Harrier 48
CODES
490G & 491G
OWNER’S HANDBOOK
Original Version (EN)
ISSUE: 04.10.11 PART NUMBER: 111-3880 (C)
CONTENTS
Contents 2
Introduction 3
Specifications / Main Features 4
Safety Precautions 5 - 6
- Safety Alert Symbol 5
- Training 5
- Preparation 5
- Safety Symbols 5
- Operation 5 - 6
- Maintenance & Storage 6
- Control Symbols 6
Assembling the Mower Before First Use 7
- Delivery Checklist 7
- Handlebar 7
- Grassbag Assembly 7
- Prevent Engine Damage 7
- Oil Type 7
- Check Oil Level 7
- Fuel Type 7
Operating The Mower 8 - 10
- Controls 8
- Starting 8
- Electric Start 8
- Engaging Cutterblade Drive 8
- Forward Travel 8
- Reverse Travel 9
- Turning 9
- Stopping 9
- Slopes 9
- Height of Cut 9
- Before Mowing 9
- Grassbag 9
- Without Grass Collection 9
- Heavy Growth 9
- Friction Disc 10
- Non-Grassed Areas 10
- Maintenance Schedule 10
Mower Maintenance 11 - 14
- Carburettor Adjustments 11
- Oil Service 11
- Air Cleaner Service 11
- Spark Plug Service 11
- Keeping Engine Clean 11
- Grassbag 11
- Deck Housing 12
- Securing Nuts and Bolts 12
- Clutch Cable Adjustment 12
- Lubrication 12
- Cutterblade Removal 12
- Cutterblade Assembly 13
- Cutterblade Sharpening 13
- Storage 13
- Battery Charging 14
Lawn Care Calendar 15
Trouble Shooting 16
Warranty 17
Notes 17 - 19
Customer Info / Service Records 20
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you
gain safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it
gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time.
Make sure you are familiar with all the controls and points of regular maintenance. If you
have any doubts, consult your local Hayter authorised dealer who will be pleased to give
you assistance.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified in this handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar
with its particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times.
Use of non standard parts or any arbitrary modifications carried out on this machine may
relieve Hayter Limited of liability for any resulting damage or injury.
Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made
to ensure that your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the
handlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specifications without prior
notification.
For a full range of products and to locate your nearest authorised sales stockist, service or parts dealer please visit our website at www.hayter.co.uk
3
SPECIFICATIONS / MAIN FEATURES
Code 490 491
Engine Briggs & Stratton Briggs & Stratton
Engine type Series 650 Series 650
Engine / Cutterbar Speed 2750 rpm 2750 rpm
Fuel type Unleaded petrol Unleaded petrol
Fuel capacity 1 litre 1 litre
Oil type SAE 30 engine oil SAE 30 engine oil
Oil sump capacity 0.6 litres 0.6 litres
Cutting width 480mm 480mm
Cutting height 13 - 60mm 13 - 60mm
Overall dimensions 1080 x 507 x 1510mm 1080 x 507 x 1510mm
Weight 46.5 Kg 50.5 Kg
1. Spark Plug Lead.
2. Engine Cover.
3. Air Cleaner.
4. Fuel Filler Cap.
5. Oil Filler Cap and Dipstick.
6. Serial No. Label.
7. Handlebar Securing Knob.
8. Engine Start-Grip.
9. Electric Start (491 only).
10. Key (491 only).
11. Engine Stop Lever.
12. Handlebar.
13. Ground Drive Clutch Lever.
14. Variable Speed Control (see note)
15. Grassbag Assembly.
16. Rear Deflector.
17. Height Of Cut Adjuster.
18. Battery (491 only).
19. Exhaust Guard.
Note: Item 14 should only be operated whilst the engine
is running or the cable will be damaged.
7
6
5
4
3
2
1
8
12
13
11
10
9
14
15
16
17
18
19
SAFETY PRECAUTIONS
Safety Alert Symbol
This safety alert symbol indicates important safety
messages. When you see this symbol be alert to the
possibility of injury. Carefully read the following and
inform others.
Your mower is perfectly safe if used correctly. Failure
to observe the following precautions may result in
serious injury.
Training
Before using the mower read the owners handbook
carefully. Pay particular attention to the safety precautions.
Ensure that you are familiar with the controls and the
proper use of the equipment. Learn how to stop the mower
quickly in an emergency.
Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations can
restrict the age of the operator.
Never mow while people, especially children, or pets are
nearby.
Keep in mind that the user is responsible for accidents or
hazards occurring to other people or their property.
