Hayter Harrier 56 340S, Harrier 56 341S Owner's Handbook Manual

HARRIER
56
CODE
340S . 341S
(Auto Drive) (Electric Start)
OWNER’S HANDBOOK
(English Version) FROM SERIAL NO: 340S001001, 341S001001 HANDBOOK: 340222 (Rev.0.) Issue : 21.09.99
CERTIFICATE OF CONFORMITY
I, the undersigned M.A. Wright, of:
HAYTER LIMITED, Spellbrook, Bishop’s Stortford Herts CM23 4BU ENGLAND
certify that the lawnmowers:
1. Machine Type No. CODE 340S CODE 341S
2. Category. Combustion Engine Combustion Engine
3. Make. Hayter Hayter
4. Type. Rotary Rotary
5. Engine - Manufacturer. Briggs & Stratton Briggs & Stratton
Conforms to the specifications of Directive 84/538/EEC as adapted to technical progress by Directive 87/252/EEC and amended by Directive 88/180/EEC.
Guaranteed maximum sound power level. 100 dB(A) 100 dB(A)
- Type of cutting device Cutterbar Cutterbar
- Width of cutting device 56 cm 56 cm
- Speed of rotation of the cutting device 2900 rpm 2900 rpm TESTED AT SUDBURY, SUFFOLK, ENGLAND 11/10/99 11/10/99
Signed
- Type. 111682-0165-E1 111687-0166-E9
- Speed of rotation during test. 2900 rpm 2900 rpm
M.A. Wright
(Technical Director)
EC DECLARATION OF CONFORMITY
Company Name HAYTER LIMITED Company Address Spellbrook
Machine Type No.. CODE 340S CODE 341S Models Harrier 56 Harrier 56 Electric Start
Directives complied with: 98/37/EC Essential Health & Safety Requirements Relating to the Design & Construction of Machinery and Safety Components. 84/538/EEC amended by 87/252/EEC and 88/180EEC Permissible Sound Power Levels of Lawn Mowers 89/336/EEC amended by 92/31/EEC Electromagnetic Compatibility
Standards Used: EN292, EN836, ENISO14982 I declare on behalf of Hayter Limited that these machines conform to the EC Essential Health & Safety
Requirements.
Signed
M.A. Wright
(Technical Director)
Bishop’s Stortford Herts. CM23 4BU ENGLAND
Date: 12.10.99 12.10.98
VIBRATION INFORMATION
Lawnmower vibration information. RMS acceleration measured in 3 - axes at operators contact position on the handlebars.
CODE 340S = 10.6 ms
-2
CODE 341S = 10.6 ms
-2
340222MT270999A
1.1
CONTENTS Page No.
INTRODUCTION 1.3
WARRANTY 1.4
Limited Warranty 1.4
SAFETY PRECAUTIONS 1.5 - 1.9
Decals 1.9
SPECIFICATIONS 1.10
ASSEMBLY INSTRUCTIONS 1.11 - 1.13
General Assembly 1.11 Assembling the Mower for the First Time 1.12- 1.13
CONTENTS
1.1
STARTING THE ENGINE 1.14 - 1.17
Before Starting the Engine 1.14 - 1.15 To Start the Engine 1.16 - 1.17
STOPPING THE ENGINE 1.18
OPERATING THE MOWER 1.19 - 1.24
Height of Cut 1.19 Travel 1.20 Turning the Mower 1.20 Mowing with Grass Collection 1.21 Mowing without Grass Collection 1.22 Heavy Growth 1.22 Moving the Mower across Non-Grassed Areas 1.22 Cutterbar Operation 1.23 Mowing and Grass Care Tips 1.23 - 1.24
MAINTENANCE 1.25 - 1.34
Engine 1.25 Throttle Cable Adjustment 1.25 Carburettor Adjustments 1.26 Oil Service 1.26 Air Cleaner Service 1.27 Spark Plug Service 1.27 Keeping the Engine Clean 1.28 Grassbag 1.28 Deck Housing 1.28
340222MT270999A
1.2
CONTENTS Page No.
MAINTENANCE Continued.
