Haulotte STAR 6, STAR 13, STAR 10NG, STAR 8NG, STAR 26J Operator's Manual
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Operator manual
T
ELESCOPIC
MASTS
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Operator manual
TELESCOPIC MASTS
STAR 6 (STAR 13) - STAR 8NG
(STAR 22J) - STAR 9 - STAR 10NG
(STAR 26J) - STAR 11 - STAR 12
EN
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Telescopic masts
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CONTENTS
Operator manual
CONTENTS
1 - Operator manual. . . . . . . . . . . . . . . . . . . . . . . . .
7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . .
7
3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . .
9
1.1 - Operator manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 - Pre-operation instructions. . . . . . . . . . . . . . . .
11
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Operation instructions . . . . . . . . . . . . . . . . . . .
12
3.1 - Prohibitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 - Potential risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 13
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.4 - Risk of jerks and overturning . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility . . . . . . . . .
19
2 - Employer's responsibility . . . . . . . . . . . . . . . .
19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . .
19
4 - Operator's responsibility . . . . . . . . . . . . . . . . .
20
5 - Inspection and maintenance . . . . . . . . . . . . . .
21
C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
2 - Main components . . . . . . . . . . . . . . . . . . . . . . .
25
2.1 - Electrical version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .
30
3.1 - Sliding mid-rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2 - Anchorage point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5 - Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
5.1 - Lower console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 - Upper console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . .
57
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.2 - Driving speed (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.3 - Electronic speed controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.4 - Multi-function LEDBattery charge status controllerEngine hour meter58
2.5 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.6 - Load in the platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.7 - Machine tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.8 - Machine braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.9 - Wheel motor brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.10 - Anti-pothole safety system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.11 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .
61
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . .
61
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2.2 - Lower console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.2.3 - Upper console controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.3 - Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.5 - Checks when the machine is put back in service . . . . . . . . . . . . . . . . . 65
3 - Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.1 - Emergency stop push button function . . . . . . . . . . . . . . . . . . . . 66
3.1.2 - Tilt control box function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.3 - Visual and audio alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2 - Ground operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Operator manual
F
SPECIAL PROCEDURE
1 - Emergency lowering . . . . . . . . . . . . . . . . . . . .
75
1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2 - Lowering for repairs. . . . . . . . . . . . . . . . . . . . .
77
2.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3 - Towing service . . . . . . . . . . . . . . . . . . . . . . . . .
79
3.1 - Releasing of the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4 - Loading and unloading . . . . . . . . . . . . . . . . . .
80
4.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.1.1 - Loading by ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.1.2 - Loading by power lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.1.3 - Unloading by power lift truck . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.1.4 - Loading by lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.1.5 - Unloading by lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.2 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5 - Detection of internal fault . . . . . . . . . . . . . . . .
84
5.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . .
85
2 - Overall dimensions . . . . . . . . . . . . . . . . . . . . .
89
3 - Working area. . . . . . . . . . . . . . . . . . . . . . . . . . .
92
3.1 - Machine STAR 6 (STAR 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.2 - Machine STAR 8 (STAR 22J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3 - Machine STAR 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.4 - Machine STAR 10 (STAR 26J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.5 - Machine STAR 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.6 - Machine STAR 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4 - ANSI standard specificities . . . . . . . . . . . . . .
98
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.2 - Operational test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4.3 - Stability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
H
INTERVENTION LOG
1 - Intervention log. . . . . . . . . . . . . . . . . . . . . . . .
103
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724203 3207 0 E 07 07 EN
Telescopic masts
You have just bought a HAULOTTE® telescopic
handler and we would like to thank you for your
trust.
1 - Operator manual
AS indicated on the delivery slip, this manual is one of the documents in the on-board case supplied
upon delivery of your telescopic handler.
In order to guarantee you full satisfaction, you must scrupulously follow the operating instructions
contained in this manual.
We would like to draw your attention in particular to 2 essential points :
• Compliance with the safety precautions (machine, operation, environment)
• Use within the equipment performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is completely at your disposal during and beyond the
warranty period to provide the service you require.
• Contact our After Sales Service, specifying the exact machine type and its serial number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive original spare parts, the only guarantee of interchangeability and perfect
operation.
