2650 - Serial Number 26CJ001150 & Up
2655 - Serial Number 26IJ000155 & Up
0500144 • OctOber 2015
Product InformatIon
DuraTech InDusTrIes InTernaTIonal Inc.
Po Box 1940, Jame sTown, nD 58402-1940
Tel: (701) 252-4601• Fax: (701) 252-0502
www.DuraTechInDusTrIes.neT • www.hayBusTer.com
TM
TM
2650 / 2655
BALEBUSTER
2650 - Serial Number 26CJ001150 & Up
2655 - Serial Number 26IJ000155 & Up
Operating Instructions
and Parts Reference
DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure
that this manual completely and accurately describes the operation and maintenance of
the 2650 and 2655BALEBUSTERS ™ as of the date of publication. DuraTech Industries
reserves the right to make updates to the machine from time to time. Even in the event of
such updates, you should still nd this manual to be appropriate for the safe operation and
maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech Industries
are all considered to be part of the information package. Every operator is required to read
and understand these manuals, and they should be located within easy access for periodic
review.
& are registered trademarks of Duratech Industries
International, Inc. 2650 BALEBUSTER and 2655 BALEBUSTER are trademarks of Duratech
Industries International, Inc.
A Tradition of Innovation Since 1966
FOREWORD
Foreword
All personnel must read and understand the following sections before operating the
2650/2655 BALEBUSTER™.
• Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for
use.
• Foreword and Section 1, important safety information.
• Section 3.1, “Pre-Operation Inspection”.
Appropriate use of unit
Your model 2650/2655 BALEBUSTER is designed to load and shred most types of
baled livestock forage. It is designed for use on large round bales.
To avoid possible damage to the machine and risk of injury to the operator,
consult with a DuraTech Industries International, Inc. (DuraTech) representative before attempting to shred materials other than livestock forage.
The 2650/2655 BALEBUSTER have multiple uses:
• Layingwindrowsinopenelds.
• Filling feed bunks - fenceline, circular etc.
• Spreading forage for livestock bedding.
• Spreading forage over perennial plants, such as strawberries, mushrooms, etc.
• Spreading forage over reclaimed land areas.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
i
TABLE OF CONTENTS
Operator protection
As with all machinery, care needs to be taken in order to insure the safety of the
operator and those in the surrounding area.
The OPERATOR IS RESPONSIBLE for the safety of the operator and those in
the surrounding area.
Operators of the 2650/2655 BALEBUSTER are encouraged to wear head, eye,
and ear protection, loose clothing is discouraged.
ii
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Part I: Operating instructions ..........................................1
2650/2655 BALEBUSTER DOCUMENTATION COMMENT FORM .... 151
vi
A Tradition of Innovation Since 1966
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
TMTM
2650 / 2655
BALEBUSTER
2650 - Serial Number 26CJ001150 & Up
2655 - Serial Number 26IJ000155 & Up
PART 1: Operating
Instructions
1
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
1
Introduction
Your model 2650/2655 BALEBUSTER
specically for use on 6 foot diameter round bales weighing up to 2,000 pounds and 6 feet in length.
To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech Industries
International, Inc. (DuraTech Industries) representative before attempting to shred materials other than livestock forage.
TM
is designed to load and shred most types of livestock forage. It is designed
Purpose
The purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the most
efcient operation of your 2650/2655 BALEBUSTER. There is also a trouble shooting section that may help in case of
problems in the eld. Any information not covered in this manual may be obtained from your dealer.
Special Note: When reference is made as to front, rear, right hand or left hand of this
machine, the reference is always made from standing at the rear end of the machine and
looking towards the hitch. Always use serial number and model number when referring
to parts or problems. Please obtain your serial number and write it below for your future
reference.
MODEL: 2650/2655 BALEBUSTER SERIAL NO________________________
2
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
How to use this manual
Manual organization
This manual is organized into the following parts:
• Part 1: Operating instructions explain how to set up, use and maintain the 2650/2655 BALEBUSTER.
• Part 2: Parts reference contains diagrams of each assembly, with the part number of each part. A key on
the facing page contains a description of the part and the quantity used.
Dealer responsibilities
• Read Section 2, “Dealer Preparation,” and perform the tasks outlined. Also perform a pre-operation
inspection as described in Section 3.2.1.
• Upon delivery of the unit to the customer, it is your responsibility to conduct a training session on the safe
operation of the unit for the primary operator(s). You must also conduct a “walk-around” inspection of all
safety instructional decals on the machine itself. Decals are illustrated in Part 2: Parts Reference.
• Complete and return the Warranty Registration Card. Receipt of this form is required to activate the
warranty. Appendix A provides details of the warranty.
Operator responsibilities
• Operator is responsible for his safety.
• Operator is also responsible for safety of others near the machine.
• Review Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for use.
• Thoroughly review sections 1 and 3, which explain normal operation of the machine, and section 4, which
explain maintenance requirements.
• Note the important safety information in the Foreword and in Section 1, “Safety.”
• Keep copies of all manuals in a readily accessible location for future reference.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3
Section 1: Safety
The safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and other
safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will
properly use and service your Haybuster equipment.
WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW
WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALL
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTION
MANUAL PROVIDED WITH YOUR TRACTOR.
THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE
EXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHER
DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 2650/2655
BALEBUSTER.
1.1 Safety-alert symbols
Decals are illustrated in Part 2: Parts Reference.
The safety decals located on your machine contain important and useful information that will help you operate your
equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions below:
• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners
that will damage the decal.
• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must
be at least 40° F (5° C). The surface must be also be clean and dry.
• When replacing a machine component to which a decal is attached, be sure to also replace the decal.
DuraTech Industries uses industry accepted ASAE standards in labeling its products for safety and operational
characteristics.
Safety-Alert Symbol
Read and recognize safety information. Be alert to
the potential for personal injury when you see this
safety-alert symbol.
4
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
DANGER: Indicates an imminently
hazardous situation that, if not avoided, will
result in death or serious injury. This signal
word is to be limited to the most extreme
situations, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING: Indicates a potentially hazardous
situation that, if not avoided, could result in
death or serious injury, and includes hazards
that are exposed when guards are removed. It
may also be used to alert against unsafe
practices.
CAUTION: Indicates a potentially hazardous
situation that, if not avoided, may result in
minor or moderate injury. It may also be used
to alert against unsafe practices.
This manual uses the symbols to the right to denote
important safety instructions and information.
The DANGER, WARNING and CAUTION symbols are
used to denote conditions as stated in the text above.
Furthermore, the text dealing with these situations is
surrounded by a box with a white background, will begin
with DANGER, WARNING, or CAUTION.
The INFORMATION symbol is used to denote important
information or notes in regards to maintenance and use of
the machine. The text for this information is surrounded
by a box with a light grey background, and will begin with
either Important or Note.
DANGER
WARNING
CAUTION
INFORMATION
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
5
1.2 Operator - personal equipment
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the inuence of any substance (drugs, alcohol)
which might impair vision, dexterity or judgment.
