Page 1
Operator's manual
HA120PX
Operator's manual
HA120PX
4000327280 E09.16 USA / GB
Page 2
HA120PX
2 4000327280 E09.16 USA / GB
Page 3
Operator's manual
CONTENTS
A
FOREWORD
1 - User responsibility ...............................8
1.1 - Owner's responsibility .......................................... 8
1.2 - Employer's responsibility ........................................ 8
1.3 - Trainer's responsibility .......................................... 8
1.4 - Operator's responsibility......................................... 8
2 - Safety ..........................................9
2.1 - Safety instructions.............................................. 9
2.1.1 - Misuse Hazards ......................................9
2.1.2 - Falling Hazards ......................................10
2.1.3 - Overturning / Tip-over Hazards .........................11
2.1.4 - Electrocution Hazards.................................14
2.1.5 - Explosion / Fire Hazards...............................15
2.1.6 - Crushing / Collision Hazards ...........................15
2.1.7 - Uncontrolled movement Hazards ........................16
3 - Safety inquiries .................................17
4 - Incident notification .............................17
5 - Compliance ....................................18
5.1 - Product information ........................................... 18
5.1.1 - Change of Ownership Notification .......................18
5.1.2 - Owner information update form .........................19
5.2 - Product specifications ......................................... 20
B
FAMILIARIZATION
1 - General safety ..................................21
1.1 - Intended use .................................................21
1.2 - Decal content................................................. 22
1.3 - Symbols and colors ........................................... 23
1.4 - Level of severity ............................................... 23
1.5 - Symbols legend and definitions................................. 24
2 - Models description ..............................25
3 - Primary machine components.....................26
3.1 - Layout ....................................................... 26
3.2 - Ground control box ............................................ 28
3.2.1 - Layout .............................................28
3.3 - Platform control box ........................................... 30
CONTENTS
4 - Performance Specifications.......................32
5 - Decals and markings locations HA120PX ...........34
3.3.1 - Layout .............................................30
4.1 - Technical characteristics ....................................... 32
4.2 - Working area / Range of motion ................................ 33
3
Page 4
Operator's manual
C
PRE-OPERATION INSPECTION
1 - Recommendations ..............................39
2 - Working area assessment ........................40
3 - Inspection and Functional test ....................41
3.1 - Daily inspection ...............................................41
4 - Safety functional checks .........................45
4.1 - E-Stop button check ...........................................45
4.2 - Activation of controls ...........................................45
4.3 - Fault detector .................................................46
4.3.1 - Buzzers test ........................................ 46
4.4 - Automatic engine cut-out .......................................46
4.5 - Overload sensing system (if fitted)...............................46
4.6 - Slope warning device ..........................................47
4.7 - Travel speed limitation .........................................48
4.8 - Drive buzzer ..................................................48
D
OPERATION INSTRUCTIONS
1 - Operation......................................49
1.1 - Introduction ...................................................49
1.2 - Operation from the ground control box...........................49
1.3 - Operation from the platform control box ..........................51
2 - Ground control box .............................52
2.1 - To start the machine from the ground control box .................52
2.2 - Boom and arm controls ........................................53
2.3 - Additional controls from the ground control box ...................54
3 - Platform control box.............................55
3.1 - To start and stop the machine ..................................55
3.2 - Drive and steer control .........................................56
3.3 - Boom and arm controls ........................................57
3.4 - Additional controls .............................................58
4 - Emergency procedure ...........................59
4.1 - In case of power loss ..........................................59
4.2 - To rescue operator in platform ..................................60
4.3 - No power available ............................................61
5 - Transportation .................................62
5.1 - Putting in transport position .....................................62
5.2 - Machine layout................................................63
5.3 - Unloading ....................................................64
5.4 - Towing .......................................................65
5.4.1 - Disengaging the drive hubs ............................ 65
5.4.2 - Re-engaging the drive hubs ............................ 65
5.5 - Storage ......................................................66
5.6 - Lifting operation ...............................................67
4
Page 5
Operator's manual
6 - Cold Weather Recommendations ..................68
6.1 - Engine oil .................................................... 68
6.2 - Hydraulic oil .................................................. 69
6.3 - Preheating operation .......................................... 69
E
GENERAL SPECIFICATIONS
1 - Machine dimensions.............................72
2 - Major component masses ........................73
3 - Acoustics and vibrations .........................73
4 - Wheel/Tire assembly ............................74
