Haulotte HA20RTJ, HA20RTJ O, HA20RTJ PRO, HA61RTJ O, HA61RTJ PRO Operator's Manual

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Operator's manual

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO

4000388880 E 06 15 GB / USA

Operator's manual

HA20RTJ - HA20RTJ O - HA20RTJ PRO

HA61RTJ O - HA61RTJ PRO

USA

2 4000388880 E 06 15 GB / USA

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ

CONTENTS

Operator's manual

CONTENTS

FOREWORD

1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.3 - Trainer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 - Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1.4 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 18

3 - Safety inquiries. . . . . . . . . . . . . . . . . . . . . . . . .

4 - Incident notification . . . . . . . . . . . . . . . . . . . . .

5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.1 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . 20

5.1.2 - Owner information update form . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FAMILIARIZATION

1 - General safety. . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.2 - Decal content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.5 - Symbols legend and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2 - Models description. . . . . . . . . . . . . . . . . . . . . .

3 - Primary machine components . . . . . . . . . . . .

3.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2.2 - Display Panel (LED'S 1 - 10). . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.3.2 - Display Panel (LED'S 101 - 117). . . . . . . . . . . . . . . . . . . . . . . . 36

4 - Performance Specifications . . . . . . . . . . . . . .

4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5 - Decals and markings locations. . . . . . . . . . . .

Operator's manual

PRE-OPERATION INSPECTION

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .

2 - Working area assessment . . . . . . . . . . . . . . . .

3 - Inspection and Functional test . . . . . . . . . . . .

3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4 - Safety functional checks . . . . . . . . . . . . . . . . .

4.1 - E-Stop button check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.3.1 - Indicators/LED's test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.3.2 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.4 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.5 - Overload sensing system (if fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.6 - Oscillating axles (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.7 - Slope warning device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.8 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

OPERATION INSTRUCTIONS

1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 65

1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 67

1.4 - Operation of overriding system from ground control box . . . . . . . . . . . 67

2 - Ground control box . . . . . . . . . . . . . . . . . . . . .

2.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

2.2 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3 - Platform control box . . . . . . . . . . . . . . . . . . . .

3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

3.3 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4 - Emergency procedure . . . . . . . . . . . . . . . . . . .

4.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

4.2 - To rescue operator from platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.3 - No power available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

5 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

5.2 - Machine layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5.4.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

5.4.2 - Re-engaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.6 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

CONTENTS

Operator's manual

6 - Cold Weather Recommendations . . . . . . . . . .

6.1 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6.2 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.3 - Preheating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

GENERAL SPECIFICATIONS

1 - Machine dimensions . . . . . . . . . . . . . . . . . . . .

2 - Major component masses . . . . . . . . . . . . . . . .

3 - Acoustics and vibrations. . . . . . . . . . . . . . . . .

4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . .

4.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - On-board generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.2 - Glazier's kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.2.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.2.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.2.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.2.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.2.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

5.2.6 - Assembly - Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

5.2.7 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.3 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM. . . . . . . . . 96

5.3.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.3.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.3.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.3.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

5.3.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.3.6 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

MAINTENANCE

1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

2 - Maintenance Schedule. . . . . . . . . . . . . . . . . .

102

3 - Inspection program . . . . . . . . . . . . . . . . . . . .

103

3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

4 - Repairs and adjustments. . . . . . . . . . . . . . . .

105

Operator's manual

OTHER INFORMATION

1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . .

107

1.1 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

1.2 - Manufacturer's warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

1.2.1 - Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

1.2.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

1.2.3 - Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

1.2.4 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

2 - Subsidiary contact information. . . . . . . . . . .

110

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- Foreword

Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to

position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifications to the aerial work platform must be approved by HAULOTTE®.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel operate and maintain the aerial work platform.

We would particularly like to draw your attention to 2 essential points :

• Comply with safety instructions.

• Use the equipment within the specified/published performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical specifications. Only the specifications in this manual should be used to study the suitability of the equipment for the intended use.

This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.

The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual.

The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered from HAULOTTE Services®.

Stay Safe and keep working with HAULOTTE® !

Original language and version :

Manuals in English and French are the original instructions. Manuals in other languages are translations of the original instructions.

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- Foreword

1 - User responsibility

1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation :

• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations.

All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.

Forbid anyone from operating the machine if :

• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable local regulations. The training must be given in an obstacle-free area until the trainee is considered competent as defined by the training program undertaken.

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- Foreword

1.4 - OPERATOR'S RESPONSIBILITY

The operator has the obligation to :

• Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations..

• To inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.

The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer.

Only authorized and qualified operators may operate HAULOTTE® machines.

All operators must become familiar with and fully understand the emergency controls and be able to operate the machine in an emergency.

The operator has the obligation to stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem immediately to his/her supervisor.

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- Foreword

2 - Safety

2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the boom or platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be present on the ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

• Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

• Do not use the machine as a crane, material lift or elevator. Only use the machine as it was intended.

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- Foreword

2.1.2 - Falling Hazards

To enter or exit from the platform :

• The machine must be completely stowed.

• Face the machine to access the entry opening to the platform.

• Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

Before commencing operation :

• Ensure that guard rails are correctly installed and secured.

• Ensure that gate or sliding bar is in it’s proper closed position.

• Remove oil or grease from the steps, floor, handrail and the guardrails.

• Clear the platform floor free of debris.

When in the platform :

• Occupants must wear a harness in accordance with governmental regulations.

• The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals. Refer to this decal located on the platform.

• Hold on securely to the guardrails.

• Always keep your feet firmly on the floor of the platform.

• Do not sit, stand, or climb on the platform guard rails.

• Work only within the platform guardrails area and do not lean over guardrails to perform work.

• Do not exit the platform until it is in the completely stowed position.

• Do not use the guardrail as a means of access to climb in or out of the platform.

307P216290 b

x 1

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- Foreword

2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight including the rated capacity.

• Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants. Do not exceed the allowable number of occupants.

• Place the loads uniformly distributed on the platform floor.

• Do not increase the working height (using extensions, ladder, etc.).

• Do not place ladders or scaffolds in the platform or against any part of this machine.

• Do not use the machine in winds exceeding the permissible limit.

• Do not increase the surface area of the platform exposed to wind. This includes adding panels, mesh, banners. Be aware when working with materials with a large surface area. This will add to the wind load on the machine.

• Do not raise the platform or drive with platform elevated on an incline exceeding the rated slope for the machine.

• Do not drive the machine on slopes or grades exceeding the specified limits.

• Do not replace components critical to stability with components of different weight or specification.

• Do not use the machine with material or objects hanging from the guardrail or the boom.

• Do not pull or push towards any object outside of the platform. Do not exceed the maximum allowable side force stated in the performance specifications.

• Do not use the machine to support any external structure.

• Do not use the machine to tow other machines or to drag materials.

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- Foreword

Using a machine on a slope :

• If the tilt alarm sounds with the platform uphill :

• Lower the upper boom.

• Lower the top arm.

• Retract the upper boom.

• If the tilt alarm sounds with the platform facing downhill : .

• Retract the upper boom.

• Lower the top arm.

• Lower the upper boom.

• While driving, always place the boom above the rear axle, in the direction of movement.

• While driving on a slope:

• Always orientate the machine in the direction of the slope.

• Always place the boom and the arms in fully retracted and in stowed position.

• Do not travel down slopes in high speed.

• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.

WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.

Do not exceed the slope limit for each operation. Section B 4.1Technical specifications.

Gradeability :

• Driving in stowed position UP or DOWN a slope.

Rated slope :

• Operating with platform elevated.

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N.B.-:-THE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN

COMMUNICATING

WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M (32 FT 9 IN) ABOVE FLAT,

CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.

Beaufort scale

Force Meteorological description Observed effects m/s km/h mph

0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62 1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1 - 5 0,62 - 3,11

2 Light breeze

Wind felt on the face. Leaves rustle. Weather vanes turn.

1,6 - 3,3 6 - 11 3,72 - 6,84

3 Slight breeze

Leaves and small twigs in constant motion. Flags move slightly.

3,4 - 5,4 12 - 19 7,46 - 11,8

4 Nice breeze

Raised dust and loose papers. Small branches are moved.

5,5 - 7,9 20 - 28 12,43 - 17,4

5 Nice breeze

Small trees in leaf to sway. Crested wavelets form on inland waterways.

8,0 - 10,7 29 - 38 18,02 - 23,6

6 Cool wind

Large branches in motion. Power lines and chimneys 'sing'. Umbrellas used with difficulty.

10,8 - 13,8 39 - 49 24,23 - 30,45

7 Near gale

Whole trees in motion. Inconvenience felt when walking against wind.

13,9 - 17,1 50 - 61 31 - 37,9

8 Squall

Some branches break. Generally we cannot walk against the wind.

17,2 - 20,7 62 - 74 38,53 - 45,98

9 Strong squall

The wind causes slight damage to buildings. Tiles and chimney stacks are blown off.

20,8 - 24,4 75 - 88 46,60 - 54,68

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2.1.4 - Electrocution Hazards

The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors.

Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

Respect the local rules and the minimum safety distance from power lines.

Minimum safe approach distances

N.B.-:-U

SE THIS TABLE EXCEPT WHERE LOCAL REGULATIONS INDICATE OTHERWISE.

Electric voltage Minimum safety distance

Mètre Feet

0 - 300 V Avoid contact

300 V - 50 kV 3 10

50 - 200 kV 5 15 200 - 350 kV 6 20 350 - 500 kV 8 25 500 - 750 kV 11 35

750 - 1000 kV 14 45

• Do not operate the machine when close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.

• Do not operate the machine during lightning, thunderstorms, snow/ice or any weather condition that could compromise operator safety.

• Do not use the machine as a ground for welding.

• Do not weld on the machine without first disconnecting the battery terminals.

• Always disconnect ground cable first.

• The machine must not be used while charging the batteries.

• When using the platform AC power line, ensure it is protected with a circuit breaker.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

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2.1.5 - Explosion / Fire Hazards

Always wear protective clothing and eye wear when working with batteries and power sources/systems.

N.B.-:-A

CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.

• Do not start the engine if you smell or detect liquid propane gas (LPG), gasoline, diesel fuel or other explosive substances.

• Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

• Do not touch hot components.

• Do not bridge the battery terminals with metallic objects.

• Do not service the battery in proximity of spark, open flame, lit cigarettes.

• Do not fill up the fuel tank, when the engine is running and/or near a flame.

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2.1.6 - Crushing / Collision Hazards

• Always cordon off the area around the base of the machine to keep personnel and other equipment away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

• Be aware of the boom position and tail swing when rotating the turret (turntable).

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes, obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving and slewing.

• Be aware of driving direction.

• When turret is slewed/rotated 180°, the platform is now facing the rear of the machine.

• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur.

• When driving, position the platform so as to provide the best possible visibility and to avoid any blind spots.

• Hold on securely to the guardrails.

• Occupants must wear a harness in accordance with governmental regulations.

• Lanyard must be attached to the designated anchorage point.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of crushing or collision. Restrict the operation of machines moving within the aerial work platform work area.

• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

When in the platform :

• Check the work area for overhead clearance, for any obstacles besides and below the platform when raising/lowering the platform and or before driving.

• During movement, keep all the parts of the body inside the platform.

• To position machine close to a building/structure, it is recommended using the upper boom and or arms movement control functions to position, rather than driving machine closer to structure.

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2.1.7 - Uncontrolled movement Hazards

Do not use a damaged or malfunctioning machine.

Be aware of uncontrolled movement and always respect the following :

• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields.

