haupa SD300-6, SD400-6, 216663, 216667 Instruction Manual

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Electro-hydraulic crimping tools

„SD300-6“ / „SD400-6“

Art. 216663 / 216667

INSTRUCTION MANUALElectro-hydraulic SMART crimping tools

Video 216663/M

Video 216667/M

1. Technical data

Area of application: For the creation of an electrical connection by means of compression
Scope of delivery: 1 crimping tool, 1 charger, 1 battery, 1 carry loop, in plastic case,

without pressing dies.
Pressing force: 60 kN
Oil type: ISO class viscosity 15
Safety: The tool is fitted with a safety value that has been set at the factory.
Structure: The working head can be rotated by 180° to make it easier to adapt to

the operation to be carried out. The model Art. 216801 does not protect

the operator when working on cables that carry power.
Guarantee: 2 year guarantee if used for the purpose it is intended.

2. Area of work

• Pressing force: 60 kN

• Working pressure in bar: 700

• Pressing width: thorn

• Crimping range cable lugs: 216663: Cu 16-300 / 216667: Cu 25-400

• Crimping range connectors: 216663: Cu 16-120 / 216667: Cu 25-400

• Pressing time, battery-operated in sec.: 6-12

• Battery charging time in min.: 60

• Battery type: Li-Ion, 18 V, 2 Ah

• Weight in kg: 216663: 2,4 / 216667: 2,4

• Weight set in kg: 216663: 7,9 / 216667: 7,9

GO

NO

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O

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NO

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N

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Art.
216660/L

Art.
216660/B

Video

Extent of supply:

10 x Test pin 216660/L

1x Template for four mandrel Pressing 216660/L

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.

Phone: [phone], Fax: [phone], [e-mail] • Errors and technical changes reserved.

english

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Preparation:

Before starting up the tool, read the operating instructions first.
All current-carrying elements in the area you are working in should be disconnected.
Otherwise the protective procedures for working in the vicinity of components under current
must be implemented. (DIN EN 50110)
Do not use the tool if you are tired or under the influence of medication, drugs or alcohol.
Take into account the valid accident prevention and safety regulations and use the tool
exclusively for the purpose for which it is intended.
Only electro-technically trained persons over 16 years of age may process connecting
materials using the tool.
The operating instructions must always be carried with the tool.
The instructions must have been read and understood by the user.
The operator must ensure that this is the case.

Start:

• The device has a manual return that brings the piston back to the starting point when the
maximum pressing force has been achieved.

• The pressing head can be infinitely rotated by 360° about the longitudinal axis. This
enables mounting even in difficult to access locations.

• The pressing head has centring pins which ensure automatic centring of the connection
material in the pressing head.

Pushbutton
to advance

Pushbutton for
return movement

Thorn pressing

3. Notes regarding correct use

Before you start work, all active, thus current-carrying elements in the area around the
assembler must be switched to without power. If this is not possible, protective procedures for
working in the vicinity of components under current must be implemented. The charge status
of the battery should be checked before you start work

3.1. Operating the device

First, the bolt is removed and the bar opened. The connection material is place centrally
between the 4 pressing spikes.

Caution!

If the pressing is not centred, this may result in damage to the pressing head!
Then the pressing head is fully closed up again. The actuation of the operating switch triggers
the pressing procedure which is characterised by the meeting of the pressing spikes. A pres­sing procedure is completed when the pressing spikes have been joined and the device swit­ches over to idle.
The return of the piston is carried out manually after the maximum operating excess pressure
is reached. Then a further pressing procedure can be carried out or the bar can be opened
and the connection material removed from the pressing head.

Before reaching into the pressing head, remove the battery to ensure that the device is not
activated accidentally.
Pressing the reset button brings the pressing spikes back to the starting position in the event
of faults or an emergency.

The pressing procedure can be interrupted at any time by releasing the operating switch.

3.2. Explanation of the areas of application

The pressing tool has pressing spikes that use force to compress copper and aluminium con­nection materials without the need to change tools.