4.1 - Technical specifications........................................ 74
4.2 - Inspection and maintenance ................................... 74
5 - Options .......................................76
5.1 - On-board generator ........................................... 76
5.1.1 - Principle ...........................................76
5.1.2 - Procedure ..........................................76
5.2 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM ........ 77
5.2.1 - Description .........................................77
5.2.2 - Characteristics ......................................78
5.2.3 - Safety precautions ...................................79
5.2.4 - Pre-operation inspection ...............................80
5.2.5 - Operation ..........................................82
5.2.6 - Specific decals ......................................83
F
MAINTENANCE
1 - General........................................85
2 - Maintenance Schedule ...........................86
3 - Inspection program .............................87
3.1 - General program ............................................. 87
3.2 - Daily inspection ............................................... 88
3.3 - Periodic inspection ............................................ 88
3.4 - Reinforced inspection ......................................... 88
3.5 - Major inspection ..............................................88
4 - Repairs and adjustments .........................89
G
CONTENTS
OTHER INFORMATION
1 - Warranty disclosure .............................91
1.1 - After Sales Service ............................................ 91
1.2 - Manufacturer's warranty ....................................... 91
1.2.1 - Warranty acceptance .................................91
1.2.2 - Warranty period .....................................91
1.2.3 - Procedure conditions .................................91
1.2.4 - Conditions of warranty ................................92
2 - Subsidiary contact information ....................93
5
Page 6
Operator's manual
6
Page 7
HA120PX
A- Foreword
Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people
with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifications to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform
in the designated Manual Holder, at all times.
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To
ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel
operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• Use the equipment within the specified/published performance limits.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical specifications. Only the specifications in this manual should be used to study the suitability of
the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
Original language and version :
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.
The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled
this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered
from HAULOTTE Services®.
Stay Safe and keep working with HAULOTTE® !
A
B
C
D
E
F
G
H
I
4000327280 E09.16 USA / GB
7
Page 8
HA120PX
A- Foreword
1 - User responsibility
1.1 - OWNER'S RESPONSIBILITY
The owner (or hirer) has the obligation :
• To inform operators of the instructions contained in the Operator's Manual.
• For applying the local regulations regarding operation of the machine.
• To replace all manuals or decals that are either missing or not legible. Additional copies can be
ordered from HAULOTTE Services®.
• To establish a preventive maintenance program in accordance with the manufacturer's
recommendations, taking into account the environment and severity of use of the machine.
• To perform periodic inspections in accordance with HAULOTTE® recommendations and local
regulations.
All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - EMPLOYER'S RESPONSIBILITY
The employer has the obligation :
• To authorize the operator to use the machine.
• To inform and familiarize the operator with the local regulations.
Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.
• Subject to fits, loss of motor skills, dizziness, etc.
1.3 - TRAINER'S RESPONSIBILITY
The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.
1.4 - OPERATOR'S RESPONSIBILITY
The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals affixed on
the machine.
• To inspect the machine before use according to HAULOTTE®'s recommendations..
• To inform the owner (or hirer) if the manual or any decals are missing or are not legible.
• To inform of any malfunctioning of the machine.
The operator shall ensure that frequent inspections were conducted by the owners and the
operator may only operate the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines.
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor.
8 4000327280 E09.16 USA / GB
Page 9
HA120PX
A- Foreword
2 - Safety
2.1 - SAFETY INSTRUCTIONS
2.1.1 - Misuse Hazards
• Do not use the machine for any other purpose than to position people,
• Do not use the machine as a crane, material lift or elevator. Only use
• Do not attach overhanging loads when raising or lowering the platform.
• Do not tie the boom or platform to an adjacent fixed or mobile structure.
• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be
• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.
• Do not climb onto the compartment covers of the machine.
• Do not replace items critical to machine stability with items of different weight or specification.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
A
B
their tools and material to the overhead/elevated temporary work places.
the machine as it was intended.
C
present on the ground in case of emergency.
D
• Do not alter or disable machine components that in any way affect safety and stability.
• Do not disable the safety devices.
E
F
G
H
4000327280 E09.16 USA / GB
I
9
Page 10
HA120PX
A- Foreword
2.1.2 - Falling Hazards
To enter or exit from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform.
• Keep 3 points of contact (both hands and a foot) on the steps and the
guardrail.
Before commencing operation :
• Ensure that guard rails are correctly installed and secured.