• Never expose the batteries or electrical components to water (high pressure washer, rain).

• Never tow the machine over extended distances.

• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.

• Never leave the hydraulic cylinders fully extended before switching off the machine, or when stationary for an extended period of time.

• Retract the boom and lower the arms to the stowed position.

• Rotate the turntable so that the boom is between the non-steering wheels.

• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.

• Ensure all compartments are closed and secured.

• Chock the wheels.

3 - Safety inquiries

Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number.

The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

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4 - Incident notification

Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage.

HAULOTTE Group - EUROPE Product Safety Department

Address : La Péronnière - BP 9 - 42152 L'Horme - France

Tel : +33 (0)4 77 29 24 24

Email : ProductSafety@haulotte.com

HAULOTTE Group - Australia, India and Asia Product Safety Department

Address : 46 Green Road - VIC 3175 Dandenong - Australia

Tel : +61 3 9792 1000

Email : ProductSafety@haulotte.com

HAULOTTE Group - North & South America Product Safety Department

Address : 125 Taylor Parkway, Archbold, OH 43502 - United States

Tel : +1 419 445 8915

Email : ProductSafety@haulotte.com

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5 - Compliance

5.1 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety concern. Any modification may violate Haulotte design parameters, government regulations and industry standards.

If you desire a modification to the product, submit a request in writing to HAULOTTE®.

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.

Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Change of Ownership Notification

It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented machines on this form.

Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or recovered machine(s).

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5.1.2 - Owner information update form

Owner information update form

Complete this form and mail or fax it to :

HAULOTTE® subsidiary Name : Address 1 :

Fax : Address 2 :

e.mail address : Address 3 :

Product information :

Model : Machine serial number :

Owner / Servicing information : Do not include leased or rented units in this form

Current product owner 1 : Current product owner 2 :

Name : Name :

Company : Company :

Address 1 : Address 1 :

Address 2 : Address 2 :

Country : Country :

Phone : Phone :

Date of ownership : Date of ownership :

Signature : Signature :

Date : Date :

Company stamp is mandatory : Company stamp is mandatory :

Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.

Reason for removal :

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5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range; given this policy, the Company reserves the right to modify their products technical characteristics / specifications without notice.

Certain options can modify the machine's operating characteristics and its' associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself (static test)

Otherwise, it is essential to follow the manufacturer's recommendations as stated below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

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Familiarization

1 - General safety

1.1 - INTENDED USE

To ensure the safe use of an Aerial Work Platform, support personnel must always be available on the ground. If necessary, support personnel will be required to operate the emergency functions of the machine and in rescuing the operator.

Do not operate the product in the following situations :

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit.

• Check the allowable wind speed specified in the performace specifications tabulation.

• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.

• Outside of the temperature range -20°C / + 50°C (-4°F / +122°F).

• In an explosive atmosphere / environment.

• During storms.

• In the presence of strong electromagnetic fields.

N.B.-:-U

SE THE MACHINE UNDER "NORMAL" CLIMATIC CONDITIONS. IF YOU NEED TO USE THE

MACHINE

IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION (EXTREME : HUMIDITY,

TEMPERATURES, SALINITY, CORROSIVENESS, ATMOSPHERIC PRESSURE), CONTACT HAULOTTE

ERVICES®. REDUCE INTERVALS BETWEEN SERVICING.

N.B.-:-W

HILE THE MACHINE IS NOT IN USE, CARE MUST BE TAKEN TO BRING THE MACHINE TO THE

FULLY

STOWED POSITION. ENSURE THAT THE MACHINE IS LOCKED IN A SECURE LOCATION, AND THE

CONTROL

KEY IS REMOVED TO PREVENT UNAUTHORISED USE OF THE MACHINE.

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1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.

Decals provide the following information :

• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).

Familiarize yourself with the decals and the hazard severity levels.

CE and AS standards

ANSI and CSA standards

Decals must be kept in good legible condition.

Familiarize yourself with the decals and their respective color codes.

Additional decals can be ordered from HAULOTTE Services®.

Marking Description

1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text

DANGER

CRUSH HAZARD

Do not stand or walk behind or in front of the machine while in use. Stay clear from the path of boom rotation and platform lowering. Failure to comply will result in death or in serious injury

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1.3 - SYMBOLS AND COLORS

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

1.4 - LEVEL OF SEVERITY

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

N.B. : Additional technical information

Color Title Description

Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate injury.

Notice : Indicates recommended practices if not followed, may result in a malfunction or damage the machine or its components.

Procedure : Indicates a maintenance operation.

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1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required.

Refer to the following table to familiarize yourself with these symbols.

Symbol Description Symbol Description Symbol Description

Body crushing hazard

Foot crushing hazard High pressure fluid ejection hazard

Hand crushing hazard Entanglement hazard

Health/safety hazards related to chemicals

Health-damaging effects from hot work environment

Electrical contact or lightning strike

Burns and scalds from contact with flames, explosion or radiation from heat sources

Injury from Electric arcs - Energy supply disconnecting devices Batteries fire, emissions, etc

Risk of operator(s) falling

Tip over due to excessive loading / wind load and excessive ground slope

Relate and coordinate directional arrows on the chassis with those on the control box

Do not put foot in this area Do not put your hand in this area

Keep away from product working area

Never expose batteries and electrical component to high pressure washer

Ensure entry drop rail is down

Flames prohibited

Maintain safe clearance from high voltage electrically charged conductors as described in manual - Do not use in thunderstorms

Overload

Refer to operator manual Safety belt

Use appropriate lanyard attached to dedicated anchor point.

Wheel pressure Enable switch

Use safety prop before attempting any maintenance work

Tow point Tie down point Lift point

Keep away from hot surfaces Wear protective equipment

x 1

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2 - Models description

Regulation Models

ANSI and CSA standards

HA61RTJO HA61RTJ PRO

CE and AS standards

HA20RTJ HA20RTJO HA20RTJ PRO

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3 - Primary machine components

3.1 - LAYOUT

HA20RTJ - HA20RTJO - HA20RTJPRO -

HA61RTJO - HA61RTJPRO

C163 C7 C4 C150 C8 C9

C35

C13

C72

C23

C15

C33

C113

C27

C164 C165

C28C10C20

C14

C11

C12/C17

C38

C36

C22

C29C42C6

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Marking Description Marking Description

C1 Chassis C22 Boom lift cylinder C2 Steering wheel C23 Arm lifting cylinder

Rear drive wheel (and steer wheel if 4WS)

C27 Ground control box

C4 Jib C28 Tilt sensor C6 Platform C29 Platform rotation cylinder C7 Platform control box C33 Counterweight C8 Input jib compensation cylinder C35 Document holder

C9 Upper boom C36 To p arm C10 Slew ring C38 Bottom arm C11 Turntable assembly C42 'Enable Switch' pedal C12 Left side cover C72 Output jib compensation cylinder C13 Arm/Boom link piece C113 Beacon light C14 Hydraulic drive motor and reducer C150 Jib lifting cylinder

C15

Right side compartment(hydraulic oil tank and fuel tank)

C163 Handrail

C17

Left side compartment (engine, pump and starter battery)

C164

Front steering axle (For HA20RTJ only)

C20 Tie-down (and/or lifting) points C165

Front steering and oscillating axle (For HA20RTJ O / HA20RTJ PRO / HA61RTJ O / HA61RTJ PRO only)

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3.2 - GROUND CONTROL BOX

3.2.1 - Layout

General view

225

Acheur (1 - 10)

LED’s display panel

229

8910

228

245

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Controls and indicators

Marking Description Function

Jib lifting / lowering switch

1. For machines fitted with

Move upwards : Jib lifting Move downwards : Jib lowering

9 Boom telescoping switch

Move to the left : Boom extension Move to the right : Boom retraction Held down at the same with the boom lifting control ( 10 ) : Reset the maintenance counters to zero once the maintenance operations have been done

10 Boom raising switch

Move upwards : Boom raising Move downwards : Boom lowering Held down at the same time with the boom telescope control ( 9 ) : Reset the maintenance counters to zero once the maintenance operations have been done

12 Arm lifting switch

Move upwards : Arm raises Move downwards : Arm lowering

14 Turntable rotation switch

Move to the left : Counter clockwise (CCW) rotation Move to the right : Clockwise (CW) rotation

15 E-stop button

Pulled out : E-stop activated Pushed in : E-stop deactivated

18 ON/OFF selector key switch

ON : Power turned ON OFF : Power turned OFF

Beacon light on/off

2. For machines fitted with

Move upwards : Beacon light on Move downwards : Beacon light off

Fuel selector

3. For machines fitted with

Push switch to the right for LPG (liquid propane gas supply) Push switch to the left for gasoline (Liquid propane gas) or diesel fuel supply

225

Platform/Jib compensation resetting selector switch

Move upwards and hold : Raising compensation Hold downwards : Compensation descent

228

'Enable Switch' selector / Back-up unit selector

Move upwards : Engine start Move downwards : Enable switch. If the engine is switched off, the emergency electropump is engaged automatically.

229 Control box energizing selector

Left : Platform control box energized Right : Ground control box energized

245

"Overriding system" switch under sealed cover

Emergency lowering system enabled when seal is broken and cover is lifted. This must be used ONLY when normal operation from the ground box is unavailable - use in emergencies ONLY.

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3.2.2 - Display Panel (LED'S 1 - 10)

Indicators / Cluster

Marking Description

LED 1

Overriding system :

• Stays illuminated with Overriding system switch ( 245 ) in use.

LED 2

Fault :

• Rapid flashing if a fault is active (current defect)

• Flashing if the service counter is at zero

LED 3

Radius limitation :

• Not used

LED 4

Overload (For CE and AS standards only)

• Flashing : Faulty weighing system

• Illuminated in case of overload

LED 5

Combustion engine pre-heating :

• Illuminated while engine is pre-heating

• Off if engine started and if post-heating

LED 6

Engine warning :

• Flashing : 5 flashes when ignition is switched on if service counter is less than 20 hours

• Constantly on : If the service counter is at zero

LED 7

Engine shutdown :

• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)

• Lighted in case of faults managed by the engine ECU

LED 8

1. If engine quipped with Particulate Filter Regeneration

DPF regeneration inhibited (DPF : Diesel Particulate Filter)

LED 9

2. If engine quipped with Particulate Filter Regeneration

DPF regeneration required :

• Permanently lighted if the particle filter requires regeneration with a high clogging level (DPF : Diesel Particulate Filter)

LED 10

3. If engine quipped with Particulate Filter Regeneration

DPF regeneration in progress, high temperature in the exhaust system ( HEST ) (HEST : High Exhaust System Temperature)

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Symbol Description

Illuminated when service counter is displayed

• Illuminated when engine is not running or when hour meter is displayed

• Flashing engine in operation

Low fuel level

Illuminated when engine is not running, or if the engine is running and there is an alternator fault

Display of service counter for 3 s when the machine is switched on, then display of the hour meter for 3 s. Then

1. Display of one or more faults, if present, with scrolling of faults every 2 s

2. Display of service counter if it is at zero

3. Display of hour meter

Indicates the engine speed

• Indicates engine temperature, if available on the engine

• All the bars flash if engine overheating

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3.3 - PLATFORM CONTROL BOX

3.3.1 - Layout

General view

Controls and indicators

Marking Description Function

Drive joystick

Move forward : Forward drive Move backwards : Reverse drive

Steering rocker switch

Press right side of button : Steer right - According to selected mode ( 201 ) Press left side of button : Steer left - According to selected mode ( 201 )