Preparation
While mowing, always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot or
wearing sandals.
Thoroughly inspect the area where the mower is to be
used and remove all objects which may be thrown by the
machine.
WARNING: Petrol is highly ammable:
- store fuel in containers specically designed for this
purpose.
- refuel outdoors only and do not smoke while
refuelling;
- add fuel before starting the engine. Never remove the
cap of the fuel tank or add petrol while the engine is
running or when the engine is hot;
- if petrol is spilled, do not attempt to start the engine
but move the machine away from the area of spillage
and avoid creating any source of ignition until the
petrol vapours have dissipated;
- replace all fuel tank and container caps securely.
Replace faulty silencers.
A damaged cutterblade or loose xing bolt are major
hazards. Before use, always visually inspect the cutting
mechanism to ensure that it is in good condition. A
damaged cutterblade must be replaced immediately with a
genuine Hayter replacement part.
Operation
Do not operate the engine in a conned space where
exhaust fumes (carbon monoxide) can collect.
Always pull the starter cord slowly until resistance is felt.
Then pull the cord rapidly to avoid kickback and prevent
hand or arm injury.
Mow only in daylight or good articial light.
Avoid using the machine on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Do not mow excessively steep slopes of more than 20O
and mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction.
Use extreme caution when reversing or pulling the
mower towards you.
Always replace worn or faulty parts with genuine Hayter
parts.
This machine contains spring loaded assemblies which
could cause a hazard when disassembled and
reassembled. Maintenance should only be carried out by
a Hayter authorised dealer.
Safety Symbols
Safety Alert - Be aware
to the possibility of injury.
Stop engine and remove
spark plug lead before
working on the mower.
Carefully read the
Owners Handbook before using the machine.
Danger of being hit
by thrown objects.
5
Keep bystanders at
a safe distance from
the mower.
Danger of severing
toes or ngers in
cutting mechanism.
SAFETY PRECAUTIONS
Slow Fast
Operation
If the machine has to be tilted for transportation when
crossing surfaces other than grass, and when transporting
the machine to and from the area to be mowed. Stop the
blade (s) by releasing the engine stop lever, ensure that
the blade (s) have stopped before tilting the mower.
Never operate the machine with defective guards, or with
out safety devices, for example deectors and/or grass
bag in place.
Do not change the engine governor settings or overspeed
the engine.
Start the engine carefully, with feet well away from the
cutterblade and always disengage the rear roller drive
clutch before starting the engine.
Do not tilt the mower when starting the engine.
Do not start the engine when standing in front of the
discharge chute.
Do not put hands or feet near or under rotating parts.
Never pick up, carry the machine or lift the rear deector
while the engine is running.
cont
Never touch the exhaust/exhaust guard or cooling ns
when the engine is hot.
Stop the engine and disconnect the spark plug lead:
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning/checking or working on the machine.
- After striking a foreign object. Inspect the machine
for damage and ensure necessary repairs are made
before re-starting and operating.
- If the machine starts to vibrate abnormally (check
immediately).
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
Maintenance & Storage
Keep all nuts, bolts and screws tight to ensure that the
equipment is in safe operating condition.
Frequently check fuel lines and ttings for cracks or
leaks and replace if necessary.
Inspect the exhaust periodically and replace if worn or
leaking.
Never store the mower with petrol in the tank within an
enclosed area where fumes may reach an open ame or
spark.
Allow the engine to cool before storing in any enclosure.
To reduce the re hazard, keep the engine and the
surrounding deck area free of grass, leaves, or excessive
grease.
Check the rear deector and grassbag frequently for wear
or deterioration.
Replace worn or damaged parts for safety.
If the fuel tank has to be drained, this should be done
outdoors and when the engine is cool.
Wear strong work gloves when removing and reassembling the cutterblade.
Control Symbols
ST OP
Engine Stop
(Code 491 only)
Engine Start
Height of Cut Adjustment
Slow Fast
Variable Speed Control
ADD FULL
0.15
Litres
ASSEMBLING THE MOWER BEFORE FIRST USE
Delivery Checklist
Remove the mower from the packaging and check that
the following items have been supplied correctly. If any
items are missing contact, your local Hayter dealer.