• Ensure that gate or sliding bar is in it’s proper closed position.
• Remove oil or grease from the steps, floor, handrail and the guardrails.
• Clear the platform floor free of debris.
When in the platform :
• Occupants must wear a fall arrest harness with lanyard and energy
absorber, in accordance with applicable governmental regulations.
Attach the lanyard to the designated fall arrest anchor provided in the
platform.
• The correct use of the harness requires the lanyard to be connected to
an anchorage point designated by the decals. Refer to this decal located
on the platform.
• Hold on securely to the guardrails.
• Always keep your feet firmly on the floor of the platform.
• Do not sit, stand, or climb on the platform guard rails.
• Work only within the platform guardrails area and do not lean over
guardrails to perform work.
• Do not exit the platform until it is in the completely stowed position.
• Do not use the guardrail as a means of access to climb in or out of the
platform.
x 1
307P216290 b
10 4000327280 E09.16 USA / GB
Page 11
HA120PX
A- Foreword
2.1.3 - Overturning / Tip-over Hazards
Before positioning and operating the machine :
• Ensure that the surface is capable of supporting the machine weight
including the rated capacity.
• Do not exceed the maximum rated capacity that includes the weight of
both material and allowed number of occupants. Do not exceed the
allowable number of occupants.
• Place the loads uniformly distributed on the platform floor.
• Do not increase the working height (using extensions, ladder, etc.).
• Do not place ladders or scaffolds in the platform or against any part of
this machine.
• Do not use the machine in winds exceeding the permissible limit.
• Do not increase the surface area of the platform exposed to wind. This
includes adding panels, mesh, banners. Be aware when working with
materials with a large surface area. This will add to the wind load on the
machine.
• Do not raise the platform or drive with platform elevated on an incline
exceeding the rated slope for the machine.
• Do not drive the machine on slopes or grades exceeding the specified
limits.
• Do not replace components critical to stability with components of
different weight or specification.
A
B
C
D
E
• Do not use the machine with material or objects hanging from the
guardrail or the boom.
• Do not pull or push towards any object outside of the platform. Do not
exceed the maximum allowable side force stated in the performance
specifications.
• Do not use the machine to support any external structure.
• Do not use the machine to tow other machines or to drag materials.
F
G
H
I
4000327280 E09.16 USA / GB
11
Page 12
HA120PX
A- Foreword
Using a machine on a slope
Do not exceed the slope limit for each operation. Section B 4.1Technical specifications.
Gradeability :
• Driving in stowed position UP or DOWN a slope.
Rated slope :
• Operating with platform elevated.
If the tilt alarm sounds with the platform uphill : First lower the boom and then retract the boom.
• If the tilt alarm sounds with the platform facing downhill : First retract the boom and then lower the
boom.
• While driving, always place the boom above the rear axle, in the direction of movement.
• While driving on a slope:
• Always orientate the machine in the direction of the slope.
• Always place the boom and the arms in fully retracted and in stowed position.
• Do not travel down slopes in high speed.
• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.
WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the
specifications. To identify the local wind speed, use the Beaufort scale below, use a wind
gauge or an anemometer.
12 4000327280 E09.16 USA / GB
Page 13
HA120PX
A- Foreword
N.B.-:-The Beaufort scaleofwindforceis acceptedinternationallyandisusedwhencommunicating
weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with
each degree.
Beaufort scale
Force
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
2 Light breeze
3 Slight breeze
4 Nice breeze
5 Nice breeze
6 Cool wind
7 Near gale
8 Squall
9 Strong squall
Meteorological
description
Observed effects m/s km/h mph
Wind felt on the face. Leaves rustle.
Weather vanes turn.
Leaves and small twigs in constant
motion. Flags move slightly.
Raised dust and loose papers. Small
branches are moved.
Small trees in leaf to sway. Crested
wavelets form on inland waterways.
Large branches in motion. Power lines
and chimneys 'sing'. Umbrellas used
with difficulty.
Whole trees in motion. Inconvenience
felt when walking against wind.
Some branches break. Generally we
cannot walk against the wind.
The wind causes slight damage to
buildings. Tiles and chimney stacks are
blown off.
