HBM CX22B-R Operating Manual

Operating Manual
English
CX22B-R
catman Data Recorder
Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64239 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com
Mat.: 7-2002.4722 DVS: A4722-1.0 HBM: public
12.2017
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability.

English

1 Safety instructions 5........................................
2 Markings used 13............................................
2.1 Markings used in this document 13..............................
2.2 Symbols on the module 14.....................................
2.3 Trademarks 15...............................................
3 Introduction 16..............................................
4 Connections and displays 18.................................
4.1 Voltage supply 19.............................................
4.2 Ground connection and grounding 20............................
4.3 Connection of MX modules 20..................................
4.4 Communication with the Data Recorder 21.......................
4.5 USB 2.0 interfaces 22.........................................
4.6 Digital inputs and outputs 22...................................
4.7 LED displays 23..............................................
5 Connecting measurement modules 26........................
6 Operating the Data Recorder 29..............................
6.1 Operation with monitor and keyboard/mouse 29...................
6.2 Operation via a PC 31.........................................
6.2.1 A direct Ethernet line between PC and Data Recorder 32..........
6.2.2 Connection via a network 38...................................
6.2.3 Connection via WLAN 39......................................
6.2.4 Connection via a tablet 41.....................................
6.3 Connection via remote desktop 42..............................
6.4 Detecting and resolving connection problems 47..................
6.5 Using Ethernet and WLAN in parallel 48.........................
6.6 UPS settings and shut‐down 49.................................
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7 The CX22B‒R Data Recorder start screen 51...................
8 The first DAQ job with catman[EASY 53......................
8.1 Creating a DAQ job 53........................................
8.2 Transferring data/files to the PC 58..............................
8.3 Data analysis 60..............................................
8.4 Monitoring functionality 61.....................................
9 Configuring the CX22B‒R for self-contained measurements 64.
10 Saving data on the Data Recorder 68..........................
10.1 Memory partitioning 68........................................
10.2 Memory performance 69.......................................
10.3 EWF, safeguarding your settings against change 69...............
11 Operating the CX22B-R as gateway 71........................
11.1 Description 71................................................
11.2 Activate/deactivate gateway mode 71...........................
11.3 Connect to a QuantumX module behind a CX22B-R 72............
11.4 Performances 74.............................................
12 System settings, update and recovery 75......................
12.1 Installing drivers 75...........................................
12.2 Changing system settings (Settings) 76..........................
12.3 Updating the software 78......................................
12.4 System restoration (Recovery) 78...............................
12.5 Potential sources of error and remedial action 79..................
13 FCC (USA) and CI (Canada) statement 80......................
14 Waste disposal and environmental protection 82..............
15 Index 84....................................................
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1 Safety instructions

