HAYWARD C2000, C3000, C4000, C5000 User Manual

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HAYWARD C2000, C3000, C4000, C5000 User Manual

SUPER STAR-CLEAR SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EFFECTIVE

 

 

 

 

 

 

 

 

 

 

 

PRESSURE LOSS AT

 

 

 

MAXIMUM

 

 

 

 

 

 

 

 

MODEL

 

FILTRATION

 

DESIGN FLOW RATE

 

DESIGN FLOW RATE

 

 

 

WORKING

 

REQUIRED CLEARANCE

 

 

 

NO.

 

 

AREA

 

RESIDENTIAL

 

PUBLIC

 

RESIDENTIAL

PUBLIC

 

 

 

PRESSURE

 

SIDE

ABOVE

 

 

 

 

 

FT2

 

 

 

M2

 

 

GPM

LPM

 

 

GPM

 

 

LPM

 

 

PSI

 

 

BAR

PSI

BAR

 

 

 

PSI

BAR

 

IN

CM

IN

CM

 

 

 

C2000

 

200

 

 

 

19

 

 

75

284

 

 

75

 

 

284

 

 

2.1

 

0.15

2.1

0.15

 

 

 

50

3.45

 

18

46

18

46

 

 

 

C3000

 

300

 

 

 

28

 

 

112

424

 

 

112

 

 

424

 

 

5.1

 

0.36

5.1

0.36

 

 

 

50

3.45

 

18

46

18

46

 

 

 

C4000

 

400

 

 

 

37

 

 

150

568

 

 

150

 

 

568

 

 

6.8

 

0.47

6.8

0.47

 

 

 

50

3.45

 

18

46

18

46

 

 

 

C5000

 

500

 

 

 

47

 

 

150

568

 

 

150

 

 

568

 

 

6.8

 

0.47

6.8

0.47

 

 

 

50

3.45

 

18

46

22

56

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS

Super Star-Clear

Models C2000, C3000, C4000, C5000

 

REF.

 

MODEL

 

 

 

 

 

NO.

 

 

NO.

 

NUMBER

 

 

DESCRIPTION

 

 

REQ’D.

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

ECX270861

 

 

Pressure Gauge

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

DEX2400S

 

 

Relief Valve/Gauge Adapter Assy.

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

---

 

DEX2400Z3A

 

 

O-Ring for Relief Valve Stem (Set 3)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

SX200Z5

 

 

Relief Valve Assembly O-Ring

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

4a

 

DEX2400BT

 

 

Filter Head (C2000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

4b

 

DEX3600BT

 

 

Filter Head (C3000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

4c

 

DEX4800BT

 

 

Filter head (C4000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

4d

 

DEX6000BT

 

 

Filter Head (C5000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

DEX2400J

 

 

Clamp Assembly

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

6a

 

DEX2400J4

 

 

Washer w/Small Hole

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

6b

 

DEX2400JS

 

 

Spring

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

6c

 

DEX2400J3

 

 

Washer w/Large Hole

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

6d

 

DEX2400JN

 

 

Brass Sleeve Nut

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

DEX2400K

 

 

Filter Tank O-Ring

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

8a

 

CX2000DA

 

 

Top Closure Plate (C2000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

8b

 

CX3000DA

 

 

Top Closure Plate (C3000, C4000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

8c

 

CX5000DA

 

 

Top Closure Plate (C5000)

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

CX3000F1B

 

 

Inlet Elbow

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

CX3000FB

 

 

Outlet Elbow

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

DEX360M

 

 

O-Ring

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

12a

 

CX800Z4

 

 

Air Relief Tube

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

12b

 

CX3000Z3

 

 

Air Relief Tube

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

12c

 

CX4000Z3

 

 

Air Relief Tube

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

12d

 

CX5000Z3

 

 

Air Relief Tube

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

CX3000J

 

 

Air Tube Screen

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

14a

 

CX470XRE

 

 

Cartridge Element (C2000)

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

14b

 

CX570XRE

 

 

Cartridge Element (C3000)

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

14c

 

CX870XRE

 

 

