Haulotte STAR 6, STAR 13, STAR 10NG, STAR 8NG, STAR 26J Operator's Manual

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Operator manual

ELESCOPIC

MASTS

24203 3207 0 E 07 07 EN

Operator manual

TELESCOPIC MASTS

STAR 6 (STAR 13) - STAR 8NG

(STAR 22J) - STAR 9 - STAR 10NG

(STAR 26J) - STAR 11 - STAR 12

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Telescopic masts

CONTENTS

Operator manual

CONTENTS

1 - Operator manual. . . . . . . . . . . . . . . . . . . . . . . . .

2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . .

3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY PRECAUTIONS

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Operator manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 - Pre-operation instructions. . . . . . . . . . . . . . . .

2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 - Operation instructions . . . . . . . . . . . . . . . . . . .

3.1 - Prohibitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 - Potential risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 13

3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2.4 - Risk of jerks and overturning . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INTERVENOR'S RESPONSIBILITY

1 - Owner's (or hirer's) responsibility . . . . . . . . .

2 - Employer's responsibility . . . . . . . . . . . . . . . .

3 - Trainer's responsibility . . . . . . . . . . . . . . . . . .

4 - Operator's responsibility . . . . . . . . . . . . . . . . .

5 - Inspection and maintenance . . . . . . . . . . . . . .

MACHINE LAYOUT

1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Main components . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Electrical version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Sliding mid-rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2 - Anchorage point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Operator manual

4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5 - Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Lower console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.2 - Upper console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

OPERATING PRINCIPLE

1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2.2 - Driving speed (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2.3 - Electronic speed controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.4 - Multi-function LEDBattery charge status controllerEngine hour meter58

2.5 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.6 - Load in the platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.7 - Machine tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

2.8 - Machine braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2.9 - Wheel motor brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2.10 - Anti-pothole safety system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2.11 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

DRIVING

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .

2 - Checks before use . . . . . . . . . . . . . . . . . . . . . .

2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

2.2.2 - Lower console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

2.2.3 - Upper console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

2.3 - Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

2.5 - Checks when the machine is put back in service . . . . . . . . . . . . . . . . . 65

3 - Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3.1.1 - Emergency stop push button function . . . . . . . . . . . . . . . . . . . . 66

3.1.2 - Tilt control box function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.1.3 - Visual and audio alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.2 - Ground operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

CONTENTS

Operator manual

SPECIAL PROCEDURE

1 - Emergency lowering . . . . . . . . . . . . . . . . . . . .

1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

2 - Lowering for repairs. . . . . . . . . . . . . . . . . . . . .

2.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

2.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3 - Towing service . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Releasing of the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4 - Loading and unloading . . . . . . . . . . . . . . . . . .

4.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.1.1 - Loading by ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.1.2 - Loading by power lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.1.3 - Unloading by power lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.1.4 - Loading by lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.1.5 - Unloading by lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

5 - Detection of internal fault . . . . . . . . . . . . . . . .

5.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

5.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

TECHNICAL CHARACTERISTICS

1 - Main characteristics . . . . . . . . . . . . . . . . . . . . .

2 - Overall dimensions . . . . . . . . . . . . . . . . . . . . .

3 - Working area. . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Machine STAR 6 (STAR 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

3.2 - Machine STAR 8 (STAR 22J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

3.3 - Machine STAR 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

3.4 - Machine STAR 10 (STAR 26J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

3.5 - Machine STAR 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3.6 - Machine STAR 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4 - ANSI standard specificities . . . . . . . . . . . . . .

4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

4.2 - Operational test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

4.3 - Stability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

INTERVENTION LOG

1 - Intervention log. . . . . . . . . . . . . . . . . . . . . . . .

103

Operator manual

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You have just bought a HAULOTTE® telescopic

handler and we would like to thank you for your

trust.

1 - Operator manual

AS indicated on the delivery slip, this manual is one of the documents in the on-board case supplied upon delivery of your telescopic handler.

In order to guarantee you full satisfaction, you must scrupulously follow the operating instructions contained in this manual.

We would like to draw your attention in particular to 2 essential points :

• Compliance with the safety precautions (machine, operation, environment)

• Use within the equipment performance limits.

2 - After Sales Service

Our HAULOTTE Services® After Sales Service is completely at your disposal during and beyond the warranty period to provide the service you require.

• Contact our After Sales Service, specifying the exact machine type and its serial number.

• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential catalogue to receive original spare parts, the only guarantee of interchangeability and perfect operation.

• In the event of malfunctions or incidents involving a HAULOTTE® machine, contact HAULOTTE Services® immediately even if no material or bodily damage is observed and we will intervene as soon as possible.

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3 - Conformity

We remind you that HAULOTTE® machines comply with the provisions of the directives currently applicable to this type of machine.

Any modification without having obtained written authorization from HAULOTTE®, renders this conformity null..

HAULOTTE® cannot be held liable for the technical specifications contained in this manual.

HAULOTTE® reserves the right to make improvements or modifications to the machine without modifying this manual.

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- Safety precautions

Safety precautions

1 - Recommendations

1.1 - OPERATOR MANUAL

The operator manual is intended for HAULOTTE® machine operators.

1.2 - SYMBOLS USED

Symbols are used to alert the operator of the safety precautions or to highlight practical information.

Symbol meanings

The operator manual does not replace the basic training required for all worksite equipment operators.

This manual contains the operator instructions provided by HAULOTTE® for using the machines efficiently and safely.

The operator manual must be kept in the cab in its storage case. This manual must be made available to each operator and kept in good condition.

Additional copies can be ordered from HAULOTTE Services®.

Symbol Meaning

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk but a reminder of common sense, good practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

N.B. : Additional technical information

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- Safety precautions

1.3 - LABEL COLOURS

The potential dangers and specific regulations are indicated on the machine by labels and identification plates.

Familiarize yourself with the labels and their respective color codes.

Label color code-CE - AS

Label color code-ANSI - CSA

The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.

Labels Color Meaning

Red Potentially fatal danger

Orange Risk of serious injury

Yell ow Risk of material damage and/or minor injury

Other Additional technical information

Labels Color Meaning

Red Potentially fatal danger

Orange Risk of serious injury

Yell ow Risk of material damage and/or minor injury

Other Additional technical information

Green CSA maintenance operation or information

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- Safety precautions

2 - Pre-operation instructions

2.1 - GENERAL INSTRUCTIONS

• On a soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics). Consult the Beaufort scale ( Section A 3.2.3- Risk of jerks and overturning).

• Close to power lines. Respect the safety distance ( Section A 3.2.1- Risk of electrocution).

• At temperatures higher than 45 °C (113 °F) and lower than -15 °C (5 °F). Consult HAULOTTE® if it is necessary to work outside this range.

• In explosive atmosphere.

• During storms (risk of lightning).

• In the presence of strong electromagnetic field (radar ...).

2.2 - SPECIFIC INSTRUCTIONS

• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics).

• If the ground has more slope than the permissible limit.. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics).

• At night if not equipped with the optional light.

• If the number of persons is more than the number permissible. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics)

• If the side force in the platform is more than the permissible force. Check the maximum value in the technical characteristics ( Section G 1- Main characteristics)

Never operate the machine in the following situations :

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- Safety precautions

3 - Operation instructions

3.1 - PROHIBITIONS

The operation of the machine is recommended on flat, developed ground (tarmac, concrete, etc.).

• Never use a defective machine (hydraulic leakage, worn out tyres, malfunction).

• Never operate the machine controls with sudden actions.

• Never place the machine against a structure to maintain this structure.

• Never use the machine to tow or drag.

• Never expose the batteries or electrical components to water (pressure cleaner, rain).

• Never neutralize the securities.

• Do not hit a fixed or mobile obstacle. The contact can cause premature deterioration of the structure and lead to the rupture of certain safety elements.

• Do not climb on the hoods.

• Never use the machine alone. It must be operated by pairs of operators.

• Never use the machine with a cluttered platform.

• Never increase the surface in the platform by using floor extensions or accessories not authorized by HAULOTTE®.

• Never leave the hydraulic cylinders entirely extended or retracted before switching the machine off, or during an extended stop period.

• Never use the machine with material or objects suspended on the guard-rail.

• Never use the machine with the elements that can increase the load of the wind (board).

• Never increase the height of work by using attachments (ladder).

• Never use the guardrail as the means of access to climb up or down the platform. Steps have been provided to this effect on the platform.

• Never climb on the guardrail.

• Never use the machine without installing the sliding midrail or without closing the safety gate.

• Never use the machine as crane, goods lift or elevator.

• Never use the machine for any other purpose than to transport people, their tools and material to the desired place.

• Never drive fast in narrow or badly cleared areas. Keep speed under control on bends.

• Never tow the machine (it must be transported on a trailer).

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- Safety precautions

• The LPG bottle must be firmly attached in the correct position.

• Check the bottle and its connections regularly (every 250h) to detect any leaks. Never use matches. Always use a specially-designed leak detector product.

• The outside of the LPG bottle must always be kept free of rust by regularly applying specific paint protection.

3.2 - POTENTIAL RISKS

3.2.1 - Risk of command system disturbance

Risk of disrupted movement close to high voltage lines or magnetic fields.

3.2.2 - Risk of falling

On board the machine, respect the following instructions :

• Carry individual protection equipment adapted to the work conditions and local rules. Wearing of an approved helmet is strongly recommended.

• The occupants of the platform must wear a buckle or a safety harness ( 1 per person).

• Avoid hitting fixed or mobile obstacles (other machines).

• Ensure that the adjustable midrail is closed (low position and against the guardrails).

• During raising and driving, hold on tightly to the guardrails.

• Do not sit, stand, or climb on the guard rails of the platform.

• Constantly keep the feet firmly on the floor of the platform.

• Remove any trace of oil or grease on the steps, floor, handrail and the guardrails.

• Keep the floor of the platform free of debris.

• Do not leave the platform if the machine is not in stowed position.

To climb up or climb down from the platform : :

• The machine must be completely stowed.

• Face the machine to use the access hatch

• Keep 3 support points between the steps and the guardrail

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- Safety precautions

3.2.3 - Risk of electrocution

This machine is not isolated and does not offer any protection.

The risks of electrocution are high in the following situations :

• Close to live power lines, consider the movement of the machine and the swaying of the electric power lines.

• In case of hitting a high voltage line, wait for the power cut of the high voltage line before using the machine (clearance, distancing of the machine).

• During storms.

Never use the machine as a solder mass.

Maintain a minimum safe distance with regard to lines and electrical devices.

Respect the local rules and the minimum safety distance.

Minimum safety distance

N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.

Electric voltage Minimum safety distance

Mètre Feet

0 - 300 V Avoid contact

300 V - 50 V 3 10

50 - 200 V 5 15 200 - 350 V 6 20 350 - 500 V 8 25 500 - 750 V 11 35

750 - 1000 V 14 45

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- Safety precautions

3.2.4 - Risk of jerks and overturning

On board the machine, respect the following instructions :

• Before engaging the machine on any internal or external surface (premises, bridge, truck, etc.), check that the ground is capable of supporting the load. Check the

maximum value in the technical characteristics ( Section G 1- Main characteristics).

• During movement reversal from the upper or lower console, the joysticks or switches must be stopped in the neutral position.

