Haulotte HA16X, HA120PX, HA46JRT, HA46SJRT, HA16SPX Operator's Manual

...
Operator's manual
E
NGINE
-
POWERED
ARTICULATED
, 12 - 26
M
2420332370 E06.11 EN
Operator's manual
ENGINE-POWERED ARTICULATED LIFTS, 12 - 26 M
HA120PX - HA16X - HA16SPX (HA46SJRT) - HA16PX
(HA46JRT) - HA18SPX (HA51SJRT) - HA18PX (HA51JRT) -
HA20PX (HA61JRT) - HA260PX (HA80JRT)
2420332370
E06.11
EN
2 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
3
CONTENTS
Operator's manual
CONTENTS
1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
4 - HAULOTTE Services® contact details. . . . . . . . . . . . . . .
9
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
1.1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 - Pre-operation instructions. . . . . . . . . . . . . . . . . . . . . . . .
13
2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 - Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
3.1 - Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 - Potential risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 15
3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 16
3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B
INTERVENOR'S RESPONSIBILITY
1 - Owner's (or hirer's) responsibility. . . . . . . . . . . . . . . . . .
19
2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . .
19
3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . .
19
4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . .
19
5 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . .
20
C
MACHINE LAYOUT
1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
2 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 30
3.3 - Anchorage point (Please see machine configuration) . . . . . . . . . . . . . 31
4 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
5.1 - Ground control box - Emergency control panel. . . . . . . . . . . . . . . . . . . 49
5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4
Operator's manual
D
OPERATING PRINCIPLE
1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.2 - Drive speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.3 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.4 - Length and angle sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.5 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.6 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.7 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.8 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.9 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.10 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
E
DRIVING
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.2.2 - Ground control box controls (emergency station) . . . . . . . . . . . 68
2.2.3 - Platform control box controls (driving station) . . . . . . . . . . . . . . 69
2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.1.1 - Emergency stop button operation . . . . . . . . . . . . . . . . . . . . . . . 71
3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5
CONTENTS
Operator's manual
F
SPECIAL PROCEDURE
1 - Emergency lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
1.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2 - Lowering for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
2.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
3.1 - Dissengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.3 - Reengaging the drice hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . .
87
4.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.1.1 - Loading by lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.2 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5 - Detection of internal fault. . . . . . . . . . . . . . . . . . . . . . . . .
91
5.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6 - On-board generator(Option)Option. . . . . . . . . . . . . . . . .
92
6.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
G
TECHNICAL CHARACTERISTICS
1 - Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
2 - Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
3 - Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
109
3.1 - Machine HA120PX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.2 - Machine HA16X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.3 - Machine HA16PX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
3.4 - Machine HA18PX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.5 - Machine HA16SPX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.6 - Machine HA18SPX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
3.7 - Machine HA20PX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
3.8 - Machine HA260PX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4 - AS - CE standard specificities. . . . . . . . . . . . . . . . . . .
117
4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.3 - Stability test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . .
122
H
INTERVENTION REGISTER
1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . .
123
6
Operator's manual
72420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
You have just purchased a HAULOTTE® product
and we would like to thank you for your business.
1 - Operator's manual
As stated on the delivery slip, this manual is one of the documents in the on-board document holder provided upon delivery of your HAULOTTE® machine.
The operator manual is a translation of the original instructions.
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual.
We would particularly like to draw your attention to 2 essential points :
• Compliance with safety instruction (machine, use, environment)
• Use of the equipment within the performance limits.
2 - After Sales Service
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service life to ensure optimal use of your HAULOTTE product..
• When contacting our After Sales Service, ensure that you provide the machine model and serial number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts interchangeability and correct machine operation..
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE Services® immediately even if the malfunction does not involve material and/or bodily damage..
• HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product); contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical characteristics. Only the tables of technical characteristics should be used to study the suitability of the equipment for the intended use.
8 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
3 - Compliance
We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine.
HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..
HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this
manual.
HAULOTTE® reserves the right to alter technical specifications and to make improvements or modifications to the machine without modifying this manual.
Certain options can modify the machine's operating characteristics and its associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular options not require any particular precautions other than those associated with the installation itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.
92420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
4 - HAULOTTE Services® contact details
HAULOTTE Services® contact details
HAULOTTE FRANCE
PARC DES LUMIERES
601 RUE NICEPHORE NIEPCE
69800 SAINT-PRIEST
TECHNICAL Department:
+33 (0)820 200 089
SPARE PARTS : +33 (0)820 205 344
FAX : +33 (0)4 72 88 01 43
E
-mail : haulottefrance@haulotte.com
www.haulotte.fr
HAULOTTE ITALIA
VIA LOMBARDIA 15
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(MI)
TEL: +39 02 98 97 01
FAX: +39 02 9897 01 25
E-mail : haulotteitalia@haulotte.com
www.haulotte.it
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AN DER MÖHLINHALLE 1
D-79189 BAD KROZINGEN-HAUSEN
TEL : +49 (0) 7633 806 92-0
FAX : +49 (0) 7633 806 92-18
E.mail : haulotte@de.haulotte.com
www.haulotte.de
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3, ZHUKOVSKOGO STREET
DOLGOPRUDNY
141700 MOSCOW REGION
RUSSIAN FEDERATION
TEL/FAX : +7 495 579 57 17
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www.haulotte-international.com
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AV. CECI, 608 – B 13
CEP: 06460-120 – TAMBORE
BARUERI – SAO PAULO – BRASIL
TEL : +55 11 4208 4206
FAX : +55 11 4191 4677
E.mail : haulotte@haulotte.com.br
www.haulotte.com.br
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C/ARGENTINA N° 13 - P.I. LA GARENA
28806 ALCALA DE HENARES
MADRID
TEL : +34 902 886 455
TEL SAT : +34 902 886 444
FAX : +34 91 656 97 81
E.mail : iberica@haulotte.com
www.haulotte.es
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UL. GRANICZNA 22
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FAX : +48 22 720 35 06
E-mail :
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www.haulotte.pl
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Calle 9 Este, Lote 18, Civac, Jiutepec,
Morelos
CP 62500 Cuernavaca
México
TEL : +52 77 7321 7923
FAX : +52 77 7516 8234
E-mail : haulotte.mexico@haulotte.com
www.haulotte-international.com
HAULOTTE PORTUGAL
ESTRADA NACIONAL NUM. 10
KM. 140 - LETRA K
2695 - 066 BOBADELA LRS
TEL : + 351 21 995 98 10
FAX : + 351 21 995 98 19
E.mail : haulotteportugal@haulotte.com
www.haulotte.es
HAULOTTE SINGAPORE Pte Ltd.
No.26 CHANGI NORTH WAY,
SINGAPORE 498812
Parts and service Hotline: +65
6546 6179
FAX : +65 6536 3969
E-mail: haulotteasia@haulotte.com
www.haulotte.sg
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PO BOX 293881
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east@haulotte.com
www.haulotte-international.com
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FAX : +46 31 744 32 99
E-mail : info@se.haulotte.com
spares@se.haulotte.com
www.haulotte.se
HAULOTTE TRADING (SHANGHAI)
Co. Ltd.
#7 WORKSHOP No 191 HUA
JIN ROAD
MIN HANG DISTRICT
SHANGHAI CHINA 201108
TEL : +86 21 6442 6610
FAX : +86 21 6442 6619
E-mail :
haulotteshanghai@haulotte.com
www.haulotte.cn
HAULOTTE ARGENTINA
Ruta Panamericana Km. 34,300 (Ramal A
Escobar)
1615 Gran Bourg (Provincia de Buenos
Aires)
Argentina
TEL.: +54 033 27 45 21 91
FAX. +54 033 27 45 72 19
E-mail : haulotteargentina@haulotte.com
www.haulotte-international.com
HAULOTTE UK Ltd
STAFFORD PARK 6
TELFORD - SHROPSHIRE TF3 3AT
TEL : +44 (0)1952 292753
FAX : + 44 (0)1952 292758
E.mail : salesuk@haulotte.com
www.haulotte.co.uk
HAULOTTE GROUP / BILJAX
125 TAYLOR PARKWAY
ARCHBOLD, OH 43502 – USA
TEL : +1 419 445 8915
FAX :+1 419 445 0367
Toll free : +1 800 537 0540
E.mail : sales@us.haulotte.com
www.haulotte-usa.com
HAULOTTE DO BRASIL
AV. CECI, 608 – B 13
CEP: 06460-120 – TAMBORE
BARUERI – SAO PAULO – BRASIL
TEL : +55 11 4688 1295 / +55 11
4208 4206
FAX : +55 11 4191 4677
E.mail : americalatina@haulotte.com
www.haulotte-international.com
HAULOTTE NETHERLANDS BV
BRIELTJENSPOLDER 30
4921 PJ MADE
TEL : +31 (0) 162 670 707
FAX : +31 (0) 162 670 710
E.mail : info@haulotte.nl
HAULOTTE AUSTRALIA PTY Ltd
46 GREENS ROAD
DANDENONG – VIC – 3175
TEL : +61 (0)3 9792 1000
FAX : +61 (0)3 9792 1011
E.mail : sales@haulotte.com.au
10 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
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Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
Safety precautions
1 - Recommendations
1.1 - OPERATOR'S MANUAL
This operators manual is specific to the HAULOTTE® products listed on the cover page of this manual..
1.2 - SYMBOLS USED
Symbols are used to alert the operator to safety precautions or to highlight practical information.
Legend
The operator manual does not replace the basic training required for all worksite equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered by the manual.
This manual must be kept on the machine (or in the cab in its storage case. The manual must be available to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE Services®.
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk, but a reminder of the need for common sense, good practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
N.B. :
Additional technical information
12 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
1.3 - LABEL COLORS
The potential dangers and any specific regulations are indicated around the product by labels and identification plates.
Familiarize yourself with the labels and their respective color codes.
Label color code-CE - AS
Label color code-ANSI - CSA
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
Labels Color Meaning
Red
Potentially fatal danger
Orange
Risk of serious injury
Yellow
Risk of material damage and/or minor injury
Other
Additional technical information
Labels Color Meaning
Red
Potentially fatal danger
Orange
Risk of serious injury
Yellow
Risk of material damage and/or minor injury
Other
Additional technical information
Green
CSA maintenance operation or information
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132420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
2 - Pre-operation instructions
2.1 - GENERAL INSTRUCTIONS
• On soft, unstable or cluttered ground.
• With wind blowing faster than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics). Consult the Beaufort scale ( Section A 3.2.4-Risk of uncontrolled movement and overturning).
• Close to power lines. Respect the safety distance ( Section A 3.2.3-Risk of electrocution).
• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) . Consult HAULOTTE® if it is necessary to work outside this range.
• In an explosive atmosphere.
• During storms (risk of lightning).
• In the presence of strong electromagnetic fields (radar, etc ...).
N.B.-:-Y
OU ARE ADVISED TO USE THE MACHINE UNDER "NORMAL" CLIMATIC CONDITIONS.. IF YOU NEED TO
USE
THE MACHINE IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION (HUMIDITY, TEMPERATURES
OUTSIDE
THE RECOMMENDED RANGES, SALINITY, CORROSIVENESS, ATMOSPHERIC PRESSURE),
CONTACT HAULOTTE SERVICES®. REDUCE INTERVALS BETWEEN SERVICING.
N.B.-:-W
HILST THE MACHINE IS NOT IN USE, CARE MUST BE TAKEN TO ENSURE THAT IF THE MACHINE IS NOT
LOCKED
IN A SECURE LOCATION, THAT THE UNIT KEY SWITCH IS REMOVED TO PREVENT UNAUTHORISED USE
OF
THE MACHINE.
2.2 - SPECIFIC INSTRUCTIONS
• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).
• If the ground slope is greater than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).
• In a non-ventilated area as the exhaust gases are toxic.
• At night unless the machine is equipped with the optional light.
• If the number of persons exceeds the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).
• If the side force is greater than the permissible force. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).
• The employer has the obligation to issue a driving permit to the operator.
• The employer is obliged to inform the operator of the local regulations.
Do not operate the product in the following situations :
Do not operate the product in the following situations :
14 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3 - Operation instructions
3.1 - PROHIBITIONS
It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.).
• Never use a faulty machine (hydraulic leaks, worn tires, malfunction).
• Never operate the machine controls suddenly.
• Never place the machine against a structure to hold that structure in place.
• Never use the machine to tow other machines or to drag materials.
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never disable the safety devices.
• Do not make contact with a fixed or mobile obstacle. The contact can cause premature deterioration of the structure and lead to the corruption of certain safety elements.
• Do not climb onto the covers.
• Never use the machine with only an operator in the platform. It must be used by 2 operators.
• Never use the machine when the platform is cluttered.
• Never increase the surface area of the platform by using floor extensions or accessories not authorized by HAULOTTE®.
• Never leave the hydraulic cylinders fully extended or retracted before switching off the machine, or during an extended stop period.
• Never use the machine with material or objects hanging from the guardrail or the boom.
• Never use the machine with elements that can increase the wind force (panels).
• Never increase the working height by using attachments (ladder).
• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be easily accessed in its low position. For machines fitted with : Steps have been provided for this purpose where required.
• Never climb on the guardrail.
• Never use the machine without fully lowering the sliding midrail or without closing the platform entry gate.
• Never use the machine as a crane, material lift or elevator.
• Never use the machine for any other purpose than to transport people, their tools and material to the desired place.
• Never drive fast in narrow or cluttered areas. Keep speed under control in bends.
• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine failure, it is possible to tow it to load it onto a trailer ( Section F 3Towing).
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152420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
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- Safety precautions
3.2 - POTENTIAL RISKS
3.2.1 - Risk of command system disturbance
Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.
3.2.2 - Risk of falling
When in the platform, respect the following instructions :
• Carry individual protection equipment adapted to the work conditions and local rules.
• Avoid contact with fixed or mobile obstacles (other machines).
• Ensure that the adjustable midrail is closed (low position and against the guardrails).
• Ensure that the gate is closed and locked (For machines fitted with).
• Hold on securely to the guardrails during elevation and driving.
• Do not sit, stand, or climb on the platform guard rails.
• Ensure that guard rails are correctly installed and locked.
• Always keep your feet firmly on the floor of the platform.
• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.
• Keep the floor of the platform free of debris.
• Do not leave the platform until it is fully in its stowed position.
• Do not climb on to the platform if the machine is not in the stowed position.
3.2.3 - Risk of electrocution
The machine is not electrically insulated and does not offer any insulation protection.