Securing Nuts and Bolts 1.29 Lubrication 1.29 Clutch Cable Adjustment 1.29 Cutterbar 1.30 - 1.31 Battery Charging (Electric Start Model Only) 1.32 Maintenance Schedule 1.33 - 1.34
- After First 5 Hours 1.33
- Every 5 Hours or Daily 1.33
- Every 25 Hours or Every Season 1.33
- Every 50 Hours or Every Season 1.34
- Every 100 Hours or Every Season 1.34
PREPARING THE MOWER FOR STORAGE 1.35
CONTENTS
1.2
FAULT FINDING 1.36 - 1.38
340S & 341S PARTS LIST 2.1 - 2.3
340S & 341S PARTS DIAGRAM 2.4
ENGINE ANCILLARY P AR TS 2.5
WARRANTY ENGINE 2.6
NOTES 2.7
CUSTOMER INFORMATION 2.8
340222MT270999A
1.3
INTRODUCTION
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine.
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the machine as it gives essential information regarding machine safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your machine for the first time. Make sure you are familiar with all the controls and points of regular maintenance. If you have any doubts, consult your Hayter authorised dealer who will be pleased to give you assistance.
IMPORTANT: This machine is designed solely for use in a domestic grass cutting environment. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified in this handbook also constitute essential elements of the intended use. This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures. The safety precautions listed here in and all other generally recognised regulations on safety must be observed at all times. Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury.
INTRODUCTION
1.3
All Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions. Correct operation and maintenance will ensure a long and satisfactory service life. Prior to despatch from our factory every effort is made to ensure your machine arrives in perfect condition. Your dealer will carry out a pre-delivery inspection to ensure that there has been no transit damage prior to installation.
Please allow your dealer to familiarise you with the controls and safety features of the machine during installation.
Throughout this handbook all references to left hand and right hand are as viewed from behind the handlebar, facing in the direction of forward travel.
This handbook is based on information available at the time of publication. HAYTER LIMITED reserve the right to make changes at any time without notice.
340222MT270999A
1.4 1.4
LIMITED WARRANTY
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects
in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services are provided through their authorised network (Refer to "Engine/Battery Pack Warranty Statement"). To qualify for the full benefit of the warranty, the warranty registration card must be returned within 60 days of purchase. Subject to the conditions and exclusions noted in this limited warranty, we shall at our option, repair or replace any warranted part during the applicable period. If you are in doubt or experience any difficulty, please consult a Hayter Authorised Service Dealer for clarification.
To qualify for the extended warranty (second and third year) of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer. These chargeable services should be carried out within 12 and 24 months of the date of purchase.
Excluded from the extended warranty period are those items which are subject to normal wear and tear e.g. tyres, wheels, cutterbars, cables, batteries and other consumable wearing parts.
All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use, are covered by a Lifetime Warranty against the engine crankshaft bending. Note: friction washers, blade brake units and other such devices are not applicable. Only machines fitted with a genuine Hayter friction disc, which are used in accordance with the recommended operating and maintenance procedures, are covered.
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments.
A warranty period of 90 days applies to machines used for commercial purposes.
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase. The service receipt(s) or this Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in this limited warranty, the authorised dealer will, at our option, repair or replace any warranted part within the duration of the warranty period.
This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty. If you need additional information concerning this written warranty, or assistance in obtaining services, please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,
Hertfordshire CM23 4BU UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages or
contact:- Freephone 0800 616298.
Date.................................................................... Date.............................................................
Signed................................................................ Signed..........................................................
Issue: 09.12.97
DEALER STAMP
DEALER STAMP
1st Year Service Record
2nd Year Service Record
WARRANTY
340222MT270999A
1.5
SAFETY PRECAUTIONS
THIS SYMBOLMEANS BE ALERT! YOUR SAFETYIS INVOLVED. WHEN YOU SEE THIS SYMBOLBE ALERTTO THE POSSIBILITY OF INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS.
The Harrier 56 is perfectly safe if used correctly. Failure to observe the following simple precautions may result in serious injury.
Training:
Read the instructions carefully. Ensure that you are familiar with the controls and the proper use of the equipment. Learn how to stop the mower quickly in an emergency.