Intended use
The SomatXR Data Recorder CX22B-R is to be used exclusively for measurement tasks and directly related control tasks within the ratings stated in the "Specifica tions" section and under the conditions given in the same section. Any other use is not appropriate.
Proper and safe operation requires proper transportation, correct storage, siting and mounting, and careful opera tion. Everyone involved with siting, starting up, or operating the module must have read and understood the operating manual and in particular the technical safety instructions.
In the interest of safety, the module should only be oper ated by qualified personnel (see below) and as described in the operating manual.
It is also essential to comply with the legal and safety requirements for the application concerned during use. The same applies to the use of accessories.
Safety instructions
Notice
If the measurement module is not used as intended or is used outside the ratings, the protection provided by the module may be impaired.
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Safety instructions
Installation of the module(s)
SomatXR modules are IP65/IP67 rated. They can be used outdoors without any special protection. In dirty environments, protective caps should be attached to con nectors that are not being used to allow later plug inser tion.
SomatXR modules can be used as tabletop unit but also mounted on a surface or in a box.
Please consider following conditions at the place of installation:
S Observe the maximum permissible ambient tempera
tures given in the specifications.
S Minimize device exposure to direct sunlight in hot
operating environments.
A module must not be connected directly to a power sup ply network. The maximum permissible supply voltage is:
Module Power supply
CX22B-R 10 VDC … 30 V
CX23‐R 10 VDC … 30 V
EX23‐R 10 VDC … 36 V
MX modules 10 VDC … 30 V
DC
DC
DC
DC
Notice
The module must not be connected directly to the power supply system.
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Safety instructions
Tip
When modules are installed in a vehicle, we recommend connection to a separate battery or integration of an unin terruptible power supply (UPS), as battery voltage is par ticularly likely to fall below 10 V when a combustion engine starts up, which would automatically cause the modules to restart.
Maintenance, repair and modification
The modules are maintenance-free.
Only trained and qualified personnel who are authorized to do so by HBM are allowed to open the module. Before opening the module, disconnect all connections. Opera tion when open is not allowed. Once the device has been opened, it must be professionally inspected in accor dance with EN 60950, before starting it up again.
The module is delivered from the factory with a fixed hardware and software configuration. Changes can only be made within the possibilities documented in the man ual.
The module must not be modified from the design or saftey engineering point of view except with our express agreement. In particular, any repair or soldering work on printed wiring boards (exchanging components) is prohib ited. When exchanging complete subassemblies, use only original parts from HBM.
Following modules contain a battery to buffer memory content and guarantee an uninterruptible operation of the time basis:
- CX22B-R: BR2330A/FAN (soldered)
- CX23-R: BR2477 (soldered)
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Safety instructions
Only trained and qualified personnel who are authorized to do so by HBM are allowed to change these batteries.
Notice
If the module is opened, modified, or inexpertly repaired, the protection provided by the module may be impaired.
Cleaning
Please note the following when cleaning the housing:
► Before cleaning, disconnect all connections.
► Clean the housing with a soft, slightly damp (not wet!)
cloth. Never use solvent, as this could damage the label or the housing.
► Do not apply high water pressure to the unit for clean
ing.
► Give the module sufficient time to dry before starting it
up again.
General dangers of failing to follow the safety instructions
The module is a state of the art device and, as such, is fail-safe. The module may give rise to further dangers if it is inappropriately installed and operated by untrained per sonnel. Any person instructed to carry out installation, commissioning, maintenance or repair of the module must have read and understood the User Manuals and in particular the technical safety instructions.
Product liability
In the following cases, the protection provided for the de vice may be adversely affected. Liability for device func tionality then passes to the operator:
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Safety instructions
S The device is not used in accordance with the operat
ing manual.
S The device is used outside the field of application
described in this chapter.
S The operator makes unauthorized changes to the
device.
Working safely
► When the module is unpacked, check it for visible
signs of damage. If damge has occurred, the module must not be operated.
Error messages should only be acknowledged once the cause of the error is removed and no further danger exists.
When modules are in operation, the following measures need to be taken to reduce the risk of incineration at sur faces:
- Operating personnel must be advised of the possi bility of incinerations when touching the surface of the module.
- Operating personnel must be instructed to touch the surface of the module only with appropriate pro tective equipment (adequate protective gloves).
The equipment complies with the EMC standards of EN 61326-1 / EN 61326-2-x. These standards define emis sion limits and immunity requirements for multiple envi ronments.
With respect to emissions, the standards contain limits for industrial (class A) and residential / commercial (class B) environments. The standard herein references CISPR 11:2009+A1:2010.
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Safety instructions
With respect to immunity, the standards contain limits for electromagnetically protected (lowest requirements), gen eral and industrial (highest requirements) environments.
The SomatXR modules listed in the declaration of con formity conform to the requirements for:
- Emissions: Class A
- Immunity: Industrial
The SomatXR series and its modules are intended for use in an industrial environment. When used in residen tial or commercial environments, additional arrangements may be required to limit electromagnetic emissions.
The supply connection, as well as the signal and sense leads, must be installed in such a way that electromag netic interference does not adversely affect device func tionality. (HBM recommendation: "Greenline shielding design," downloadable from the Internet at http://www.hbm.com/greenline.)
The measurement module and devices used in automa tion equipment must be covered over in such a way that adequate protection or locking against unintentional actu ation is provided (e.g. access checks, password protec tion, etc.).
For those measurement modules operating in networks, safety precautions must be taken in terms of both hard ware and software, so that a line break or other interrup tions to signal transmission do not cause undefined stated or loss of data in the autmation device.
After making settings and carrying out activities that are password-protected, ensure that any controls that may be connected remain in a safe condition until the switch ing performance of the module has been tested.
An emergency and incident plan must be prepared, decribing the responses to minimize risk in the event of
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Safety instructions
an emergency or incident. Operating personnel must be familiar with this plan, which must be accessible to them.
Notice
In the following situations, the module must be shut down and secured to prevent inadvertent operation:
- visible signs of damage to the module
- (audibly) loose parts in the module
- the module no longer works
Qualified personnel
This device is only to be installed and used by quali fied personnel strictly in accordance with the specifi cations and with the safety rules and regulations which follow.
Qualified personnel means persons entrusted with siting, mounting, starting up and operating the product who possess the appropriate qualifications for their function.
This includes people who meet at least one of the three following requirements:
S Knowledge of the safety concepts of automation tech
nology is essential and as project personnel, they must be familiar with these concepts.
S As automation plant operating personnel, they have
been instructed how to handle the machinery. They are familiar with the operation of the modules and technologies described in this documentation.
S As system startup engineers or service engineers,
they have successfully completed the training to qual ify them to repair the automation systems. They are also authorized to activate, ground and label
CX22B-R A4722-1.0 HBM: public 11
Safety instructions
circuits and equipment in accordance with safety engineering standards.
It is also essential to comply with the legal and safety requirements for the application concerned during use. The same also applies to the use of accessories.
Maintenance and repair work on an open device with the power on may only be carried out by trained personnel who are aware of the dangers involved.
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Markings used