Do not operate a 2650/2655 BALEBUSTER when you are fatigued. Be alert - If you get tired while operating your
2650/2655 BALEBUSTER, take a break. Fatigue may result in loss of control. Working with any farm equipment
can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor
before operating
Proper Clothing
Clothing must be sturdy and snug-tting, but allow complete freedom of movement.
Avoid loosetting jackets, scarfs, neckties, jewelry, ared or cuffed pants, unconned
long hair or anything that could become entangled with the machine.
Protect your hands with gloves when handling ail and sections. Heavyduty, nonslip
gloves improve your grip and protect your hands.
Good footing is most important. Wear sturdy boots with nonslip soles. Steel-toed safety
boots are recommended.
To reduce the risk of injury to your eyes never operate a 2650/2655 BALEBUSTER
unless wearing goggles or properly tted safety glasses with adequate top and side
protection.
Tractor noise may damage your hearing. Always wear sound barriers (ear plugs or ear
mufers) to protect your hearing. Continual and regular users should have their hearing
checked regularly.
6
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
1.3 Machine safety labels
The safety decals located on your machine contain important information that will help you operate your equipment.
Become familiar with the decals and their locations.
DANGER: FLYING HAY, ROCKS, AND OTHER
OBJECTS THROWN BY MACHINE.
STAY CLEAR OF DISCHARGE SIDE OF MACHINE
UNLESS OPERATOR HAS STOPPED TRACTOR
ENGINE AND MACHINE HAS STOPPED ROTATING.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN SEVERE PERSONAL INJURY OR DEATH.
DANGER: ROTATING FLAILS CAN KILL OR
DISMEMBER
KEEP CLEAR OF MACHINE UNTIL POWER TAKE‑OFF
HAS BEEN DISENGAGED, TRACTOR ENGINE SHUT
OFF AND FLAIL ROTATION STOPPED
6500034
6500035
DANGER: ROTATING DRIVELINE, CONTACT CAN
CAUSE DEATH, KEEP AWAY!
ENTANGLEMENT CAN CAUSE SERIOUS INJURY OR
DEATH
DO NOT OPERATE WITHOUT
• ALL DRIVELINE GUARDS, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE
• DRIVELINES SECURELY ATTACHED AT BOTH
ENDS
• DRIVELINE GUARDS THAT TURN FREELY ON
DRIVELINE
WARNING: FOR YOUR PROTECTION KEEP ALL
SHIELDS IN PLACE AND SECURED WHILE MACHINE
IS OPERATING MOVING PARTS WITHIN CAN CAUSE
SEVERE PERSONAL INJURY.
6500085
6500040
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
7
WARNING: FOR YOUR PROTECTION AND
PROTECTION OF OTHERS, PRACTICE THE FOLLOWING SAFETY RULES.
1. BEFORE OPERATING THIS MACHINE, READ THE
OPERATOR’S MANUALS SUPPLIED WITH THIS MACHINE AND YOUR TRACTOR.
2. CHECK OPERATORS MANUALS TO BE SURE YOUR TRACTOR MEETS THE MINIMUM REQUIREMENTS FOR THIS MACHINE.
3. READ ALL DECALS PLACED ON THIS MACHINE
FOR YOUR SAFETY AND CONVENIENCE.
4. NEVER ALLOW RIDERS ON THIS IMPLEMENT OR
THE TRACTOR.
5. KEEP OTHERS AWAY FROM THIS MACHINE WHILE IN OPERATION.
6. KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS
OPERATING.
7. KEEP HANDS, FEET, LOOSE CLOTHING, ETC., AWAY FROM POWER DRIVEN PARTS.
8. ALWAYS SHUT OFF MACHINE AND ENGINE BEFORE SERVICING, UNCLOGGING, INSPECTING, OR WORKING NEAR THIS MACHINE
FOR ANY REASON. ALWAYS PLACE TRANSMISSION IN PARK OR SET PARK BRAKE
AND WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING THIS MACHINE.
6500041
WARNING: NO STEP
DO NOT STEP, STAND, OR SIT ON THIS SURFACE.
MAY CAUSE INJURY AND/OR EQUIPMENT DAMAGE.
6500490
CAUTION: ADJUST TRACTOR DRAWBAR SO THAT
THE DISTANCE FROM THE END OF THE P.T.O.
SHAFT ON THE TRACTOR TO THE CENTER OF THE
DRAWBAR HITCH PIN IS 16”.
6500322
• Replacement decals can be purchased from your Haybuster dealer.
8
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
1.4 Shielding
Shields are installed for your protection. Keep them in place, and replace damaged shields.
1.5 Safety review Section
BEFORE OPERATING
• Read and follow all instructions contained in:
a. This 2650/2655 BALEBUSTER operator’s manual
b. Tractor operator’s manual
c. Decals placed on the 2650/2655 BALEBUSTER.
NOTE: Additional copies of the above mentioned materials can be obtained from your dealer.
• Allow only responsible, properly instructed individuals to operate your machine. Carefully supervise
inexperienced operators.
• Use a tractor which meets the tractor requirement contained within this manual. Additional weights may
be necessary.
• Make sure the machine is in good operating condition and that all protective shields are in place and in
proper working order. Replace damaged shields before operating.
• Be sure all bystanders and other workers are clear before starting tractor and 2650/2655 BALEBUSTER.
• Make no modications to the machine unless specically recommended or requested by DuraTech
Industries.
• Check periodically for breaks or unusual wear and make any necessary repairs.
• Be sure the unit is securely attached to a tractor of equal or greater weight than the 2650/2655
BALEBUSTER and bale.
• If required install P.T.O. safety chain, check local regulations regarding safety chain requirements.
DURING OPERATION
• Enforce the following safety precautions and others contained in this manual to prevent serious personal
injury or death due to accidental contact with rotating ails.
a. Everyone must be kept clear of work area except operator seated at tractor controls.
b. Disengage P.T.O. and make sure everyone is clear of machine before starting engine.
• Enforce the following safety precautions and others contained in this manual to prevent injury due to
accidental contact with ying material thrown by ails.
a. Keep bystanders away from work area.
b. Keep shield in place and in good condition.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
9
c. Watch out for and avoid any object that might interfere with the proper operation of the machine.
d. Replace missing or damaged ails.
• Power takeoff shafts must be locked in place with protective P.T.O. shields in place.
• Keep hands, feet and clothing away from power driven parts.
• Never leave tractor controls unattended while the engine is running.
• Never allow riders on the machine at any time.
• Be sure the tractor operator is the only person riding on the tractor.
• Exercise extreme care when operating on rough and/or steep terrain. Avoid operation on terrain which is
excessively rough or steep.
• Make sure your tractor P.T.O. speed never exceeds 1000 rpm.
• Always stand to the side of the loader when moving transport pins. Never stand under the loader unless the pins are installed in the upper holes on both sides. Never force pins out of position, when
the loader is fully raised pins can be moved easily.