• In the event of malfunctions or incidents involving a HAULOTTE® machine, contact HAULOTTE
Services® immediately even if no material or bodily damage is observed and we will intervene as
soon as possible.
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3 - Conformity
We remind you that HAULOTTE® machines comply with the provisions of the directives currently
applicable to this type of machine.
Any modification without having obtained written authorization from HAULOTTE®, renders this
conformity null..
HAULOTTE® cannot be held liable for the technical specifications contained in this manual.
HAULOTTE® reserves the right to make improvements or modifications to the machine without
modifying this manual.
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Safety precautions
1 - Recommendations
1.1 - OPERATOR MANUAL
The operator manual is intended for HAULOTTE® machine operators.
1.2 - SYMBOLS USED
Symbols are used to alert the operator of the safety precautions or to highlight practical
information.
Symbol meanings
The operator manual does not replace the basic training required for all worksite equipment operators.
This manual contains the operator instructions provided by HAULOTTE® for using the machines
efficiently and safely.
The operator manual must be kept in the cab in its storage case. This manual must be made available to
each operator and kept in good condition.
Additional copies can be ordered from HAULOTTE Services®.
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk but a reminder of common sense, good
practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
N.B. : Additional technical information
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- Safety precautions
1.3 - LABEL COLOURS
The potential dangers and specific regulations are indicated on the machine by labels and
identification plates.
Familiarize yourself with the labels and their respective color codes.
Label color code-CE - AS
Label color code-ANSI - CSA
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yell ow Risk of material damage and/or minor injury
Other Additional technical information
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury
Yell ow Risk of material damage and/or minor injury
Other Additional technical information
Green CSA maintenance operation or information
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- Safety precautions
2 - Pre-operation instructions
2.1 - GENERAL INSTRUCTIONS
• On a soft, unstable or cluttered ground.
• With wind blowing faster than the permissible limit. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics). Consult the Beaufort scale
( Section A 3.2.3- Risk of jerks and overturning).
• Close to power lines. Respect the safety distance ( Section A 3.2.1- Risk of electrocution).
• At temperatures higher than 45 °C (113 °F) and lower than -15 °C (5 °F). Consult HAULOTTE® if it is
necessary to work outside this range.
• In explosive atmosphere.
• During storms (risk of lightning).
• In the presence of strong electromagnetic field (radar ...).
2.2 - SPECIFIC INSTRUCTIONS
• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the
technical characteristics ( Section G 1- Main characteristics).
• If the ground has more slope than the permissible limit.. Check the maximum value in the technical
characteristics ( Section G 1- Main characteristics).
• At night if not equipped with the optional light.
• If the number of persons is more than the number permissible. Check the maximum value in the
technical characteristics ( Section G 1- Main characteristics)
• If the side force in the platform is more than the permissible force. Check the maximum value in the
technical characteristics ( Section G 1- Main characteristics)
Never operate the machine in the following situations :
Never operate the machine in the following situations :
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- Safety precautions
3 - Operation instructions
3.1 - PROHIBITIONS
The operation of the machine is recommended on flat, developed ground (tarmac, concrete, etc.).
• Never use a defective machine (hydraulic leakage, worn out tyres, malfunction).
• Never operate the machine controls with sudden actions.
• Never place the machine against a structure to maintain this structure.
• Never use the machine to tow or drag.
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never neutralize the securities.
• Do not hit a fixed or mobile obstacle. The contact can cause premature deterioration of the structure and
lead to the rupture of certain safety elements.
• Do not climb on the hoods.
• Never use the machine alone. It must be operated by pairs of operators.
• Never use the machine with a cluttered platform.
• Never increase the surface in the platform by using floor extensions or accessories not authorized
by HAULOTTE®.
• Never leave the hydraulic cylinders entirely extended or retracted before switching the machine off, or
during an extended stop period.
• Never use the machine with material or objects suspended on the guard-rail.
• Never use the machine with the elements that can increase the load of the wind (board).
• Never increase the height of work by using attachments (ladder).
• Never use the guardrail as the means of access to climb up or down the platform. Steps have been
provided to this effect on the platform.
• Never climb on the guardrail.
• Never use the machine without installing the sliding midrail or without closing the safety gate.
• Never use the machine as crane, goods lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the
desired place.
• Never drive fast in narrow or badly cleared areas. Keep speed under control on bends.