2 Markings used

2.1 Markings used in this document

Important instructions for your safety are specifically identified. It is essential to follow these instructions, in order to prevent accidents and damage to property.
Symbol Significance
Notice
Important
Tip
Emphasize See…
Device -> New Bold text indicates menu items, as well as dialog and
Data rate Bold text in italics indicates inputs and input fields in
This marking draws your attention to a situation in which failure to comply with safety requirements can lead to accidents or damage to property.
This marking draws your attention to important infor mation about the product or about handling the prod uct.
This marking indicates application tips or other infor mation that is useful to you.
Italics are used to emphasize and highlight text and identify references to sections, diagrams, or external documents and files.
window headings in the program environment. Arrows between menu items indicate the sequence in which the menus and sub-menus are called up
the user interfaces.
Instructions are marked by a small, right-pointing triangle.
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Markings used

2.2 Symbols on the module

Caution
To indicate that caution is necessary when operating the device and the details in the operating manual need to be taken into account, when operating the module.
Caution hot surface
To indicate that the marked item can be hot and should not be touched without taking care.
CE mark
The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the rele vant EC directives (the Declaration of Conformity can be found on the HBM support website www.hbm.com.
Statutory waste disposal mark
see Chapter, Chapter 14.
Statutory mark of compliance with emission limits in the electonic equipment supplied to China
see Chapter, Chapter 14.
Connection for functional earth
If necessary, integrate the module into your functional grounding via this connection, so that interference cur rents can be sicharged and interference signal injection prevented.
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Markings used

2.3 Trademarks

catman is a registered trademark of Hottinger Baldwin Messtechnik GmbH.
All trademarks and brands used in this document are belonging to the respective product or the manufacturer/ owner. Hottinger Baldwin Messtechnik GmbH does not lay claim to any other than their own trade names/trade marks.
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Introduction