• According to the overall dimensions, place the loads in the centre of the platform or distribute them in a uniform manner.

• On platforms, footpaths, etc. remain vigilant of the reversal of driving direction. Check the driving direction with the help of the red or green arrow on the chassis and on the upper console.

• Make sure that the chassis is never closer than 1 m (3 ft 3 in) m to holes, bumps, steep slopes, obstructions, debris and ground covering which may hide holes and other dangers.

N.B.-:-T

HE BEAUFORT SCALE MEASURES THE WIND FORCE WITH A GRADUATION SYSTEM. A WIND SPEED

RANGE

AT 10 M (32 FT 9 IN) ABOVE FLAT, CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.

• Do not drive the machine on slopes or tilts beyond limits. Check the maximum value in the technical characteristics( Section G 1- Main characteristics).

• Do not descend slopes at high speed.

• Do not raise the platform or drive with the platform raised on slopes or when the machine is tilted.

• Do not drive in reverse (direction opposite to the field of vision).

• Never use the machine in winds exceeding the authorized limit.

• Do not increase the surface area exposed to the wind. The greater the surface area exposed, the more unstable the machine becomes.

16 24203 3207 0 E 07 07 EN

Telescopic masts

- Safety precautions

Beaufort scale

Force

Meteorological

description

Observed effects m/s km/h mph

0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62

1 Very light breeze

Smoke indicates the wind direction.

0,3 - 1,5 1 - 5 0,62 - 3,11

2 Light breeze

Wind felt on the face. Leaves rustle. Weathervanes turn.

1,6 - 3,3 6 - 11 3,72 - 6,84

3 Slight breeze

Leaves and small branches in constant movement.. Flags move slightly.

3,4 - 5,4 12 - 19 7,46 - 11,8

4 Nice breeze

Dust and loose papers fly. Small branches bend.

5,5 - 7,9 20 - 28

12,43 -

17,4

5 Nice breeze

Small trees sway. Crested wavelets form on inland waters.

8,0 - 10,7 29 - 38

18,02 -

23,6

6 Cool wind

Large branches shake. Power lines and chimneys 'sing'. It is difficult to use an umbrella.

10,8 - 13,8 39 - 49

24,23 -

30,45

7 Strong cool wind

All trees shake. Walking against the wind becomes difficult.

13,9 - 17,1 50 - 61 31 - 37,9

8 Squall

Some branches break. Generally we cannot walk against the wind.

17,2 - 20,7 62 - 74

38,53 -

45,98

9 Strong squall

The wind causes slight damage to buildings. Tiles and chimney stacks are blown off.

20,8 - 14,4 75 - 88

46,60 -

54,68

1724203 3207 0 E 07 07 EN

Telescopic masts

- Safety precautions

3.2.5 - Risk of burns and explosion

N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.

3.2.6 - Risk of crushing and collision

On board the machine, respect the following instructions :

• During operation, keep all the parts of the body inside the platform.

• Adapt the movement speed according to the ground conditions (traffic, slope, etc.).

• Respect stopping distances :

• 3 m (9 ft 10 in) at fast speed.

• 1 m (3 ft 3 in) at slow speed.

• To position the machine close to obstacles, use the lifting controls (arm, boom, etc.) instead of the drive controls.

• Make sure there are no obstacles (structure) in the work area.

• When moving, position the platform so as to have the best possible visibility.

• Always have someone to guide manoeuvres in case of low visibility.

• All personnel on the machine or on the ground must wear a safety helmet.

• When raising or lowering the machine, and during drive, the operator must check that the area above, below and on each side of the machine, is clear.

• When moving the machine, ensure that there are no people or obstacles in the way..

For any intervention on the power sources, wear glasses and protective clothes (acid spray).

• Do not work in an explosive or inflammable ambience (spark, flame, etc.).

• Do not touch the hot parts of the motorization system (engine, filters, etc.).

• Do not use a tool to make contact between the battery terminals.

• Do not manipulate the battery close to a spark, flame, glowing tobacco (emission of gas).

Do not operate other machines (crane, platform, etc.) in the work area.

Take into account the distance, reduced visibility and dead angles during the driving and/or use of the machine.

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Telescopic masts

- Safety precautions

1924203 3207 0 E 07 07 EN

Telescopic masts

- Intervenor's responsibility

Intervenor's responsibility

1 - Owner's (or hirer's) responsibility

The owner (or hirer) has the obligation to inform operators of the operator manual instructions.

The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services®.

The owner (or hirer) is responsible for applying the local regulations regarding operation.

2 - Employer's responsibility

The employer is obliged to issue a driving permit to the operator.

The employer is obliged to inform the operator of the local regulations.

3 - Trainer's responsibility

The trainer must be qualified to provide training to operators. The training must be given in an obstaclefree area until the trainee is able to drive and operate the machine safely.

Forbid machine operation to anyone :

• Under the influence of drugs, alcohol, etc..

• subject to fits, loss of motricity, dizziness, etc..

20 24203 3207 0 E 07 07 EN

Telescopic masts

- Intervenor's responsibility

4 - Operator's responsibility

The operator must read and understand this manual and the labels affixed on the machine.

The operator must inform the owner (or hirer) if the manual or any labels are missing or in bad condition, and of any malfunction of the machine.

The operator may only operate the machine for the purpose intended by the manufacturer.

All operators must be familiar with the emergency controls and how to operate the machine in an emergency.

The operator must stop using the machine in the event of malfunction or safety problems on the machine or in the work area.

Only authorized and qualified operators may operate HAULOTTE® machines.

2124203 3207 0 E 07 07 EN

Telescopic masts

- Intervenor's responsibility

5 - Inspection and maintenance

The inspection and maintenance table identifies the role and the responsibilities of each party in regular machine maintenance.

Inspections and maintenance

If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

Type of

intervention

Frequency

Person-in-

charge

Intervenor

Reference document

Pre-delivery inspection

Before each delivery of sold, hired or resold equipment

Owner (or hirer)

Qualified HAULOTT E Services® technician

Operator manual

Pre-operation inspection

Before operation or when the operator changes

Operator Operator Operator manual

Regular preventive maintenance

At the specified intervals (250h or 1 year)

Owner (or hirer)

On-site technician or qualified HAULOTT E Services® technician

Maintenance book

Regular visit

2 times a year or at the latest 6 months after the last regular visit, and according to the local regulations

Owner (or hirer)

Organization or technician approved by the employer or by the intermediary of HAULOTTE Services® in accordance with the HAULOTTE Services® contract

Maintenance book

22 24203 3207 0 E 07 07 EN

Telescopic masts

- Intervenor's responsibility

2324203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Machine layout

1 - Identification

The identification plate fixed to the rear right side of the chassis bears all the indications allowing machine identification.

The constructor's plate at the rear of the mast bears all the indications allowing machine identification..

Identification plate-CE

For any request for information, intervention or spare parts, specify the type and serial number of the machine.

24 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Identification plate-AS

Identification plate-ANSI - CSA

2524203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

2 - Main components

2.1 - ELECTRICAL VERSION

View of the components STAR 6 (STAR 13)

Description of the components

Marking Description

C1 Dolly C6 Platform

C7 Upper console C20 Tie-down and lift lug C27 Lower console C34 Drive wheel C35 Document carrier C34 Drive wheel C44 Slack chain contactor C45 Mast raised/mast lowered contactor C50 Battery charger socket C52 Emergency lowering C53 Connection console/chassis C54 Telescopic mast C55 Platform console connection C56 Battery bay C58 Anti-tipping over device C59 Hinged midrail C76 Guardrail

C136 Steering wheels

C54

C53

C20 C20

C45

C55

C56C56

C35

C59

C76

C27

C136C50C1

C44

C34C58 C58 C52

26 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

View of the components STAR 9

Description of the components

Marking Description

C1 Dolly

C6 Platform

C7 Upper console C10 Rotation crown gear C11 Tu r n ta b l e C20 Tie-down and lift lug C27 Lower console C34 Drive wheel C35 Document carrier C50 Battery charger socket C54 Telescopic mast C56 Battery bay C59 Hinged midrail C63 Mast stop C66 Hydraulic ladder C75 Extension C76 Guardrail

C109 Hydraulic unit C136 Steering wheels

C76 C7 C54

C63

C109

C56

C50

C27

C20

C136

C34C20

C11

C66

C75

C59

C10

C35

2724203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

View of the components STAR 8 (STAR 22J) - STAR 10 (STAR 26J)

C90

C47

C27

C136 C58 C34 C20 C35

C59

C76

C11

C54

C33

C10 C57 C1

C50

C20

28 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Description of the components

Marking Description

C1 Dolly

C4 Jib

C6 Platform

C7 Upper console C10 Rotation crown gear C11 Tu r n ta b l e C20 Tie-down and lift lug C27 Lower console C33 Counterweight C34 Drive wheel C35 Document carrier C47 Battery cut-off C50 Battery charger socket C54 Telescopic mast C57 Winder C58 Anti-tipping over device C59 Hinged midrail C76 Guardrail C90 Battery bay (hydraulic block and filter)

C136 Steering wheels

2924203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

View of the components STAR 11 - STAR 12

Description of the components

Marking Description

C1 Dolly

C4 Jib

C6 Platform

C7 Upper console C10 Rotation crown gear C11 Tu r n ta b l e C20 Tie-down and lift lug C27 Lower console C33 Counterweight C34 Drive wheel C35 Document carrier C50 Battery charger socket C54 Telescopic mast C59 Hinged midrail C76 Guardrail C90 Battery bay (hydraulic block and filter)

C136 Steering wheels

C54 C4 C7 C76

C59

C50

C90

C27

C33

C20

C136 C1

C10

C11

C34

C20

30 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

3 - Safety devices

3.1 - SLIDING MID-RAIL

3.2 - ANCHORAGE POINT

The platform is composed of guardrails and a sliding midrail facilitating access to the platform.

Do not attach the sliding midrail to the guard rail.

The machine is equipped with approved anchorage points accepting a single harness per anchorage point. The anchorage points are identified by the presence of the Anchorage point label.

If the local regulation imposes the wearing of a harness, use the approved anchorage points.

3124203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

4 - Labels

4.1 - CLASSIFICATION PLAN

4.1.1 - Red labels

Common labels

Specific labels STAR 6 (STAR 13)

The red labels indicate a potentially fatal danger.

R21

R8 R31

R3 R4 R5

R1 R9 R2

32 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Specific labels STAR 8 (STAR 22J)

Specific labels STAR 9

Specific labels STAR 10 (STAR 26J)

R1 R9 R32

R30

R1 R33

R30

R1 R9 R30

R32

3324203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Specific labels STAR 11

Specific labels STAR 12

4.1.2 - Orange labels

Common labels

The orange labels indicate a risk of serious injury.

R1 R33R30

R1 R30 R33

O4O1 O5

34 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Common labels

4.1.3 - Yellow labels

Common labels

The yellow labels indicate a risk of material damage and/or minor injury.

O4O1 O5

J3 J10

3524203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Specific labels STAR 6 (STAR 13)

Specific labels STAR 8 (STAR 22J) - STAR 9 - STAR 10 (STAR 26J) - STAR 11 - STAR 12

J6 J22 J23

J23 J24

J13 J14 J15

36 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

4.1.4 - Other labels

Common labels

Specific labels STAR 9- STAR 11- STAR 12

Specific labels AS

Specific labels ANSI

The other labels provide additional technical information.

