Haulotte Group Compact 2668RT, HS3388RT, Compact 12DX, Compact 3368RT, H12SXL Maintenance Book
...
Maintenance book
E
NGINE
-
POWERED
SCISSOR
LIFTS
4000014930 e10 12 EN
Maintenance book
ENGINE-POWERED SCISSOR LIFTS
Compact 10DX (Compact 2668RT)
Compact 12DX (Compact 3368RT)
H12SX (HS3388RT) - H12SXL (HS3388RTXL)
H15SX (HS4388RT) - H15SXL (HS4388RTXL)
H18SX (HS5388RT) - H18SXL (HS5388RTXL)
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CONTENTS
Maintenance book
CONTENTS
1 - Maintenance book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . .
10
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
4 - Instructions for intervention . . . . . . . . . . . . . . . . . . . . . .
13
B
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
2.1 - Fuels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2 - Motor oils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 - Hydraulic oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C
MAINTENANCE
1 - General program / Recommendations . . . . . . . . . . . . . .
41
2 - Detailed program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
3.1 - Placing the machine in maintenance configuration. . . . . . . . . . . . . . . . 95
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.3 - General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.1 - Recommendations on the conditions of maintenance . . . . . . . . 97
3.3.2 - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.1 - Bolts and Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.2 - Pins and bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.3.2.3 - Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.3.2.4 - Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.3.3 - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.3.3.1 - Oil replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.3.3.2 - Replacing damaged of hoses . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.3.3.3 - Evaluation of leaks on hydraulic cylinders . . . . . . . . . . . . . . . . 102
3.3.4 - Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3.3.4.1 - Replacing damaged cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4
Maintenance book
E001 -
Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
E002 -
Wheel reducer. . . . . . . . . . . . . . . . . . . . . . .
107
E003 -
Hydraulic filter cartridge . . . . . . . . . . . . . .
109
E004 -
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . .
111
E006 -
Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
113
E007 -
Screws, bolts and nuts . . . . . . . . . . . . . . .
117
E010 -
Steering wheel pivots . . . . . . . . . . . . . . . .
119
E011 -
Guide rail. . . . . . . . . . . . . . . . . . . . . . . . . . .
121
E012 -
Cylinder hinge . . . . . . . . . . . . . . . . . . . . . .
123
E018 -
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
125
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
2 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
E
ELECTRIC CIRCUIT
1 - Wiring diagram-Main components . . . . . . . . . . . . . . . .
131
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . .
139
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
141
5 - Diagnosis assistance indicators . . . . . . . . . . . . . . . . . .
146
6 - Locations and functions of the main safety features .
148
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
153
8 - Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
154
F
HYDRAULIC CIRCUIT
1 - Hydraulic diagram-Main components. . . . . . . . . . . . . .
155
2 - Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
155
2.1 - Hydraulic unit details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
2.2 - Pressure switches, sensors and stabilisation solenoid valves . . . . . 160
2.3 - Lifting cylinder solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
G
INTERVENTION REGISTER
1 - Intervention register. . . . . . . . . . . . . . . . . . . . . . . . . . . .
169
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4000014930 e10 12 EN
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You have just purchased a HAULOTTE® product
and we would like to thank you for your business.
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case
supplied on delivery of your machine.
Person using this product must do so in accordance with the instruction provided in this manual.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment).
• Use of the equipment within the performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service
life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts
interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products
or has caused bodily injury or significant deterioration of property (personal property or the product);
contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)
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3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable
directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission
of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or
modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your
machine was originally delivered with options fitted, replacing a safety component associated with a
particular options not require any particular precautions other than those associated with the installation
itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.
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- Safety precautions
Safety precautions
1 - Recommendations
1.1 - MAINTENANCE BOOK
The maintenance book is intended for the on-site maintenance technician.
It is the on-site maintenance technician's duty to carry out the regular maintenance work
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
• Cause operator safety problems.
To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs,
interventions or adjustments on the safety systems or elements of HAULOTTE® machines,
and carry genuine HAULOTTE spare parts and tools as required, and also provide fully
documented reports on all work completed..
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- Safety precautions
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical
information.
Symbol meanings
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common
sense, good practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
Maintenance sheet
Time required for intervention
Recommended tools
Recommended part
Safety
N.B. : Additional technical information
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1.3 - LABEL COLORS
The potential dangers and any specific regulations are indicated around the product by labels
and identification plates.
