Hayward TLC Programming And Users Manual

Page 1
Programming
and
User Manual
TLC Series
Read the User's Manual carefully before starting to use the unit or software.
Manufacturer reserves the right to implement changes without prior notice.
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TLC Series
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Explanation of symbols used in the manual:
This symbol denotes especially important guidelines concerning the installaon and operaon
of the device. Not complying with the guidelines denoted by this symbol may cause an accident,
damage or equipment destrucon.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS
RESPONSIBLE FOR POSSIBLE DAMAGES.
This symbol denotes especially important characteriscs of the unit. Read any informaon
regarding this symbol carefully.
1. BASIC REQUIREMENTS AND USER SAFETY
Do not use the unit in areas threatened with excessive shocks, vibraons, dust, humidity, corrosive gases and oils.
Do not use the unit in areas where there is risk of explosions.
Do not use the unit in areas with significant temperature variaons, exposure to condensaon or ice.
Do not use the unit in areas exposed to direct sunlight.
Make sure that the ambient temperature (e.g. inside the control box) does not exceed the recommended values. In such cases forced cooling of the unit must be considered (e.g. by using a venlator).
TLC Series
The manufacturer is not responsible for any damages caused by inappropriate installaon, not maintaining the proper environmental condions and using the unit contrary to its assignment.
Installaon should be conducted by qualified personnel . During installaon all available safety requirements should be considered. The fier is responsible for execung the installaon according to this manual, local safety and EMC regulaons.
GND input of device should be connected to PE wire;
The unit must be properly set-up, according to the applicaon. Incorrect configuraon can cause defecve operaon, which can lead to unit damage or an accident.
If in the case of a unit malfuncon there is a risk of a serious threat to the safety of people or property, independent systems and soluons to prevent such a threat must be used.
The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from the power supply prior to starng installaon of troubleshoong (in the case of malfuncon).
Neighboring and connected equipment must meet the appropriate standards and regulaons concerning safety and be equipped with adequate overvoltage and interference filters.
Do not aempt to disassemble, repair or modify the unit yourself. The unit has no user serviceable parts. Defecve units must be disconnected and submied for repairs at an authorized service center.
The unit is designed for operaon in an industrial environment and must not be used in a household
environment or similar.
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TLC Series
2. GENERAL CHARACTERISTICS
The TLC Series meter is equipped with one current input 0-20 / 4-20mA and one voltage input 0-5 / 1-5 / 0-10 / 2-10V. Current input has an overcurrent protecon circuit, which protects standard resistor. The selecon of acve input is realized by soware, and the selected input can be changed at any me. Addionally, the meter allows user to select a conversion characterisc of several kinds: linear, square, square root, user defined (max.20 points length) and volume characteriscs of a cylindrical tank in the vercal and horizontal posion. Result is shown on 4-digit LED display. Displayed values range can be selected by user, from -999 to 9999, plus decimal point.
The device can be equipped with two relay (or OC type) outputs. The device is equipped with RS-485 / Modbus RTU communicaon interface and sensor supply output. The meter can be ordered in three power supply versions.
The device has 4 buons being used for main presets programming. To get high protecon level, the keyboard is mounted under a transparent cover. To allow user to change presets without opening the cover, an IR sensor is located on front. Remote controller keyboard is equivalent to the device keyboard (Note: The remote controller is not a part of the TLC Series set – it is an addional piece of equipment).
The TLC Series can be used for controlling and regulaon of processes that require proporonal and threshold control such as: temperature, level, valve control.