1,6 - 3,3 6-11 3,72 - 6,84
3,4 - 5,4 12-19 7,46 - 11,8
5,5 - 7,9 20-28 12,43 - 17,4
8,0 - 10,7 29-38 18,02 - 23,6
10,8 - 13,8 39-49 24,23 - 30,45
13,9 - 17,1 50-61 31 - 37,9
17,2 - 20,7 62-74 38,53 - 45,98
20,8 - 24,4 75-88 46,60 - 54,68
A
B
C
D
E
F
G
H
I
4000327280 E09.16 USA / GB
13
Page 14
HA120PX
A- Foreword
2.1.4 - Electrocution Hazards
The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that
no part of the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines.
Electric voltage Minimum safety distance
0 - 300 V Avoid contact
300V-50kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45
Minimum safe approach distances
Mètre Feet
N.B.-:-Use this table except where local regulations indicate otherwise.
• Do not operate the machine when close to live power lines, consider the
movement of the machine and the sway of the electric power lines
particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms, snow/ice or
any weather condition that could compromise operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the battery
terminals.
• Always disconnect ground cable first.
• The machine must not be used while charging the batteries.
• When using the platform AC power supply, ensure it is protected with a
circuit breaker and residual current device.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or
operate the machine until energized power lines are shut off.
14 4000327280 E09.16 USA / GB
Page 15
HA120PX
A- Foreword
2.1.5 - Explosion / Fire Hazards
Always wear protective clothing and eye wear when working with
batteries and power sources/systems.
N.B.-:-Acid is neutralized with sodium bicarbonate and water.
• Do not start the engine if you smell or detect liquid propane gas (LPG),
gasoline, diesel fuel or other explosive substances.
• Do not work on or operate a machine in an explosive or flammable
atmosphere / environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit cigarettes.
• Do not fill up the fuel tank, when the engine is running and/or near a
flame.
2.1.6 - Crushing / Collision Hazards
When in the platform :
• Check the work area for overhead clearance, for any obstacles besides
and below the platform when raising/lowering the platform and or before
driving.
• During movement, keep all the parts of the body inside the platform.
Hold onto the guardrails on the opposite side to any surrounding
structures. Take care to avoid trapping hands whilst holding the
guardrails.
A
B
C
D
E
• To position machine close to a building/structure, it is recommended
using the upper boom and or arms movement control functions to
position, rather than driving machine closer to structure.
• Always cordon off the area around the base of the machine to keep personnel and other equipment
away from the machine while in use.
• Warn personnel not to work, stand, or walk under a raised boom/platform.
• Do not drive in reverse direction (opposite the field of vision).
• Be aware of the boom position and tail swing when rotating the turret (turntable).
• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.
• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving and
slewing.
• Be aware of driving direction.
• When turret is slewed/rotated 180°, the platform is now facing the rear of the machine.
• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green
arrows on the platform control box.
• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur.
F
G
H
I
4000327280 E09.16 USA / GB
15
Page 16
HA120PX
A- Foreword
• When driving, position the platform so as to provide the best possible visibility and to avoid any blind
spots.
• Hold on securely to the guardrails.
• Occupants must wear restraint harness in accordance with applicable governmental regulations.
Attach the lanyard to the designated fall restraint anchor provided in the platform. Fall restraint system
: Protection system that restrains or prevents a worker from being exposed to a fall.
• Lanyard must be attached to the designated anchorage point.
• Avoid contact with fixed or mobile obstacles (other machines).
• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of
crushing or collision. Restrict the operation of machines moving within the aerial work platform work
area.
• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.
• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.
2.1.7 - Uncontrolled movement Hazards
Do not use a damaged or malfunctioning machine.
Be aware of uncontrolled movement and always respect the following :
• Maintain clearance from high voltage lines.
• Maintain clearance from generators, radar, electromagnetic fields.
• Never expose the batteries or electrical components to water (high pressure washer, rain).
• Never tow the machine over extended distances.
• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.
• Never leave the hydraulic cylinders fully extended before switching off the machine, or when
stationary for an extended period of time.
• Retract the boom and lower the arms to the stowed position.
• Rotate the turntable so that the boom is between the non-steering wheels.
• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.
• Ensure all compartments are closed and secured.
• Chock the wheels.
• Operator must remove the foot from the footswitch when any movement has ceased.
16 4000327280 E09.16 USA / GB
Page 17
HA120PX
A- Foreword
3 - Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.
Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number.
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.
4 - Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage.
