Hawk gladiator, Gladiator AS2000, Gladiator GARP, Gladiator AS2100, Gladiator AS2200 Instruction Manual

INSTRUCTION MANUAL

Admittance Smart Switch Series

- An all-round point level switch

-

A higher level of performance

1

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

PROPRIETARY NOTICE

The information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the express purpose of assisting operating and

maintenance personnel in the efcient use of

the instrument described herein. Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein.

WARNING

This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or handling of internal circuit boards or devices:

Handling Procedure:

1. Power to unit must be removed prior to commencement of any work.

2. Personnel must be grounded, via wrist strap or other safe, suitable means, before any printed circuit board or other internal devices are installed, removed or adjusted.

3. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective container until the immediate time of installation. Removed boards must be placed immediately in a protective container for transport, storage, or return to factory.

Comments:

This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.

General Description Features 2

Typical Applications 3

Dimensions 5

Mounting 9

Flexile Cable Probe Adjustment 11

Wiring

- Smart Probe 12

- Remote Probe 13

- Relay Functions 14

- Multidrop Connections 15

- HawkLink GSM 16

- Test Terminal 18

Smart Probe Setup Procedure 19

Remote Setup Procedure 22

Remote Software Menu 24

- Software Tree 25

- QuickSet 26

- Advanced Menu 27

- Diagnostic Displays 30

Multidrop Communication 32

Remote Communication 33

Troubleshooting 34

Part Numbering 35

Specications 37

Dielectric Constant 38

CE Declaration 39

Contact Information (back cover)

INTRODUCTION

CONTENTS

2

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

3

GENERAL DESCRIPTION

The Gladiator Smart Admittance Switch is a third generation, state-of-the-art level probe, designed to operate in tough industrial environments. The probe of the Admittance Switch forms one plate of a capacitance circuit, with the vessel wall making the second plate. The dielectric constant of the product between the probe and the vessel wall will cause a capacitive change as the level approaches the probe, and the output will switch in response. A special circuit is used to ignore product build-up between the sensing probe (active element) and guard, and also between the guard and vessel wall. The output has adjustable hysteresis and delays for ‘on’ or ‘off’ switching.

A test function is available to remotely

conrm the probe integrity by switching

the relay contacts.

The Gladiator Smart Switch Series includes communications capability for remote adjustment, control and monitoring.

Principle of Operation

The dielectric constant of the material in the vessel will be different to that of air. When the material comes near or in contact with the probe an admittance change will occur. The resonant frequency of the internal oscillator will then change. The relay will switch when the frequency reaches the user selected Switch Point value.

Excellent immunity to product build-up Excellent temperature stability - no false trips Simple ‘1-minute’ set-up Relay outputs: Smart probe (1) Remote (2) Remote test function Adjustable ON and OFF delays (0-20 sec) Smart communication options: GosHawk, Modbus,

HART, Probus

DP, DeviceNet Remote GSM Connection option

Remote amplier to probe separation

up to 500 m (1640 ft) Bright visual status indication on Probe LCD Diagnostic for Remote version Independant housing alignment after mounting thread locked Non contact switching possible with many materials

•

FEATURES

Probe

Probe Insulation

Guard

Material build up

> 100mm

Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

3

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

TYPICAL APPLICATIONS

High level switch in grain application

Cyclone bin level switch

High level switch in plastic pellet silo

4

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

5

Continuous lling with build-up

on probe

High and low level switch in a hopper

If impact from falling material is expected, mount a protection plate above the probe to ensure no physical damage can occur to the probe in normal operation. If it is not possible to do this or to move the probe to an alternative position, use a microwave switch.

See www.hawkmeasure.com for further information on Microwave switches and other level products.

TYPICAL APPLICATIONS

Probe

Low level

(side mounted)

Low level

(top mounted)

High level

(top mounted)

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

83mm (3.3”)

76.5 (3”)

61mm (2.4”)

8mm (0.3”)

106mm (4.2”)

10mm (0.4”)

151mm (5.9”)

145mm (5.7”)

38mm (1.5”)

160mm (6.3”)

192mm (7.6”)

166mm (6.5”)

142mm (5.6”)

10.5mm (0.4”)

3 x 20mm (0.7”), 1x16mm (0.6”) Knock outs

166mm (6.5”)

192mm (7.6”)

160mm (6.3”)

Front Side Back

DIN Rail Mounting (clips included)

DIMENSIONS

REMOTE AMPLIFIER ENCLOSURE

X mm

temperature

extension

SS 316

X mm:

Max. 80ºC (176ºF) ~ no temperature extension required. Max.150ºC (302ºF) ~ 150mm (5.9”) Max. 250ºC (482ºF) ~ 250mm (9.8”)

For the 450ºC (842ºF) Probe, a different extension applies.

165mm (6.5”)

125mm (4.9”)

4x18mm (0.7”) holes

90mm (3.5”)

HIGH TEMPERATURE EXTENSIONS (<250°C, <482°F)

Remote Probe or Smart Probe

OPTIONAL FLANGE

Flange Dimensions - 50mm (2”)

ANSI (Class 150)

A

120.7 4.75”

B

152.4 6”

C

19.1 0.75”

DIN (PN40)

125 4.9” 165 6.5” 18 0.7”

JIS (10K)

120 4.7” 155 6.1” 19 0.75”

A B

C

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

7

Probe Length (mm, inch) Active + Guard + Ground

= 50mm, 2” = 250mm, 9.8”

P30 (300mm,11.8”) P50 (500mm, 19.7”)

= 750mm, 29.5”

P100 (1000mm, 39.4”)

250mm, 9.8” 250mm, 9.8” 250mm, 9.8”

+ +

+

Ground 100mm (3.9”)Guard 150mm (5.9”)Active (mm)

85mm (3.3”)

probe length

M20 cable gland or 3/4” NPT adaptor

Window for viewing status LEDs

Mounting thread

90mm (3.5”)

50mm (2”)

16mm (0.6”)

Ground 100mm (3.9”)

Guard 150mm (5.9”)Active (mm)

85mm (3.3”)

probe length

Window for viewing status LEDs

Optional Flange

90mm (3.5”)

50mm (2”)

2 x M20 cable glands

or 3/4” NPT adaptors

16mm (0.6”)

DIMENSIONS

REMOTE PROBE SMART PROBE

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

DIMENSIONS

FLEXIBLE CABLE PROBE

M20 x 1.5

or 3/4” NPT adaptor

115mm

Cable Length (mm, inch) Active + Guard + Ground (Rope Length)