DURING SERVICE & MAINTENANCE
• Before working on or near the 2650/2655 BALEBUSTER for any reason, including servicing, cleaning,
unplugging or inspecting machine, use normal shut-down procedures unless instructed differently in this
manual.
• Never work on or near 2650/2655 BALEBUSTER unless engine is shut off and ails stopped.
• Check periodically and tighten any loose bolts or connections.
• Use only replacement parts that are recommended by DuraTech Industries.
• If it is necessary to operate the tractor engine indoors for more than a few seconds, be sure to provide
enough ventilation to remove the tractor exhaust fumes.
• Hydraulic uid escaping under pressure can be invisible and have enough force to penetrate the skin.
When searching for a suspected leak, use a piece of wood or cardboard rather than your hands. If injured,
seek medical attention immediately to prevent serious infection or reaction.
• Relieve all pressure in the hydraulic system before disconnecting the hose or performing other work on
the system. Make sure all connections are tight and the hose is in good condition before applying pressure
to the system.
1.6 Towing/road transport
• Use good judgment and drive slowly over rough or uneven terrain.
• Be sure tractor brakes are properly adjusted and foot pedals are locked together.
• When preparing implement for transport, always use loader transport pins to secure bale loader in raised
position. Do not remove transport pins until hydraulic hoses have been charged and cylinder is
fully extended. Never force pins out of position, when the loader is fully raised pins can be moved
easily.
10
• Check your state laws regarding the use of lights, slow moving vehicle signs, safety chain and other
possible requirements.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
Section 2: Dealer preparation
2.1 Pre-delivery inspection
INSTRUCTIONS: Before delivering the machine, check the following items carefully and make corrections when
necessary. Place an “X” in the box after each item has been checked and found to be acceptable.
q Check machine for missing items or damage in transit.
q Check for loose bolts or set screws.
q Check all hydraulics components for leaks or damage.
q Check oil level in chain case. (ll with hydraulic oil)
q Check lug bolts for tightness, torque to 85 to 90 Ft. lbs.
q Check for loose ail bolts, torque to 200 Ft lbs.
q Check tires for proper air pressure
q Check condition of tire rims.
q Check machine for proper lubrication.
q Check all chains for proper adjustment.
q Check all shields for installation and condition.
q Check condition of all decals.
q Check all phases of operation.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
11
2.2 Shipping list and illustration for the 2650/2655 BALEBUSTER
ITEM PART PART DESCRIPTION QTY.
1 2000514 BRG\PB\1‑3/4\2BOLT\MALLEABLE 1
2 3600453 JOINT\44\1‑3/4BORE\ASSY 1
3 3600459 PTO\252‑21797\44R 1
3A 3600684 PTO\44E\CAT5\80CV\21SP\1‑3/8 1
4 4800003 BOLT\HEX\3/8X1 2
5 4800044 PIN\COT\5/32X1‑1/2 1
6 4800068 BOLT\HEX\1/2X3 3
7 4800082 BOLT\HEX\1/2X1‑1/2 1
8 4800210 BOLT\HEX\3/8X6 1
9 4800251 BOLT\HEX\1/2X2‑1/4\NC 2
10 4800471 BOLT\HEX\1X7\NC 2
11 4800592 BOLT\HEX\1/2X3‑1/4 4
12 4900001 NUT\HEX\1/2\NC 3
13 4900002 NUT\HEX\3/8\NC 2
14 4900014 NUT\TPLCK\1/2\NC 7
15 4900023 NUT\TPLCK\3/8\NC 1
16 4900127 NUT\TPLCK\1\NC 2
17 5000001 WASH\FLAT\3/8 2
18 5000004 WASH\FLAT\1/2 8
19 5000006 WASH\LOCK\1/2 3
20 5000019 WASH\LOCK\3/8 2
21 6100028 2‑1/4 COMP SPR.125 X .725 4
22 6100031 SPRING\COMP\.072W\25/32OD 1
23 6200020 KEY\SQ\3/8X2‑1/4\HARDEND 3
24 7500170 HOSE MINDER 1
25 8101033 TINE\SQ\LEFTHAND 1
26 8101071 LATCH\SHLD 1
27 8101072 SHLD\PTO 1
28 8101073 BRKT\BRG\PTO\2650 1
29 8101074 SHFT\DRV\PTO 1
30 8101075 TINE\SQ\RIGHTHAND 1
31 8101076 MNT\SHLD\DRV 1
LOADER TINES
1 4800471 BOLT\HEX\1X7\NC 2
2 4900031 NUT\HEX\1\NC 2
3 5000053 WASH\LOCK\1 2
4 8101033 TINE\SQ\LEFTHAND 1
5 8101075 TINE\SQ\RIGHTHAND 1
12
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
13
2.3 Assembly required
1. Adjust the tractor drawbar so that the distance from
the end of the P.T.O. shaft on the tractor to the
center of the drawbar hitch pin hole should be 16”
(41 cm.), and the height for the top of the centerline
of the P.T.O. should be 8” Refer to gure at right.
2. Hitch the 2650/2655 BALEBUSTER to the tractor
drawbar. Adjust the hitch so machine is parallel
with ground.
3. The hitch pin should be sized to prevent excessive movement, and should extend through all components
of the hitch. The pin should be secured with a hairpin clip or suitable device to prevent the loss of the pin.
4. Adjust the hitch so the machine will be parallel with the ground. Hitch the 2650/2655 BALEBUSTER to
the tractor drawbar.
5. Raise the jack, pull the lock pin and store in the transport position.
6. Connect the two hydraulic hoses from the hydraulic cylinder to one set of hydraulic couplers on the
tractor. Connect the two hydraulic hoses from the bale conveyor speed valve to the second set of
hydraulic couplers on the tractor.
7. Extend the loader hydraulic cylinder and hold the loader in the fully raised position. Remove the loader
transport pin and place them in the storage position, (the lowest hole in the bracket). Retract the loader
hydraulic cylinder completely, so the loader is in the lowest position.
NOTE: Always stand to the side of the loader when moving the transport pins.
8. Mount tines #8100033 and #8101075 and in the left mounting bracket, this is the standard position. For
small bales, use the inner brackets, and for the large bales use the outer brackets. Bolt in place using (2)
1x7 bolts #4800471 and lock nuts #4900127. See illustration on page 13.
9. Bolt Bearings Bracket #8101073 to mainframe with (4) ½ x 3-1/4 bolts #4800592, at washer, spring
#6100031 & lock nuts. Compress spring to 2” length.
14
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
10. Loosely assemble bearing #2000514 (with lock collar forward), on bracket using (4) ½ x 2-1/4 bolts
#4800251, with (4) at washers, lock washers, and nuts.
11. Slip drive shaft #8101074 thru bearing. Mount U-Joint #3600459 on drive shaft and chain case shaft
using (2) 3/8 x 2-1/4 keys #6200020 and set 3/8 set screws #4800356. Clamp U-Joint on shaft with (2) ½
x 3 bolts #4800068, and lock nuts.
12. Tighten bearing and lock collar assembled in step 10 at this time.
13. Install drive shaft shield latch #8101072, spring #6100031, 5/32 x 1-1/2 cotter pin #4800044, and ½ at
washer. See illustration on page 13.