Familiarize yourself with the labels and their respective color codes.
Label color code
Label color code-For Russia and the Ukraine only
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury
Other Additional technical information
Green Maintenance operation or information
Labels Color Meaning
Red Prohibitions - Danger
Yellow Warning : Risk of material damage and/or minor injury
Blue Precaution
Blue Information
Other Additional technical information
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- Safety precautions
2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD
The present warranty is granted for a period of 12 months or a limit of 1000 operating hours
for lifting and handling equipment and 2000 operating hours for public works machinery, to run
from delivery and terminating with the first period to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY
HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused..
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The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty.
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or poor cleaning of the decanting device may also cause fuel/hydraulic circuit contamination
and therefore damage the parts in direct contact with these liquids. HAULOTTE® will not accept any
claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct
contact with fuel or lubricants.
• Wearing parts (pads, bearings, tyres, connections, etc.) : These parts are, by definition, subject to
deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
2.4 - WARRANTY CONDITIONS
To benefit from the present warranty, the owner or rental company must inform the nearest
HAULOTTE® branch or the branch that delivered the machine (the only dealer authorised to
carry out an intervention under the manufacturer's warranty agreement) of the defect in writing
as quickly as possible.
The branch will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® branch (the only dealer
authorised to carry out work covered by the warranty) as rapidly as possible or must report the
defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the branch which
participated in delivery of the machine, wherever possible.
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3 - Scope of intervention
The inspection and maintenance table below, identifies the role and the responsibilities of each party
in periodical machine maintenance..
Inspections and maintenance
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Type of
intervention
Frequency Person-in-charge Intervenor
Reference
document
Pre-delivery
inspection
Before each delivery
of sold, hired or
resold equipment
Owner (or hirer)
Qualified HAULOTTE
Services® technician
Operator's manual
Pre-operation
inspection
Before operation or
when the operator
changes
Operator Operator Operator's manual
Periodical
preventive
maintenance
At the specified
intervals (250 hours
or 1 year)
Owner (or hirer)
On-site technician or
qualified HAULOTTE
Services® technician
Maintenance book
Periodical visit
2 times a year or at
the latest 6 months
after the last
periodic visit, and
according to the
local regulations
Owner (or hirer)
Organization or
technician approved by
the employer or by the
intermediary
of HAULOTTE
Services® in
accordance with
the HAULOTTE
Services® contract
Maintenance book
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4 - Instructions for intervention
N.B.-:-Acid is neutralised with sodium bicarbonate and water.
Do not use the machine during while maintenance work is being completed on it.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
Do not operate the product in the following situations :
• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not climb onto the covers.
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
Use an oil collection pan to avoid polluting the environment.
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- Safety precautions
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- Recommendations
Recommendations
1 - Lubrication diagram
Diagram Compact 10/12DX (Compact 2668/3368RT)
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- Recommendations
Diagram H12/15/18SX(L) (HS3388/4388/5388RT(XL))
2
22
2
5
5
3
4
6 6
2
2 2
6
6
1
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- Recommendations
List of ingredients
Marking Ingredient Symbol HAULOTTE® code
1
Engine oil - Can 20 l(5,3 gal US) 2420801360
Engine oil - Barrel 209 l(55,2 gal US) 2420801350
Engine oil (+30° / - 20° ) 2820305670
Engine oil (Winter option) 4000010660
2
Box oil - Can 20 l(5,3 gal US) 2420801370