35 Differential lock selector

Toggle left and hold(Activated) : Maximum drive torque (on difficult or sloping ground) Release (deactivated) : Standard torque

38 Platform rotation switch

Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise (CW) rotation

40 Platform leveling switch

Move upwards : Raise platform Move downwards : Platform lowers

41 Auxiliary power switch

Toggle and hold : Back-up unit activated Release : Back-up unit deactivated

43 Horn button

Push the horn selector to the right to sound the horn The horn stops when the selector switch is released

Fuel selector

Push switch to the right for LPG (liquid propane gas supply) Push switch to the left for gasoline (Liquid propane gas) or diesel fuel supply

381294954 50

201

230

4479

Achage pupitre de commandes haut (101 - 117)

Platform control box display

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45 Drive speed selector

High-speed drivie

Medium speed drive

Low-speed drive

46 E-stop button

Pulled out : Platform control box energized Pressed in : De-energizes control system (Engine stopped)

Turntable rotation joystick

Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise (CW) rotation

Boom lift joystick

Move forward : Raise boom Move backwards : Lower boom

50 Arm lift joystick

Move forward : Arm raises Move backwards : Arm lowers

54 Boom telescoping switch

Move upwards : Boom retraction Move downwards : Boom extension

Generator selector

Move to the left : Generator deactivated Move to the right : Generator activated

129

Jib lifting/lowering switch

Hold upwards : Lifting Hold downwards : Lowering

201

Steering mode selector

Synchronised axle : 4 wheel steering mode 2 front steering wheels Crab mode

230 Engine start-up / stop selector

Start or stop the engine (depending on the machine's operating status) by moving the toggle switch

1. For machines fitted with

2. For machines fitted with

3. For machines fitted with

4. For machines fitted with

Marking Description Function

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3.3.2 - Display Panel (LED'S 101 - 117)

Platform control box display

Marking Symbol Function Marking Symbol Function

LED 101 Power ON LED 110 Foot pedal switch

LED 102 Combustion engine pre-heating LED 111 Fault

LED 103 Low fuel level LED 112 Tilt

LED 104 Engine warning LED 113 Not used

LED 105 Engine shutdown LED 114 Overload

LED 106 regeneration required(Not used) LED 115 Turret at 180°(Not used)

LED 107

Regeneration in progress(Not used)

LED 116 Platform leveling

LED 108 DPF disable

LED 117

1. If machine equipped with dual load

Not used

LED 109

2. If machine equipped with dual load

Not used

LED 101 LED 102 LED 103 LED 104 LED 105 LED 106 LED 107 LED 108 LED 109

LED 110 LED 111 LED 112 LED 113 LED 114 LED 115 LED 116 LED 117

0°

450 kg

1000 lbs

230 kg

500 lbs

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Symbol Description

Machine switched on :

• Rapid flashing : Machine is ON, but platform control panel is not active but the ground control panel is ON. Also flashes with either E-stop pressed in

• Illuminated : Machine is turned on and platform control panel is active.

Foot pedal switch :

• Illuminated when foot pedal activated

Faults :

• Rapid flashing : If a fault is active (current fault)

Overload (If machine equipped with weighing system) :

• Rapid flashing : Faulty weighing / overload system

• Illuminated when overloaded

Tilt sensor (if fitted) :

• Permanently on in case of tilting, machine folded or unfolded

Platform levelling +/- 10° :

• Illuminated if the angle of the platform reaches +/- 10° in relation to the horizontal and movement control

Low fuel level

Combustion engine pre-heating :

• Illuminated while engine is pre-heating

• Off if engine started and if post-heating

Engine warning :

• Lighted in case of minor engine fault (e;g. water in the diesel, clogged air filter, etc.)

• Lighted or flashing in case of fault managed by the engine ECU

Engine shutdown :

• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)

• Lighted in case of faults managed by the engine ECU

DPF regeneration required :

• Permanently lighted if the particle filter requires regeneration with a high clogging level

1. If engine quipped with Particulate Filter Regeneration

DPF regeneration in progress, high temperature in the exhaust system ( HEST ) :

2. If engine quipped with Particulate Filter Regeneration

DPF regeneration inhibited

3. If engine quipped with Particulate Filter Regeneration

0°

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- Familiarization

Filter status Level of clogging

DPF cannot be recovered > 250% ON ON

Manual regeneration required (high level)

250% - 180% ON OFF

Automatic or manual regeneration required (medium level -> regeneration deactivation must not be engaged

180% - 130% ON OFF OFF

Automatic regeneration possible (low level)

130% - 90% OFF OFF OFF

Passive regeneration < 90% OFF OFF OFF

regeneration inhibited ON

Active regeneration (automatic or forced)

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- Familiarization

4 - Performance Specifications

4.1 - TECHNICAL CHARACTERISTICS

Use the table to select the right Haulotte machine for the job.

CE and AS standards

Machine HA20RTJ HA20RTJ O

Characteristics - Dimensions SI Imp. SI Imp. Maximum working height 20,60 m 67 ft 7 in 20,60 m 67 ft 7 in Maximum platform height 18,60 m 61 ft 0 in 18,60 m 61 ft 0 in Maximum horizontal reach 12,10 m 39 ft 8 in 12,10 m 39 ft 8 in Maximum outreach above the ground 11,60 m 38 ft 1 in 11,60 m 38 ft 1 in Maximum platform height before driving speed restriction

6 m 19 ft 8 in 6 m 19 ft 8 in

Maximum boom articulation point height 8,10 m 26 ft 7 in 8,10 m 26 ft 7 in Maximum load capacity 230 kg 500 lbs 230 kg 500 lbs Jib working range 140° (+60°/ -80°) Basket rotation angle 180° (+ 90° / -90°) Boom rotation angle 75° Turntable rotation 360° Continuous Maximum number of occupants allowed 2 Maximum wind speed allowed 45 km/h 28 mph 60 km/h 37 mph Gradeability 45% Sideslope 25% Maximum rated slope allowed - CE - AS 5° Manual force - CE - AS 400 N - 90 lbf Maximum load on wheel 4776 daN To be completed Outside turning radius - 2WS 4,50 m 14 ft 9 in 4,50 m 14 ft 9 in Inside turning radius - 2WS 2,40 m 7 ft 10 in 2,40 m 7 ft 10 in Maximum ground pressure of wheel on paved ground

12,3 daN/cm² 4776 daN To be completed

To t a l w ei gh t 2 WS 9000 kg 18,845 lbs 9500 kg 20,948 lbs

Drive speed (4WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

Drive speed (2WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph Maximum freewheel speed during towed operation

5,0 km/h 3.11 mph 5,0 km/h 3.11 mph

Engine

Engine type Kubota V2403 - M - E3 - 35,5 kW Engine power 36,5 kW Power consumption 29,4 kW CO emission 1 g/kWh HC + NO emission 6.44 g/kWh Particles emission 0.43 g/kWh Av fuel consumption 4.5 l/h - 1.19 gal/h Fuel type Diesel Fuel Only

Specifications - Performance

Operating temperature - 15° C/ + 35° C ( - 59° F / + 95° F) Storage temperature - 30° C / + 45° C (-22° F / + 113° F)

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- Familiarization

Energy storage

Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah Hydraulic tank capacity 140 L 37 gal US 140 L 37 gal US Fuel tank capacity 80 L 21 gal US 80 L 21 gal US

Machine HA20RTJ HA20RTJ O

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- Familiarization

CE and AS standards

Machine HA20RTJ PRO

Characteristics - Dimensions SI Imp. Maximum working height 20,60 m 67 ft 7 in Maximum platform height 18,60 m 61 ft 0 in Maximum horizontal reach 12,10 m 39 ft 8 in Maximum outreach above the ground 11,60 m 38 ft 1 in Maximum platform height before driving speed restriction 6 m 19 ft 8 in Maximum boom articulation point height 8,10 m 26 ft 7 in Maximum load capacity 230 kg 500 lbs Jib working range 140° (+60°/ -80°) Basket rotation angle 180° (+ 90° / -90°) Boom rotation angle 75° Turntable rotation 360° Continuous Maximum number of occupants allowed 2 Maximum wind speed allowed 60 km/h 37 mph Gradeability 45% Sideslope 25% Maximum rated slope allowed - CE - AS 5° Manual force - CE - AS 400 N - 90 lbf Maximum load on wheel 4950 daN 11,128 lbs Outside turning radius - 4WS 3,75 m 12 ft 4 in Inside turning radius - 4WS 1,75 m 5 ft 9 in Outside turning radius - 2WS To be completed Inside turning radius - 2WS To be completed Maximum ground pressure of wheel on paved ground 12,9 daN/cm² 2,70 lb/ft² Total weight 4 WS 9600 kg 21,168 lbs Total weight 2 WS To be completed

Drive speed (4WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

Drive speed (2WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

Maximum freewheel speed during towed operation 5,0 km/h 3.11 mph

Engine

Specifications - Performance

Operating temperature - 15° C/ + 35° C ( - 59° F / + 95° F) Storage temperature - 30° C / + 45° C (-22° F / + 113° F)

Energy storage

Type of battery 12 V 100 Ah 800A Battery amperage 830 A Battery voltage 12 V Battery capacity 100 Ah Hydraulic tank capacity 140 L 37 gal US Fuel tank capacity 80 L 21 gal US

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- Familiarization

ANSI and CSA standards

Machine HA61RTJO HA61RTJ PRO

speed restriction

6 m 19 ft 8 in 6 m 19 ft 8 in

Maximum boom articulation point height 8,10 m 26 ft 7 in 8,40 m 27 ft 7 in Maximum load capacity 230 kg 500 lbs 230 kg 500 lbs Jib working range 140° (+60°/ -80°) Basket rotation angle 180° (+ 90° / -90°) Boom rotation angle 75° Turntable rotation 360° Continuous Maximum number of occupants allowed 2 Maximum wind speed allowed 45 km/h 28 mph 45 km/h 28 mph Gradeability 45% Sideslope 35% Maximum rated slope allowed - ANSI - CSA 0° Manual force - ANSI - CSA 667 N - 150 lbf Maximum load on wheel To be completed 4950 daN 11,128 lbs Outside turning radius - 4WS N/A 3,75 m 12 ft 4 in Inside turning radius - 4WS N/A 1,75 m 5 ft 9 in Outside turning radius - 2WS 4,50 m 14 ft 9 in To be completed Inside turning radius - 2WS 2,40 m 7 ft 10 in To be completed Maximum ground pressure of wheel on paved

ground

To be completed 12,9 daN/cm² 2,70 lb/ft²

To t a l w ei gh t 4 WS N/A 9600 kg 21,168 lbs To t a l w ei gh t 2 WS 9500 kg 20,948 lbs To be completed

Drive speed (4WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

Drive speed (2WS) :

• Low (Machine elevated)

• Medium (Machine elevated)

• High (Machine folded/stowed)

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph

1,2 km/h 2,5 km/h 5,0 km/h

0.75 mph

1.55 mph

3.11 mph Maximum freewheel speed during towed

operation

5,0 km/h 3.11 mph 5,0 km/h 3.11 mph

Engine

Specifications - Performance

Operating temperature - 15° C/ + 35° C ( - 59° F / + 95° F) Storage temperature - 30° C / + 45° C (-22° F / + 113° F)