3. TECHNICAL DATA
Power supply voltage (depending on version)
External fuse (required)
Power consumpon
Current input
Current measurement accuracy
Current input resistance
Voltage input
Voltage measurement accuracy
Voltage input resistance
230VAC ± 10%, 50 - 60 Hz (separated) or 110VAC ± 5%, 50 - 60 Hz (Standard) or 24VAC ± 5%, 50 - 60 Hz (separated) or 24VDC ± 15%, (not separated)
T - type, max. 2 A
2max. 2.6 VA @ 230VAC and @ 110VA max. 4.5 W @ 24VDC
0 - 20 mA, 4 - 20 mA overload protected, maximum input current about 40 mA
± 0,1% @ 25°C; ± one digit (for 0 - 20 mA range)
< 65 W (typical 55 W)
0 - 5 V, 1 - 5 V, 0 - 10 V, 2 - 10 V
± 0,1% @ 25°C; ± one digit (for 0 - 10 V range)
> 50 k
Temperature stability
Display range
Accepted prolonged input overload
50 ppm / °C
-999 - 9999, plus decimal point
20%
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TLC Series
Outputs relay
Sensor power supply U
Communicaon interface
Baud rate
Display (depending on version)
Data memory
Protecon level
Housing type Housing material
without glands: with glands:
Operang temperature (depending on version)
Storage temperature
(depending on version)
0 or 2 NO, 1A/250V AC (cos = 1) or 4 NO
not stabilized, not separated from measuring inputs, in 230VAC and 110VAC and
o
24VAC version: U in 24VDC version: U
(where Us - device power supply, Ro - internal resistance for sensor power supply output)
= 24VDC ± 3V / max. 25 mA;
o
= Us / max. 100 mA, Ro = 30
o
RS 485, 8N1 and 8N2, Modbus RTU, not separated
1200 bit/s - 115200 bit/s
LED, 4 digit, 20mm height, red or LED, 4 digit, 20mm height, green
Non-Volale Memory, EEPROM type
IP 65 NEMA 4X
IP 65 NEMA 4X Poly+ Fiberglass
110 x 80 x 67 mm 110 x 105 x 67 mm
-25°C to +50°C
-30°C to +70°C or -20°C to +70°C
Humidity
Altude
Screws ghtening max. torque
Max. connecon leads diameter
Safety requirements
EMC
5 to 90% no condensaon
up to 2000 meters above sea level
0,5 Nm
2,5 mm²
According to: PN-EN 61010-1 installaon category: II polluon degree: 2 voltage in relaon to ground: 300VAC insulaon resistance: >20M insulaon strength between power supply and input/output terminal: 1min. @ 2300V insulaon strength between relays terminal: 1min. @ 1350V
according to: PN-EN 61326-1
This is a class A unit. In a residenal or a similar area it can cause radio frequency interference.
In such cases the user can be requested to use appropriate prevenve measures.
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TLC Series
4. DEVICE INSTALLATION
The unit has been designed and manufactured in a way assuring a high level of user safety and resistance to interference occurring in a typical industrial environment. In order to take full advantage of these characteriscs installaon of the unit must be conducted correctly and according to the local regulaons.
Read the basic safety requirements on page 3 prior to starng the installaon. Ensure that the power supply network voltage corresponds to the nominal voltage stated on the unit's
idenficaon label. The load must correspond to the requirements listed in the technical data. All installaon works must be conducted with a disconnected power supply. Protecng the power supply connecons against unauthorized persons must be taken into consideraon.
4.1. UNPACKING
Aer removing the unit from the protecve packaging, check for transportaon damage. Any transportaon damage must be immediately reported to the carrier. Also, write down the unit serial number located on the housing and report the damage to the manufacturer.
4.2. ASSEMBLY
Disconnect the power supply prior to starng assembly. Check the connecons are wired correctly prior to switching the unit on.
To install device on the wall, pinholes should be made. Figure 4.1 presents dimensions of the device and distances between holes. The back side of the device has four mounng holes. This part of the case should be mounted to a wall by screws.
80 mm
60 mm
110 mm
90 mm
o
o
4.4
8.4
67 mm
Figure 4.1. Device and assembly dimensions
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TLC Series
4.3. CONNECTION METHOD
Due to possible significant interference in industrial installaons appropriate measures assuring correct operaon of the unit must be applied. To avoid the unit of improper indicaons keep recommendaons listed below.
Installaon should be conducted by qualified personnel. During installaon all available safety requirements should be considered. The fier is responsible for execung the installaon according to this manual, local safety and Federal regulaons.
The unit is not equipped with an internal fuse or power supply circuit breaker. Because of this, an external me-delay cut-out fuse with a small nominal current value must be used (recommended bipolar, max. 2A) and a power supply circuitbreaker located near the unit. In the case of using a monopolar fuse it must be mounted on the phase cable (L).
The power supply network cable diameter must be selected in such a way that in the case of a short circuit of the cable from the side of the unit the cable shall be protected against destrucon with an electrical installaon fuse.
Wiring must meet appropriate standards and local regulaons and laws.
In order to secure against accidental short circuit the connecon cables must be terminated with appropriate insulated cable ps.
Tighten the clamping screws. The recommended ghtening torque is 0.5 Nm.Loose screws can cause fire or defecve operaon. Over ghtening can lead to damaging the connecons inside the units and breaking the thread.
In the case of the unit being fied with separable clamps they should be inserted into appropriate connectors in the unit, even if they are not used for any connecons.