The risks of electrocution are high in the following situations :
• Close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.
• In the event that you were to make accidental contact with a high voltage line, wait for the power to the line to be switched off before operating the machine.
• During storms.
To climb up or climb down from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform
• Keep 3 support points between the steps and the guardrail
16 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
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- Safety precautions
Never use the machine as a welding earth.
Maintain a minimum safe distance with regard to power lines and electrical devices.
Respect the local rules and the minimum safety distance from power lines..
Minimum safety distance
N.B.-:-THIS TABLE IS APPLICABLE, EXCEPT WHEN THE LOCAL REGULATIONS ARE MORE STRICT.
3.2.4 - Risk of uncontrolled movement and overturning
When in the platform, respect the following instructions :
• Before operating the machine on any indoor or outdoor surface (premises, bridge, truck, etc.), check that the surface is capable of supporting the combined machine weight and platform capacity. Check the maximum value in the technical characteristics
( Section G 1-Main characteristics).
• Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.
• Always ensure that the chassis is never driven any closer than 1 m(3 ft3 in) m to holes, bumps, tilts, obstructions, debris and ground coverings that may hide holes and other dangers.
• During motion direction reversal from the platform or ground control box, the joysticks or switches must be stopped in neutral position before reversing the direction of motion.
• Taking note of the overall load dimensions and weight, place the loads in the centre of the platform or distribute them it a uniform manner.
• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine onto level ground before raising platform.
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15 200 - 350 kV 6 20 350 - 500 kV 8 25 500 - 750 kV 11 35
750 - 1000 kV 14 45
• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the technical characteristics( Section G 1-Main characteristics).
• While driving, always place the arrow above the rear axle, in the direction of movement.
• While driving on a slope, always orient the machine in the direction of the slope.
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Engine-powered articulated lifts, 12 - 26 m
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- Safety precautions
N.B.-:-THE BEAUFORT SCALE MEASURES THE WIND FORCE WITH A GRADUATION SYSTEM. A WIND SPEED
RANGE
AT 10 M(32 FT9 IN) ABOVE FLAT, CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.
Beaufort scale
• Do not travel down slopes at high speed.
• Do not use the machine (elevation and travel) on an incline greater than that permitted by the slope sensor.
• Do not drive in reverse (direction opposite the field of vision).
• Do not pull or push objects with the boom.
• Never use the machine in winds exceeding the permissible limit.
• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more unstable the machine becomes.
Force
Meteorological
description
Observed effects m/s km/h mph
0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62
1 Very light breeze
Smoke indicates the wind direction.
0,3 - 1,5 1 - 5 0,62 - 3,11
2 Light breeze
Wind felt on the face. Leaves rustle. Weather vanes turn.
1,6 - 3,3 6 - 11 3,72 - 6,84
3 Slight breeze
Leaves and small branches in constant movement. Flags move slightly.
3,4 - 5,4 12 - 19 7,46 - 11,8
4 Nice breeze
Dust and loose papers fly. Small branches bend.
5,5 - 7,9 20 - 28
12,43 -
17,4
5 Nice breeze
Small trees sway. Crested wavelets form on inland waters.
8,0 - 10,7 29 - 38
18,02 -
23,6
6 Cool wind
Large branches shake. Power lines and chimneys 'sing'. It is difficult to use an umbrella.
10,8 - 13,8 39 - 49
24,23 -
30,45
7 Strong cool wind
All trees shake. Walking against the wind becomes difficult.
13,9 - 17,1 50 - 61 31 - 37,9
8 Squall
Some branches break. Generally we cannot walk against the wind.
17,2 - 20,7 62 - 74
38,53 -
45,98
9 Strong squall
The wind causes slight damage to buildings. Tiles and chimney stacks are blown off.
20,8 - 24,4 75 - 88
46,60 -
54,68
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Engine-powered articulated lifts, 12 - 26 m
A
- Safety precautions
3.2.5 - Risk of burns and explosion
N.B.-:-A
CID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER.
3.2.6 - Risk of crushing and collision
When in the platform, respect the following instructions :
• During operation, keep all the parts of the body inside the platform.
• To position the machine close to obstacles, use the raise controls (arm, boom, etc.) instead of the drive controls.
• Ensure there are no obstacles (structure) in the work area.
• When driving, position the platform so as to provide the best visibility possible.
• Always use another person to guide machine movements in case of poor visibility.
• All the personnel in the platform or on the within the vicinity of the machine must wear Personal Protection Equipment (safety helmet, etc.).
• When lifting or lowering the basket and during driving, the operator must check that the area above, below and to each side of the machine are clear.
• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).
• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).
• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.
Do not operate other machines (crane, platform, etc.) in the work area.
Take account of the distance, reduced visibility and blind spots during use of the machine.
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Engine-powered articulated lifts, 12 - 26 m
B
- Intervenor's responsibility
Intervenor's responsibility
1 - Owner's (or hirer's) responsibility
The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator Manual.
The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services®.
The owner (or hirer) is responsible for applying the local regulations regarding operation of the machine.
2 - Employer's responsibility
. The employer has the obligation to issue a driving permit to the operator.
N.B.-:-IN ACCORDANCE WITH THE REGULATION IN THE COUNTRY WHERE THE MACHINE IS OPERATING, THE
USER
MUST BE AUTHORIZED TO DRIVE BY THE DOCTOR OF LABOUR MINISTRY.
3 - Trainer's responsibility
The trainer must be qualified to provide training to operators in accordance with applicable local regulations. The training must be given in an obstacle-free area until the trainee is considered competent as defined by the training program undertaken.
4 - Operator's responsibility
The operator must read and understand the contents of this manual and the labels affixed on the machine.
The operator must inform the owner (or hirer) if the manual or any labels are missing or in poor condition, and of any malfunction of the machine.
The operator may only operate the machine for the purpose intended by the manufacturer.
All operators must become familiar with and fully understand the emergency controls and how to operate the machine in an emergency as a component of their formal operator training.
The operator has the obligation stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem to his/her supervisor.
Forbid anyone from operating the machine who is :
• Under the influence of drugs, alcohol, etc..
• subject to fits, loss of motor skills, dizziness, etc..
Only authorized and qualified operators may operate HAULOTTE® machines.
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Engine-powered articulated lifts, 12 - 26 m
B
- Intervenor's responsibility
5 - Inspection and maintenance
The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance..
Inspections and maintenance
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
Type of
intervention
Frequency Person-in-charge Intervenor
Reference
document
Pre-delivery inspection
Before each delivery of sold, hired or resold equipment
Owner (or hirer)
Qualified HAULOTTE Services® technician
Operator's manual
Pre-operation inspection
Before operation or when the operator changes
Operator Operator Operator's manual
Periodical preventive maintenance
At the specified intervals (250 hours or 1 year)
Owner (or hirer)
On-site technician or qualified HAULOTTE Services® technician
Maintenance book
Periodical visit
2 times a year or at the latest 6 months after the last periodic visit, and according to the local regulations
Owner (or hirer)
Organization or technician approved by the employer or by the intermediary of HAULOTTE Services® in accordance with the HAULOTTE Services® contract
Maintenance book
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Machine layout
1 - Identification
The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine (Please see machine configuration).
Identification plate CE - AS
Identification plate ANSI - CSA
For any request for information, intervention or spare parts, specify the type and serial number of the machine.
ENGIN /
EQUIPMENT
TYPE /
TYPE
N˚ SERIE /
SERIAL N˚
MASSE /
TOTAL WEIGHT
ANNEE DE CONSTRUCTION /
YEAR OF MANUFACTURE
PUISSANCE NOMINALE /
NOMINAL POWER
CHARGE MAXI /
MAXIMUM LOAD
NOMBRE PERS. + CHARGE /
NUMBER OF PERSONS + LOAD
FORCE LATERALE MAXI /
LATERAL FORCE MAX.
VITESSE DU VENT MAXI /
WINDSPEED MAX.
DEVERS MAXI (degrés) /
SLOPE OPERATION MAX. (degrees)
kg
kW
kg
P + kg
N
m/s
˚
PENTE GRAVISSABLE MAXI /
GRADEABILITY MAX.
%
307P218070 c
HAULOTTE GROUP, La Péronnière, BP9
42152 L'Horme - France
A3
EQUIPMENT
TYPE
SERIAL N°
TOTAL WEIGHT
YEAR OF MANUFACTURE
POWER SOURCE (Fuel/gas/LPG)
MAXIMUM LOAD
NUMBER OF PERSONS + LOAD
MAXIMUM PLATFORM HEIGHT
MAXIMUM PLATFORM REACH
SLOPE OPERATION MAX.
lbs
kW
POWER SOURCE (electric)
V / Ah
lbs
P + lbs
ft
ft
0 degres
LATERAL FORCE MAX. lbsN
307P218170 d
MADE IN FRANCE, THIS MACHINE HAS BEEN MANUFACTURED IN COMPLIANCE WITH :
HAULOTTE GROUP, La Péronnière, BP9
42152 L'Horme - France
A3
22 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
2 - Main components
HA120PX - Major Component Location Diagram
C34
C6C7C4
C1
C11
C14
C26
C20
C27 C28
C29
C30
C31
C32
C33
C10
C35
C9
C16
C14
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Engine-powered articulated lifts, 12 - 26 m
C
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HA120PX - Description of the components
Marking Description
C1 Chassis C2 Front driven steering axle C3 Rear drive and/or steer wheel C4 Jib C5 Platform support incorporating load limiter C6 Platform C7 Platform control box C8 Level compensation cylinder
C9 Upper boom C10 Slew ring C11 Turntable assembly C12 Side cover C13 Arm/Boom link piece C14 Hydraulic drive motor and reducer C16 Lower arm C20 Tie-down (and/or lifting) points C22 Boom lift cylinder C26 Engine and hydraulic pump C27 Ground control box C28 Slope sensor switch C29 Platform rotation cylinder or Platform rotation motor(Depending on the machine) C30 Hydraulic oil tank C31 Fuel tank C32 Turntable rotation gearbox C33 Counterweight C34 Drive wheels C35 Document holder
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
HA16X - HA16SPX - HA16PX - HA18SPX - HA18PX - View of components for articulated arms under 20 m(65 ft7 in)
C1
C10
C4C8 C7
C35
C5
C3 - C34C2
C13
C12
C37
C140
C11
C26
C33
C140
C9 C22
C6 C42
C12
C38
C27
C2 - C34
C20
C31
C36
C41
C20
C32
C14 C28
C43
C140
C30
C14C3 - C34
C39
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
HA16X - HA16SPX - HA16PX - HA18SPX - HA18PX - Description of the components
Marking Description
C1 Chassis
C2 Front driven steering axle
C3 Rear drive and/or steer wheel
C4 Jib
C5 Platform support incorporating load limiter
C6 Platform
C7 Platform control box
C8 Level compensation cylinder
C9 Upper boom (or boom tube) C10 Slew ring C11 Turntable assembly C12 Side cover C13 Arm/Boom link piece C14 Hydraulic drive motor and reducer C20 Tie-down (and/or lifting) points C22 Boom lift cylinder C26 Engine and hydraulic pump C27 Ground control box C28 Tilt sensor switch C30 Hydraulic oil tank C31 Fuel tank C32 Turntable rotation gearbox C33 Counterweight C34 Drive wheels C35 Document holder C36 Top arm C37 Operating batteries C38 Bottom arm C39 Top tie rod C41 Bottom tie rod C42 'Enable Switch' pedal C43 Turntable rotation lock pin
C140
Gas bottles
1
1. For US only
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
HA20PX - HA260PX - View of components for articulated arms of between 20 m(65 ft7 in) and 26 m(85 ft3 in)
C1 C10 C3
C9
C35
C22C12
C29
C5
C4
C8
C11C26
C33
C16
C37 C12
C7
C2
C2C14C14C3 C28 C43 C30
C20
C27
C32
C20 C31
C73
C6
C42
C13
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272420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
HA20PX - HA260PX - Description of the components
Marking Description
C1 Chassis
C2 Front driven steering axle
C3 Rear drive and/or steer wheel
C4 Jib
C5 Platform support incorporating load limiter
C6 Platform
C7 Platform control box
C8 Level compensation cylinder
C9 Upper boom C10 Slew ring C11 Turntable assembly C12 Side cover C13 Arm/Boom link piece C14 Hydraulic drive motor and reducer C16 Lower arm C20 Tie-down (and/or lifting) points C22 Boom lift cylinder C26 Engine and hydraulic pump C27 Ground control box C28 Slope sensor switch C29 Platform rotation cylinder or Platform rotation motor(Depending on the machine) C30 Hydraulic oil tank C31 Fuel tank C32 Turntable rotation gearbox C33 Counterweight C35 Document holder C37 Operating batteries C42 'Enable Switch' pedal C43 Turntable rotation lock pin C73 Lower arm
C140
Gas bottles
1
1. For US only
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
3 - Safety devices
3.1 - TURNTABLE ROTATION PIN
The turntable rotation pin allows turntable locking during machine transportation
Turntable rotation locking pin (Please see machine configuration)
Turntable rotation locking pin (Please see machine configuration)
Turntable rotation locking pin (Please see machine configuration)
After each transportation, remove the turntable rotation locking pin.
307P228440 a
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Turntable rotation locking pin (Please see machine configuration)
Turntable rotation locking pin (Please see machine configuration)
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C
- Machine layout
3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL
The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual.
The platform is comprised of guardrails and a sliding mid-rail facilitating platform access.
Do not restrain the sliding midrail to the guard rail.
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION)
The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual.
The machine is equipped with harness anchorage points points which accept a single harness per anchorage point. The anchorage points are identified by the presence of the Anchorage point label.
If the local regulation imposes the wearing of a harness, use the approved anchorage points.
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Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
4 - Labels
4.1 - CLASSIFICATION PLAN
4.1.1 - Red labels
Common labels
Specific labels HA120PX
The red labels indicate a potentially fatal danger.
.F
.GB
.D
7814 518
Composant spécifique à
cette machine.
NE PAS INTERCHANGER.
Component specific
to this machine.
DO NOT INTERCHANGE.
Komponenten nur für
diese maschine geeignet.
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°
R7
R5
R3 R4
R8 R2
R6
R1 R9 R17
kg
kg
kg
Kg
Kg
10,4
7814 886
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332420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Specific labels HA16X
Specific labels HA16SPX
Specific labels HA18SPX
Specific labels HA16PX
R1
R9
R1 R9
R1 R9
R1 R9
34 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Specific labels HA18PX
Specific labels HA20PX
Specific labels HA260PX
R1 R9
R1
R9
R1 R9 R11
R22
307P230040 a
A
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C
D
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352420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
4.1.2 - Orange labels
Common labels - CE
Common labels - AS
The orange labels indicate a risk of serious injury.
