o o o o o o x
0.30 0.42. . . o x o o o o x o
0.39 0.55. . . o x o o o o o x
0.52 0.73. . . o o x o o o x o
0.68 0.97. . . o o x o o o o x
0.90 1.28. . . o o o x o o x o MR 1 "1mV/V
1.18 1.69. . . o o o x o o o x
1.56 2.23. . . o o o o x o x o
2.07 2.94. . . o o o o x o o x
2.73 3.88. . . o o o o o x x o
3.61 5.13. . . o o o o o x o x
15
o = open, x = closed

4.3 External Fine Balancing of the MR1

An external Potentiometer (5 kΩ) can be connected for fine adjustment of the range.
This will enable about 35 % correction of the selected range. Connections:
potentiometer pin 9c. . . . . . . . . . . . . . . . . . . . . .
wiper pin 8c. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R=5 k
potentiometer finish pin 7c. . . . . . . . . . . . . . . . .

4.4 Bridge Fine Balancing

a) Coarse Balancing The 16-stage switch S22 is used for the coarse balancing carried out from the
front panel; the polarity of the balancing direction can be chosen via switch S23. The overall balancing range is approximatly "2 mV/V.
b) Fine Balancing The potentiometer P23 is used for the fine balancing ("0.08 mV/V).
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ME50S6
c) External Zero Balancing A potentiometer of 50 kΩ, which can be connected externally, can be used for
settings within a balancing range of "0.12 mV/V set by the manufacturer.
Pin assignment:
potentiometer pin 26c. . . . . . . . . . . . . . . .
wiper pin 21c. . . . . . . . . . . . . . . . . . . . . . .
R=50 k
potentiometer finish pin 24c. . . . . . . . . . .

4.5 Calibration Signal

The measuring amplifier ME50S6 operates on a 6-wire technique, i.e. the cal­ibration and zero compensation signals are formed from the bridge supply voltage fed back; thus they are independent of transducer, connecting cable and pin resistances. If necessary, the sensitivity of the measuring amplifier can be adjusted by means of an internal calibration signal of +1 mV/V with measurimg ramges > 1mV/V. Here the switch S21 must be kept in the calibra­tion position and the appropriate value must be be set simultaneously by means of the potentiometers P21 resp. P22. When using the ex-works cal­ibration measuring range 2 the setting of P22 must be altered. (see chapter
3.3).
4.6 Measuring Frequency Range / Cut-off Frequency f
co
The Butterworth low pass of the amplifier has been set to 0...250 Hz (1 dB) by the manufacturer. It can be readjusted by switching the DIP switch S24/3 to
0...40 Hz (−1 dB).
Measuring frequency range S 24/3
0...250 Hz (1 dB) (ex-works setting)
0...40 Hz (1 dB);
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ME50S6
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4.7 Synchronization

When synchronizing several units of the type ME50S6 one of them has to be switched as master; its carrier frequency is used for reference. Pins 12c and 15c of all amplifiers concerned must be joined for synchronization. The master amplifier is selected by switch S28.
Synchronization S S28
Slave amplifier (ex-works setting)
Master amplifier
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ME50S6

5 Options

5.1 Stabilized Power Supply

The module KM001 can be used to connect the measuring amplifier to a sym­metrical supply voltage "15.6...25.0 V. When installing the module KM001, attention must be paid to the marking. The jumpers BR3 and BR4 have to be configured according to the table below.
Pin assignment:
positive pole pin 15a. . . . . . .
negative pole pin 16a. . . . . .
supply zero pin 19c. . . . . . . .

5.2 DC-DC Converter

The manufacturer can mount a DC-DC converter onto the board for the op­eration of a simple operating voltage with simultaneous electrical isolation be­tween operating voltage and measuring circuit. The voltage converter can be delivered for operation +9...+35 V (for unstabilized voltage).
Pin assignment:
positive pole pin 4a. . . . . . .
negative pole pin 5a. . . . . .
When using the modules KM001 resp. a DC-DC converter attention has to be paid to the jumpers BR3 and BR4 which are re-configured.
1 2 3
ex-works setting:
With module KM001 resp. DC-DC converter
BR3
BR4
BR3
BR4
I
I
1 2 3
I
I
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ME50S6

5.3 Current Output Module

The module EM002 can be installed to obtain a current output. The pin assignment is as follows:
output current pin 19a. . . . . .
supply zero pin 20a. . . . . . . .
The power range is switched by the DIP switch 24/5.
Output current source S24/5
+4...+20 mA
+20 mA (ex-works setting)
19
When using an EM002, current and voltage outputs are not aligned to each other. The required fine calibration can be carried out from the front panel (as described in chapter 3)

5.4 Safety Barriers for use in Hazardous Areas

For transducer operation in potentially explosive atmospheres the safety barri­ers SD01A are used conforming to the protection classes (EEx ia IIC) accord­ing to EN 50 014 and EN 50 020.

