HBM CX22B-W, CX22B Operating Manual

Operating Manual | Bedienungsanleitung
English Deutsch

CX22B / CX22B-W

Data Recorder - Datenrekorder
Hottinger Baldwin Messtechnik GmbH Im Tiefen See 45 D-64239 Darmstadt Tel. +49 6151 803-0 Fax +49 6151 803-9100 info@hbm.com www.hbm.com
Mat.: 7-2001.3169 DVS: A3169-8.0 HBM: public
08.2017
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications. All product descriptions are for general information only. They are not to be understood as a guarantee of quality or durability.
Änderungen vorbehalten. Alle Angaben beschreiben unsere Produkte in allgemeiner Form. Sie stellen keine Beschaffenheits- oder Haltbarkeits garantie dar.
Operating Manual | Bedienungsanleitung
English Deutsch

CX22B / CX22B-W

Data Recorder

English

1 Safety instructions 4........................................
2 Markings used 10............................................
2.1 The markings used in this document 10..........................
2.2 Symbols on the module and their meaning 11....................
3 Introduction 13..............................................
4 Connections and displays 15.................................
4.1 Voltage supply 17.............................................
4.2 Ground connection and grounding 18............................
4.3 Connection of QuantumX modules 18...........................
4.4 Communication with the Data Recorder 19.......................
4.5 Connector strip for backplane integration 20......................
4.6 USB 2.0 and USB 3.0 interfaces 20.............................
4.7 RS232 interface 20...........................................
4.8 Digital inputs and outputs 21...................................
4.9 START/STOP button 21.......................................
4.10 LED displays 22..............................................
5 Connecting QuantumX modules 27...........................
6 Operating the Data Recorder 30..............................
6.1 Operation with monitor and keyboard/mouse 30...................
6.2 Operation via a PC 31.........................................
6.2.1 A direct Ethernet line between PC and Data Recorder 33..........
6.2.2 Connection via a network 39...................................
6.2.3 Connection via WLAN 40......................................
6.2.4 Connection via a tablet 42.....................................
6.3 Connection via remote desktop 43..............................
6.4 Detecting and resolving connection problems 48..................
6.5 Using Ethernet and WLAN in parallel 49.........................
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7 The CX22B‒W Data Recorder start screen 51..................
8 The first DAQ job with catman[EASY 53......................
8.1 Creating a DAQ job 53........................................
8.2 Transferring data/files to the PC 58..............................
8.3 Data analysis 60..............................................
8.4 Monitoring functionality 61.....................................
9 Configuring the CX22B‒W for self-contained measurements 63.
10 Saving data on the Data Recorder 66..........................
10.1 Memory partitioning 66........................................
10.2 Removing and inserting the CFast memory card 68...............
10.3 Memory performance 69.......................................
10.4 EWF, safeguarding your settings against change 70...............
11 Operating the CX22B/CX22B-W as gateway 71.................
11.1 Description 71................................................
11.2 Activate/deactivate gateway mode 71...........................
11.3 Connect to a QuantumX module behind a CX22B-W 72............
11.4 Performances 74.............................................
12 System settings, update and recovery 75......................
12.1 Installing drivers 75...........................................
12.2 Changing system settings (Settings) 76..........................
12.3 Updating the software 77......................................
12.4 System restoration (Recovery) 78...............................
12.5 Potential sources of error and remedial action 78..................
13 FCC (USA) and CI (Canada) statement 80......................
14 Waste disposal and environmental protection 82..............
15 Index 83....................................................
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Safety instructions

