Hayter Mowers 407F User Manual

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POWERTRIM
Code 407F
OWNER’S HANDBOOK
407F 310000001 Issue 10/2009
P .ON LAIRESEDOC ART NO: 111-3445 (Rev. A)
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11 14 19 21 23
3 4 8
LIMITED WARRANTY OPERATOR SAFETY ASSEMBLY OPERATION MAINTENANCE TROUBLESHOOTING SPECIFICATIONS REPAIR PARTS
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LIMITED WARRANTY
Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in
material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services are provided through their authorised network (Refer to “Engine/Battery Pack Warranty Statement”). To qualify for the full benefit of the warranty, the war­ranty registration card must be returned within 60 days of purchase. Subject to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any warranted part during the applicable period. If you are in doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification..
To qualify for the extended warranty (second and third year) of the three year limited warranty, the machine must have annual services carried out by an Authorised Hayter Service Dealer. These chargeable services should be carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to normal wear and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original equipment, before use, are covered by a Lifetime Warranty against the engine crankshaft bending. Note: friction washers, blade brake units and other such devices are not applicable. Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective materials or workman­ship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of pur­chase stating the machine serial number and date of purchase. The service receipt(s) or this Owner’s Handbook with the 1st/2nd year service boxes fully completed, must be produced as proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warr additional information concerning this written warranty, or assistance in obtaining services, please write to:
HAYTER LIMITED,
Service Department, Spellbrook, Bishop’s Stortford, Hertfordshire. CM23 4BU
anty. If you need
1st Year Service Record
Date . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2nd Year Service Record
Date . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .
Signed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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OPERATOR SAFETY
OWNER’S INFORMATION
Know your product: If you understand the
unit and how the unit operates, you will get the best performance. As you read this manu­al, compare the illustrations to the unit. Learn the location and the function of the controls. It is important that you read and understand these original instructions thoroughly before attempting to start or operate this equipment.
WARNING: Look for this symbol to indi­cate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Responsibility Of The Owner
WARNING: This cutting machine is capable of throwing objects.
Failure to observe the following safety instructions could result in serious injury to the operator or bystanders.
The responsibility of the owner is to follow the instructions below.
SAFETY PRECAUTIONS
I. General Operation
1. Read, understand, and follow all instruc­tions on the machine and in the manu­al(s). Be thoroughly familiar with the controls and the proper use of the ma­chine before starting.
2. Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or acces­sories.
3. Do not put hands or feet near or under rotating parts.
4. Only allow responsible individuals, who are familiar with the instructions, to oper­ate the machine.
5. Thoroughly inspect the area where the machine is to be used and remove all foreign objects. Your equipment can propel small objects at high speed caus­ing personal injury or property damage. Stay away from breakable objects, such as house windows, automobiles, green­houses, etc.
6. Keep the area of operation clear of all persons, particularly small children, and pets.
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7. Wear appropriate clothing such as a long−sleeved shirt or jacket. Also wear long trousers. Do not wear shorts.
8. Do not wear loose clothing or jewelry. They can be caught in moving parts.
9. Always wear safety goggles or safety glasses with side shields when operating the machine to protect your eyes from foreign objects which can be thrown from the unit.
10. Always wear work gloves and sturdy footwear. Wear footwear that will im­prove footing on slippery surfaces. Do not operate product when barefoot or wearing open sandals. Leather work shoes or short boots work well for most people. These will protect the operator’s ankles and shins from small sticks, splin­ters, and other debris.
11. It is advisable to wear protective head­gear to prevent the possibility of being struck by small flying particles, or being struck by low hanging branches, twigs, or other objects which may be unnoticed by the operator.
12. Do not operate the machine without proper guards or other safety protective devices in place.
13. Use this pose only.
. See manufacturer’s instructions for prop-
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er operation and installation of accesso­ries. Only use accessories approved by the manufacturer.
