HBM FS65 Installation Manual

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Installation Guide
English
FS65
Accelerometer
Page 2
Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64239 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com
HBM FiberSensing, S.A. Optical Business Rua Vasconcelos Costa, 277 4470-640 Maia Portugal Tel. +351 229 613 010 Fax +351 229 613 020 fibersensing@hbm.com www.hbm.com/fs
Mat.: 7-2002.4265 DVS: A4265-2.3 HBM: public
05.2015
Sensor Design Version: v1.0
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability.
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English

1 Technical Details 4.........................................
1.1 General Information 4........................................
1.1.1 Overview 4.................................................
1.1.2 Characteristics 4.............................................
1.1.3 Applications 5...............................................
1.1.4 Quality 6...................................................
1.1.5 Accessories 6...............................................
1.2 General Specifications 7......................................
2 Sensor Installation 8........................................
2.1 Accelerometer 8.............................................
2.1.1 List of Materials 8............................................
2.1.2 Placing the Sensor 9.........................................
2.1.3 Fixing the Sensor 10..........................................
2.1.4 Protecting the Sensor 10.......................................
2.2 Bi or Triaxial Accelerometer 11.................................
2.2.1 List of Materials 11............................................
2.2.2 Assembling the Sensors 12....................................
2.2.3 Fixing the Assembly 20........................................
2.2.4 Protecting the Sensors 20......................................
3 Sensor Configuration 22.....................................
3.1 Sensor Calibration Sheet 22....................................
3.1.1 General nformation 23.........................................
3.1.2 Calibration Data 23...........................................
3.1.3 Acceleration Computation 23...................................
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Technical Details

1 Technical Details

1.1 General Information

This installation guide applies to the following products:
Part Number Description
K-FS65-30-11-302 FS65 - Accelerometer • Outdoor • FC/APC
K-FS65-30-13-302 FS65 - Accelerometer • Outdoor • SC/APC
K-FS65-30-10-302 FS65 - Accelerometer • Outdoor • NC
1.1.1 Overview
The FS65 - Accelerometer is a Fiber Bragg Grating (FBG) based sensor, suitable for a large range of appli cations where low frequency and small amplitude vibra tions are present.
1.1.2 Characteristics
: Robustness
Long-term reliability ensured by innovative sensor design, careful selection of materials and IP68 packag ing.
: Completely passive
Inherent immunity to all electromagnetic effects (EMI, RFI, sparks, etc.) and safe operation in hazardous envi ronments.
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Technical Details
: High multiplexing capability
Connection of a large number of sensors to a single opti cal fiber, reducing network and installation complexity.
: Remote sensing
Large distance between sensors and interrogator (sev eral kilometers).
: Compatible with most interrogators
Provided with calibration sheet, allowing easy and accu rate configuration.
: Self-referenced
Based on the measurement of an absolute parameter ­the Bragg wavelength - independent of power fluctua tions.
1.1.3 Applications
HBM FiberSensing accelerometer can be used in a large range of monitoring applications, including measuring ambient induced vibration of civil structures.
: Civil Engineering : Energy : R&D
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1.1.4 Quality
All HBM FiberSensing's processes are strictly controlled from development to production. Each product is sub jected to high standard performance and endurance tests, individually calibrated and checked before ship ping.
HBM FiberSensing, S.A. concentrates all optical sensing activity of HBM and is an ISO 9001:2008 certified com pany.
1.1.5 Accessories
The implementation of complex sensing networks in large structures is made simpler with HBM FiberSensing accessories. These include cables especially designed to resist harsh environments as in civil engineering, not only during construction, but also during the lifetime of the structure (humidity, corrosion, etc.).
HBM FiberSensing also provides accessories for com pact in series mounting of two or three accelerometers in transversal directions, allowing the simultaneous mea surement of vibration along multiple axis.
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1.2 General Specifications