1. Engine Handbook. 3. Charger (491)
2. Grassbag. 4. Ignition Key (491)
5. Parts list/D of C 6. Warranty Reg Card.
To prevent accidents cut off the long ribbon attached to
the grassbag and discard. (Refer g.1)
(491 Only) Note: Prior to rst use please fully charge
the battery for 14 hours. (Refer to battery charging)
Handlebar
Unscrew the handlebar securing knobs sufciently to
allow the handlebar to pivot. Hold the engine stop lever
in towards the handlebar and unfold the handlebar to the
operating position, before releasing. (Refer g.2)
Tighten both handlebar knobs to secure in position.
Take care to ensure that the control cables do not
become snagged at the pivot point.
Grassbag Assembly
Before rst use assemble the grassbag and frame. Slide
the frame (1) into the grassbag (2), ensuring that the han-
dle is above the grassbag as shown. Attach plastic clips
(A), (B), (C) and (D) to the grassbag frame. (Refer g.3)
Raise the rear deector, lower the grassbag and hook in
position. Lower the deector to rest on the grassbag.
Prevent Engine Damage
To prevent engine damage the engine is shipped
without oil or petrol. The engine must be lled with
the correct grade of oil and petrol before starting the
engine. (Refer g.4)
Oil Type
Always use high quality detergent oil classied SAE 30
oil. Never use additives with recommended oil.
To prolong the life of your engine it is important that
the oil is changed after the rst 5 hours of use - Refer to
‘Maintenance Schedule’.
Check Oil Level
Clean around the oil ller cap before removing. With
the mower on a level surface, unscrew and remove the
oil ller - dipstick. Wipe oil from it with a clean cloth.
Screw the oil ller - dipstick back in place, then unscrew
and remove it to check the oil level. (Refer g.5)
The oil level is correct when it is at the full mark on
the dipstick. DO NOT OVERFILL. (Refer g.5)
Fuel Type
Always use clean, fresh unleaded petrol. Purchase fuel
in quantities that can be used within 30 days. Never mix
oil with petrol. For added engine protection Briggs &
Stratton recommend the use of their fuel additive which
is available from an authorised Briggs & Stratton service
dealer.
Fill to base of neck to allow for fuel expansion. Do not
overll the fuel tank. (Refer g.6)
Fig. 1
Fig. 2
Fig. 3
Fig. 4
2
1
B
A
D
C
Fig. 5 Fig. 6
L
I
O
7
OPERATING THE MOWER
Controls
Operate all control levers several times and ensure that
the cables move freely. Check that the engine stop and
ground drive clutch levers return freely to their rest
position when released. (Refer g.7)
IMPORTANT: To avoid damage to the cable the
Variable speed Control should only be operated
whilst the engine is running.
Starting
Stand behind the mower and hold the handlebar together
with the engine stop lever with your left hand. With your
right hand hold the engine start - grip and pull slowly
until resistance is felt, release, then pull rapidly to crank
the engine. Carefully return the start grip to the storage
position when the engine starts. (Refer g.8)
If the engine does not start after 3 attempts - Refer to
“Trouble Shooting”.
The engine stop lever must be held rmly against the
handlebar to start and keep the engine running. If the
engine stop lever is released the engine will stop.
To prevent damage never pull the engine start grip
when the engine is running.
(490 only)
Electric Start
Stand behind the mower and hold the handlebar together
with the engine stop lever. Turn the ignition key in a
clockwise direction and hold in position to crank the engine. When the engine starts release the key. (Refer g.9)
Note: Cranking the engine for more than 15 seconds in
any one minute can damage the starter motor.
If necessary the engine can be started manually without using the ignition switch. To prevent engine damage do not operate the ignition key when the engine is
running.
(Code 491 only)
Forward Travel
Hold the handlebar and operate the ground drive clutch
lever to power the mower in a forward direction. (Refer
g.10)
When the ground drive clutch lever is disengaged the
mower may be pushed. This feature is useful when mow-
ing in conned areas.
Ground speed may be adjusted by operating the variable
speed control. Push forward to slow down and pull back
to speed up.
Only operate the lever with the engine running to prevent
damage.
If the engine stop lever is released the engine will stop.
Reverse Travel
Release the ground drive clutch lever. Hold and pull
against the handlebar with both hands to reverse the
mower.
Turning
To make a wide turn steer the mower with the handlebar
in the direction required.
To make a tight turn release the ground drive clutch
lever, apply downward pressure on the handlebar to raise
the front wheels just above ground level and steer in the
required direction.
To prevent accidents do not raise the front of the
mower excessively when making a turn. Never raise
the rear of the mower when the engine is running.
Stopping
Release the ground drive clutch lever and release the
engine stop lever.