15. Operate only in daylight or good artificial light.
16. Do not operate product when fatigued or under the influence of alcohol, drugs or other medication which can cause drowsiness or affect your ability to oper­ate this machine safely.
17. Never operate machine in wet grass. Al­ways be sure of your footing; keep a firm hold on the handle and walk; never run.
18. Before each use, inspect the throttle control lever and cable. Make sure that the cable is free and that the lever is not damaged. Also check the cable linkage running to the carburetor for kinks, loose fittings, and obstructions. Verify that the control bail is working properly.
19. Stop the rotating trimmer head when crossing gravel drives, walks, or roads. Wait for the cutting lines to stop rotating.
20. Watch for traffic when operating near, or when crossing roads.
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equipment for its intended pur-
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OPERATOR SAFETY
21. Stop the engine whenever you leave the equipment, before cleaning repairing or inspecting the unit, be sure the trimmer head and all moving parts have stopped. Let the engine cool, disconnect the spark plug wire and move it away from the spark plug.
22. If the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug. Check immedi­ately for the cause. Vibration is generally a warning of trouble.
23. After striking a foreign object, stop the engine. Remove the wire from the spark plug. Inspect the machine for damage. If damaged, repair before starting and op­erating the machine.
24. Never leave the machine unattended when the engine is running. Remove the wire from the spark plug.
25. Regularly inspect the machine. Make sure parts are not bent, damaged or loose.
26. Allow muffler and engine areas to cool before touching. Never pick up or carry the trimmer while the engine is running.
27. Prolonged exposure to noise and vibration from petrol engine powered equipment should be avoided. Take intermittent breaks and/or wear ear protection from engine noise as well as heavy work gloves to reduce vibration in the hands.
II. Slope Operation
Slopes are a major factor related to slip and fall accidents which can result in severe inju­ry. All slopes require extra caution. If you feel uneasy on a slope, do not trim it.
Do trim across the face of slopes; never up and down. Do not trim excessively steep slopes (maximum 15 degrees) or areas where the ground is very rough. Exercise ex­treme caution when changing direction on slopes.
Do remove objects such as rocks, tree limbs, etc.
Do watch for holes, ruts, or bumps. Tall grass can hide obstacles.
Do not trim near drop bankments. The operator could lose footing or balance.
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−offs, ditches, or em-
Do not trim on wet grass. Reduced footing could cause slipping.
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the trimming activity. Never assume that children will remain where you last saw them.
1. Keep children out of the trimming area and under the watchful care of a respon­sible adult.
2. Be alert and turn machine off if children enter the area.
3. Before and while moving backwards, look behind and down for small children.
4. Never allow children to operate the ma­chine.
5. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. Service
1. Use extra care in handling petrol and other fuels. They are flammable and va­pors are explosive.
a. Use only an approved container. b. Never remove gas cap or add fuel
with the engine running. Allow en­gine to cool before refueling. Do not smoke.
c. Fill fuel tank outdoors with extreme
care. Never fill fuel tank indoors or near appliances with pilot lights, heaters, or other ignition sources. Replace fuel tank cap securely. If fuel is spilled, do not start the engine but move product and fuel container from area. Clean up spilled fuel and allow to evaporate.
d. Never store the machine or fuel
container inside where there is an open flame (such as a water hea
ter), or other ignition source.
e. If the fuel tank has to be drained,
this should be done outdoors. The drained fuel should be stored in a container specifically designed for fuel storage or it should be dis-
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posed of carefully.
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OPERATOR SAFETY
2. Never run the engine indoors or inside a closed area. The exhaust fumes are dangerous, containing CARBON MON­OXIDE, an ODORLESS and DEADLY gas.
3. Never make adjustments or repairs with the engine running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental start­ing. Always wear eye protection when you make adjustments or repairs.