3 Introduction

This manual is intended to support you in making the basic settings of your SomatXR Data Recorder CX22B-R.
The CX22B‒R Data Recorder has an integrated WLAN module. An antenna can be screwed on via the standard ized SMA socket (RF coax type). A bendable antenna is included with the product.
All measurement technology settings are implemented using catmanEASY, which has an extensive online Help.
This manual shows you:
S How to start up the module.
S What can be connected and what to look out for.
S How to start your first measurement and DAQ jobs
and how to get to the measurement data.
The following documentation is also available:
S SomatXR MX modules operating manual with the pin
assignment of the MX modules
S Data sheets
S Online Help in the catmanEASY and MX-Assistant
software
S Tips for use on topics such as GPS, camera or how to
connect wheel force transducers like Kistler RoaDyn.
The device is a SomatXR module with the "Windows Embedded‐8 StandardTM" operating system and pre-installed catmanEasy software from HBM. Most of the software functionality is described in the data sheet.
Interfaces on the back of the Data Recorder:
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Introduction
S 2 x FireWire (ODU socket, 4-pin) for connecting
SomatXR or QuantumX modules.
S Voltage supply (ODU socket, 4-pin)
S WLAN for a sma antenna
The following interfaces and options can be found on the front:
S 2 x Gigabit Ethernet 2 x USB 2.0, 1 x DVI‐D
S 3 x digital inputs and 3 x digital outputs
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Connections and displays

4 Connections and displays

2x Gigabit Ethernet
Status LEDs (1+2)
Fig. 4.1 CX22B‒R connections on the front
2x USB 2.0
Monitor (DVI-D)Protection caps
Supply voltage
DC 10 V … 30 V
Grounding
WLAN antenna
2x Fire Wire
Fig. 4.2 CX22B-R connections on the back
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Connections and displays

4.1 Voltage supply

Apply a supply voltage of DC 10 - 30 V to connector X104 (see Fig. 5.1). Use a voltage supply with sufficient power, in case the MX modules connected to the CX22B‒R or devices such as GPS sensors, cameras or data memory directly connected to the unit also need to be supplied with power.
The DC voltage supply must be a SELV voltage supply, meeting the requirements of IEC / EN / DIN EN 609501. The supply voltage must be protected by an adequate DC fuse (e.g. LITTELFUSE KLKD 6, LFPHV001) with a maximum current of 5 A.
CX22B-R has a integrated uninterruptible power supply (UPS) to buffer short voltage drops. It also allows a regu lar storing of the measurement data respectively a proper shut-down of the module.
When running on the UPS, no power will be provided to MX modules connected via FireWire. If needed, the con nected MX modules need a separate UPS for buffering. Details about the UPS and its settings can be found in chapter 6.6.
HBM offers the NTX002 power supply for laboratory or general steady-state operation. On the primary side, this provides a selection of international connector types and 24 V and 30 watts on the secondary side. A CX22B‒R and one additional MX module can be supplied in this way. See the respective module data sheets for precise details of performance.
The Data Recorder can also be supplied with voltage by a (FireWire) module group.
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Connections and displays
The data recorder hosts a small buffer battery. This battery keeps date and time during power interruptions. The battery shall only be replaced by HBM service.

4.2 Ground connection and grounding

Lay the signal and data leads separately from current­carrying power lines. Cable ducts made of sheet metal with an internal partition are ideal.
If there are differences in potential in or to the connected measurement system, you must install a potential equal ization line (recommended value: highly flexible stranded wire, line cross-section 10mm2).

4.3 Connection of MX modules

Important
The simplest way to connect measurement modules to the CX22B‒R Data Recorder is via FireWire, or alterna tively via Ethernet.
FireWire has the following advantages:
S Voltage supply, time synchronization, data communi
cation and real time in one cable and thus little effort and low cost
S Every module has 2 FireWire connections, so flexible
topologies are possible: star, line or even hybrids with an appropriate hub, also supplied with power via FireWire.
Ethernet has the following advantages
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Connections and displays
S The components used are readily available on the
market
S Up to 100 m line lengths to the module
S Synchronization via NTP or PTPv2 (IEEE1588:2008)
when using an appropriate switch (e.g. EX23-R)
S Wireless connection of modules via WLAN

