Page 1
INSTALL INSTRUCTIONS C-TTB-CHGR
2006-2008 DODGE CHARGER TRUNK TRAY
TOOLS REQUIRED:
Ratcheting Wrench
Metric/Standard Socket Sets
Tape Measure
Jigsaw
HARDWARE:
ITEM QTY DESCRIPTION PART #
1. 4 Nut Plate CM001550
2. 1 Cross brace CM001545
3. 2 Slide tray mount plate CM001549
4. 1 Driver side front support mounting bracket CM001546
5. 1 Passenger side front support mounting bracket CM001548
6. 1 Driver side rear support bracket CM001551
7. 1 Driver side rear mounting bracket CM001552
8. 1 Passenger side rear support bracket CM001553
9. 1 Passenger side rear mounting bracket CM001554
10. 1 Slide tray assembly CM93311-32
11. 4 #8 x ½” Machine Screws GSM33110
12. 4 #8 Keps nuts GSM30027
16 ¼” Flat washer GSM31005
12 ¼” x ¾” Hex head bolt GSM33001
4 ¼” x 1” Hex head bolt GSM33002
12 ¼” Serrated nut GSM30023
1
Power Drill
Utility Knife
Phillips Screwdriver
5
1
11, 12
9
3
1
4
2
10
1
6
8
7 (not visible) located above 6
Page 2
Remove spare tire/jack hold down
Always!
Read all instructions before installing any Havis-Shields Equipment Corp products.
Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!
Use hardware provided with install kit.
Note: There are two different types of trim packages for the Dodge Charger:
1. Police package w/ rubber floor mat and full size spare tire.
2. Police package w/ carpeted fiberglass trim and donut size spare tire.
This will affect the modification of the trim in the trunk.
It is also recommended to remove the back seat for ease of installation. In most cases
this must be done anyway to route wiring.
Trunk with full size spare tire
Remove and discard upper
trim in trunk.
bracket (15mm, 13mm, 18mm)
Trunk with carpeted fiberglass
trim and donut size spare tire
Remove carpeted fiberglass trim
for bracket installation and trim
modification
C-TTB-CHGR_INST_9-07
Page 3
brackets w/ nut plate, using existing
Mount hole
20 x ¾”
Position nut plate
(Item #1)
Loosely attach rear-mounting
holes (Item 1, 7, 9) (7/16” socket)
Loosely attach front support mounting
brackets using nut plate between seat
wall and backseat. ¼-20 x 1” hex bolt
& washer (Item 1, 4, 5) (7/16” socket)
Loosely attach using ¼-20 x ¾” Hex
head bolt & washer (7/16” socket)
Attached bracket
Attached bracket
Loosely attach rear-mounting
support brackets using ¼-
Hex head bolts, washers &
serrated nuts. (Item 6, 8)
(7/16” socket)
Attached brackets
(Rubber mat style)
Attached brackets
(Carpeted trim style)
Trim modified and reinstalled
C-TTB-CHGR_INST_9-07
Page 4
Loosely attach cross brace to either set
Note: Bracket stiffener can be mounted higher or lower on front brackets; Use second set of holes or drill as desired.
mounting brackets using ¼” x ¾”
to tray
At this time you will have the all mounting brackets loosely installed. If installing into police
package vehicle containing carpeted fiberglass trim and donut spare tire you will need the
following modifications.
Remove
Section cut
Mark section of trim to cut
Cut carpeted fiberglass trim
using jigsaw.
Replace carpeted trim.
At this time, attach the bracket stiffener (Item 2) across the front support mounting brackets. (Items 4, 5)
This is necessary to square the front end of the assembly.
Driver side view Passenger side view
of holes using ¼” x ¾” hex bolts and
serrated nuts (Item 2) (7/16” socket)
Attach mount plates (Item 3)
Mount
plates
assembly using #10 x ½” machine
screws and keps nuts. (Item 11, 12)
Attach tray assembly (Item 10) to
hex bolts & serrated nuts
C-TTB-CHGR_INST_9-07
Page 5
x head bolt,
Tighten all loose hardware & tie
wires for protection
Optional Mounting for additional support (not necessary)
Cut rubber mat to
access hardware
Position mounting leg so
holes will be centered on
flange. Drill 7/64” hole.
Mount to vehicle using
¼-20 x 1” he
washer and nut
C-TTB-CHGR_INST_9-07
Loading...