4. Check the trimmer head and engine mounting bolts at frequent intervals for proper tightness.
5. Keep all nuts and bolts tight and keep equipment in good condition. Check mounting hardware on trimmer head ev­ery time you change trimmer line and prior to each use.
6. Never tamper with safety devices. Check their proper operation regularly.
7. When servicing or repairing the ma­chine, do not tip the machine over or up unless specifically instructed to do so in this Manual. Service and repair proce­dures can be done with the machine in an upright position. Some procedures will be easier if the machine is lifted on a raised platform or working surface.
8. To reduce fire hazard, keep machine free of grass, leaves, or other debris build−up. Clean up oil or fuel spillage. Allow machine to cool before storing.
9. Stop and inspect the equipment if you strike an object. Repair, if necessary, be­fore restarting.
10. Always disconnect spark plug wire be­fore cleaning, repairing, or adjusting.
11. Do not change the engine governor set­ting or over−speed the engine.
12. Clean and replace safety and instruction decals as necessary.
13. To guard against engine over−heating, always have engine debris filter mounted and clean.
14. Inspect trimmer before storage. When not in use, disconnect spark plug lead and store product indoors in a dry place locked or otherwise inaccessible to chil­dren.
15. Use only original equipment or autho­rized replacement parts.
16. Never replace the cutting lines with met­al parts.
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OPERATOR SAFETY
INTERNATIONAL PICTORIALS
IMPORTANT: The following pictorials are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
1 2
5
Safety Warning Pictorials
1 WARNING
2 IMPORTANT: Read Owner’s Manual
Before Operating This Machine.
3 WARNING: Thrown Objects. Keep
Bystanders Away. Read User Instructions Before Operating This Machine.
4 Do Not Trim Up And Down Slopes. Trim
Across Slopes.
1
6 7
2
3
4
8
5 WARNING: Rotating Parts. Stop Engine.
Disconnect Spark Plug Wire Before Making Adjustments.
6 WARNING: Wear Eye Protection 7 DANGER: Disconnect Spark Plug Wire
Before Servicing Unit.
8 Direction of Rotating Line.
3
4
5
6
Control And Operating Pictorials
1 Slow
2 Fast
3 Engine Stop
4 Engine Stop
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5 Oil
6 Fuel
7 Engage
8 Disengage
7
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ASSEMBLY
CONTENTS OF LITERATURE PACK
1 - Operator’s Manual 1 - Engine Manual 1 - Document of Conformity 1 - Warranty Card 1 - Safety Glasses 1 - Trimmer Line (2 Sets) 1 - Bag (4 Screws)
WARNING: Always wear safety glasses or eye shields while as­sembling the machine.
TOOLS REQUIRED
1 − Knife to cut carton.
1 − Phillips Screwdriver.
Figure 1 shows the machine completely as­sembled and positioned in the carton for ship­ment.
References to the right or left hand side of the machine are from the viewpoint of the opera­tor’s position behind the unit.
REMOVE THE TRIMMER FROM CARTON
1. Remove the parts bag and any loose parts from carton.
2. Remove the packing material positioned around the unit.
3. Cut down all four corners of the carton and lay the side panels flat.
4. Pull the trimmer out of the carton and off the base pad.
5. Remove packing material from around the trimmer head.
6. Remove protective plastic from front of frame.
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Figure 1
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ASSEMBLY
RAISE THE HANDLE
1. Hold the handle with one hand and loosen both handle adjustment knobs until the ratchet teeth are disengaged. Do not remove the handle adjustment knobs. See Figure 2.
2. Raise the handle to the operating position.
3. Stand in the operator’s position behind the ma­chine. Put the handle in a comfortable position. Make sure both sides of the handle are level.
NOTE: Make sure the cables are not caught between the upper and lower handle.
4. Tighten the handle ad­justment knobs. Make
sure the handle pivots are locked in place.
NOTE: The handlebar height is adjustable. See “How To Adjust The Height Of The Han­dlebar” in the Mainte­nance section.