Emergency stop: Release both ground drive clutch lever
and engine stop lever together. If the engine fails to
stop, disconnect the spark plug lead. (Refer g.11)
Fig. 7
Fig. 8
Fig. 9 Fig. 10
Fig. 11
8 9
OPERATING THE MOWER
20
+
-
Slopes
To prevent engine damage do not use the mower on
slopes greater than 20 degrees. (Refer g.12)
Height Of Cut
To adjust the height of cut: Grip the lever and pull side-
ways to disengage it from the locking notch, then push
forwards to lower or pull backwards to raise the height
of cut. Finally release the lever at the required position
and ensure it locks rmly into one of the eight setting
notches.
Always select a height of cut to suit operating conditions.
Aim to prevent engine overloading and blockages by
avoiding low cuts in long grass conditions. Be prepared
to make two cuts when the grass is long. (Refer g.13)
Before Mowing
To prevent accidents, thoroughly inspect the area
and remove all objects which when contacted by the
mower cutterblade could become dangerous projectiles. Inspect the area for hidden obstructions which
when contacted by the cutterblade could risk health
and safety or result in damage to the mower. Remember the location of these obstructions and ensure that
you mow around them. (Refer g.14)
Grassbag
Raise the rear deector and lift the grassbag and lower
the rear deector to rest against the rear of the mower.
To empty the grassbag, pour out the grass clippings and
shake the grassbag vigorously to clean the airways. Good
grass collection depends on good air ow through the
grassbag. When collecting grass clippings it is important
that the grassbag is emptied regularly to prevent blockages and engine overloading. (Refer g.15)
Without Grass Collection
Remove the grassbag and operate the mower with the
rear deector in the closed position. (Refer g.16)
Heavy Growth
Areas of heavy growth should be mown without
collecting the clippings. If collection is required, rst
mow the area without the grassbag at the maximum
height of cut setting. Allow the grass clippings to dry
out and then mow the area at the maximum height of cut
setting with the grassbag tted. Reduce the height of cut
and mow the area again as necessary until the required
nish is obtained.
To prevent damage to your lawn do not remove more
than one third of grass height in one cut. (Refer g.17)
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
9
OPERATING THE MOWER / MAINTENANCE SCHEDULE
Friction Disc
The cutterblade is driven by the engine via a friction
disc to help prevent damage occurring to the engine
crankshaft and cutting mechanism when a hidden
obstruction or overload is encountered. (Refer g.18)
Always stop the engine when a hidden obstruction
or excessive vibration is encountered. Disconnect the
spark plug lead and examine the cutting mechanism.
ALWAYS replace a damaged cutterblade - Refer to
“Maintenance”.
Non Grassed Areas
When moving the mower across non-grassed areas, stop
the engine and set the mower to the maximum height of
cut to protect the cutting mechanism. (Refer g.19)
Maintenance Schedule
Follow the hourly or calendar intervals, whichever occurs
rst. More frequent service will be required if working for
prolonged periods under dusty, dry conditions, or when
airborne debris is present or after extensive operation
cutting tall, dry grass.
First 5 Hours
- After the very rst ve hours change the engine oil
- Adjust the autodrive clutch cable
Daily
- Check the oil level
- Remove grass debris from around the engine, exhaust/
exhaust guard, air ways in the top cowl, underside of
the deck housing and from the grassbag and check for
signs of damage.
- Check the condition of guards and safety devices.
- Check condition of cutterblade.
25 Hours Or Every Season
- Change the engine oil if continuously operating under
heavy load or high ambient temperature.
- Service the air cleaner.
- Lubricate wheels, pivot points and linkages and grease
the inner control cables at point of entry and exit from
their outer casing.
- Check the clutch cable adjustment.
- Sharpen the cutterblade.
50 Hours Or Every Season
Change the engine oil.
100 Hours Or Every Season
- Clean the engine cooling system. Clean more often
under dusty conditions or when airborne debris is
present or after prolonged operation whilst cutting tall,
dry grass.
- Replace the spark plug.
Engine Detail
(Refer g.20)
Fig. 18
Fig. 19 Fig. 20
1
9
3
2
8
4
5
6
7
1. Air Cleaner
2. Fuel Cap
3. Start Grip
4. Cover
5. Oil ll/Dipstick
6. Exhaust Guard
7. Exhaust
8. Spark Plug / Lead
9. Carburettor
10 11
MOWER MAINTENANCE
1
2
3
4
1
Carburettor Adjustments
Should only be made by an authorised Briggs & Stratton
dealer. Under no circumstances should the engine be
adjusted to run at a speed in excess of that shown on the
Declaration of Conformity.