SAFETY PRECAUTIONS
1.5
Never allow children or people unfamiliar with these instructions to use the mower.
Never mow while people, especially children, or pets are nearby.
Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property.
Preparation:
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing sandals.
Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine.
WARNING: Petrol is highly flammable.
- Store fuel in containers specifically designed for this purpose.
- Refuel outdoors only and do not smoke while refuelling.
- Add fuel before starting the engine. Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot. Allow the engine to cool for at least 2 minutes before refuelling.
- Do not attempt to start the engine if petrol is spilled or a smell of petrol is present. Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated.
340222MT270999A
1.6
SAFETY PRECAUTIONS
1.6
SAFETY PRECAUTIONS
- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.
- Replace fuel tank and container caps securely.
- Replace faulty exhaust mufflers.
Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts and screws for tightness. Use only genuine Hayter replacement parts.
A damaged cutterbar or loose fixing bolt are major hazards. Before use, visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part. A cutterbar which is slightly worn can be re-sharpened. Ensure that both cutting edges are re-sharpened equally to main­tain balance. An unbalanced cutterbar may cause serious damage to your machine. Refer to Maintenance”.
Operation:
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
Continued.
Always pull the starter cord slowly until resistance is felt. Then pull the cord rapidly to avoid kickback and prevent hand or arm injury.
Mow only in daylight or good artificial light.
Avoid using the mower on wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes.
Use extreme caution when reversing or pulling the mower towards you.
Stop the engine if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed.
Never operate the mower unless the guards are securely in position and in good condition.
340222MT270999A
1.7
SAFETY PRECAUTIONS
1.7
SAFETY PRECAUTIONS
Do not change the engine governor settings or overspeed the engine.
Disengage the rear roller drive clutch before starting the engine.
Start the engine carefully, with feet well away from the cutterbar.
Do not tilt the mower when starting the engine.
Do not put hands or feet near or under rotating parts.
Never pick up or carry a mower while the engine is running.
Stop the engine and disconnect the spark plug lead. (Also disconnect the negative battery lead on electric start models):
- Before clearing blockages or unclogging the discharge chute.
- Before cleaning / checking or working on the mower.
Continued.
- After striking a foreign object. Inspect the mower for damage and make repairs before restarting and operating the mower.
- If the mower starts to vibrate abnormally (check immediately).
Stop the engine:
- Whenever you leave the mower.
- Before refuelling.
When using the machine without the grassbag , do not lift the deflector plate whilst the mower is in operation.
Never touch the engine muffler / muffler guard or cooling fins when the engine is hot.
WARNING: THE CUTTERBAR CAN CONTINUE TO ROTATE AFTER THE ENGINE IS SWITCHED OFF
340222MT270999A
1.8
SAFETY PRECAUTIONS
1.8
SAFETY PRECAUTIONS
Maintenance and Storage:
Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition.
Frequently check fuel lines and fittings for cracks or leaks and replace if necessary.
Never check for a spark with the spark plug removed. (Use an approved tester).
Never crank the engine with the spark plug removed. If the engine is flooded, move the throttle to the ‘fast’ position and crank the engine until it starts.
Never strike the flywheel with a hammer or hard object as this may cause the flywheel to shatter in operation. Always use the correct tools to service the engine.
Never operate the engine without a muffler guard. Inspect the muffler periodically and replace if worn or leaking.
Never start the engine with the air-cleaner or air-cleaner cover removed.
Continued.
Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine, muffler, cooling fins, battery compartment and petrol storage area free of grass, leaves, or excessive grease.
Check the grassbag frequently for wear or deterioration.
Replace worn or damaged parts for safety.
If the fuel tank has to be drained, it is essential that this be done outdoors.
340222MT270999A
1.9
SAFETY PRECAUTIONS
DECALS
WARNING DECAL: Part No. 219189
1.9
WARNING - CAUTION RISK OF DANGER ­SAFETY ALERT.
DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM.
DANGER OF BEING HIT BY THROWN OBJECTS. KEEP BYSTANDERS ATA SAFE DISTANCE FROM THE MACHINE.