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- Familiarization

Energy storage

Machine HA61RTJO HA61RTJ PRO

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- Familiarization

4.2 - WORKING AREA / RANGE OF MOTION

HA20RTJ - HA20RTJ O - HA20RTJ PRO -

HA61RTJ O - HA61RTJ PRO

13ft 10in

02468101214

6ft 6in

13ft 10in

19ft 8in

26ft 2in

32ft 9in

39ft 4in

45ft 11in

52ft 5in

59ft 1in

65ft 7in

72ft 2in

6ft 6in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in

ft in

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- Familiarization

Notes

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- Familiarization

5 - Decals and markings locations

CE and AS standards

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- Familiarization

CE and AS standards

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- Familiarization

CE and AS standards

Marking Color Description Qty HA20RTJ HA20RTJO HA20RTJ PRO

1 Red Height of the floor and load 2 4000131440

2 Blue Maximum Pressure per Tire - Floor Loading 4 4000023270

To be

completed

4000359590

3 Other Commercial name 1 4000359400 4000359420 4000359440

4 Other

500 x 100 Decal HAULOTTE®Bright machine

307P217080 500 x 100 Decal HAULOTTE®Dark machine 307P224740 500 x 100 Decal HAULOTTE®Red machine 307P220360

5 Other

820 x 130 Decal HAULOTTE®Bright machine

307P217230 820 x 130 Decal HAULOTTE®Dark machine 3078224930 820 x 130 Decal HAULOTTE®Red machine 3078224920

6 Other Identification plates 1 307P218070 7 Other Rivet TAPD 48 BS 4 2421803570 8 Other Noise emission level104 Db 1 For CE only : 3078148700

9 Other

Control of movements - GREEN directional arrow

3 3078143930

10 Other Control of movements - RED directional arrow 3 3078143940

11 Other

Lanyard attachment points - Harness attachment compulsory

2 307P216290

12 Other Material risk - Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080 14 Red Risk of crushing - Spindle 1 4000027080 15 Other Crown greasing 1 4000025160 16 Other Upper and lower oil level 1 307P221060 17 Red Risk of crushing - Do not park 3 4000024800 18 Orange Hand crushing hazard - Risk of crushed hands 2 For CE only : 4000024890 19 Other Read the operation manual 2 4000025140 20 Red Operation instructions 2 For AS only : 307P227220 22 Orange Risk of crushing - Do not place foot 4 4000027090 23 Red Risk of crushing - Driving direction 1 4000024690 24 Red Danger of electrocution 2 4000025070 25 Red Risk of crushing - Closing drop rail 1 4000025080

26 Red

Danger of electrocution - Platform - Ground for welding

1 4000027100

27 Other Tilt verification 1 4000027110 28 Other Do not interchange 1 3078145180 31 Other Brake release 4 For AS only : 4000134960 32 Blue Towing anchorage point 4 4000027310 33 Blue Lifting anchorage point 4 4000027330 34 Red Electrocution Hazard - Water projection 1 For CE only : 4000025130

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- Familiarization

35 Red Operation instructions - Horizontal 1

In french : 3078149030 In english : 307P222740 In spanish : 307P222770 In portuguese : 307P222810 In italian : 307P222800 In german : 307P222730 In swedish : 307P222820 In danish : 307P222760 In dutch : 307P227790 In finish : 307P222780 In lithuanian : 4000359850 In latvian : 4000359840 In estonian : 4000360870 In polish : 4000359860 In romanian : 4000359870 In slovenian : 4000359890 In croatian : 4000360810 For AS only : 307P227220 In hungarian : 4000360890 In japanese : 4000359830 In norwegian : 4000359900

In slovakian : 4000359880 36 Red Risk of crushing - Emergency lowering 1 For AS only : 4000027460 37 Red Risks of explosion 1 4000027370 38 Orange Hand crushing hazard - Heat burns 1 4000027450 40 Orange Hand crushing hazard - Snapping up 1 4000027430 49 Blue Battery + 1 4000071960 50 Blue Battery - 1 4000071970 65 Blue Protective clothing compulsory 1 For AS only : 4000027440

200 Other Made in Europe 1 For CE only : 4000137690 201 Other Wearing of a safety harness is essential 2 For AS only : 3078144520

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- Familiarization

For Russia and the Ukraine only

Marking Color Description Qty HA20RTJ HA20RTJO HA20RTJ PRO

1 Red Height of the floor and load 2 4000011940

2 Blue Maximum Pressure per Tire - Floor Loading 4

To b e

completed

To be

completed

To be completed

3 Other Commercial name 1 4000359400 4000359420 4000359440

6 Other Identification plates 1

For Russia : 307P227820

For Ukraine : 307P227830

7 Other Rivet TAPD 48 BS 4 2421803570 8 Other Noise emission level104 Db 1 3078148700

9 Other

Control of movements - GREEN directional arrow

3 3078143930

10 Other Control of movements - RED directional arrow 3 3078143940

11 Other

Lanyard attachment points - Harness attachment compulsory

2 307P227500

12 Other Material risk - Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080 14 Red Risk of crushing - Spindle 1 307P227810 15 Other Crown greasing 1 307P227020 16 Other Upper and lower oil level 1 307P221060 17 Red Risk of crushing - Do not park 3 307P227670 18 Orange Hand crushing hazard - Risk of crushed hands 2 307P227660

19 Other Read the operation manual 2

For Russia : 307P227190

For Ukraine : 307P227840

20 Red Operation instructions - Vertical 1

For Russia : 307P225160

For Ukraine : 307P227850 22 Orange Risk of crushing - Do not place foot 2 307P22010 23 Red Risk of crushing - Driving direction 1 307P22040 24 Red Danger of electrocution 2 307P226960 25 Red Risk of crushing - Closing drop rail 1 307P226950

26 Red

Danger of electrocution - Platform - Ground for welding

2 307P226970

27 Other Tilt verification 1

For Russia : 307P227060

For Ukraine : 307P227870 28 Other Do not interchange 1 3078145180 31 Other Brake release 4 4000135980 32 Blue Towing anchorage point 4 4000135970 33 Blue Lifting anchorage point 4 4000135960 36 Red Risk of crushing - Emergency lowering 1 4000014290 38 Orange Hand crushing hazard - Heat burns 1 4000200810 40 Orange Hand crushing hazard - Snapping up 1 307P226940 49 Blue Battery + 1 4000071960 50 Blue Battery - 1 4000071970 65 Blue Protective clothing compulsory 1 4000027440

204 Other Lubrication point 9 307P219370 205 Other Caution disconnect 1 307P226690 206 Other Flames prohibited 1 307P226750 207 Other Smoking forbidden 1 307P226760 208 Other Battery danger 1 307P226790 209 Other Fire Hazard 1 307P226800 210 Other Electrical danger 2 307P226810 212 Other Corrosion hazard 1 307P226830 213 Other Danger unstable side H41 1 307P226930

214 Other Battery maintenance 1

For Russia : 307P227180

For Ukraine : 307P227860

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- Familiarization

215 Other Tamper-proof 5/7 307P227450 x 5 307P227450 x 7 216 Other Caution glasses 1 307P227460 218 Other Caution helmet compulsory 1 307P227470 219 Other hand protection compulsory 1 307P227490 220 Other Obligatory routing 1 307P227510 221 Other Danger unstable side H87 1 307P227680 222 Other Electric socket12 V - 47 1 307P227700 224 Other Cold weather oil 1 307P223700 225 Other Tilt verification - Large size 1 4000011690 228 Other Do not travel down slopes in high speed 1 307P226990 229 Other No admittance 1 307P227560

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- Familiarization

ANSI and CSA standards

Marking Color Description Qty HA61RTJO HA61RTJ PRO

1 Red Height of the floor and load 2

In english : 4000131450 In french : 4000131460 In spanish : 4000131470

In english : 4000131510 In french : 4000131520 In spanish : 4000131530

2 Blue Maximum Pressure per Tire - Floor Loading 4

In english : To be completed In french : To be completed In spanish : To be completed

4000359600

3 Other Commercial name 1 4000359460 4000359480

4 Other

500 x 100 Decal HAULOTTE®Bright machine

307P217080 500 x 100 Decal HAULOTTE®Dark machine 307P224740 500 x 100 Decal HAULOTTE®Red machine 307P220360

5 Other

1040 x 160 Decal HAULOTTE®Bright machine

307P217780 1040 x 160 Decal HAULOTTE®Dark machine 307P223040 1040 x 160 Decal HAULOTTE®Red machine 307P223060

6 Other Identification plates 1 307P218170 7 Other Rivet TAPD 48 BS 4 2421803570

9 Other

Control of movements - GREEN directional arrow

3 3078143930

10 Other Control of movements - RED directional arrow 3 3078143940

11 Other

Lanyard attachment points - Harness attachment compulsory

2 307P216290

12 Other Material risk - Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080

14 Red Risk of crushing - Spindle 1

In english : 4000024830 In french : 4000068080

In spanish : 4000086510 15 Other Crown greasing 1 4000025160 16 Other Upper and lower oil level 1 307P221060

17 Red Risk of crushing - Do not park 3

In english : 4000024640

In french : 4000067680

In spanish : 4000086460

18 Orange Hand crushing hazard - Risk of crushed hands 2

In english : 4000024770

In french : 4000067110

In spanish : 4000086490

22 Orange Risk of crushing - Do not place foot 2

In english : 4000024840

In french : 4000068180

In spanish : 4000086610

27 Other Tilt verification 1

In english : 4000024860

In french : 4000068090

In spanish : 4000086520 28 Other Do not interchange 1 3078145180 31 Other Brake release 4 4000134960 32 Blue Towing anchorage point 4 4000027310 33 Blue Lifting anchorage point 4 4000027330

35 Red Operation instructions 2

In english : 4000027580

In french : 4000068320

In spanish : 4000086650

37 Red Explosion hazard 1

In english : 4000025010

In french : 4000068130

In spanish : 4000086560

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- Familiarization

38 Orange Hand crushing hazard - Heat burns 1

In english : 4000025040

In french : 4000068110

In spanish : 4000086540 39 Blue Engine oil - CJ-4 1 4000019700

40 Orange Hand crushing hazard - Snapping up 1

In english : 4000025020

In french : 4000068100

In spanish : 4000086530 49 Blue Battery + 1 4000071960 50 Blue Battery - 1 4000071970 65 Blue Protective clothing compulsory 1 4000027440

202 Other Diesel Fuel Only 2 4000201430

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- Familiarization

Notes

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- Pre-operation inspection

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO

Pre-operation inspection

1 - Recommendations

The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual. All managers who are responsible for persons operating the machine must be familiar with the local regulations currently applicable in the country of use and ensure that they are adhered to.

Before using the machine, read the previous chapters in this manual. Ensure that you have understood the following points :

• Safety precautions.

• Operator's responsibilities.

• Conditions and the operating principles of the machine.

2 - Working area assessment

To ensure safety during operation, the following should be considered :

• Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.

• Check the work area for localised features, e.g. manholes, service ducts, potholes, etc.

• Check ground covers (temporary and permanent) are strong enough to withstand the applied pressure

• Check ground covers are secured and monitor them. Take similar action for permanent covers.

• Establish the load bearing capacity (distributed load and point loading, e.g. outriggers) when working inside a building or on a structure.

• Provide supervision to ensure safe systems of work are appropriate and being used.

• Check for overhead crushing and contact hazards.

• Check weather conditions have not altered ground conditions (e.g. heavy or prolonged rain).

• Establish limits for safe operation (e.g. maximum wind speed). Remember conditions can change internally (e.g. if roller doors are opened).

• Comply with permit to work systems where sites have them (e.g. chemical plants).

• Provide a rescue plan for all risks, including falls and crush hazards. Ensure personnel understand and are appropriately trained in the rescuing procedures. Site based personnel trained in operation of functions and in the emergency lowering systems from the ground control box should be present.

