Havis-Shields KK-100-03 User Manual
INSTALL INSTRUCTIONS KK-100-03 & KK-120-03
KWIK-KIT PRISONER TRANSPORT INSERT
FORD and CHEVY VAN PRISONER TRANSPORT
TOOLS REQUIRED:
¼” & 3/8” Ratcheting Wrenches
¼” & 3/8”Air Ratchets (recommended)
3/8” Impact Guns (recommended)
¼” & 3/8” Standard Socket Sets
Powered Drill
Powered Screwdriver (recommended)
Drill Bit Set
Tape Measure
Screwdriver Set
HARDWARE - 60” or 80” COMPARTMENT: Some hardware not used in all application:
QTY DESCRIPTION PART # USED FOR:
80 ¼” Serrated nut GSM30023
60 ¼” x ¾” Carriage bolt GSM32000
50 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor/wall to ceiling
8 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights
32 ¼” x ¾” Phillips flat head machine screw GSM33078 Wall/Bench extension
25 ¼” x ¾” Hex head bolt GSM33001 3rd divider, 3rd ceiling
25 ¼” Flat washer GSM31005 3rd divider, 3rd ceiling
15 ½” Flat washer GSM31009 Grab straps/seat belts
15 ½” Lock washer GSM31030 Grab straps/seat belts
15 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts
4 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads
4 3/8” Hex nut GSM30008 Bulkheads
4 3/8” Lock washer GSM31028 Bulkheads
4 3/8” x 2” Fender washer GSM31022 Bulkheads
2 White Silicone tube PRM97343 Seams & Gaps
4 Lock key PRM97660-1 Doors
4 Vent block off plate KKM0403-004 Ceiling (vent adapter kit)
2 A/C vent plate KKM0403-001 Ceiling (vent adapter kit)
2 Dome light KK-DOME-2 Ceiling
HARDWARE - 40” COMPARTMENT:
QTY DESCRIPTION PART # USED FOR:
90 ¼” x ¾” Carriage bolt GSM32000
90 ¼” Serrated nut GSM30023
Awe or Scribe
Pry-bar
Wire Crimping tool
Wire Stripping tool
Wire Cutter
Circular Saw (for plywood)
Utility knife
Caulking gun
40” COMPARTMENT (cont):
QTY DESCRIPTION PART # USED FOR:
40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling
25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights
5 ½” Flat washer GSM31009 Grab straps/seat belts
5 ½” Lock washer GSM31030 Grab straps/seat belts
5 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts
5 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads
5 3/8” Hex nut GSM30008 Bulkheads
5 3/8” Lock washer GSM31028 Bulkheads
5 3/8” x 2” Fender washer GSM31022 Bulkheads
2 A/C Vent plate KKM0403-001 Ceiling (vent adapter kit)
1 Dome light KK-DOME-2 Ceiling
HARDWARE – DIVIDER:
QTY DESCRIPTION PART # USED FOR:
28 ¼” x 1 ½” Hex head lag bolt GSM33062 Divider to floor
14 ¼” x 5/8” Stainless socket button head bolt GSM33308 Divider
7 ¼” x ¾” Stainless socket button head bolt GSM33309 Divider
14 ¼” Stainless flat washer GSM31048 Divider
10 #10 x ½” Phillips flat head machine screw GSM33072 Door frame to divider
10 #10 Thin nylock nut GSM330015-1 Door frame to divider
Always!
Read all instructions before installing any Havis-Shields Equipment Corp products.
Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!
Use hardware provided with install kit
For product support, visit the Install Instructions Section of our website at
http://havis.com/Installation/Installation.html, email technicalsupport@havis.com or call 1-800-
524-9900.
If this is your first time installing a Havis Shields Equipment Corp Prisoner Transport, please
contact the factory for tips and suggestions that will ease the installation.
VEHICLE PREPERATION:
1. STEPS, HVAC, VAK, OPTIONS, ETC:
••••
Refer to the specific install instructions. Installing the steps prior to installing the Kwik Kit will
ease installation and must be done on Chevy side step.
••••
Installing options may be necessary prior to installing the kit.
2. SOUND DEADENING & FLOORING:
••••
OPTION #1: KK-RFM A self-adhesive rubber sound deadening floor mat is sold separately
and will help deaden road noise.
••••
Install optional rubber flooring onto van floor. Rubber floor mat should go under OEM floor
mat in drivers compartment to cover sheet metal floor.
••••
Excess material can be placed onto walls of the van, around the wheel wells, inside door
panels, etc. This will also help deaden the echo in the vehicle.
••••
OPTION #2: 3/8” to ½” plywood can also be used as an alternative solution. Cover the entire
cargo floor of the van. (1 ½) – 48” x 96” sheets of plywood are needed. Havis Shields
Equipment Corp does not supply plywood floor kit. Draw a line on the rubber/wood floor from
rear doorframe as shown on the following page. This will be the starting point of the kit.
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KK-XXX-03_INST_10-07
similar in Ford and Chevy Vans.
step)
After plastic trim is cut and back in
parts
Note: With OEM rear AC/Heat,
The kit will be shifted to passenger
1997-2008 Chevrolet G-Series Van
Rear OEM Trim modifications
Installation of Kwik Kit is very
All kits start with a
measurement at the rear floor.
The rear plastic floor trim on
Chevy vans must be cut straight
across as shown in photo.
Measure seven inches (7 1/4”)
from rear center of trim and cut
straight-line full width.
(Jig saw works well for this
it’s original location, you must
measure 7” inches forward on both
sides from newly cut trim to place
rear Kwik Kit bulkhead.
This is the starting position so
fit into the correct locations.
side.
.
*** Ford Van does NOT require
rear trim modification***
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KK-XXX-03_INST_10-07
all rear trim and headliner as this will aid in sound deadening & insulation
Ford Driver-Side rear
Ford Passenger-Side rear
8”inches
3. PASSENGER WINDOW VAN PREPARATIONS:
8” inches
***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed
into passenger window vans. Some rear trim removal or modification is required. Do not remove
Note: Kwik Kits are recommended for Cargo Vans. The installer must determine modifications
to the interior of a window van.
1. Remove all rear bench seats from the vehicle.
2. Modify / remove interior parts as needed.
3. Remove floor mat/carpet and replace with ½” plywood or sound deadening material.
(Recommended).
4. If installing KK-F-VAK, (OEM air conditioning adapter) cut or remove all plastic trim around
the rear OEM system.
UNPACKING AND INSTALLATION:
***Refer to exploded view drawing on page 22 to identify parts ***
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KK-XXX-03_INST_10-07
wrap covering the
prisoner transport
assembly.
2. This is the rear 40/60/or
80 section of the kit.
3. Remove all black
hardware, wood panels
and brackets holding
wood panels.
4. Remove bolts
holding the kit to the
wood pallet.
5. With all hardware
removed the remaining
sections should match
the sub-assemblies on
the following pages
1. Remove clear shrink-
1. Remove clear shrink-wrap covering from
prisoner transport assembly.
2. This is the 3rd compartment, 40 section
3. Remove all black hardware, wood fillers,
and brackets holding assemblies.
4. Remove bolts holding the kit to the wood
pallet.
5. With all hardware removed the remaining
sections should match the sub-assemblies on
the following pages
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Remove all black hardware from assembled unit. This will give you the
subassemblies as they are shown on the following pages.
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