HAULOTTE Group - EUROPE Product
Safety Department
Address : La Péronnière - BP 9 - 42152
L'Horme - France
HAULOTTE Group - Australia, India and
Asia Product Safety Department
Address : No.26 Changi North Way Sinpapore 498812 - Singapore
HAULOTTE Group - North & South
America Product Safety Department
Address : 3409 Chandler Creek Rd. Virginia Beach, VA 23453 - United States
A
B
C
D
Tel : +33 (0)4 77 29 24 24
Email : ProductSafety@haulotte.com
Tel : +65 6546 6150
Email : ProductSafety@haulotte.com
Tel : +1 757 689 2146
Email : ProductSafety@haulotte.com
E
F
G
H
4000327280 E09.16 USA / GB
I
17
Page 18
HA120PX
A- Foreword
5 - Compliance
5.1 - PRODUCT INFORMATION
Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety
concern. Any modification may violate Haulotte design parameters, government regulations
and industry standards.
If you desire a modification to the product, submit a request in writing to HAULOTTE®.
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE®
products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken
immediately. Once the bulletin has been addressed, make sure that the completed form is
submitted to HAULOTTE®.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to
the issued bulletin(s) or with questions on the policy itself.
5.1.1 - Change of Ownership Notification
It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or
recovered machine(s).
18 4000327280 E09.16 USA / GB
Page 19
HA120PX
A- Foreword
5.1.2 - Owner information update form
Owner information update form
Complete this form and mail or fax it to :
HAULOTTE® subsidiary Name : Address 1 :
Fax : Address 2 :
e.mail address : Address 3 :
Product information :
Model : Machine serial number :
Owner / Servicing information :
Do not include leased or rented units in this form
Current product owner 1 : Current product owner 2 :
Name : Name :
A
B
C
D
Company : Company :
Address 1 : Address 1 :
Address 2 : Address 2 :
Country : Country :
Phone : Phone :
Date of ownership : Date of ownership :
Signature : Signature :
Date : Date :
Company stamp is mandatory : Company stamp is mandatory :
Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's
nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.
Reason for removal :
E
F
G
H
4000327280 E09.16 USA / GB
I
19
Page 20
HA120PX
A- Foreword
5.2 - PRODUCT SPECIFICATIONS
HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range; given this policy, the Company reserves the right to modify their
products technical characteristics / specifications without notice.
Certain options can modify the machine's operating characteristics and its' associated safety.
If your machine was originally delivered with options fitted, replacing a safety component
associated with a particular option does not require any particular precaution other than those
associated with the installation itself (static test)
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure decals are updated.
20 4000327280 E09.16 USA / GB
Page 21
HA120PX
B- Familiarization
Familiarization
1 - General safety
1.1 - INTENDED USE
To ensure the safe use of an Aerial Work Platform, support personnel must always be
available on the ground. If necessary, support personnel will be required to operate the
emergency functions of the machine and in rescuing the operator.
Do not operate the product in the following situations :
• On soft, unstable or cluttered ground.
• With wind blowing faster than the permissible limit.
• Check the allowable wind speed specified in the performace specifications tabulation.
• Consult the Beaufort scale.
• Close to power lines. Keep a safe distance.
• Outside of the temperature range -20°C / + 50°C (-4°F / +122°F).
• In an explosive atmosphere / environment.
• During storms.
• In the presence of strong electromagnetic fields.
A
B
C
D
N.B.-:-Usethe machineunder"normal"climatic conditions. If you needtousethemachineinclimatic
conditions likely to cause deterioration (extreme : humidity, temperatures, salinity,corrosiveness,
atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing.
N.B.-:-While the machine is not in use, care must be taken to bring the machine to the fully stowed
position. Ensure that the machine is locked in a secure location, and the control key is removed to
prevent unauthorised use of the machine.
E
F
G
H
4000327280 E09.16 USA / GB
I
21
Page 22
HA120PX
B- Familiarization
1.2 - DECAL CONTENT
Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.
Decals provide the following information :
• The level of severity.
• The specific hazard.
• A method to avoid, suppress or reduce the hazard.
• Descriptive text (where required).
Familiarize yourself with the decals and the hazard severity levels.
CE and AS standards
1
ANSI and CSA standards
1
CRUSH HAZARD
Do not stand or walk behind or in front
of the machine while in use.
3
Marking Description
1 Hazard symbol
2 Level of severity
3 Avoidance symbol pictorial
4 Avoidance text
Stay clear from the path of boom
rotation and platform lowering.
Failure to comply will result in death
or in serious injury
DANGER
DANGER
2
3
2
4
Decals must be kept in good legible condition.