• Assess other alternative work methods or equipment before operating near a steep slope. If the machine must be placed near an edge or steep slope, ensure barriers are available to support the weight of the machine. Take into consideration the machine's stopping distance. If this is not possible, evaluate and establish the placement of machine and sequence of operations so that the aerial work platform can operate in a safe manner (e.g. machine is in line with the edge rather than towards the edge).

Extra care must be taken if aerial work platforms are used to manoeuvre up through several levels of steelwork. There is a risk of the operator being trapped should the basket strike the steelwork.

This risk increases with the number of steelwork levels and if material is piled up on lower level reducing the spacing between levels.

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- Pre-operation inspection

3 - Inspection and Functional test

3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.

In case of loose fasteners, refer to torque table value in maintenance book.

In case of leaks, replace the damaged part before use.

In case of structural part deformation, cracks, broken weld, paint chips, replace the part before use.

Sample of broken welds

Inspection Forms are provided to assist your inspection process.

We recommend these forms to be completed daily and stored to assist with your maintenance schedule.

Each action is depicted in the daily inspection sheet using the following symbols.

• Never use a defective or a malfunctioning aerial work platform.

• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed out of service.

• Do not operate the machine until all identified items are corrected and it has been declared safe for operation.

Visual inspection without disassembly

Lubrication-Grease Functional adjustments

Drain Test and validate Tighten

Check levels Systematic replacement

Visual inspection with small disassembly or movement needed to reach the part. Replacement is necessary.

Proof tests : Need HAULOTTE Services® authorization. For countries where machines are not subject to controlled periodic maintenance.

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- Pre-operation inspection

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO

Daily inspection

Visual inspection without disassembly Check level

To check by test

Yes No Corrected Not applicable

Manuals and displays. Clean or replace if necessary.

Presence, cleanliness and legibility of the manufacturer's plate

Presence, cleanliness and legibility of operator's and maintenance manuals

Presence and cleanliness of load chart of the machine

Control box (Ground and Platform)

Presence and cleanliness of the control box

No visible damage

All decals at the control boxes are clean and legible

Operation of start / stop device

Operation of E-stop button device

Operation of enable switch

Operation of horn from platform control box

Operation of movement from platform control box

Test warning alarm lights and buzzer

Overriding indicators turn off after 1 sec

Overriding switch at ground control box is sealed

No abnormal noise and jerky movements from platform control box

Joysticks and movement switches return to neutral

Work Platform. Floor, guardrails, access and extensions

No cracks, broken weld, paint chipped

No deterioration and visible damage

Harness anchor points are not cracked or damaged, with the decal attached and legible

No screws missing / loose parts

Entry bar/gate closes automatically and is not prevented from closing.

Folding guard-rail (if fitted) is fixed securely in position

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- Pre-operation inspection

Lift assembly (jib, boom, mast, arm, turret)

No cracks, broken weld, paint chipped

No deterioration and visible damage

No screws missing / loose parts

No foreign body in joints or slides

Presence of securely fitted maintenance devices (safety stand)

All compartments covers open and lock properly

Frame, axle, steering system, stabilizers arms ...

No cracks, broken weld, paint chipped

No deterioration and visible damage

No screws missing / loose parts

No foreign body in joints or slides

Condition of tires/tyres (wear, cutting, damage ...)

Wheel reducer is undamaged and operates smoothly

All compartments covers open and lock properly

Rotation system : orientation turret, basket and jib

No cracks, broken weld, paint chipped

No deterioration and visible damage

No screws missing / loose parts

No foreign body in joints or slides

Exterior gear wheel greasing

Pin, pin stop, bearing ...

Presence of the turret pin and its locking device

No bent, cracked or broken pins, pin stops, bushes or bearings

Pulleys, chains and wire rope

No cracked or broken chains, links and fittings

Pulleys and clamps are not worn, rusted or damaged

Cylinder and hydraulic component : pumps, filters, manifold

No leaks on the pump, tank or fittings

No deformation, visible damage, broken weld or leaks on hydraulic cylinder

No screws missing / loose parts

Presence and operation of hydraulic filter (no clogged)

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- Pre-operation inspection

HA20RTJ - HA20RTJ O - HA20RTJ PRO - HA61RTJ O - HA61RTJ PRO

Hydraulic oil level

Energy storage and motorisation: tanks, batteries and engine

Engine oil level (add in stowed position)

Fuel level (add in stowed position)

No screws missing / loose parts

Presence and good condition of hydraulic hose

Presence and good condition of engine components

Presence and good condition of the batteries: terminations and clamps, electrolyte level ...

Electric cables

No torn or split wire sheaths

No evidence of chemical damage or corrosion on all cables

No oxidation or corrosion on terminals

Sensors and safety device

Stabilizers operate correctly and lock securely in position

Slope limiting device operates properly

Axle locking device operate properly

Pothole safety device operate properly (if equipped)

Test of load sensing system (visual warning at control box)

Serial number :

Hours of operation :

HAULOTTE Services® contract reference : Intervention record number :

Date :

Name :

Model :

Signature :

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- Pre-operation inspection

4 - Safety functional checks

To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

The operator must be familiar with this technology and understand that is not a malfunction but an indication that the machine has reached an operation limit.

Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine. An auxiliary device (overriding system) is available on ground control box when primary power source fails. Each control box is equipped with an E-Stop button, which cuts all movements when pushed in.

The following checks describe the operation of the machine and the specific controls required.

For the location and description of these controls : refer to section B 3.2 and D 2 Ground control box and B 3.3 and D 3 Platform control box.

4.1 - E-STOP BUTTON CHECK

Ground control box E-stop button

Platform control box E-stop button

Step Action

1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box. 2 Set the ON/OFF key switch ( 18 ) at ground box to the ON position.

Turn the selector switch ( 229 ) knob to the right to energize the ground control box. LED's ( 1 - 10 ) on

the display will light up. 4 Start the engine by moving the enable/auxiliary power switch ( 228 ) upwards. 5 Push the E-stop button ( 15 ). 6 Check that the engine stops running. 7 No movements are functional.

Step Action

1 Pull out the E-Stop button ( 15 ) at ground box. 2 Set the ON/OFF key switch ( 18 ) at ground box to the ON position. 3 Turn the selector switch knob ( 229 ) at ground box to the left to energize platform box. 4 Pull out the E-Stop button ( 46 ) at platform panel. 5 Start the engine from platform using Start/Stop switch ( 230 ). 6 Push in E-Stop button ( 46 ) at platform. 7 Check that the engine stops running. 8 No movements are functional.

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4.2 - ACTIVATION OF CONTROLS

The enable switch must be active to allow all movements.

The "Enable Switch" system depends on the machine configuration and will consist of one of the following :

• Joystick trigger at platform box (if fitted).

• Foot pedal switch in the basket.

• Enable switch at ground box.

4.3 - FAULT DETECTOR

The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator.

The fault is identified by a default code.

The default code is dispalyed at the ground control box.

According to the type of fault, the machine MAY switch into DOWNGRADEMODE and certain movements are prevented to maintain Operator's safety.

Do not use the machine until the fault has been corrected.

4.3.1 - Indicators/LED's test

From the ground control box

From the platform control box

4.3.2 - Buzzers test

From the ground control box

Step Action

1 Pull both the E-Stop buttons ( 46 ) at platform box and ( 15 ) at ground box. 2 Set the ON/OFF key switch ( 18 ) to ON position. 3 Check that the LED's ( 1 - 10 ) light up on the display box. 4 Check that the LED's on the display are all turned off after 1 sec.

Step Action

1 Pull E-Stop button ( 15 ) at ground panel. 2 Turn the ON/OFF key switch ( 18 ) at ground box to ON position. 3 Turn the energizing selector switch ( 229 ) to the left to energize platform control box. 4 First push in the E-Stop button ( 46 ) at platform box, then pull out. 5 Check that the LED's ( 101 - 117 ) light up on the platform display panel. 6 Check that the LED's ( 101 - 117 ) on the display are all turned off after 1 sec.

Step Action

1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box. 2 Set the ON/OFF key switch ( 18 ) to ON position. 3 Buzzers at ground and platform will beep.

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- Pre-operation inspection

4.4 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions :

• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• E-Stop(s) are pushed in.

• The machine is switched off.

4.5 - OVERLOAD SENSING SYSTEM (IF FITTED)

If the platform load exceeds the maximum allowed load, no movement is possible from the 2 control boxes.

At ground and platform control boxes a buzzer sounds and an indicator light warns the operator

To return the machine to normal operation remove weight from the platform until the load is below the maximum allowed load.

Daily check that the LED's illuminate when the machine is switched on :

• Verify that the Overload system is active : Refer to Indicators ( 6 ) at ground and ( 30 ) at platform.

• Verify that the buzzers are functioning : Refer to Buzzers test

A periodic inspection of this device must be performed according to the recommendation in Maintenance Schedule.

4.6 - OSCILLATING AXLES (IF EQUIPPED)

To improve the driving capability on rough terrain, the front axle is equipped with an oscillating mechanism. When the extending structure is retracted and is in the stowed position, oscillating mechanism is unlocked to adapt itself to the features of ground operation. When the extending structure is out of the stowed position, a safety device locks the oscillating mechanism to reduce overturning hazard.

A visual inspection must be performed each day to ensure the absence of leaks from the oscillating cylinder and associated plumbing connections including the hydraulic hoses.

A periodic inspection of this device must be performed according to the recommendation in the maintenance schedule.

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4.7 - SLOPE WARNING DEVICE

From each control box, a buzzer alerts the operator that the machine is not folded/stowed position and is positioned on a slope exceeding the slope allowed.

N.B.-:-T

HE SLOPE SENSOR IS ONLY ACTIVE WHEN THE PLATFORM IS NOT IN THE STOWED POSITION.

When machine is on a slope greater than the rated slope, with extending structure out of the stowed position, DRIVE function is disabled(For CE, AS and CSA only).

All the lifting movements are cut. Only the lowering movements are authorized.

In this case, fully lower the platform and reposition the machine on level ground before raising the platform again.

To restore DRIVE function, perform the following steps before repositioning on level ground :

Machine on slope with the platform uphill

Machine on slope with the platform downhill

To check the tilt sensor at ground level

Step Action

1 Retract the upper boom. 2 Lower the bottom arm. 3 Lower the upper boom

Step Action

1 Lower the upper boom. 2 Lower the top arm. 3 Retract the upper boom.

Step Action

Open the right hand compartment cover (Component location diagrams) and locate the tilt

sensor ( C28 ). 2 Pull both E-Stop buttons; ( 15 ) at ground panel and ( 46 ) at platform box. 3 Set the ON/OFF key ( 18 ) switch to ON position. 4 Turn the selector switch ( 229 ) knob to the right to energize ground control box. 5 Start the engine by moving the enable/auxiliary power switch ( 228 ) upwards

Stow the extending structure by retracting the telescope boom using switch ( 9 ), boom raise/lower

switch ( 10 ) and arm lifting switch ( 12 ). 7 Raise the boom to more than 10 degrees above horizontal using the raise/lower switch ( 10 ). 8 While manually tilting the sensor ( C28 ), move it towards the front and hold. 9 Check that the audible beep sounds.

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- Pre-operation inspection

4.8 - TRAVEL SPEED LIMITATION

The machine has a selector of 3 driving speeds - low, medium and high.

All driving speeds are authorised when extending structure of the machine is in stowed position (transport configuration). Drive speed is proportional to the movement of the drive joystick ( 33 ). Adjust position of Jib to enhance field of vision during driving.

When the machine is elevated, drive speed is automatically reduced, regardless of the drive speed chosen.