Oil Service
Check the oil level daily before starting the engine and
ensure that the correct oil level is maintained. Refer to-
‘Before Starting the Mower’ for oil checking and lling
instructions.
Change the engine oil after the rst 5 hours of operation
and thereafter according to the ‘Maintenance Schedule’:-
1. Drain fuel by running the engine until the fuel tank is
empty.
2. Remove the spark plug lead.
3. Allow the engine to cool.
4. Drain the oil while the engine is warm (not hot)
5. Tip the mower over on to its left hand side thus
ensuring that the air cleaner is kept uppermost to
prevent engine damage.
6. Remove the oil ller dipstick and drain the oil into a
suitable container.
7. Rell with new oil of the recommended SAE
viscosity grade. (Refer to-‘Before Starting the
Mower’) (Refer g.21)
Air Cleaner Service
To service the air cleaner, loosen screw (1) and remove
cover (2). (Refer g.22)
Remove cartridge (3) and clean by tapping gently on a
at surface. If very dirty, replace.
- Do not use petroleum solvents.
- Do not use pressurised air.
- Do not oil the cartridge.
After servicing, install the cartridge into the cover. Insert
the tabs on the bottom of the cover into the slots in the
bottom of the base (4). Tilt the cover upwards and securely tighten the screw to the base.
Spark Plug Service
Use only Briggs & Stratton (Part number 19368) spark
tester (1) to check for a spark as shown in the diagram.
(Refer g.23)
Replace the spark plug every 100 hours or every season,
whichever occurs rst. A spark plug wrench is available
from any authorised Briggs & Stratton service dealer.
Check the spark plug gap with a feeler gauge and set at
0.50mm. (Refer g.24)
Keeping Engine Clean
Remove all grass and debris from the engine including
the exhaust/exhaust guard, the air ways in the top cowl
and the surrounding deck areas on a daily basis after
use. Never spray the engine with water during cleaning.
Water can contaminate the fuel. Always clean with a
brush or compressed air. (Refer g.25)
Grass and debris may clog the engine’s air cooling
system especially after prolonged operation while cutting
tall, dry grass. The internal cooling ns and surfaces
may require cleaning to prevent overheating and engine
damage. We recommended that this service be carried
out by an authorised Hayter Service dealer.
Grassbag
Remove grass debris from the grassbag immediately
after use and check its condition for signs of damage.
To prevent accidents replace a damaged grassbag
immediately. (Refer g.26)
Deck Housing
Remove grass debris from the top and underside of the
deck housing immediately after use. (Refer g.27)
Fertilisers and top dressings are particularly corrosive.
Thoroughly clean the mower deck immediately after
use on treated grass and store well away from corrosive
materials.
Fig. 21
Fig. 22
Fig. 23 Fig. 24
11
Fig. 25 Fig. 26
Fig. 27
MOWER MAINTENANCE
Tighten the inner
nut when the cable
spring is set.
Clutch lever
fully engaged
Metal
adjuster
60mm
1
13mm
extension
Clutch spring
1
2
3
Securing Nuts & Bolts
Regularly check that all securing nuts and bolts are tight.
Replace missing or damaged items immediately.
Clutch Cable Adjustment
At any time the operator feels that the machine is loosing
drive:
1. Stop the engine.
2. Pull the machine backwards at the same time
progressively engage the clutch lever until the rear
rollers lock, at this point the clutch lever should be
60mm from the handlebar.
3. If the distance between the clutch lever and handlebar
is less than 60mm regulate the engagement position
with the black plastic cable adjuster. To regain the
60mm distance (Refer g.28 & 29)
4. Note this is a temporary adjustment and at the nearest
opportunity a service should be carried out to ensure
the spring on the clutch cable attached to the gearbox
clutch is set correctly. This adjustment should be done
using the metal adjuster at the control with the plastic
adjuster reset fully wound in. When the spring is set
tighten the inner lock nut to secure position. (Refer
gs.30 & 31)
Lubrication
Lubricate the wheels, pivot points and linkages with
engine oil every 25 operating hours.
Apply a good quality medium grease to the inner control
cables at the point of entry and exit from their outer casing.
Cutterblade Removal
Drain the fuel by running the engine until the fuel tank
is empty and the engine stops. Remove the spark plug
lead and allow the engine to cool. Turn the mower on its
left hand side and ensure that the air cleaner side of the
engine is uppermost. (Refer g.32)
Firmly grip the end of the cutterblade with a gloved hand
and remove the bolt, spring washer and distance piece
securing the cutterblade with a 9/16” A/F spanner. (Refer
g.33)
To prevent accidents never work on the cutterblade
unless the spark plug lead has been removed. The
cutterblade has sharp edges. ALWAYS wear strong
gloves to protect your hands when working on the
cutterblade. DO NOT rotate tools towards the cutting
edges to avoid the risk of injury should the tool slip.