14. Loosely assembly drive shaft shield #8101072 and mounting bracket #8101076, using (2) 3/8 x 1 bolts
#4800003 at washer lock washers and nuts.
15. Bolt drive shield assembly to chain case, with (1) 3/8 x 6 bolt #4800210, and a lock nut. Shield must
hinge freely, See illustration on page 13.
16. Lower shield over bearing stand. Tighten bolts assembled in step 14.
17. Mount P.T.O. shaft #3600459 and hardened key #6200020 on shaft #8101074 and lock set screws and
tighten ½ x 3 bolt #4800068 and lock nut.
18. Attach the P.T.O. shaft to the tractor P.T.O. shaft. Depress coupling and slide the coupling onto the
splined shaft. Make sure the spring loaded safety catch is properly seated.
19. Bolt hose minders to #7500170 to Bearing Bracket use, (1) 1/2x1-1/2 bolts, atwasher, lockwasher, nut.
20. Pull deector and rack assembly out into operating position.
21. If required, install safety chain. Check local regulations regarding safety chain requirements.
22. Follow lubrication instructions found on pages 34-36 before use.
23. This machine is set up to operate on 1000 1-3/8” only!
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
15
Section 3: Operation
To insure long life and economical operation, we highly recommend the operator of the 2650/2655 BALEBUSTER be
thoroughly instructed in the maintenance and operation of the machine. There is no substitute for a sound preventative
maintenance program and a well trained operator.
Prior to starting the engine of the tractor, we recommend the operator make a visual inspection of the unit. This can be
done as the lubrication is being carried out. Any items that are worn, broken, missing or needing adjustment must be
serviced accordingly before operating the 2650/2655 BALEBUSTER.
3.1 Pre-starting inspection instructions
WARNING: Before inspecting the machine, use the normal shut-down procedure on page 17.
Check the following:
q Hydraulic components for leaks or damage.
WARNING: Hydraulic uid escaping under pressure can be almost invisible and can have sufcient
force to penetrate the skin. When searching for suspected leaks, use a piece of wood or cardboard rather
than your hands. If injured, seek medical attention immediately to prevent serious infection or reaction.
q Check for loose bolts,worn or broken parts.
q Lug nuts for tightness.
q Condition of tire rims.
q Tires for proper air pressure.
q Installation and condition of ails.
q Rotor for twine build-up.
q Chains and belts for proper tension, and condition.
q Installation and condition of shields.
16
q Installation of slow moving vehicle (SMV) sign
q Condition of decals.
q Condition of ails and for loose ail anchor bolts. Torque to 200 Ft lbs.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.2 Normal shutdown procedure
For your safety and the safety of others, you must use the following normal shut-down procedure before leaving
the tractor controls unattended for any reason, including servicing, cleaning, or inspecting the 2650/2655
BALEBUSTER. A variation of the following procedure may be used if so instructed within this manual or your
tractor manual or if an extreme emergency requires it.
a. Disengage P.T.O..
b. Lower machine to ground level.
c. Place transmission in park or set park brake.
d. Shut off engine and remove key.
e. Wait for all movement to stop.
3.3 Adjustments
3.3.1 Hitch Adjustment
The hitch is adjustable so that the machine is parallel to
the ground when attached to the tractor drawbar. This is
accomplished by removing the two mounting bolts and
reinstalling them with the hitch at the proper height. The
distance from the end of the P.T.O. shaft on the tractor
to the center of the drawbar hitch pin hole should be 16”
(41 cm.), and the height from the top of the drawbar to
the centerline of the P.T.O, should be 8”. Refer to
page 27
The hitch pin should be of proper size to prevent
movement and length to extend through all components
of the hitch. The pin should be secured with a hairpin
clip or suitable device to prevent the loss of the pin.
3.3.2 P.T.O. Shield
WARNING: Before lifting the P.T.O. shield be sure and follow the normal shut down procedure.
Be certain that the tractor is shut off and all rotating components of the machine have come to
a complete stop before lifting shield. Loose clothing is discouraged, and long hair should be
restrained whenever working on P.T.O. shafts.
To raise the P.T.O. shield, unhook the hold-down straps near the front of the shield and lift the shield. It should pivot
freely. If it does not pivot freely look for build up of debris or other obstructions at the pivot point. Do not force the
shield, as damage to the shield may occur. Once the shield is in the upright position it should automatically lock in
the upright position.
To lower the shield, pull the locking pin to release the shield and lower it into working position. Once the shield is
lowered hook the hold-down straps.
Moving the lever on the conveyor speed control valve
counterclockwise will slow the conveyor and make a
ner product. Moving the lever clockwise will speed up
the conveyor and make a coarser product.
For tractors with PFC type hydraulic systems, this
valve should be set in the full open position (clockwise
rotation). Conveyor speed can then be controlled
directly from the tractor controls.
gure 3.2
position of the ow
control valve
ow control valve
18
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.3.4 Conveyor Chain Adjustment
The three chain tensioning bolts should be adjusted to allow lifting the slats 1” to 1-1/2” above conveyor deck.
These bolts are located, on the front of the conveyor, at the center, and on the rear. Bolts must be adjusted evenly.
center conveyor chain
adjustment bolt
left conveyor chain
adjustment bolt
3.3.5 Chain Case Adjustments.
It is normal for the chain to stretch. A spring-loaded idler sprocket maintains Chain tension. Adjusting the rod that
protrudes through the top of the chain case changes chain tension. Chain tension can be checked by measuring the gap
between the spring cover and the chain case. The correct dimension is 1/8in +\- 1/16in.
The chain case was lled with hydraulic oil when assembled, (10-weight motor oil can be used.) To check oil level,
remove the plug on the front of the chain case. The oil level is within 1/2in of the opening.
chain tension
adjustment
rod
spring cover
chain case
chain case oil
level check plug
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
19
3.3.6 Slugbar Adjustment
Exposing, less ail will create a ner cut and use less horsepower, while exposing more ail will produce a coarser cut.
This is accomplished by rotating the slugbar adjustment handle. Rotating the handle counterclockwise will expose more
ail, clockwise will expose less ail. To rotate the handle, squeeze the lever to release the lock and rotate the handle to
the desired position, and release the lever. Be sure that the lever is seated in one of the adjustment slots to ensure that
slugbars stay properly adjusted.
With the handle rotated fully clockwise the will expose the least amount of ail (position 1).
Position Approx. Flail Exposed
1 1“
2 1-1/4”
3 1-1/2”
4 1- 5/8”
5 1-3/4”
Positions 1 through 3 are for grinding hay. Positions 4
and-5 should only be used when spreading Dry Straw.
(DO NOT, use positions 4 and 5 if material is wet, has
high moisture content or is frozen.)
3.3.7 Clean Out Door
WARNING: Before opening the clean out door, be sure and follow the normal shut down procedure.
Be certain that the tractor is shut off and all rotating components of the machine have come to a
complete stop before opening clean out door.