O1
O1
36 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Common labels - ANSI - CSA
4.1.3 - Yellow labels
Common labels
The yellow labels indicate a risk of material damage and/or minor injury.
O1
7814 705 b
WARNING
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED
AND OPERATING PROPERLY.
DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations. Follow the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc. DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect the stability of the machine. DO NOT modify or change this machine without written approval from the manufacturer. Operate this machine with extreme caution. STOP all operation if a malfunction occurs. Test foot switch for proper operation.
RECOMMENDATIONS FOR USE
DAILY INSPECTION
INSTRUCTION BEFORE USE
Test high engine and high drive cut out switches for proper operation. DO NOT wash the electrical components with a washer pressure. DO NOT use the machine as a welding earth. DO NOT weld on the machine without first disconnecting the battery terminals.
Check the level of diesel fuel (for diesel engine platform). Check that there are no apparent defects (hydraulic leaks, loose bolts, loose electric connections). Check that the tilt indicator operates correctly by sounding the buzzer (when machine is raised).
Remove the rotation locking pin (if there is a turntable). IMPORTANT when using the AC power line to the work platform, the power plug must be connected to an electrical installation protected by a circuit breaker.
START-UP
Turn the battery isolater switch to the "ON" position. Unlock the emergency stop button then press the starter button (for diesel engine platform). If the machine does not start, wait 10 seconds then repeat the operation.
The machine must not be used while charging the batteries (on electrical machine)
Improper use of this machine could cause death or serious injury.
.
. . .
. .
. . . .
. .
.
. .
.
.
.
J1
J6 J10
J2 J3 J4
a
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372420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Specific HA20PX and HA260PX labels
Specific labels for winter weather machines
Specific labels for hot countries
4.1.4 - Other labels
Common labels
The other labels provide additional technical information.
J5
J26
J29
7814-393
7814-394
A2 A3
A11
A12
A1 A5 - A6
A16
A4
A8
A32
A7
A15
A9
A10
A30
38 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Specific labels AS
Specific labels ANSI
Specific labels HA120PX
R14
R20
J10
R16
R15
7814 523
WARNING
IF DIRECTION OF TR AVEL IS OBSCURED, RO TATE UNIT THROUGH 180 DEGREES AND NOTE COLOUR OF DIRECTION OF TRAVEL ARROWS ON THE CHASSIS IN REL ATION TO TRAVEL CONTROL JOYSTICK ARROWS
R53
R54
A28
A29 A22
A25
O3
A27
307P225800 a
LOW SULFUR FUEL OR ULTRALOW SULFUR FUEL ONLY
CAUTION
J32
WARNING
DANGER
. This machine is not insulated.
. Maintain a clearance of at least 10 ft. between any part of machine or load and any electrical line or apparatus charged up to 50,000 volts. . One foot additional clearance is required for each additional 30,000 volts or less. . Allowances must be made for operator error, machine deflection and electrical line swaying.
Machine must be on a smooth, firm and level surface before swinging, elevating and/or extending boom. DO NOT exceed platform rated capacity. Make sure the operating surface will support the machine. DO NOT drive with platform raised, or raise platform, when on uneven, sloping or soft surfaces including trucks, trailers, railway cars, floating vessels, scaff
olds or similar areas
. DO NOT raise platform during high winds. DO NOT drive near drop offs, holes or other hazards. Make sure all tires are in good condition and air filled tires are properly inflated. To drive on a slope, boom must be retracted, lowered below horizontal and centered between the rear wheels. Driving with boom above horizontal or extended is restricted to smooth, firm and level surfaces free of obstructions.
FALLING HAZARD
TIP OVER HAZARD
Check the condition of the approved fall protection device, lanyard and the designated attachment point to the platform. Wear approved fall protection items and attach to marked locations. Keep both feet on platform floor. Ensure entrance area is properly closed. DO NOT use planks, ladders or similar items in platform to get added reach.
. .
. .
. . . .
.
. .
. . .
CRUSHING HAZARD
Always look in the direction of movement
.
Keep clear of obstructions.
.
Direction of drive and steer functions are opposite to the motion of the controls when the platform is positionned over the front axle end. Always look at the decals on the chassis and drive / steer control for proper direction.
.
Keep all body parts inside of platform during operation.
.
Death or serious injury could result from a tip-over
Falling from platform could cause death or serious injury
Failure to follow instructions could result in death or serious injury
THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY.
DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations. Follow the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections.
These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc. DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect the stability of the machine.
DO NOT modify or change this machine without written approval from the manufacturer.
Operate this machine with extreme caution. STOP all operation if a malfunction occurs.
Test foot switch for proper operation.
RECOMMENDATIONS FOR USE
DAILY INSPECTION
Test high engine and high drive cut out switches for proper operation.
DO NOT wash the electrical components with a washer pressure.
DO NOT use the machine as a welding earth. DO NOT weld on the machine without first disconnecting the battery terminals.
Check the level of diesel fuel (for diesel engine platform). Check that there are no apparent defects (hydraulic leaks, loose bolts, loose electric connections). Check that the tilt indicator operates correctly by sounding the buzzer (when machine is raised).
.
. . .
.
.
. .
.
.
. .
.
INSTRUCTION BEFORE USE
Remove the rotation locking pin (if there is a turntable). IMPORTANT when using the AC power line to the work platform, the power plug must be connected to an electrical installation protected by a circuit breaker.
START-UP
Turn the battery isolater switch to the "ON" position. Unlock the emergency stop button then press the starter button (for diesel engine platform).
If the machine does not start, wait 10 seconds then repeat the operation.
The machine must not be used while charging
the batteries (on electrical machine)
Improper use of this machine could
cause death or serious injury.
.
.
.
.
.
ELECTROCUTION
HAZARD
Death or serious injury will occur
from contact or being too
close to electrical lines.
7815 017 c
Minimum safe approach distance
(M.S.A.D) to energized (exposed or
insulated) power lines
Voltage Range
(Phase to phase)
Minimum safe approach distance
0 to 300 V
Over 300 V to 50 kV
Over 50 kV to 200 kV
Over 200 kV to 350 kV
Over 350 kV to 500 kV
Over 500 kV to 750 kV
Over 750 kV to 1000 kV
AVOID CONTACT
10
15
20
25
35
45
3.05
4.60
6.10
7.62
10.67
13.72
3078147890 c
(Feet) (Meters)
307P224950 a
A74
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D
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392420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Specific labels, optional
4.1.5 - Green labels
Common labels
Green labels indicate maintenance, operations or information( CSA standard).
A8 R18 A31
V2
UNDER THE HOOD
V1
40 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
4.2 - IDENTIFICATION
Location of the HA120PX labels-Standards CE and AS
A3
A5
A4
R4
R3
A10
R9
R9
A12
A11
A8 -
A32
R14
R1
R17
J3
J4
R54
R6
J2
O1
R7
A2
J29
J6
A16
A16
A6
R4
R3
J3
R7
J1
A9
R9
R9
R5
A15
R17
A15
A74
R16
J10
R8
R1
A7
R20
R53
R15
A1
R16
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412420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards CE and AS
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards CE and AS
R7 - J3
A11
A12
R4
R9
R16
A30 A30
A16A15
R15
A1
R1 - R2 - R8 R17 - J10
R20
A7
A32
A4
R1
R7 - J3
R6 - J4
R16
J1
J2
R5
J6A2O1
R3
R4
A4
R14
A8 - A9
A3 - A10
A5
R5
A5
A28
R3
R9
R16
A
30 A30
R16
J26
A5
A16
J4
A8 R14
O1A2
A4
R1 - R2 - R8 - J10
A1
A28 - R20
A7
A7
A31
R6A6
J3 J4 J5J5 R9
J2 J6
R5R9
R18
R1 A3 A10 R7 A9 J3
R3 R9
R4
A5
A16
A15
R15
A12 A30
R16 R16
A11 A30
J1
R5
R4
A5
R3
R11
R9
R22
42 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Label descriptions HA120PX - HA16X - HA16PX (HA46JRT) - HA16SPX (HA46SJRT) - HA18PX (HA51JRT) - HA18SPX (HA51SJRT)-Standards CE and AS
Color Marking Description
Quan
tity
Red R1 Height of the floor and load 2
For HA120PX : 3078148860
For HA16X : 307P200530
For HA16PX : 3078143690
For HA16SPX : 307P205770
For HA18PX : 3078143710
For HA18SPX : 307P205780 Red R2 Travel direction 1 3078145070 Red R3 Risk of crushed hands 2 3078143620 Red R4 Risk of body crushing 2 3078143630 Red R5 Danger of electrocution 1 3078143490 Red R6 Do not interchange 1 3078145180 Red R7 Do not park in the work area 2 3078143550 Red R8 Close the sliding mid-rail 1 3078153510
Red R9 Wheel load 4
For HA120PX : 3078151560
For HA16X : 3078151590
For HA16PX : 3078151530
For HA16SPX : 3078152380
For HA18PX and HA18SPX : 3078151540 Red R14 Fuel filling-up 1 For AS standard only : 3078144510 Red R15 Harness use 1 For AS standard only : 3078144520 Red R16 Load strength on each slings 1 For AS standard only : 3078144490
Red R17
Do not travel down slopes at high speed
1 For HA120PX only : 3078143970
Red R18 On-board generator 1 3078149240 Except HA120PX Red R20 Danger driving direction 1 For AS standard only : 3078145230
Red R53
Basket in compliance with EN280 standard
1 on HA120PX and AS only : 3078144540
Red R54 Emergency 1 on HA120PX and AS only : 3078144930
Orange O1 Operation instructions 1
In french ( CE standard) : 3078143420
In english (Standards CE and AS) :
3078144560 In spanish ( CE standard) : 3078143430 In german ( CE standard) : 3078143440
In italian ( CE standard) : 3078143460
In danish ( CE standard) : 3078144940
In portuguese ( CE standard) : 3078145830
In finish ( CE standard) : 30781745540
In swidish ( CE standard) : 3078145940
In dutch ( CE standard) : 3078143470
Ye l l o w J1 Greasing the turntable rotation gear 1 3078143570
Ye l l o w J2
Remove the blocking pin before rotating
1 3078143530
Ye l l o w J3 Do not place your foot on the cover 2 3078143640
Ye l l o w J4
Do not use the machine as a welding earth
2 3078143600
Ye l l o w J6 Verification of tilt operation 1 3078144650
Ye l l o w J10 Socket 1
CE standard : 3078143540 AS standard : 3078144570
Ye l l o w J26 Winter grade hydraulic oil 1
For HA16X , HA16(S)PX and HA18(S)PX
: 307P223700
Ye l l o w J29 Hydraulic oil for hot countries 1 307P223730
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432420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Other A1 Platform control box 1
For HA120PX : 307P224350
For HA16X : 307P217970
For HA16PX and HA18PX : 307P217930
For HA16SPX and HA18SPX :
307P217950
Other A2 Ground control box 1
For HA120PX : 307P226170
For HA16X : 307P226210
For HA16(S)PX and HA18(S)PX :
307P225980
Other A3 Identification plate 1 307P218070
Other A4 Machine name logo 1
For HA120PX : 307P224960
For HA16X : 307P218230
For HA16PX : 307P218190
For HA16SPX : 307P2183200
For HA18PX : 307P218220
For HA18SPX : 307P218210
Other A5 Small format HAULOTTE® logo 2
For HA120PX : 307P218180
For HA16X , HA16(S)PX and HA18(S)PX
: 307P217080 Other A6 Large format HAULOTTE® logo 1 307P217770 Other A7 Read the operation manual 1 3078143680 Other A8 Hydraulic oil 1 3078143520 Other A8 Biodegradable oil 1 3078148890 Other A9 Upper and lower oil level 1 3078143590
Other A10 Noise emission level 1
For HA120PX : 3078149740
For HA16X : 307P202240
For HA16(S)PX and HA18(S)PX :
3078148700
Other A11 Front green drive direction arrow 1
For HA120PX : 3078137440
For HA16X , HA16(S)PX and HA18(S)PX
: 3078143930
Other A12 Rear red drive direction arrow 1
For HA120PX : 3078137430
For HA16X , HA16(S)PX and HA18(S)PX
: 3078143940 Other A15 Harness anchor point location 1 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other A28 Risks of electrocution 1 307P226440 Other A30 Machine tie down points 4 3078147930