5. To attach the recoil start handle to the rope guide, twist the rope through the rope guide mounted on the right side of the handlebar.
Recoil Start
Handle
Handle Adjustment
Handle
Pivot
Knob
Rope
Guide
Handle
Figure 2
ATTACH THE GUARD
1. Attach the guard to the machine with the four fasteners as shown. See Figure 3.
Guard
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Fastener
9
Trimmer
Figure 3
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ASSEMBLY
ENGINE PREPARATION
Note: Engine does not contain OIL or PETROL.
WARNING: Follow the engine manufacturer’s instructions for
the type of petrol and oil to use. Always use a safety petrol container. Do not smoke when adding petrol to the en­gine. When inside an enclosure, do not fill with petrol. Before you add petrol, stop the engine. Let the engine cool for several minutes.
See the engine manufacturer’s instructions for the type of petrol and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage.
Note: Actual sustained horsepower will likely be lower due to operating limita­tions and environmental factors.
Fill Crankcase With Oil
1. Remove the oil fill cap/dipstick shown in Figure 4. Fill the crankcase to the FULL line on oil fill cap/dipstick. DO NOT OVER-
FILL.
2. Install the oil fill cap/dipstick and tighten securely.
Fill Fuel Tank With Petrol
See the engine manufacturer’s instructions for the type of petrol to use.
Oil Fill
Cap/Dipstick
Fuel Cap
Figure 4
CHECKLIST
For the best performance and satisfaction from this quality product, please review the fol­lowing checklist before you operate the ma­chine:
All assembly instructions have been completed. Check carton. Make sure no loose parts remain in the carton.
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As you learn how to use the machine, pay ex­tra attention to the following important items:
Engine oil is at correct level.
Fuel tank is filled with fresh, clean, reg­ular unleaded petrol.
Become familiar and understand the function of all controls. Before you start the engine, operate all controls.
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OPERATION
KNOW YOUR POWERTRIM
READ THE OWNER’S HANDBOOK AND ALL SAFETY RULES BEFORE YOU OPERATE the machine. To familiarise yourself with the location of the controls, compare the illustrations with your machine. Save this handbook for future reference.
Control Bail
Upper Handle
Throttle Control Lever
Recoil Starter Handle
Handle Adjustment Knob
Fuel Cap
Shield Edge Guard
Trimmer Head Drive Lever
Trimmer Head Drive Lever − Engages
the rotation of the trimmer head.
Control Bail − Release to stop the rotation
of the trimmer head.
Dipstick
Debris Screen
Trimmer Head
Trimmer Line
Figure 5
Throttle Control Lever − Controls the
speed or stops the engine.
Recoil Starter Handle − The engine is
equipped with an easy pull recoil starter.
EYE PROTECTION
WARNING: Debris thrown from the machine can result in
foreign objects being thrown into the eyes, which can cause severe eye damage. Always wear safety glasses or eye shields when operating the machine.
Always wear safety glasses. If you wear eye glasses, put a Wide Vision Safety Mask over your eye glasses.
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STOP THE TRIMMER HEAD
1. Release the control bail. It will return to its open position and disengage the trimmer head.
STOP THE ENGINE
WARNING: The trimmer head will continue to rotate for several sec­onds after the engine has
stopped
1. Move the throttle control lever com­pletely back to the STOP position.
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OPERATION
USE THE TRIMMER HEAD DRIVE LEVER
1. To engage the trimmer head, hold the con­trol bail against the handle. Move the trimmer head drive lever forward to en-
gage the trimmer head. See Figure 6. The faster the engine runs, the faster the trim­mer head will rotate.
2. Once the trimmer head is rotating, push the machine forward to trim.
USE THE THROTTLE CONTROL
1. During normal use, set the throttle con­trol lever in the FAST position to run the
engine at full speed.
2. Pull the throttle control lever back to de­crease engine speed. Push the throttle control lever forward to increase engine speed.