Daily check that the speed is limited to less than 1 km/h (0.6 mph) when :

• The boom is raised by more than 10° above horizontal.

• The boom is telescoped/extended more than 400 mm (16 in.).

• The arm is raised by more than 2 m (6 ft 7 in) above horizontal.

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Operation instructions

1 - Operation

1.1 - INTRODUCTION

Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine.

An auxiliary device is available at the ground control box to assist in the rescue of people in an emergency.

Each control box is equipped with an E-Stop button, which allows operators to stop all movements, if necessary.

Only trained and authorized personnel shall be permitted to operate this aerial work platform.

Prior to operation :

• Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.

• Read, understand and obey all Federal, State and local codes and regulations.

• Become familiar with the proper use of all controls and emergency systems.

1.2 - OPERATION FROM THE GROUND CONTROL BOX

• Turning "ON" and "OFF" of the machine is performed with selector key switch (18).

• Activation of a desired control box is achieved by turning the control box energizing selector switch ( 229 ) to the desired position.

• The ground control box is energized and is active ONLY when :

• The E-stop buttons on both ground and platform control boxes are not pressed in (Deactivated).

• Machine is switched on by turning ON/OFF selector key switch ( 18 ) at the ground control box to ( ON ) position.

• An E-Stop button at each control box stops all movements when pressed in; including shutting off an engine (if equipped).

N.B.-:-DO NOT

TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE E-STOP BUTTON(USE

ONLY IN CASE OF EMERGENCY). TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE

CONTROL

ON/OFF ( 18 ) FROM THE GROUND CONTROL BOX.

• An enable switch ( 228 ) is present that should be activated and maintained to authorize one or more movements. If enable switch ( 228 ) is kept engaged without selecting a function movement for more than 8 s; enable switch is automatically de-activated

• The release of control box enable switch while performing a movement stops all the movements. The function movement is progressively slowed down. If the enable switch is re-pressed, the function movement does not restart. The function movement can only selected when the corresponding function switch or joystick is returned to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, all switches and joysticks must be in their neutral position.

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• Enable switch / back-up unit selector switch ( 228 )

• With engine running, the selector switch functions as an "enable switch" only.

• With engine stopped, the selector switch functions as the "enable switch" and allows the back-up unit (emergency pump) functioning.

• Overriding system : The ground control box is designed for maintenance and emergency rescue operations only. Refer to Section D 4.2To rescue operator from platform. .

• The status of the switches is tested automatically when the machine is switched on. A switch will be active only after it has been detected to be in neutral position. The following switches are not controlled :

• Accelerator: engine rpm

• Beacon light (if fitted)

• A switch provides the start and stop of the engine.

• Engine speed (If fitted) : This switch increases the engine rpm to the maximum speed.

• A buzzer beeps in the following conditions :

• When power is switched on.

• Overload (if fitted).

• When machine is on a slope greater than the rated slope.

• Hydraulic oil overheating.

• Movements option.

• Driving option.

• Indicators / Cluster : All indicators ( LEDs 1-10 ) are checked when the machine is powered on

For the US destined machines :

• The fuel selection (petrol or liquid propane gas) is done by turning the switch ( 44 ) to the desired position.

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1.3 - OPERATION FROM THE PLATFORM CONTROL BOX

• The platform control box is energized only when :

• The E-stop buttons on both ground and platform control boxes are not pressed in.

• Machine is switched on by turning ON/OFF selector key switch ( 18 ) at the ground control box to ON position.

• Platform control box is energized by turning the control box energizing selector switch ( 229 ) at the ground control box to the left.

• Overriding system not activated.

• A faulty joystick is not taken into account to control a movement. If this fault disappears, the movement is authorised again.

• An E-Stop button at each control box stops all movements when pressed in; including shutting off an engine (if equipped).

N.B.-:-DO NOT

TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE E-STOP BUTTON(USE

ONLY IN CASE OF EMERGENCY). TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE

CONTROL

ON/OFF ( 18 ) FROM THE GROUND CONTROL BOX.

• A foot pedal switch is present that should be activated and maintained to authorize one or more movements. If foot pedal switch is kept engaged without selecting a function movement for more than 8 s; foot pedal switch is automatically de-acticvated.

• The release of foot pedal switch while performing a movement, stops that function movement and all other movements are inactive. The stop of movements is progressive. If the "Enable switch" is pressed again quickly within 0,5 s the movement restarts. If the "Enable switch" is not pressed again quickly enough within + 0,5 s the movement will not restart. It could restart only when the selected function switch/joystick is released to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, a switch in it's neutral position will be taken into account to authorize movement.

For the US destined machines :

• The fuel selection (petrol or liquid propane gas) is done by turning the switch ( 44 ) to the desired position.

• The status of the switches is tested automatically when the machine is switched on and checked at every starting. A switch will be activated only after it has been detected in neutral position.

• A buzzer beeps in the following conditions :

• When power is switched on.

• When platform is overloaded (if fitted).

• When machine is on a slope greater than the rated slope.

• Emergency pump. ( Section D 4.1 In case of engine power failure)

• Indicators - All indicators (LEDs 101 - 117) are checked when the machine is powered on

1.4 - OPERATION OF OVERRIDING SYSTEM FROM GROUND CONTROL BOX

Please refer to paragraph D.4.2 To rescue operator from platform.

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2 - Ground control box

2.1 - TO START AND STOP THE MACHINE

• Check that the E-stop buttons ( 15 ) at ground control box and ( 46 ) at platform control box are not pressed in.

• Turn ON / OFF key switch ( 18 ) to the right to turn ON. The LED display panel comes on.

• Turn the control box selector ( 229 ) to the right to select ground control box.

• Push the starter selector ( 228 ) upwards. The engine starts. The indicator goes out.

• Let the engine heat up.

To shut-down the machine from the ground control box :

• Push the starter selector ( 228 ) upwards. The engine stops.

• Turn the key switch ( 18 ) to the OFF position.

• The machine is now switched off.

N.B.-:-T

HIS OPERATION TURNS THE MACHINE OFF AND IT IS REQUIRED TO PREVENT BATTERY

DISCHARGE

2.2 - BOOM AND ARM CONTROLS

Platform leveling is available, regardless of the work height. Even at low movement speeds, use the controls with caution.

N.B.-:-R

ELEASING THE ENABLE SWITCH (FOOTPEDAL ) WILL STOP ALL MOVEMENTS.

Ground box controls (emergency station)

Control Action

Lifting / lowering of boom

Push the boom raising switch ( 10 ) upwards to lift the boom.

Push the boom raising switch ( 10 ) downwards to lower the boom.

Lifting/lowering of arm

Push the arm lift/lower selector ( 12 ) upwards to raise the arm.

Push the arm lift/lower selector ( 12 ) downwards to lower the arm.

Boom telescope extend/retract

Push the boom telescoping switch ( 9 ) to the left to extend the boom.

Push the boom telescoping switch ( 9 ) to the right to retract the boom.

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Jib lifting/lowering (If applicable)

Push the jib switch ( 8 ) upwards to lift the jib.

Push the jib switch ( 8 ) downwards to lower the jib.

Turntable rotation

Push the turntable rotation switch ( 14 ) to the right for a clockwise (CW) rotation.

Push the turntable rotation switch ( 14 ) to the left for a counter clockwise (CCW) rotation.

Control Action

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3 - Platform control box

3.1 - TO START AND STOP THE MACHINE

To start the machine :

At the ground control box :

• Check that the E-stop button ( 15 ) is not pressed in.

• Turn ON/OFF key switch ( 18 ) to the right to turn ON.

• Turn the control box energizing selector switch ( 229 ) to the left to energize platform box.

At the platform control box :

• Check that the E-stop button ( 46 ) is not pressed in.

• Push the starter selector switch ( 230 ) upwards. During pre-heating LED ( 102 ) at platform display panel and LED ( 5 ) at ground display panel will light up. Pre-heating begins and the engine starts.

• Allow the engine to heat up and initialize.

To stop the engine :

• Push engine start switch ( 230 ) upwards.

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3.2 - DRIVE AND STEER CONTROL

To activate drive and steer function, press the foot pedal switch and simultaneously operate the joystick ( 33 ) for the desired function.

Before driving, locate the green / red orientation arrows on the chassis and platform controls.

Move the drive control joystick ( 33 ) in the direction matching the directional arrows.

N.B.-:-O

N UNEVEN TERRAIN, LOWER THE BOOM TO IMPROVE THE DRIVE PERFORMANCE.

Control Action

Steering

Press thumb/rocker switch on joystick ( 33 ) to the right to steer right.

Press thumb/rocker switch on joystick ( 33 ) to the left to steer left.

Driving

Move joystick ( 33 ) forwards for the machine to travel in the forward direction.

Pull joystick ( 33 ) backwards for the machine to travel in the reverse direction.

Drive speed

Position the drive speed selector switch ( 45 ) on for high-speed driving.

Position the driving speed selector ( 45 ) on for medium speed driving

(crossing uneven ground, slope).

Position the driving speed selector ( 45 ) on for low-speed driving (short

distance, final approach, unloading from lorries/trucks).

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3.3 - BOOM AND ARM CONTROLS

Activate the desired control and the enable switch (foot pedal switch) simultaneously to perform that selected function.

Foot pedal switch

Control Action

Boom telescope extend/retract

Push the boom telescoping switch ( 54 ) upwards to retract the bomm.

Push the boom telescoping switch ( 54 ) downwards to extend the boom.

Lifting / lowering of boom

Move the boom/turntable joystick ( 49 ) forward to raise the boom.

Move the boom/turntable joystick ( 49 ) backwards to lower the boom.

Lifting/lowering of arm

Push the arm joystick ( 50 ) forwards to raise the arm.

Push the arm joystick ( 50 ) backwards to lower the arm.

Jib lifting/lowering

Push the jib switch ( 129 ) upwards to lift the jib.

Push the jib switch ( 129 ) downwards to lower the jib.

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3.4 - ADDITIONAL CONTROLS

• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector switch is released.

Turntable rotation

Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation.

Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW) rotation.

Platform rotation

Move the platform rotation selector ( 38 ) to the right for a counter clockwise (CCW) rotation

Move the platform rotation selector ( 38 ) to the left for a clockwise (CW) rotation.

Platform leveling

Move the platform leveling switch ( 40 ) upwards to raise the platform.

Move the platform leveling switch ( 40 ) downwards to lower the platform.

Control Action

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4 - Emergency procedure

4.1 - IN CASE OF POWER LOSS

In case of loss of the main power source, the secondary (back-up) power unit, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.

As the electric pump has limited power, it is advisable to reach the ground in the most direct manner possible.

The use of the electric pump is exclusively reserved for lowering the boom in emergency situations only. It is recommended to first retract the boom before lowering the boom. Performing other operations can lead to the deterioration of the electric pump.

N.B.-:-T

EST THE OPERATION OF EMERGENCY SYSTEM ATLEAST ONCE A MONTH. REFER TO THE

MAINTENANCE MANUAL

Depending on the control box in use, push and hold the back-up/auxiliary power switch ( 228 ) at ground box or switch ( 41 ) at platform box. Retract the boom and lower it by using switches ( 9 ) and ( 10 ) at ground box or switch ( 54 ) and joystick ( 49 ) at platform box.

In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the operator must respect the following recommendations. :

• Exit onto a sturdy and safe structure.

• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to the designated anchorage point on platform the occupant(s) is in and the other attached to the structure intended to get on.

• Occupant(s) must exit the current platform through the normal access.