Other A31 On-board generator selector 1
For HA16X , HA16(S)PX and HA18(S)PX
: 3078150500
Other A32 Vertical machine name logo 1
For HA120PX : 307P224980 For HA16SPX : 3078152130 For HA18SPX : 3078152170
Other A74 Emergency lowering 1 For HA120PX : 307P224950
Color Marking Description
Quan
tity
44 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Label descriptions-Standards CE and AS
Color Marking Description
Quan
tity
HA20PX HA260PX
Red R1 Height of the floor and load 2 307P215200 307P216870 Red R2 Travel direction 1 3078145070 Red R3 Risk of crushed hands 2 3078143620 Red R4 Risk of body crushing 2 3078143630 Red R5 Danger of electrocution 2 3078143490 Red R6 Do not interchange 1 3078145180 Red R7 Do not park in the work area 1 3078143880 Red R8 Close the sliding mid-rail 1 3078153510 Red R9 Wheel load 4 307P215210 307P216880 Red R11 Calibration after dismantling 1 307P216930 Red R14 Fuel filling-up 1 For AS standard only : 3078144510 Red R15 Harness use 1 For AS standard only : 3078144520 Red R16 Load strength on each slings 1 For AS standard only : 3078144490 Red R18 On-board generator 1 3078149240 Red R20 Danger driving direction 1 For AS standard only : 3078145230 Red R22 Prohibited use of the PVG 1 307P230040
Orange O1 Operation instructions 1
In french ( CE standard) : 3078143420
In english (Standards CE and AS) :
3078144560
In spanish ( CE standard) : 3078143430
In german ( CE standard) : 3078143440
In italian ( CE standard) : 3078143460
In danish ( CE standard) : 3078144940
In portuguese ( CE standard) : 3078145830
In finish ( CE standard) : 30781745540
In swidish ( CE standard) : 3078145940
In dutch ( CE standard) : 3078143470
Ye l l o w J1
Greasing the turntable rotation gear
1 3078143570
Ye l l o w J2
Remove the blocking pin before rotating
1 3078143530
Ye l l o w J3 Do not place your foot on the cover 2 3078143640
Ye l l o w J4
Do not use the machine as a welding earth
2 3078143600
Ye l l o w J5 Brake release 1 3078150770 Ye l l o w J6 Verification of tilt operation 1 3078144650
Ye l l o w J10 Socket 1
CE standard : 3078143540
AS standard : 3078144570 Other A1-1 Central platform control box 1 307P227780 Other A1-2 Left platform control box 1 307P219920 Other A1-3 Right platform control box 1 307P219450 Other A1-4 Upper central platform control box 1 307P219470 Other A2 Ground control box 1 307P216900 Other A3 Identification plate 1 307P218070 Other A4 Machine name logo 1 3078137650 307P216920 Other A5 Small format HAULOTTE® logo 3 307P217080 Other A6 Large format HAULOTTE® logo 1 307P217770 307P217240 Other A7 Read the operation manual 2 3078143680 Other A8 Hydraulic oil 1 3078143520 Other A8 Biodegradable oil 1 3078148890 Other A9 Upper and lower oil level 1 3078143590 Other A10 Noise emission level 1 3078148740 Other A11 Front green drive direction arrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940
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C
D
E
F
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452420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Location of labels for articulated lifts of less than 20 m(65 ft7 in)-Standards ANSI and CSA
Other A15 Harness anchor point location 2 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other A28 Risks of electrocution 1 For AS standard only : 307P226440 Other A30 Machine anchorage point 4 3078147930 Other A31 On-board generator selector 1 3078150500
Color Marking Description
Quan
tity
HA20PX HA260PX
R7 - J3
A11
A12
O3
R4
R9
R16
A30 A30
A16A15
A1
R1 - R2 - R8 R17 - J10
A29
A7
A32
A4
R1
R7 - J3
R6 - J4
R16
R9
J1
J2
R5
J6A2O1
R3
R4
A4
A25
A22 - A23
A8 - A9
A3 - A10
A5
R5
A5
A27
R3
R9
R16
A
30 A30
R16
J32
46 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Location of labels for articulated lifts between 20 m(65 ft7 in) and 26 m(85 ft3 in)-Standards ANSI and CSA
Label descriptions-Standards ANSI and CSA
Color Marking Description
Quan
tity
HA16PX HA18PX
Red R1 Height of the floor and load 2 307P203470 Red R2 Travel direction 1 3078147300 Red R3 Risk of crushed hands 2 3078147240 Red R4 Risk of body crushing 2 3078147260 Red R5 Danger of electrocution 1 3078147100 Red R6 Do not interchange 1 3078147320 Red R7 Do not park in the work area 1 3078147170 Red R8 Close the sliding mid-rail 1 3078153630 Red R9 Wheel load 4 307P216620 307P216630 Red R18 On-board generator 1 3078149240
Red R50 Socket - 110V 1 3078147580 Orange O1 Operation instructions 1 3078147050 Orange O3 Risks of explosion 1 3078148030
Ye l l o w J1
Greasing the turntable rotation gear
1 3078147190
Ye l l o w J2
Remove the blocking pin before rotating
2 3078147700
Ye l l o w J3 Do not place your foot on the cover 2 3078147270
Ye l l o w J4
Do not use the machine as a welding earth
1 3078147220
Ye l l o w J6 Verification of tilt operation 1 3078147090 Ye l l o w J10 Socket 1 3078147580 Ye l l o w J26 Winter grade hydraulic oil 1 307P223700 Ye l l o w J32 Low sulfur 1 307P225800
A5
A16
J4
A8 A25
O1A2
A4
R1 - R2 - R8 - J10
A1
A29
A7
A31
R6A6
J3 J4 J5J5 R9
J2 J6
R5R9
R18
R1 A3 A10 R7 A9 J3
R3 R9
R4
A5
A16
A15
A12 A30
A11 A30
J1
A27 - R5
R4
A5
R3
R11
R9
R22
O3
A22 - A23
J32
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472420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Label descriptions-Standards ANSI and CSA
Other A1 Platform control box 1 307P217930 Other A2 Ground control box 1 307P225980 Other A3 Identification plate 1 307P218170 Other A4 Machine name logo 1 307P219940 307P219960 Other A5 Small format HAULOTTE® logo 3 307P217080 Other A7 Read the operation manual 1 3078147290 Other A8 Hydraulic oil 1 3078147140 Other A8 Biodegradable oil 1 3078148920 Other A9 Upper and lower oil level 1 3078147210 Other A10 Noise emission level 1 3078148700 Other A11 Front green drive direction arrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 2 3078147950 Other A16 Yellow and black adhesive tape 1 2421808660 Other A22 Voltage table 1 3078147890 Other A25 Fuel tank cap 1 3078150020 Other A27 Permissible load 1 307P200080 Other A29 Summary safety instructions 1 3078150170 Other A30 Machine tie down points 4 3078147930 Other A31 On-board generator selector 1 307P203440 Other A32 Vertical machine name logo 1 3078147640 3078147650
Color Marking Description
Quan
tity
HA20PX HA260PX
Red R1 Height of the floor and load 2 307P215740 307P215750
Red R2 Travel direction 1 3078147300
Red R3 Risk of crushed hands 2 3078147240
Red R4 Risk of body crushing 2 3078147260
Red R5 Danger of electrocution 1 3078147100
Red R6 Do not interchange 1 3078147320
Red R7 Do not park in the work area 1 3078146960
Red R8 Close the sliding mid-rail 2 3078153630
Red R9 Wheel load 2 307P215770 307P218890
Red R11 Calibration after dismantling 1 307P218880
Red R18 On-board generator 1 3078149240
Red R22 Prohibited use of the PVG 1 307P230040 Orange O1 Operation instructions 1 3078147050 Orange O3 Risks of explosion 1 3078148030
Ye l l o w J1
Greasing the turntable rotation gear
1 3078147190
Ye l l o w J2
Remove the blocking pin before rotating
2 3078147700
Ye l l o w J3 Do not place your foot on the cover 2 3078147270
Ye l l o w J4
Do not use the machine as a welding earth
1 3078147220
Ye l l o w J5 Brake release 1 3078150780 Ye l l o w J6 Verification of tilt operation 1 3078147090 Ye l l o w J10 Socket 1 3078147580 Ye l l o w J32 Low sulfur 1 307P225800
Other A1-1 Central platform control box 1 307P227780 Other A1-2 Left platform control box 1 307P219920 Other A1-3 Right platform control box 1 307P219450
Color Marking Description
Quan
tity
HA16PX HA18PX
48 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
C
- Machine layout
Other A1-4 Upper central platform control box 1 307P219470 Other A2 Ground control box 1 307P216900 Other A3 Identification plate 1 307P218170 Other A4 Machine name logo 1 3078146940 3078147110 Other A5 Small format HAULOTTE® logo 3 307P217080 Other A6 Large format HAULOTTE® logo 3 307P217770 307P217240 Other A7 Read the operation manual 2 3078147290 Other A8 Hydraulic oil 1 3078147140 Other A8 Biodegradable oil 1 3078148920 Other A9 Upper and lower oil level 1 3078147210 Other A10 Noise emission level 1 3078148740 Other A11 Front green drive direction arrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 2 3078147950 Other A16 Yellow and black adhesive tape 1 2421808660 Other A22 Voltage table 1 3078147890 Other A25 Fuel tank cap 1 3078150020 Other A27 Permissible load 1 307P216380 Other A29 Summary safety instructions 1 3078150170 Other A30 Machine tie down points 4 3078147930 Other A31 On-board generator selector 1 307P203440
Color Marking Description
Quan
tity
HA20PX HA260PX
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5 - Control boxes
N.B.-:-THE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE. REFER TO THE MACHINE MODEL TO IDENTIFY
THE
CONTROLS AND FUNCTIONS INDICATORS.
5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL
HA120PX - General view
24
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Engine-powered articulated lifts, 12 - 26 m
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HA120PX - Controls and indicators
Marking Description Function
1 Electric pre-heating indicator
On : Engine in pre-heating mode Off : Engine pre-heated, starting possible
2 Engine oil pressure light
Low engine oil pressure
1
1. Perform the required maintenance (see the machine maintenance book)
3 Engine temperature indicator
High engine oil temperature
(1.)
4 Battery charge indicator
Low battery charge
(1.)
5 Air filter clogging indicator
Clogged air filter
(1.)
6 Platform overload indicator Platform overload
7 Radius limitation indicator
Close to radius limitation :
• The indicator flashes
• Movement is slowed down Radius limitation reached :
• The indicator flashes continuously
• An automatic movement is performed to return to the authorized radius limitation
8 Jib lifting / lowering selector
Move upwards : Jib lifting Move downwards : Jib lowering
9 Boom telescoping selector
Move to the left : To telescope out Move to the right : To telescope in
10 Boom raising selector
Move upwards : Boom raising Move downwards : Boom lowering
12 Arm lifting selector
Move upwards : Arm lifting Move downwards : Boom lowering
13
Platform levelling or transport position selector
Move to the right : Platform leveling lowered or placed in transport position Move to the left : Platform compensation lifted or placed in operating position
14 Turntable rotation selector
Move to the left : Counter clockwise (CCW) rotation Move to the right : Clockwise rotation
15 Emergency stop button
Pulled out (activated) : Ground control box energized Pushed down (deactivated) : De-energizes control system
19 Back-up unit selector
Press in and hold : Back-up unit activated Release : Back-up unit deactivated
20 Hour meter Total machine running hours
21 Engine acceleration selector
Move to the right : Engine speed increases Move to the left : Engine idle speed
22 Engine start-up selector Starting the engine
23
Petrol/Gas selector
2
2. For machines fitted with
LPG : Gas supply G : Petrol or Optional diesel power supply
24 Beacon light on/off
Move upwards : Beacon light on Move downwards : Beacon light off
72 Control box energizing key selector
Left : Platform control box energized Center : De-energizes control system Right : Ground control box energized
167
Engine temperature indicator
3
3. For machines fitted with
Coolant temperature
228
'Enable Switch' selector / Back-up unit
selector
4
4. For machines fitted with
Move upwards : Movement validation Move downwards : Back-up unit activatedMovement validation
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General view
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LPG
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Engine-powered articulated lifts, 12 - 26 m
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Controls and indicators
Marking Description Function
1 Electric pre-heating indicator
On : Engine in pre-heating mode Off : Engine pre-heated, starting possible
2 Engine oil pressure light
Low engine oil pressure
1
1. Perform the required maintenance (see the machine maintenance book)
3 Engine temperature indicator
High engine oil temperature
(1.)
4 Battery charge indicator
Low battery charge
(1.)
5 Air filter clogging indicator
Clogged air filter
(1.)