ALWAYS use genuine Hayter replacement parts.
The condition of the cutterblade and its mounting
arrangement should be checked regularly for signs of
wear or damage. Ensure that the cutterblade is not bent
or cracked.
A damaged cutterblade that is out of balance will vibrate
excessively and may break. DO NOT use an unbalanced
cutterblade.
Regularly check that the bolt securing the cutterblade is
tightened to the specied torque of 54Nm.
Replace the cutterblade every 2 years of sooner if
excessively worn or damaged.
To prevent injury it is wise to seek assistance when
turning the mower on its side.
Cutterblade Assembly
Assemble the cutterblade with the turned up edges facing
towards the engine. Secure the cutterblade using the bolt
(1), spring washer (2), and distance piece (3). (Refer
g.33)
Fig. 28 Fig. 29 Fig. 30
Fig. 32 Fig. 33Fig. 31
12 13
MOWER MAINTENANCE
30-45
Cutterblade Sharpening
A slightly worn cutterblade may be re-sharpened. Both
blade edges must be sharpened equally to ensure balance.
Sharpen the cutterblade every 25 mowing hours or more
frequently if conditions require. Remove the cutterblade
from the mower and clean using a brush and water. Inspect the cutterblade for signs of damage.
Sharpen both cutting edges with a at le to restore performance. (Refer g.34)
Ensure that the cutterblade is balanced. Use a screw driver with a round shaft to support the cutterblade through
its centre hole. Hold the cutterblade horizontal and then
release. A balanced cutterblade will remain horizontal.
(Refer g.35)
If the cutterblade is not balanced the heavy end will
rotate downwards. Sharpen the heavy end until the
cutterblade is correctly balanced. (Refer g.36)
Storage
To store the handlebar unscrew the 2 small securing
knobs sufciently to allow it to be pivoted forwards to
rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and
depress the engine stop lever to prevent it being damaged
through contact with the engine. (Refer g.37)
Engines stored in excess of 30 days need to be protected
with Briggs & Stratton fuel additive or drained of fuel to
prevent gum from forming in the fuel system or on essential carburettor parts. To ensure your mower is maintained
in good working order it is important that the following
procedure is adopted. Refer to the Maintenance section
as necessary.
- Drain fuel from the engine by operating the engine until
it stops.
- Disconnect the spark plug lead.
- Change the engine oil.
- Remove the engine spark plug and pour 15ml of engine
oil into the engine cylinder and replace the spark plug.
Do not exceed the stated volume of oil as engine damage
may occur on re-starting. Do not replace the spark plug
lead. Slowly pull the engine start - grip once to crank the
engine. This will distribute the oil and help prevent engine
corrosion.
- Clean grass and debris from the engine cylinder, cylinder
head cooling fins, under top cowl, around and behind exhaust/exhaust guard and ensure that the grassbag is clean.
- Lubricate the mower and treat metal parts with a water
repellent anti-corrosion product.
- Cover the mower with a protective sheet and store it in a
dry, ventilated area.
Fig. 34 Fig. 35 Fig. 36
Fig. 37
13
MOWER MAINTENANCE
Battery Charging
- PREVENT ACCIDENTS: ALWAYS charge the
battery in a well ventilated area.
- NEVER charge the battery near naked ames or
direct heat.
- ALWAYS switch off the mains electricity supply
before disconnecting the charger from the battery.
- ALWAYS use the battery charger supplied with the
mower.
- Battery charging should not be necessary during normal
use. The engine operation will automatically charge
the battery. If the mower is stored for a long period
recharging the battery may be necessary to permit
electric starting.
- To recharge the battery: Disconnect the battery lead from
the mower lead and then connect the battery lead to the
charger.
- Connect the charger plug to the mains electricity supply
and switch on to charge the battery for a fourteen hour
period. (Refer g.38)
- Disconnect the battery lead from the charger and then
(Code 491 only)
connect the battery lead to the mower lead.
IMPORTANT - PREVENT DAMAGE: NEVER
connect the battery charger to the engine lead as this
will cause the charger to be permanently damaged.
Chargers damaged in this manner will not be replaced
under warranty.