Familiarize yourself with the decals and their respective color codes.
Additional decals can be ordered from HAULOTTE Services®.
22 4000327280 E09.16 USA / GB
Page 23
HA120PX
B- Familiarization
1.3 - SYMBOLS AND COLORS
Symbols and colors are used to alert the operator of safety precautions and/or to highlight
important safety information.
The following safety symbols are used throughout this manual to indicate specific hazards and
the hazard severity level when operating or maintaining the Aerial Work Platform.
Symbol Description
Danger : Risk of injury or death
Caution : Risk of material damage
Prohibited action
Reminder to use good practice or follow pre-operation checks
Cross-reference to another part of the manual
Cross-reference to another manual
A
B
C
D
Cross-reference to repair (contact HAULOTTE Services®)
N.B. : Additional technical information
1.4 - LEVEL OF SEVERITY
Color Title Description
Danger : Indicates a hazardous situation which if not avoided,
WILL result in death or serious injury.
Warning : Indicates a hazardous situation which if not avoided,
COULD result in death or serious injury.
Caution : Failure to comply could result in minor or moderate
injury.
Notice : Indicates recommended practices if not followed, may
result in a malfunction or damage the machine or its components.
Procedure : Indicates a maintenance operation.
E
F
G
H
4000327280 E09.16 USA / GB
I
23
Page 24
HA120PX
B- Familiarization
1.5 - SYMBOLS LEGEND AND DEFINITIONS
Symbols are used throughout this manual to depict hazards, avoidance measures and indicate
when information is required.
Refer to the following table to familiarize yourself with these symbols.
Symbol Description Symbol Description Symbol Description
Foot crushing hazard
Body crushing hazard
Electrical contact or lightning
strike
Risk of operator(s) falling
Do not put foot in this area
Never expose batteries and
electrical component to high
pressure washer
Flames prohibited
Refer to operator manual Safety belt
Hand crushing hazard Entanglement hazard
Health/safety hazards related
to chemicals
Burns and scalds from
contact with flames,
explosion or radiation from
heat sources
Tip over due to excessive
loading / wind load and
excessive ground slope
Do not put your hand in this
area
Ensure entry drop rail is down
Maintain safe clearance from
high voltage electrically
charged conductors as
described in manual - Do not
use in thunderstorms
High pressure fluid ejection
hazard
Health-damaging effects from
hot work environment
Injury from Electric arcs Energy supply disconnecting
devices - Batteries fire,
emissions, etc
Relate and coordinate
directional arrows on the
chassis with those on the
control box
Keep away from product
working area
Overload
Use appropriate lanyard
x 1
attached to dedicated anchor
point.
Use safety prop before
Wheel pressure Enable switch
Tow point Tie down point Lift point
Keep away from hot surfaces Wear protective equipment
24 4000327280 E09.16 USA / GB
attempting any maintenance
work
Page 25
HA120PX
B- Familiarization
2 - Models description
Regulation Models
CE, AS and EAC standards HA120PX
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
25
Page 26
HA120PX
B- Familiarization
3 - Primary machine components
3.1 - LAYOUT
HA120PX
C2
C33
C32
C10
C14
C11
C12
C1
C27
C31
C28
C34
C16
C26
C14
C3
C8
C5
C4
C29
C6C7
C35
C42
C13
C20
C30
C20
26 4000327280 E09.16 USA / GB
C9
Page 27
HA120PX
B- Familiarization
Marking Description Marking Description
C1 Chassis C16 Lower arm
C2 Front driven steering axle C20 Tie-down (and/or lifting) points
A
C3 Rear drive and/or steer wheel C26 Engine and hydraulic pump
C4 Jib C27 Ground control box
C5
C6 Platform C29
C7 Platform control box C30 Hydraulic oil tank
C8 Input jib compensation cylinder C31 Fuel tank
C9 Upper boom C32 Turntable rotation gearbox
C10 Slew ring C33 Counterweight
C11 Turntable assembly C34 Drive wheels
C12 Side cover C35 Document holder
C13 Arm/Boom link piece C42 'Enable Switch' pedal
C14 Hydraulic drive motor and reducer
Platform support incorporating load
limiter
C28 Tilt / Slope sensor
Platform rotation cylinder or
Platform rotation motor(Depending
on the machine)
B
C
D
E
F
G
H
I
4000327280 E09.16 USA / GB
27
Page 28
HA120PX
B- Familiarization
3.2 - GROUND CONTROL BOX
3.2.1 - Layout
General view
28 4000327280 E09.16 USA / GB
Page 29