C100 (1000mm, 39.3”) = 750mm, 29.5” + 250mm, 9.8” 451mm, 17.8”

C200 (2000mm, 78.7”) = 1750mm, 68.9” + 250mm, 9.8” 1451mm, 57.1” C300 (3000mm, 118.1”) = 2750mm, 108.3” + 250mm, 9.8” 2451mm, 96.5”

SS 316

Removable grub screws for cable adjustment

Ø 8mm (0.3”) SS 316

Teflon

SS 316

Teflon

SS 316

100mm (3.9”)

Ground

150mm (5.9”)

Guard

Rope

250mm (9.8”)

Weight

Active

Cable Length

Mounting Thread

(1.5” NPT or BSP only)

Ø 40mm (1.6”)

83mm (3.3”)

215mm (8.4”)

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

9

DIMENSIONS

HIGH TEMPERATURE PROBES

HIGH TEMP PROBE (<250°C, <482°F) HIGH TEMP PROBE (450°C, 842°F)

Probe length

150mm

(5.9”)

Guard

Active

Element

Temperature extension

100mm

(3.9”)

Ground

Teflon

Max 150ºC (302ºF) Max 250ºC (482ºF)

SS 316

16mm (0.6”)

Mounting Thread

Ø90mm (3.5”) L100mm (4”) Aluminium heat sink

Ceramic

Max 450ºC (842ºF)

SS 316

36mm (1.4”)

329mm (13”)

Probe length

150mm

(5.9”)

Guard

Active

Element

100mm

(3.9”)

Ground

Mounting Thread (1.5” NPT or BSP only)

90mm (3.5”)

(See page 5 for temperature ex tension options)

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

MOUNTING

Probes can be mounted from the top, side and bottom.

Points to consider when mounting:

A. Material Infeed Clearance

Install the probe away from the infeed to

minimize the inuence of build-up and

impact forces, and to avoid false trigger-

ing from product ow.

B. Wall Clearance

Install the probe far enough away from the wall to prevent the probe or cable from coming into contact with the vessel

wall. Avoid creating a conned area

where material could build-up over time.

See note



C. Nozzle Clearance

Where possible, ensure the probe guard has at least 100mm clearance from the nozzle.

D. Top mounting

When top mounting, ensure adequate clearance is provided between probe

and wall. Avoid creating a conned area

where material could build-up over time. In the case of cable probe versions, ensure enough clearance is provided

between the probe and wall to allow for build-up of material occurring on the wall.

See note



E. Side mounting

It is highly recommended to install any side mounted probe at a downward angle of 30-45º. Use a protection plate for side mounting where the probe may be subject to impact strain or collapsing material.

F. Bottom mounting

Bottom mounting is not recommended. Only mount from the bottom if no buildup of material occurs. If low level mounting is required, suitable options are shown in the diagram on page 10.

CORRECT MOUNTING NOTES:

(Refer to picture on page 10)



Select correct probe for high temperature applications. Allow adequate air ow for cooling extensions dissipate heat.

INCORRECT MOUNTING NOTES:



Incorrect mounting because the

probe is too close to the wall or roof. Positioning too close to a wall or roof will limit probe sensitivity. Material may build-up between the probe and the vessel.



Incorrect mounting because the probe’s guard is mounted inside the nozzle. The correct arrangement is for the guard to protrude out of the mounting pipe at least 100mm. Product will buildup in the nozzle.

Recommended 50mm (2”)

Correct Mounting in a Nozzle

min. 100mm (4”)

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

11

MOUNTING

Incorrect

Correct Correct

Correct

Correct (non-preferred low level mounting)

Correct

Incorrect

2

3

Correct

3

If necessary mount a protection plate to prevent direct impact or to prevent pull from down feed.

Flexible cable

Incorrect

2

Incorrect

1

Housing can be rotated within 200º after the mounting thread is tightened, to allow cable entries to face downwards or allow optimal cable clearance.

30-45º

1

Possible product build-up

11

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

FLEXIBLE CABLE PROBE ADJUSTMENT

Notes for adjusting probe rope length

The Gladiator rope type probe can be altered to any sensing length between approx. 750mm and 3m by cutting down from the standard sizes as required.

If a new rope is to be used, the rope should be cut to:

Cable probe length - 549mm = new wire rope length

(total sensing length - 549mm)

For example, within a 1000mm (1m) cable: 1000 = [rope + 549] So rope length = 451mm

Remove or install the probe weight grub screws with a 4mm allen key.

When fastening the rope, apply threadlocking adhesive onto grub screws before re-installation.

Weight

Removable SS grub screws for cable adjustment

Rope

Concealed

rope

Concealed

rope

250mm (9.8”)

83mm83mm

465mm (18.3”)

Cable Probe Length

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

13

WIRING

SMART PROBE

RELAY

1. NC

2. COM

3. NO

COMMS DC-IN AC-IN

4. Test

12-30VDC

80-265 VAC



7.

8.

N

9.

L1

10.

1 2 3 4 5 6 7 8 9 10

RS 485

5.

B

6.

A

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

HI

FSH

TESTCAL

-

GLADIATOR SMART PROBE TERMINAL LAYOUT

Hole for securing of optional identification tag

M4 grounding screw

Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.

If only one cable is used for both power and output signal, then the second entry port must be plugged or blinded. Every Smart unit is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.

Remove Plug-In terminal block for easier wiring.

!

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

1 2 3 4 5 6 7 8 9 10

GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT

GLADIATOR REMOTE PROBE TERMINAL LAYOUT

M4 grounding screw

7.1. 2. 3. 4. 5. 6.

8.

9.

10.

TRANSDUCER

RED

WHITE

BLUE

BLACK

Cable type between Amplifier and Probe

4 conductor shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent. Max: BELDEN 3084A = 500m (1640 ft) Max: DEKORON IED183AA002 = 350m (1150 ft)

Hole for securing of optional identification tag

Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

Remove Plug-In terminal block for easier wiring.

Terminals 1, 2, 3, 4, 9, 10 not used.