Unused terminals (marked as n.c.) must not be used for connecng any connecng cables (e.g. as bridges), because this can cause damage to the equipment or electric shock.
If the unit is equipped with housing, covers and sealing to protect against water intrusion, pay special aenon to their correct ghtening or clamping. In the case of any doubt consider using addional prevenve measures (covers, roofing, seals, etc.). Carelessly executed assembly can increase the risk of electric shock
Aer the installaon is completed do not touch the unit's connecons when it is switched on, because it carries the risk of electrical shock.
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TLC Series
Due to possible significant interference in industrial installaons appropriate measures assuring correct operaon of the unit must be applied. To avoid the unit of improper indicaons keep recommendaons listed below. To avoid the unit of improper indicaons keep recommendaons listed below.
Avoid running signal cables and transmission cables together with power supply cables and cables controlling inducve loads (e.g. contactors). Such cables should cross at a right angle.
Contactor coils and inducve loads should be equipped with interference protecon systems, e.g. RC-type.
Use of screened signal cables is recommended. Signal cable screens should be connected to the earth or ground only at one end of the screened cable.
In the case of magnecally induced interference the use of twisted pair of signal cables is recommended. Twisted pair (best if shielded) must be used with RS-485 serial transmission connecons.
In the case of measurement or control signals are longer than 100 Feet or go outside of the building then addional safety circuits are required.
In the case of interference from the power supply side the use of appropriate interference filters is recommended. Bear in mind that the connecon between the filter and the unit should be as short as possible and the metal housing of the filter must be connected to the earth with the largest possible surface. The cables connected to the filter output must not be run with cables with interference (e.g. circuits controlling relays or contactors).
Connecon of the power supply, and the measurement and controlling signals should be
made by screw connectors mounted inside the housing.
0.25"
max. 0.08"
Figure 4.2. Method of cable insulation replacing and cable terminals
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Figure 4.3. Method of connecting cables to the clamping connectors
Wiring Diagram
TLC Series
Source for Relays output, depends on the installation
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+
-
Transmitter
Level Sensor
+
J3
-
-
Output
-
External
Display
J4
GND
4-20
4
IN
+
mA
5
+ V
Load no.1
+
Power supply
85.280V
+
SENTINEL 247
4.4. MAINTENANCE
The unit does not have any internal replaceable or adjustable components available to the user. Pay attention to the ambient temperature in the room where the unit is operating. Excessively high temperatures can cause faster aging of the internal components and shorten the fault-free time of the unit's operation. In cases where the unit gets dirty do not clean with solvents. For cleaning use warm water with small amount of detergent or in the case of more signicant contamination ethyl or isopropyl alcohol.
Using any other agents can cause permanent damage to the housing.
Product marked with this symbol should not be placed in municipal waste. Please check local regulations for disposal of electronic products.
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5. FRONT PANEL DESCRIPTION
Alarm LED indicator (AL)
TLC Series
Thresholds exceeding
LED indicators (R)
AL R1 R2
Bright Large Display
Infrared Receiver
MENU
Symbols and functions of Push Buttons:
Symbol used in the manual : [ESC/MENU]
ESC
MENU
ENTER
Functions:
• Enter to main menu (press and hold for at least 2 sec.)
• Exit the current screen and enter to previous menu (or measure mode)
• Cancel the changes made in parameter being edited
Symbol used in the manual : [ENTER]
Functions:
• Start to edit the parameter
• Enter into the sub-menu
• Conrmation of changes made in parameter being edited
ESC
ENTER
Programming Push Buttons
Symbol used in the manual : [^] [v]
Functions:
• Change of the present menu
• Modication of the parameter value
• Change of the display mode
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5.1. TLC Series Quick Start Manual (Step by Step)
PROGAMMING RELAYS
Press ESC/MENU Button for 3 Seconds
ESC
MENU
(Enter Security Code if Required)
Press DOWN Arrow (Relay 1 Appears on Display)
Press ENTER Button
ENTER
(SETP Appears on Display)
Press ENTER Button
ENTER
(Relay Set-Point Number Appears on Display)
Press UP Or DOWN Arrow To Increase Or Decrease Number To Desired Setpoint
When Desired Number Appears
ENTER
Press & Hold ENTER (2 Sec)
Press DOWN Arrow To Select Relay Parameters (ON-OFF, HYSTERISIS, Mode, Time, Unit, Alarm)
TLC Series
(SETP Appears on Display) Repeat Steps to Set-UP 2nd Relays if Required
PROGRAMMING 4-20mA INPUT
Press ESC/MENU Button for 3 Seconds
ESC
MENU
(Enter Security Code if Required)
Press DOWN Arrow (inPT Appears on Display)
Press ENTER Button
ENTER
(tyPE Appears on Display)
Press DOWN Arrow (4X) (Lo C Appears on Display)
Press ENTER Button –(4Ma)
ENTER
(ALL ZERO’s (0000)-This is Standard = 4mA Set-Point)
ESC
Press ESC/MENU Button
MENU
Press DOWN Arrow (Hi C Will Appear on Display)
Press ENTER Button—(20Ma) ---> This Will be the MAX Valve.