N.B.-:-D

O NOT DETACH THE LANYARD FROM THE CURRENT PLATFORM IF THE TRANSFER TO THE

NEW

STRUCTURE POSES ANY DANGER OR UNTIL THE TRANSFER IS SAFELY COMPLETED. DO NOT

ATTEMPT

TO CLIMB DOWN THE BOOM. INSTEAD WAIT FOR ASSISTANCE FOR A SAFE EXIT.

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4.2 - TO RESCUE OPERATOR FROM PLATFORM

In a situation where an operator located in the platform needs to be rescued (for example in case of illness, injury or trapped against a structure making the control box inaccessible), the rescue personel at ground level needs to obtain rapid and direct access to operating functions.

HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.

Unlike the ground control box used in lowering the boom, the overriding system allows trapped occupant(s) be lowered to the ground level, even if an E-Stop is engaged or if an overload is detected.

In this situation, supervisor(s) at ground level must turn the control box selector ( 229 ) to the "right" on the ground control box to take control. To safely activate movements from the ground control box, the enable switch ( 228 ) must be held activated/depressed.

Procedure :

• Turn the control box selector ( 229 ) to the "right" to energize the ground control box.

• The platform box controls are now de-energized.

• Check that the E-Stop button ( 15 ) at ground is not pressed in.

• To lower the platform, hold enable switch ( 228 ) downwards and simultaneously push the desired function switch.

• If the platform E-stop button ( 46 ) or a safety device does not allow normal movement from the ground control box, the overriding system is operated as follows :

• Break the seal on "overriding system" switch ( 245 ) on the ground control box.

• Simultaneously, push upwards and maintain overriding switch ( 245 ) in addition to desired movements actuator to obtain movement of the extending structure.

N.B.-:-O

PERATION OF THE "OVERRIDING SYSTEM" SWITCH MUST BE AN EXCEPTION AND NOT A

NORMAL

EMERGENCY OPERATION.

ONLY in this situation, activate the "overriding system" switch located under the sealed cover and simultaneously activate boom telescoping switch ( 9 ) to retract boom or switch ( 10 ) to raise or lower boom or switch ( 12 ) to lift or lower the top arm until the safety mechanisms are deactivated (alarms stop) permitting normal movements again, or until the operator can be rescued.

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"Overriding system" switch under sealed cover

Once rescue operations are complete, report the incident and put a new seal. IMPORTANT : if the seal is missing, this is considered to be abnormal use of the machine.

4.3 - NO POWER AVAILABLE

In case of loss of the main power and the secondary power unit not functioning, do not attempt to activate any function movement using hydraulic manifold unless trained and authorized by HAULOTTE Services®. All safety functions are no longer active and several hazards may occur. Improper use of the equipment will result in death or serious injuries.

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

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5 - Transportation

5.1 - PUTTING IN TRANSPORT POSITION

To avoid any risk of machine movement during loading, ensure that :

• The loading ramp can support the machine weight.

• The loading ramp is correctly attached to transport vehicle.

• The loading ramp has sufficient grip surface.

• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away while machine is being loaded or unloaded.

To climb the slope, select low driving speed.

If the slope is too steep, use a winch in addition to the low speed drive.

Do not place yourself below or too close to the machine during loading.

A wrong move can lead to machine tipping over and may cause serious injuries and material damage.

The machine must be completely in the stowed configuration :

• Check the platform is completely empty.

• Lower the boom and drive onto the truck bed.

• Secure the machine to the tie down points provided (See picture).

• Lock the turntable with the rotation stop pin located under the turntable before transporting.

• The platform/basket must be chocked and the boom strapped to prevent bouncing up and down, thus preventing possible material damage during transporting.

• Do not use excessive downward force when securing boom section.

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5.2 - MACHINE LAYOUT

Turret rotation enabled

Turret rotation disabled

Machine stowing

N.B.-:-S

ECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG

DISTANCES

OR HAULING MACHINE ON A TRUCK.

AVANT

FRONT

ARRIERE

REAR

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5.3 - UNLOADING

Before unloading, check that the machine is in good condition.

• Remove the turntable rotation locking pin.

• Remove the tie downs.

• Select low drive speed at the platform control box.

• Start the machine.

To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.

Warning : Upon starting a machine that has been secured and transported, the safety system may detect a false overload preventing all movement from the platform control box.

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5.4 - TOWING

To tow a broken-down machine, disconnect the wheel drive hubs. Perform this operation on flat ground with wheels chocked.

In the towing configuration, the machine braking system is inactive. Use a drawbar to avoid any risk of accident :

• Do not exceed the maximum speed (machine unfolded) (Refer to Section B 4 Technical specifications).

• Do not exceed a grade of 25%.

5.4.1 - Disengaging the drive hubs

In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport

vehicle :

• Ensure that no one is in the platform during towing.

• Ensure boom is in the stowed position and the turntable is locked, prior to towing.

• The platform must be empty.

• Use an 11 spanner to undo and remove the 2 screws from the plate.

• Remove the plate, turn it over and fix it in place using the 2 screws you removed previously.

N.B.-:-T

HE PLATE BOSS WILL PUSH THE SPRING IN. THE

DRIVE

HUBS ARE NOW DISENGAGED.

When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer functions.

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5.4.2 - Re-engaging the drive hubs

• Perform in reverse order to the drive hub disengaging procedure

Machine is now in the normal driving mode.

5.5 - STORAGE

When the machine is in elevated position, it is necessary to regularly switch the power ON to ensure that the security systems are active.

Machine must be parked in a protected/designated area with the boom in a stowed configuration, however the boom can be raised but must not be extended. Make sure there is no load in the platform.

It is recommended that the machine is not stored or immobilized unfolded; to avoid jeopardizing the safety of people and property.

Ensure all access panels, doors and side compartment covers are shut and secured.

Turn the On/OFF selector key switch ( 18 ) at the ground control box to the "left" to shut OFF the power.

Ensure that the turntable rotation locking pin is removed and stored properly.

Remove the key switch to prevent unauthorized operation of the machine.

Carry out a few driving movements. The drive hubs are now re-engaged.

Storing of the machine with an obstacle under the boom structure is forbidden.

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5.6 - LIFTING OPERATION

During loading / unloading operation, if it becomes necessary to lift the machine using an overhead crane, it is important to respect the following :

• Put the machine in stowed position, boom and arm fully retracted and lowered.

• Ensure the platform is empty.

• Rotate the turret and the jib to the configuration in the photos below.

• Lock the turret with turret locking pin.

• Verify that lifting accessories are in good operation and match the technical specifications listed below. It is important that the lifting devices are attached only to the designated lifting eyes.

• Each of the chains/slings used for lifting the machine must be adjusted to keep the machine level and to minimize the risk of damage to the machine.

• Anchorage point for lifting are identified / labeled by the following symbol .

• ONLY trained and authorized personnel should attempt to lift the machine.

Procedure for the use of slings

Never lift the machine with slings attached to counterweight.

Number of shackles Number of slings Length Maximum load per sling and shackle

A 4 4 5 m (16 ft 5 in) 3000 daN (6744 lbf)

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6 - Cold Weather Recommendations

In cold weather conditions, allow engine to run for at least 5 min and warm up ; before operating any function thereby preventing any damage to the hydraulic system.

In extreme cold conditions, machines should be equipped with optional cold start kits.

Attempting to start engine when temperature is in the negative range, may require the use of a booster battery.

If engine fails to start, do not crank for an extended time. Allow starter to "cool off" for a few minutes before attempting again. If engine fails after several attempts, refer to the engine maintenance manual.

N.B.-:-I

NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX.

6.1 - ENGINE OIL

The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation.

Generally, use the highest viscosity oil that is available to meet the requirement for the temperature at start-up.

N.B.-:-F

OR ADDITIONAL ENGINE RECOMMENDATION, REFER TO THE ENGINE MANUAL PROVIDED

WITH

THE MACHINE.

Engine oil viscosity

EMA LGR-1 / API CH-4 Viscosity grade Ambient temperature

Minimum Maximum SAE 0W20 -40°C (-40°F) 10°C (50°F) SAE 0W30 -40°C (-40°F) 30°C (86°F) SAE 0W40 -40°C (-40°F) 40°C (104°F) SAE 5W30 -30°C (-22°F) 30°C (86°F) SAE 5W40 -30°C (-22°F) 40°C (104°F)

SAE 10W30 -20°C (-4°F) 40°C (104°F) SAE 15W40 -10°C (14°F) 50°C (122°F)

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6.2 - HYDRAULIC OIL

External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range.

It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.

N.B.-:-I

T IS RECOMMENDED TO REPLACE LOW TEMPERATURE OIL AS THE AMBIENT TEMPERATURE

REACHES

+ 15°C (59°F). IT IS NOT ADVISABLE TO MIX OILS OF DIFFERENT BRANDS OR TYPES.

6.3 - PREHEATING OPERATION

• Turn the power on by turning the ON/OFF seclector key switch ( 18 ) to the right.

• When the start / stop selector switch ( 230 ) at platform control box or ( 228 ) at ground control box is activated, the orange LED ( 5 ) at ground control display panel and LED ( 102 ) at platform control display panel flashes, indicating that the engine is in automatic preheating mode.

• Upon the extinction of this light ( 3 s to 15 s) at ground control box, the engine starts.

Environmental conditions SAE Viscosity grade

Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46 Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32 Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68

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General Specifications

1 - Machine dimensions

Stowed / Transport position :

Configuration that takes the minimum floor space

necessary for storage and / or delivery

of the machine - Access position.

CE and AS standards

Machine HA20RTJ HA20RTJ O

Marking Specifications - Dimensions SI Imp. SI Imp.

A Overall length of machine 8,80 m 28 ft 10 in 8,80 m 28 ft 10 in

B Overall width of machine 2,44 m 8 ft 0 in 2,44 m 8 ft 0 in C Overall height of machine 2,47 m 8 ft 1 in 2,47 m 8 ft 1 in D Wheel base 2,50 m 8 ft 2 in 2,50 m 8 ft 2 in E Ground clearance 38 cm 15 in 38 cm 15 in

F X G Platform dimensions - Standard 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in F X G Platform dimensions - Option 2,44 x 0,915 m 8 ft x 3 ft 2,44 x 0,915 m 8 ft x 3 ft

H Storage length 6,50 m 21 ft 4 in 6,50 m 21 ft 4 in

J Storage height 2,93 m 9 ft 7 in 2,93 m 9 ft 7 in

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CE and AS standards

ANSI and CSA standards

2 - Major component masses

N.B.-:-MASSES MEASURED WITH EMPTY TANKS.

Machine HA20RTJ PRO

Marking Specifications - Dimensions SI Imp.

A Overall length of machine 8,80 m 28 ft 10 in B Overall width of machine 2,44 m 8 ft 0 in C Overall height of machine 2,51 m 8 ft 3 in D Wheel base 2,50 m 8 ft 2 in E Ground clearance 42 cm 15 in

F X G Platform dimensions - Standard 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in F X G Platform dimensions - Option 2,44 x 0,915 m 8 ft x 3 ft

H Storage length 6,50 m 21 ft 4 in

J Storage height 2,93 m 9 ft 7 in

Machine HA61RTJ O HA61RTJ PRO

Marking Specifications - Dimensions SI Imp. SI Imp.