6 Platform overload indicator Platform overload
7 Radius limitation indicator
Close to radius limitation :
• The indicator flashes
• Movement is slowed down Radius limitation reached :
• The indicator flashes continuously
• An automatic movement is performed to return to the authorized radius limitation
8 Jib lifting / lowering selector
Move upwards : Jib lifting Move downwards : Jib lowering
9 Boom telescoping selector
Move to the left : To telescope out Move to the right : To telescope in
10 Boom raising selector
Move upwards : Boom raising Move downwards : Boom lowering
12 Arm lifting selector
Move upwards : Arm lifting Move downwards : Boom lowering
13
Platform levelling or transport position selector
Move to the right : Platform leveling lowered or placed in transport position Move to the left : Platform compensation lifted or placed in operating position
14 Turntable rotation selector
Move to the left : Counter clockwise (CCW) rotation Move to the right : Clockwise rotation
15 Emergency stop button
Pulled out (activated) : Ground control box energized Pushed down (deactivated) : De-energizes control system
19
Back-up unit selector
2
2. For machines fitted with
Press in and hold : Back-up unit activated Release : Back-up unit deactivated
20 Hour meter Total machine running hours
21 Engine acceleration selector
Move to the right : Engine speed increases Move to the left : Engine idle speed
22 Engine start-up selector Starting the engine
23
Petrol/Gas selector
3
3. For machines fitted with
LPG : Gas supply G : Petrol or Optional diesel power supply
24 Beacon light on/off
Move upwards : Beacon light on Move downwards : Beacon light off
72 Control box energizing key selector
Left : Platform control box energized Center : De-energizes control system Right : Ground control box energized
167
Engine temperature indicator
4
4. For machines fitted with
Coolant temperature
228
'Enable Switch' selector / Back-up unit
selector
5
5. For machines fitted with
Move upwards : Movement validation Move downwards : Back-up unit activatedMovement validation
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Engine-powered articulated lifts, 12 - 26 m
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Photo
Photo HA260PX
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Engine-powered articulated lifts, 12 - 26 m
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- Machine layout
5.2 - PLATFORM CONTROL BOX
HA120PX - General view
HA120PX - Controls and indicators
Marking Description Function
26 Fault indicator
Operation malfunction
1
Machine on excessive slope
30 Platform overload indicator Platform overload
31 Power ON indicator
On : Machine switched on Off : Machine switched off
32 Radius limitation indicator
The indicator flashes : Close to radius limitation The indicator flashes continuously : Radius limitation reached
33
Drive joystick
Move forward : Forward drive Move backward : Reverse drive
Front axle steering selector
Press right side of button : Right-hand steering Press left side of button : Left-hand steering
35 Differential lock selector
Press in and hold (activated) : Maximum drive torque (on difficult or sloping ground) Release (deactivated) : Standard torque
37 Jib lifting / lowering selector
Move upwards : Jib lifting Move downwards : Jib lowering
38 Platform rotation selector
Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise rotation
40 Platform leveling selector
Move upwards : Lifting of platform Move downwards : Lowering of platform
41 Back-up unit selector
Press in and hold : Back-up unit activated
Release : Back-up unit deactivated 42 Engine start-up selector Starting the engine 43 Horn selector Horn
44
Petrol/Gas selector
2
LPG : Gas supply
G : Petrol or Optional diesel power supply
46 Emergency stop button
Pulled out (activated) : Ground control box energized
Pushed down (deactivated) : De-energizes control system
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Photo HA120PX
49
Turntable rotation joystick
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
Boom lift joystick
Move upwards : Boom raising
Move downwards : Boom lowering
50 Arm lifting/lowering joystick
Move forward : Arm lifting
Move backward : Boom lowering
54 Boom telescoping selector
Move to the right : To telescope in
Move to the left : To telescope out
71 Drive speed selector
High-speed driving
Medium-speed drive (difficult ground, slope)
Low-speed driving
1. Perform the required maintenance (see the machine maintenance book)
2. For machines fitted with
Marking Description Function
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Engine-powered articulated lifts, 12 - 26 m
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- Machine layout
General view
Controls and indicators
Marking Description Function
26 Fault indicator
Operation malfunction
1
Machine on excessive slope 30 Platform overload indicator Platform overload
31 Power ON indicator
On : Machine switched on
Off : Machine switched off
32 Radius limitation indicator
The indicator flashes : Close to radius limitation
The indicator flashes continuously : Radius limitation
reached
33
Drive joystick
Move forward : Forward drive
Move backward : Reverse drive
Front axle steering selector
Press right side of button : Right-hand steering
Press left side of button : Left-hand steering
34 Rear axle steering selector
Move to the right : Right-hand steering
Move to the left : Left-hand steering
35 Differential lock selector
Press in and hold (activated) : Maximum drive torque (on
difficult or sloping ground)
Release (deactivated) : Standard torque
37 Jib lifting / lowering selector
Move upwards : Jib lifting
Move downwards : Jib lowering
38 Platform rotation selector
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
40 Platform leveling selector
Move upwards : Lifting of platform
Move downwards : Lowering of platform
41 Back-up unit selector
Press in and hold : Back-up unit activated
Release : Back-up unit deactivated 42 Engine start-up selector Starting the engine 43 Horn selector Horn
44
Petrol/Gas selector
2
LPG : Gas supply
G : Petrol or Optional diesel power supply
46 Emergency stop button
Pulled out (activated) : Ground control box energized
Pushed down (deactivated) : De-energizes control system
49
34 35 37 38 54 40 41
26 30 31
33
42 43
44
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46
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Engine-powered articulated lifts, 12 - 26 m
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Photo
49
Turntable rotation joystick
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
Boom lift joystick
Move upwards : Boom raising
Move downwards : Boom lowering
50 Arm lifting/lowering joystick
Move forward : Arm lifting
Move backward : Boom lowering
51 Electric pre-heating indicator
On : Engine in pre-heating mode
Off : Engine pre-heated, starting possible
54 Boom telescoping selector
Move to the right : To telescope in
Move to the left : To telescope out
71 Drive speed selector
High-speed driving
Medium-speed drive (difficult ground, slope)
Low-speed driving
1. Perform the required maintenance (see the machine maintenance book)
2. For machines fitted with
Marking Description Function
49
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37
38
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50
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46
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30
31
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Engine-powered articulated lifts, 12 - 26 m
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General view
HA20PX - HA260PX - Controls and indicators
Marking Description Function
26 Fault indicator
Operation malfunction
1
Machine on excessive slope 27 Tilt indicator Machine on excessive slope 29 Fuel level indicator Low fuel level 30 Platform overload indicator Platform overload
31 Power ON indicator
On : Machine switched on
Off : Machine switched off
32 Radius limitation indicator
Close to radius limitation :
• The indicator flashes
• Movement is slowed down
Radius limitation reached :
• The indicator flashes continuously
• Control of a movement ensuring that the machine is
maintained within the stability limits
33
Drive joystick
Move forward : Forward drive
Move backward : Reverse drive
Front axle steering selector
Press right side of button : Right-hand steering
Press left side of button : Left-hand steering
34 Rear axle steering selector
Move to the right : Right-hand steering
Move to the left : Left-hand steering
35 Differential lock selector
Press in and hold (activated) : Maximum drive torque (on
difficult or sloping ground)
Release (deactivated) : Standard torque
37 Jib lifting / lowering selector
Move upwards : Jib lifting
Move downwards : Jib lowering
38 Platform rotation selector
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
40 Platform leveling selector
Move upwards : Lifting of platform
Move downwards : Lowering of platform
41 Back-up unit selector
Press in and hold : Back-up unit activated
Release : Back-up unit deactivated 43 Horn selector Horn
44
Petrol/Gas selector
2
LPG : Gas supply
G : Petrol or Optional diesel power supply
33
43
35
34
45
7940
49
50
44
46
41
230
31 29 32 26 27 30 80 81
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38
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Engine-powered articulated lifts, 12 - 26 m
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Photo
45 Drive speed selector
High-speed driving
Low-speed driving
46 Emergency stop button
Pulled out (activated) : Ground control box energized
Pushed down (deactivated) : De-energizes control system
49
Turntable rotation joystick
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise rotation
Boom lift joystick
Move upwards : Boom raising
Move downwards : Boom lowering
50 Arm lifting/lowering joystick
Move forward : Arm lifting
Move backward : Boom lowering
54 Boom telescoping selector
Move to the right : To telescope in
Move to the left : To telescope out 76 Not used 77 Not used 78 Not used
79 Generator selector (option)
Move to the left : Generator deactivated
Move to the right : Generator activated
80 'Enable Switch' pedal indicator
On : Pedal pressed
Off : Pedal released 81 Not used
230 Engine start/stop push-button
Start or stop the engine (depending on the machine's
operating status) by pressing the push-button
1. Perform the required maintenance (see the machine maintenance book)
2. For machines fitted with
Marking Description Function
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- Operating principle
Operating principle
1 - Description
Hydraulic energy for machine movement is provided by a pump unit.
The controls and the starting of the thermal engine are powered by battery.
To protect the user and the machine, safety systems prevent the operation of the machine beyond its capacities. Section G Technical characteristics
These security systems if activated, immobilize the machine and neutralize the movements.
2 - Safety devices
2.1 - ACTIVATION OF CONTROLS
The controls must be validated by a 'Enable Switch' system to activate the different movements.
The 'Enable Switch' system depends on the machine configuration and will consist of one of the following :
• Joystick handle.
• Pedal.
• Validation button.
2.2 - DRIVE SPEED
All driving speed options are allowed when the machine is stowed ( machine in fully lowered position).
The only speed allowed when not in stowed position is microspeed (This speed is a default speed programed into the machine).
2.3 - MOVEMENT SPEED
The movement speed of the following elements is regulated by the movement speed selector switch :
• Jib lifting/rotation.
• Platform rotation/compensation.
The movement speed depends on the user's choices and the environment.
N.B.-:-JOYSTICK PROPORTIONALITY MUST BE USED TO ADJUST THE SPEED OF THE OTHER MOVEMENTS.
Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a normal safety operation is a malfunction.
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2.4 - LENGTH AND ANGLE SENSORS
For reasons of stability and work area management, the boom is equipped with length and angle sensors.
These length and angle sensors transmit data allowing the calculator to manage automatic operation of combined movements.
Operating rules for HA260PX
In certain configurations :
• When a control is activated to lower the arm, the system organises the combination of movements required to lower the boom.
• When a control is activated to lower the boom, the system organises the combination of movements required for boom telescope.
2.5 - ON-BOARD ELECTRONICS
The machines are equipped with a specific calculator configured for the machine's functionalities.
2.6 - DETECTION OF INTERNAL FAULT
N.B.-:-THE PRESENCE OF THIS DEVICE DEPENDS ON THE MACHINE CONFIGURATION.
The defect indicator flashs to indicate an internal malfunction.
The machine switches to downgraded mode.
Certain movements can be limited or forbidden to preserve the operator's safety.
2.7 - AUTOMATIC ENGINE CUT-OUT
The engine automatically cuts out in the following conditions :
• The alternator is not functioning.
• Engine temperature is too high.
• Oil pressure is too low.
• A machine malfunction is detected.
For machines fitted with(HA260PX ) :
• The platform has gone outside the work area.
2.8 - LOAD LIMITING IN THE PLATFORM (IF FITTED)
If the platform load exceeds the maximum authorized load, no movement is possible from the platform control box.
The platform overload indicator and the buzzer warn the operator that the overload condition exists..
To return the machine to normal operation remove some weight from the platform.
Do not interchange the calculator between machines.
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2.9 - CHASSIS TILT
For HA16X
If the machine is located on a slope exceeding the authorized limit, the operator is warned by the slope sensor indicator on the platform control box and the buzzer.
Driving is cut (If the machine is unfolded).
To restore the drive function, only movements allowing the machine to be stowed are permitted :
• Telescope in.
• Lowering the boom to return to a horizontal position.
• Lowering the arm.
For HA120PX - HA16PX - HA18PX - HA16SPX - HA18SPX -
If the machine is located on a slope exceeding the authorized limit, the operator is warned by the slope sensor indicator on the platform control box and the buzzer.
Driving is cut (If the machine is unfolded).
To restore the drive function, only movements allowing the machine to be stowed are permitted :
• Telescope in.
• Lowering the boom to return to a horizontal position.
• Lowering the arm.
• Lowering the jib until it is below horizontal position.
For HA20PX - HA260PX
If the machine is located on a slope exceeding the authorized limit, the operator is warned by the slope sensor indicator on the platform control box and the buzzer.
Driving is cut (If the machine is unfolded).
To restore the drive function, only movements allowing the machine to be stowed are permitted :
• Telescope in.
• Boom lowering to return to a horizontal position.
• Lowering the arm.
• Lowering the jib until it is below horizontal position.
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2.10 - RADIUS LIMITATION
For HA260PX
N.B.-:-THE PRESENCE OF THIS DEVICE DEPENDS ON THE MACHINE CONFIGURATION.
The radius limit indicator (orange) on the platform control box is a visual indicator.
• The radius limit indicator flashes to indicate that a controlled movement has occured to maintain the machine within the stability limit. For example : The machine retracts the telescope as and when you request the lowering of the boom. It is not possible to add other movements during these phases, for safety reasons. Driving is forbidden in this zone.
• This indicator remains on when the operator requests a movement which would cause the platform to leave the work area.
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Driving
1 - Recommendations
The manager of the company responsible for the commissioning of the machine must ensure that the machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in complete safety in compliance with this Operator Manual. All managers who are responsible for persons operating the machine, must be familiar with the regulations currently applicable in the country of use and ensure that they are adhered to.
2 - Checks before use
Each day and before the beginning of a new work period and on each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
Any repairs required must be performed before the machine is used, its correct operation depends on it.
2.1 - VISUAL INSPECTIONS
2.1.1 - General mechanical functions
For all the following checks, ensure that the machine is switched off.
Check the following points :
• The presence of the identification plate, labels and operator manual :
• Their state of cleanliness and visibility.
• Clean or replace if necessary.
• Visual state of the machine :
• Absence of leaks (battery acid, hydraulic oil, etc.). Absence of foreign objects on all surfaces. Call the
staff in charge of the maintenance if necessary.
• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Refer to the "tightening torques" table
quoted in the Maintenance Book.
• Absence of cracks, broken parts, damaged paint. No deformations or other anomalies on the
structure’s parts.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood the following points :
• Safety precautions.
• Operator's responsibilities.
• Presentation and the operating principle of the machine.
Find all the function indicators and controls in Section C 5 - Control boxes
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- Driving
Example
• Cylinders’ state :
• No leaks. Refer to the Maintenance book.
• No rust and abrasions on the cylinder rod.
• Absence of foreign objects on all surfaces.
• Steering system’s state : wheels, reducers, brakes and tires :
• No cracks, distortions, damaged paint or other faults
• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Condition of the tyres (cuts, excessive wear, etc.).
• Status of the control boxes :
• No damage.
• Back to neutral for all joysticks, selectors, etc..
• Presence and readablility of the control box labels.
• Movement, safety limit switches :
• No damage.
• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.
• Absence of foreign objects on all surfaces.
• The state and connection of the electric wires and cables :
• No damage, wear marks or other faults.
• No contact between connectors.
• State of the hydraulic unit and pump :
• No leaks.
• No missing or loose parts (bolts, nuts, connectors, cables, etc.).
• Hydraulic oil filter. Refer to the Maintenance book.
• State of the structure's parts : Arm, boom, jib, cage (or platform) :
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• No cracks, damaged paint.
• No distortion in metal components or visible damage.
• No foreign objects at the ends of the booms, between arms and link parts.
• Presence and check the original position of the platform control box sliding bar.
• State of the rotation systems : Turntable rotation, Turntable rotation selector in platform, Jib
orientation (For machines fitted with).
• No excessive clearance : Refer to the Maintenance book.
• No missing or loose bolts.
• Absence of foreign objects on all surfaces.
• Greasing the turntable rotation gear Turntable and Platform.
• State of the tanks :
• No leaks.
• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Top up the oil level, if necessary
(Machine in transport position).
• Sufficient fuel level.
2.1.2 - Environment
Section A -Safety precautions.
Check the following points :
• Wind speed ( Section G 1-Main characteristics).
• The permissible ground pressure and loading on the machine supporting surface ( Section G 1-
Main characteristics).
• The maximum permissible load in the platform ( Section G 1-Main characteristics).
• The maximum permissible lateral force allowed at the platform ( Section G 1-Main
characteristics).
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2.2 - FUNCTIONAL TESTS
2.2.1 - Safety features
Features to be tested :
• Operation of the upper and lower emergency stop buttons.
• Operation of the tilt sensor.
• Visual and audible alarms.
• Platform load management system (Where fitted).
For functional test procedures refer to ( Section E 3.1-Test procedure).
2.2.2 - Ground control box controls (emergency station)
Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.2-Operation from ground position).
HA16X
HA16SPX - HA18SPX - HA16PX - HA18PX - HA120PX - HA20PX - HA260PX
Step Control
1 Engine start-up selector 22 2 Engine acceleration selector 21
3
Movements :
• Lifting/lowering of arm 12
• Lifting / lowering of boom 10
• Boom telescope out/in 9
• Turntable rotation 14 4 Beacon light on/off 24 5 Control box energizing key selector 72
Step Control
1 Engine start-up selector 22 2 Engine acceleration selector 21
3
Movements :
• Lifting/lowering of arm 12
• Lifting / lowering of boom 10
• Boom telescope out/in 9
• Jib lifting/lowering 8
• Turntable rotation 14
• Platform leveling 13 4 Transport position selector 13 5 Beacon light on/off 24 6 Control box energizing key selector 72
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2.2.3 - Platform control box controls (driving station)
Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.3-Operations from the platform).