ENTER
(Numbers will Appear-Change Using Up/Down Arrows to Set Desired 20mA Set-Point)
ENTER
Press ENTER(Hold 3 Sec) SET? Appears Press ENTER Again
Wiring Diagram
Source for Relays output, depends on the installation
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+
-
-
-
Transmitter
Level Sensor
+
J4
GND
J3
4-20
Output
mA
External
Display
4
5
+ V
IN
Load no.1
Power supply
85.280V
+
+
ESC
Press ESC/MENU to Return to Main Menu
MENU
Remember 4mA = 0, 20mA = MAX Level
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-
+
SENTINEL 247
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TLC Series
6. PRINCIPLE OF OPERATION
After turning the power supply on, device ID and software version are shown on the display, next the controller will go into the measurement mode.
6.1. MEASUREMENT MODE
In the measure mode, the measurement results, converted over selected characteristic, are displayed on the LED display. The measurement range equal to the nominal range is called: nominal measurement range, and the measurement range equal to the extended nominal range is called: permissible measurement range (Figure 6.1, 6.2).
"Lo r" parameter
"Hi r" parameter
nominal measurement range
4 mA 20 mA
permissible measurement range
Figure 6.1. Definitions of measurement ranges in mode 4-20mA
If the measurement value does not exceed permissible measurement range but displayed value exceeds range -999 - 9999, the warning "-Ov-" is displayed rather than the calculated value.
In the measurement mode user can check main threshold values. After pressing [^] or [v] button, name of the threshold (e.g. "rEL1") and the value will be displayed on the display in an alternating mode. If [^] or [v] is pressed within 5 sec, the next threshold will be displayed, otherwise the device will return to the measurement mode. If a free access is enabled (see description of "SECu" menu), user can change the value of particular threshold pressing button [ENTER] (see : PARAMETERS EDITION).
Input type, range of displaying values, characteristic of conversion, decimal point position, and measure ltering ratio, are user congurable parameters. All accessible parameters can be changed by entering the menu (see: DEVICE PROGRAMMING). Use the local keyboard or the remote controller to do it. (Note: All parameters can be remotely changed via RS-485 interface).
Conguration of the device (via menu or RS-485 interface) does not stop the measurements.
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TLC Series
6.2. DETECTION OF THE PEAK VALUES
The TLC Series controller is equipped with a peak detection function. It can detect the peak of the input signal and display the values. Presets connected with this function are placed in a "HOLd" menu (see description of "HOLd" menu). The detection of the peak can be done if the measured signal raises and drops in value at least equal to parameter "PEA". Detected peaks are displayed during the time dened by parameter "timE". If a new peak is detected while the current one is displayed, this new peak will be displayed and display time counter will be cleared (Figure 6.3). If no peaks are detected while time "timE" elapses, device starts to show the current value of input signal once again. If "HdiS"="HOLD" then setting parameter "timE"=0.0 causes holding peak value until [ESC] button is pressed. If "HdiS"="rEAL" then value "timE"=0.0 means no holding. Displaying peak value is signalized by ashing most right decimal point. The relays/LEDs can be controlled depending on the current value of input signal or the peak value (see "HOLd" menu).
measure
"timE"
"timE"
"PEA"
"PEA"
real measurement result display value
Figure 6.3. Process of peaks detection
time
6.3. CONTROL OF THE RELAY OUTPUTS
The control of the input (Fluid) (measured signal) is realized via relay outputs. Front panel LEDs named "R" indicates the state of particular relay output.
If device is not equipped with one or more relay outputs, menus refer to the relays being available, but apply to LED indicators only. In such case LEDs indicates exceeding of particular thresholds but no relay will be activated.
Modes of the control can be changed depending on the values of parameters "SEtP", "SEt2", "HYSt", "modE", "t on", "toFF", " unit" and "AL". Depending on "modE" parameter, relays can be not used or controlled over one or two thresholds values. If one threshold is used (Figure 6.4) the relay can be turned on ("modE" = "on") or o ("modE" = "oFF") when the input signal value is contained in zone A. If two thresholds are used (Figure 6.5) the relay will be turned on when value of input signal is contained in zone A ("modE" = "in") or zone B ("modE" = "out") and turned o if the signal is contained in the second one.
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State of Relay/LED
TLC Series
"SEtP" Parameter
Figure 6.4. One threshold control of the Relay/LED outputs
State of Relay/LED
zone B
zone B
"SEtP" or "SEt2"
zone A
zone A
Measure
"HYSt" Parameter
Parameter
zone B
Figure 6.5. Two threshold control of the Relay/LED outputs
The relay outputs and LEDs (named R) can be controlled depending on both - the current value and the peak value (when peak detection is active) of the input signal.
"HYSt" Parameter
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TLC Series
7. DEVICE PROGRAMMING
The device menu allows user to set all the parameters connected to the operation of measurement input, control modes, critical situations behaviour, communication via RS-485 and access settings. The meaning of the particular parameters is described in paragraph MENU DESCRIPTION. Some of the parameters can be accessed without entering menu (Quick View Mode). After pressing [^] or [v] button, name of the threshold (e.g.”rEL1”) and the value will be displayed on the display in the alternating mode. If [^] or [v] is pressed within 5 sec, the next threshold will be displayed, else the device comes back to the measurement mode. If a free access is enabled (see description of ”SECumenu), user can change the value of particular threshold pressing button [ENTER] (see: PARAMETERS EDITION).
If particular parameter has been changed and conrmed in the Quick View Mode, the new value is displayed in the alternating mode with parameter name within a few seconds. Conrmed changes may be checked or user can switch viewed parameter by pressing [^] or [v] button.
7.1. PROGRAMMING MENU
To enter main menu (being in the measurement mode) operator must press and hold for at least 2 sec. [ESC/MENU] button. If the user password is dened (see parameter “Scod“, menu ”SECU”), the operator will have to enter the correct password before proceeding to the menu options . The entering of the passwords is similar to the edition of numeric parameters (see: PARAMETERS EDITION), however presently editing the digit is shown only on the display, other digits are replaced by “-” sign. After entering of last digit of the password rst menu position will be displayed (if the password is correct) or warning ”Err” if password is incorrect.
Pay attention when device parameters are being changed. If it is possible, turn o controlled installation.
Functions of the buttons while sub-menu and parameters choice:
Selection of sub-menu or parameter for editing. Name of selected item (submenu or parameter) is displayed.
Operation of [ENTER] button depends on present menu position:
• if the name of some sub-menu is displayed - enter this sub-menu; name of the rst
ENTER
ESC
MENU
After about 1 min. of inactivity the device will exit the menu mode and return to the measurement mode.
parameter (or next level sub-menu) is displayed,
• if the name of some parameter is displayed - enter the edition of this parameter; present value of the parameter is displayed,
[ESC/MENU] button allows the user to exit present menu level and goes to upper level menu (or measurement mode).
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TLC Series
7.2. PARAMETERS EDITION
To start edition of any parameter, user should select name of desired one using [^] [v] buttons and then press [ENTER].
7.2.1. Numeric parameters (digit change mode)
Numerical parameters are displayed as decimal numbers. The mode of the new value entered depends on chosen edit method ( see parameter "Edit”). In mode “by digit” ("Edit”=”dig”) pressing one of the keys [^] or [v] causes change of current position (ashing digit) or the sign (+/-). Short pressing of the [ENTER] button causes change of the position (digit). Press [ENTER] for at least 2 seconds to accept the changes, after that question ”SEt?” is displayed, and user must conrm (or cancel) the changes. To conrm changes (and store it in EEPROM) press [ENTER] button shortly after ”SEt?” is displayed. To cancel the changes press [ESC] button shortly after ”SEt?” is displayed. After that device returns to the menu.
7.2.2. Numeric parameters (slide change mode)
In “slide change” mode ("Edit”=”Slid”), buttons [^] and [v] has dierent functions. To increase edited value press (or press and hold) [^] button only, the increasing becomes faster as long as button [^] is pressed. To slow down the button [v] can be used. If [v] is pressed shortly (and button [^] is still pressed), increasing will slow down for a moment only, if [v] is pressed and held while button [^] is still pressed the quick digit change will be kept on lower speed. To decrease edited value press (or press and hold ) [v] button only. The decreasing becomes faster as long as button [v] is pressed. To slow down the decrease, button [^] can be used. If [^] is pressed shortly (and button [v] is still pressed), decreasing slow down for a moment only, if [^] is pressed and held while button [v] is still pressed the Speed will slow down and will be kept on lower speed. Press [ENTER] at least 2 seconds to accept the changes, after that question ”Set?” is displayed, the user must conrm (or cancel) the changes. To conrm the changes (and store them in EEPROM) press the [ENTER] button shortly after ”SEt?” is displayed. To cancel the changes press [ESC] button shortly after ”SEt?” is displayed. After that device returns to the menu.