Box oil - Barrel 209 l(55,2 gal US) 2420801380
3
Hydraulic oil (Standard) - Barrel 209 l(55,2 gal US) 2420801310
Hydraulic oil (Winter option) 2505002640
4 Biological hydraulic oil - Barrel 209 l(55,2 gal US) 2820304310
5 Extreme-pressure lithium grease 2820304320
6
Lead-free grease - Aerosol 0,4 l(0.1 gal US) 2820304330
Lead-free grease - Can 5 l(1,32 gal US) 2820304340
7 Molybdenum grease
8 Oil
9 High-pressure lubricant
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- Recommendations
2 - Consumables
List of consumables
Consumable HAULOTTE® code Applicability
Hydraulic filter cartridge
2427002940
• COMPACT 10DX (COMPACT 2668RT)
• COMPACT 12DX (COMPACT 3368RT)
2427002910
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
Air filter (system)
4000007200-4000007210
• COMPACT 10DX (COMPACT 2668RT)
• COMPACT 12DX (COMPACT 3368RT)
2427002750
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
Diesel pre-filter 2427005110
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
Diesel filter
4000007230
• COMPACT 10DX (COMPACT 2668RT)
• COMPACT 12DX (COMPACT 3368RT)
2427002820
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
Engine oil filter
4000007250
• COMPACT 10DX (COMPACT 2668RT)
• COMPACT 12DX (COMPACT 3368RT)
2427002480
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
Filter pack
(1)
(1.) hydraulic filter cartridge + air filter + diesel pre-filter + diesel filter + engine oil filter
KKIT250H-COMPDK
• COMPACT 10DX (COMPACT 2668RT)
• COMPACT 12DX (COMPACT 3368RT)
KKIT250H-3M99
• H12SX (HS3388RT)
• H12SXL (HS3388RTXL)
• H15SX (HS4388RT)
• H15SXL (HS4388RT)
• H18SX (HS5388RT)
• H18SXL (HS5388RTXL)
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- Recommendations
2.1 - FUELS
These fuels can be used on any type of mechanical injection engine. Please see machine
configuration.
N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table
below to define the appropriate fuel.
Table of technically permitted fuels
Compliant
Not compliant
Engines Fuels
Hydraulic filter cartridge
European gas oil
according to
EN590
European fuel oil
according to
BS2869 class 2
American gas oil
according to
ASTMD975-07b
Japanese gas oil
according to
NATO F54
HATZ 41C
DEUTZ 2011/2012
PERKINS 403/804/1104
LOMBARDINI LDW 1404
KUBOTA D1105-W1
Other fuels :
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
• Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some
engines and under certain conditions. For more information, please contact HAULOTTE Services®.
The use of vegetable oils is forbidden.
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- Recommendations
2.2 - MOTOR OILS
In order to ensure that the engine will run properly, it is recommended to use the following oils
Viscosity table
2.3 - HYDRAULIC OILS
Hydraulic oils must comply with the following requirements :
• Oil filterability must be compatible with absolute filters .
• Have properties such as :
• Antifoam and deaeration.
• Anti-wear, anti-shear and antioxydant.
• Rust and corrosion inhibitors (copper).
The recommended viscosity grades depending on the environmental conditions are as follows
:
Biodegradable oils may be used if they comply with the following requirements :
• Ambient operating temperature between -15 °C(-9 °F) and + 40 °C(+ 104 °F) .
• HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568.
• Necessary characteristics
Environmental conditions ISO Viscosity grade
Ambient temperature between - 15 °C(- 9 °F) and + 40 °C(+ 104 °F) HV 46
Ambient temperature between - 35 °C(- 31 °F) and + 35 °C(+ 95 °F) HV 32
Ambient temperature between 0 °C(32 °F) and + 45 °C(+ 113 °F) HV 68
Viscosity grade ISO Viscosity grade
Viscosity at + 40 °C(+ 104 °F) 46 +/- 3 mm² / s
Viscosity at + 100 °C(+ 260 °F) > 8 mm² / s
Viscosity index > 160
Flashpoint > 220° C (> 572° F)
Pour point < - 40° C (> - 104° F)
A
B
C
D
E
F
G
H
I
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- Recommendations
3 - Labels
3.1 - CLASSIFICATION PLAN
3.1.1 - Red labels
Common labels
Specific labels COMPACT 10DX (COMPACT 2668RT)
Specific labels COMPACT 12DX (COMPACT 3368RT)
The red labels indicate a potentially fatal danger.
R2
R13
R26 - HSX(L)
R3
R6R5
R7
.
F
.
GB
.
D
7814 518
Composant spécifique à
cette machine.
NE PAS INTERCHANGER.
Component specific
to this machine.
DO NOT INTERCHANGE.
Komponenten nur für
diese maschine geeignet.
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°
307P222890 a
before use of the nacelle.
-The user must recognize the surface on which
the nacelle will roll.
-Not toraise the platform nor to roll with the plateform
raised on inclined, irregular or movable surfaces.