The clean out door allows for easy access to the rotor for
ail changes and twine removal. To open the door remove
the lynch pins and release the latches. Lift the latch hooks
and open the door.
To close the door, hook the latch hooks and close the
handles. This should draw the door in tight. If the door is
loose or can not be closed, check for obstructions. Hooks
can be adjusted by screwing them in or out of the latch.
Once the door is closed, replace the lynch pins.
clean out door
in the closed
position
20
clean out
door latchs
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.3.8 Flails
Flails must to be free to rotate about the bushings on the
rotor. The bushings must not rotate. The bushings are
held secure by tightening the bolts which squeeze the tabs
against the bushing. Bolts should be torqued to 200 ft.-lbs.
ail tightening bolt
3.3.9 Stripper Plate
Stripper Plate for the 2650
rotor
ail
Adding a stripper plate will produce a ner cut and
removing plates will produce a courser cut.
For a ner cut, one or two additional stripper plates can be
added. See pages 132-133 ”Stripper Bar Installation” for
installation information.
In applications such as land reclamation, where a very
course cut is desired, all stripper plates may be removed.
stripper plate
Stripper Plate for the 2655
The three standard stripper plates will produce a ner cut, and removing plates will produce a courser cut.
In applications such as land reclamation, where a very course cut is desired, all stripper plates may be removed.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
21
3.3.10 Loader
gure 3.3
Loader Tines
WARNING: Loader tines may swing down unexpectedly as they drop over center. They can move
faster than you can react. Keep all bystanders away from the machine while loader is raised.
loader tine
loader wing
loader transport
pin
1. The loader has three settings for different size bales. For bales approximately 72” in diameter mount the
loader tines in the outermost position. 60” bales require the loader tines to be positioned in the left outer
slot and the right inner slot (left and right are determined while facing in the direction of travel). 48”
bales require the tines to be positioned in the inner mounting slots (see page 23)
2. 48” bales use left inner and right inner mounting slots.
60” bales use left inner and right outer mounting slots (standard).
72” bales use left outer and right outer mounting slots.
3. These settings are accomplished by removing the pivot bolts and removing the tine. After the tine is
reinstalled in the proper position, reinstall the pivot bolt and tighten. Be sure the bolt threads protrude
though the entire nut so that the locking nut functions properly. Do not over tighten the pivot bolt, the tine
should rotate freely about the pivot bolt.
4. The loader tines should pivot freely as the loader is raised and lowered. If the loader tines don’t swing
down into the loading position the bale will not load properly. With the loader fully raised the loader tines
should swing down.
CAUTION: Watch for overhead hazards such as power lines.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
23
3.3.11 Loader Transport Pin
WARNING: Never stand under loader when removing transport pins. Do not attempt to force pins
out, with the loader fully raised they can be easily removed.
The loader transport pins can be inserted into three positions:
1. Upper hole: Holds the loader in the fully raised
position for transport.
2. Middle hole: Holds the loader partly raised. This
improves rear visibility and reduces wind drag
during transportation
3. Lowest hole: Holds the loader transport pin in
storage position.
loader transport pin in
storage position
3.3.12 Hydraulic Cylinder and Valve
All cylinder and valve hose connections should be tight and leak free. If the area near a hose connection becomes
oily or dirty repairs should be made to seal the leak. Hoses should be free of cracks or cuts to ensure safe operation.
Cylinder seal kits are available from your dealer to repair a leaky cylinder. Pin connections should be free of excessive
wear. If pins become worn they should be replaced. Also check yokes and mounts for cracks and wear.
WARNING: Hydraulic uid escaping under pressure can be almost invisible and can have sufcient
force to penetrate the skin. When searching for suspected leaks, use a piece of wood or cardboard
rather than your hands. If injured seek qualied medical attention immediately to prevent serious
infection or reaction.
3.3.13 Tires & Rims
Tires should be inated to 40 PSI and should be free of cuts or cracks. There should also be adequate tread and no
visible cords, wires or tread separation. Tires must also be of proper load rating, speed rating and size.
Rims must be free of cracks and rust pitting. Lug bolts must also be tight. Inspect the area around the lug bolts. If rust
develops this is a sign of loose lug bolts. Check wheel bearings and seals, replace and grease as use requires.
24
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.3.14 Rack
The rack has two positions: transport and working. The rack should travel between the two positions freely under the
operator’s own power. All pivoting connections should be snug, but still allow the points to hinge freely. Inspect for
cracked or excessively worn holes at the connections. The rack connection straps are designed to be self-folding and
should not drop over center. If the straps become bent or do not function properly they should be replaced.
gure 3.4
rack in the working
position, rack
connection straps
rack
rack connection strap
3.3.15 Jack
An adjustable jack is provided with the machine to support the hitch when the machine is disconnected from the tractor.
The jack must only be used on rm, level ground or similar base to prevent it from sinking,
When unhooking the machine remove the jack pin and rotate the jack to the upright position and reinstall the pin. Crank
the jack until the hitch is no longer supported by the drawbar of the tractor. The hitch pin can now be removed.
WARNING: Never use the jack without reinstalling the jack pin.
When hooking up the machine, install a proper hitch pin and secure it with a hairpin clip or comparable device, crank
the jack until the foot of the jack is fully raised. Remove the jack, and place in transport position.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
25
3.3.16 Changing distribution pattern
The deector can be positioned for creating a windrow, spreading, bunkfeeding, or stockpiling. Lower the deector for
a narrower windrow and raise the deector for a wider spread.
To change the position, pull the release lever, Rotate the deector to the desired position and release the handle. A
wider deector belt (PN 8100819) is available for bunk feeding or additional material control.
Figure 3.5
deector adjustmentsdeector release lever
and deector latch
handle.
deector position indicator
deector release lever
deector latch handle
26
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.4 Hitching the 2650/2655 BALEBUSTER
WARNING: Do not operate the 2650/2655 BALEBUSTER unless the tractor complies with the
following requirements:
1. Tractor has a minimum of 65 horsepower.
2. Tractor has rollover protective structure and seatbelts.
3. Tractor’s hydraulic system has two-way valves, and a minimum ow of 12 GPM @ 1500 psi.
4. To assure adequate braking and steering control, the tractor must have a weight greater than
or equal to the weight of the 2650/2655 BALEBUSTER and any bales it will transport.
To hitch the 2650/2655 BALEBUSTER to a tractor, perform the following steps:
1. Adjust the tractor drawbar so that the distance from
the end of the P.T.O. shaft on the tractor to the
center of the drawbar hitch pin hole should be 16”
(41 cm.), and the height for the top of the centerline
of the P.T.O. should be 8” Refer to Figure 3.7
2. Hitch the 2650/2655 BALEBUSTER to the tractor
drawbar. Adjust the hitch so machine is parallel
with ground.
3. The hitch pin should be sized to prevent excessive
movement, and should extend through all
gure 3.7
safe P.T.O. distance
components of the hitch. The pin should be
secured with a hairpin clip or suitable device to
prevent the loss of the pin.
