Hayward TLC Programming And Users Manual
Programming
and
User Manual
TLC Series
Read the User's Manual carefully before starting to use the unit or software.
Manufacturer reserves the right to implement changes without prior notice.
haywardowcontrol.com
REV2-1
TLC Series
haywardowcontrol.com
REV2-2
Explanation of symbols used in the manual:
This symbol denotes especially important guidelines concerning the installaon and operaon
of the device. Not complying with the guidelines denoted by this symbol may cause an accident,
damage or equipment destrucon.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS
RESPONSIBLE FOR POSSIBLE DAMAGES.
This symbol denotes especially important characteriscs of the unit. Read any informaon
regarding this symbol carefully.
1. BASIC REQUIREMENTS AND USER SAFETY
Do not use the unit in areas threatened with excessive shocks, vibraons, dust, humidity, corrosive gases and oils.
Do not use the unit in areas where there is risk of explosions.
Do not use the unit in areas with significant temperature variaons, exposure to condensaon or ice.
Do not use the unit in areas exposed to direct sunlight.
Make sure that the ambient temperature (e.g. inside the control box) does not exceed the recommended values. In such
cases forced cooling of the unit must be considered (e.g. by using a venlator).
TLC Series
The manufacturer is not responsible for any damages caused by inappropriate installaon, not maintaining the proper
environmental condions and using the unit contrary to its assignment.
Installaon should be conducted by qualified personnel . During installaon all available safety requirements should be
considered. The fier is responsible for execung the installaon according to this manual, local safety and EMC
regulaons.
GND input of device should be connected to PE wire;
The unit must be properly set-up, according to the applicaon. Incorrect configuraon can cause defecve operaon,
which can lead to unit damage or an accident.
If in the case of a unit malfuncon there is a risk of a serious threat to the safety of people or property, independent
systems and soluons to prevent such a threat must be used.
The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from
the power supply prior to starng installaon of troubleshoong (in the case of malfuncon).
Neighboring and connected equipment must meet the appropriate standards and regulaons concerning safety and be
equipped with adequate overvoltage and interference filters.
Do not aempt to disassemble, repair or modify the unit yourself. The unit has no user serviceable parts. Defecve
units must be disconnected and submied for repairs at an authorized service center.
The unit is designed for operaon in an industrial environment and must not be used in a household
environment or similar.
haywardowcontrol.com
REV2-3
TLC Series
2. GENERAL CHARACTERISTICS
The TLC Series meter is equipped with one current input 0-20 / 4-20mA and one voltage input 0-5 /
1-5 / 0-10 / 2-10V. Current input has an overcurrent protecon circuit, which protects standard resistor. The
selecon of acve input is realized by soware, and the selected input can be changed at any me.
Addionally, the meter allows user to select a conversion characterisc of several kinds: linear, square,
square root, user defined (max.20 points length) and volume characteriscs of a cylindrical tank in the vercal
and horizontal posion. Result is shown on 4-digit LED display. Displayed values range can be selected by
user, from -999 to 9999, plus decimal point.
The device can be equipped with two relay (or OC type) outputs. The device is equipped with RS-485 /
Modbus RTU communicaon interface and sensor supply output. The meter can be ordered in three power
supply versions.
The device has 4 buons being used for main presets programming. To get high protecon level, the
keyboard is mounted under a transparent cover. To allow user to change presets without opening the cover,
an IR sensor is located on front. Remote controller keyboard is equivalent to the device keyboard (Note: The
remote controller is not a part of the TLC Series set – it is an addional piece of equipment).
The TLC Series can be used for controlling and regulaon of processes that require proporonal and
threshold control such as: temperature, level, valve control.
3. TECHNICAL DATA
Power supply voltage
(depending on version)
External fuse (required)
Power consumpon
Current input
Current measurement
accuracy
Current input resistance
Voltage input
Voltage measurement
accuracy
Voltage input resistance
230VAC ± 10%, 50 - 60 Hz (separated) or 110VAC ± 5%, 50 - 60 Hz (Standard)
or 24VAC ± 5%, 50 - 60 Hz (separated) or 24VDC ± 15%, (not separated)
T - type, max. 2 A
2max. 2.6 VA @ 230VAC and @ 110VA max. 4.5 W @ 24VDC
0 - 20 mA, 4 - 20 mA overload protected, maximum input current about 40 mA
± 0,1% @ 25°C; ± one digit (for 0 - 20 mA range)
< 65 W (typical 55 W)
0 - 5 V, 1 - 5 V, 0 - 10 V, 2 - 10 V
± 0,1% @ 25°C; ± one digit (for 0 - 10 V range)
> 50 k
Temperature stability
Display range
Accepted prolonged
input overload
50 ppm / °C
-999 - 9999, plus decimal point
20%
haywardowcontrol.com
REV2-4
TLC Series
Outputs relay
Sensor power supply U
Communicaon interface
Baud rate
Display (depending
on version)
Data memory
Protecon level
Housing type
Housing material
without glands:
with glands:
Operang temperature
(depending on version)
Storage temperature
(depending on version)
0 or 2 NO, 1A/250V AC (cos = 1) or 4 NO
not stabilized, not separated from measuring inputs, in 230VAC and 110VAC and
o
24VAC version: U
in 24VDC version: U
(where Us - device power supply, Ro - internal resistance for sensor power supply output)
= 24VDC ± 3V / max. 25 mA;
o
= Us / max. 100 mA, Ro = 30
o
RS 485, 8N1 and 8N2, Modbus RTU, not separated
1200 bit/s - 115200 bit/s
LED, 4 digit, 20mm height, red or LED, 4 digit, 20mm height, green
Non-Volale Memory, EEPROM type
IP 65 NEMA 4X
IP 65 NEMA 4X
Poly+ Fiberglass
110 x 80 x 67 mm
110 x 105 x 67 mm
-25°C to +50°C
-30°C to +70°C or -20°C to +70°C
Humidity
Altude
Screws ghtening max. torque
Max. connecon leads diameter
Safety requirements
EMC
5 to 90% no condensaon
up to 2000 meters above sea level
0,5 Nm
2,5 mm²
According to: PN-EN 61010-1
installaon category: II
polluon degree: 2
voltage in relaon to ground: 300VAC
insulaon resistance: >20M
insulaon strength between power supply and
input/output terminal: 1min. @ 2300V
insulaon strength between relays terminal:
1min. @ 1350V
according to: PN-EN 61326-1
This is a class A unit. In a residenal or a similar area it can cause radio frequency interference.