AC-IN

A

L1

+

–

DC-INCOMMSSENSOR

N

B

RELAY 2

(FAIL SAFE)

NC

COM

NO

RED

BLACK

BLUE

WHITE

24 VDC 80-265 VAC

RELAY 1

NC

COM

NO

Test in

NOT USED

CURRENT

+

–

Is

NOT USED

WIRING

REMOTE PROBE TO AMPLIFER

14

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

15

1 2 3

RISING LEVEL (not detected)

CONTACT LEVEL (detected)

FALLING LEVEL (not detected)

NC NO

COM COM

POWER FAILURE

NC NO NC NOCOM COM

INTERNAL FAILURE

POWER FAILURE

OR

SYSTEM OPERATING

NORMALLY

NC NOCOM

State 1State 2State 1

Smart Probe terminal numbers

Remote Amplifier terminal function labels

FailSafe Low FSL

FailSafe High FSH (default)

Relay Status

LED Status

Relay Action

WIRING

RELAY FUNCTIONS

FailSafe Switch Contact Action Relay 2 - Remote version only.

For Smart Probes the Test terminal can act as a solid state output with a similar function. (see page 18)

Level Switch Contact Action

Relay - for Smart Probe Version

(Set Relay Action selection switch pages 19 and 20)

Relay 1 - for Remote Version (Set ‘Relay Action’ parameter pages 23 and 26)

*It is possible for the Gladiator to switch state before actual product contact with the probe. State 2 represents product being detected by the probe, even if it occurs without contact.

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

Laptop or PC Communications using PCMCIA card or wired (PSTN) modem and remote GSM/CDMA connection with GosHawk software.

A B Gnd

Laptop or PC Communications using Hawklink USB or RS485 / 232 converter with GosHawk software.

Hawklink

USB

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

A B Gnd

PLC / DCS / SCADA for Remote Communication with Modbus.

A B Gnd

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

HawkLink GSM/CDMA unit

White Blue Black

Multidrop Connection Using HawkLink USB*

Multidrop GSM/CDMA Connection*

Multidrop Connection to PLC/DCS/SCADA*

* Wiring installation should follow RS-485 standards for layout and termination.

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

WIRING

MULTIDROP CONNECTIONS

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

17

Connect shield to DC “-” only at this end.

1 2 3 4



-

Existing DC power supply

Existing AC power supply (GSM will be powered by DC generated by the Gladiator)

COMMS DC-IN

A

B

12-30VDC

GSM



RS 485

AC-IN

N

L1

80-265VAC

COMMS DC-IN

A

B

12-30VDC

GSM



RS 485

AC-IN

N

L1

80-265VAC

COMMS DC-IN

A

B

12-30VDC

REMOTE AMP



RS 485

AC-IN

N

L1

80-265VAC

COMMS DC-IN

A

B

12-30VDC



RS 485

-

Connect shield to DC “-” only at this end.

1 2 3 4

2 1 4 3

SMART PROBE

COMMS DC-IN

A

B

12-30VDC

GSM



RS 485

AC-IN

N

L1

80-265VAC

Connect shield to DC “-” only at this end.

1 2 3 4

COMMS DC-IN

A

B

12-30VDC

REMOTE AMP



RS 485

AC-IN

N

L1

80-265VAC



-

Existing DC power supply

USING DC POWER FROM GLADIATOR SMART PROBE

USING DC POWER DERIVED FROM AC POWERED REMOTE GLADIATOR

USING DC POWER FROM REMOTE GLADIATOR

WIRING

HAWKLINK GSM - CONNECTING POWER AND COMMS

!

NOT POSSIBLE WITH GLADIATOR SMART PROBES. INTERNAL POWER SUPPLY HAS INSUFFICIENT CAPACITY.

!

TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART PROBE AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

COMMS DC-IN

A

B

12-30VDC

GSM



RS 485

Connect shield to DC “-” only at this end.

1 2

2 1

AC-IN

N

L1

Separate AC power supply for the GSM module

or

DC power supply

COMMS DC-IN

A

B

12-30VDC



RS 485

-

AC-IN

N

L1

80-265VAC

Existing AC

or

DC power supply

SMART PROBE

80-265VAC

COMMS DC-IN

A

B

12-30VDC

GSM



RS 485

Connect shield to DC “-” only at this end.

1 2

AC-IN

N

L1

Separate AC power supply for the GSM module

or

DC power supply

COMMS DC-IN

B

A

12-30VDC



RS 485

-

AC-IN

N

L1

80-265VAC

Existing AC

or

DC power supply

REMOTE AMP

80-265VAC

*

*Ensure separate DC supplies have the same ground potential

!

TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART PROBE AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.

WIRING

HAWKLINK GSM - CONNECTING POWER AND COMMS

USING SEPARATE AC OR DC POWER WITH SMART PROBE

USING SEPARATE AC OR DC POWER WITH REMOTE GLADIATOR

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Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

19

Terminal Block

PLC / SCADA / DCS Output

Test

Terminal Block

Test

Coil rating 500mW max or 50mA max

Test

To switch an external relay

+12-24Vdc

PLC SCADA DCS Input

Pull up

12-24Vdc

max 50mA

To a PLC input

Externally provided test button

!

PLC/SCADA/DCS GROUND MUST CONNECT BACK TO GLADIATOR GROUND OR DC ‘-’ TERMINALS

EXTERNAL PUSH BUTTON GROUND MUST CONNECT BACK TO GLADIATOR GROUND OR DC ‘-’ TERMINALS

Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS input. During normal system operation this terminal will internally switch a solid state output to ground (or DC ‘-’). If power fails or an internal system failure occurs, the terminal will act as an open circuit.

Relay will turn on during normal system operation or off in failed or unpowered conditions.

Input will detect ‘0’ state during normal system operation, or ‘1’ in failed or unpowered conditions.

WIRING

TEST TERMINAL FUNCTION SELECTION

TEST INPUT MODE

Test switch must be in ‘TEST’ (ON) position on Smart Probe - function always enabled on Remote Ampli-

er.

Test terminal acts as an input for remote testing of the instrument’s switching function. Used to check for malfunction of unit from a remote position, PLC, SCADA etc. For more information see page 21.

TEST INPUT FROM PLC/SCADA/DCS DIGITAL OUTPUT

OPERATOR CONTROLLED PRESS TO TEST

FAILSAFE OUTPUT MODE (Test switch must be in the ‘OFF’ position - default setting)

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Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL

OFF OFF

TEST

CAL

ON ON

1 2 1 2

S

E

N

S

I

T

I

V

I

T

Y

D

E

L

A

Y

1

5

2

7

10

11

8

3

6

4

9

1

2

3

4

5

6

7

8

9

10

11

Mounting Calibration switch CAL/OFF

Relay action selection switch FSH - FailSafe High FSL - FailSafe Low

Sensitivity Potentiometer Default 50% = 12 o’clock

HI / LO sensitivity switch

BLUE LED: Blinking indicates calibration function is on. Continuously ON indicates failed calibration.