4. Raise the jack. Pull the lock pin and store in the transport position.
5. Attach the P.T.O. shaft to the tractor P.T.O. shaft. Depress coupling and slide the coupling onto the splined
shaft. Make sure the spring loaded safety catch is properly seated.
6. This machine is set up to operate on 1000 rpm only!
7. If required, install the safety chain. Check local regulations regarding safety chain requirements.
8. Connect the two hydraulic hoses from the hydraulic cylinder to one set of hydraulic couplers on the
tractor. Connect the two hydraulic hoses from the bale conveyor speed valve to the second set of
hydraulic couplers on the tractor.
9. If equipped with optional grain tank, connect the two hydraulic hoses from the grain tank to the third set
of hydraulic couplers on the tractor.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
27
3.5 Unhitching the 2650/2655 BALEBUSTER
To unhitch the 2650/2655 BALEBUSTER, perform the following steps:
1. Follow normal shut-down procedure.
2. Lower jack and secure. Raise the tongue off of the tractor draw bar.
3. Detach the P.T.O. shaft from the tractor.
4. Cycle the hydraulic control levers to release any pressure in the hydraulic hoses.
5. Detach the hydraulic hoses.
6. Remove the safety chain, if installed.
7. Remove the hitch pin.
3.6 Starting the machine
DANGER: After making all necessary hook-ups to tractor, be sure rotor chamber is clear of any
solid objects. Make sure any bystanders are away from the 2650/2655 BALEBUSTER before
engaging P.T.O., conveyor or loader. Flying objects can cause serious injury or death. Stay clear
of discharge side of machine unless operator has stopped tractor engine and machine has stopped
rotating. Failure to follow these instructions may result in severe injury or death.
To start the machine, perform the following steps:
1. Unfold the rack into working position. Adjust the deector to desired position.
2. Steps 3 through 5 are performed with the tractor at idle, and the operator at the tractors controls.
3. Engage the conveyor. Run the conveyor in forward and then in reverse. Check to be sure the conveyor is
working properly before attempting to shread a bale.
4. Raise the loader, and remove transport pins.
CAUTION: Look out for overhead hazards such as power lines.
WARNING: Never stand under loader when removing transport pins. Do not attempt to force pins
out, with the loader fully raised they can be easily removed.
28
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
5. Engage the P.T.O..
CAUTION: Engaging the P.T.O. with the tractor engine speed above an idle may damage the drive
line components and the tractor P.T.O..
6. Increase tractor engine speed until the P.T.O. speed reaches 1000 RPM. Listen for noise and watch for
vibration. If necessary, follow the shut down procedure, and make repairs before attempting to shred any
bales.
7. Run the machine and cycle the loader to warm up the machine before shredding bales.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
29
3.7 Loading the bale
The bale conveyor must not be running when a bale is lifted into the shredding chamber. (step3-5), dropping bales on
to the moving conveyor slats may bend slats.
DANGER: If it is necessary to transport a second bale over uneven terrain, make sure any
bystanders are away from the 2650/2655 BALEBUSTER. Serious injury or death could result if the
bale rolls off the loader main frame loader supports.
STEP 1:Lower the bale loader part way down so you can so you can still see the end of the tine fork. Use
the fork as a guide and back up to the rst bale, with the bale loader in its lowest position, back up until
the bale is loaded on the main frame loader supports
STEP 2: Slowly lift bale, until the at end is frimly against the table. If you need to travel to the second
bale, transport with the bale loader on the main frame supports, use the bale as a guide to line up the
second bale.
STEP 3-5: Slowly lift bale into the shredding chamber. Continue lifting the bale loader until it stops. The
correct position for shedding a single bale will help prevent spillage.
NOTE: If bale does not rotate forward the twine may be over the tine. Cut the twine at this time to
prevent damage to the machine.
STEP 6: Load a second bale (if the rst bale is on the main frame loader supports, use the bale as a guide
to line up on the second bale). (If the rst bale is in the shredding chamber use the conveyor and
move the bale to the right so you can look past it on the left side). Back trailer until bale is loaded on the
main frame loader supports. Slowly lift the bale off the ground keeping the weight of the bale on the main
frame loader supports. This is the transport position for the second bale.
gure 3.6
loading the bale
30
STEP 7: After the rst bale is shredded, repeat steps, 3-5, loading and shredding the bale.
STEP 1STEP 2STEP 3
STEP 4STEP 5STEP 6
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.8 Shredding the bale
CAUTION: Avoid uneven terrain with bale loaded. Serious injury could result if machine is allowed
to tip.
NOTE: Operating tractor at a P.T.O. speed of 1000 RPM enables the machine to do a better job of
chopping forage and also keeps a minimum of twine buildup on rotor. Twine buildup should be kept
to a minimum to reduce re hazard.
NOTE: Always operate slat conveyor to rotate bale in direction indicated by arrow on front shield.
Reverse direction only if bale is lodged or hesitates to turn.
DANGER: If it is necessary to transport a second bale over uneven terrain, make sure any bystanders
are away from the 2650/2655 BALEBUSTER. Serious injury or death could result if the bale rolls off
the main frame loader supports.
With a bale loaded into the shredding chamber, perform the following steps:
1. If necessary, adjust the deector to the desired position.
2. Position the 2650/2655 BALEBUSTER where you want to begin shredding the bale.
3. Engage the conveyor and move the bale to the right side of the machine. This will move the bale away
from the rotor for startup.
4. Machines hydraulic system performs two (2) functions. One function raises the bale lifter for loading
bales into machine. The second function powers bale conveyor by means of a hydraulic motor. Decreasing
speed allows ail knives to chop forage ner, increasing speed leaves forage coarser.
5. Engage the P.T.O., and increase tractor engine speed so that P.T.O. is at 1000 RPM.
6. Engage the bale conveyor, and check to see if bale
is rotating in the proper direction. The proper
direction of bale rotation is indicated by the bale
rotation decal located on the front of the 2650/2655
BALEBUSTER; rotation is counter clockwise.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
31
3.9 Twine Removal
To remove twine from the rotor open clean out door - refer to section 3.3.7. Using a hacksaw with a ne tooth blade is
one method of cutting the twine and works with all types of twine.
gure 3.7
removing twine from the
rotor with a ne tooth
hacksaw
3.10 Transporting the 2650/2655 BALEBUSTER
This machine is designed to fold for ease of transportation and storage. The rack and deector assembly folds inside of
bale chamber.
DANGER: Do not remove transport pins until the hydraulic hoses have been charged and the
cylinder fully extended. Failure to follow these instructions may result in severe personal injury or
death.
WARNING: Never stand under loader when removing transport pins. Do not attempt to force pins
out, with the loader fully raised they can be easily removed.
To prepare the 2650/2655 BALEBUSTER for transport, perform the following steps:
1. Raise the loader and move the loader transport
pins to the desired position. (Fully raised, partially
raised) See section 3.3.11 “Loader Transport Pin”
for more information.
2. Release the hydraulic pressure and lower the loader
until it rests on the pins.
3. Pivot the deector into the tub to insure eight feet
four inches (8’4”) towing width.
32
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
3.11 Storing the 2650/2655 BALEBUSTER
WARNING: When preparing machine for storage, use normal shut-down procedure.
To prepare the 2650/2655 BALEBUSTER for storage, perform the following steps:
1. Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Cut all twine off
from around the rotor. Wash the complete machine. If washing the 2650/2655 BALEBUSTER with a high
pressure washer, keep the nozzle away from the sealed bearings. To inhibit rusting repaint places where
bare metal is exposed.
2. If equipped with the optional grain tank, clean out the tank and auger.
3. Place the jackstand in the down and in locked position. Block the rear axle up taking the weight off the
tires, but do not deate the tires. If possible, store the machine in a dry, protected place. If it is necessary
to store the machine outside, cover it with waterproof canvas, plastic, or other suitable protective material.
4. Coat exposed lift cylinder rod with grease. Oil chains on conveyor. Lubricate thoroughly according to
lubrication instructions. Repack wheel bearings.
5. Check the machine for any worn or broken parts. By ordering parts now, you will avoid delays when it is
time to remove the machine from storage. When ordering parts always specify machine serial number and
the part number of the replacement part. Part numbers can be found in the parts section of this manual.
3.12 Removing the 2650/2655 BALEBUSTER from storage
To remove the 2650/2655 BALEBUSTER from storage, preform the following steps:
1. Remove all protective coverings.
2. Remove blocking from under 2650/2655 BALEBUSTER. Check tire pressure.
3. Lubricate machine in accordance with lubrication instructions found in this manual.
4. Check all hydraulic hoses for deterioration and, if necessary, replace. tighten any loose bolts, nuts and
hydraulic ttings.
5. Follow pre-starting inspection instructions.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
33
Section 4: Lubrication
The operator should make a check of all grease ttings on the unit before beginning to operate it so as to become
familiar with their location and the correct service schedule.
WARNING: Use normal shut-down procedure (page 17) before lubricating machine.
4.1 Lubrication
Use only a high quality, #2 multi-purpose grease when lubricating the unit. Make sure all ttings and the nozzle of the
grease applicator are clean before applying the grease. If any grease ttings are missing, replace them immediately.
Machine has 17 points to lubricate with grease gun every fteen (15) hours of operating time.
1. Rotor bearings - 2 places.
2. P.T.O. universal joints - 3 places.
2A. As many as seven (7) pumps of grease are required to purge all cross and bearing lube points with fresh
grease.
3. Telescoping shafts - 1 place.
3A. Telescoping members require enough grease to maintain a smooth sliding action. When telescoping
members become contaminated with dirty grease, they should be inspected and cleaned to insure smooth
operation.
3B. Shield components should be lubed and inspected to insure all components are in working condition or
are replaced if damaged. A properly maintained shield will inhibit dirt from contaminating telescoping
members.
4. Bale conveyor - 2 places.
5. Check oil level in chain case every fty (50) hours of operating time. (See section 3.3.5)
6. PTO stand (1)
7. Wheel bearings - repack annually.
8. Chain Case Bearings - 3 places.
9. Loader - 5 places.
34
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
gure 4.1
P.T.O. lubrication
gure 4.2
rotor bearing lubrication
point
P.T.O. telescoping shaft
(ref. 3)
P.T.O. universal joint
lubrication point 2 of 3
(ref. 2)
PTO stand lubrication
point 1 of 1
(ref. 6)
P.T.O. universal joint
lubrication point 1 of 3
(ref. 2)
gure 4.3
bale conveyor bearing
lubrication point
front and rear rotor
bearing lubrication
points
(ref. 1)
bale conveyor bearing
lubrication points
2 of 2 (ref. 6)
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
35
gure 4.4
chain case lubrication
chain case lubrication point #2
gure 4.5
chain case lubrication
chain case lubrication point #3
chain case lubrication point #1
36
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
gure 4.6
roller chain lubrication
gure 4.7
loader lubrication points #1
roller chains- apply a
graphite lubricant to
roller chains after every
15 hours of use
loader lubrication #1
loader lubrication #2
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
37
gure 4.8
loader lubrication points #2
loader lubrication #4
loader lubrication #5
gure 4.9
loader lubrication points #3
loader lubrication #1
loader lubrication #3
38
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
4.2 Grain tank (Option)
Lubricate the auger drive chain and auger bearings after every 15 hours of use.
auger drive chain and lubrication zerk
access panel and shield
auger drive bearing lubrication zerk
4.3 General appearance
Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Cut all twine off the rotor.
Wash the entire machine. If washing the 2650/2655 BALEBUSTER with a high-pressure washer, keep the nozzle away
from the sealed bearings. Repaint places where bare metal is exposed.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
39
Section 5: Troubleshooting
PROBLEMCAUSEREMEDY
1. No Capacity1. Bale turning to slow.1. Open conveyor speed control valve.
2. Bale Does Not Turn1. Bale lodged in feeder1. Reverse rotation of slat conveyor.
3. Excessive Vibration1. Build up of twine on rotor.
2. Broken ail.
3. Defective cylinder bearing.
4. Misaligned or worn PTO.
4. Machine Will Not Lift Bale1. Tractor hydraulic pressure
too low.
2. Hydraulic oil leaking by
piston in cylinder.
5. Forage Too Course1. Conveyor speed too fast.
2. Slug bar set too low.
3. Stripper plate removed.
1. Remove all twine from rotor.
2. Replace ail.
3. Replace bearing.
4. Replace worn part or complete PTO.
1. Check pressure.
2. Repair or replace hydraulic cylinder.
1. Decrease conveyor speed.
2. Raise slug bar too expose less ail.
3. Replace or add additional stripper
plate.
6. Forage Too Fine1. Conveyor speed too slow.
2. Slug bar set too high.
3. Extra stripper plate in-
stalled.
7. Forage Blows Past Bunk
When Feeding
40
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
1. Deector too high.1. Lower deector.
1. Increase conveyor speed.
2. Lower slug bar too expose more ail.
3. Remove one or all stripper plates.
2. Add optional 18” deector belting
#810819.
Section 6: 2650/2655 Balebuster Options
6.1 Grain tank Operation (Option)
WARNING: DO NOT climb into hopper, you could become trapped or injured by rotating augers.
Before operating the “Grain tank” make sure all shields are in place.
The grain tank is used for top-dressing feed supplements or can be use independently for supplement feeding.
Hookup and Operation
Attach the hydraulic hoses to the tractor. Before lling
the hopper with supplement, operate the augers to
ensure that they rotate in the proper direction. There is
an indicator arrow located on auger shaft at the front of
the machine to show proper rotation and to serve as a
visual indicator, that the hopper is in operation.
Follow the calibration procedure in this section, before
feeding any supplement to ensure a proper feed ration.
The hopper should be lled using an auger. The hopper
can also be lled manually, but from an elevated
platform or other suitable structure.
grain tank
hopper lid
grain tank ow
control valve
rotation
indicator
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
41
WARNING: DO NOT attempt to ll hopper by climbing on the machine.