V
or dem Einsatz der Maschine.
-Der Benützer muss den Untergrundkontrollieren
auf dem die Maschine fahren soll.
-Auf schrägem, unebenem oder zu weichem
Untergrund darfweder die Plattform ausgefahren
werden noch die Maschine in ausgefahrenemZustand
gefahrenwerden.
A
ntes del uso de la barquilla.
-El usuario debe reconocer la superficie sobre la cual
la barquillava a circular.
-No levantar la plataforma, ni circular con la plataforma
levantada sobre superficies inclinadas, irregulares o muebles.
P
rima dell'utilizzo della macchina.
- L'utilizzatore deve anticipatamente prendereconoscenza d
el terreno su cui la macchina deve traslare.
-Non sollevare la piattaforma o traslare su terreno inclinato,
sconnesso o non compatto.
A
vant utilisation de la nacelle.
-L’utilisateur doit reconnaître la surface sur laquelle
la nacelleva rouler.
-Ne pas relever la plateforme ni rouler avec la plateformerelevée
sur des surfaces inclinées, irrégulières ou meubles.
7814 901
R4
R1
R8
R9
R10
4000012870 a
F
max = 2760 daN
P
max = 8,42 daN/cm²
R1 R8
R9 R10
4000012880 a
F
max = 3030 daN
P
max = 6,1 daN/cm²
22 4000014930 e10 12 EN
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- Recommendations
Specific labels H12SX (HS3388RT)
Specific labels H15SX (HS4388RT)
Specific labels H18SX (HS5388RT)
R1 R10R9
R1 R10R9
R1 R10R9
A
B
C
D
E
F
G
H
I
23
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Engine-powered scissor lifts
B
- Recommendations
Specific labels H12SXL (HS3388RTXL)
Specific labels H15SXL (HS4388RTXL)
Specific labels H18SXL (HS5388RTXL)
R1 R10R9
R1 R10R9
R1 R10R9
24 4000014930 e10 12 EN
Engine-powered scissor lifts
B
- Recommendations
3.1.2 - Orange labels
Common labels - CE
Common labels - AS
The orange labels indicate a risk of serious injury.
O1
O1
A
B
C
D
E
F
G
H
I
25
4000014930 e10 12 EN
Engine-powered scissor lifts
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- Recommendations
Common labels - ANSI - CSA
O1
7814 705 b
WARNING
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED
AND OPERATING PROPERLY.
DO NOT operate this machine unless you have been properly trained as
described in the HAULOTTE Operation and Safety Manual by a qualified person
and authorized to operate this machine. Your training includes reading and
understanding the safety, operating and maintenance instructions in
manufacturer's manuals, knowing your employers work rules and applicable
governmental regulations.
Follow the instructions in the Operating Manual and sections 6, 7 and 8 of
ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained
from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc.
DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of
different weight or specification because this will affect the stability of the
machine.
DO NOT modify or change this machine without written approval from the
manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction
occurs.
Test foot switch for proper operation.
RECOMMENDATIONS FOR USE
DAILY INSPECTION
INSTRUCTION BEFORE USE
Test high engine and high drive cut out switches for proper operation.
DO NOT wash the electrical components with a washer pressure.
DO NOT use the machine as a welding earth.
DO NOT weld on the machine without first disconnecting the battery terminals.
Check the level of diesel fuel (for diesel engine platform).
Check that there are no apparent defects (hydraulic leaks, loose bolts,
loose electric connections).
Check that the tilt indicator operates correctly by sounding the buzzer
(when machine is raised).
Remove the rotation locking pin (if there is a turntable).
IMPORTANT when using the AC power line to the work platform, the power plug
must be connected to an electrical installation protected by a circuit breaker.
START-UP
Turn the battery isolater switch to the "ON" position.
Unlock the emergency stop button then press the starter button
(for diesel engine platform).
If the machine does not start, wait 10 seconds then repeat the operation.
The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
26 4000014930 e10 12 EN
Engine-powered scissor lifts
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- Recommendations
3.1.3 - Yellow labels
Common labels
Specific COMPACT 10DX (COMPACT 2668RT) and COMPACT 12DX (COMPACT 3368RT) labels
The yellow labels indicate a risk of material damage and/or minor injury.