Cartridge Element (C4000)

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

14d

 

CX1260RE

 

 

Cartridge Element (C5000)

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

CX3000C

 

 

Bottom Collector Manifold

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

DEX2400A1T

 

 

Filter Body

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

SPX1022C

 

 

1-1/2” Drain Plug w/O-Ring

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

18

 

SX360Z1

 

 

O-Ring

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

DEX360FB

 

 

Bulkhead Fitting

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

SX200Z4

 

 

O-Ring

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

SX240F

 

 

1-1/2” SKT. x 2” SLIP Connector

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

SX200R

 

 

Locknut

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ISC2000-98

OWNER’S GUIDE

MODELS C2000, C3000, C4000, C5000

Hayward Super Star-Clear filters are high performance swimming pool filters with filtration ratings to 9000 gallons (34 KL) per hour. Manufactured from durable, corrosion-proof materials, they are designed for continuous or intermittent operation, for installation above or below the pool water line, for fresh or salt water swimming pools or spas. Star-Clear filters utilize multiple reusable, reinforced polyester filter cartridge elements to provide a high degree of water clarity and long filter cycles with absolute minimum care.

PUMP SELECTION AND LOCATION

To power your filter, select a continuous duty pump designed for swimming pool or spa service.

It is important to first determine where your pump and filter will be located. If above the water line, a self-priming pump must be used. Self-priming pumps (such as Hayward Super Pump® , Super II™ or Max-Flo™ ) have the ability to lift water from a lower level and prime automatically.

Select a pump with an average output range suitable for the filter's capacity. Other considerations are operation of hydrotherapy fittings, automatic cleaners, etc. Your dealer will help you select the proper size pump for your system.

FILTER LOCATION

1.Since plumbing fittings offer a resistance to water flow, position the filter as close to the swimming pool as practical. Keep the number of fittings to a minimum. Select a well-drained area, one that will not flood when it rains.

2.The filter should be placed on a level concrete slab, very firm ground, or equivalent, as recommended by your pool dealer. Allow a top clearance for cartridge removal of 18” (457 mm) for C2000, C3000 and C4000, 22” (559 mm) for C5000. Be sure filter, pump, drain and pressure gauge are accessible for convenient operation.

3.Position filter so the tank can drain by gravity.

4.If practical, place pump and filter in the shade to shield it from continuous, direct heat from the sun.

PLUMBING

1.Use 1-1/2” or 2” piping. Connections are 1-1/2” socket (solvent weld) or 2” male slip. We suggest unions be provided for easy servicing.

2.Refer to the diagram for typical installation. Ball valves are recommended where needed. While all systems vary, the main consideration is to provide the desired control of water flow from the pool to the pump and filter and back to the pool. When the filter is located below the water level, provide valves to prevent back flow of water to the filter during cleaning and routine servicing.

3.Connect the pool suction plumbing between the skimmer, pool outlet, etc., and the pump.

4.Install the pool return plumbing.

5.If pressure gauge is not installed, apply Teflon tape to the gauge threads, and carefully screw the gauge into the gauge adapter assembly.

6.A filter drain plug is furnished with each filter and is all that is needed for complete filter draining. A manual air vent valve is furnished to aid in bleeding off unwanted air when starting the filter. The auto air relief provides air removal during operation.

7.All electrical connections should be made in accordance with local codes.

8.Check for joint leaks before operating.

9.Refer to pump instruction booklet for pump information.

NOTE: ANSI/NSPI-4 Article V, standard for above-ground and on-ground pools, advises that components such as the filtration system, pumps and heater be positioned so as to prevent their being used as a means of access to the pool by young children.

BEFORE STARTING THE FILTER

Superchlorinate the pool water by adding unstabilized granular or liquid chlorine. Stabilized forms of chlorine are recommended for normal daily use after the initial clean up of the water. Follow chemical manufacturer’s recommendations for superchlorination and daily use.

31-3/4” C2000

(807 mm)

36-1/2” C3000

(927 mm)

42-1/2” C4000

(1080 mm)

48-1/2” C5000

(1232 mm)

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