7.2.3. Switch parameters (“LIST” type)
Switch parameters can be described as a set of values (a list) out of which only one of the options available on the list can be selected for the given parameter. Options of switching parameter are selected using [^], [v] keys. Short (Quick) pressing of [ENTER] results in the display the user to acknowledge the question (”SEt?”). If key [ENTER] is pressed again, the changes are accepted, stored in EEPROM end the edition process nished. Pressing the key [ESC] after ”SEt?” causes cancelling of changes made and display returns to the main menu.
Functions of buttons when editing numeric and switching parameters:
While editing numeric parameter:
• Change of current (ashing) digit
• Slide change of value (acceleration, deceleration, direction change) While editing switch parameter - selection of switch parameter.
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ENTER
TLC Series
If numerical parameter is being edited, a short quick pressing of [ENTER] button will change edited position. A long press of [ENTER] button (at lest 2 sec.) the display to
request
value is correct. If switch parameter is being edited, a short press of [ENTER] button causes the display a ”SEt?” conrmation. When [ENTER] button is pressed again (while ”SEt?” is displayed) the new value of the parameter is stored in EEPROM memory.
”SEt?” conrm, which allow user to make sure the change of the parameter
ESC
MENU
Pressing this button the operator can cancel the changes done up to now (if they were not approved by [ENTER] button after the ”SEt?” request) and will return to the main menu.
7.3. MENU DESCRIPTION
Password checking. If the password is dierent from "0000", then the number (password must be entered to enter main menu) follows the entering of password. If
“- - - -”
entered password is correct then rst menu position will be displayed otherwise the warning "Err", and unit returns to measurement mode.
Due to problem with direct displaying of “m” and “K” letters, they are exchanged with special signs “ “ for “m” and “ “ for "K" respectively. However, the user manual letters "m" and "K" are used to make it more readable (example: “modE”, “ tc K”).
7.3.1. “rEL1” menu
This menu allows conguring the operation mode of relays and LEDs marked "R” (e.g. "R1”). If there are few relay outputs available, then every output has its own conguration menu (e.g. menu "rEL2” for relay (LED) "R2”). Principle of the relays operation is described in paragraph CONTROL OF THE RELAY OUTPUTS.
The relay outputs and LEDs (named R) can be controlled depend on both – the current value and the peak value (when peak detection is active) of the input signal.
First threshold of the relay (range -999 - 9999). Negative values can be input by
"SEtP"
selecting a “-” sign on rst digit (to change value use [^] and [v] buttons). Threshold is the median value of relay hysteresis.
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"SEt2"
"HYSt"
Presented parameters should be set to ensure that ”SEtP” + ” H Y S t ”, ”SEt2” + ”HYSt”, ”SEtP” ­”HYSt” or ”SEt2” - ”HYSt” does not exceed the measure range. Additionally, in the two
threshold mode (“modE”= "in” or "out”), the hysteresis for both thresholds must not overlap one another (in other case relay will not change state).
TLC Series
Second threshold of the relay (range -999 - 9999). Negative values can be input by selecting a “-” sign on rst digit (to change value use [^] and [v] buttons). This threshold is accessible when ”modE” parameter is set to "in” o r " out” value. Threshold is the median value of relay hysteresis.
Hysteresis of relay (range 0 - 999). Full hysteresis of the relay is equal to 2x “HYSt” parameter. The relay state can change when an input signal is out of threshold hysteresis to threshold+hysteresis zone.
"modE" - relay operation mode:
"noAC"
"on"
"oFF"
"in"
"out"
The relay is not active (permanently turned o)
One threshold mode - the relay is turned ON when input signal exceeds the SEtP + HYSt value, and is turned o when the input signal becomes lower than SEtP – HYSt,
One threshold mode - the relay is turned OFF when input signal exceeds SEtP + HYSt value, and is turned on when the input signal becomes lower than SEtPHYSt,
Two threshold mode - the relay is turned ON when the input signal is greater than “lower threshold + HYSt” and below than “bigger threshold HYSt”, and turned o when the input signal is contained within the second zone. The hanger threshold equals the hanger one of “SEtP” and “SEt2” thresholds, the smaller threshold means the smaller one of “SEtP” and “SEt2” thresholds.