J3 J4 J6 J9
J12
a
J10
DIESEL LOW SULFUR OR ULTRA-LOW SULFUR /
DIESEL À FAIBLE OU TRÈS FAIBLE TENEUR EN SOUFRE /
GASÓLEO BAJO EN AZUFRE O ULTRA-BAJO EN AZUFRE /
DIESEL A BASSO TENORE DI ZOLFO O A BASSISSIMO TENORE DI ZOLFO /
DIESELKRATSTOFF MIT NIEDRIGEM ODER EXTREM NIEDRIGEM SCHWEFELGEHALT
EU (EN 590)
US (ASTM D975-91 class 2D)
WARNING
307P232480 a
J32
J5 J16
A
B
C
D
E
F
G
H
I
27
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- Recommendations
Specific H12SX (HS3388RT) , H15SX (HS4388RT) , H12SXL (H3388RTXL) and H15SXL (HS4388RTXL)
labels
Specific H18SX (HS5388RT) and H18SXL (HS5388RTXL) labels
J5 J16
J5
28 4000014930 e10 12 EN
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- Recommendations
3.1.4 - Other labels
Common labels
Specific labels AS
The other labels provide additional technical information.
A5
A16
A4
A8
A7
A15
A9
A10
A89
A24
4WD
A10
307P226580a
A80
4000012860
L
WA
dB
101
A10
A90
R14
R17
J10
R23 R24
A28
RESCUE OPERATIONS IF
SAFETY DEVICE PREVENT
NORMAL MOVEMENT
. Turn the key-operated selector
to turntable position
. Be carreful that the emergency
stop button is released
. Activate and hold the overriding-system
switch and activate the switch
corresponding to the movement required
in the same time
4000013250 a
RESCUE OPERATIONS
IF NORMAL MOVEMENT
ARE AVAILABLE
. Turn the key-operated selector
to turntable position
. Be carreful that the emergency
stop button is released
. Activate and hold the enable switch and
activate the switch corresponding to
the movement required in the same time
R54
A
B
C
D
E
F
G
H
I
29
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Engine-powered scissor lifts
B
- Recommendations
Specific labels ANSI : Diesel version
Specific labels, optional
3.1.5 - Green labels
Common labels
3.1.6 - Blue labels
N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger.
Green labels indicate maintenance, operations or information ( CSA standard).
R21
R23
R24
J13 A22
A25
O3
A27
Minimum safe approach distance
(M.S.A.D) to energized (exposed or
insulated) power lines
Voltage Range
(Phase to phase)
Minimum safe approach distance
0 to 300 V
Over 300 V to 50 kV
Over 50 kV to 200 kV
Over 200 kV to 350 kV
Over 350 kV to 500 kV
Over 500 kV to 750 kV
Over 750 kV to 1000 kV
AVOID CONTACT
10
15
20
25
35
45
3.05
4.60
6.10
7.62
10.67
13.72
3078147890 c
(Feet) (Meters)
A8 R18 - HSX(L) A31 - HSX(L)
V2
UNDER THE HOOD
V1
30 4000014930 e10 12 EN
Engine-powered scissor lifts
B
- Recommendations
3.2 - IDENTIFICATION
Location of the Compact DX labels - Standards CE and AS
Location of HSX and HSXL labels - Standards CE and AS
A16
A5
R4
R13
R13
R7
A5
J3
R2
O1
R13
J16
R9
R10
R13
R5
R2
A7
J9 R8
R17
A1
A5
R4
R13
R6
A4
J6
A8 - A9 - J5
A3 - A10
R1
R23 - R24
J4
A2
A24
R13
J10
A15
J12
A24
A4
R14
A80
A80
- A28
A87
R9 -
J32
R9
R10
R10
R7 - R9
R10
R3
R5
R1
A28
R3
R54
A89
A90
J4
A89
A90
R1 - J9
A1
R2
A4 - A5
R10 - R13A3
A30
J16
A10
J12
J3
R3A9A8R14
J4
J5 - R9
J5 - R9
R10 - R13
A4
A16
R7
R23
R17
R26
R24
A7
R2
A4
R10 - R13
J5 - R9
R10 - R13
R3 J6 O1 A2 R6
J4 J3 R7
R18
A4
A15
R5 - A28J10A31 R1
A16
A30
A80
A80
J5 - R9
A5
A87
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