Control Bail
Handlebar
Trimmer Head
Drive Lever
Figure 6
3. To stop the engine, pull the throttle con- trol lever completely back to the STOP position.
USE THE PRIMER BUTTON
1. Push the primer button. See Figure 8 for location. For the number of times to push the primer button, see the primer button decal located on the engine or follow the directions in the Engine Manual. Wait approximately two seconds between each push.
NOTE: Do not use the primer button to re­start a warm engine after a short shutdown.
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Throttle Control
Lever
Figure 7
Primer Button
Figure 8
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OPERATION
START THE ENGINE
NOTE: DO NOT BE ALARMED, your engine will smoke the first time it is started. It is burning off the protective coating that is on the internal engine parts.
WARNING: Never leave the ma­chine unattended while the en­gine is running. Wait for the trim­mer lines to stop rotation.
1. Before each use, remove debris from the debris screen shown in Figure 5. Debris can cause the engine to overheat. Wipe the debris screen with a cloth or paper towel.
2. Move the throttle control lever forward to the START or FAST position.
3. To start a cold engine, push the primer but­ton five times. Wait two seconds between each push of the primer button.
NOTE: Do not use the primer to start a warm engine.
4. Firmly hold the recoil starter handle with your right hand. See Figure 9.
5. Pull back sharply on the recoil starter handle. DO NOT allow the starter rope to snap back. Let the starter rope slowly re­wind as you hold the recoil starter handle.
NOTE: If engine fails to start after three pulls, push the primer button two times and again pull the recoil starter handle.
WARNING: Never run the engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from the machine and any moving parts on the engine. Avoid the muffler and surround­ing areas. Temperatures may ex­ceed 150
Recoil Starter Handle
F.
Figure 9
TRIMMER TIPS
WARNING: Debris such as sticks, gravel or stones, can be thrown with sufficient force to cause per­sonal injury or property damage.
Set the throttle control in the FAST posi­tion. If the weeds or grass are tall and thick, operate the machine at a slower walking speed.
Frequently clean the underside of the ma­chine to remove any grass build up.
For best results and longer lasting line, use the ends of the line to do the cutting. This is easily done by moving slowly through very thick or heavy weeds.
If the trimmer lines become too short, it will
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take longer to complete the job. If the trim­mer lines are worn to less than half their original length, change to a new trimmer line. “See How To Change The Trimmer Line” in the Maintenance section.
Do not trim on excessively steep slopes. If a slope is difficult to stand on, do not trim. Do not trim on slopes when the ground is slippery or wet. Trim across the face of a slope, not up and down.
Trimming may be done at slower engine speeds especially when trimming around flowers, shrubs, and small trees. Operat­ing at slower speeds will also reduce en­gine noise and vibration at the upper handle.
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SERVICE RECORDS
Fill in dates as you
complete regular service.
MAINTENANCE
Before
Each
Use
Every
5
Hours
Every
25
Hours
Every
100
Hours
As
Noted
SERVICE
DATES
Check Engine Oil Level
Check Trimmer Lines
Check Trimmer Head Engagement
Engine/Machine Cleaning
Check Nuts and Bolts
Check Spark Plug
Change Engine Oil
Service Air Filter
Lubricate Jackshaft Assembly
Lubricate Wheel Bearings
Note 1 − When old line is half the original length, replace with new line.
Note 2 − Clean daily if used in extremely dusty or dirty conditions.
Note 3 − Change more often if used in extremely dusty or dirty conditions.
1
2
3
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LUBRICATION
MAINTENANCE
Lubricate the Jackshaft Assembly
A grease fitting is provided to lubricate the jackshaft assembly. Use a grease gun with au­tomotive type grease to lubricate the jackshaft assembly as shown in Figure 10.
Change Engine Oil
Change the engine oil when the engine is warm. For the proper oil capacity, see the en­gine manufacturer’s instructions.