The hopper lid can be opened and closed easily from the
ground, by moving the hopper lid handle up for an open
lid or down for a closed lid.
The auger extension tube lowers and raises in and out of
operating position automatically when the rack is folded
and unfolded.
The supplement may become lodged or compacted if left
in hopper for extended periods of time. This may cause
damage to the augers. Clean out the hopper and auger
tubes before machine is put into storage. A removable
clean-out plate is provided under the auger junction.
6.2 Grain tank (Option) Calibration Procedure
Step 1.Acquire the following information needed to ll out the calibration worksheet.
A. The amount of hay (lbs.) that you feed per animal at each feeding time.
B. The amount of feed supplement (lbs.) that you feed per animal at each feeding time.
C. The average weight (lbs.) of the bales that are to be supplemented.
D. The average time (min.) required to process a bale that is to be supplemented.
E. The density (lbs. per bushel) of the feed supplement.
Step 2.Input the above information into the calibration worksheet (page 40) and calculate the “Required
Hopper Feed Rate” to obtain the desired supplement to feed ratio.
Step 3.With the bale processor properly attached to the tractor operate the hopper making sure that both
augers operate properly. While feeding and calibrating, the auger must rotate in the direction indicated by the arrow on the indicator wheel located at the front of the hopper.
Step 4.Using line 7 from worksheet set the ow valve at the baseline setting using the chart on next
page.
42
Step 5. Fill the hopper with the feed supplement.
Step 6. With the tractor running at operating speed, operate the augers and collect the supplement,
measuring the time required to ll a container. Adjust the ow valve up or down until the desired
rate is obtained.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
* This chart is for a baseline setting only and should not be considered accurate because of
variances in tractor hydraulic ows and pressures. The hopper must be recalibrated if the
tractor is changed.
2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
43
Line 1.The amount of hay that is fed to each animal, in pounds, on a daily basis.
Example: Each animal is fed 40 lbs. of hay each day.
Line 2.The amount of feed supplement that is fed to each animal, in pounds, on a daily basis.
Example: Each animal is fed 5 lbs. of feed supplement each day.
Line 3.Feed Ratio Per Animal: This result gives the amount of hay fed to each animal, in pounds, per
1 pound of feed supplement.
Line 4.The average weight of the bales that are to be processed while being supplemented
Example: The average weight of the bales is 1200 pounds.
Line 5.The average time it takes to process a bale that is to be processed while being supplemented.
Example: The average time it takes to process a bale is 4 minutes.
Line 6. Bale Processing Rate: This result gives the amount of hay processed, in pounds, per minute.
Line 7. Required Hopper Feed Rate: This is the amount of grain the hopper must feed out to maintain
the desired “Feed Ratio Per Animal”, in pounds of feed supplement per minute.
Line 8.The density of the feed supplement, in pounds per bushel.
Example: The density of the feed supplement is 50 pounds per bushel.
Line 9. Converts Line 7 (Required Hopper Feed Rate) into a feed rate of bushels of supplement per
min.
Line 10. Converts Line 9 into a feed rate of gallons of supplement per min.
Line 11. Converts Line 10 into the time required to ll, a 1 gallon container, in seconds per gallon.
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2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
6.3 Hydraulic Deector (Option)
The hydraulic deector moves the rack and deector from transport position to working position. Connecting the
hydraulic hoses to the tractor gives the operator control of the deector from inside the tractor.
Rack and deector in transport position
Rack and deector in working position
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6.4 Hydraulic Slug Bar (Option)
The hydraulic slug bar raises and lowers the slug bars as needed for your processing condition. Connecting the
hydraulic hoses to the tractor gives the operator control of the slug bars from inside the tractor.
Hydraulic slug bar cylinder shown in the lowest position
Hydraulic slug bar cylinder shown in the highest raised
position
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2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
Section 7: Maintenance
7.1 Welding Procedure
Balebuster Welding Procedures For Machines With The Weigh Scale Option
Precautions are required for welding on machines with electronic components. Electronic components including but
not limited to: electronic scales
Proper welding procedures are necessary in order to avoid damage to the components, their sensors, and associated
components.
When possible, remove the parts to be welded from the machine.
If not possible to remove the parts, follow the following procedure:
NOTE: Do not ground the welder to electrical components listed above, sensors, or wiring. Improper
grounding can also damage bearings or hydraulic components. Clamp the ground cable from the
welder to the part that will be welded. Place the clamp as close as possible to the weld. This will help
reduce the possibility of damage.
1. Unhitch the Balebuster from the tractor.
2. Disconnect the connectors from the electronic scale. Move the connectors to a position that will not allow
the connectors to accidentally move back and make contact with any of the pins.
3. Connect the welding ground cable directly to the part that will be welded. Place the ground cable as close
as possible to the weld in order to reduce the possibility of welding current damage to bearings, hydraulic
components, and electrical components.
NOTE: If the electrical/electronic components are used as a ground for the welder, or electrical/
electronic components are located between the welder ground and the weld, current ow from the
welder could damage the components.
4. Protect the wiring harnesses and hydraulic lines from welding debris and spatter.
5. Use standard techniques to weld the materials.
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Appendix A: WARRANTY
Duratech Industries International Inc. warrants to the original purchaser for one year from
purchase date that this product will be free from defects in material and workmanship when
used as intended and under normal maintenance and operating conditions. This warranty
is limited to the replacement of any defective part or parts returned to our factory in
Jamestown, N.D., within thirty (30) days of failure.
This warranty shall become void if in DuraTech Industries International, Inc.’s., judgment
the machine has been subject to misuse, negligence, alterations, damaged by accident or lack
of required normal maintenance, or if the product has been used for a purpose for which it
was not designed.
All claims for warranty must be made through the dealer which originally sold the product
and all warranty adjustments must be made through same.
This warranty does not apply to tires or bearings or any other trade accessories not
manufactured by DuraTech Industries International Inc.’s.. Buyer must rely solely on the
existing warranty, if any, of these respective manufactures.
DuraTech Industries International Inc., shall not be held liable for damages of any kind,
direct, contingent, or consequential to property under this warranty. DuraTech Industries
International Inc., cannot be held liable for any damages resulting form causes beyond its
control. DuraTech Industries International Inc., shall not be held liable under this warranty
for loss of crops, or rental costs or any expense or loss for labor or supplies.
DuraTech Industries International Inc., reserves the right to make changes in material and/or
designs of this product at any time without notice.
All other warranties made with respect to this product, either expressed or implied, are
hereby disclaimed by DuraTech Industries International Inc.
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2650/2655 BALEBUSTER OPERATING INSTRUCTIONS
Appendix B: 2650/2655 Specications
General specications
Tractor H.P. Required ............................................................................ Min. 65 H.P.
Capacity ........................................................... 6 Ft. Long x 6-1/2 Ft. Dia., 2200 Lbs
............................................................................ 1.83 m Long x 1.98 m Dia., 997 kg
Rotor Length ..........................................................................................78” (1.98 m)