AC Ground - must be used for AC powered installations

GREEN LED: Power / Status Blinks to indicate the functioning is correct and no media is detected. Continuously ON when media is detected.

Removable terminal block - plug in type

Delay Potentiometer (0-20 sec) (Default 0 sec. at minimum position)

Test input function select TEST/OFF

RED LED: Relay status ON when relay coil is energised

RELAY

1. NC

2. COM

3. NO

COMMS DC-IN AC-IN

4. Test

12-30VDC

80-265 VAC

SMART PROBE REMOVABLE

TERMINAL BLOCK

7.

8.

N

9.

L1

10.

RS 485

5.

B

6.

A

Functionality Description (bold is default)

+ -

12

signal

12

Signal indicator

SETUP PROCEDURE

SMART PROBE FUNCTIONALITY LAYOUT

(see page 14)

- Not used in Gladiator Admittance products

20

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

21

SETUP PROCEDURE

SMART PROBE VERSION

1. Mount the unit in its actual position.

(See mounting procedure - pages 9-10)

Make sure that external ground wire is connected between the outside ground screw on the Gladiator housing and the roof/wall/side of the silo/tank/vessel/chute. (For non metallic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the general plant ground potential).

2. Check where the actual level is relative to the probe.

Make sure that product is not touching the probe - ideally it needs to be > 500mm away. (If the silo/vessel/tank/chute is very small you must ensure that the material is as far away as possible - it must not be touching the probe).

3. Turn the power on.

The green LED will either stay on for 2 seconds then begin ashing or stay on permanently to indicate operation.

4. Select the required relay contact action.

The Relay can switch ‘ON’ or ‘OFF’ as the product approaches the probe and switch ‘ON’ or ‘OFF’ in response to an instrument failure (for details see page 14). Set the relay action selection switch position (FSL or FSH) depending on your requirements.

5. Cancel inuence of mounting and/or

build up.

Do not proceed with this step unless the product is not touching the probe. Ideally the level needs to be > 500mm away.

Switch the Mounting Calibration switch to ‘CAL’ (ON) position. The Blue LED will blink to indicate that mounting calibration is now in progress.

Wait for at least 10 sec. then switch the mounting calibration switch to ‘OFF’ position. The blue LED should turn off after a short time. The Blue LED will stay on if there was a calibration error. If this is the case please check that the probe is not touching the product or the mounting, then try the calibration again. If mounting calibration was successful the blue LED should be off and the Green LED should blink every 2 sec.

Unit is now able to cancel inuence of

mounting and/or build-up and probe history has been cleared.

6. Select the sensitivity.

There are two adjustments controlling the sensitivity of the switch point:

6.1. The ‘HI/LO’ sensitivity switch is used to set your unit depending on the dielectric properties of the product to be measured. This switch sets the range of adjustment possible with the sensitivity potentiometer.

If the material to be detected has a lower dielectric constant than 10 - set the switch to ‘HI’ (ON) - default. If material to be detected has a higher dielectric constant than 10 - set switch to ‘LO’ If you are not aware of your material dielectric constant – set the switch to ‘HI’ (ON)

- default.

6.2 The sensitivity potentiometer.

Set the potentiometer according to your requirements. A 12 o’clock setting (50%)

- default, will cover the majority of instances

- for the remaining instances, turning the potentiometer anti clockwise will decrease sensitivity. Switch point will then occur with the material nearer to the probe or more in contact with the probe than before. The reverse is also true.

21

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

SETUP PROCEDURE

SMART PROBE VERSION

The test function allows you to check the functionality of the unit. Applying a ground wire to the Test terminal will change the state of the relay. It will hold this state until the ground is removed, then it will change back to the standard running mode. If the unit was in a Fail mode then the relay will not change status.

‘OFF’ (Default) Position: Fail safe output function is selected. Test terminal (terminal number 4 of Smart probe) will function as an open drain drive. This can be used to drive a relay or an active low PLC input to detect a Fail condition. In normal operation mode the Test terminal will output Zero Volts (Short to GND). In Fail or unpowered mode the Test terminal will be open circuit.

See page 18 for further information.

7. Select the time delay

Set the required delay using the Delay potentiometer. (Default is 0 sec. at minimum position) Turn the potentiometer clockwise if any delay is required. Maximum rotation is ¾ of a revolution. Max delay is 20 sec. The selected delay will be used for both an ON delay and

an OFF delay.*

8. Test function (used to check for malfunction of unit from remote position, PLC, SCADA etc)

Select the desired Test function by switching the ‘Test’ switch (Default = ‘OFF’).

‘TEST’ (ON) Position: Test function is selected. Test terminal (terminal number 4 of Smart probe) is used as an input to the unit.

* Setting of different time ranges for the delay potentiometer for ON delay and OFF delay is possible using a PC connected via GosHawk2 software. By default, both will have the same time adjustment range (20 sec max) and adjustment will result in equal ON delay and OFF delay.

22

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

23

SETUP PROCEDURE

REMOTE FUNCTIONALITY LAYOUT

STATUS

REMOTE

1 2 3 4 5 6 7 8 9 10

8

9

1

2

3

4

5

8

9

Calibrate button

Down button

Up button

Relay LEDs 1 and 2

Run button

Removable terminal block - plug in type

1

2

3

4

5

GREEN LED: Power / Status Blinks every 1/2 second to indicate that functioning is correct and no medium is detected. LED on continuously indicates correct functioning and media is detected.

REMOVABLE REMOTE PROBE TERMINAL BLOCK

7.1. 2. 3. 4. 5. 6.

8.

9.

10.

TRANSDUCER

RED

WHITE

BLUE

BLACK

6

Display (LCD with backlight)

Terminals 1, 2, 3, 4, 9, 10 not used.

7

Status LEDs A and B

- Status A flashes with probe to amplifier communications

- Status B has no function in this product

7

STATUS A STATUS BRELAY 2RELAY 1

23

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

SETUP PROCEDURE

REMOTE VERSION

1. Mount the unit in its actual position. (see mounting procedure - page 9-10)

Make sure that external ground wire is connected between the outside ground screw on the Gladiator housing and the roof/wall/side of the silo/tank/vessel/chute. (For non metallic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the general plant ground potential.)

2. Check where the actual level is relative to the probe.

Make sure that product is not touching the probe - ideally it needs to be > 500mm away. (If the silo/vessel/tank/chute is very small you must ensure that the material is as far away as possible - it must not be touching the probe).