CAUTION - PREVENT ENVIRONMENTAL
DAMAGE. (Refer g.39)
The battery and charger have a separate collection
mark.
This indicates that for disposal of the battery and
battery charger they must be taken to an authorised
disposal site. They must not be disposed of with general
waste.
EU Directive 2002/96/EC classies these products as
electrical or electronic equipment. (a) These products
should not be disposed of as unsorted municipal waste.
(Refer g.39)
(b) They should be taken to a designated collection point
or recycling centre and handled according to national laws
in the area.
(c) The consumer has a critical role in returning waste
electronic/electrical equipment for recycling and disposal.
(d) Recycling keeps these products out of the municipal
waste stream.
(e) The crossed-out bin symbol is a reminder to follow
these points.
(f) Please contact your local authority or local dealer and
ask for further details regarding the correct method of
disposal.
Fig. 38 Fig. 39
14hrs
LAWN CARE CALENDAR
To be used as a guide only
January
There is very little work to do this month apart from
brushing away leaves. Keep off the grass if frozen or
waterlogged.
February
Rake the grass thoroughly. Spike the lawn to aerate and
stimulate soil organisms and root growth and apply lawn
sand if necessary.
March
The yearly lawn work programme really starts this
month. As soon as the ground conditions are suitable,
the rst cut can be made. The rst cut should merely
“top” the grass as close cutting at this stage could result
in severe yellowing or browning. Two cuts are generally
sufcient this month.
April
Mow often enough to stop grass growing away. Dig out
patches of coarse grass or resistant weed. Re-seed bare
patches.
May
Keep mowing increasing the frequency as required.
Treat with selective weed killers or combined weed/feed
preparations if you did not feed the lawn in April.
June
Summer mowing should now be under way. It should be
necessary to mow the lawn twice a week. Raking before
mowing is important this month as the combined action
keeps runners of clover under control. Water the grass if
necessary, and remember to soak thoroughly.
July
Treat the grass with the second application of fertiliser
or weed killer/fertiliser. Water when necessary and rake
occasionally. As a general rule the grass clippings should
be removed each time you mow. If weather conditions
are dry and hot and the grass is weed free, leave the
clippings on the lawn to help maintain ground moisture.
August
Keep mowing regularly and watering as necessary. Fill
any cracks caused by drought with a mixture of sharp
sand and soil. In dry weather conditions leave the grass
longer to help retain ground moisture.
September
Raise the height of cut to allow the grass to thicken and
protect the roots from the winter frost and snow.
October
Rake out the thatch from the turf and spike the lawn to
assist in drainage. Brush in peat and sharp sand.
November
Use a stiff broom to disperse worm casts before mowing.
Keep turf free from leaves.
December
Apart from brushing away leaves, December is a slack
end of a busy year. Keep off the lawn if it is very wet or
frozen.
Lawn Stripes
The way to achieve a neat striped effect is for the lawn
being cut in parallel stripes, alternate stripes being mown
in opposite directions. A much more important routine is
to cut at right angles to the line of the previous mowing.
If the work has been carried in a north-south line, then
the next cutting should be in an east-west direction. The
cross-cutting keeps down the coarse weed grasses.
To prevent grass damage do not remove more than
one third of the grass height in one cut.