1 Safety instructions

Appropriate use
The QuantumX Data Recorder is to be used exclusively for measurement tasks and directly related control tasks within the application limits detailed in the specifications. Use for any purpose other than the above is deemed to be non-designated use.
In the interests of safety, the module should only be oper ated as described in the Operating Manuals. It is also es sential to comply with the legal and safety requirements for the application concerned during use. The same applies to the use of accessories.
Each time you start up the module, you must first run a project planning and risk analysis that takes into account all the safety aspects of automation technology. This par ticularly concerns personal and machine protection.
Additional safety precautions must be taken in plants where malfunctions could cause major damage, loss of data or even personal injury. In the event of a fault, these precautions establish safe operating conditions.
This can be done, forexample, by mechanical interlocking, error signaling, etc.
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Safety instructions
Notice
The module must not be connected directly to the power supply system. Supply voltage DC 10 V … 30 V. When modules are installed in a vehicle, we recommend connection to a separate battery or integration of an unin terruptible power supply (UPS), as battery voltage is par ticularly likely to fall below 10 V when a combustion en gine starts up, which would automatically cause the modules to restart.
General dangers of failing to follow the safety instructions
The QuantumX Data Recorder is state-of-the-art and fail safe. The module may give rise to residual dangers if it is inappropriately installed and operated by untrained personnel.
Any person instructed to carry out installation, commis sioning, maintenance or repair of the modules must have read and understood the Operating Manuals and in par ticular the technical safety instructions.
Conditions at the place of installation
S Protect the module from direct contact with water.
S Protect the module from dirt, moisture or weather con
ditions such as rain, snow, etc. The protection class under the IP standard DIN EN60529 is IP20.
S Please observe the permissible maximum ambient
temperatures stated in the specifications.
S Make sure that the side ventilation openings are not
covered.
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Safety instructions
S The permissible relative humidity at 31°C is 80% (non
condensing); linear reduction up to 50% at 40°C.
S Do not expose the device to direct sunlight.
S Install the device so that it can be disconnected from
the mains at any time without difficulty.
S It is safe to operate the module up to a height of
2000 m.
Maintenance and cleaning
The modules are maintenance-free.
S Before cleaning, disconnect all connections.
S Clean the housing with a soft, slightly damp (not wet!)
cloth. Never use solvent, as this could damage the label or the housing.
S When cleaning, ensure that no liquid gets into the
module or connections.
Residual dangers
The scope of supply and performance of the QuantumX system covers only a small area of measurement tech nology. In addition, equipment planners, installers and operators should plan, implement and respond to the safety engineering considerations of measurement tech nology in such a way as to minimize residual dangers. On-site regulations must be complied with at all times.
Product liability
In the following cases, the protection provided for the de vice may be adversely affected. Liability for device func tionality then passes to the operator:
S The device is not used in accordance with the operat
ing manual.
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Safety instructions
S The device is used outside the field of application
described in this chapter.
S The operator makes unauthorized changes to the de
vice.
Working safely A device must not be directly connected to the power
supply system. Supply voltage DC 10 V … 30 V.
The supply connection and all other connections must be installed in such a way that electromagnetic interference does not adversely affect device functionality (HBM rec ommendation: "Greenline shielding design", download able from the Internet at http://www.hbm.com/greenline).
Automation equipment and modules must be designed in such a way that adequate protection or locking against unintentional actuation is provided (e.g. access checks, password protection, etc.).
When the modules are working in a network, these net works must be designed in such a way that malfunctions in individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of hard ware and software, so that a line break or other interrup tions to signal transmission, e.g. via the bus interfaces, do not cause undefined states or loss of data in the automation device.
Conversions and modifications
The module must not be modified from the design or safety engineering point of view except with our express agreement. Any modification shall exclude all liability on our part for any resultant damage.
In particular, any repair or soldering work on motherboards (exchanging components) is prohibited.
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Safety instructions
When exchanging complete modules, use only original parts from HBM.
The module is delivered from the factory with a fixed hardware and software configuration. Changes can only be made within the possibilities documented in the manu als.
Qualified personnel This device is only to be installed and used by quali
fied personnel strictly in accordance with the specifi cations and with the safety rules and regulations which follow.
Qualified personnel means persons entrusted with siting, mounting, starting up and operating the product who possess the appropriate qualifications for their function.
This includes people who meet at least one of the three following requirements:
S Knowledge of the safety concepts of automation tech
nology is essential and as project personnel, they must be familiar with these concepts.
S As automation plant operating personnel, they have
been instructed how to handle the machinery. They are familiar with the operation of the modules and technologies described in this documentation.
S As system startup engineers or service engineers,
they have successfully completed the training to qual ify them to repair the automation systems. They are also authorized to activate, ground and label circuits and equipment in accordance with safety engineering standards.
It is also essential to comply with the legal and safety requirements for the application concerned during use. The same also applies to the use of accessories.
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Safety instructions
Maintenance and repair work on an open device with the power on may only be carried out by trained personnel who are aware of the dangers involved.
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Markings used