HA120PX
B- Familiarization
Controls and indicators
Marking Description Function
1 Electric pre-heating indicator
2 Engine oil pressure light Low engine oil pressure
4 Battery charging indicator Low battery charge
5 Air filter clogging indicator Clogged air filter
6 Platform overload indicator Platform overload
8 Jib lifting / lowering switch
9 Boom telescoping switch
10 Boom raising switch
12 Arm lifting selector
13 Platform levelling
14 Turntable rotation switch
15 E-stop button
20 Hour meter Total machine running hours
21 Engine revs selector
22 Engine start-up selector Starting the engine
24 Beacon light on/off
72 Control box activation key selector
167
228
245
Engine temperature indicator
'Enable Switch' selector / Back-up unit
selector
"Overriding system" switch under
cover
()
On : Engine in pre-heating mode
Off : Engine pre-heated, starting possible
Move upwards : Jib lifting
Move downwards : Jib lowering
Move to the left : To extend the boom out
Move to the right : To retract the boom in
Move upwards : Boom raising
Move downwards : Boom lowering
Move upwards : Arm raises
Move downwards : Arm lowers
Move upwards : Platform leveling raised or placed in operating
position
Move downwards : Platform leveling lowered or placed in transport
position
Move to the left : Counter clockwise (CCW) rotation
Move to the right : Clockwise (CW) rotation
Pulled out : Ground control box energized
Pushed in : De-energizes control system
Move to the right : Engine speed increases
Move to the left : Engine idle speed
Move upwards : Beacon light on
Move downwards : Beacon light off
Left : Platform control box energized
Center : De-energizes control system
Right : Ground control box energized
Coolant temperature
Move upwards : Engine start
Move downwards : Enable switch. If the engine is switched off, the
emergency electropump is engaged automatically.
Emergency lowering system enabled when the cover is lifted. This
must be used ONLY when normal operation from the ground box is
unavailable - use in emergencies ONLY.
A
B
C
D
E
F
G
4000327280 E09.16 USA / GB
H
I
29
Page 30
HA120PX
B- Familiarization
3.3 - PLATFORM CONTROL BOX
3.3.1 - Layout
General view
30 4000327280 E09.16 USA / GB
Page 31
HA120PX
B- Familiarization
Controls and indicators
Marking Description Function
26 Fault indicator
30 Platform overload indicator Platform overload
31 Power ON indicator
Drive joystick
33
Steering thumb / rocker switch
35 Differential lock selector
37 Jib lifting / lowering switch
38 Platform rotation switch
40 Platform leveling switch
41 Auxiliary power switch
42 Engine start-up selector Starting the engine
43 Horn button Horn
46 E-stop button
Turntable rotation joystick
49
Boom lift joystick
50 Arm lifting/lowering joystick
51 Electric pre-heating indicator
54 Boom telescoping switch
Operation malfunction
Machine on excessive slope
On : Machine switched on
Off : Machine switched off
Move forward : Forward drive
Move backwards : Reverse drive
Press right side of button : Steer right - According to selected mode
Press left side of button : Steer left - According to selected mode
Toggle and hold : Maximum drive torque (on difficult or sloping ground)
Release : Standard torque
Move upwards : Jib lifting
Move downwards : Jib lowering
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise (CW) rotation
Move forward : Raise platform
Move backwards : Platform lowers
Toggle and hold : Back-up unit activated
Release : Back-up unit deactivated
Pulled out : Platform control box energized
Pressed in : De-energizes control system (Engine stopped)
Move to the right : Counter clockwise (CCW) rotation
Move to the left : Clockwise (CW) rotation
Move forward : Boom raising
Move backwards : Boom lowering
Move forward : Arm raises
Move backwards : Arm lowers
On : Engine in pre-heating mode
Off : Engine pre-heated, starting possible
Move to the right : To retract the boom in
Move to the left : To extend the boom out
(1)
A
B
C
D
E
F
High-speed drivie
71 Drive speed selector
(1.) Perform the required maintenance (see the machine maintenance book)
4000327280 E09.16 USA / GB
Medium-speed drive (difficult ground, slope)
Low-speed drive
G
H
I
31
Page 32
HA120PX
B- Familiarization
4 - Performance Specifications
4.1 - TECHNICAL CHARACTERISTICS
Use the table to select the right Haulotte machine for the job.