Sensor
Sensitivity
Measurement range ±10 g
Frequency range 0 to 50 Hz
Resonance frequency
Flatness < 2%
Resolution
Maximum calib. error ±0.1 g @ 40 Hz
Transverse sensitivity < 0.1%
Optical
Central wavelength 1500 to 1600 nm
Spectral width (FWHM) < 0.2 nm
Reflectivity > 65%
Side lobe suppression > 10 dB
Inputs / Outputs
Cable type Ø 3 mm outdoor (armor)
Cable length 2 m each side (±5 cm)
Connectors FC/APC
Environmental
Operation temperature -20 to 80 ºC
Protection class IP68
Mechanical
Materials Aluminum
Dimensions 73 x Ø 53 mm
Weight 250 g
1)
Typical values
2)
For 1 pm resolution in wavelength measurement
1)
1)
2)
75 pm/g @ 40 Hz
430 Hz
12.5 μg/ǠHz
SC/APC NC (No Connectors)
Technical Details
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Sensor Installation

2 Sensor Installation

2.1 Accelerometer

2.1.1 List of Materials
Included Material
Accelerometer
List of Needed Equipment
The needed tools to install the FS65 - Accelerometer depend on the structure the sensor is to be installed on. In many cases, mounting parts may need to be designed in order to adapt the sensor to the spot where it is going to be installed.
The installation solution should be carefully designed in order to meet the sensor measuring direction and the structure characteristics.
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2.1.2 Placing the Sensor
The FS65 - Accelerometers can be placed headed up, headed down or towards the side (Fig. 2.1).
Fig. 2.1
Information
This will only alter the sensor's DC output. Dynamically, it will still have the same behavior.
Its position must be set according to its measuring direc tion.
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measuring
direction
Fig. 2.2
2.1.3 Fixing the Sensor
The Accelerometer has a M5 hole on its basis to be screwed to the surface.
2.1.4 Protecting the Sensor
Accelerometer is IP68 rated, meaning that no protection is needed. Nevertheless, it can be protected with a box or other protection methods.
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Sensor Installation