3. Turn the power on

The display will turn on and the failsafe relay will switch. The display will scroll through the following messages: Hawk, Amp SerialNo, Type, Amp Soft Ver, Device ID, SensorSerial, SensorModel, Sens SoftVer, Sensor Addrs, Gladiator System Amp.

The unit will then go into operational mode displaying ‘Switch’ with a % value. This % value represents the changing admittance reading.

4. Simple “1-minute” Setup - Follow the ow chart

QuickSet

Cal Mounting

Yes / No

Relay Action

FailSafe Hi

UnLock

0

Sensor Value

0.0%

CAL

Press

CAL

Press

CAL

Press

CAL

RUN

Press

Press Twice

Switch Point

50%

Delay Adjust

0.1S

Yes

50%

0.1S

FailSafe Hi FailSafe Low

Select the Switch point (sensitivity)

The output relay will switch at the entered % value. The default value of 50% will be suitable for detecting most media. For detection of products having low dieletric constant, select a lower % value and vice versa. A higher % value will require the product to come nearer to the probe or cover more of the probe before switching will occur. When the level falls the relay will switch back at half of the entered switch point % value.

Select the Time Delay

Set the time to be used for both switch on and switch off delays (default: 0.1 seconds). Maximum Delay is 40 seconds.

Cancel Inuence of Mounting and/or Buildup

Do not proceed with this step unless the product is not touching the probe. Ideally it needs to be > 500mm away. Select ‘Yes’ to start the mounting calibration. ‘Wait’ will be displayed during the calibration for up to 30 seconds.

Unit is now able to cancel the inuence of the mounting and/or

build-up. The % reading has been zeroed with the existing process conditions and probe history log has been cleared.

Select the required relay action

The Relay can switch ‘ON’ or ‘OFF’ as the product approaches the probe and switch ‘ON’ or ‘OFF’ in response to an instrument failure. For details see page 14. Set the parameter to FailSafe Low or FailSafe Hi depending on your requirements.

24

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

25

SOFTWARE MENU

REMOTE AMPLIFIER

In Run Mode

(A) Press and hold - interrupts normal operations and allows access

to software menu headings.

In Calibrate Mode

(B) Steps into a menu selection to allow editing (down one level) (C) Saves selected value and moves onto the next menu item.

ENTERING DATA

All software adjustments are achieved via the four PUSHBUTTONS on the front panel.

In Run Mode

(A) Scrolls up through operating diagnostics on display LCD.

In Calibrate Mode

(B) Scrolls up through software parameters when browsing the

menus.

(C) Increases display value when editing a parameter.

In Run Mode

(A) Scrolls down through operating diagnostics on LCD display.

In Calibrate Mode

(B) Scrolls down through software parameters when browsing the

menus.

(C) Decreases display value when editing a parameter.

In Run Mode

(A) Hides diagnostics if they are in view and returns to the standard

running display.

In Calibrate Mode

(B) Steps out of a menu or selection (up one level). Parameter value

will be stored automatically when stepping up.

(C) Returns to running mode from the top level menu.

25

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

QuickSet

Advanced

To Calibrate

UnLock

0

Sensor Value

0.0%

Advanced Menu

covers less commonly used or advanced parameters.

CAL

Press

QuickSet Menu covers all parameters required for standard setups.

On first start up there is no security code protection.

Press

CAL

Press

To QuickSet flow chart

CAL

Press

To Advanced flow chart

Normal Running Display

to return to normal operation

RUN

Press

FLOW CHART

SOFTWARE TREE

SOFTWARE VERSION 7.14

See page 26

See page 27

26

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

27

FLOW CHART

QUICKSET

Relay 1 will switch at the entered Switch Point value (default 50%) and switch back at half of this value. Manual will be displayed if you have set the parameter ‘Switch Mode’ to Manual in Advanced menu. The Manual setting can only be removed or adjusted from the Advanced menu.

CAL

Relay Action

FailSafe Hi

Lock Code

0

Relay Action (FailSafe Hi or FailSafe Low)

CAL

Set switch delay time 0.1-40sec (default 0.1 sec).

Security code lock Adjustable 0-200 Default 0

CAL

Calibrate mount will cancel the mounting influence and zero the % reading with the existing process conditions. Probe history log will be cleared. Vessel must be empty before calibration. Yes / No

CAL

Default values/settings in bold and underlined

QuickSet

Switch Point

50%

Delay Adjust

0.1S

Cal Mounting

No

CAL

*When CAL is pressed ‘ edit’ will flash on the bottom line of the display for a short time to indicate that the parameter is being opened for editing.

(see page 14)

27

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

FLOW CHART

ADVANCED MENU

CAL

Auto -

Switch point is set in QuickSet by the ‘Switch Point’ parameter.

‘

Switch On’ = ‘Switch

Point’

, ‘Switch Off’ = Half of ‘Switch

Point’

value

(by default).

‘Switch On’ and ‘Switch Off’ can not be changed (view only) in Auto. Manual - ‘Switch On’ and ‘Switch Off’ values can be edited in Manual mode. Manual editing over-rides the QuickSet selected values.

CAL

Relay switch point On (Default 50%) *Output relay in ‘State 2’ above this value.

CAL

Relay switch point Off (Default 25%) *Output relay in ‘State 1’ below this value.

Manual

(editable) *Only possible if manual selected

Auto

(view only)

Advanced

Switch Mode

Auto

Switch On

50%

Switch Off

25%

Default values/settings in bold and underlined

CAL

*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Low mode. Actual relay state may be different according to setting of relay contact action.

Min Sensor %

0.0%

Minimum Sensor % since last Reset Log (not adjustable).

Maximum Sensor % since last Reset Log (not adjustable).

Minimum temperature value since last Reset Log (not adjustable).

Maximum temperature value since last Reset Log (not adjustable).

View Log

Max Sensor %

288.4%

Min Temp

20.0C

Max Temp

26.9C

CAL

No

Yes

View history log of probe % and temperature Yes / No

Continued next page (Reset Log)

(see page 14)

28

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

29

FLOW CHART

ADVANCED MENU

CAL

Reset probe history log (Yes / No) Log will automatically reset when Cal Mounting is used in QuickSet to cancel mounting influences and re-zero the % reading.

Default values/settings in bold and underlined

Reset Log

No

CAL

1200 4800 9600

19200

38400 57600

Modbus

HART Profibus DP DeviceNet

1-255

Comms Type

Modbus

CAL

Device ID

1

Baud Rate

19200

CAL

Selection should not be changed unless required hardware is present.

CAL

Display Span: 0-100% change in displayed value will occur with the selected change of raw internal units. Changing of this parameter will change the value of the Switch Point (Switch On and Switch Off) values.

Back Light

On

Display Span

3

CAL

Display Backlight On/Off

CAL

From previous page

0. 0 - 40000 2. 0 - 20000 4. 0 - 5000

1. 0 - 30000

3. 0 - 10000 5. 0 - 1000

(see part numbers - page 34-35)

29

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

Normal

0.0%

Press

Min: 0.0%

0.0%

Press

Operation Mode

Current temperature inside probe housing (ºCelsius).

Programmed switch On / switch Off delay (seconds).

Minimum captured Sensor Value % since last history log reset, or last Cal Mounting operation.

Normal / Comms Retry / Fail

Sensor Value

0.0%

Temp: 23.3C

0.0%

Delay: 0.1S

0.0%

(Continued next page)

FLOW CHART

DIAGNOSTIC DISPLAYS (Remote type only)

The diagnostic displays appear on the top line of the LCD, after pressing the Up or Down push button when the Gladiator switch is in its normal running mode. The diagnostics provide the user with valuable performance feedback on how the instrument is performing whilst in operation. The measured reading Sensor Value (%) continues to be displayed on the second line of the LCD during diagnostic viewing on the top line. Ouput relays will continue to operate during diagnostic viewing.

30

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

31

SwOff: 25%

0.0%

SwOn: 50%

0.0%

Press

Max: 72.9%

0.0%

Percentage below which the Relay will be in State 1*.

Press

Sensor Value

0.0%

Returns to

Percentage above which the Relay will be in State 2*.

*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Low mode. Actual relay state may be different according to setting of relay contact action.

Maximum captured Sensor Value % since last history log reset, or last Cal Mounting operation.

FLOW CHART

DIAGNOSTIC DISPLAYS

(see page 14)

31

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

Laptop or PC Communications

or PLC / DCS with

MODBUS RTU Port

GosHawk Software for

inventory monitoring on PC

GSM Network

or

CDMA Network

Floatation Cells

Sultan Acoustic

Wave Transmitter

Slurries

Gladi ator Admit tance Switc h

Sultan Acoustic Wave Transmitter

Silo, bin levels, coal, plastic powder,

woodchip, sawdust, cement,

clinker, iron ore, lime etc.

Orca Sonar Interface

Thickener, CCD

GSM or CDMA Network

•

Typically up to 31 transmitters or switches per string.

•

Maximum 250 transmitters or switches.

•

Using GSM/CDMA network, transmitters and switches can be monitored, calibrated remotely.

•

Alarm status, diagnostics can be monitored.

•

Support from factory engineering for customer application problems.

Sultan Acoustic Wave Transmitter

Stockpiles, Stackers,

Reclaimers

Sultan Acoustic Wave Switch

Blocked Chute Detection

Sultan Smart Transducer

Farm Tanks, Grain Terminals

Orca Sonar Interface

Clarier

SULTAN 234

Gladi ator

Admit tance

Switch

Gladi ator Vibra tion Switch

Gladi ator Admit tance Switc h

Gladi ator

Admit tance

Switch

Microw ave Low Leve l

Sultan Master/Slave Positioning System

Gladi ator Conduc tivi ty Switch

(Limited Modbus query rate for Switches only)

Sultan Acoustic

Wave Transmitter

MULTIDROP CONNECTIONS

32

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

33

HawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and

GosHawkII software to dial in and calibrate, test or check in on the performance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products.

Remote connection worldwide!

ADVANCED REMOTE COMMUNICATION

GSM/CDMA

Remote technical support and complete commissioning of equipment in applications is possible via our GSM/CDMA module and allows monitoring and adjustment of settings no matter what corner of the world.

33

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

TROUBLESHOOTING

REMOTE VERSION

Operation Setup Check

After nal adjustment it is advisable to

check the performance of the probe relative to your entered settings.

Ensure there is no mounting inuence. When calibrating the mounting of the unit, there should be no product within at least 500mm of the probe. After calibrating the unit the Sensor Value (%) should read approximately 0.0% with no product near or touching the probe.

Allow infeed to occur and note the Sensor Value (%) change (if there is any) as the level gets closer to the probe the Sensor Value (%) number will increase and continue to increase as the product gets closer to, touches and covers the probe.

The Gladiator is capable of switching repeatably and reliably without product contacting the probe for a wide variety of materials. Some very low dielectric materials may need to touch the probe to be detected.

The Sensor Value (%) will reach its maximum after the probe is covered

- but the Switch Point can be set at any value less then the maximum. It is recommended to select the set point more than 10% below the maximum value seen with material touching the probe.

For instance the following readings may

occur during lling:

Sensor Value (%)

- Before lling 0.0%

- Filling starts 0.7%

- Filling continue 4.9%

- Filling continue 27.5%

- Material approaching probe 48.5%

- Material contacts probe 96.5%

- Material covers probe 285.7%

A. You may choose to leave the Switch Point at the default 50%. The Gladiator will switch reliably without contact of the material to the probe.

B. You may choose to adjust the Switch Point to 100% to switch when the prod

-

uct contacts the probe.

By default the Switch Off % is set at 1/2 of the Switch Point. You may wish to adjust this to a higher or lower number. This is adjustable in the Advanced Menu by selecting Switch Mode - Manual. You can then manually select your Switch On and Switch Off values.

In general, you should not choose the Max Sensor % (Max) value nor the Min Sensor % (Min) value as the Switch Point.

If possible, always have the Switch On % at a value of at least 10% less than the Max Sensor % (Max) value and Switch Off at least 10% more than the Min Sensor % (Min).

If the % change on the display is too small then the Display Span parameter in the Advanced menu can expand the display resolution (select a larger number - smaller raw range) and vice versa. Changing the Display Span will change Switch Point value.

34

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

35

PART NUMBERING

SMART PROBE VERSION

AS2100 Gladiator Admittance Switch - Smart Probe

Power Supply B 24 Vdc standard (7-30Vdc) U Universal AC power supply (80-260Vac input) and 7-30Vdc Output Options S Switch only, 1 level relay, Modbus Z Special Request Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, stainless steel housing Guard Length (excludes 100mm ground length) 1 150 mm (5.9”) Z Special Request Temperature 1 Maximum 80ºC (176ºF)

2 Maximum 150ºC (302ºF) Temperature extension length 150 mm (5.9”), Teon 3 Maximum 250ºC (482ºF) Temperature extension length 250 mm (9.8”), Teon

4 Maximum 450ºC (842ºF) Temperature extension length 350 mm (13.7”), Ceramic Probe Type 1 Standard rod (non-insulated) 2 Insulated rod 3 Cable (non-insulated) Mounting TN07 3/4” NPT Thread (not available with high temp ceramic version) TB07 3/4” BSP Thread (not available with high temp ceramic version) TN10 1” NPT Thread (not available with high temp ceramic version) TB10 1” BSP Thread (not available with high temp ceramic version) TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class 150) FD2 2” Flange DIN 50 (PN 40) FJ2 2” Flange JIS (10K)

FZ Special ange request

Approvals A22 ATEX 22 (Pending) X Standard CE Approved

(P)Probe (C)Cable Length

P30 - 300mm (11.8”)

P50 - 500mm (19.6”) P100 - 1000mm (39.3”) C100 - 1000mm (39.3”) C200 - 2000mm (78.7”) C300 -

3000mm (118.1”)

For longer consult factory

AS2100

B S S 1 1 1

TB15

X P30

35

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

Remote Amplier

GSA Remote Gladiator System Amplier

Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (12-30Vdc) C 48Vdc U Universal AC power supply (80-260Vac input) and 7-30Vdc Output Options S Switch only, 1 level relay, 1 failsafe relay, Modbus I HART Isolated, 1 level relay, 1 failsafe relay

D Probus DP, 1 level relay, 1 failsafe relay

P Devicenet, 1 level relay, 1 failsafe relay Z Special Request

GSA S B S

Remote Probe

AS2200 Remote Gladiator Admittance Probe

Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, stainless steel housing Guard Length (excludes 100mm ground length) 1 150 mm (5.9”) Z Special Request Temperature 1 Maximum 80ºC (176ºF)

2 Maximum 150ºC (302ºF), temperature extension length 150 mm (5.9”), Teon 3 Maximum 250ºC (482ºF), temperature extension length 250 mm (9.8”), Teon

4 Maximum 450ºC (842ºF), temperature extension length 350 mm (13.7”), Ceramic Probe Type 1 Standard rod (non-insulated) 2 Insulated rod 3 Cable (non-insulated) Mounting TN07 3/4” NPT Thread (not available with high temp ceramic version) TB07 3/4” BSP Thread (not available with high temp ceramic version) TN10 1” NPT Thread (not available with high temp ceramic version) TB10 1” BSP Thread (not available with high temp ceramic version) TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class 150) FD2 2” Flange DIN 50 (PN 40) FJ2 2” Flange JIS (10K)

FZ Special ange request

Approvals A22 ATEX 22 (Pending) X Standard CE Approved (P)Probe (C)Cable Length P30 - 300mm (11.8”) P50 - 500mm (19.6”) P100 - 1000mm (39.3”) C100 - 1000mm (39.3”) C200 - 2000mm (78.7”) C300 - 3000mm (118.1”)

For longer consult factory

AS2200 S 1 1 1

TB15

X P30

PART NUMBERING

REMOTE VERSION

36

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

37

SPECIFICATIONS

Operating Voltage

• 7 - 30Vdc (residual ripple no greater than 100mV)

• 80 - 260Vac 50/60Hz

Power Consumption

• <0.8W @ 24Vdc

• <5VA @ 240Vac

• <3VA @ 115Vac

Communications

• GosHawk, Modbus

• Remote version also with HART,

Probus DP and DeviceNet (options)

• Multidrop mode can address 1-250 units over 4 wires

Relay Output: (1) SMART (2) Remote

• Form ‘C’ (SPDT) contacts, rated 5A at 240Vac resistive

• Remote failsafe test facility for one relay.

Measurement Range

• 0.2pF - 100nF

Resolution

• 0.01 pF

Electronic Accuracy

• 0.05 pF

Stability

• 0.01% / °C

Operating Temperature

• Remote electronics -40°C (-40°F) to 80°C (176°F)

• Smart Probe -40°C (-40°F) to 450°C 842°F)*

• Remote Probe -40°C (-40°F) to 450°C (842°F)*

Probe/Amplier Separation

• up to 500m (1640ft) using specied exten- sion cable

Cable type between Amplier and Probe

• 4 conductor shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent. Max: BELDEN 3084A = 500m (1640 ft) Max: DEKORON IED183AA002 = 350m (1150 ft)

Maximum Operating Pressure

• 2 BAR

Display (Remote version only)

• 2 line x 12 character alphanumeric LCD

• Backlight standard

Memory - Remote

• Non-Volatile (No backup battery required)

• >10 years data retention

Enclosure Sealing

• Smart Probe IP67

• Remote Electronics IP65 (Nema 4x)

• Remote Probe IP67

Cable Entries

BSP process mounting

• 2 x M20 glands NPT process mounting

• 2 x 3/4” NPTF threaded adaptors Remote 3 x 20mm (0.8”), 1 x 16mm (0.6”) knock outs

Mounting

• 3/4” NPT or BSP Thread

• 1” NPT or BSP Thread

• 1.5” NPT or BSP Thread

• 50mm (2”) Flange (ANSI, DIN or JIS patterns available)

Remote Test Input

Press to test

(used to check for malfunction of

unit from remote position, PLC, SCADA etc)

*correct temperature range probe must be specied when ordering

Patents Pending

37

Sultan 234 Series

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

DIELECTRIC CONSTANTS TABLE

Dielectric

Material Constant

Glycerine 47.0 Glycer ol 43.0 Glycol 35.6 Heptane 1.9 Heptanoic Acid 2.5 Hexane 1.9 Hydrogen Bromide 3.8 Hydrogen Chloride 4.6 Hydrogen Cyanide 95.4 Hydrogen Fluoride 84.0 Hydrogen lodide 2.9 Hydrogen Peroxide 84.2 Hydrogen Sulfide 5.8 Hydrazine 52.9 lodine 118.0 Isobutyl Alcohol 18.7 Kerosene 1.8 Lead Oleate 3.2 Lonone 10.0 Menthol 3.95 Mesityl Oxide 15.4 Methanol 33.6 Methyl Alcohol 33.0 Methyl Ether 5.0 Methyl Ether Ketone 18.4 Mineral Oil 2.1 Nephthyl Ethyl Ether 3.2 Nitroethane 19.7 Nitromethane 39.4 Octane 1.96 Octyl Alcohol 3.4 Octylene 4.1 Oleic Acid 2.46 Oil, Oiive 3.1 Oil, Peanut 2.2 Oil, Transformer 2.2

For other materials contact the factory

Dielectric

Material Constant

Acetal 3.6 Acetic Acid 6.1 Acetone 17.7 Acetyl Acetone 23.1 Acetyl Bromide 16.5 Allyl Alcohol 21.0 Allyl Bromide 7.0 Allyl Choloride 8.2 Allyl lodide 6.1 Ammonia 15.5 Amyl Alcohol 11.2 Amyl Bromide 6.3 Amyl Choloride 6.6 Amyl Ether 3.1 Amyl lodide 6.9 Amyl Nitrate 9.1 Arsenic Tribromide 9.0 Arsenic Trichloride 12.4 Arsenic Triiodide 7.0 Asphalt 2.65 Benzene 2.3 Benzil 13.0 Benzoyl Chloride 22.1 Benzyl Alcohol 13.0 Benzyl Chloride 6.4 Boron Bromide 2.6 Bromine 3.1 Butane 1.4 Butyl Chloride 9.6 N Butyl lodide 6.1 Iso Butyl lodide 5.8 Cable Oil 2.2 Camphene 2.7 Carbon Dioxide 1.6 Carbon Disulphide 2.6 Carbon Tetrachloride 2.2

Dielectric

Material Constant

Castor Oil 2.6 Camphene 2.3 Cement 2.1 Chloracetic acid 12.3 Chlorine 2.0 Chloroform 5.5 Cr eosol 10.6 Cyclohexane 2.0 Deuterium 1.3 Deuterium Oxide 78.3 Dichloracetone 14.0 Dichlorobenzene 2.8 Dichloroethane 16.7 Diethyl Sulfide 7.2 Dimethyl Ethyl 11.7 Dimethyl Sulfide 6.3 Dimethyl Sulfate 55.0 Dowtherm 3.3 Ethanol 24.3 Ethyl Acetate 6.4 Ethyl Amyl Ether 4.0 Ethyl Benzene 2.5 Ethyl Benzoate 6.0 Ethyl Cyclobutane 1.9 Ethylene Chloride 10.5 Ethylene Cyanide 58.3 Ethylene Glycol 37.0 Ethylene Oxide 13.9 Ethyl lodide 7.4 Ethyl Nitrate 19.7 Ethyl Silicate 4.1 Fly Ash 2.6 Formic Acid 58.5

Freon 12 2.4 Freon 11 3.1 Freon 113 2.6

Dielectric

Material Constant

Palmitic Acid 2.3 Pentane 1.8 Phenol 9.9 Phenol Acetate 6.9 Phosgene 4.7 Phosphorus 4.1 Polyethylene chips 1.3 Polyethylene powder 1.4 Propyl Acetate 6.3 Propyl Alcohol 21.8 Propyl Benezene 2.4 Pyridine 12.5 Reburned Lime 2.2 Sand (Dry) 4.8 Sodium Chloride 6.1 Sodium Oleate 2.7 Succinic Acid 2.4 Sodium Chloride 6.1 Sulphur 3.4 Sulphur Dioxide 17.6 Sulfuryl Chloride 10.0 Sulphur Trioxide 3.6 Teflon Powder 1.3 Teterabromiethane 7.1 Thionyl Bromide 9.1 Thionyl Chloride 9.3 Titanium Tetrachloride

2.8 Toluene 2.4 Trichloroxoluene 6.9 Trimetylbenzene 2.2 Trimethyl Borate 8.2 Urethane 3.2 Valeric Acid 2.6 Vinyl Ether 3.9 Water 80.0 Xylene 2.4

38

Admittance Smart Switch Series

Manual

Rev 1.2, June 2008

DECLARATION OF CONFORMITY

Manufacturer’s Name: HAWK MEASUREMENT SYSTEMS PTY LTD

Manufacturer’s Address: 15–17 Maurice Court

Nunawading, Vic. Australia 3131

declares that the product Gladiator Variable Admittance Level Switch series

Models AS2000, AS2100, AS2200, AS2210, and GARP.

conform to the following product specifications:

Low Voltage Directive: 73/23/EEC Amendment Directive: 93/68/EEC EMC Directive: 89/336/EEC ATEX Directive: 94/9/EEC

Standards in whole or in part to which conformity is declared:

Normative Documents: EN 61326: 1997 +Amendment 1: 1998 + Amendment 2:2001

EN 61010-1:2001 BS EN 50014:1998 EN 50281-1-1:1998

Standards: IEC 1000-3-2: 1995

IEC 1000-3-3: 1994 IEC 1000-4-2: 1995 IEC 1000-4-3: 1995 IEC 1000-4-4: 1995 IEC 1000-4-5: 1995 IEC 1000-4-6: 1996 IEC 1000-4-11: 1994

Supplemental Information:

The product herewith complies with the requirements of Low Voltage Directive 73/23/EEC, Amendment Directive 93/68/EEC, and EMC Directive 89/336/EEC, when the probe is installed to monitor material in a closed metal vessel, and carries the CE-marking accordingly. The Remote amplifier is safe for operation in Category 3 hazardous locations (Zone 2/22) and the Integral and Remote Probes have been designed

to operate in Cat 1 and 2 (Zone 20/21) dust locations. The ATEX marking code is

®

II 3 GD IP67 T65ºC.

Signature:

Name: Colin Prohasky

Position: Engineering Manager

Date: 10 October 2007

Place: Melbourne, Australia.

HAWK MEASUREMENT SYSTEMS

PTY. LTD. A.C.N. 006 782 449

15-17 MAURICE COURT

NUNAWADING VIC. 3131

P.O. BOX 286 NUNAWADING

VIC. 3131 AUSTRALIA

EMAIL: [email protected]

PH: +61-3 9873 4750

FAX: +61-3 9873 4538 (Sales/Engineering)

FAX: +61-3 9873 4384 (Accounts/Production)

Hawk Measurement Systems (Head Ofce)

15-17 Maurice Court Nunawading VIC 3131 Australia Phone: +61 3 9873 4750 Fax: +61 3 9873 4538 [email protected]

Hawk Measurement

7 River Street Middleton, MA 01949 USA Phone: +1 888 HAWKLEVEL (1-888-429-5538) Phone: +1 978 304 3000 Fax: +1 978 304 1462 [email protected]

For more information and global representatives:

www.hawkmeasure.com

Represented by:

Contacts

Part no. DOC-ADMITTANCE-MAN

Rev 1.2, June 2008