15
TROUBLE SHOOTING
PROBLEM CAUSES CORRECTIVE ACTION
Engine will not turn
over
Engine smokes
Engine runs then stops
Engine will not start
Engine runs rough
1. Engine stop lever released
2. Incorrect oil level
3. Obstruction under deck
4. Battery discharged (if tted)
1. Excess oil
2. Air cleaner cartridge oil
soaked or blocked
1. Fuel starvation
2. Fuel cap vent blocked
1. Engine under load
2. Incorrect/contaminated fuel
3. Spark plug lead disconnected
4. Engine brake not released
5. Faulty spark plug
6. Battery discharged (if tted)
7. Wiring fault
1. Spark plug lead becoming
disconnected in use
2. Faulty spark plug
3. Air cleaner blocked
4. Incorrect/contaminated fuel
1. Operate engine stop lever
2. Check oil level
3. Remove obstruction
4. Charge battery
1. Check oil level
2. Service air cleaner
1. Fill fuel tank
2. Clean fuel cap vent
1. Raise height of cut
2. Drain tank and ll with correct
fuel
3. Connect spark plug lead
4. Operate engine brake lever
5. Clean and adjust the gap or
replace
6. Charge battery
7. Check wiring
1. Connect spark plug lead
2. Clean and adjust gap or replace
3. Service air cleaner
4. Drain tank and ll with correct
fuel
PROBLEM CAUSES CORRECTIVE ACTION
Discharge chute blocks 1. Grass is wet
2. Cut height is too low
3. Grassbag full
4. Airow through the grassbag
is restricted
Mower is hard to push 1. Cut height too low
2. Wheels/roller damaged
Mower will not self
propel
Poor grass collection 1. Airow through the grassbag
Cutterblade drive will
not engage/disengage
1. Clutch out of adjustment
2. Drive belt damaged
is restricted
2. Discharge chute blocked
3. Wet grass
4. Grassbag full
1. Engine stop lever not fully
forward
1. Mow dry grass
2. Increase cut height
3. Empty grassbag
4. Clean the grassbag
1. Increase cut height
2. Inspect and replace as neces-
sary
1. Adjust clutch cable
2. Replace drive belt
1. Clean the grassbag
2. Remove blockage
3. Mow in dryer conditions
4. Empty grassbag
1. Push fully forward disengage
Engine vibrates exces-
sively
Uneven cut
1. Mounting bolt loose
2. Cutterblade bolt loose
3. Cutterblade out of balance
4. Bent Crankshaft
1. Undulating ground conditions
2. Cutterblade worn
3. Cutterblade out of balance
4. Wheels/roller damaged
1. Tighten bolts
2. Tighten bolt
3. Balance cutterblade
4. Consult your dealer
1. Change direction of travel
2. Sharpen cutterblade
3. Balance the cutterblade
4. Insect & replace as necessary
16 17
LIMITED WARRANTY
WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free
from defects in material and workmanship under normal use and service for a
period of three years from the date of purchase. The manufacturer of major
proprietry components ie. engines, gearbox / transaxle (where applicable)
furnish their own warranty and services are provided through their authorised
network. To qualify for the full benefit of the warranty, the warranty registration
card must be returned within 14 days of purchase. Subject to the conditions
and exclusions noted in this limited warranty, we shall at our option, repair or
replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for
clarification.
To qualify for the extended warranty (second and third year) of the three year
limited warranty the machine must have annual services carried out by an
Authorised Hayter Service Dealer. These chargeable services should be
carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject
to normal wear and tear e.g. tyres, wheels, cutterblades, belts, cables,
grassbags, sweeper/brushes, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as
original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, blade brake clutch (B.B.C)
units and other such devices are not applicable. Only machines fitted with a
genuine Hayter friction disc, which are used in accordance with the
recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered,
misused, abused or used for hire, and will become invalid if non genuine Hayter
parts are fitted. This warranty does not cover minor mechanical adjustments
unless they are due to defective material or workmanship. Consult the Owner's
Handbook or a Hayter Authorised Service Dealer for assistance when making
these adjustments.
NOTES
A warranty period of 90 days applies to machines used for commercial
purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along
with proof of purchase stating the machine serial number and date of purchase.
The service receipt(s) or this Owners Handbook with the 1st/2nd year service
boxes fully completed, must be produced as proof of entitlement to the
extended warranty period. Subject to the conditions and exclusions in this
limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any
statutory rights to which you may be entitled and your statutory rights are not
affected by this warranty. If you need additional information concerning this
written warranty, or assistance in obtaining services, please write to : HAYTER
LIMITED, Service Department, Spellbrook, Bishop's Stortford, Hertfordshire
CM23 4BU
UK ONLY: Details of your local Hayter authorised dealer are contained in
Yellow Pages and the Hayter website www.hayter.co.uk or contact contact:Freephone 0800 616298.
Issue: 01.09.09
17
NOTESNOTES
18 19
NOTESNOTES
19
CUSTOMER INFORMATION
CODE SERIAL NO.
SERVICE RECORD
Engine Type:- Engine:-
Date of Sale:-
Your Local Dealer:-
DEALER STAMP
1st Y ear (12 months )
We certify t hat this service h as been
carried out by an Authorised Hayter
Service Dealer
Date:
2nd Y ear (24 months )
We certify t hat this service has been
carried out by an Authorised Hayter
Service Dealer
Date:
1st Y ear (12 months )
Owner ’s Name :
Serial Number:
Date:
Note for dealer : Please retain this voucher for your records.
2nd Y ear (24 months )
Owner ’s Name :
Serial Number:
Date:
Hayter Limited, Spellbrook, Bishop’s Stortford, Herts, CM23 4BU, England
Website: www.hayter.co.uk
20
20
Note for dealer : Please retain this voucher for your records.
Loading...