Hayter Spirit 41 616J Instruction Manual
Spirit 41 Four Wheel Push
Codes 616J
Original Version (EN)
Issued: 14.10.13
From Serial Number: 314000001 and up
Part number: 3374-359 Rev A
CONTENTS
2
Introduction 3
Main Features / Specications 4
Safety Precautions 5 - 6
Training 5
Preparation 5
Safety Symbols 5 - 6
Operation 5 - 6
Maintenance & Storage 6
Control Symbols 6
Assembling the Mower Before First Use 7
Delivery Checklist 7
Handlebar 7
Grassbag Assembly 7
Grassbag Attachment 7
Prevent Engine Damage 7
Oil Type 7
Check Oil Level 7
Fuel Type 7
Operating the Mower 8 - 10
Controls 8
Starting 8
Forward Travel 8
Reverse Travel 8
Turning 8
Stopping 8
Slopes 8
Height of Cut 9
Before Mowing 9
Grassbag 9
Without Grassbag Collection 9
Heavy Growth 9
Non Grassed Areas 9
Friction Disc 9
Maintenance Schedule 10
Engine Detail 10
Mower Maintenance 10 - 13
Carburettor Adjustments 10
Oil Service 10
Air Cleaner Service 11
Spark Plug Service 11
Keeping Engine Clean 11
Grassbag 11
Deck Housing 11
Securing Nuts and Bolts 11
Lubrication 11
Cutterblade Removal 12
Cutterblade Assembly 12
Cutterblade Sharpening 12
Storage 13
Lawn Care Calendar 14
Trouble Shooting 15
Warranty 16
EU Privacy Statement 17
Notes 17
Service Records & Customer Information 18
INTRODUCTION
3
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efcient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specications. Read
and understand this handbook prior to operating your mower for the rst time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.
IMPORTANT: This mower is designed solely for use in a domestic grass cutting environment.
Use in any other way is considered as contrary to the intended use. Compliance with and strict
adherence to the conditions of operation, service and repair as specied in this handbook also
constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with its
particular characteristics and who are acquainted with the relevant safety procedures.
The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Use of non standard parts or any arbitrary modications carried out on this machine may relieve
Hayter Limited of liability for any resulting damage or injury.
Hayter mowers are robustly constructed and designed for efcient economical performance
under normal mowing conditions. Correct operation and maintenance will ensure a long and
satisfactory service life. Prior to despatch from our factory every effort is made to ensure that
your mower is delivered in perfect condition.
Throughout this handbook all references to left and right are as viewed from behind the
handlebar, in the direction of forward travel.
This handbook is based on information available at the time of publication.
HAYTER LIMITED reserve the right to amend product specications without prior notication.
Please be advised that the illustrations in this Handbook are generic and not specic to your
product.
For a full range of products and to locate your nearest authorised sales stockist, service or parts dealer please visit our website at www.hayter.co.uk
4
MAIN FEATURES SPECIFICATIONS
1
6
5
7
8
9
10
11
12
13
14
15
16
3
4
2
1. Air Cleaner 7. Engine Stop Lever
2. Engine Cover 8. Upper Handlebar
3. Oil Filler Cap and Dipstick 9. Grassbag
4. Serial Number Label 10. Rear Deector
5. Handlebar Securing Knob 11. Height of Cut Adjuster
6. Engine Start Grip 12. Spark Plug Lead
13. Exhaust Guard
Code
616
Weight
29 kg
Length
1370 mm
Width
472 mm
Height
1050 mm
Width of Cut
410 mm
Height of Cut (7 positions)
13 - 65 mm
Cutterblade Speed
2850 rpm
Engine
Briggs & Stratton
Engine Type
Series 450E
Fuel Type
Unleaded Petrol
Fuel Capacity
0,75 litre
Oil Type
SAE 30
Oil Capacity
0,44 litre
SAFETY PRECAUTIONS
5
Safety Alert Symbol
This safety alert symbol indicates important safety messages.
When you see this symbol be alert to the possibility of injury.
Carefully read the following and inform others.
Your mower is perfectly safe if used correctly. Failure to
observe the following precautions may result in serious
injury.
Training
Before using the mower read the owners handbook carefully. Pay
particular attention to the safety precautions. Ensure that you are
familiar with the controls and the proper use of the equipment.
Learn how to stop the mower quickly in an emergency.
Never allow children or people unfamiliar with these instructions
to use the mower. Local regulations can restrict the age of the
operator.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.
Preparation
While mowing, always wear substantial footwear and long
trousers. Do not operate the equipment when barefoot or wearing
sandals.
Thoroughly inspect the area where the mower is to be used and
remove all objects which may be thrown by the machine.
WARNING: Petrol is highly ammable:
• Store fuel in containers specically designed for this
purpose
• Refuel outdoors only and do not smoke while refuelling;
• Add fuel before starting the engine. Never remove the cap
from the fuel tank or add petrol while the engine is running
or when the engine is hot;
• If petrol is spilt, do not attempt to start the engine but move
the machine away from the area of spillage and avoid
creating any source of ignition until the petrol vapours have
dissipated;
• Replace all fuel tank and container caps securely;
• Always use fresh fuel which contains 10% or less ethanol.
Stale fuel can block the carburettor and cause leakage. High
levels of ethanol can cause engine damage.
Replace faulty exhaust.
A damaged cutterblade or loose xing bolt are major hazards.
Before use, always visually inspect the cutting mechanism to
ensure that it is in good condition. A damaged cutterblade must
be replaced immediately with a genuine Hayter replacement
part.
Operation
Do not operate the engine in conned spaces where exhaust
fumes (carbon monoxide) can collect.
Always pull the starter cord slowly until resistance is felt. Then
pull the cord rapidly to avoid kickback and prevent hand or arm
injury.
Mow only in daylight or good articial light.
Avoid using the machine on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Do not mow excessively steep slopes of more than 20O and mow
across the face of slopes, never up and down.
Exercise extreme caution when changing direction.
Use extreme caution when reversing or pulling the mower
towards you.
Always replace worn or faulty parts with genuine Hayter parts.
Safety Symbols
Safety Alert Be Aware To
The Possibility Of Injury.
Carefully Read The Owners Handbook
Before Using The Machine
Danger Of Severing Toes Or
Fingers In Cutting Mechanism
Danger Of Being Hit
By Thrown Objects
Keep Bystanders At A Safe
Distance From The Mower
Stop engine and remove the spark plug
lead before working on the mower.
SAFETY PRECAUTIONS
6
Operation cont
If the machine has to be tilted for transportation when crossing
surfaces other than grass, and when transporting the machine
to and from the area to be mowed, stop the blades. Release the
engine stop lever and ensure that the blades have stopped before
tilting the mower.
Never operate the machine with defective guards, or without
safety devices, for example deectors and/or grass bag in place.
Do not change the engine governor settings or overspeed the
engine.
Start the engine carefully, with feet well away from the
cutterblade.
Do not tilt the mower when starting the engine.
Do not start the engine if standing in front of the discharge chute.
Do not put hands or feet near or under rotating parts.
Never pick up, carry the mower or lift the rear deector whilst
the engine is running.
Never touch the exhaust / exhaust guard or cooling ns when
the engine is hot.
THE CUTTERBLADE CAN CONTINUE TO ROTATE
AFTER THE MACHINE IS SWITCHED OFF.
Stop the engine and disconnect the spark plug lead:
• Before clearing blockages or unclogging the discharge
chute;
• Before cleaning / checking or working on the machine;
• After striking a foreign object. Inspect the machine for
damage and ensure necessary repairs are made before restarting and operating;
• If the machine starts to vibrate abnormally (check
immediately).
Stop the engine:
• Whenever you leave the mower;
• Before refuelling;
• Reduce throttle setting during engine shutdown.
Maintenance & Storage
Keep all nuts, bolts and screws tight to ensure that the equipment
is in safe operating condition.
Frequently check fuel lines and ttings for cracks or leaks and
replace if necessary.
Check the rear deector and grassbag frequently for wear or
deterioration.
Replace worn or damaged parts for safety.
Wear strong work gloves when removing and reassembling the
cutterblade.
This machine contains spring loaded assemblies which could
cause a hazard when disassembled and re-assembled, this
maintenance should only be carried out by a Hayter authorised
dealer.
Inspect the exhaust periodically and replace if worn or leaking.
Never store the mower with petrol in the tank within an enclosed
area where fumes may reach an open ame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce the re hazard, keep the engine and the surrounding
deck area free of grass, leaves or excessive grease.
If the fuel tank has to be drained, this should be done outdoors
and when the engine is cool.
Control Symbols
S T O P
Engine Stop Height of Cut Adjustment
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