A11

A12

A2 A2

A5 A8 A32

A16

A15

7813 743 a

7813 744 a

100%

80% 80%

START

Battery Level

START

A53 A54

R15

R19

R16

R22

A22 A35 A30O3

3724203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Specific labels ANSI : STAR 6 (STAR 13)

Specific labels ANSI : STAR 8 (STAR 22J)

Specific labels option

4.1.5 - Green labels

Green labels provide maintenance operation or information( CSA standard).

A23 A27

A23

A27

A29 A32

A34

38 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

4.2 - IDENTIFICATION

Localization : STAR 6 (STAR 13)-CE

Localization : STAR 8 (STAR 22J)- STAR 9- STAR 10 (STAR 26J)- STAR 11- STAR 12-CE

O5 R9

R16

O5 O5 O4 R19

R16

A8 - A9 J6

R21

R22

J3 R2 R9

R31

J22 A16

R7 R4

R16

R31 J23A4 A4 A2 R9

A16

R15

O1J4J10A11A11A12R31 A1 A12 R1

Only for Australia

Only for Star9 Star11-Star12

Only for Star8 Star10

A15

R8 A16

A16 J24 O5 O4

R19

Only for Australia

R16

A32

A15

A5R9R3

R30 R9 A12

R16

O5 R4 R21A8 - A9

R33

R15

R1R5

A53

A54

R9 R1 O5 O4 J23 R30J3J13

J14 A3

O5 R5 R9 R7 J10A11

R16

O4 J24J15

A2 J3

R31A32

R32 R22

3924203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Label descriptions-CE

Color Marking Description

Qua

ntity

STAR 6

(STAR 13)

STAR 9

Red R1 Height of the floor and load 1 3078152630 3078149980 Red R2 Driving direction 4 3078152670 Red R3 Risk of crushed hands 1 3078149010 3078149010 Red R4 Risk of body crushing 1 3078143630 3078143630 Red R5 Danger of electrocution 1 3078144470 3078144470 Red R7 Do not park in the work area 2 3078144240 3078144240 Red R8 Close the removable midrail 1 3078153510 3078153510 Red R9 Wheel load 4 3078152950 Red R21 Protective clothing required 1 3078143610 3078143610 Red R30 Vertical crushing of the body 1 3078144440 Red R31 Driving direction 3 3078152650 3078148790

Red R33 Brake release 1 3078146840 Orange O1 Operation instructions 1 3078149610 3078149610 Orange O4 Machine anchorage points 4 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143830

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

1 3078143600

Ye l l o w J6 Tilt verification 1 3078144650 Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460

Ye l l o w J15 Battery charger socket 1 3078144480 Ye l l o w J22 Battery use 1 3078152620 Ye l l o w J23 Emergency mast lowering 1 3078152660 307P200120 Ye l l o w J24 Emergency jib lowering 1 3078144420

Other A1 Upper console 1 3078152460 Other A2 Lower console 1 3078152680 Other A3 Identification plate 1 307P219020 307P219020 Other A4 Machine name logo 2 3078152090 Other A5 Small format HAULOTTE® logo 2 307P217410 307P217410 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 3078143520 Other A8 Biodegradable oil 1 3078148890 3078148890 Other A9 Upper and lower oil level 1 3078143590 3078143590 Other A11 Front green boom 1 3078148820 3078148820 Other A12 Rear red boom 1 3078148830 3078148830 Other A15 Harness location 2 307P216290 307P216290 Other A16 Yellow and black adhesive tape 2 2421808660 2421808660 Other A32 Vertical machine name logo 1 307P217390 Other A53 ON 1 3078142000 Other A54 OFF 1 3078142010

40 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Label descriptions-CE

Color Marking Description

Qua

ntity

STAR 8

(STAR 22J)

STAR 10

(STAR 26J)

Red R1 Height of the floor and load 2 307P219210 307P216420

Red R3 Risk of crushed hands 2 3078149010 3078149010

Red R4 Risk of body crushing 2 3078143630 3078143630

Red R5 Danger of electrocution 1 3078144470 3078144470

Red R7 Do not park in the work area 1 3078144240 3078144240

Red R8 Close the removable midrail 1 3078153510 3078153510

Red R9 Wheel load 4 307P219220 307P216430

Red R21 Protective clothing required 1 3078143610 3078143610

Red R30 Vertical crushing of the body 2 3078144440 3078144440

Red R31 Driving direction 1 3078148790 3078148790

Red R32 Emergency stop push button 1 3078148800 3078148800 Orange O1 Operation instructions 1 3078149610 3078149610 Orange O4 Machine anchorage points 4 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143830

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

2 3078143600 3078143600

Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460 3078144460

Ye l l o w J15 Battery charger socket 1 3078144480 3078144480 Ye l l o w J23 Emergency mast lowering 1 307P218900 307P218900 Ye l l o w J24 Emergency jib lowering 1 3078144420 3078144420

Other A1 Upper console 1 3078148280 3078148280 Other A2 Lower console 1 3078148300 3078148300 Other A3 Identification plate 1 307P219020 307P219020 Other A5 Small format HAULOTTE® logo 2 307P217410 307P217410 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 3078143520 Other A8 Biodegradable oil 1 3078148890 3078148890 Other A9 Upper and lower oil level 1 3078143590 3078143590 Other A11 Front green boom 1 3078148820 3078148820 Other A12 Rear red boom 1 3078148830 3078148830 Other A15 Harness location 2 307P216290 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 2421808660 Other A32 Vertical machine name logo 1 307P217430 307P217400

4124203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Label descriptions-CE

Color Marking Description

Qua

ntity

STAR 11 STAR 12

Red R1 Height of the floor and load 2 3078149990 3078150000

Red R3 Risk of crushed hands 1 307814910 307814910

Red R4 Risk of body crushing 1 3078143630 3078143630

Red R5 Danger of electrocution 1 3078144470 3078144470

Red R7 Do not park in the work area 1 3078144240 3078144240

Red R8 Close the removable midrail 1 3078153510 3078153510

Red R21 Protective clothing required 1 3078143610 3078143610

Red R30 Vertical crushing of the body 2 3078144440 3078144440

Red R31 Driving direction 1 3078148790 3078148790

Red R33 Brake release 1 3078146840 3078146840 Orange O1 Operation instructions 1 3078149610 3078149610 Orange O4 Machine anchorage points 2 3078145110 3078145110 Orange O5 Position of the lift truck forks 4 3078143830 3078143830

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

2 3078143600 3078143600

Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460 3078144460

Ye l l o w J15 Battery charger socket 1 3078144480 3078144480 Ye l l o w J23 Emergency mast lowering 1 307P200120 307P200120 Ye l l o w J24 Emergency jib lowering 1 3078144420 3078144420

Other A1 Upper console 1 3078148280 3078148280 Other A2 Lower console 1 Other A3 Identification plate 1 307P219020 307P219020 Other A5 Small format HAULOTTE® logo 1 307P217410 307P217410 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 3078143520 Other A8 Biodegradable oil 1 3078148890 3078148890 Other A9 Upper and lower oil level 1 3078143590 3078143590 Other A11 Front green boom 1 3078148820 3078148820 Other A12 Rear red boom 1 3078148830 3078148830 Other A15 Harness location 2 307P216290 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 2421808660 Other A32 Vertical machine name logo 1 307P217450 307P217460 Other A53 ON 1 3078142000 3078142000 Other A54 OFF 1 3078142010 3078142010

42 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Localization : STAR 6 (STAR 13)-AS

Localization : STAR 8 (STAR 22J)- STAR 9- STAR 10 (STAR 26J)- STAR 11- STAR 12-AS

O5 R9

R16

O5 O5 O4 R19

R16

A8 - A9 J6

R21

R22

J3 R2 R9

R31

J22 A16

R7 R4

R16

R31 J23A4 A4 A2 R9

A16

R15

O1J4J10A11A11A12R31 A1 A12 R1

Only for Australia

Only for Star9 Star11-Star12

Only for Star8 Star10

A15

R8 A16

A16 J24 O5 O4

R19

Only for Australia

R16

A32

A15

A5R9R3

R30 R9 A12

R16

O5 R4 R21A8 - A9

R33

R15

R1R5

A53

A54

R9 R1 O5 O4 J23 R30J3J13

J14 A3

O5 R5 R9 R7 J10A11

R16

O4 J24J15

A2 J3

R31A32

R32 R22

4324203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Label descriptions-AS

Color Marking Description

Qua

ntity

STAR 6

(STAR 13)

STAR 9

Red R1 Height of the floor and load 1 3078152630 3078149980

Red R2 Driving direction 4 3078152670

Red R3 Risk of crushed hands 1 3078149010 3078143620

Red R4 Risk of body crushing 1 3078143630 3078143630

Red R5 Danger of electrocution 1 3078144470 3078144470

Red R7 Do not park in the work area 2 3078144240 3078144240

Red R8 Close the removable midrail 1 3078153510 3078153510

Red R9 Wheel load 4 3078152950

Red R15 Harness use 1 3078144520 3078144520

Red R16 Load strength on each slings 1 3078144490 3078144490

Red R19 Fluid under pressure 1 3078145200 3078145200

Red R21 Protective clothing required 1 3078143610 3078143610

Red R22

Do not descend slopes at high speed

1 3078144360 3078144360

Red R30 Vertical crushing of the body 1 3078144440

Red R31 Driving direction 3 3078152650 3078148790

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

1 3078143600

Ye l l o w J6 Tilt verification 1 3078144650 Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460

44 24203 3207 0 E 07 07 EN

Telescopic masts

- Machine layout

Label descriptions-AS

Other A32 Vertical machine name logo 1 307P217390 Other A53 ON 1 3078142000 Other A54 OFF 1 3078142010

Color Marking Description

Qua

ntity

STAR 8

(STAR 22J)

STAR 10

(STAR 26J)

Red R1 Height of the floor and load 2 307P219210 307P216420

Red R3 Risk of crushed hands 2 3078149010 3078149010

Red R4 Risk of body crushing 2 3078143630 3078143630

Red R5 Danger of electrocution 1 3078144470 3078144470

Red R7 Do not park in the work area 1 3078144240 3078144240

Red R8 Close the removable midrail 1 3078153510 3078153510

Red R9 Wheel load 4 307P219220 307P216430

Red R15 Harness use 1 3078144520 3078144520

Red R16 Load strength on each slings 1 3078144490 3078144490

Red R19 Fluid under pressure 1 3078145200 3078145200

Red R21 Protective clothing required 1 3078143610 3078143610

Red R22

Do not descend slopes at high speed

1 3078144360 3078144360

Red R30 Vertical crushing of the body 1 3078144440 3078144440

Red R31 Driving direction 1 3078148790 3078148790

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

2 3078143600 3078143600

Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460 3078144460

Ye l l o w J15 Battery charger socket 1 3078144480 3078144480 Ye l l o w J23 Emergency mast lowering 1 307P218900 307P218900 Ye l l o w J24 Emergency jib lowering 1 3078144420 3078144420

Color Marking Description

Qua

ntity

STAR 6

(STAR 13)