1. Disconnect spark plug wire from the spark plug.
2. Remove the oil drain plug as shown in Figure 11.
3. Drain all the engine oil into a flat pan.
4. Install the oil drain plug. Make sure the oil drain plug is tight.
5. Remove the dipstick.
6. Fill the engine crankcase. DO NOT OVERFILL. For proper oil capacity, see the engine manufacturer’s instructions.
Grease Fitting
Figure 10
7. Connect the spark plug wire to the spark plug.
Oil Drain Plug
Figure 11
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MAINTENANCE
SPARK PLUG
Check the spark plug every 25 hours. Re­place the spark plug if the electrodes are pitted or burned or if the porcelain is cracked.
1. Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush).
2. Check the spark plug gap with a feeler gauge. See “Product Specifications” for the correct spark plug gap and replace­ment spark plug.
3. Before installing the spark plug, coat the threads lightly with oil for easy removal.
ADJUST THE HEIGHT OF THE HANDLEBAR
Use the knobs, on each side of the handle­bar, to adjust the height of the handlebar.
1. Hold the handlebar with one hand and loosen both knobs until the ratchet teeth are disengaged. Do not remove the knobs. See Figure 13.
2. Move the handlebar up or down to the de- sired position, then align the ratchet
teeth. Make sure both sides of the hand­lebar are level.
3. Tighten the knobs.
Tighten the spark plug to a torque of 15 foot−pounds.
Feeler Gauge
0.030”
Spark Plug
Figure 12
Handlebar
Ratchet
Teeth
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Knob
Figure 13
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MAINTENANCE
SERVICE AND ADJUSTMENT
WARNING: Before you inspect, clean or service the machine, stop the engine. Make sure that all moving parts have stopped. Disconnect the wire from the spark plug.
PROPER CARE OF TRIMMER LINE
For the best performance, use a heavy gauge 3.9mm (0.155” diameter) trimmer line. Cut the length of the trimmer line to 52cm (21.5 inches). Do not allow the length of the lines to vary more than one inch. This is important to make sure the trimmer head is balanced and does not vibrate.
CHANGE TRIMMER LINES
When the trimmer line becomes worn to half the original length, replace the trimmer line as follows:
IMPORTANT: To extend the life of the trim­mer line, keep the trimmer line moist. If not kept moist, the nylon trimmer line will be­come dry and brittle. Keep extra trimmer line in a can of water. The line will then stay flexible and easy to change. A flexible line will also last much longer.
Line
Retainer
1. Stop the engine. Wait for all moving parts to stop.
2. Remove worn trimmer
line from line retainer.
3. First, thread the ends of
the new trimmer line through the outside loops.
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Trimmer
Line
Line
Retainer
4. Next, take the ends of the line, cross over the line retainer, and thread the ends through the centre hole.
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5. Then, check to make sure that the ends of the line are even.
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MAINTENANCE
REPLACE THE DRIVE BELT
To replace the drive belt, see an author­ized service center.
STORAGE
WARNING: Do not remove petrol while inside a building, near a fire, or while you smoke. Petrol fumes can cause an explosion or a fire.
When the machine is put in storage for thirty days or more, follow the steps below to make sure the machine is in good condition the following season.
Trimmer
Completely clean the machine.
Put the machine in a building that has good ventilation.
Engine
To prevent engine damage when the ma­chine is in storage for 30 days or more, fol­low the steps below:
Let the engine run until it is out of petrol.
Drain the oil from the warm engine. Fill the engine crankcase with new oil.
Remove the spark plug from the cylinder. Pour one ounce of oil into the cylinder. Slowly pull the recoil starter handle so that the oil will protect the cylinder. Install a new spark plug in the cylinder.
Clean dirt and debris from the cylinder cooling fins and the engine housing.
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TROUBLESHOOTING CHART
TROUBLE CAUSE CORRECTION
Engine does not start. Spark plug wire
disconnected.