HA16X
HA120PX -HA16SPX -HA18SPX - HA16PX - HA18PX -HA20PX - HA260PX
Step Control
1 Engine start-up selector 42 2 Driving 33 3 Platform rotation selector 38
4
Movements :
• Lifting/lowering of arm 50
• Lifting / lowering of boom 49
• Boom telescope out/in 54
• Turntable rotation 49
• Platform leveling 40
5
Drive speed selector :
• Low speed selector ( 71 ) and movement joystick 33
• Medium speed selector ( 71 ) and movement joystick 33
• High speed selector ( 71 ) and movement joystick 33
6 Differential lock selector 35 7 Horn selector 43
Step Control
1 Engine start-up selector 42 2 Driving 33 3 Platform rotation selector 38
4
Movements :
• Lifting/lowering of arm 50
• Lifting / lowering of boom 49
• Boom telescope out/in 54
• Jib lifting/lowering 37
• Turntable rotation 49
• Platform leveling 40
5
Drive speed selector :
• Low speed selector ( 71 ) and movement joystick 33
• Medium speed selector ( 71 ) and movement joystick 33
• High speed selector ( 71 ) and movement joystick 33
6 Differential lock selector 35 7 Horn selector 43
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2.3 - PERIODICAL CHECKS
The machine must be inspected on a regular basis at intervals in accordance with the requirements set forth in the Country of use but no less than once per year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine.
These inspections must be carried out by a competent company or person whose selection is under the responsibility of the manager (Company employee or other).
The inspection results must be recorded in the safety register or machine log book controlled and overseen by the company manager. This register or machine log book and the list of competent repair persons must be made available to the Government Work Inspector and company safety commitee at all times.
N.B.-:- SECTION HINTERVENTION REGISTER
2.4 - REPAIRS AND ADJUSTMENTS
Extensive repairs, interventions or adjustments on the safety systems or elements must be performed by a HAULOTTE Services® employee or a HAULOTTE Services®-approved employee with HAULOTTE Services® training, using original spare parts only.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines, and carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed..
HAULOTTE Services® will not take responsibility for any consequential outcomes resulting
from inferior services/repairs carried out by others.
HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..
2.5 - INSPECTION / TESTING REQUIREMENTS
Intervention to be made after :
• Extensive dismantling and reassembly.
• Repairs involving the machine's essential components.
• Any accident causing stress to the machine.
Perform a fitness for function inspection, a condition inspection and static and dynamic tests (Consult the After-Sales Service HAULOTTE Services®).
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3 - Operation
N.B.-:-THE FUNCTIONS ARE DESCRIBED FOR THE ENTIRE RANGE. REFER TO THE MACHINE MODEL TO IDENTIFY
THE
CONTROLS AND FUNCTIONS INDICATORS.
3.1 - TEST PROCEDURE
3.1.1 - Emergency stop button operation
Ground control box emergency stop button
Platform control box emergency stop button
3.1.2 - Tilt sensor switch operation
1. Pull the emergency stop push-buttons on the upper and lower control boxes (15, 46).
2. Switch on the machine from the lower control box (72, 230). All of the ground control box indicators light up and a sound signal (beep) is emitted.
3. Start the machine (22).
4. Lift the boom or jib above horizontal.
5. Locate the tilt sensor next to the ground control box.
6. Manually tilt and maintain the tilt sensor towards the front for a few seconds ( Section C 2-Main components) :
• The audible beep sounds.
• For machines fitted with : The slope sensor prevents lifting and driving movements.
N.B.-:-M
ACHINE UNFOLDED, THE TILT SENSOR GIVES AN AUDIBLE SIGNAL INDICATING TO THE OPERATOR
THAT
THE BOOM COULD NOT RAISE. IN THIS CASE, LOWER THE MACHINE COMPLETELY, THEN REPOSITION THE
MACHINE
ON A LEVEL GROUND BEFORE PERFORMING ANY RAISING OPERATIONS.
Find all the function indicators and controls in Section C 5 - Control boxes
Step Action
1 Pull the emergency stop buttons( 15, 46 ).
2
Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The indicators light up.
3 Push the emergency stop button ( 15 ). The indicators go out.
Step Action
1 Pull the emergency stop buttons( 15, 46 ).
2
Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control box. The indicators light up.
3 Push the emergency stop button ( 46 ). The indicators go out.
For ANSI models only :
Machine unfolded, the slope sensor gives an audible signal telling the operator that the machine should not be deployed. In this case, fully lower the platform and reposition the machine on level ground before raising the platform again.
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3.1.3 - Visual and sound alarms
1. Pull the battery power ( SB1 ) ( Section C 5.3 - Control boxes).
2. Pull the emergency stop buttons (15, 46).
3. Select the turntable control box or the platform control box (72, 30,). The indicator ( 31 ) of the control box lights up, and there is audible signal (beep).
3.1.4 - Weighing system
1. Pull the emergency stop buttons (15, 46).
2. Select the platform control box 72. Platform control box overload indicator ( 30 ) flashes.
3.2 - OPERATION FROM GROUND POSITION
3.2.1 - Machine start-up
1. Pull the emergency stop button 15.
2. Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The following indicators light up :
• Electrical pre-heating 1.
• Low engine oil pressure 2.
• Engine temperature 3.
• Battery charge 4.
3. The clogged air filter indicator ( 5 ) is switched off.
4. Press on the starter selector 22. The engine starts. The indicators go out.
5. Let the engine heat up.
N.B.-:-U
SING UNSUITABLE FUEL MAY CAUSE DIMINISHED PERFORMANCE, DIFFICULTIES STARTING, EXCESSIVE
POLLUTION
AND PREMATURE WEAR. TO ESTABLISH THE TYPE OF FUEL SUITABLE FOR THE ENGINE FITTED ON
YOUR
HAULOTTE® MACHINE, PLEASE REFER TO THE ENGINE MANUFACTURER'S MANUAL. THE ENGINE MAY
NOT
BE COVERED BY THE WARRANTY IN CASE OF DAMAGE CAUSED BY USING UNSUITABLE FUEL.
For : HA120PX and for HA16X - HA16PX - HA18PX - HA16SPX - HA18SPX Winter option
1. Pull the emergency stop button 15.
2. Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The following indicators light up :
• Electrical pre-heating 1.
• Engine oil pressure 2.
• Engine temperature 3.
• Battery charge 4.
3. The clogged air filter indicator ( 5 ) is switched off.
4. Wait for the engine preheating phase to finish (the indicator ( 1 ) goes off) (For HA120PX only).
5. Press on the starter selector 22. The engine starts. The indicators go out.
6. Let the engine heat up.
Ground control box is an auxiliary to be used only in case of emergency.
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3.2.2 - Machine shutdown
• Turn the key of the control box activation selector ( 72 ) to the center.
• The machine is shut down.
3.2.3 - Movement control
N.B.-:-F
OR MACHINES FITTED WITH : HOLD THE SELECTOR ( 228 ) UPWARDS TO VALIDATE MOVEMENT. THE
RELEASE
OF THE SELECTOR CAUSES ALL MOVEMENT TO STOP.
HA120PX - HA16SPX - HA18SPX - HA16PX - HA18PX -HA20PX -HA260PX - Ground control box controls (emergency station)
Bucket compensation is possible regardless of the work height. Even at low movement speeds, use the controls with caution.
Control Action
Lifting/lowering of arm
Push the arm lift/lower selector ( 12 ) upwards to raise the arm.
Push the arm lift/lower selector ( 12 ) downwards to lower the arm.
Lifting / lowering of boom
Push the boom raising selector switch ( 10 ) upwards to lift the boom.
Push the boom raising selector switch ( 10 ) downwards to lower the boom.
Boom telescope out/in
Push the boom telescoping selector switch ( 9 ) to the left to extend the telescope.
Push the boom telescoping selector switch ( 9 ) to the right to retract the telescope.
Jib lifting/lowering
Push the jib selector switch ( 8 ) upwards to lift the jib.
Push the jib selector switch ( 8 ) downwards to lower the jib.
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N.B.-:-THE RELEASE OF THE SELECTOR CAUSES ALL MOVEMENT TO STOP.
HA16X - Ground control box controls (emergency station)
Turntable rotation
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise rotation.
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise rotation.
Platform leveling
Push the platform levelling selector switch ( 13 ) upwards to lift the platform.
Push the platform levelling selector switch ( 13 ) downwards to lower the platform.
Control Action
Lifting/lowering of arm
Push the arm lift/lower selector ( 12 ) upwards to raise the arm.
Push the arm lift/lower selector ( 12 ) downwards to lower the arm.
Lifting / lowering of boom
Push the boom raising selector switch ( 10 ) upwards to lift the boom.
Push the boom raising selector switch ( 10 ) downwards to lower the boom.
Boom telescope out/in
Push the boom telescoping selector switch ( 9 ) to the left to extend the telescope.
Push the boom telescoping selector switch ( 9 ) to the right to retract the telescope.
Turntable rotation
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise rotation.
Push the turntable rotation switch ( 14 ) to the right for an anticlockwise rotation.
Control Action
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3.2.4 - Other controls
• Switching from the ground control box to the platform control box :
• Switching from the platform control box to the ground control box :
• Putting in transport position :
• Push the transport position selector ( 13 ) to the right to set the machine in transport position.
• Push the transport position selector ( 13 ) to the left to set the machine in operating position.
N.B.-:-T
HE RELEASE OF THE SELECTOR CAUSES ALL MOVEMENT TO STOP.
• Engine speed increases :
• Turn the engine speed selector switch ( 21 ) to the right to switch to increase speed.
• Turn the engine speed selector switch ( 21 ) to the left to switch to idling speed.
N.B.-:-A
CCELERATING THE ENGINE SPEED INCREASES THE SPEED OF MOVEMENTS FROM THE GROUND
CONTROL
BOX.
• For the machines equipped with beacon lights :
• Push the beacon selector ( 24 ) upwards to switch on the beacon.
• Push the beacon selector ( 24 ) downwards to switch off the beacon.
3.3 - OPERATIONS FROM THE PLATFORM
3.3.1 - Machine start-up
1. Pull the emergency stop button 46. The power-up indicator ( 31 ) lights up.
N.B.-:-FOR HA120PX ONLY : WAIT FOR THE ENGINE PREHEATING PHASE TO FINISH (THE INDICATOR (1)
GOES OFF).
2. Press on the starter selector 42. The engine starts.
3. Let the engine heat up.
N.B.-:-IF THE ENGINE DOES NOT START, SWITCH OFF THE IGNITION (EMERGENCY STOP BUTTON PUSHED IN). R
EPEAT THE START-UP PROCEDURE.
The emergency stop button ( 15, 46 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control box. The ground control box controls are de-energized.
The emergency stop button ( 15, 46 ) must be pulled out.
• Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The platform control box controls are de-energized.
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3.3.2 - Machine shutdown
Press the emergency stop button ( 46 ).
on HA20PX and HA260PX only :
There is option to stop the engine by press the start / stop engine press button 230.
3.3.3 - Movement control
Platform control box controls (driving station) HA16X
Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements.
Control Action
Driving
Push the drive joystick ( 33 ) forwards to move the machine forwards.
Push the drive joystick ( 33 ) backwards to reverse the machine.
Steering
Push the driving joystick ( 33 ) forwards to move the machine forwards.
Push the selector ( 33 ) to the left to steer left.
Lifting/lowering of arm
Push the arm lift/lower joystick ( 50 ) forwards to raise the arm.
Push the arm lift/lower joystick ( 50 ) backwards to lower the arm.
Lifting / lowering of boom
Push the boom raising joystick ( 49 ) upwards to lift the boom.
Push the boom raising joystick ( 49 ) downwards to lower the boom.
Turntable rotation
Push the turntable rotation joystick ( 49 ) to the left for a clockwise rotation.
Push the turntable rotation joystick ( 49 ) to the right for an anticlockwise rotation.
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Platform rotation
Push the platform rotation selector ( 38 ) to the right for an anticlockwise rotation.
Push the platform rotation selector ( 38 ) to the left for a clockwise rotation.
Platform leveling
Push the platform levelling selector switch ( 40 ) upwards to lift the platform.
Push the platform levelling selector switch ( 40 ) downwards to lower the platform.
Drive speed (minimum)
Set the drive speed selector switch ( 71 ) to for high-speed
driving (long distance driving, tarmac, concrete).
Position the driving speed selector ( 71 ) on for medium speed
driving (crossing uneven ground, slope).
Set the driving speed selector ( 71 ) to for low-speed driving
(short distance, final approach, unloading from lorries).
Boom telescope out/in
Push the boom telescoping selector switch ( 54 ) to the left to extend the telescope.
Push the boom telescoping selector switch ( 54 ) to the right to retract the telescope.
Control Action
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Platform control box controls (driving station) HA120PX - HA16SPX - HA18SPX - HA16PX -HA18PX
Control Action
Driving
Push the drive joystick ( 33 ) forwards to move the machine forwards.
Push the drive joystick ( 33 ) backwards to reverse the machine.
Steering
Push the driving joystick ( 33 ) forwards to move the machine forwards.
Push the selector ( 33 ) to the left to steer left.
Lifting/lowering of arm
Push the arm lift/lower joystick ( 50 ) forwards to raise the arm.
Push the arm lift/lower joystick ( 50 ) backwards to lower the arm.
Lifting / lowering of boom
Push the boom raising joystick ( 49 ) upwards to lift the boom.
Push the boom raising joystick ( 49 ) downwards to lower the boom.
Jib lifting/lowering
Push the jib selector switch ( 37 ) upwards to lift the jib.
Push the jib selector switch ( 37 ) downwards to lower the jib.
Turntable rotation
Push the turntable rotation selector switch ( 49 ) to the left for a clockwise rotation.
Push the turntable rotation switch ( 49 ) to the right for an anticlockwise rotation.
Platform rotation
Push the platform rotation selector ( 38 ) to the right for an anticlockwise rotation.
Push the platform rotation selector ( 38 ) to the left for a clockwise rotation.
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Platform leveling
Push the platform levelling selector switch ( 40 ) upwards to lift the platform.
Push the platform levelling selector switch ( 40 ) downwards to lower the platform.
Drive speed (minimum)
Set the drive speed selector switch ( 71 ) to for high-speed
driving (long distance driving, tarmac, concrete).
Position the driving speed selector ( 71 ) on for medium speed
driving (crossing uneven ground, slope).
Set the driving speed selector ( 71 ) to for low-speed driving
(short distance, final approach, unloading from lorries).
Boom telescope out/in
Push the boom telescope joystick ( 54 ) to the left to extend the telescope.
Push the boom telescope joystick ( 54 ) to the right to retract the telescope.
Control Action
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Platform control box controls (driving station) HA20PX - HA260PX
Control Action
Driving
Push the drive joystick ( 33 ) forwards to move the machine forwards.
Push the drive joystick ( 33 ) backwards to reverse the machine.