• Never tow the machine (it must be transported on a trailer).
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• The LPG bottle must be firmly attached in the correct position.
• Check the bottle and its connections regularly (every 250h) to detect any leaks. Never use matches.
Always use a specially-designed leak detector product.
• The outside of the LPG bottle must always be kept free of rust by regularly applying specific paint
protection.
3.2 - POTENTIAL RISKS
3.2.1 - Risk of command system disturbance
Risk of disrupted movement close to high voltage lines or magnetic fields.
3.2.2 - Risk of falling
On board the machine, respect the following instructions :
• Carry individual protection equipment adapted to the work conditions and local
rules. Wearing of an approved helmet is strongly recommended.
• The occupants of the platform must wear a buckle or a safety harness ( 1 per person).
• Avoid hitting fixed or mobile obstacles (other machines).
• Ensure that the adjustable midrail is closed (low position and against the guardrails).
• During raising and driving, hold on tightly to the guardrails.
• Do not sit, stand, or climb on the guard rails of the platform.
• Constantly keep the feet firmly on the floor of the platform.
• Remove any trace of oil or grease on the steps, floor, handrail and the guardrails.
• Keep the floor of the platform free of debris.
• Do not leave the platform if the machine is not in stowed position.
To climb up or climb down from the platform : :
• The machine must be completely stowed.
• Face the machine to use the access hatch
• Keep 3 support points between the steps and the guardrail
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3.2.3 - Risk of electrocution
This machine is not isolated and does not offer any protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the swaying of the electric power
lines.
• In case of hitting a high voltage line, wait for the power cut of the high voltage line before using the
machine (clearance, distancing of the machine).
• During storms.
Never use the machine as a solder mass.
Maintain a minimum safe distance with regard to lines and electrical devices.
Respect the local rules and the minimum safety distance.
Minimum safety distance
N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 V 3 10
50 - 200 V 5 15
200 - 350 V 6 20
350 - 500 V 8 25
500 - 750 V 11 35
750 - 1000 V 14 45
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- Safety precautions
3.2.4 - Risk of jerks and overturning
On board the machine, respect the following instructions :
• Before engaging the machine on any internal or external surface (premises, bridge,
truck, etc.), check that the ground is capable of supporting the load. Check the
maximum value in the technical characteristics ( Section G 1- Main characteristics).
• During movement reversal from the upper or lower console, the joysticks or switches must be stopped
in the neutral position.
• According to the overall dimensions, place the loads in the centre of the platform or distribute them in
a uniform manner.
• On platforms, footpaths, etc. remain vigilant of the reversal of driving direction. Check the driving
direction with the help of the red or green arrow on the chassis and on the upper console.
• Make sure that the chassis is never closer than 1 m (3 ft 3 in) m to holes, bumps, steep slopes,
obstructions, debris and ground covering which may hide holes and other dangers.
N.B.-:-T
HE BEAUFORT SCALE MEASURES THE WIND FORCE WITH A GRADUATION SYSTEM. A WIND SPEED
RANGE
AT 10 M (32 FT 9 IN) ABOVE FLAT, CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.
• Do not drive the machine on slopes or tilts beyond limits. Check the maximum value in the technical
characteristics( Section G 1- Main characteristics).
• Do not descend slopes at high speed.
• Do not raise the platform or drive with the platform raised on slopes or when the machine is tilted.
• Do not drive in reverse (direction opposite to the field of vision).
• Never use the machine in winds exceeding the authorized limit.
• Do not increase the surface area exposed to the wind. The greater the surface area exposed, the more
unstable the machine becomes.
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- Safety precautions
Beaufort scale
Force
Meteorological
description
Observed effects m/s km/h mph
0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62
1 Very light breeze
Smoke indicates the wind
direction.
0,3 - 1,5 1 - 5 0,62 - 3,11
2 Light breeze
Wind felt on the face. Leaves
rustle. Weathervanes turn.
1,6 - 3,3 6 - 11 3,72 - 6,84
3 Slight breeze
Leaves and small branches in
constant movement.. Flags
move slightly.
3,4 - 5,4 12 - 19 7,46 - 11,8
4 Nice breeze
Dust and loose papers fly. Small
branches bend.
5,5 - 7,9 20 - 28
12,43 -
17,4
5 Nice breeze
Small trees sway. Crested
wavelets form on inland waters.