Engine not primed. Prime engine.
Defective or incorrectly gapped spark plug.
Fuel tank empty. Add fuel.
Dirty carburetor or fuel line. Clean carburetor or fuel line.
Dirty air filter. Replace air filter.
Carburetor out of adjustment. See authorized dealer.
Engine flooded. Wait several minutes before
Throttle control lever in incorrect position.
Stale fuel. Drain old fuel and add
Engine runs poorly. Bad spark plug. Replace spark plug.
Dirty air filter. Replace air filter.
Carburetor out of adjustment.
Connect spark plug wire.
Inspect or replace spark plug.
starting.
Move throttle lever to FAST or START position.
fresh fuel.
See authorized dealer.
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Stale fuel. Drain old fuel. Add fresh
fuel.
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TROUBLESHOOTING CHART
Engine overheats. Engine cooling system
Engine will not stop running.
Poor trimming performance.
Trimmer vibrates.
Trimmer head does not retain line.
clogged.
Carburetor out of adjustment. See authorized dealer.
Oil level is low. Add oil.
Defective throttle control lever or wire.
Trimmer line length is too short.
Engine not set at FAST speed.
Trimmer line lengths are substantially different.
Loose nuts or bolts. See authorized dealer.
Broken trimmer head. See authorized dealer.
Trimmer line not properly attached.
Broken line retainer. See authorized dealer.
Trimmer line not correct size. Use 3,9 mm (0.155 inch)
See authorized dealer.
See authorized dealer.
Correct line length is 52 cm (21,5 inches). When less than 1/2 this length, replace the line.
Move engine throttle lever to FAST position.
Adjust trimmer line to approximately equal lengths.
Follow instructions on decal or see Maintenance section in this manual.
diameter trimmer line.
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SPECIFICATIONS
Trimmer Line Diameter 3,9 mm (0,155”)
Trimmer Line Length 520 mm (21,5”)
Height of Cut (Fixed) 76 mm (3”)
Dimensions 1400 x 555 x 1000
Engine Briggs 122T02-0188-B1
KW 2,56
Displacement 190 cc (11,57 cu in.)
Petrol Capacity 0,95 L (1,0 quarts)
Oil Capacity 0,54 - 0,59 L (18-20 oz)
Spark Plug Champion RJ−19LM
Spark Plug Gap 0,76 mm (0.030 in.)
Weight 34 kg (75 lbs)
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is aected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This dierence is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
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Order Replacement Parts
Replacement parts, except for the engine, transmission, transaxle or differential, are available from your local Hayter authorised dealer, the store where the mower was purchased or a service shop recommended by the store.
If you are unable to obtain parts or service in the manner outlined above, then contact:
HAYTER LIMITED,
Service Department,
Spellbrook,
Bishop’s Stortford,
Hertfordshire. CM23 4BU
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Repair Parts
PTS - 1
Page 24
Handle And Wheels
PTS - 2
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
POWERTRIM Code 407F
Page 25
Handle And Wheels
PTS - 3
PART NO. DESCRIPTIONREF NO QTY.