STAR 9

4524203 3207 0 E 07 07 EN

- Machine layout

Telescopic masts

Label descriptions-AS

Other A15 Harness location 2 307P216290 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 2421808660 Other A32 Vertical machine name logo 1 307P217430 307P217400

Color Marking Description

Qua

ntity

STAR 11 STAR 12

Red R1 Height of the floor and load 2 3078149990 3078150000

Red R3 Risk of crushed hands 1 3078143620 3078143620

Red R4 Risk of body crushing 1 3078143630 3078143630

Red R5 Danger of electrocution 1 3078144470 3078144470

Red R7 Do not park in the work area 1 3078144240 3078144240

Red R8 Close the removable midrail 1 3078153510 3078153510

Red R15 Harness use 1 3078144520 3078144520

Red R16 Load strength on each slings 1 3078144490 3078144490

Red R19 Fluid under pressure 1 3078145200 3078145200

Red R21 Protective clothing required 1 3078143610 3078143610

Red R22

Do not descend slopes at high speed

1 3078144360 3078144360

Red R30 Vertical crushing of the body 1 3078144440 3078144440

Red R31 Driving direction 1 3078148790 3078148790

Ye l l o w J3 Do not place your foot on the hood 2 3078143640 3078143640

Ye l l o w J4

Do not use the machine as a solder mass

2 3078143600 3078143600

Ye l l o w J10 Socket 1 3078143540 3078143540 Ye l l o w J13 Battery verification 1 3078143510 3078143510

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078144460 3078144460

Ye l l o w J15 Battery charger socket 1 3078144480 3078144480 Ye l l o w J23 Emergency mast lowering 1 307P200120 307P200120 Ye l l o w J24 Emergency jib lowering 1 3078144420 3078144420

Other A1 Upper console 1 3078148280 3078148280 Other A2 Lower console 1 Other A3 Identification plate 1 307P219020 307P219020 Other A5 Small format HAULOTTE® logo 2 307P217410 307P217410 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 3078143520 Other A8 Biodegradable oil 1 3078148890 3078148890 Other A9 Upper and lower oil level 1 3078143590 3078143590 Other A11 Front green boom 1 3078148820 3078148820 Other A12 Rear red boom 1 3078148830 3078148830 Other A15 Harness location 2 307P216290 307P216290

Color Marking Description

Qua

ntity

STAR 8

(STAR 22J)

STAR 10

(STAR 26J)

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Telescopic masts

- Machine layout

Localization : STAR 6 (STAR 13)-ANSI - CSA

Localization : STAR 8 (STAR 22J)-ANSI - CSA

Other A16 Yellow and black adhesive tape 2 2421808660 2421808660 Other A32 Vertical machine name logo 1 307P217450 307P217460 Other A53 ON 1 3078142000 3078142000 Other A54 OFF 1 3078142010 3078142010

Color Marking Description

Qua

ntity

STAR 11 STAR 12

O5 R9

A30

O5 A35 O5 O4

A30

A5 A27

A8 - A9 J6 - A35

R21

A22

J3 R2 R9

R31

J22 A16

A30

R31 J23A4 A35 A4 A2 R9

A16

A23

O1J4J10A11A11A12R31 A1 A12 R1

A15

A27

R8 A16

A16 J24

A35

O5 O4

A30

A32

A15

A23

A5R9

R30

A12

A30

O5 R4 R21A8 - A9

A22

R9 R1 O5 O4 J23 R30J3J13

J14 A3

O5 R5 R9 R7 J10A11

A30

O4 J24J15

A2 J3

R31

A29R5

A32R32 A34

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Label descriptions-ANSI - CSA

Color Marking Description Quantity

STAR 6

(STAR 13)

Red R1 Height of the floor and load 1 3078152970 Red R2 Driving direction 4 3078152980 Red R3 Risk of crushed hands 1 3078147240 Red R4 Risk of body crushing 1 3078147260 Red R5 Danger of electrocution 1 3078149300 Red R7 Do not park in the work area 2 3078147170 Red R8 Close the removable midrail 1 3078153630 Red R9 Wheel load 1 3078153040 Red R21 Protective clothing required 1 3078147350

Red R31 Driving direction 3 3078152990 Orange O1 Operation instructions 1 3078149050 Orange O3 Risks of explosion 1 3078148030 Orange O4 Machine anchorage points 4 3078147310 Orange O5 Position of the lift truck forks 4 3078146950

Ye l l o w J3 Do not place your foot on the hood 2 3078147270 Ye l l o w J6 Tilt verification 1 3078147090 Ye l l o w J10 Socket 1 3078148900 Ye l l o w J22 Battery use 1 3078153000 Ye l l o w J23 Emergency mast lowering 1 3078153010

Other A1 Upper console 1 3078152460 Other A2 Lower console 1 3078152880 Other A3 Identification plate 1 307P218930 Other A4 Machine name logo 2 307P217380 Other A5 Small format HAULOTTE® logo 2 307P217410 Other A7 Read the operation manual 1 3078147290 Other A8 Hydraulic oil 1 3078147140 Other A8 Biodegradable oil 1 3078148920 Other A9 Upper and lower oil level 1 3078147210 Other A11 Front green boom 1 3078148820 Other A12 Rear red boom 1 3078148830 Other A15 Harness location 2 3078147950 Other A16 Yellow and black adhesive tape 2 2421808660 Other A22 Voltage table 1 3078147890 Other A23 Symbols summary 1 3078153030 Other A27 Permissible load 1 3078153050 Other A30 Machine anchorage points 1 3078147930 Other A35 Socket connection 1 3078148630

48 24203 3207 0 E 07 07 EN

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- Machine layout

Label descriptions-ANSI - CSA

Color Marking Description Quantity

STAR 8

(STAR 22J)

Red R1 Height of the floor and load 2 307P219230

Red R3 Risk of crushed hands 1 3078147240

Red R4 Risk of body crushing 1 3078147260

Red R5 Danger of electrocution 1 3078149300

Red R7 Do not park in the work area 1 3078149310

Red R8 Close the removable midrail 1 3078153630

Red R9 Wheel load 1 307P219240

Red R21 Protective clothing required 1 3078147350

Red R30 Vertical crushing of the body 2 3078149390

Red R31 Driving direction 1 3078149350 Orange O1 Operation instructions 1 3078149050 Orange O3 Risks of explosion 1 3078148030 Orange O4 Machine anchorage points 1 3078147310 Orange O5 Position of the lift truck forks 4 3078146950

Ye l l o w J3 Do not place your foot on the hood 2 3078147270

Ye l l o w J4

Do not use the machine as a solder mass

2 3078147220

Ye l l o w J10 Socket 1 3078148900 Ye l l o w J13 Battery verification 1 3078147330

Ye l l o w J14

Using the machine during battery charging is forbidden

1 3078149280

Ye l l o w J15 Battery charger socket 1 3078147580 Ye l l o w J23 Emergency mast lowering 1 307P218920 Ye l l o w J24 Emergency jib lowering 1 3078149380

Other A1 Upper console 1 307P203690 Other A2 Lower console 1 3078148300 Other A3 Identification plate 1 307P218930 Other A5 Small format HAULOTTE® logo 2 307P217410 Other A7 Read the operation manual 1 3078147290 Other A8 Hydraulic oil 1 3078147140 Other A8 Biodegradable oil 1 3078148920 Other A9 Upper and lower oil level 1 3078147210 Other A11 Front green boom 1 3078148820 Other A12 Rear red boom 1 3078148830 Other A15 Harness location 1 3078147950 Other A16 Yellow and black adhesive tape 2 2421808660 Other A22 Voltage table 1 3078147890 Other A23 Symbols summary 1 307P201500 Other A27 Permissible load 2 307P211510 Other A29 Summary safety instructions 1 3078150870 Other A30 Machine anchorage points 2 3078147930 Other A32 Vertical machine name logo 1 307P217440 Other A34 Battery charger 1 3078148620 Other A35 Socket connection 1 3078148630

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5 - Consoles

N.B.-:-THE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE. REFER TO THE MACHINE CONFIGURATION

IDENTIFY THE FUNCTIONAL CONTROLS AND INDICATORS.

5.1 - LOWER CONSOLE

General view STAR 6 (STAR 13)

124

125

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- Machine layout

Controls and indicators STAR 6 (STAR 13)

General view STAR 8 (STAR 22J) - STAR 10 (STAR 26J)

Marking Description Function

P90 Battery charge level LED Battery charge status

P124 Battery cut-off push button

Pulled (activated) : Battery cut-off activated Pushed in (deactivated) : Battery cut-off deactivated

P125 Key selector

Left : Switching on Center : Switching off

126

127 128 129

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Controls and indicators STAR 8 (STAR 22J) - STAR 10 (STAR 26J)

General view STAR 9 - STAR 11 - STAR 12

Marking Description Function

P90 Battery charge level LED Battery charge status

P91

Engine hour meter-Battery charge level LED

Number of hours of usage of the machine-Battery charge status

P92 Console activation key selector

Upwards : Upper console activation Center : Switching off Downwards : Lower console activation

P126 Movement selector

Upwards (proportional) : Mast elevation or clockwise rotation or jib elevation Downwards (proportional) : Mast lowering or anticlockwise turntable rotation or jib lowering

P127 Mast telescoping selection

Maintained (activated) : Mast elevation/lowering Released (deactivated) : Movement halted

P128 Mast rotation selector

Maintained (activated) : Mast rotation Released (deactivated) : Movement halted

P129 Jib selector

Maintained (activated) : Lifting / lowering of jib Released (deactivated) : Movement halted

100%

80% 80%

START

Battery Level

128 127 142

130

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- Machine layout

Controls and indicators STAR 9 - STAR 11 - STAR 12

Marking Description Function

P15 Emergency stop push button

Pulled (activated) : Lower console power supply Pushed in (deactivated) : Power supply cut off to upper and lower consoles

P72 Console activation key selector

Left : Upper console activation Center : Switching off Right : Lower console activation

P90 Battery charge level LED Battery charge status

P91

Engine hour meter-Battery charge level LED

Number of hours of usage of the machine-Battery charge status

P127 Mast telescoping selection

Maintained (activated) : Mast elevation/lowering Released (deactivated) : Movement halted

P128 Mast rotation selector

Maintained (activated) : Mast rotation

Released (deactivated) : Movement halted

P130 Movement selector

Upwards (proportional) : Mast elevation or clockwise rotation or platform elevation Downwards (proportional) : Mast lowering or anticlockwise rotation or platform lowering

P142 Platform selector

Maintained (activated) : Platform elevation/lowering Released (deactivated) : Movement halted

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5.2 - UPPER CONSOLE

General view STAR 6 (STAR 13)

132

131 133

135

134

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- Machine layout

Controls and indicators STAR 6 (STAR 13)

Marking Description Function

P43 Horn selector Horn

P46 Emergency stop push button

Pulled (activated) : Lower console power supply Pushed in (deactivated) : Power supply cut off to upper and lower consoles

P131 'Dead man' selector Hold downwards : Associated command is validated

P132 Movement validation selector

Pressed : Movement selection Released : Movement activation (delay)

P133

Drive joystick

To the front : Driving forwards To the rear : Driving backwards To the left : Left turn To the right : Right turn

Mast movement joystick

To the front : Mast elevation To the rear : Mast lowering

P134 Movement selector

Fast driving (long distance)

Slow driving(short distance, final approach)