8,0 - 10,7 29 - 38
18,02 -
23,6
6 Cool wind
Large branches shake. Power
lines and chimneys 'sing'. It is
difficult to use an umbrella.
10,8 - 13,8 39 - 49
24,23 -
30,45
7 Strong cool wind
All trees shake. Walking against
the wind becomes difficult.
13,9 - 17,1 50 - 61 31 - 37,9
8 Squall
Some branches break.
Generally we cannot walk
against the wind.
17,2 - 20,7 62 - 74
38,53 -
45,98
9 Strong squall
The wind causes slight damage
to buildings. Tiles and chimney
stacks are blown off.
20,8 - 14,4 75 - 88
46,60 -
54,68
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C
D
E
F
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- Safety precautions
3.2.5 - Risk of burns and explosion
N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.
3.2.6 - Risk of crushing and collision
On board the machine, respect the following instructions :
• During operation, keep all the parts of the body inside the platform.
• Adapt the movement speed according to the ground conditions (traffic, slope, etc.).
• Respect stopping distances :
• 3 m (9 ft 10 in) at fast speed.
• 1 m (3 ft 3 in) at slow speed.
• To position the machine close to obstacles, use the lifting controls (arm, boom, etc.) instead of the
drive controls.
• Make sure there are no obstacles (structure) in the work area.
• When moving, position the platform so as to have the best possible visibility.
• Always have someone to guide manoeuvres in case of low visibility.
• All personnel on the machine or on the ground must wear a safety helmet.
• When raising or lowering the machine, and during drive, the operator must check that the area above,
below and on each side of the machine, is clear.
• When moving the machine, ensure that there are no people or obstacles in the way..
For any intervention on the power sources, wear glasses and protective clothes (acid
spray).
• Do not work in an explosive or inflammable ambience (spark, flame, etc.).
• Do not touch the hot parts of the motorization system (engine, filters, etc.).
• Do not use a tool to make contact between the battery terminals.
• Do not manipulate the battery close to a spark, flame, glowing tobacco (emission of gas).
Do not operate other machines (crane, platform, etc.) in the work area.
Take into account the distance, reduced visibility and dead angles during the driving and/or use of the
machine.
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- Safety precautions
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B
C
D
E
F
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- Intervenor's responsibility
Intervenor's responsibility
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the operator manual instructions.
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad
condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding operation.
2 - Employer's responsibility
The employer is obliged to issue a driving permit to the operator.
The employer is obliged to inform the operator of the local regulations.
3 - Trainer's responsibility
The trainer must be qualified to provide training to operators. The training must be given in an obstaclefree area until the trainee is able to drive and operate the machine safely.
Forbid machine operation to anyone :
• Under the influence of drugs, alcohol, etc..
• subject to fits, loss of motricity, dizziness, etc..
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- Intervenor's responsibility
4 - Operator's responsibility
The operator must read and understand this manual and the labels affixed on the machine.
The operator must inform the owner (or hirer) if the manual or any labels are missing or in bad condition,
and of any malfunction of the machine.
The operator may only operate the machine for the purpose intended by the manufacturer.
All operators must be familiar with the emergency controls and how to operate the machine in an
emergency.
The operator must stop using the machine in the event of malfunction or safety problems on the
machine or in the work area.
Only authorized and qualified operators may operate HAULOTTE® machines.
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B
C
D
E
F
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- Intervenor's responsibility
5 - Inspection and maintenance
The inspection and maintenance table identifies the role and the responsibilities of each party in regular
machine maintenance.
Inspections and maintenance
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Type of
intervention
Frequency
Person-in-
charge
Intervenor
Reference
document
Pre-delivery
inspection
Before each delivery
of sold, hired or
resold equipment
Owner (or hirer)
Qualified HAULOTT
E Services®
technician
Operator manual
Pre-operation
inspection
Before operation or
when the operator
changes
Operator Operator Operator manual
Regular preventive
maintenance
At the specified
intervals (250h or 1
year)
Owner (or hirer)
On-site technician
or
qualified HAULOTT
E Services®
technician
Maintenance book
Regular visit
2 times a year or at
the latest 6 months
after the last regular
visit, and according
to the local
regulations
Owner (or hirer)
Organization or
technician approved
by the employer or
by the intermediary
of HAULOTTE
Services® in
accordance with
the HAULOTTE
Services® contract
Maintenance book
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- Intervenor's responsibility
A
B
C
D
E
F
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C
- Machine layout
Telescopic masts
Machine layout
1 - Identification
The identification plate fixed to the rear right side of the chassis bears all the indications allowing
machine identification.