Front-axle steering
Push the front-axle steering selector switch ( 33 ) to the right to steer to the right.
Push the front-axle steering selector switch ( 33 ) to the left to steer to the left.
Rear-axle steering
Push the driving joystick ( 34 ) forwards to move the machine forwards.
Push the selector ( 34 ) to the left to steer left.
Lifting/lowering of arm
Push the arm lift/lower joystick ( 50 ) forwards to raise the arm.
Push the arm lift/lower joystick ( 50 ) backwards to lower the arm.
Lifting / lowering of boom
Push the boom raising joystick ( 49 ) upwards to lift the boom.
Push the boom raising joystick ( 49 ) downwards to lower the boom.
Jib lifting/lowering
Push the jib selector switch ( 37 ) upwards to lift the jib.
Push the jib selector switch ( 37 ) downwards to lower the jib.
Turntable rotation
Push the turntable rotation selector switch ( 49 ) to the left for a clockwise rotation.
Push the turntable rotation switch ( 49 ) to the right for an anticlockwise rotation.
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N.B.-:-THE RELEASE OF THE SELECTORS AND (OR) JOYSTICKS CAUSES ALL MOVEMENT TO STOP.
3.3.4 - Other controls
• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector switch is released.
• Differential lock : Press the differential blocking touch pads ( 35 ).
Platform rotation
Push the platform rotation selector ( 38 ) to the right for an anticlockwise rotation.
Push the platform rotation selector ( 38 ) to the left for a clockwise rotation.
Platform leveling
Push the platform levelling selector switch ( 40 ) upwards to lift the platform.
Push the platform levelling selector switch ( 40 ) downwards to lower the platform.
Drive speed (minimum)
Set the drive speed selector switch ( 45 ) to for high-speed
driving (long distance driving, tarmac, concrete).
Set the driving speed selector ( 45 ) to for low-speed driving
(short distance, final approach, unloading from lorries).
Boom telescope out/in
Push the boom telescope joystick ( 54 ) to the left to extend the telescope.
Push the boom telescope joystick ( 54 ) to the right to retract the telescope.
Control Action
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Special procedure
1 - Emergency lowering
1.1 - PRINCIPLE
Emergency lowering is required if the operator in the platform is no longer capable of controlling the movements even though the machine operates normally.
A ground operator trained in using the emergency controls and in possession of the starter key can use the ground control box with the main power source to lower the platform operator.
1.2 - PROCEDURE
Section A 2-Pre-operation instructions
1. Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground
control box. The platform control box controls are de-energized.
2. Lower the platform from the ground control box.
2 - Lowering for repairs
2.1 - PRINCIPLE
The lowering for repairs function allows the operator to be lowered to the ground in case of failure of the main power source.
The electric pump, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.
In the event of exit of abacus exceptional and important causing a cut engine, the emergency power unit in particular makes it possible to return in the working area authorized and to thus find all the functionalities of the machine, including the primary source of energy (thermal engine).
As the electric pump only has limited autonomy, it is advisable to come back to the ground in the most direct manner possible.
Find all the function indicators and controls in Section C 5 - Control boxes
If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the operators before intervening on the machine.
The use of the electric pump is exclusively reserved for the lowering for repairs function.
Performing other operations can lead to the deterioration of the electric pump.
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2.2 - PROCEDURE
For : HA120PX (Back-up unit option) - HA16X - HA16SPX - HA16PX - HA18SPX - HA18PX
- HA20PX - HA260PX :
Depending on the control box used, push and hold the back-up hydraulic power system selector switch ( (19) downwards or (41) upwards) and lower the platform.
For HA120PX only :
There is a way of performing movements from the ground, when the main energy source malfunctions. It is a hand pump located next to the hydraulic distributors on the turntable.
This pump can be used in combination with a manual override multi bank electro-hydraulic valve, to perform the movement required to lower the platform :
• Boom lowering.
• Boom lowering.
• To telescope in
• Turntable rotation.
• Jib lowering.
• The operator must secure himself by using 2 straps. One lanyard is attached to the platform, the other to the structure onto which he wishes to exit.
• The operator must exit the platform via the standard access point.
• The operator must not detach the strap connected to the platform until transfer is complete or while the transfer still presents a danger.
1. Insert the lever ( 1 ) in the socket of the pump.
2. Check that the pump depressurizing valve ( 2 ) is in
closed position.
3. Push the lever from top to bottom several times whilst
keeping the manual electro-distributor control for the requirement movement shown on the plate pressed in and held in 3.
If the operator in the platform has to exit the platform when elevated, he must exit onto a sturdy, safe structure, the transfer must respect the following recommendations :
If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.
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3 - Towing
In case of a machine failure, it is possible to tow it to load it onto a trailer.
3.1 - DISSENGAGING THE DRIVE HUBS
To tow a broken-down machine, disconnect the wheel drive hubs.
For : HA120PX
For : HA16X - HA16SPX - HA18SPX - HA16PX - HA18PX - HA20PX
Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine. During an operation of disengaging the drive hubs, the machine is in free wheels, the brake system no longer functions.
Unscrew the central nut ( 1 ) until the nut is at the limit.
Unscrew the 2 nuts with an 11 mm spanner.
Turn the part and screw it back on.
The gears are released.
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For : HA260PX
3.2 - TOWING
The machine can be towed.
3.3 - REENGAGING THE DRICE HUBS
After repairing the machine, reengage the wheel drive hubs.
For HA120PX
• Machine without stabilizers
1. Screw the central nut up again to engage the internal gear.
2. Engage the driving gear slowly in case of resistance(By turning the wheels).
3. Screw the central nut up completely when the once the drive gear has commenced to engage.
For : HA16X - HA16SPX - HA18SPX - HA16PX - HA18PX - HA20PX
Perform in reverse order to the drive hub disengaging procedure.
For HA260PX
Put the central plug back on each wheel.
N.B.-:-DURING REASSEMBLY, PLACE THE CENTRAL PLUG IN THE CORRECT POSITION ON EACH WHEEL AND
TOP
UP THE OIL LEVEL IN THE GEARS.
1. Loosen and remove plug ( 1 ) (Central nut).
2. Remove the spline pin ( 2 ) using a 6 x 50 screw.
3. Refit and tighten plug ( 1 ).
In the towing configuration, the machine is no longer slowed down. Use a drawbar to avoid any risk of accident.
Do not exceed 5 km/h (3,10 mph) .
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4 - Loading and unloading
N.B.-:-WHEN DRIVING UP AN INCLINE OR RAMP, DURING LOADING OR UNLOADING HAULOTTE®
RECOMMENDS POSITIONING THE COUNTERWEIGHT AT THE REAR.
Section F 4.2Putting in transport position.
4.1 - PRINCIPLE
As the slope of the ramp is usually greater than the authorised slope for driving, the arm and boom must be lowered to enable driving to take place.
In this case, the buzzer is not activated and driving is authorised.
4.1.1 - Loading by lifting
Ensure that :
• The machine is completely stowed.
• The platform must be empty.
• The lifting equipment ie. slings, shackles, hooks, lifting beam etc. are in good condition and of sufficient capacity.
• The personnel performing the lift is authorised to complete the lift.
Raise the platform sufficiently to avoid contact with the ground.
To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.
To avoid any risk of sliding during loading, ensure that :
• The loading ramps can bear the load.
• The loading ramps are correctly attached.
• The loading ramp has sufficient grip.
To climb the slope, select low driving speed .
If the slope is too steep, use a winch in addition to traction.
Never place yourself below or too close to the machines during loading.
A wrong move can lead to the tipping over of the machine and cause serious bodily and material accidents.
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Procedure for the use of slings-HA12CJ/CJ+ - HA16(S)PX - HA18(S)PX
4.2 - PUTTING IN TRANSPORT POSITION
The machine must be completely stowed.
1. Check the platform is completely empty.
2. Depending on the configuration of the machine, lift the arm and boom slightly, extend boom sli-
ghtly the telescope then push transport position selector ( 13 ) to the right.
3. Secure the machine to the anchorage points provided for this purpose.
4. Block the turntable with the rotation stop pin located under the turntable.
Machine Distance C
Number of
slings
Length A Length B
Maximum load per
sling and shackle
HA12CJ/CJ+
HA16(S)PX HA18(S)PX
20 cm (8 in) 4 5 m (16 ft 5 in) 5 m (16 ft 5 in) 5000 DaN (11241 lbf)
Before using slings, lift the jib to obtain a minimum 20 cm (8in) clearance between the ground and cage.
Do not transport the machine if the turntable is not locked.
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For HA120PX -HA16X- HA16SPX - HA16PX - HA18SPX - HA18PX
For HA20PX -HA260PX
A
A
C
B
D
Pmax Pmax
Pmax
Pmax
AB
C
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Loading characteristics
Loading characteristics
Loading characteristics
Loading characteristics
Marking Description HA120PX HA16X
B
Lateral distance between the wheels
()
1,94 m(6 ft4 in) 2,00 m(6 ft6 in)
C
Front wheel ground pressure
()
6,9 daN/cm² (1,41
lbf/sq.ft)
9,2 daN/cm² (1,88
lbf/sq.ft)
D
Rear wheel ground pressure
()
6,9 daN/cm² (1,41
lbf/sq.ft)6.9 daN/cm2
9,2 daN/cm² (1,88
lbf/sq.ft)
Anchorage point
Turntable rotation locking
Marking Description HA16SPX HA16PX
B
Lateral distance between the wheels
()
2,00 m(6 ft6 in) 2,00 m(6 ft6 in)
C
Front wheel ground pressure
()
10,1daN/cm² (2,07
lbf/sq.ft)
8 daN/cm² (1,639 lbf/
sq.ft)
D
Rear wheel ground pressure
()
10,1daN/cm² (2,07
lbf/sq.ft)
8 daN/cm² (1,639 lbf/
sq.ft)
Anchorage point
Turntable rotation locking
Marking Description HA18SPX HA18PX
B
Lateral distance between the wheels
()
2,00 m(6 ft6 in) 2,00 m(6 ft6 in)
C
Front wheel ground pressure
()
8,2 daN/cm² (1,68
lbf/sq.ft)
8,2 daN/cm² (1,68
lbf/sq.ft)
D
Rear wheel ground pressure
()
8,2 daN/cm² (1,68
lbf/sq.ft)
8,2 daN/cm² (1,68
lbf/sq.ft)
Anchorage point
Turntable rotation locking
Marking Description HA20PX HA260PX
B
Lateral distance between the wheels
()
2,80 m(9 ft2 in) 2,80 m(9 ft2 in)
C
Front wheel ground pressure
()
12 daN/cm² (2,46 lbf/
sq.ft)
13 daN/cm² (2,66 lbf/
sq.ft)
D
Rear wheel ground pressure
()
12 daN/cm² (2,46 lbf/
sq.ft)
13 daN/cm² (2,66 lbf/
sq.ft)
Anchorage point
Turntable rotation locking
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4.3 - UNLOADING
1. Unlock the turntable rotation locking pin.
2. Remove the tie downs.
3. Start the machine.
4.4 - WARNING
Push the transport position selector ( 13 ) to the left to set the machine to operating position.
To unload the machine, select low driving speed .
4.5 - STORAGE
5 - Detection of internal fault
5.1 - PRINCIPLE
For machines fitted with.
• The machine is equipped with an on-board defect detection system.
• The number of times the defect indicator flashes indicates the type of fault to the operator.
• According to the type of fault, the machine switches in DOWNGRADED MODE; certain movements can be limited or forbidden by the system to maintain the operator's safety.
N.B.-:-I
F THE EMERGENCY STOP IS ACTIVATED DURING TELESCOPE RETRACTION AND BOOM LIFT CONTROLS,
ON RESTARTING, THE MACHINE SWITCHES TO DOWNGRADED MODE. STOW THE MACHINE COMPLETELY.
S
WITCH THE MACHINE OFF.
Before operating, check that the machine is in good condition.
If the machine has been damaged during transportation, contact the transporter in writing.
Upon starting a machine that has been secured then transported, the safety system may detect a false overload forbidding all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres from the ground control box.
Do not travel down the ramp at a fast speed.
The machine must always be powered up when it is unfolded so that the security systems are active.
This means that the machine must be parked in stowed position.
The boom may be raised but it cannot be telescoped.
We strongly advise you not to store or immobilize the machine unfolded to avoid jeopardising the safety of people and property.
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Engine-powered articulated lifts, 12 - 26 m
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- Special procedure
5.2 - PROCEDURE
Perform the required maintenance (see the machine maintenance book).
6 - On-board generator(Option)
6.1 - PRINCIPLE
The on-board generator supplies voltage ( 220 V or 110 V depending on the option) in the cage (or platform) able to connect a tool with the maximum power of 3 kW (4 Hp) .
6.2 - PROCEDURE
Do not use the machine until the fault has been repaired.
Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner.
Put into service :
1. Start the machine. Heat the engine during 15 mn befo-
re any operation.
2. Set the switch selector, above the socket power, to
ON 1. The green indicator comes on indicating the on­board generator start-up.
3. Connect the tool to the socket.
4. You can change the tool at any time.
N.B.-:-W
HEN USING THE ON-BOARD GENERATOR, YOU CANNOT
MAKE
ANY MACHINE MOVEMENTS. TO MAKE A MOVEMENT, YOU
MUST
SWITCH OFF THE ON-BOARD GENERATOR.
Power off :
5. Disconnect the tool from the socket.
6. Set the switch selector, above the socket power, to
OFF. The green indicator extinguish.
7. Machine movements are once again active.
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
Technical characteristics
1 - Main characteristics
For HA120PX - Technical characteristics
Certain options can modify the machine's operating characteristics and its associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular options not require any particular precautions other than those associated with the installation itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure label compliance.
HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The
Company reserves the right to modify their product technical characteristics without notice.
The hand and feet vibration and noise level values indicated in the technical characteristics tables are
obtained in the following conditions :
• The maximum quadratic mean value weighted as an acceleration frequency and the total value of the
vibrations to which the hand-arm system is exposed have been measured on the products by simulating a cycle representative of normal use. The values meet the requirements of the 2006/42/CE machine directive.
• For electric machines, the sound power level is measured at the drive station under the conditions
described by the 2006/42/CE machine directive.
• For machines equipped with internal combustion engines, the noise level guarantees ( LWA displayed
on the product) and is measured in accordance with the method and the conditions described in Appendix III, Part B, Method 1 and 0 of the 2000/14/CE European directive.