In such cases the user can be requested to use appropriate prevenve measures.
haywardowcontrol.com
REV2-5
TLC Series
4. DEVICE INSTALLATION
The unit has been designed and manufactured in a way assuring a high level of user safety and resistance
to interference occurring in a typical industrial environment. In order to take full advantage of these
characteriscs installaon of the unit must be conducted correctly and according to the local regulaons.
Read the basic safety requirements on page 3 prior to starng the installaon.
Ensure that the power supply network voltage corresponds to the nominal voltage stated on the unit's
idenficaon label.
The load must correspond to the requirements listed in the technical data.
All installaon works must be conducted with a disconnected power supply.
Protecng the power supply connecons against unauthorized persons must be taken into consideraon.
4.1. UNPACKING
Aer removing the unit from the protecve packaging, check for transportaon damage. Any
transportaon damage must be immediately reported to the carrier. Also, write down the unit serial number
located on the housing and report the damage to the manufacturer.
4.2. ASSEMBLY
Disconnect the power supply prior to starng assembly.
Check the connecons are wired correctly prior to switching the unit on.
To install device on the wall, pinholes
should be made. Figure 4.1 presents
dimensions of the device and
distances between holes. The back
side of the device has four mounng
holes. This part of the case should be
mounted to a wall by screws.
80 mm
60 mm
110 mm
90 mm
o
o
4.4
8.4
67 mm
Figure 4.1. Device and assembly dimensions
haywardowcontrol.com
REV2-6
TLC Series
4.3. CONNECTION METHOD
Due to possible significant interference in industrial installaons appropriate measures
assuring correct operaon of the unit must be applied. To avoid the unit of improper
indicaons keep recommendaons listed below.
Installaon should be conducted by qualified personnel. During installaon all available safety
requirements should be considered. The fier is responsible for execung the installaon according
to this manual, local safety and Federal regulaons.
The unit is not equipped with an internal fuse or power supply circuit breaker. Because of this, an
external me-delay cut-out fuse with a small nominal current value must be used (recommended
bipolar, max. 2A) and a power supply circuitbreaker located near the unit. In the case of using a
monopolar fuse it must be mounted on the phase cable (L).
The power supply network cable diameter must be selected in such a way that in the case of a short
circuit of the cable from the side of the unit the cable shall be protected against destrucon with an
electrical installaon fuse.
Wiring must meet appropriate standards and local regulaons and laws.
In order to secure against accidental short circuit the connecon cables must be terminated with
appropriate insulated cable ps.
Tighten the clamping screws. The recommended ghtening torque is 0.5 Nm.Loose screws can
cause fire or defecve operaon. Over ghtening can lead to damaging the connecons inside the
units and breaking the thread.
In the case of the unit being fied with separable clamps they should be inserted into appropriate
connectors in the unit, even if they are not used for any connecons.
Unused terminals (marked as n.c.) must not be used for connecng any connecng cables (e.g. as
bridges), because this can cause damage to the equipment or electric shock.
If the unit is equipped with housing, covers and sealing to protect against water intrusion, pay
special aenon to their correct ghtening or clamping. In the case of any doubt consider using
addional prevenve measures (covers, roofing, seals, etc.). Carelessly executed assembly can
increase the risk of electric shock
Aer the installaon is completed do not touch the unit's connecons when it is switched on,
because it carries the risk of electrical shock.
haywardowcontrol.com
REV2-7
TLC Series
Due to possible significant interference in industrial installaons appropriate measures
assuring correct operaon of the unit must be applied. To avoid the unit of improper indicaons
keep recommendaons listed below. To avoid the unit of improper indicaons keep
recommendaons listed below.
Avoid running signal cables and transmission cables together with power supply cables and cables
controlling inducve loads (e.g. contactors). Such cables should cross at a right angle.
Contactor coils and inducve loads should be equipped with interference protecon systems, e.g.
RC-type.
Use of screened signal cables is recommended. Signal cable screens should be connected to the
earth or ground only at one end of the screened cable.
In the case of magnecally induced interference the use of twisted pair of signal cables is
recommended. Twisted pair (best if shielded) must be used with RS-485 serial transmission
connecons.
In the case of measurement or control signals are longer than 100 Feet or go outside of the building
then addional safety circuits are required.
In the case of interference from the power supply side the use of appropriate interference filters is
recommended. Bear in mind that the connecon between the filter and the unit should be as short
as possible and the metal housing of the filter must be connected to the earth with the largest
possible surface. The cables connected to the filter output must not be run with cables with
interference (e.g. circuits controlling relays or contactors).
Connecon of the power supply, and the measurement and controlling signals should be
made by screw connectors mounted inside the housing.
0.25"
max. 0.08"
Figure 4.2. Method of cable insulation replacing and cable terminals
haywardowcontrol.com
REV2-8
Loading...