The constructor's plate at the rear of the mast bears all the indications allowing machine identification..
Identification plate-CE
For any request for information, intervention or spare parts, specify the type and serial number of the
machine.
A3
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- Machine layout
Identification plate-AS
Identification plate-ANSI - CSA
A3
A3
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D
E
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C
- Machine layout
Telescopic masts
2 - Main components
2.1 - ELECTRICAL VERSION
View of the components STAR 6 (STAR 13)
Description of the components
Marking Description
C1 Dolly
C6 Platform
C7 Upper console
C20 Tie-down and lift lug
C27 Lower console
C34 Drive wheel
C35 Document carrier
C34 Drive wheel
C44 Slack chain contactor
C45 Mast raised/mast lowered contactor
C50 Battery charger socket
C52 Emergency lowering
C53 Connection console/chassis
C54 Telescopic mast
C55 Platform console connection
C56 Battery bay
C58 Anti-tipping over device
C59 Hinged midrail
C76 Guardrail
C136 Steering wheels
C54
C53
C20 C20
C45
C55
C7
C56C56
C35
C6
C59
C76
C27
C136C50C1
C44
C34C58 C58 C52
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C
- Machine layout
View of the components STAR 9
Description of the components
Marking Description
C1 Dolly
C6 Platform
C7 Upper console
C10 Rotation crown gear
C11 Tu r n ta b l e
C20 Tie-down and lift lug
C27 Lower console
C34 Drive wheel
C35 Document carrier
C50 Battery charger socket
C54 Telescopic mast
C56 Battery bay
C59 Hinged midrail
C63 Mast stop
C66 Hydraulic ladder
C75 Extension
C76 Guardrail
C109 Hydraulic unit
C136 Steering wheels
C76 C7 C54
C63
C109
C56
C50
C27
C20
C136
C1
C34C20
C11
C66
C6
C75
C59
C10
C35
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C
- Machine layout
Telescopic masts
View of the components STAR 8 (STAR 22J) - STAR
10 (STAR 26J)
C90
C47
C27
C136 C58 C34 C20 C35
C59
C76
C4
C11
C54
C33
C10 C57 C1
C50
C20
C7
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Telescopic masts
C
- Machine layout
Description of the components
Marking Description
C1 Dolly
C4 Jib
C6 Platform
C7 Upper console
C10 Rotation crown gear
C11 Tu r n ta b l e
C20 Tie-down and lift lug
C27 Lower console
C33 Counterweight
C34 Drive wheel
C35 Document carrier
C47 Battery cut-off
C50 Battery charger socket
C54 Telescopic mast
C57 Winder
C58 Anti-tipping over device
C59 Hinged midrail
C76 Guardrail
C90 Battery bay (hydraulic block and filter)
C136 Steering wheels
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B
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C
- Machine layout
Telescopic masts
View of the components STAR 11 - STAR 12
Description of the components
Marking Description
C1 Dolly
C4 Jib
C6 Platform
C7 Upper console
C10 Rotation crown gear
C11 Tu r n ta b l e
C20 Tie-down and lift lug
C27 Lower console
C33 Counterweight
C34 Drive wheel
C35 Document carrier
C50 Battery charger socket
C54 Telescopic mast
C59 Hinged midrail
C76 Guardrail
C90 Battery bay (hydraulic block and filter)
C136 Steering wheels
C54 C4 C7 C76
C59
C50
C6
C90
C27
C33
C20
C136 C1
C10
C11
C34
C20
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C
- Machine layout
3 - Safety devices
3.1 - SLIDING MID-RAIL
3.2 - ANCHORAGE POINT
The platform is composed of guardrails and a sliding
midrail facilitating access to the platform.
Do not attach the sliding midrail to the guard rail.
The machine is equipped with approved anchorage
points accepting a single harness per anchorage point.
The anchorage points are identified by the presence of
the Anchorage point label.
If the local regulation imposes the wearing of a harness,
use the approved anchorage points.
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