5.5 Additional Units

The following additional cards are available for the measuring amplifier ME50S6:
automatic zeroing unit NE02
peak / last value memory SE03
limit switch GE04
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ME50S6

6 General Notes

6.1 Disturbances

Certain regulations concerning electrical installation have to be observed in plants with strongly disturbed supply mains systems. The most important points are listed up in the HBM leaflet ” Hints for connection/disturbances”. An extensive summary is given in the installation regulations VDI/VDE 3551. The extent of certain measures to be taken depends on the specific applications.
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ME50S6

7 Technical Data

Type ME50S6
Carrier frequency Hz 4800"0.5 %
Bridge excitation voltage V 1"2 % 5"0.2 %
Transducers which can be connected
strain gauge transducers (full bridge) 60...4000 110...4000
maximum cable length m 500
Number of measuring ranges 2
measuring ranges, adjustable in 12 steps mV/V 1...20 0.2...4
continuous fine adjustment; % 35
ex-works setting: Measuring Range 1 mV/V "1
Measuring Range 2 mV/V "0.2
Calibration signal mV/V +1"0.1 %
Bridge balance range
21
coarse balance, adjustable in 16 steps and polarity
fine balance, with screwdriver potentiometer mV/V "0.08
Measuring frequency (Butterworth low pass 3rd order;
at 1 dB Hz 0...40 0...250
at 3 dB Hz 50 300
phase delay ms 7 1.1
rise time ms 10 1.6
surge voltage overshoot % <10 <10
residual carrier % <0.02 <0.2; typ. 0.1
Input (symmetrical)
input resistance M
perm. common-mode voltage V 12 (peak-to-peak) ; ("6V)
common-mode rejection (>50 dB) Hz 0...600
Output (asymetrical)
mV/V "2
switchable)
>10
par.
pF
470
nominal voltage V "10
permissible load resistance k >5
internal resistance <5
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ME50S6
Technical Data (Continuation)
Noise, referred to input µV/V <0.2 (peak-to-peak); typ. 0.1
Linearity deviation
related to nominal voltage
Temperature influence
per 10 K in nominal temperature range
on measuring sensitivity % <0.1; typ. 0.05
on zero point at amplifier output
in MR 2 mV/V at U in MR 0.2 mV/V at U
Long term drift over 48 h (after 1 h warm-up) µV/V <0.05
Nominal temperature range °C 20...+60
Operating temperature range °C 20...+60
=5 V (4x350 Ω)
B
=5 V
B
% <0.02; typ. 0.01
mV mV
<0.05 % of the tare value
suppressed with the R compensation
<4, resp.
<13; additionally
Storage temperature range °C 25...+70
Stabilized Voltage
for the operation of additional units V "15
max. power consumption mA <50
Supply current standard; stab. KM001 DC-DC
converter
Supply voltage V "14.5..."15.5"15.6..."25 +9...+35
max. current consumption (without additional units)
influence of supply voltage for changes in the relevant range
the measuring sensitivity % <0.8 <0.02 <0.02
the zero point µV/V <0.1 <0.1 <0.1
Output current, with option EM002 mA "20 acc. +4...+20
permissible connection resistance 0...500
internal resistance k >100
current consumption
mA <+70/<65 <+80/<70 340...140
with standard and KM001 add. mA < ± 30
with DC-DC converter mA 75...25
linearity deviation related to nominal cur­rent
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% <0.05
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ME50S6

8 Component Layout

23
S25
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9 Copy of Declaration of Conformity

ME50S6
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ME50S6
25
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ME50S6
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A02601.1 en
Modifications reserved. All details describe our products in general form only.They are not to be understood as express warranty and do not constitute any liability whatsoever.
Hottinger Baldwin Messtechnik GmbH
Postfach 10 01 51, D-64201 Darmstadt Im Tiefen See 45, D-64293 Darmstadt Tel.: +49/61 51/ 8 03-0; Fax: +49/61 51/ 8039100 Email: support@hbm.com www.hbm.com
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