2.2 Bi or Triaxial Accelerometer

2.2.1 List of Materials
Included Material
S Accelerometers
S Mounting Plate:
- 1x Plate
- 1x Positioning Block
- 4x Cable Guide
- 8x M3x6
- 2x M5x8
- 4x M5x12
- 4x M6x20
S Protection Cover (optional):
- 1x Cover
- 8x M6x20
List of Needed Equipment
The needed tools to install the FS65 - Accelerometer depend on the structure the sensor will be installed. In many cases, mounting parts may need to be designed in order to adapt the sensor to the spot where it is going to be installed.
The installation solution should be carefully designed in order to meet the sensor measuring direction and the structure characteristics.
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Sensor Installation
2.2.2 Assembling the Sensors
The Bi or Triaxial Accelerometer is assembled on a mounting base using two or three accelerometers.
Its position must be set according to its measuring direc tion. On Fig. 2.3 an example of the possible two measur ing directions is presented and on Fig. 2.4 a Triaxial assembly is presented.
measuring
directions
Fig. 2.3
measuring
directions
Fig. 2.4
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Preparing the Mounting Plate
Mechanical parts of the mounting plate are delivered separately.
Start by screwing the position block to the mounting plate using 3 of the provided M5x12 screws. These screws should be threaded from the backside as shown on Fig. 2.5.
Mounting plate
M5x12
Fig. 2.5
Position block
Fig. 2.6
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Fixing the Sensors
On the horizontal axis, use the provided M5x8 screws to fix the accelerometer to the positioning block.
Ensure that the fibers are oriented at approximately 30º, with the fibers that will be exiting the protection cover at the lower position (see Fig. 2.7 and Fig. 2.8).
M5x8
Fig. 2.7
Approx. 30°
Fig. 2.8
Fig. 2.9
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For the vertical axis sensor, use the remaining M5x12 screw.
Place the vertical sensor with the fibers oriented at 45º (Fig. 2.12).
M5x12
Fig. 2.10
Fig. 2.11
45°
Fig. 2.12
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Arranging Cables
Use the provided Cable Guides (Fig. 2.13) and M3x6 screws to place and fix the cable guides on the mounting plate (Fig. 2.14).
Cable Guide
M3x6
Fig. 2.13
Fig. 2.14
Considering the triaxial configuration and the defined directions as represented on Fig. 2.15, sensor connec tion should be performed as on Fig. 2.16:
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Sensor Installation
A
B
y
Fig. 2.15
A
z
x
AB
B
A
Sensor x
B
A
Sensor z
B
A
Sensor y
B
Fig. 2.16
Standard Accelerometers are delivered with 2 m length cables on each side. This is not an optimized length for the Bi or Triaxial configuration, but connections can be performed. Fig. 2.17 shows an assembly of sensors with
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Sensor Installation
the standard cable lengths. In Fig. 2.18, an assembly of sensors with an optimized cable length is presented.
Fig. 2.17
Fig. 2.18
Start by taking the cable B (Fig. 2.15) of the sensor on the x axis and place it around the assembly as on Fig. 2.19.
Then, take cable A of the sensor on the z axis and place it around the assembly as on Fig. 2.20. Use an Optical Adapter and attach both connectors.
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Sensor Installation
Ç
Ç
Fig. 2.19
Fig. 2.21
Fig. 2.20
Fig. 2.22
Proceed in a similar way with cable B of the z axis accelerometer (Fig. 2.21) and cable A of the y axis accelerometer (Fig. 2.22). Use clumps to fix cabling and connections.
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2.2.3 Fixing the Assembly
The Bi or Triaxial assembly is now ready to be fixed to the structure. The mounting base has 4 M6 holes for that purpose. Four M6x20 screws are provided, but these can be or not be suited for fixing the base to the structure. The fixing method should be carefully defined.
2.2.4 Protecting the Sensors
Although the accelerometer is IP68 rated, the performed connections on the assembly are not. This means that for outdoor usage of the assembly arranged as above should have the connectors protected against moisture and dust. HBM FiberSensing suggests the use of a vul canizing tape around the connectors and adapter (Fig. 2.23).
Fig. 2.23
For mechanical protection and external cover of the Bi or Triaxial Assembly, HBM FiberSensing has a specially designed cover.
It is prepared to be screwed to the surface with 8 M6x20 screws and has two holes for cable exiting.
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Fig. 2.24
Sensor Installation
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Sensor Configuration

3 Sensor Configuration

3.1 Sensor Calibration Sheet

Every HBM FiberSensing sensor is provided with a cali bration sheet. The layout of this document is the same for all accelerometers.
Fig. 3.1
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Sensor Configuration
3.1.1 General nformation
Number 1 in Fig. 3.1 shows the general information on the particular sensor, such as its type, the sensor part number, its serial number and the production tracking number, the FBG ID.
3.1.2 Calibration Data
The most important information related to the accelerom eter sensor – the two central wavelengths at room tem perature and sensitivity - is shown in the Calibration Data table (number 2 in Fig. 3.1). These values should be used for acceleration computation.
3.1.3 Acceleration Computation
Number 3 in Fig. 3.1 exemplifies the calculations that should be performed for wavelength measurement to acceleration conversion. The acceleration variation of an Accelerometer, under a reference frequency, is given by the quotient of wavelength shift from the zero moment by the sensor's sensitivity.
acceleration + xńS ´ acceleration
+ (WL * CWLS
Fig. 3.2
Where
S x is the wavelength shift in nm
S S is the given sensitivity in nm/g
S CWL is the central wavelength of the sensor at the
zero moment in nm
S WL is the measured wavelength in nm.
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HBM Test and Measurement
Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com
measure and predict with confidence
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A4265-2.3 7-2002.4265 HBM: public
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