Mast telescoping

P135

Engine hour meter-Battery charge level LED

Number of hours of usage of the machine-Battery charge status-Alarms LED

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General view STAR 8 (STAR 22J)-STAR 10 (STAR 26J)-STAR 11-STAR 12

Controls and indicators STAR 8 (STAR 22J)-STAR 10 (STAR 26J)-STAR 11-STAR 12

Marking Description Function

P30 Platform overload LED Platform overload P43 Horn selector Horn

P46 Emergency stop push button

Pulled (activated) : Lower console power supply Pushed in (deactivated) : Power supply cut off to upper and lower consoles

P132 Movement validation selector

Pressed : Validation selection Released : Movement activation (delay)

P136 Movement selector

Driving and steering

Mast telescoping and rotation

Jib elevation/lowering

P137 Movement selector

To the right (proportional) : Steering to the right or anticlockwise mast rotation To the left (proportional) : Steering to the left or clockwise mast rotation

P138 Movement selector

Upwards (proportional) : Mast elevation or driving forwards or jib elevation Downwards (proportional) : Mast lowering or reversing or jib lowering

43 46

136

137 138

132

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- Machine layout

General view STAR 9

Controls and indicators STAR 9

Marking Description Function

P43 Horn selector Horn

P46 Emergency stop push button

Pulled (activated) : Lower console power supply Pushed in (deactivated) : Power supply cut off to upper and lower consoles

P132 Movement validation selector

Pressed : Validation selection Released : Movement activation (delay)

P136 Movement selector

Driving

Mast telescoping

Platform elevation/lowering

P140 Movement selector

To the right (proportional) : Steering to the right or anticlockwise mast rotation To the left (proportional) : Steering to the left or clockwise mast rotation

P141 Movement selector

Upwards (proportional) : Forward driving or mast elevation or platform elevation Downwards (proportional) : Reversing or mast lowering or platform lowering

START

140

132

141

136

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- Operating principle

Telescopic masts

Operating principle

1 - Description

Hydraulic energy to perform machine movements is provided by an electric pump.The operating speed of the pump is governed by a speed regulator.

The controls and start-up of the electric motor are powered by battery.

To protect the staff and the machine, safety systems forbid the use of the machine beyond its capacities.

These security systems immobilize the machine and neutralize the movements.

2 - Safety devices

2.1 - ACTIVATION OF CONTROLS

The controls must be validated by a 'Dead man' system to activate the different movements.

The 'Dead man' system depends on the machine configuration :

• Joystick handle.

• Pedal.

• Validation button.

2.2 - DRIVING SPEED (MINIMUM)

All driving speeds are authorized when the machine is stowed ( machine in lowered position).

The only speed allowed when not in stowed position is microspeed.

Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a normal safety operation is a malfunction.

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2.3 - ELECTRONIC SPEED CONTROLLER

The machines are equipped with an electronic speed regulator configured for machine functionalities.

2.4 - MULTI-FUNCTION LED : BATTERY CHARGE STATUS CONTROLLER-ENGINE HOUR METER

This device has the following functions :

• The origin and type of defect can be located by regulator alarm code display (see maintenance book).

• A time meter indicates the number of machine in-service hours.

• A battery charge level indicator display with luminous segments.

N.B.-:-I

F BATTERIES ARE 80% DISCHARGED, IT IS IMPOSSIBLE TO RAISE THE PLATFORM AND DRIVING IS

REDUCED

BY HALF (SEE MACHINE MAINTENANCE BOOK).

2.5 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions(Please see machine configuration) :

• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• A machine malfunction is detected.

2.6 - LOAD IN THE PLATFORM

If the load in the platform exceeds the maximum authorised load, no movement can be activated from the control consoles.

The platform overload LED and the buzzer warn the operator.

2 possibilities to restore normal configuration :

• Remove some weight from the platform to return to an acceptable load.

• Use the lower console to lower the platform.

N.B.-:-A

LL THE MOVEMENTS ARE SLOWED DOWN.

Do not interchange the variable transmissions between machines.

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2.7 - MACHINE TILT

For STAR 6 (STAR 13)

If the machine is positioned on a slope exceeding authorized tilt with the mast extended, the tilt control unit alerts the operator.

Driving and elevation controls are cut if this situation lasts longer than 1 or 2 s.

To restore the driving function, only movements allowing the machine to be folded are permitted :

• Mast lowering.

If the machine descends a slope greater than 10% (around 5°) with the mast stowed, the machine automatically moves to slow.

For STAR 9

If the machine is positioned on a slope exceeding authorized tilt with the mast extended, the tilt control unit alerts the operator.

Driving and elevation controls are cut if this situation lasts longer than 1 or 2 s.

To restore the driving function, only movements allowing the machine to be folded are permitted :

• Mast lowering.

• Lowering the hydraulic ladder.

If the machine descends a slope greater than 10% (around 5°) with the mast stowed, the machine automatically moves to slow.

For STAR 8 (STAR 22J)-STAR 10 (STAR 26J)-STAR 11-STAR 12

If the machine is positioned on a slope exceeding authorized tilt, the tilt control unit alerts the operator.

Driving and elevation controls are cut if this situation lasts longer than 1 or 2 s.

To restore the driving function, only movements allowing the machine to be folded are permitted :

• Mast lowering.

• Jib lowering.

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2.8 - MACHINE BRAKING

If electric power is cut off, the machine is automatically braked..

Performance levels can be reduced in case of :

• Descending a bumpy ramp.

• Worn tyres.

• Damp or muddy ground.

2.9 - WHEEL MOTOR BRAKE RELEASE

Each time a translation command is made, electric power frees the brakes.

2.10 - ANTI-POTHOLE SAFETY SYSTEM

To avoid the risk of tipping over, the machine is equipped with anti-tipping devices located under the chassis.

2.11 - ON-BOARD CHARGER

This device charges the machine's batteries.

Battery charging starts as soon as the mains supply is connected.

The machine's electric system is automatically deactivated during charging.

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Driving

1 - Recommendations

The manager of the company where the machine is commissioned must ensure that the machine is fit for function. i.e. that the machine is suitable to carry out the work in complete safety in compliance with the user manual. All operator managers must be familiar with the regulations currently applicable in the country of use and ensure that they are adhered to.

2 - Checks before use

Every day and before the beginning of a new work period and on each change of operator, the machine must be subjected to a visual inspection and a functional test.

Any repairs required must be performed before using the machine, its correct operation depends on it.

2.1 - VISUAL INSPECTIONS

2.1.1 - General mechanical functions

Check the following points :

• The presence of the identification plate, labels and operator manual.

• Visual state of the machine :

• Absence of cracks, broken solders, chipped paint.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.).

• Absence of leakage (battery acid, oil, etc.).

• The state of the cylinders (leakage, rust, traces of wear and tear, impact, scratch, foreign body, etc.).

• Condition of the wheels (loose or missing nut, etc.).

• Condition of the tyres (cut, wear, etc.).

• State of the limit sensors(foreign body, etc.).

• Gear attachments.

• The state and connection of the electric wires and cables.

Before using the machine, read the previous chapters. Ensure that you have understood the following points :

• Safety precautions.

• Operator's responsibilities.

• Presentation and the operating principle of the machine.

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• Hydraulic oil level.

• State of the hydraulic unit and pump (leakage, loose component, etc.).

• State of the consoles.

• State of the guard rail and the sliding midrail.

• Excessive mechanical clearance.

• The state of the mast, jib and platform (no visible damage, wear or distortion).

2.1.2 - Environment

Section A Safety precautions

Check the following points :

• Wind speed ( Section G 1- Main characteristics).

• The pressure and the load permissible by the ground surface ( Section G 1- Main characteristics).

• Maximum permissible load ( Section G 1- Main characteristics).

• Manual lateral effort ( Section G 1- Main characteristics).

2.2 - FUNCTIONAL TESTS

2.2.1 - Safety features

Elements to be tested :

• Operation of the upper and lower emergency stop push buttons.

• Operation of the tilt control box.

• Visual and audio alarms.

• Weighing system.

Refer to the functional test procedures ( Section E 3.1- Test procedure).

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2.2.2 - Lower console controls

Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.2- Ground operations).

Tests from the lower console STAR 6 (STAR 13)

Tests from the lower console STAR 8 (STAR 22J)STAR 10 (STAR 26J)

Tests from the lower console STAR 9-STAR 11-STAR 12

Step Control

1 Switching on( P125 )

Step Control

1 Switching on( P92 )

Movements :

• Mast elevation/lowering ( P126 ) and mast telescoping selector ( P127 )

• Mast rotation ( P126 ) and mast rotation selector ( P128 )

• Jib elevation/lowering ( P126 ) and jib selector ( P129 )

3 Console activation key selector( P92 )

Step Control

1 Switching on( P72 )

Movements :

• Mast elevation/lowering ( P130 ) and mast telescoping selector ( P127 )

• Mast rotation ( P130 ) and mast rotation selector ( P128 )

• Platform elevation/lowering ( P130 ) and platform elevation/lowering selector ( P142 )

3 Console activation key selector( P72 )

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2.2.3 - Upper console controls

Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.3- Operations from the platform).

Tests from the upper console STAR 6 (STAR 13)

Tests from the upper console STAR 8 (STAR 22J)STAR 10 (STAR 26J)-STAR 11-STAR 12

Tests from the upper console STAR 9

Step Control

1 Driving and steering P133

Movements :

• Mast movement joystick ( P133 ) and mast telescoping movement selector( P134 )

Driving speed selector :

• Fast movement selector ( P134 ) and joystick ( P133 )

• Slow movement selector ( P134 ) and joystick ( P133 )

4 Horn selector P43

Step Control

1 Driving ( P136 ) and movement selector ( P138 ) 2 Steering ( P136 ) and movement selector ( P138 )

Movements :

• Mast rotation ( P136 ) and movement selector ( P137 )

• Mast elevation/lowering ( P136 ) and movement selector ( P138 )

• Jib elevation/lowering ( P136 ) and movement selector ( P138 )

4 Horn selector P43

Step Control

1 Driving ( P136 ) and movement selector ( P141 ) 2 Steering ( P136 ) and movement selector ( P140 )

Movements :

• Mast rotation ( P136 ) and movement selector ( P140 ).

• Mast elevation/lowering ( P136 ) and movement selector ( P141 )

• Platform elevation/lowering ( P136 ) and movement selector ( P141 )

4 Horn selector P43

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2.3 - REGULAR CHECKS

The machine must be inspected regularly (intervals according to the country of use)and at least once a year, in order to detect any defect which may lead to an accident.

The inspection is carried out by a company or person chosen by the manager and is under his responsibility (Company employee or other).

The result of inspections must be recorded in the safety register opened by the manager. This register and the list of designated persons must be available to the Work Inspector and company safety committee at all times.

N.B.-:- SECTION H INTERVENTION LOG

2.4 - REPAIRS AND ADJUSTMENTS

Extensive repairs, interventions or adjustments on the safety systems or elements.

HAULOTTE Services® technicians are specially trained to the requirements of our machines and have genuine spare parts, all the necessary documentation and tools required.

If one of these safety instructions is not complied with, HAULOTTE Services® can in no way be held responsible for the consequences.

Any modification without having obtained written authorization from HAULOTTE®, renders this conformity null..