Maximum authorised tilt : Machine in transport position (Turntable pinned on the chassis, arm folded, boom retracted and lowered, jib below horizontal).
Machine HA120PX
Characteristics Metric Imperial
Length of machine in stowed position 5,51 m (18 ft1 in) Overall width of machine 1,90 m (6 ft3 in) Machine height 2,27 m (7 ft5 in) Maximum ground clearance 0,26 m (0 ft11 in) Transport height 2,27 m (7 ft5 in) Transport length 5,51 m (18 ft1 in) Maximum work height 12,15 m (39 ft10 in) Maximum platform height 10,15 m (33 ft4 in) Maximum drift 6,60 m (21 ft8 in) Maximum work radius 6,10 m (20 ft0 in) Turntable rotation 350 ° Boom rotation angle +75° / - 4° Jib working range 140 °(+70° / - 70°) Platform length 1,50 m (4 ft11 in) Platform width 0,80 m (2 ft7 in) Platform rotation angle 180 °(+90° / -90°)
94 2420332370 E06.11 EN
Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
Outer turning radius (without retracted axle adjustment) 3,825 m (12 ft7 in) Inner turning radius (with axles retracted) 1,40 m (4 ft7 in) Distance between centres of the wheels 1,92 m (6 ft4 in) Dumping 5 ° Maximum wind speed allowed 45 km/h (28 mph) Front axle load 2430 kg (5358 lb) Rear axle load 3190 kg (7034 lb) Total weight 5620 kg (12392 lb) Maximum platform load 230 kg (507 lb) Maximum number of people on the platform 2 Engine type Diesel - Lombardini - LDW 1404 Engine power 21 kW (28,5 Hp) Engine power when idle 9,5 kW (12,9 Hp) Fuel consumption when idle 230 g/kWh Sound level at 10 m < 74 dB (A) Noise emission level 97 dB (A) Hand vibration <0,5 m/s² (19,6 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) Fuel tank capacity 65 l (17 gal US) Hydraulic oil tank capacity 100 l (26 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size Foam-filled-10,5/80 - 18 Wheel nut torque 32 daN.m (236 lbf.ft) Maximum ground pressure on hard ground 11,3 daN/cm² 2.31 lbf/sq.ft Micro drive speed 0,7 km/h (0,4 mph) Low drive speed 1,3 km/h (0,8 mph) Medium-speed driving 2,6 km/h (1,6 mph) High drive speed 5 km/h (3,1 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf
Machine HA120PX
Characteristics Metric Imperial
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
For HA16X - Technical characteristics
Machine HA16X
Characteristics Metric Imperial
Length of machine in stowed position 6,70 m (22 ft0 in) Overall width of machine 2,25 m (7 ft5 in) Machine height 2,08 m (6 ft9 in) Maximum ground clearance 0,37 m (1 ft3 in) Transport height 2,08 m (6 ft10 in) Transport length 6,70 m (22 ft0 in) Maximum work height 15,45 m (50 ft8 in) Maximum platform height 13,45 m (44 ft1 in) Maximum drift 8,45 m (27 ft8 in) Maximum work radius 7,95 m (26 ft1 in) Turntable rotation 350 ° Boom rotation angle +76° / - 18° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) Platform width 1,80 m-2,30 m (5 ft10 in)-(7 ft6 in) Platform rotation angle +90° / - 90° Outer turning radius (without retracted axle adjustment) 4,65 m (15 ft3 in) Inner turning radius (with axles retracted) 1,78 m (5 ft10 in) Distance between centres of the wheels 2,00 m (6 ft6 in) Dumping 5 ° Maximum wind speed allowed 45 km/h (28 mph) To t al we ig ht 6500 kg (14330 lb) Maximum platform load 230 kg (507 lb) Maximum number of people on the platform 2 Engine type Diesel - Deutz F3L1011F Engine power 28 kW (38 Hp) Engine power when idle 15 kW (20,3 Hp) Fuel consumption when idle 230 g/kWh Sound level at 10 m < 74 dB (A) Noise emission level 107 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) Fuel tank capacity 55 l (14 gal US) Hydraulic oil tank capacity 100 l (26 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 45 % Tyre type and/ or size Foam-filled-14 x 17,5 Maximum ground pressure on hard ground 10, daN/cm² 2,07 lbf/sq.ft Maximum ground pressure on soft ground 3 daN/cm² 0,61 lbf/sq.ft Low drive speed 0,4 km/h (0,2 mph) Medium-speed driving 1,5 km/h (0,9 mph) High drive speed 6,0 km/h (3,7 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
For HA16PX - Technical characteristics
Machine HA16PX HA46JRT
Characteristics Metric Imperial Metric Imperial
Length of machine in stowed position
6,95 m (22 ft9 in) 6,95 m (22 ft9 in)
Overall width of machine 2,30 m (7 ft6 in) 2,30 m (7 ft6 in) Machine height 2,20 m (7 ft2 in) 2,20 m (7 ft2 in) Maximum ground clearance 0,40 m (1 ft3 in) 0,40 m (1 ft3 in) Transport height 2,30 m (7 ft7 in) 2,30 m (7 ft7 in) Transport length 5,25 m (17 ft2 in) 5,25 m (17 ft2 in) Maximum work height 16,00 m (52 ft5 in) 16,00 m (52 ft5 in) Maximum platform height 14,00 m (45 ft11 in) 14,00 m (45 ft11 in) Maximum drift 9,20 m (30 ft2 in) 9,20 m (30 ft2 in) Maximum work radius 8,70 m (28 ft6 in) 8,70 m (28 ft6 in) Turntable rotation 360 ° Boom rotation angle +74° / - 3° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in)
Platform width 1,80 m-2,30 m
(5 ft10 in)-(7 ft6
in)
1,80 m-2,30 m
(5 ft10 in)-(7 ft6
in) Platform rotation angle +90° / - 90° Outer turning radius (without retracted axle adjustment)
3,75 m (12 ft4 in) 3,75 m (12 ft4 in)
Inner turning radius (with axles retracted)
1,75 m (5 ft9 in) 1,75 m (5 ft9 in)
Distance between centres of the wheels
2,00 m (6 ft6 in) 2,00 m (6 ft6 in)
Dumping CE - AS 5 ° Rated slope ANSI - CSA 0 ° Slope warning ANSI - CSA 5 ° Maximum wind speed allowed 60-45 km/h (37 - 28 mph) 60-45 km/h (37 - 28 mph) Total weight 6950 kg (15325 lb) 6950 kg (15325 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform
2
Engine type Diesel - Deutz F3L1011F Engine power 28 kW (38 Hp) 28 kW (38 Hp) Engine power when idle 15 kW (20,3 Hp) 15 kW (20,3 Hp) Fuel consumption when idle 230 g/kWh Sound level at 10 m(32 ft9 in) < 74 dB (A) Noise emission level 103 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) <0,5 m/s² (19,6 in/s²) Fuel tank capacity 72 l (19 gal US) 72 l (19 gal US) Hydraulic oil tank capacity 100 l (26 gal US) 100 l (26 gal US) Operating batteries 12 V-95 Ah 12 V-95 Ah Differential lock Ye s Maximum climbable slope 50 % Tyre type and/ or size Foam-filled-385/65-22,5 Wheel nut torque 32,5 daN.m (236 lbf.ft) 32,5 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground
8 daN/cm² 1,64 lbf/sq.ft 8 daN/cm² 1,64 lbf/sq.ft
Maximum ground pressure on soft ground
3,2 daN/cm² 0,65 lbf/sq.ft 3,2 daN/cm² 0,65 lbf/sq.ft
Micro drive speed 0,8 km/h (0,5 mph) 0,8 km/h (0,5 mph)
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
Low drive speed 1,4 km/h (0,9 mph) 1,4 km/h (0,9 mph) Medium-speed driving 2,8 km/h (1,7 mph) 2,8 km/h (1,7 mph) High drive speed 5,5 km/h (3,4 mph) 5,5 km/h (3,4 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf
Machine HA16PX HA46JRT
Characteristics Metric Imperial Metric Imperial
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
For HA18PX - Technical characteristics
Machine HA18PX HA51JRT
Characteristics Metric Imperial Metric Imperial
Length of machine in stowed position
7,60 m (24 ft11 in) 7,60 m (24 ft11 in)
Overall width of machine 2,30 m (7 ft6 in) 2,30 m (7 ft6 in) Machine height 2,20 m (7 ft2 in) 2,20 m (7 ft2 in) Maximum ground clearance 0,40 m (1 ft3 in) 0,40 m (1 ft3 in) Transport height 2,30 m (7 ft7 in) 2,30 m (7 ft7 in) Transport length 5,90 m (19 ft4 in) 5,90 m (19 ft4 in) Maximum work height 17,30 m (56 ft9 in) 17,30 m (56 ft9 in) Maximum platform height 15,30 m (50 ft2 in) 15,30 m (50 ft2 in) Maximum drift 10,60 m (34 ft9 in) 10,60 m (34 ft9 in) Maximum work radius 10,10 m (33 ft2 in) 10,07 m (33 ft0 in) Turntable rotation 360 ° Boom rotation angle +74° / - 3° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in)
Platform width 1,80 m-2,30 m
(5 ft10 in)-(7 ft6
in)
1,80 m-2,30 m
(5 ft10 in)-(7 ft6
in) Platform rotation angle +90° / - 90° Outer turning radius (without retracted axle adjustment)
3,75 m (5 ft9 in) 3,75 m (12 ft4 in)
Inner turning radius (with axles retracted)
1,75 m (6 ft2 in) 1,90 m (6 ft2 in)
Distance between centres of the wheels
2,00 m (6 ft6 in) 2,00 m (6 ft6 in)
Dumping CE - AS 5 ° Rated slope ANSI - CSA 0 ° Slope warning ANSI - CSA 5 ° Maximum wind speed allowed 60-45 km/h (37 - 28 mph) 60-45 km/h (37 - 28 mph) Total weight 8050 kg (17750 lb) 8120 kg (17901 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform
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Engine type Diesel - Deutz F3L1011F Engine power 28 kW (38 Hp) 28 kW (38 Hp) Engine power when idle 15 kW (20,3 Hp) 15 kW (20,3 Hp) Fuel consumption when idle 230 g/kWh Sound level at 10 m(32 ft9 in) < 74 dB (A) Noise emission level 103 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) <0,5 m/s² (19,6 in/s²) Fuel tank capacity 72 l (19 gal US) 72 l (19 gal US) Hydraulic oil tank capacity 100 l (26 gal US) 100 l (26 gal US) Operating batteries 12 V-95 Ah 12 V-95 Ah Differential lock Ye s Maximum climbable slope 50 % Tyre type and/ or size Foam-filled-385/65-22,5 Wheel nut torque 32,5 daN.m (236 lbf.ft) 32,5 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground
8,2 daN/cm² 1,68 lbf/sq.ft 8,2 daN/cm² 1,68 lbf/sq.ft
Maximum ground pressure on soft ground
3,6 daN/cm² 0,74 lbf/sq.ft 3,6 daN/cm² 0,74 lbf/sq.ft
Micro drive speed 0,8 km/h (0,5 mph) 0,8 km/h (0,5 mph)
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Engine-powered articulated lifts, 12 - 26 m
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Low drive speed 1,4 km/h (0,9 mph) 1,4 km/h (0,9 mph) Medium-speed driving 2,8 km/h (1,7 mph) 2,8 km/h (1,7 mph) High drive speed 5,5 km/h (3,4 mph) 5,5 km/h (3,4 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf
Machine HA18PX HA51JRT
Characteristics Metric Imperial Metric Imperial
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Engine-powered articulated lifts, 12 - 26 m
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- Technical characteristics
For HA16SPX - Technical characteristics
Machine HA16SPX HA46SJRT
Characteristics Metric Imperial Metric Imperial
Length of machine in stowed position
6,80 m (22 ft3 in) 6,80 m (22 ft3 in)
Overall width of machine 2,30 m (7 ft6 in) 2,30 m (7 ft6 in) Machine height 2,20 m (7 ft2 in) 2,20 m (7 ft2 in) Maximum ground clearance 0,35 m (1 ft1 in) 0,35 m (1 ft1 in) Transport height 2,30 m (7 ft7 in) 2,30 m (7 ft7 in) Transport length 5,30 m (17 ft4 in) 5,80 m (19 ft0 in) Maximum work height 16,00 m (52 ft5 in) 16,00 m (52 ft5 in) Maximum platform height 14,00 m (45 ft11 in) 14,00 m (45 ft11 in) Maximum drift 9,10 m (29 ft10 in) 9,10 m (29 ft10 in) Maximum work radius 8,60 m (28 ft2 in) 8,60 m (28 ft2 in) Turntable rotation 350 ° Boom rotation angle +75° / - 0° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft10 in) 1,80 m (5 ft10 in) Platform rotation angle +90° / - 90° Outer turning radius (without retracted axle adjustment)
4,50 m (14 ft9 in) 4,50 m (14 ft9 in)
Inner turning radius (with axles retracted)
2,00 m (6 ft7 in) 2,00 m (6 ft7 in)
Distance between centres of the wheels
2,00 m (6 ft6 in) 2,00 m (6 ft6 in)
Dumping CE - AS 5 ° Rated slope ANSI - CSA 0 ° Slope warning ANSI - CSA 5 ° Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph) Front axle load 2800 kg (6174 lb) 2800 kg (6174 lb) Rear axle load 3900 kg (8598 lb) 3900 kg (8598 lb) Total weight 6700 kg (14774 lb) 6700 kg (14774 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform
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Engine type Diesel - D2011 L03 I Engine power 30,9 kW (42 Hp) 31,2 kW (42 Hp) Engine power when idle 15 kW (20,3 Hp) 15 kW (20,3 Hp) Fuel consumption when idle 230 g/kWh Sound level at 10 m(32 ft9 in) < 74 dB (A) Noise emission level 103 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) <0,5 m/s² (19,6 in/s²) Fuel tank capacity 55 l (14 gal US) 55 l (14 gal US) Hydraulic oil tank capacity 100 l (26 gal US) 100 l (26 gal US) Operating batteries 12 V-100 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size Foam-filled-14 x 17,5 Wheel nut torque 32,5 daN.m (236 lbf.ft) 32,5 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground
10,1daN/cm² 2,07 lbf/sq.ft 10,1daN/cm² 2,07 lbf/sq.ft
Maximum ground pressure on soft ground
3 daN/cm² 0,61 lbf/sq.ft 3 daN/cm² 0,61 lbf/sq.ft
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