2 Markings used

catman is a registered trademark of Hottinger Baldwin Messtechnik GmbH.
All trademarks and brands used in this document are trade names and/or trademarks belonging to the respec tive product or the manufacturer/owner. Hottinger Baldwin Messtechnik GmbH does not lay claim to any other than their own trade names/trademarks.
2.1 The markings used in this document
Important instructions for your safety are specifically identified. It is essential to follow these instructions, in order to prevent damage.
Symbol Significance
Notice
Important
Tip
Emphasize See…
Device -> New Bold text indicates menu items, as well as dialog and
This marking draws your attention to a situation in which failure to comply with safety requirements can lead to damage to property.
This marking draws your attention to important infor mation about the product or about handling the prod uct.
This marking indicates application tips or other infor mation that is useful to you.
Italics are used to emphasize and highlight text and identify references to sections, diagrams, or external documents and files.
window headings in the program environment. Arrows between menu items indicate the sequence in which the menus and sub-menus are called up
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Markings used
SignificanceSymbol
Data rate Bold text in italics indicates inputs and input fields in
the user interfaces.
Instructions are marked by a small, right-pointing triangle.
2.2 Symbols on the module and their meaning
Warning symbol on the module
Take the details in the operating manual into account.
CE mark
The CE mark enables the manufacturer to guarantee that the product complies with the requirements of the rele vant EC directives (the Declaration of Conformity can be found on the HBM support website www.hbm.com/ support and HBMdoc).
Statutory waste disposal mark
The electrical and electronic devices that bear this sym bol are subject to the European waste electrical and elec tronic equipment directive 2002/96/EC. The symbol indicates that the device must not be disposed of as household garbage, see also Chapter, Page 82.
USB connections
For keyboard, mouse, external memory, for example
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Markings used
Connection point for integration with a potential equalization system
The connection should be applied to the protective con ductor potential. If necessary, integrate the measurement module into your functional grounding via this connection so that interference currents can be discharged and inter ference signal injection prevented.
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3 Introduction

This manual is intended to support you in making the basic settings of your QuantumX Data Recorder.
The CX22B‒W Data Recorder has an integrated WLAN module. An antenna can be screwed on via the standard ized SMA socket (RF coax type). A bendable antenna is included with the product.
The CX22B Data Recorder does not have a WLAN con nection, but this can be retrofitted by using an appropri ate USB adapter.
All measurement technology settings are implemented using the pre‐installed catmanEASY software, which has an extensive online Help.
This manual shows you:
S How to start up the module.
S What can be connected and what to look out for.
Introduction
S How to start your first measurement and DAQ jobs
and how to get to the measurement data.
The following documentation is also available:
S General operating manual with the pin assignment of
the MX modules
S Data sheets
S Online Help in the catmanEASY and MX-Assistant
software
S Tips for use on topics such as Integration of GPS,
camera or how to connect wheel force transducers like Kistler RoaDyn or KiRoad Performance.
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Introduction
The data recorder’s functions can be extended with packages such as:
- EasyRoadLoad: for road load data acquisition (RLDA)
- EasyScript: for vehicle dynamics analysis (brake tests, lane change...)
- EasyMonitoring: for infrastructure monitoring tasks (connection to central data servers: Cloud)
The device is a QuantumX with the "Windows Embedded‐8 StandardTM" operating system and pre-installed catmanEasy software from HBM. Most of the software functionality is described in the data sheet.
Interfaces on the back of the QuantumX Data Recorder:
S 2 x FireWire (ODU socket, 4-pin) for connecting
QuantumX modules such as MX840B, MX471B or also SomatXR modules such as MX1615B-R.
S Connector strip for backplane integration. e.g.
BPX002
S Voltage supply (ODU socket, 4-pin)
S CFast slot (8 GB memory card is included in the
scope of supply)
The following interfaces and options can be found on the
front:
S 1 x RS232, e.g. for connecting position sensors (GPS,
GLONASS)
S 2 x Gigabit Ethernet, 1 x WLAN (CX22B-W only), 1 x
USB 3.0 and 2 x USB 2.0, 1 x DVI‐D
S 3 x digital inputs and 3 x outputs and push button for
start/stop assignment
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4 Connections and displays