4.4 Communication with the Data Recorder

You can work with the Data Recorder in the following way:
S Directly connected peripherals
- Monitor or touchscreen (DVI)
- Mouse and keyboard to USB
S Access via a PC or tablet by means of a "remote
desktop connection" (standard in Windows)
- Direct connection via an Ethernet patch cable
- Wireless connection (WLAN)
- In a network (LAN)
- Remote access via an Internet connection and a mobile services provider using a mobile services gateway
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Connections and displays

4.5 USB 2.0 interfaces

Devices such as a keyboard, mouse, monitor, printer, as well as GPS sensors or data memory such as a USB flash drive, can be connected.
Tips for use are available for the connection of GPS sen sors via USB.
Notice
If you have to install device drivers, please note Section
12.4.

4.6 Digital inputs and outputs

Three inputs and three outputs are available at connector X6 (ODU 14 pin). The inputs and outputs are TTL-com patible (-0.5 to 5.5V).
Inputs
The level for the inputs is 5 volts in the open state (HIGH), as it is pulled up to HIGH by a pull-up resistor (active LOW). The maximum LOW level is 0.7 volts and the minimum HIGH level is 4 volts.
Outputs
The level for the outputs is 5 volts (HIGH), when the cor responding output is set, otherwise 0 volts (LOW). The line lengths at the outputs must not exceed 3 m. Maxi mum output current is 1 mA.
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Connections and displays
Tip
At the start of a DAQ job, outputs are reset to LOW if in catman[EASY, in the options for the CX22B‒R (system group), you activate the setting Reset all CX22B‒R digital outputs at the start of a DAQ job.

4.7 LED displays

Fig. 4.3 Position of the LEDs
LED Function
1, 2 Operating condition status
7 POWER = Module LED
9 ERROR LED
10 RUN = RECORDING LED
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Connections and displays
Fig. 4.4 Pin assignment digital In ‐ and Output
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Connections and displays
Module LED
The module LED (see Fig. 4.1 on Page 18) lights up green when the CX22B‒R power supply is present. The
module requires approx. 1 minute after switch-on before the boot process is complete.
Status LEDs for the operating status
The "RUN" LED
shows continuously yellow when measurement data are being recorded. If a start trigger was set, the LED flashes yellow while waiting for the trigger event.
The "ERROR" LED
lights up red if the software detects an error, e.g. when no connection could be set up to the devices at the start of the project. The LED flashes if the avail able free memory drops below 1 GByte.
All Status LEDs can also be triggered via Limit values
and events in catman EASY. To do this select Set dig ital output: CX22B-R digital output in the Configure limit value and event monitoring dialog and enter the
required LED in Bit/Condition.
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Connecting measurement modules

5 Connecting measurement modules

The simplest way to connect SomatXR or QuantumX modules to the Data Recorder is via FireWire. Connect cable 1-KAB272-x to any of the Data Recorder's connec tions and the other end to connection X102 of the near est measurement module.
Then keep threading: connection X102 to X101 of the second measurement module, etc. Remember the maxi mum current of 1.5 A. As a rule, you must introduce a voltage supply again after 3 modules. You can also con nect measurement modules at the second FireWire con nection X102 of the CX22B-R.
In the configuration shown below, the module supply volt age is looped through via FireWire (max. 1.5 A via FireWire). The power consumption of a module is ex plained in the data sheet.
You can connect up to 12 modules to the CX22B‒R Data Recorder via FireWire, with a supply feed required for at least every 3rd module. The supply voltages must have approximately the same voltage level. The general SomatXR MX modules operating manual contains more detailed data on this.
Notice
If the modules are used in a vehicle, we recommend to supply the connected MX modules via a separate battery or a UPS (e.g. UPX002). The integrated UPS of the CX22B-R will not power the connected modules. In case of voltage drops the measurement will stop if the MX modules are not buffered.
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