2.5 - CHECKS WHEN THE MACHINE IS PUT BACK IN SERVICE

Intervention to be made after :

• Extensive dismantling and remounting.

• Repairs involving essential elements of the machine.

• Any accident causing stress.

Perform a fitness for function inspection, condition inspection and static and dynamic tests (Consult the After Sales Service HAULOTTE Services®).

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3 - Usage

N.B.-:-THE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE. REFER TO THE MACHINE CONFIGURATION

IDENTIFY THE FUNCTIONAL CONTROLS AND INDICATORS.

3.1 - TEST PROCEDURE

3.1.1 - Emergency stop push button function

Lower console emergency stop push button STAR 6 (STAR 13)

Upper console emergency stop push button STAR 6 (STAR 13)

Lower console emergency stop push button STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Upper console emergency stop push button STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Step Action

1 Pull the battery cut-off push button ( P124 ). 2 Turn the key selector ( P125 ) to the left to power up. 3 Push the battery cut-off push button ( P124 ).

Step Action

1 Pull the emergency stop push button ( P46 ). 2 Turn the key selector ( P125 ) to the left to power up. 3 Push the emergency stop push button ( P46 ).

Step Action

1 Pull the emergency stop push button ( P46 ). 2 Turn the console activation selector key ( P92 ) downwards to activate the lower console. 3 Push the emergency stop push button ( P46 ).

Step Action

1 Pull the emergency stop push button ( P46 ). 2 Turn the console activation selector key ( P92 ) upwards to activate the upper console. 3 Push the emergency stop push button ( P46 ).

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Lower console emergency stop push button STAR 9STAR 11-STAR 12

Upper console emergency stop push button STAR 9STAR 11-STAR 12

3.1.2 - Tilt control box function

This test must be performed on the machine with the mast fully extended.

For STAR 6 (STAR 13)

1. Pull the battery cut-off push button ( P124 ).

2. Switch the machine on P125.

3. Manually tilt and maintain the tilt towards the front for a few seconds ( Section C 2Main components). The buzzer sounds.

For STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

1. Pull the emergency stop push buttons ( P46 ) and on the chassis (button position ON).

2. Turn the console activation selector key ( P92 ) downwards or upwards to activate a console.

3. Manually tilt and maintain the tilt towards the front for a few seconds ( Section C 2Main components). The buzzer sounds.

For STAR 9-STAR 11-STAR 12

1. Pull the emergency stop push buttons P15, P46.

2. Turn the console activation selector key ( P72 ) to the left or right to activate a console.

3. Manually tilt and maintain the tilt towards the front for a few seconds ( Section C 2Main components). The buzzer sounds.

3.1.3 - Visual and audio alarms

For : STAR 6 (STAR 13)

1. Pull the battery cut-off push button ( P124 ).

2. Switch the machine on P125. A sound signal (beep) sounds.

Step Action

1 Pull the emergency stop push buttons( P15, P46 ).

Turn the key of the console activation selector ( P72 ) to the right to activate the lower console.

3 Push the emergency stop push button ( P15 ).

Step Action

1 Pull the emergency stop push buttons( P15, P46 ). 2 Turn the console activation selector ( P72 ) to the left to activate the upper console. 3 Push the emergency stop push button ( P46 ).

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For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

1. Pull the emergency stop push buttons ( P46 ) and on the chassis (button position ON).

2. Turn the console activation selector key ( P92 ) downwards or upwards to activate a console. A sound signal (beep) sounds.

For : STAR 9-STAR 11-STAR 12

1. Pull the emergency stop push buttons P15, P46.

2. Turn the console activation selector key ( P72 ) to the left or right to activate a console. A sound signal (beep) sounds.

3.1.4 - Weighing system

For STAR 8 (STAR 22J)-STAR 10 (STAR 26J)-STAR 11-STAR 12

1. Pull the emergency stop push buttons ( P15, P46 ) and on the chassis (button position ON).

2. Turn the console activation selector key ( P72 ) or ( P92 ) to activate a console(Depending on the machine). Upper console platform overload LED ( P30 ) flashes.

3.2 - GROUND OPERATIONS

3.2.1 - Machine start-up

For : STAR 6 (STAR 13)

1. Pull the battery cut-off push button ( P124 ).

2. Turn the key selector ( P125 ) to the left to power up.

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

1. Pull the emergency stop push button on the chassis (button position *1).

2. Turn the console activation selector key ( P92 ) downwards to activate the lower console.

For : STAR 9-STAR 11-STAR 12

1. Pull the emergency stop push button ( P15 ).

2. Turn the key of the console activation selector ( P72 ) to the right to activate the lower console.

N.B.-:-I

F THE ENGINE DOES NOT START, CUT THE CONTACT (EMERGENCY STOP PUSH BUTTON PRESSED).

ESTART THE START-UP PROCEDURE. OTHER POSSIBILITY, USE THE KEY STARTER OF THE VEHICLE. THE

BUTTON

DOES NOT NEED TO BE KEPT PRESSED, AN IMPULSE IS ENOUGH TO START OR STOP THE ENGINE. A

SLIGHT SHIFT ON STARTING CORRESPONDS TO THE PRE-HEATING OF THE ENGINE

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- Driving

Telescopic masts

3.2.2 - Machine shutdown

For : STAR 6 (STAR 13)

Push in the battery cut-off push button ( P124 ).

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Push in the emergency stop push button on the chassis (button position OFF).

For : STAR 9-STAR 11-STAR 12

Press the emergency stop push button ( P15 ).

3.2.3 - Movement control

Lower console controls STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Control Action

Mast telescoping

Press and hold the mast telescoping selector ( P127 ). Push the movement selector ( P126 ) upwards to raise the mast.

Press and hold the mast telescoping selector ( P127 ). Push the movement selector ( P126 ) downwards to lower the mast.

Mast rotation

Press and hold the mast rotation selector ( P128 ). Push the movement selector ( P126 ) upwards for clockwise mast rotation.

Press and hold the mast rotation selector ( P128 ). Push the movement selector ( P126 ) downwards for anti-clockwise mast rotation.

Lifting / lowering of jib

Press and hold the jib selector ( P129 ). Push the movement selector ( P126 ) upwards to raise the jib.

Press and hold the jib selector ( P129 ). Push the movement selector ( P126 ) downwards to lower the jib.

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Telescopic masts

Lower console controls STAR 9-STAR 11-STAR 12

N.B.-:-I

F THE SELECTOR OR SELECTORS ARE RELEASED, MOVEMENT STOPS.

Control Action

Mast telescoping

Press and hold the mast telescoping selector ( P127 ). Push the movement selector ( P126 ) upwards to raise the mast.

Press and hold the mast telescoping selector ( P127 ). Push the movement selector ( P126 ) downwards to lower the mast.

Mast rotation

Press and hold the mast rotation selector ( P128 ). Push the movement selector ( P130 ) upwards for clockwise mast rotation.

Press and hold the mast rotation selector ( P128 ). Push the movement selector ( P130 ) downwards for anti-clockwise mast rotation.

Platform elevation/lowering

Press and hold the platform elevation/lowering selector ( P142 ). Push the movement selector ( P130 ) upwards to raise the platform.

Press and hold the platform elevation/lowering selector ( P142 ). Push the movement selector ( P130 ) downwards to lower the platform.

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Telescopic masts

3.2.4 - Other controls

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

• Switching from the lower console to the upper console :

• Switching from the upper console to the lower console :

For : STAR 9-STAR 11-STAR 12

• Switching from the lower console to the upper console :

• Switching from the upper console to the lower console :

3.3 - OPERATIONS FROM THE PLATFORM

3.3.1 - Machine start-up

Pull the emergency stop push button P46.

3.3.2 - Machine shutdown

Press the emergency stop push button ( P46 ).

3.3.3 - Movement control

The emergency push button on the chassis must be in position ON.

• Turn the console activation selector key ( P92 ) upwards to activate the upper console. The controls of the lower console are de-activated.

The emergency push button on the chassis must be in position ON.

• Turn the console activation selector key ( P92 ) downwards to activate the lower console. The controls of the upper console are de-activated.

The emergency stop push button ( P15 ) must be pulled.

• Turn the console activation selector ( P72 ) to the left to activate the upper console. The controls of the lower console are de-activated.

The emergency stop push button ( P15 ) must be pulled.

• Turn the key of the console activation selector ( P72 ) to the right to activate the lower console. The controls of the upper console are de-activated.

Activate the controls and the "Dead man" system simultaneously to execute the different movements.

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Telescopic masts

Upper console controls STAR 6 (STAR 13)

Control Action

Driving

Set the movement selector ( P134 ) to :

• Fast for fast driving.

• Slow for slow driving.

Push the drive joystick ( P133 ) forwards to move machine forwards. Set the movement selector ( P134 ) to :

• Fast for fast driving.

• Slow for slow driving.

Push the drive joystick ( P133 ) backwards to reverse the machine.

Steering

Push the steering joystick ( P133 ) to the left to steer left.

Push the steering joystick ( P133 ) to the right to steer right.

Mast telescoping

Set the movement selector ( P134 ) to mast telescoping. Push the mast movement joystick ( P133 ) forwards to raise the mast.

Set the movement selector ( P134 ) to mast telescoping. Push the mast movement joystick ( P133 ) backwards to lower the mast.

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Telescopic masts

Upper console controls STAR 8 (STAR 13)-STAR 10 (STAR 26J)-STAR 11-STAR 12

Control Action

Driving

Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P138 ) upwards to move the machine forwards. Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P138 ) downwards to reverse the machine.

Steering

Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P137 ) to the right to steer right. Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P137 ) to the left to steer left.

Mast telescoping

Set the movement selector ( P136 ) to mast telescoping. Push the movement selector ( P138 ) upwards to raise the mast. Set the movement selector ( P136 ) to mast telescoping. Push the movement selector ( P138 ) downwards to lower the mast.

Mast rotation

Set the movement selector ( P136 ) to mast rotation. Push the movement selector ( P137 ) to the right for anti-clockwise mast rotation. Set the movement selector ( P136 ) to mast rotation. Push the movement selector ( P137 ) to the left for clockwise mast rotation.

Lifting / lowering of jib

Set the movement selector ( P136 ) to jib elevation/lowering. Push the movement selector ( P138 ) upwards to raise the jib.

Set the movement selector ( P136 ) to jib elevation/lowering. Push the movement selector ( P138 ) downwards to lower the jib.

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Telescopic masts

Upper console controls STAR 9

N.B.-:-T

HE RELEASE OF THE SELECTORS AND (OR) JOYSTICKS CAUSES ALL MOVEMENT TO STOP.

3.3.4 - Other controls

• Horn : Push the horn push button ( P43 ) to sound the horn.

N.B.-:-R

ELEASING THE PUSH BUTTON STOPS THE HORN.

Control Action

Driving

Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P141 ) upwards to move the machine forwards. Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P141 ) downwards to reverse the machine.

Steering

Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P140 ) to the right to steer right. Set the movement selector ( P136 ) to driving and steering. Push the movement selector ( P141 ) to the left to steer left.

Mast telescoping

Set the movement selector ( P136 ) to mast telescoping. Push the movement selector ( P141 ) upwards to raise the mast.

Set the movement selector ( P136 ) to mast telescoping. Push the movement selector ( P141 ) downwards to lower the mast.