Connections and displays
RS‐232‐C
Ethernet
Status LEDs
START/STOP
USB
Digital I/Os
WLAN antenna
button
USB 3.0
Monitor (DVI-D)
Fig. 4.1 CX22B‒W connections on the front
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Connections and displays
Ethernet
RS‐232‐C
USB
Status LEDs
START/STOP button
Monitor (DVI-D)
Digital I/Os
USB 3.0
Fig. 4.2 CX22B connections on the front
Grounding
Supply voltage DC 10 30V
Backplane con
nector strip
FireWire
CFast
Fig. 4.3 Connections on the back for CX22 and CX22B‒W
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Connections and displays
4.1 Voltage supply
Apply a supply voltage of DC 10 - 30 V to connector X104 (see Fig. 5.1). Use a voltage supply with sufficient power, in case the QuantumX modules connected to the CX22B‒W or devices such as GPS sensors, cameras or data memory directly connected to the unit also need to be supplied with power.
The DC voltage supply must be a SELV voltage supply, meeting the requirements of IEC / EN / DIN EN 609501. The supply voltage must be protected by an adequate DC fuse (e.g. LITTELFUSE KLKD 6, LFPHV001) with a maximum current of 5 A.
Notice
When modules are installed in a vehicle, we recommend connection to a separate battery or integration of an unin terruptible power supply (UPS), as battery voltage is par ticularly likely to fall below 10 V when a combustion en gine starts up, which would automatically cause the modules to restart.
HBM offers the NTX001 power supply for laboratory or general steady-state operation. On the primary side, this provides a selection of international connector types and 24 V and 30 watts on the secondary side. A CX22B‒W and one additional module can be supplied in this way. See the respective module data sheets for precise details of performance.
The Data Recorder can also be supplied with voltage by a (FireWire) module group.
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Connections and displays
The data recorder hosts a small buffer battery (type CR2032, lithium). This battery keeps date and time during power interruptions. The battery shall only be replaced by HBM service.
4.2 Ground connection and grounding
Lay the signal and data leads separately from current­carrying power lines. Cable ducts made of sheet metal with an internal partition are ideal.
If there are differences in potential in or to the connected measurement system, you must install a potential equal ization line (recommended value: highly flexible stranded wire, line cross-section 10mm2).
Important
4.3 Connection of QuantumX modules
The simplest way to connect measurement modules to the CX22B‒W Data Recorder is via FireWire, or alterna tively via Ethernet.
FireWire has the following advantages:
S Voltage supply, time synchronization, data communi
cation and real time in one cable and thus little effort and low cost
S Every module has 2 FireWire connections, so flexible
topologies are possible: star, line or even hybrids with an appropriate hub, also supplied with power via FireWire.
Ethernet has the following advantages
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Connections and displays
S The components used are readily available on the
market
S Up to 100 m line lengths to the module
S Synchronization via NTP or PTPv2 (IEEE1588:2008)
when using an appropriate switch
S Connection of modules via WLAN
4.4 Communication with the Data Recorder
You can work with the Data Recorder in the following way:
S Directly connected peripherals
- Monitor or touchscreen (DVI, USB 3.0)
- Mouse and keyboard to USB
S Access via a PC or tablet by means of a "remote
desktop connection" (standard in Windows)
- Direct connection via an Ethernet patch cable
- Wireless connection (WLAN)
- In a network (LAN)
- Remote access via an Internet connection and a mobile services provider using a mobile services gateway
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Connections and displays
4.5 Connector strip for backplane
The recorder can be integrated into the BPX001/002 backplane.
4.6 USB 2.0 and USB 3.0 interfaces
Devices such as a keyboard, mouse, monitor, printer, as well as GPS sensors or data memory such as a USB flash drive, can be connected.
Tips for use are available for the connection of GPS sen sors via RS232 or USB.
Notice
If you have to install device drivers, please note Section
12.4.
integration
4.7 RS232 interface
An NMEA‐based GPS sensor can be connected via RS232, for instance. The interface does not provide a voltage supply. Other serial buses can be integrated to the software on demand. A wide range of solutions is already available.
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Connections and displays
4.8 Digital inputs and outputs
Three inputs are available at terminals 1, 2 and 3 and three outputs at terminals 4, 5 and 6. The status of the outputs is indicated by LEDs, see Section 4.10.4.10.
Inputs
The level for the inputs is 5 volts in the open state (HIGH), as it is pulled up to HIGH by a pull-up resistor (active LOW). The maximum LOW level for the inputs is
0.7 volts.
Outputs
The level for the outputs is 5 volts (HIGH), when the cor responding output is set, otherwise 0 volts (LOW). The inputs and outputs are TTL-compatible, the line lengths at the outputs must not exceed 3 m.
Tip
At the start of a DAQ job, outputs are reset to LOW if in catman[EASY, in the options for the CX22B‒W (system group), you activate the setting Reset all CX22B‒W digital outputs at the start of a DAQ job.
4.9 START/STOP button
You can start and/or stop a DAQ job with the START/ STOP button. To do this, use a trigger for starting and/or stopping the DAQ job and assign CX22B‒W digital in put 3 - START/STOP button as the trigger channel.
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Connections and displays
If you control the start and stop of the DAQ job via the button, the DAQ job is started with the first press and stopped with the next press of the button.
The START/STOP button is switched parallel to the input on terminal 3. If you want to use the button, do not con nect input 3. Otherwise the "Active" (LOW) state will be triggered by pressing the button and by a LOW signal at terminal 3.
4.10 LED displays
Important
3
5
6
4
7
2
1
10
9
8
Fig. 4.4 Position of the LEDs
LED Function
1, 2 Operating condition status
3 Ethernet status
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Connections and displays
FunctionLED
4, 5, 6 Status of digital outputs
7 Module LED 8 Operating condition of the CFast memory card
(rear of module)
9 ERROR
10 RECORDING
5
3
2
9
1
10
6
4
7
8
Fig. 4.5 Position of the LEDs without WLAN
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Connections and displays
Digital In‐/Outputs
Dig In 2 (same for 1 and 3)
>
1 mA
Fig. 4.6 Pin assignment digital In ‐ and Output
Dig Out 4 (same for 5 and 6)
IN
1 2
IN
3
IN OUT
4 5
OUT
6
OUT
R
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Connections and displays
Module LED
The module LED (see Fig. 4.1 on Page 15) lights up green when the CX22B‒W power supply is present. The
module requires approx. 1 minute after switch-on before the boot process is complete.
LEDs on the Ethernet connection
The LEDs light up as follows (see number 3 in Fig. 4.1):
The left LED lights up when an Ethernet connection is present and flashes for a 10/100MBit network con nection.
The right LED lights up when the device is working at 1GBit.
Status LEDs for the operating status
The "RECORDING" LED
shows continuously yellow when measurement data are being recorded. If a start trigger was set, the LED flashes yellow while waiting for the trigger event.
The "ERROR" LED
lights up yellow if the software detects an error, e.g. when no connection could be set up to the devices at the start of the project. The LED flashes if the avail able free memory drops below 1 GByte.
All Status LEDs can also be triggered via Limit values
and events in catman EASY. To do this select Set dig ital output: CX22B digital output in the Configure limit value and event monitoring dialog and enter the
required LED in Bit/Condition.
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Connections and displays
Status LEDs for digital outputs
The LEDs show the status of digital outputs 4 to 6. The outputs are addressed via LEDs 4 to 6 in catmanEASY.
Set the outputs via limit value and event monitoring: En ter 0 HIGH (LED 4) for Bit/Condition if output 4 is to be active when the event occurs (LED 4 lights up green). Outputs 5 and 6 are activated via bit 1 (LED 5) and bit 2 (LED 6).
The corresponding digital output is simultaneously triggered in LEDs 4 to 6. The LEDs light up when the rel evant output is set to HIGH.
LED for the operating condition of the CF card
The LED on the rear of the module flashes yellow when data are written to or read from the CF card.
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Connecting QuantumX modules

5 Connecting QuantumX modules

The simplest way to connect QuantumX modules to the Data Recorder is via FireWire. Connect cable 1-KAB272-x to any of the Data Recorder's connections and the other end to connection X102 of the nearest measurement module.
Then keep threading: connection X102 to X101 of the second measurement module, etc. Remember the maxi mum current of 1.5 A. As a rule, you must introduce a voltage supply again after 3 modules. You can also con nect measurement modules at the other connection.
Alternatively, you can connect all the QuantumX modules to the CX22B‒W via Ethernet. If you have more than two modules, you will also require an Ethernet switch.
In the configuration shown below, the module supply volt age is looped through via FireWire (max. 1.5 A via FireWire). The power consumption of a module is ex plained in the data sheet.
You can connect up to 12 modules to the CX22B‒W Data Recorder via FireWire, with a supply feed required for at least every 4th module, with approximately the same voltage value. The general QuantumX operating manual contains more detailed data on this.
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Connecting QuantumX modules
Important
If you are already using QuantumX modules and want to connect them to a CX22B‒W Data Recorder, please up date the device firmware. CatmanEASY checks the firmware automatically and if necessary, prompts you to update the firmware. The relevant firmware package is supplied with the Data Recorder and is located in the sub-directory C:\Program Files (x86)\HBM\catmanEasy_EN\Firmware\QuantumX-B\
X102
DC 10V ... 30V
X101
MX
FireWire connection
1-Kab272-x: connection cables of various lengths (x m)
Fig. 5.1 Connecting QuantumX modules to the Data
Recorder via FireWire
MX CX
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