A Overall length of machine 8,80 m 28 ft 10 in 8,80 m 28 ft 10 in B Overall width of machine 2,44 m 8 ft 0 in 2,44 m 8 ft 0 in C Overall height of machine 2,47 m 8 ft 1 in 2,51 m 8 ft 3 in D Wheel base 2,50 m 8 ft 2 in 2,50 m 8 ft 2 in E Ground clearance 38 cm 15 in 42 cm 15 in

F X G Platform dimensions - Standard 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in F X G Platform dimensions - Option 2,44 x 0,915 m 8 ft x 3 ft 2,44 x 0,915 m 8 ft x 3 ft

H Storage length 6,50 m 21 ft 4 in 6,50 m 21 ft 4 in

J Storage height 2,93 m 9 ft 7 in 2,93 m 9 ft 7 in

Component HA20RTJ HA20RTJ O HA20 RTJ PRO

Frame assembly mass 2 460 kg - 5,424 lbs 2 560 kg - 5,645 lbs 2 960 kg - 6,525 lbs

• Wheel mass of each 850 x 340 187 +/- 4 kg (412 +/- 9 lb)

• Wheel mass of each 1025 x 365 290 +/- 6 kg (639 +/- 13 lb) Turret assembly mass 900 kg - 1985 lbs

• Counterweight mass - Turntable 2 560 kg - 5,645 lbs

• Engine compartment mass 400 kg - 882 lbs

• Battery mass 20 kg - 44 lbs Boom assembly mass 750 kg - 1654 lbs Arm assembly mass 1 650 kg - 3,638 lbs Jib assembly mass 150 kg - 331 lbs Platform assembly mass 200 kg - 441 lbs Machine mass 9 100 kg - 20,066 lbs 9 200 kg - 20,286 lbs 9 600 kg - 21,168 lbs

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3 - Acoustics and vibrations

The acoustics and vibrations specifications are based upon the following conditions :

• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.

• The guaranteed sound power level LWA (displayed on the product) is determined per European Directive 2000/14/CE.

• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are determined per European Directive 2006/42/CE.

Specifications

Sound pressure level at workstation 80 dBA Guaranteed sound power level 104 dBA Vibrations hand/arm <2,5 m/s²(98,4 in/s²) Vibrations whole body <0,5 m/s²(19,6 in/s²)

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4 - Wheel/Tire assembly

4.1 - TECHNICAL SPECIFICATIONS

4.2 - INSPECTION AND MAINTENANCE

Component Standard wheel HA20RTJ Standard wheel HA20RTJ O Standard wheel HA20RTJ PRO

Reference number

4000278720

4000278730

4000075640

4000075650

Ty p e Solid Tire (Curred - on) Wheel mass 187,1 kg +/- 3,6 kg (413 lb +/- 8 lb) 290 kg +/- 6 kg (639 lb +/- 13 lb)

Size Solideal 850 x 340

Solideal 1025 x 365 - 40.35 in x

14.37 in

To r qu e 320 Nm (236 ft lbs)

The tire and rim are bonded together, both must be replaced if either is damaged.

Wheels replacement must be made in the following cases :

• Deformation or cracks on the rim.

• De-bonding between the interface of the steel and the rubber.

• Uniform wear to the wearing line.

• Non-linear wearing of the tread profile (> 10%)

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• Linear wear of the thread profile (> 25 %)

Standard wheel HA20RTJ Standard wheel HA20RTJ O Standard wheel HA20RTJ PRO

New tire C = 185 mm / 8 in C = 168 mm/ 7 in Defective tire(Linear wear of the tread profile > 25 %)

C = 140 mm / 6 in C = 126 mm / 5 in

• 1 wheel stud is completely torn.

• 2 successive wheel studs are partially torn.

• 2 aperture holes are cut.

Tires and rims are critical components for the stability of the machine. For safety reasons :

• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Never replace a solid (rigid) tire with a foam-filled or a pneumatic (air-filled) tire.

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Procedure of replacement :

• Loosen the wheel nuts on the wheel to be removed.

• Raise the machine using a jack or a hoist.

• Remove the wheel nuts.

• Remove the wheel.

• Install the new wheel.

• Lower the machine to the ground.

• Tighten the wheel nuts to the recommended torque. Refer to maintenance and repair manuals.

N.B.-:-I

F A WHEEL HAS BEEN REPLACED, OBSERVING THE AXLE TRACK PATTERN CHECK FOR

CORRECT

INSTALLATION.

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5 - Options

5.1 - ON-BOARD GENERATOR

5.1.1 - Principle

The on-board generator supplies voltage ( 220 V or 110 V depending; on the option) in the basket to connect a power tool.

5.1.2 - Procedure

Check that the maximum power of the tool doesn't exceed that of the generator.

Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner.

Put into service :

1. Start the machine. Heat the engine for 15 mn before any operation.

2. From the platform control box, move the generator selector switch ( ( 79 )) to the right to activate the generator

3. Connect the tool to the socket.

4. You can change the tool at any time.

N.B.-:-WHEN USING THE ON-BOARD GENERATOR, YOU

CANNOT

MAKE ANY MACHINE MOVEMENTS. TO MAKE A

MOVEMENT

, YOU MUST SWITCH OFF THE ON-BOARD

GENERATOR

Power off :

1. Disconnect the tool from the socket.

2. From the platform control box, activate the selector switch ( 79 ) to the right to activate generator.

3. Machine movements are once again functional.

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5.2 - GLAZIER'S KIT

5.2.1 - Description

This attachment is an assembly designed to transport panels. The assembly comprises of a tray that extends along the length of the floor. The panel(s) should be placed in the tray and secured to the guard rail with a strap (not supplied). This tray can be used ONLY with a side entry platform.

5.2.2 - Characteristics

5.2.3 - Safety precautions

5.2.4 - Pre-operation inspection

Component Characteristics

Capacity 115 kg (220 lbs) Mass 10 kg (22 lbs) Maximum load surface 3 m² (32 sq.ft) Maximum height of the panel 1,20 m (3 ft 11 in)

Maximum wind speed allowed

CE / AS : 12,5 ms - 45 km/h - 27 mph

ANSI / CSA: 7 ms - 25 km/h - 15 mph

• Please read and assimilate the instructions before using the attachment.

• This attachment is designed for transporting panels. Do not use this attachment for transporting other

types of load.

• Do not suspend loads.

• Do not overload the attachment and ensure that the equipment is correctly attached by means of a strap

(not supplied).

• Do not exceed the maximum allowable platform capacity. The combined weight of the attachment, the

panel(s) , the occupants, the tools and any other equipment must not exceed the maximum allowable platform capacity.

• Do not load panels whose surface area exceeds the maximum authorized surface area. Exposing an

additional surface area to the wind reduces machine stability. Do not install any other attachments that increase the surface area exposed to the wind.

• Check that the position of the panel is not reducing visibility during maneuvers in the work environment.

Do not transport panels whose height exceeds the authorized limit.

• When maneuvering, ensure that a safe distance is maintained between the panel and the obstacles in the

work environment.

• Do not use the machine if the wind speed exceeds the authorized limit of the attachment.

• Check that the cradles have no cracks or other damage.

• Check that the cradles are correctly installed and secured to the platform.

• Check that the information decal is present on the cradle and is legible.

• Check that the strap is not twisted or torn.

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5.2.5 - Operation

• Load the panel onto the platform.

• Securely attach the tray to the guard rail by means of a strap with the correct strength and dimensions for the panel.

Stapping example(s) - Large panel

Stapping example(s) - Small panel

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5.2.6 - Assembly - Dismantling

Panel carrier

• Hook the tray ( 1 ) onto floor contour tube ( 5 ).

• Fix the tray ( 1 ) to the platform carrier ( 3 ) using screws and bolts ( 4 ).

N.B.-:-T

ORQUE REQUIREMENTS : 22 N.M (16 LBS.FT)

• Pre-operation test : Place a load of 176 kg (388 lbs) on the carrier and carry out an inspection. Pre-operation inspection.

Marking Description

1 Tray (Panel carrier) 2 Platform 3 Platform carrier 4 Screws and nuts 5 Platform contour tube 6 Hook

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5.2.7 - Specific decals

Location of the decals

Marking Description Quantity Part number

1 Risk of overturning 1 40000131830

2 Equipment characteristics 1

CE / AS : 4000131630

ANSI / CSA: 4000131730

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5.3 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM

5.3.1 - Description

Activ' Shield Bar is a secondary guarding device.

5.3.2 - Characteristics

It should be noted that this device doesn't release the operator from the responsibilities of learning and practicing the principles of safe machine operations provided by the manufacturer's instructions, employer's safety rules and worksite regulations.

Marking Description

1 Activation bar 2 Electrical box 3 RESET push-button 4 Green indicator, the system is switched on 5 Blue flashing indicator, indicates activation bar operates

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5.3.3 - Safety precautions

• Check the work area for overhead clearances, obstructions or other possible hazards.

• When driving, position the platform so as to provide the best visibility possible and avoid any blind spots.

• Always ensure that the chassis is never driven any closer than 1 m (3 ft3 in) from holes, bumps, tilts, obstructions, debris and ground coverings that may hide dangers.

• During operation, keep all the parts of the body inside the platform.

• To position the machine close to obstacles, it is recommended to use boom movements (arm, boom, etc.) instead of the drive movements.

• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.

• Do not use the Activ' Shield Bar as a handhold. To prevent unintentional activation of the system.

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5.3.4 - Pre-operation inspection

• If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service.

• DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.

Description Yes No

Perform all specified machine functional tests

• All machine functional tests result positive

Start the machine from platform control box

Switch OFF all emergency push button

• Check absence of warning signal

• Check that the green indicator of the electrical box is switched on

Performs the secondary guarding system tests for each movement specified in the table hereinbelow

• Push the switch bar while operating the specified movement

• Check what movement are authorized and complete the table

• Check that visual and audible warning are activated

• Check that the reset button of the electrical box is illuminated

• Push the reset button

• Check that normal operation is restored

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Operated movement when the bar is triggered

Driving Rotation

Lifting or

telescope

extension

Other

movement

Move forward

Move

backwards

Left Right

Ye s N o Ye s N o Ye s N o Ye s N o Ye s N o Ye s N o

Platform control box

Forward drive

Reverse drive

Turntable left

Tu r nt ab l e r ig ht

Lifting or telescope extension

Boom descent and retraction telescope

Other movement

Ground control box

All

Authorized

Prohibited

Authorized if all switches / joysticks of the Platform control box are in neutral position or, if the Enable switch has been released

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5.3.5 - Operation

When the switch bar is triggered, the currently active function movement is stopped. Alarm and flashing light are activated. Only safeguard functional movements (lowering, retracting or reverse movement of the function that created the situation) are available from the platform control box.

Normal operation is restored when the "Reset" button on the right hand side of the basket is pressed in or until the power supply is switched off.

Visual and audible warnings will alert personal at ground if rescue is necessary.

To operate safeguard movement from platform control box :

• Joystick and/or switch must be reset to neutral position (function inactive).

• Enable switch must be activated.

• Operate safeguard movement using joystick or switch to move away from the hazard that triggered the device.

• Press the yellow Reset button to restore normal operation of the machine

• All movements can be operated from the ground control box even if the secondary guarding bar is triggered.

N.B.-:-A

NY MODIFICATION MADE TO THE FACTORY SETTINGS (E.G. INCREASING MOVEMENT SPEED

AND

/OR RAMPS ) VIA THE CONSOLE WILL INCREASE STOPPING DISTANCES AFTER SYSTEM

ACTIVATION

AND THEREBY REDUCES LEVEL OF SECURITY.

5.3.6 - Specific decals

Location of the decals

Marking Description Quantity Part number

1 Do not lean on the bar 1 4000206690 2 Hand crushing hazard 2 4000244570

Haulotte HA20RTJ, HA20RTJ O, HA20RTJ PRO, HA61RTJ O, HA61RTJ PRO Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual