Havis-Shields KK-K9-F12-K User Manual

INSTALLATION INSTRUCTIONS KK-K9-F12-K

2000-2006 FORD EXCURSION

TOOLS REQUIRED:

Power Drill
Standard & Metric Socket Sets
Phillips Screw Driver
7/16” Wrench
Wire Cutters / Crimping tool

HARDWARE: Some of this hardware is already attached.
QTY:

28 ¼-20 X ½” Stainless carriage bolts GSM 32022
30 ¼-20 X ¾” Stainless carriage bolts GSM 32024
64 ¼-20 Serrated nuts GSM 30023
6 ¼-20 X ¾” Hex head Cap Screw Zinc GSM33001
14 ¼” X 1 ½” Hex head lag screw GSM 33062
36 #12 X ¾” Stainless sheet metal screws GSM 34177
24 #10 X ¾” Stainless sheet metal screws GSM 34170
22 #10 X ½” Stainless sheet metal screws GSM 34169
6 #10 X ¾” Sheet metal screws GSM 33195
20 #10 X ½” Sheet metal screws GSM33194
1 Tube Silver Caulk PRM 97343
1 46” X 45 1/2” Rubber Mat KNM01029-SUV
11 1/2 feet Adhesive Molding

SUB ASSEMBLY:

INSTALLATION:

DESCRIPTION: PART #:

• Dome light with wire

• Tunnel edge molding

• Install exhaust fans (Optional). If locating in custom

location drill 4 ½” hole into desired location of K-9
housing. Mark and drill 3/16” mounting holes to
attach fan using (4) 10/32” X ½” machine screws and
10/32” keps nuts. Then mark and drill 3/16” holes to
mount fan guard using 10/32” X ½” machine screws
and 10/32” keps nuts.

1. Remove interior:

• Remove rear seats

• Remove rear seat belt assembly

• Remove top, and bottom plastic rear trim caps

Ratchet Wrench With 6” Extension
Torx Bit Set
4 ½” Hole Saw (Exhaust Fan Option)
Caulk Gun

2. Remove rear OEM door panels:

• Remove speaker, door handle, and lock

• Remove switch assembly from plastic housing (leave

plug on switch)

Note: if doors have electric door switches, they must be reattached to
original plug assembly. Switch assembly must then be wired-tied
down so it does not interfere with window or door latch operations

3. Install mounting legs:

• Using ¼-20 x ¾” carriage bolts attach mounting legs
to floor of vehicle using 1/4” x 1 ½” hex head lag screws.

Note: keep nuts loose at this time. And set legs at 6 1/2” high.

4. Slide in K-9 main housing:

• Slide in main housing.

• Housing should be 48 ½” from rear plastic sill to

rear mounting flange.

• Mount legs to housing loosely, using ¼-20 x ¾”
carriage bolts.

• Mount rear support to bottom of rear housing using
(6) ¼-20 x ¾” hex head cap screw.

5. Install tunnels and fillers:

• Loosely attach side tunnels to main housing using
¼-20 x ¾” carriage bolts and ¼-20 x ½” carriage
bolts.

• Place sill plate and cover step in tunnels and
mount with #12 x ¾” stainless sheet metal screws.

6. Housing final step:

• Center housing so cover steps are even on both
sides.

• Mount rear housing to vehicle with ¼” x 1 ½” hex
head lag screw.

• Tighten all loose bolts on tunnels and legs.

Note: If 32” inch long K-9 kit is being installed, a 10”
rear floor extension must be used. (provided with 32”
kits)

Front Driver Side Leg

KK-K9-F12-K-INST-6-06

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