ENGINE STOP DECAL: Part No. 331046
CUT HEIGHT ADJUSTMENT DECAL:
THROTTLE CONTROL:
STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTENANCE OR REPAIR WORK. (ALSO DISCONNECT THE NEGATIVE BATTERY LEAD ON ELECTRIC START MODELS).
CAREFULLY READ THE OWNERS HAND­BOOK BEFORE USING THE MACHINE.
STOP
340222MT270999A
1.10
SPECIFICATIONS
SPECIFICATIONS
MODELS CODE 340S CODE 341S
Self Propelled Self Propelled/Electric Start
Engine Briggs & Stratton Briggs & Stratton
INTEK-55 INTEK-55
Engine Type 111682-0165-E1 111687-0166-E1
Engine / Cutterbar Speed 2900 rpm 2900 rpm
Fuel Type Unleaded Petrol
Fuel Capacity 1.5 litres
1.10
Oil Type SAE 30 engine oil
Oil Sump Capacity 0.6 litres
Cutting Width 560mm
Cutting Height 10 - 60mm
Overall Dimensions 1,511 x 591 x 1,156mm
Dry Weight 50.5 Kg 53.5 Kg
340222MT270999A
1.11
MS001
2D340S
1
13
11
12
4
5
7
9
10
8
16
15
2
3
6
14
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
SAFETY NOTICE
Before using the mower, read the owner’s handbook carefully. Pay particular attention to the safety precautions.
GENERALASSEMBLY
1. Spark Plug lead
2. Engine Cover
3. Air Cleaner
4. Fuel cap
5. Oil Filler cap & Dip Stick
6. Handle Securing Knob
7. Engine Start Grip
8. Throttle Control
9. Engine Stop Lever
10. Handlebar
11. Ground Drive Clutch Lever
12. Grassbag Assembly
13. Rear Deflector
14. Serial No. Label
15. Height of Cut Lever
16. Muffler Guard
1.11
340222MT270999A
1.12
CS097
CS113
CS112
CS111
ASSEMBLY INSTRUCTIONS
ASSEMBLING THE MOWER FOR THE FIRST TIME
Check that parts are delivered correctly: Remove the
mower from the packaging and check that all loose items have been supplied correctly. Refer to the delivery check­list opposite and the general assembly. If any items are missing contact, your local Hayter dealer.
Assemble the handlebar: Unscrew the knobs securing the handlebar sufficiently to allow it to be pivoted. Move the engine stop lever away from the engine to avoid damage and unfold the handlebar to its operating position. Tighten the two knobs to secure the handlebar.
1.12
DELIVERY CHECKLIST
DESCRIPTION QTY
340S 341S Grassbag Owner’s Handbook Charger Ignition Key Warranty Registration Card
1 1 0 0 1
1 1 1 1 1
IMPORTANT - PREVENT DAMAGE : When unfold­ing the handlebar, take care to ensure that the controls and cables do not become damaged. Always replace damaged controls and cables before using the mower.
Assemble the grassbag: Remove the long ribbon label
(when fitted) by cutting it off close to the grassbag. Discard the ribbon label.
WARNING - AVOID ENTANGLEMENT : Completely remove this ribbon before using the mower
Raise the rear deflector and hook the grassbag over the raised lip at rear of the mower deck. Lower the grassbag to rest against the rear of the mower. Finally lower the rear deflector to rest against the top of the grassbag.
340222MT270999A
1.13
CS256
CS255
CS254
CS015
ASSEMBLY INSTRUCTIONS
1.13
ASSEMBLING THE MOWER FOR THE FIRST TIME
Check that all fasteners are secure.
Check engine stop lever operation: Operate the engine
stop lever several times. Ensure that the cable moves freely and that the lever returns automatically to the engine stop position when released.
Check throttle lever operation: Operate the throttle lever several times and ensure that the cable moves freely whilst operating the engine throttle mechanism. Slight resistance should be felt when the lever moves to the choke’ position.
Continued.
Check clutch lever operation: Operate the clutch lever
several times and ensure that the cable moves freely.
Charge the battery: (Electric start model only)
Refer to Maintenance”.
340222MT270999A
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