Platform elevation/lowering

Set the movement selector ( P136 ) to platform elevation/lowering. Push the movement selector ( P141 ) upwards to raise the platform.

Set the movement selector ( P136 ) to platform elevation/lowering. Push the movement selector ( P141 ) downwards to lower the platform.

Mast rotation

Set the movement selector ( P136 ) to mast rotation. Push the movement selector ( P140 ) to the right for anti-clockwise mast rotation.

Set the movement selector ( P136 ) to mast rotation. Push the movement selector ( P140 ) to the left for clockwise mast rotation.

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- Special procedure

Telescopic masts

Special procedure

1 - Emergency lowering

1.1 - PRINCIPLE

Emergency lowering is required if the operator in the platform is no longer capable of controlling the movements even though the machine operates normally.

An operator on the ground, trained in using the emergency controls and in possession of the starter key, can use the lower console with the main power source to lower the operator in the platform.

1.2 - PROCEDURE

Section A 2- Pre-operation instructions

For : STAR 6 (STAR 13)

For : STAR 9

Push the emergency valve located under the chassis.

Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder.

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Telescopic masts

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

For : STAR 11-STAR 12

1. Turn the console activation selector key ( P92 ) downwards to activate the lower console. The controls of the upper console are de-activated.

2. Press the mast telescoping selector ( P127 ) and movement selector ( P126 ) simultaneously downwards.

Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder.

If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the operators before intervening on the machine.

P92

P127

P126

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- Special procedure

Telescopic masts

2 - Lowering for repairs

2.1 - PRINCIPLE

The lowering for repairs function allows the operator in the platform to descend again in case of failure of the main power source.

2.2 - PROCEDURE

For : STAR 6 (STAR 13)

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Push the emergency valve located under the chassis.

Lowering the mast manually

• Pull the mast lowering solenoid valve control to lower the

mast.

• Release it to halt lowering

Lowering the jib manually

• Press the centre of the solenoid valve to lower the jib.

• Release it to halt lowering.

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- Special procedure

Telescopic masts

For : STAR 9

For : STAR 11-STAR 12

• The operator must fasten himself by using 2 straps. One strap is attached to the platform, the other

to the structure.

• The operator must exit the platform via the access hatch.

• The operator must not detach the strap connected to the platform until transfer is over or while it is

still dangerous..

Push the electro-distributor and the emergency valve to lower the mast or hydraulic ladder.

If the operator in the platform must exit the platform to go on a sturdy, safe structure, the transfer must respect the following recommendations :

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

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- Special procedure

Telescopic masts

3 - Towing service

In case of a failure of the machine, it is possible to tow it..

3.1 - RELEASING OF THE BRAKES

To tow a broken-down machine, perform manual brake release.

Execute these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine.

1. Open the rear hood.

2. Maintain the pull rod in brake release position during towing or moving the machine.

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- Special procedure

Telescopic masts

4 - Loading and unloading

N.B.-:-WHILE CROSSING THE RAMPS, DURING LOADING OR UNLOADING HAULOTTE® RECOMMENDS

POSITIONING

THE COUNTERWEIGHT AT THE REAR.

4.1 - PRINCIPLE

4.1.1 - Loading by ramp

N.B.-:-THE SLOPE OF THE RAMP IS ALWAYS GREATER THAN THE MAXIMUM AUTHORIZED SLOPE. TO

AUTHORISE

DRIVING :

• Lower the mast and jib.

For : STAR 6 (STAR 13)

To avoid any risk of sliding during loading, ensure that :

• The loading ramps can bear the load.

• The loading ramps are correctly fixed.

• The adhesion is sufficient.

• The machine is completely stowed.

If 2 ramps are used, ensure that the distance between them does not exceed 0,35 m (1 ft 1 in) .

If the slope is too steep, use a winch in addition to the drive.

Never place yourself below or too close to the machines during loading.

A wrong move can lead to the falling of the machine and cause serious bodily and material accidents.

N.B.-:-IN ORDER TO PERFORM LOADING AND UNLOADING

OPERATIONS

, THE OPERATOR CAN :

• Disconnect the upper control unit.

• Connect the upper control unit to the chassis.

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- Special procedure

Telescopic masts

4.1.2 - Loading by power lift truck

4.1.3 - Unloading by power lift truck

• While lifting, make sure that the load is evenly spread.

• Put down the machine.

4.1.4 - Loading by lifting

For : STAR 8 (STAR 22J) - STAR 10 (STAR 26J)

4.1.5 - Unloading by lifting

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

Hook the 4 slings on the 4 sling hooks.

• Ensure that the machine controls are in the OFF position.

• Use a sufficiently powerful lift truck.

• Move the forks apart.

• Place the forks in the positions indicated on the chassis.

• Place the forks well under the machine to ensure optimum

stability.

Use a lifting beam with 4 slings of sufficient strength.

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Telescopic masts

4.2 - PUTTING IN TRANSPORT POSITION

The machine must be completely stowed.

1. Check the absence of load in the platform.

2. Secure the machine to the anchorage points given to this effect.

3. The guardrails must be locked and/or folded back.

4. Extensions must be locked and maintained with straps.

For : STAR 6 (STAR 13)- STAR 8 (STAR 22J)-STAR 9-STAR 10 (STAR 26J)-STAR 11-STAR 12

Loading characteristics

Markin

Description

STAR 6 (STAR

13)

STAR 8 (STAR

22J)

Lateral distance between the wheels

1,17 m (3 ft 10 in) 1,20 m (3 ft 11 in)

Front wheel pressure

14.2 daN/cm2 15 daN/cm2

Rear wheel pressure

14.2 daN/cm2 15 daN/cm2

Anchorage point

Markin

Description STAR 9

STAR 10

(STAR 26J)

Lateral distance between the wheels

1,20 m (3 ft 11 in) 1,20 m (3 ft 11 in)

Front wheel pressure

18.2 daN/cm2

Rear wheel pressure

18.2 daN/cm2

Anchorage point

Pmax Pmax

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Telescopic masts

Loading characteristics

4.3 - UNLOADING

1. The machine is completely stowed.

2. Remove the straps.

3. Start the machine.

4.4 - WARNING

For : STAR 8 (STAR 22J)-STAR 10 (STAR 26J)

To unload the machine, select the slow driving speed .

Markin

Description STAR 11 STAR 12

Lateral distance between the wheels

1,20 m (3 ft 11 in) 1,20 m (3 ft 11 in)

Anchorage point

Before handling, check that the machine is in good condition.

If the machine has been damaged during transportation, contact the transporter in writing.

On starting a machine that has been secured then transported, the safety system can detect a false overload forbidding all movement from the upper console.

To reinitialize the system, lift the jib by a few centimetres from the lower console.

If overload occurs, the lower console controls are deactivated.

Do not go down the ramp at a fast speed.

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Telescopic masts

5 - Detection of internal fault

5.1 - PRINCIPLE

For : STAR 8 (STAR 22J)-STAR 9-STAR 10 (STAR 26J)-STAR 11-STAR 12

The machine is equipped with an internal defect detection system.

The code displayed on the hour recorder ( P91 ) shows the user what kind of defect has occurred.

According to the type of fault, the machine switches in DOWNGRADED MODE; certain movements can be limited or forbidden by the system to maintain the operator's safety.

5.2 - PROCEDURE

1. Stow the machine.

2. Switch the machine off.

Perform the required maintenance (see the machine maintenance book).

Do not allow the machine to be used until the fault has been repaired.

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- Technical characteristics

Telescopic masts

Technical characteristics

1 - Main characteristics

Technical characteristics-For STAR 6 (STAR 13)STAR 8 (STAR 22J)

Machine STAR 6 (STAR 13) STAR 8 (STAR 22J)

Characteristics

International

system

Imperial

system

International

system

Imperial

system

Length of machine in stowed position

1,5 m (4 ft 11 in) 2,65 m (8 ft 8 in)

Width of the machine in stowed position

0,76 m (2 ft 5 in) 1,00 m (3 ft 3 in)

Machine height 1,65 m (5 ft 5 in) 1,99 m (6 ft 6 in) Maximum ground clearance 0,70 m (2 ft 3 in) 0,10 m (0 ft 3 in) Maximum work height 6,00 m (19 ft 8 in) 8,20 m (26 ft 10 in) Maximum platform height 4,00 m (13 ft 1 in) 6,20 m (20 ft 4 in) Maximum radius 3,10 m (10 ft 2 in) Turntable rotation 345° Vertical jib rotation 130° Platform length 0,80 m (2 ft 7 in) 0,98 m (2 ft 7 in) Platform width 0,68 m (2 ft 2 in) 0,93 m (3 ft 1 in) Outside turning radius (without axle chocking retracted)

1,00 m (3 ft 3 in) 1,87 m (6 ft 1 in)

Inner turning radius (retracted axles) 0,31 m (1 ft 0 in) 0,44 m (1 ft 5 in) Lateral distance between the wheels

1,17 m (3 ft 10 in) 1,20 m (3 ft 11 in)

TiltWidth of the machine, with extended axles

2° 3°

Maximum authorized wind speed

0 km/h -Indoor

use only

(0 mph)

0 km/h -Indoor

use-45 km/h -

Outdoor use

(0 mph) -

Indoor use- (28

mph) -Outdoor

use To t a l w e i ght 800 kg (1764 lb) 2700 kg (5954 lb) Maximum platform load 180 kg (397 lb) 200 kg (441 lb) Engine type Electric Engine power 0,9 kW 1,2 kW Sound level at 10 m (32 ft 9 in) <73 dB (A) <75 dB (A) Vibration in the hands >2,5 m/s² (. in/s²) >0,5 m/s² (. in/s²) Vibration in the feet <2,5 m/s² (. in/s²) <0,5 m/s² (. in/s²) Capacity of the hydraulic tank 7 l (2 gal US) 7 l (2 gal US) Starter battery 24 V-180 Ah 24 V-63 Ah Maximum slope which can be climbed

22% 23%

Type of tyres Solid tyres

Wheel nut torque 127 daN.m

210 daN.m -Steering wheels80

daN.m -Central bolt for the driving

gears

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- Technical characteristics

Telescopic masts

Slew ring torque 13,5 daN.m Maximum pressure on hard ground 14,2 bar 15 bar Micro-speed drive 0,5 km/h (0,1 mph) 0,7 km/h (0,2 mph) Low-speed driving 1,5 km/h (. mph) Fast driving 5 km/h (. mph) 4,5 km/h (. mph)

Machine STAR 6 (STAR 13) STAR 8 (STAR 22J)

Characteristics

International

system

Imperial

system

International

system

Imperial

system

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- Technical characteristics

Telescopic masts

Technical characteristics-For STAR 9- STAR 10 (STAR 26J)

Machine STAR 9 STAR 10 (STAR 26J)

Characteristics

International

system

Imperial

system

International

system

Imperial

system

Length of machine in stowed position

2,42 m (7 ft 11 in) 2,65 m (8 ft 8 in)

Width of the machine in stowed position

1,02 m (3 ft 4 in) 1,00 m (3 ft 3 in)

