Hayter RANGER 53 PRO 396E Owner's Handbook Manual

Ranger 53 Pro

CODE

396E

OWNER'S HANDBOOK

(English Version)

CODE SERIAL NO. HANDBOOK: 111-1071 (Rev.A.)

396E 270000001
Issue : 12.12.06

Main Features

1.2

MAIN FEATURES /SPECIFICATIONS

1

2

3

4

5

6

7

9

10

11

12

13

14

15

16

17

18

8

1. Spark Plug Lead.

2. Primer Bulb.

3. Engine Cover.

4. Air Filter.

5. Fuel Filler Cap.

6. Oil Filler Cap & Dipstick.

7. Height of Cut Lever.

8. Serial No. Label.

9. Rear Deflector.

10. Handlebar Securing Knob

11. Engine Start Grip.

12. Throttle Control.

13. Lever - Engine Stop.

14. Handlebar.

15. Ground Drive Clutch Lever.

16. Ground Drive Speed Control.

17. Grassbag Assembly.

18. Muffler Guard.

Briggs & Stratton Intek Edge 60

121602-0315-E1

2900 rpm

Unleaded petrol.

1.5 litres

SAE 30 engine oil

0.6 litres

530mm

25 - 85mm

1705 x 585 x 1025mm

60.5 Kg

NGK BCP5RES/CHAMPION RC12Y2

0.50mm

Engine

Engine type

Engine / cutterblade speed

Fuel type

Fuel capacity

Oil type

Oil sump capacity

Cutting width

Cutting height

Overall dimensions

Dry Weight

Spark Plug

Spark Plug Gap

CODE 396 (SG56 RC VAR PRO)

MODELS

Specifications

1ST Year (12 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

1ST Year (12 months)

Owner’s Name:

Serial Number:

Date:

2nd Year (24 months)

We certify that this service has been
carried out by an Authorised Hayter

Service Dealer

Date:

Owner’s Name:

Serial Number:

Date:

Note for dealer: Please retain this voucher for your records.

Note for dealer: Please retain this voucher for your records.

2nd Year (24 months)

1.5

1.20 - 1.21 Lawn Care Calendar - Guide only

1.22 Maintenance Schedule

1.23 - 1.29 Mower Maintenance

1.23 - Engine

1.23 - Throttle Cable Adjustment

1.23 - Carburettor Adjustments

1.24 - Oil Service

1.24 - Air Cleaner Service

1.25 - Spark Plug Service

1.25 - Keeping Engine Clean

1.25 - Grassbag

1.26 - Deck Housing

1.26 - Securing Nuts and Bolts

1.26 - Clutch Cable Adjustment

1.27 - Lubrication

1.27 - Cutterblade Removal

1.28 - Cutterblade Assembly

1.28 - Cutterblade Sharpening

1.29 - Storage

1.30 - 1.31 Trouble Shooting

1.32 Declaration of Conformity

1.33 - 1.36 Parts List

1.37 Parts list Diagram

1.38 Customer Info

1.39 - 1.40 Notes

1.2 Main Features/Specifications

1.5 Contents

1.6 Introduction

1.7 Warranty

1.8 - 1.11 Safety Precautions

1.8 Safety Alert Symbol

1.8 Training

1.8 Preparation

1.9 Preparation

1.9 Operation

1.10 Operation

1.10 Maintenance & Storage

1.11 Maintenance & Storage

1.11 Safety Symbols

1.11 Control Symbols

1.12 - 1.13 Assembling the Mower

1.12 - Delivery Checklist

1.12 - Handlebar

1.13 - Grassbag Assembly

1.13 - Grassbag Attachment

1.14 Before Starting the Mower

1.14 - Prevent Engine Damage

1.14 - Oil Type

1.14 - Check Oil Level

1.14 - Fuel Type

1.15 - 1.21 Operating The Mower

1.15 - Controls

1.15 - Starting

1.16 - Forward Travel

1.16 - Reverse Travel

1.17 - Turning

1.17 - Stopping

1.18 - Slopes

1.18 - Height of Cut

1.18 - Before Mowing

1.18 - Grassbag

1.19 - Without Grass Collection

1.19 - Heavy Growth

1.19 - Friction Disc

1.19 - Non-Grassed Areas

CONTENTS

Thank you for purchasing a Hayter mower. The following pages are designed to help you gain
safe and efficient service from your machine.

IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives
essential information regarding mower safety, operation, maintenance and specifications. Read
and understand this handbook prior to operating your mower for the first time. Make sure you
are familiar with all the controls and points of regular maintenance. If you have any doubts,
consult your local Hayter authorised dealer who will be pleased to give you assistance.