Two threshold mode - relay is turned ON when the input value is greater than “bigger threshold + HYSt” and lower than “smaller threshold – HYSt”, and turns on when the input signal is contained in the second zone. The hanger threshold means hanger one of “SEtP” and “SEt2” thresholds, the Smaller threshold” means smaller one of “SEtP” and “SEt2” thresholds.
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TLC Series
"modb"
LEDs lights up when relays are closed, independently of relays' mode.
• When the power supply fails, the unit does not store relays state selected by RS- 485 interface.
"t on"
"toFF"
The relay is controlled via RS-485 interface, independently on the input signal.
Turn on the delay time- the relay is turned on with delay equal “t on” if the input value exceeds the appropriate border value (dened with threshold and hysteresis), “t on” time. “t on” range 0 - 99.9, dened with 0.1 sec. resolution. Unit of this parameter is set by “unit” parameter.
Turn o delay time- the relay is turned o with delay equal “toFF” if the input value exceeds appropriate border value (dened with threshold and hysteresis), “toFF” time. “toFF” range 0 - 99.9, dened with 0.1 sec. resolution. Unit of this parameter is set by “unit” parameter.
If time when the input signal exceeds some border value and is shorter than the “t on” or “toFF” time, the relay does not change its state (see paragraph: CONTROL OF THE RELAY OUTPUTS).
"unit"
"AL"
Unit of time for “t on” i “ toFF” parameters. The unit be set to one of two values:
"min"
"SEC"
This parameter denes the relay reaction when some critical situations occurs:
"noCH"
"on"
"oFF"
If parameter “modE” is set to “on” , “oFF”, “ in” or “Out” the “critical situation” means that the allowable measurement range is exceeded. If parameter "modE" is set to "modb", the "critical situation" means the communication delay (when no data is received) is longer than "mbtO" parameter (see description: "rS" menu).
minutes
seconds
relay does change state,
relay will be turned on,
relay will be turned o.
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7.3.2. “inPt” menu
This menu presets the measurement input:
Type of the input / sensor. This parameter can be set to values:
TLC Series
"tYPE"
"CHAr"
"USEr"
"tn v"
"0-20", " 4-20" - current inputs.
Displayed values are dened by parameters "Lo C","Hi C" (or by user dened characteristic points) and parameter "Pnt".
This option presets the type of the conversion characteristic, and can be set to:
"Lin"
"Sqr"
"Sqrt"
When one of those characteristics is chosen display range is dened by "Lo C" and "Hi C".
User dened characteristic. Maximum length 20 points. Every point is dened by user. Adding, Editing and Deleting of points is done by options "AddP", "EdtP", " dELP" ("InPt" menu) respectively.
Volume characteristics of a cylindrical tank in the vertical position, determined by parameters: "t h1", " t h2", "t h3", " t d", " t Sn", "t Sh" in "InPt" menu (see below for details of the parameters),
linear
square
square root
Volume characteristics of a cylindrical tank in the horizontal position, determined by
"n h"
If user dened characteristic is selected, and if number of dened points is lower than 2 then warning "Errc" is displayed in measurement mode.
The process of displayed result calculation is described in details in DISPLAY VALUES CALCULATION paragraph.
"FiLt"
parameters: "t h1", " t h2", "t h3", " t d", " t Sn", "t Sh" in "InPt" menu (see below for details of the parameters).
This parameter sets ltration rate. It can be set to values from 0 (no ltration) to 5 (strongest ltration - time window about 2 sec).
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"Pnt"
"Lo C" "Hi.C"
TLC Series
Decimal point position. It can be set to one of: "0", " 0.0", " 0.00", "0.000" Decimal point position is changed by [^], [v] buttons.
These parameters describe the values displayed for minimum and maximum input current. For example, if input type is set to 4-20 mA "Lo C" parameter denes the value displayed when input current is equal to 4 mA, and "Hi C" parameter denes the value displayed for 20 mA of the input current highest value. Available range for these parameters: -999 - 9999. Negative values can be set by entering '-' sign on the rst position (by use of [^], [v] buttons).
"AddP", " dELP" and "EdtP" options are available only if the user dened characteristic is used (it means when parameter "CHAr" = "USEr").