Machine height 1,98 m (6 ft 6 in) 1,99 m (6 ft 6 in) Maximum ground clearance 0,10 m (0 ft 3 in) 0,095 m (0 ft 4 in) Maximum work height 9,00 m (29 ft 6 in) 10,00 m (32 ft 9 in) Maximum platform height 7,00 m (22 ft 11 in) 8,00 m (26 ft 3 in) Maximum radius 2,50 m (8 ft 2 in) 3,10 m (10 ft 2 in) Turntable rotation 360° 345° Vertical jib rotation 130° Platform length 0,98 m (2 ft 7 in) 0,98 m (2 ft 7 in)

Platform width

1,2 m -2,00 m

With extension

(3 ft 11 in) 0,68 m (2 ft 2 in)

Outside turning radius (without axle chocking retracted)

2,03 m (6 ft 7 in) 1,87 m (6 ft 1 in)

Inner turning radius (retracted axles) 0,63 m (2 ft 0 in) 0,44 m (1 ft 5 in) Lateral distance between the wheels

1,20 m (3 ft 11 in) 1,20 m (3 ft 11 in)

Tilt 3°

Maximum authorized wind speed 45 km/h (28 mph)

0 km/h -Indoor

use-45 km/h -

Outdoor use

(0 mph) -

Indoor use- (28

mph) -Outdoor

use To t a l w e i ght 2350 kg (5182 lb) 3100 kg (6836 lb) Maximum platform load 210 kg (463 lb) 227 kg (501 lb) Engine type Electric Engine power 1,2 kW 1,2 kW Sound level at 10 m (32 ft 9 in) <73 dB (A) <75 dB (A) Vibration in the hands >2,5 m/s² (. in/s²) >0,5 m/s² (. in/s²) Vibration in the feet <2,5 m/s² (. in/s²) <0,5 m/s² (. in/s²) Capacity of the hydraulic tank 10 l (3 gal US) 7 l (2 gal US) Starter battery 24 V-300 Ah 24 V-63 Ah Maximum slope which can be climbed

20% 23%

Type of tyres Solid tyres

Wheel nut torque 140 daN.m

210 daN.m -Steering wheels-80

daN.m -Central bolt for the driving

gears Slew ring torque 13,5 daN.m Torque on ring mounted mast 19,5 daN.m Maximum pressure on hard ground 14,5 bar 18,2 bar Micro-speed drive 1 km/h (0,28 mph) 0,7 km/h (0,19 mph) Fast driving 5 km/h (1,39 mph) 4,5 km/h (1,25 mph)

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Telescopic masts

Technical characteristics-For STAR 11 - STAR 12

Machine STAR 11 STAR 12

Characteristics

International

system

Imperial

system

International

system

Imperial

system

Length of machine in stowed position

2,35 m (7 ft 8 in) 2,40 m (7 ft 10 in)

Width of the machine in stowed position

1,02 m (3 ft 4 in) 1,29 m (4 ft 2 in)

Machine height 2,20 m (7 ft 2 in) 2,40 m (7 ft 10 in) Maximum ground clearance 0,80 m (2 ft 7 in) 0,80 m (2 ft 7 in) Maximum work height 11,00 m (36 ft 1 in) 12,00 m (39 ft 4 in) Maximum platform height 9,00 m (29 ft 6 in) 10,00 m (32 ft 9 in) Turntable rotation 360° Vertical jib rotation 130° Platform length 0,96 m (3 ft 1 in) 0,96 m (3 ft 1 in) Platform width 0,66 m (2 ft 2 in) 0,66 m (2 ft 2 in) Outside turning radius (without axle chocking retracted)

2,03 m (6 ft 7 in) 2,03 m (6 ft 7 in)

Inner turning radius (retracted axles) 0,63 m (2 ft 0 in) 0,63 m (2 ft 0 in) Lateral distance between the wheels

1,20 m (3 ft 11 in) 1,20 m (3 ft 11 in)

Tilt 3,5° 3° Maximum authorized wind speed 45 km/h (28 mph) 45 km/h (28 mph) To t a l w e i ght 2580 kg (5689 lb) 2450 kg (5402 lb) Maximum platform load 210 kg (463 lb) 210 kg (463 lb) Engine type Electric Engine power 1,2 kW Sound level at 10 m (32 ft 9 in) <73 dB (A) Vibration in the hands >2,5 m/s² Vibration in the feet <1,5 m/s² Capacity of the hydraulic tank 7 l (2 gal US) 7 l (2 gal US) Starter battery 24 V-275 Ah Maximum slope which can be climbed

20%

Type of tyres Solid tyres Solid tyres Wheel nut torque Slew ring torque Mast 19,8 daN.m -Chassis 7,9 daN.m Torque on the chassis-mounted ring 13,5 daN.m 13,5 daN.m Torque on mast support 19,5 daN.m 19,5 daN.m Maximum pressure on hard ground 14,5 bar 14,5 bar Micro-speed drive 1,1 km/h (0,3 mph) 1,1 km/h (0,3 mph) Fast driving 5 km/h (1 mph) 5 km/h (1 mph)

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- Technical characteristics

Telescopic masts

2 - Overall dimensions

General diagram STAR 6 (STAR 13)

Overall dimension specifications

Marking STAR 6 (STAR 13)

Mètre Feet inch

A 1,50 4-11

B 0,76 2-5 C 1,65 5-5 D 1,17 3-10

E 0,07 0-2

F x G 0,76 x 0,80 2-5 x 2-7

H 1,50 4-11

J 1,65 5-5

B - F

A - H

C - J

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- Technical characteristics

Telescopic masts

General diagram STAR 9

Overall dimension specifications

Marking STAR 9

Mètre Feet inch

A 2,42 7-11

B 1,02 3-4 C 1,98 6-6 D 1,20 3-11

E 0,10 0-3

F x G 1,20 x 0,98 3-11 x 3-2

H 2,42 7-11

J 1,98 6-6

A - H

C - J

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- Technical characteristics

Telescopic masts

General diagram STAR 8 (STAR 22J)-STAR 10 (STAR 26J)-STAR 11-STAR 12

Overall dimension specifications

Marking STAR 8 (STAR 22J) STAR 10 (STAR 26J)

Mètre Feet inch Mètre Feet inch

A 2,65 8-8 2,65 8-8

B 1,00 3-3 1,00 3-3 C 1,99 6-6 1,99 6-6 D 1,20 3-11 1,20 3-11

E 0,10 0-3 0,10 0-3

F x G 1,00 x 0,68 3-3 x 2-2 1,00 x 0,68 3-3 x 2-2

H 2,65 8-8 2,65 8-8

J 1,99 6-6 1,99 6-6

Marking STAR 11 STAR 12

Mètre Feet inch Mètre Feet inch

A 2,35 7-8 2,40 7-10

B 1,02 3-4 1,29 4-2 C 2,20 7-2 2,40 7-10 D 1,20 3-9 1,20 3-9

E 0,80 2-7 0,80 2-7

F x G 1,02 x 0,66 3-4 x 2-2 1,29 x 0,66 4-2 x 2-2

H 2,35 7-8 2,40 7-10

J 2,20 7-2 2,40 7-10

B - FE

A - H

C - J

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- Technical characteristics

Telescopic masts

3 - Working area

3.1 - MACHINE STAR 6 (STAR 13)

Working area

6 m

5 m

4 m

3 m

2 m

1 m

3ft 3in

6ft 6in

9ft 10in

13ft 10in

16ft 4in

19ft 8in

6ft 6in-6ft 6in

-3ft 3in 3ft 3in

0 m 1 m-1 m-2 m 2 m

ft in

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- Technical characteristics

Telescopic masts

3.2 - MACHINE STAR 8 (STAR 22J)

Working area

6ft 6in 9ft 10in-6ft 6in

-3ft 3in 3ft 3in

-9ft 10in

ft in

0 m 1 m-1 m-2 m-3 m 2 m 3 m

11 m

10 m

9 m

8 m

7 m

6 m

5 m

4 m

3 m

2 m

1 m

3ft 3in

6ft 6in

9ft 10in

13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

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- Technical characteristics

Telescopic masts

3.3 - MACHINE STAR 9

Working area

FEET

-6-9-12 -3 0 3 6 9

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- Technical characteristics

Telescopic masts

3.4 - MACHINE STAR 10 (STAR 26J)

Working area

0 m 1 m-1 m-2 m-3 m 2 m 3 m

11 m

10 m

9 m

8 m

7 m

6 m

5 m

4 m

3 m

2 m

1 m

3ft 3in

6ft 6in

9ft 10in

13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

6ft 6in 9ft 10in-6ft 6in

-3ft 3in 3ft 3in

-9ft 10in

ft in

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- Technical characteristics

Telescopic masts

3.5 - MACHINE STAR 11

Working area

11 m

10 m

9 m

8 m

7 m

6 m

5 m

4 m

3 m

2 m

1 m

3ft 3in

6ft 6in

9ft 10in

13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

0 m 1 m-1 m-2 m-3 m 2 m 3 m

6ft 6in 9ft 10in-6ft 6in

-3ft 3in 3ft 3in

-9ft 10in

ft in

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- Technical characteristics

Telescopic masts

3.6 - MACHINE STAR 12

Working area

12 m

11 m

10 m

9 m

8 m

7 m

6 m

5 m

4 m

3 m

2 m

1 m

3ft 3in

6ft 6in

9ft 10in

13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

39ft 4in

0 m 1 m-1 m-2 m-3 m 2 m 3 m

6ft 6in 9ft 10in-6ft 6in

-3ft 3in 3ft 3in

-9ft 10in

ft in

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- Technical characteristics

Telescopic masts

4 - ANSI standard specificities

The following tests must be performed after :

• A major technical intervention.

• An accident due to major component failure on the machine.

4.1 - OVERLOAD TEST

The overload test is at 125% of the nominal load. See paragraph 1.12.3 of standard AS1418.10-1996 for test details.

Load table

• The following tests must be performed by a qualified person under safe conditions.

• The results must be fully recorded.

To avoid the machine tipping over, it must be attached during the test (chains, anchor point).

Machine Test load

Pound (lb) Kilogramme (kg)

STAR 6 (STAR 13) 496 225

STAR 8 (STAR 22J) 551,5 250

STAR 9 * *

STAR 10 (STAR 26J) 633,8 287,5

STAR 11 * *

STAR 12 * *

The machine must not show any signs of permanent distortion.

Tests are performed by a qualified person under optimal conditions and results must be fully recorded.

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- Technical characteristics

Telescopic masts

4.2 - OPERATIONAL TEST

Operational tests have proved the following facts :

• The machine has performed all movements without jerking, while carrying the nominal load.

• All safety systems are operating correctly.

• Maximum authorised operating speeds are not exceeded.

4.3 - STABILITY TEST

The stability test proves that the machine is stable in an unfavourable position. The moment when the machine tips is calculated by combining loads in the most unfavorable position for the machine (load W applied over distance L).

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- Technical characteristics

Telescopic masts

Stability table for STAR 6 (STAR 13)

Stability for STAR 6 (STAR 13)

T (°) W L

Moment of

tipping over

Pound

(lb)

Kilogra

mme

(kg)

Feet

inch (ft

in)

Mètre

(m)

Feet

Pound

(ft.lb)

Mètre

Newton

(mN)

Horizontal (1)

2,5 51,8 23,5 17-0 5,201 88,4 119,9

TIPPING LINE

Haulotte STAR 6, STAR 13, STAR 10NG, STAR 8NG, STAR 26J Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual