Hazet 2588/7 Product Information

HAZET 2588/7
Applications:
VW GROUP 2.0 16v. FSi & TFSi engines in
Petrol Engine Chain in Head Service Tool Kit
Additional Tools required:
HAZET 2540-2 Camshaft Holding Tool
IMPORTANT: Always refer to the vehicle manufacturer’s service instructions, or proprietary manual, to establish the current procedures and data. Product Information Sets detail applications and use of the tools with any general instructions provided as a guide only.
2588/7
AUDI
A3 (03-) TT (06-) A4 (02-) A6 (05-)
SEAT
Leon (05-) Altea / XL (05-) Exeo (09-) Toledo (04-)
SKODA
Octavia II (04-)
VOLKWAGEN
Golf (04-) Golf Plus (05-) Jetta (05-) Passat (05-) Eos (06-) Touran (03-)
FSi engines: AWA, AXW, BHD, BLR, BLX, BLY, BMB, BVX, BVY, BVZ
TFSi engines: AXX, BGB, BHZ, BPG, BPJ, BPY, BUL, BWA, BWE, BWJ, BWT, BYD, BYK, BZC, CDLA, CDLB, CDLC, CDLD, CDMA
Additional HAZET Tools required:
HAZET 2588-13(2x) 2588-12(2x) Front End Support Guides HAZET 2540-2 Camshaft Sprocket Holding Tool HAZET 2510-1 & 2510-8 Camshaft Sprocket Remover HAZET 1849-7 VAG Direct Ignition Coil Remover
Set contents/spares
Item Part Number VAG Reference Description
1 HAZET 2588-27 - Tensioner Locking Bolt 2 HAZET 2588-8 T10115 Tensioner Locking Pin 3 HAZET 2588-23 T10252 Camshaft Positioning Plate 4 HAZET 2579-9K T20079 / T40080 VVT Sprocket Bolt Socket 5 HAZET 2588-26 - Inlet Camshaft Adjuster
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Hazet 2588/7 Petrol Engine Chain in Head Service Tool Kit Comprises: HAZET 2588-27 Tensioner Locking Bolt HAZET 2588-8 Tensioner Locking Pin HAZET 2588-23 Camshaft Positioning Plate HAZET 2579-9K VVT Sprocket Bolt Socket HAZET 2588-26 Inlet Camshaft Adjuster
These VAG 2.0 16v. twin cam petrol engines were introduced in 2002, with turbo charged variants added in 2005.
These FSi (Fuel Stratified Injection) direct injection engines use a high pressure fuel pump driven from the inlet camshaft. The operating pressure of this system can be up to 150 Bar.
Timing Belt Replacement
The correct engine timing position is achieved by aligning the timing marks on the camshaft sprocket and crankshaft pulley with positions marked on the timing belt covers.
The belt tensioner is adjusted using an Allen key.
Chain in Head Service
Work on the cylinder head, camshafts etc. requires the special tools contained in HAZET 2588/7 Kit to remove the camshafts, sprockets etc., and reset the camshafts position, VVT timing and chain tension.
1
Remove the high pressure fuel pump and “plug” all fuel system openings to prevent the ingress of dirt.
Remove the cylinder head cover.
Variable Valve Timing Unit/Camshaft Chain Removal
NOTE: The following operations should only be carried out on a cold engine.
WARNING: Care must be taken when working on this high pressure fuel system. The high pressure fuel system may contain some residual pressure which must be relieved.
IMPORTANT: Ensure that no dirt is allowed to enter the fuel system during repair procedures.
Remove the fuse for the in tank fuel pump. The fuel pump operates whenever the drivers door is opened and therefore must be disabled by removing the fuse.
Remove the multiplug connectors for the fuel pressure sender and pressure regulating valve.
Disconnect the two fuel lines to the high pressure pump.
2
Remove the vacuum pump.
3
Remove the camshaft adjuster housing
WARNING: The crankshaft must only be rotated in the direction of engine rotation. Failure to do so may cause the timing belt to slip.
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