POWERTRIM Code 407F
LEVER, Stop 1 MU740198E701MA BOLT 2 MU323035MA CABLE, Control Latching 3 MU740193MA TIE, Cable 4 MU071372MA HANDLEBAR 5 MU740196E701MA NUT 6 MU15X116MA CONTROL, Throttle 7 MU1601039MA GUIDE, Rope 8 MU672510MA KNOB, Handlebar 9 MU740202MA WASHER 10 MU783000MA WASHER, Spring 11 MU711936MA BOLT 12 MU711937MA PIVOT, Handlebar 14 MU740158MA HANDLEBAR, Lower 15 MU740195E701MA WHEEL & TIRE 16 MU740185MA NUT, Axle 17 MU015X84MA WASHER 18 MU0020X3MA SPACER 19 MU740190MA ASSEMBLY, Axle & Bracket 20 MU740188MA SCREW 21 MU26X274MA BOLT, Carriage 22 MU711935MA DECK 23 MU740150E701MA BOLT 24 MU0025X6MA SHIELD, Trailing 25 MU740192MA BOLT 26 MU001X45MA SCREW 27 MU26X267MA ENGINE (Engine Model: 122T02-0188-B1) 28 122T02-0188-B1 PROTECTION, Eye 29 MU711890MA NUT 30 MU015X88MA SUPPORT, Handle 31 MU1601040MA SCREW 32 MU26X268MA CLAMP, Throttle 33 MU690798 DECAL, Engine Stop 34 MU712409MA DECAL, Powertrim (Not shown) -- MU407002YP DECAL, Hayter (Not Illustrated) -- MU410087YP DECAL, Warning (Not shown) -- MU713006MA DECAL, Control Instructions (Not shown) -- MU712409MA INSTRUCTION BOOK & PARTS LIST -- MU1739579
Footnotes
Page 26
Cutting Head And Shield
PTS - 4
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
POWERTRIM Code 407F
Page 27
Cutting Head And Shield
PTS - 5
PART NO. DESCRIPTIONREF NO QTY.
POWERTRIM Code 407F
NUT 1 MU015X84MA SCREW 2 MU025X11MA FRAME, Trimmer 3 MU740150E701MA SCREW 4 MU26X256MA BRACKET, Idler Assembly 5 MU740232MA BOLT 6 MU009X48MA SPRING 7 MU712403MA SPACER 8 MU740292MA NUT 9 MU15X119MA WASHER 10 M710083MA PULLEY, Cutting Head 11 MU740171MA SPACER 12 MU740173MA BELT 13 MU711933MA PULLEY, Idler 14 MU740244MA PULLEY, Engine 15 MU740179MA PULLEY, Idler 16 MU740183MA LOCKWASHER 17 MU018X31MA BOLT 18 MU001X20MA SCREW 19 MU26X235MA GUARD ASSEMBLY 20 MU770070MA GUARD 22 MU740206MA SCREW 23 MU26X294MA JACKSHAFT HOUSING ASSEMBLY 24 MU1001049MA SHAFT, Cutting 25 MU740300MA WRAP, Upper Head 26 MU740163MA SCREW 27 MU712126MA CUTTING DISC ASSEMBLY 29 MU770037MA SCREW, Set 30 MU712127MA LINE, Cutting 31 MU740165MA GUIDE ASSEMBLY, Metal Height 33 MU740299MA
Footnotes
Page 28
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
Hardware Identification & Torque Specifications
Screw, 1/2 x 2
Body
Diameter
Body
Length
Inside Diameter
Nut, 1/2”
3/8” Bolt or Nut
Wrench—9/16”
3/8
5/16” Bolt or Nut
Wrench—1/2”
5/16
1/4” Bolt or Nut
Wrench—7/16”
1/4
1/2” Bolt or Nut
Wrench—3/4”
1/2
DIA.
7/16 DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
0
1/4 3/4
1/2
1
1/4 3/4
1/2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4
PTS - 6
Common Hardware Types
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size
second number is present it represent the
When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the second number represents the example, and the final number is the bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.
, meaning the
Nominal size
, or
inside diameter
body diameter
threads per inch
body length
is 1/2 inch; if a
threads per inch
is 1/2 inch; the
(16 in this
of the
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
b. for flange whizlock nuts and screws - use 135% of
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
in/lbs in/lbs
19
2.1
30 20 27 31 66 76
torques.
grade 5 torques.
2.3
3.1
3.5
7.6 8 10.9 12 16.3
8.6 10 13.6 14 19.0
NOTES
3.4
31
3.5
43
4.9
49
5.5
in/lbs
41 43 60 68
420 571.2
4.6
4.9
6.8
7.7
P
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