"Lo r" "Hi r"
"Lo r" = 75,0% (3 mA)
min
0 1 4 20
display message "-Lo-"
These parameters dene the expansion of nominal range in percent. They determine the permissible range of input signal (Figure 7.3). The permissible range allow user to exceed the nominal range of input signal. If the input value is contained within the permissible range correct result is displayed. If input signal exceeds this range (dened by "Lo r" and "Hi r"), "-Lo-" or "-Hi-" warning is displayed depends on the input signal value.
"Hi r" = 5,0 % (1 mA)
nominal measurement range (4-20mA)
permissible measurement range
measurement result is displayed regardless on nominal range exceeding
Figure 7.3 Example of defining a permissible range of input signal -
"Lo r" and "Hi r" parameters ("4-20" mode)
21 22
display message "-Hi-"
max
[mA]
The “Lo r” parameter is important if input is set to “4-20”, “1-5” or “2-10” mode only, and determines lower border of the permissible range.
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TLC Series
For example if input is set to “4-20” mode, the lower border is calculated to expression: Imin = 4 mA
- 4 mA × “Lo r” %. The “Lo r” value can be set from 0 to 99.9%. Parameter “Hi r” determines the upper border of the permissible range accordingly to the expression (for all modes). For example if input is set to “4-20” mode, then upper border is calculated due to expression: Imax = 20 mA + 20 mA × “Hi
r” %. The value of “Hi r” can be set from 0 to 19.9%
If the measurement value do not exceeds permissible measurement range but displayed value exceeds range -999 - 9999, the warning ”-Ov-” is displayed rather than the calculated result.
7.3.3. ”bri” parameter
This parameter allows user to set bright of the LED display, bright can be set to conventional values from 1 to 8.
7.3.4. ”HOLd” menu
This menu contains parameters connected with peak detection function. See also full description of the peak detection function in paragraph: DETECTION OF THE PEAK VALUESmo changes of the input signal, can be set to values:
”norm”
”inv”
peaks, peak and next drop of the input signal of value equal at least “PEA”,
drops, drop and next peak of the input signal of value equal at least “PEA
”PEA”
maximum time to display of the peak (drop) value, the value can be set from 0.0 to
“timE”
19.9 sec, with a 0.1 sec. resolution. If "HdiS”=”HOLD” then sett parameter "timE"=0.0 will peak value until [ESC] button is pressed. If "HdiS”=”rEAL” then the value "timE"=0.0 will not be hold.
dE” - the type of detected
“HdiS”
type of displayed values
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Press
Press
7.4. MENU STRUCTURE - SETTING RELAYS
Measurement mode
ESC
Press and hold at least 5 seconds
0
MENU
4-digit user password Required (if it is different from "0000")
ENTER
rEL1
ESC
MENU
ESC
MENU
ENTER
SEtP
SEt2
TLC Series
ENTER
Parameter edition
ESC
ENTER
MENU
Press
Press
ESC
MENU
ESC
MENU
rEL2
inPt
ENTER
ESC
MENU
Options similar to "rEL1" menu
ENTER
ESC
MENU
tYPE
CHAr
FiLt
Pnt
Lo C
Hi C
t h1
t h2
ENTER
ENTER
ESC
MENU
HYSt
ESC
MENU
modE
t on
toFF
Parameter edition
unit
AL
Linear
4 mA (No NEMA to Enter #)
20 mA (Max Value)
Press
ESC
MENU
bri
ENTER
ENTER
ESC
MENU
Parameter Edition
Increase LED Brightness
t h3
t d
t Sn
t Sh
AddP
dELP
EdtP
Lo r
Hi r
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TLC Series
8. THE ALARM LED
The ALARM LED (AL) is turned on when input signal is out of the permissible input range. See parameters: “tyPE”, “ Lo r” and “Hi r” in paragraph "InPt” menu.
9. OVER-CURRENT PROTECTION
The current input of the device is equipped with over-current protection circuit. This circuit protects the standard resistor against damage. Maximum input current is set to 40mA (typical). When temperature of the standard resistor falls, the protection circuit will turn on automatically, and the device will measure the input current again. Due to thermal phenomenon in the standard resistor, precision of the measurement may be lower until the standard resistor temperature falls to the environment temperature.
USA: 1.888.429.4635 • Fax: 1.888.778.8410 • One Hayward Industrial Drive • Clemmons, NC 27012 • Email: how@haywardnet.com
Canada: 1.888.238.7665 • Fax: 1.905.829.3636 • 2880 Plymouth Drive • Oakville, ON L6H 5R4 • Email: howcanada@haywardnet.com
Contact Hayward Flow Control with questions:
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