IMPORTANT: This mower is designed solely for use in a domestic grass cutting
environment. Use in any other way is considered as contrary to the intended use. Compliance
with and strict adherence to the conditions of operation, service and repair as specified in this
handbook also constitute essential elements of the intended use.
This mower should be operated, serviced and repaired only by persons who are familiar with
its particular characteristics and who are acquainted with the relevant safety procedures.

The safety precautions listed in this handbook and all other generally recognised regulations on
safety must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of
liability for any resulting damage or injury.

Hayter mowers are robustly constructed and designed for efficient economical
performance under normal mowing conditions. Correct operation and maintenance will ensure
a long and satisfactory service life. Prior to despatch from our factory every effort is made to
ensure that your mower is delivered in perfect condition.

Throughout this handbook all references to left and right are as viewed from behind the han­dlebar, in the direction of forward travel.

This handbook is based on information available at the time of publication.

HAYTER LIMITED reserve the right to amend product specifications without prior notification.

1.6

INTRODUCTION

1.7

WARRANTY

LIMITED WARRANTY

Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in

material and workmanship under normal use and service for a period of one year from the date
of purchase. The manufacturers of the engine furnish their own warranty and services are
provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify
for the full benefit of the warranty, the Warranty Registration Card must be returned to Hayter
Limited within 14 days of purchase. If the selling dealer has not returned the Warranty
Registration Card which is attached to the rear of the Owners Handbook please complete and
return. Subject to the conditions and exclusions noted in this limited warranty, we shall at our
option, repair or replace any warranted part during the applicable period. If you are in doubt or
experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.

A 90 day warranty period applies to those items which are subject to normal wear and tear e.g.
wheels, cutterbars, cables, grassbags and other consumable wearing parts.

All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support
Bearing as original equipment before use, are covered by a Lifetime Warranty against the
engine crankshaft bending. Note: friction washers, Blade Brake Clutch (B.B.C.) units and other
such devices are not applicable. Only machines fitted with a genuine Hayter friction disc or
crankshaft support bearing, which are used in accordance with the recommended operating and
maintenance procedures, are covered.

This warranty does not apply to any unit that has been tampered with, altered, misused, abused or
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does
not cover for minor mechanical adjustments unless they are due to defective material or
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for
assistance when making these adjustments.

To make a warranty claim, return the unit to a Hayter Authorised Service Dealer along with proof
of purchase stating the machine serial number and date of purchase. Subject to the conditions and
exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any
warranted part within the duration of the warranty period.

This limited warranty gives you specific legal rights and is in addition to any statutory rights to
which you may be entitled and your statutory rights are not affected by this warranty. If you need
additional information concerning this written warranty, or assistance in obtaining services,
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,

Hertfordshire CM23 4BU

UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the

Hayter Website www.hayter.co.uk or contact:- Freephone 0800 616298.

1.8

SAFETY PRECAUTIONS

This safety alert symbol indicates important safety messages. When
you see this symbol be alert to the possibility of injury. Carefully read
the following and inform others.

Your mower is perfectly safe if used correctly. Failure to observe the
following precautions may result in serious injury.

Before using the mower read the owners handbook carefully. Pay par­ticular attention to the safety precautions. Ensure that you are familiar
with the controls and the proper use of the equipment. Learn how to
stop the mower quickly in an emergency.

Never allow children or people unfamiliar with these instructions to
use the mower.

Never mow while people, especially children, or pets are nearby.

Keep in mind that the user is responsible for accidents or hazards
occurring to other people or their property.

While mowing, always wear substantial footwear and long trousers.
Do not operate the equipment when barefoot or wearing sandals.

Thoroughly inspect the area where the mower is to be used and remove
all objects which may be thrown by the machine.

WARNING: Petrol is highly flammable.

- Store fuel in containers specifically designed for this purpose.

- Add fuel before starting the engine. Never remove the cap from the
fuel tank or add petrol while the engine is running or when the engine
is hot. Allow the engine to cool for at least two minutes before refu­elling.

- Do not attempt to start the engine if petrol is spilled or a smell of
petrol is present. Move the mower away from the area of spillage
and avoid creating any source of ignition until petrol vapours have
dissipated.

Safety Alert Symbol

Preparation

Training

1.9

PRECAUTIONSSAFETY

- Always use fresh fuel. Stale fuel can block the carburettor and cause
leakage.

- Replace fuel tank and oil tank caps securely.

- Replace faulty exhaust.

A damaged cutterblade or loose fixing bolt are major hazards. Before
use, always visually inspect the cutting mechanism to ensure that it is
in good condition. A damaged cutterblade must be replaced immedi­ately with a genuine Hayter replacement part

Do not operate the engine in a confined space where exhaust fumes
(carbon monoxide) can collect. Refuel outdoors only and do not smoke
while refuelling.

Always pull the starter cord slowly until resistance is felt. Then pull
the cord rapidly to avoid kickback and prevent hand or arm injury.

Mow only in daylight or good artificial light.

Avoid using the mower on wet grass, where feasible.

Always be sure of your footing on slopes.

Walk, never run.

Mow across the face of slopes, never up and down.

Exercise extreme caution when changing direction on slopes.

Do not mow excessively steep slopes of more than 20 degrees.

Use extreme caution when reversing or pulling the mower towards you.

Stop the engine before moving the mower across areas other than grass.

Never operate the mower unless the guards are securely in position and
in good condition.

Do not change the engine governor settings or overspeed the engine.

Disengage the rear roller drive clutch before starting the engine.

Start the engine carefully, with feet well away from the cutterblade.

Variable speed control must only be operated whilst the engine is run­ning

Operation

Preparation

1.10

Do not tilt the mower when starting the engine.

Do not put hands or feet near or under rotating parts.

Never pick up or carry the mower while the engine is running.

Never lift the rear deflector while the engine is running.

Never touch the exhaust/exhaust guard or cooling fins when the engine
is hot.

Stop the engine and disconnect the spark plug lead:

- Before clearing blockages or unclogging the discharge chute.

- Before cleaning/checking or working on the mower.

- After striking a foreign object. Inspect the mower for damage and
ensure necessary repairs are made before re-starting.

- If the mower starts to vibrate abnormally (check immediately).

Stop the engine:

- Whenever you leave the mower.

- Before refuelling.

- Reduce throttle control setting during engine shutdown.

Keep all nuts, bolts and screws tight to ensure that the equipment is in
safe operating condition.

Frequently check fuel lines and fittings for cracks or leaks and replace
if necessary.

Never check for a spark when the spark plug is removed. (Use approved
tester)

Inspect the exhaust periodically and replace if worn or leaking.

Never crank the engine with the spark plug removed.

Never start the engine with the air-cleaner or air-cleaner cover removed.

Never store the mower with petrol in the tank within an enclosed area
where fumes may reach an open flame or spark.

This machine contains spring loaded assemblies which could cause a
hazard when dis-assembled and re-assembled, this maintenance should
only be carried out by a Hayter authorised dealer.

SAFETY PRECAUTIONS

Operation

Maintenance & Storage

1.11

SAFETY PRECAUTIONS

Allow the engine to cool before storing in any enclosure. To reduce the
fire hazard, keep the engine and the surrounding deck area free of
grass, leaves, or excessive grease.

Check the rear deflector and grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety.

If the fuel tank has to be drained, this should be done outdoors and
when the engine is cool.

Wear strong work gloves when removing and reassembling the cut­terblade.

Always replace worn or faulty parts with genuine Hayter parts.

Maintenance & Storage

Safety Symbols

Safety Alert - Be aware to the
possibility of injury.

Danger of severing toes or fin­gers in cutting mechanism.

Carefully read the Owners
Handbook before using the
machine.

Danger of being hit by thrown
objects.

Stop engine and remove spark
plug lead before working on
the mower.

Keep bystanders at a safe dis­tance from the mower.

Engine Stop

(Symbol)

Height of Cut Adjustment

(Symbol)

Throttle Control

(Symbols)

Control Symbols

STOP

305113

1D396S03

Variator Control

(Symbols)

1D396S02

Slow Fast

Slow Fast

1.12

ASSEMBLING THE MOWER

Remove the mower from the packaging and check that the following
items have been supplied correctly. If any items are missing contact,
your local Hayter dealer.

To prevent accidents cut off the long ribbon attached to the grass­bag and discard.

Assemble the handlebars: Assemble the handlebars as shown. Route
the cables carefully and clip in position to avoid damage and entan­glement when using the machine.

CAUTION - PREVENT DAMAGE : When assembling the
handlebar, take care to ensure that the controls and cables do not
become damaged. Always replace damaged controls and cables
before using the mower.

Delivery Checklist

Description

Handlebar Lower LH
Handlebar Lower RH
Coach Bolt
Washer
Nut
Handlebar Support LH
Handlebar Support RH

Quantity

1
1
4
4
4
1
1

Assembling the Mower for the first time

Description

Large Knob
Upper Handlebar
Cap
Cable Guide
Grassbag Frame
Grassbag Fabric
Grassbag Flap
Engine Handbook

Quantity

4
1
4
4
1
1
1
1

Handlebar

CS223

CS224

CS225B