CE, AS and EAC standards
Machine HA120PX
Characteristics - Dimensions SI Imp.
Maximum working height 12,14 m 39 ft 10 in
Maximum platform height 10,14 m 33 ft 3 in
Maximum horizontal reach 6,60 m 21 ft 8 in
Maximum outreach above the ground 6,11 m 20 ft 0 in
Maximum platform height before driving speed restriction 3,10 m 17 ft 1 in
Maximum boom articulation point height 5,35 m 17 ft 7 in
Turret rotation 330°
Platform rotation 180° (+ 90° / - 90°)
Jib working range 136°
Boom rotation angle 79°
Total weight 5670 kg 12500 lbs
Maximum platform capacity 230 kg 507 lb
Maximum number of occupants allowed 2
Maximum wind speed allowed 45 km/h 28 mph
Manual force - CE - AS 400N-90lbf
Gradeability - - 2WD 40%
Maximum rated slope allowed - CE - AS 5°
Maximum load on wheel 2250,6 daN 5059,54 lb
Maximum ground pressure of wheel on paved ground 6,9 daN/cm² 1,44 lb/ft²
Drive speed :
• Folded machine maximum speed - High speed
• Unfolded machine maximum speed - Micro-speed
Maximum freewheel speed during towed operation 4,5 km/h 2.8 m/h
Outside turning radius 4,90 m 12 ft 4 in
Inside turning radius 3,36 m 5ft9in
Outside turning radius 4,90 m 12 ft 4 in
Inside turning radius 3,36 m 5ft9in
Solid tires/tyres Solideal 818 x 270
Engine
Diesel engine Lombardini - LDW 1404 - 21 kW - 28.5 hp
CO emission 2,395 g/kWh
Particles emission 0,330 g/kWh
Av fuel consumption :
• BSFC/CSE
• 70% power usage
• Maximum power
Specifications - Performance
Operating temperature -15°C/+35°C(-5°F/+95°F)
Storage temperature -30°C/+45°C(-22°F/+115° F)
Energy storage
Type of battery 12 V 100 Ah 800 A
Battery amperage 800 A
Battery voltage 12 V
Battery capacity 100 Ah
Hydraulic tank capacity 86 L 23 gal US
Fuel tank capacity 68 L 18 gal US
0,7 km/h
4,5 km/h
0.4 m/h
2.8 m/h
225 g/kWh
4,5 L/h
21 kW
32 4000327280 E09.16 USA / GB
Page 33
HA120PX
ft in
B- Familiarization
4.2 - WORKING AREA / RANGE OF MOTION
HA120PX
-3 ft 1in 0 3f t 1in 6ft 6in 9 f t 10in 13 f t 1in 16 ft 4in 19 ft 8in 22 ft 11in
13 m
12 m
11 m
10 m
9 m
8 m
7 m
42ft 65in
39ft 4in
36ft 11in
32ft 9in
29ft 6in
26ft 2in
22ft 11in
A
B
C
D
m
6 m
5 m
4 m
3 m
2 m
1 m
0
-1 m 0 m
1 m 2 m 3 m 4 m 5 m 6 m 7 m
19ft 8in
16ft 4in
13ft 1in
9ft 10in
6ft 6in
3ft 3in
0
E
F
G
H
4000327280 E09.16 USA / GB
I
33
Page 34
HA120PX
B- Familiarization
5 - Decals and markings locations HA120PX
CE and AS standards
A32
A5
R4
A4
J2
R3
A2
R9
R14
A10
A3
R9
A8 -
R17
J6
J3
R7
J29
R1
J4
R6
O1
R54
A11
A12
34 4000327280 E09.16 USA / GB
Page 35
HA120PX
B- Familiarization
A
A1
A16
A6
R16
A16
R9
A9
R17
A74
J1
J10
R20
R8
R4
R3
J3
R7
R9
R15
R16
A15
R5
A15
R1
R53
A7
B
C
D
E
F
G
H
I
4000327280 E09.16 USA / GB
35
Page 36
HA120PX
B- Familiarization
CE and AS standards
Marking Color Description Quantity HA120PX
R1 Red Height of the floor and load 2 3078148860
R2 Red Travel direction 1 3078145070
R3 Red Risk of crushed hands 2 3078143620
R4 Red Risk of crushing 2 3078143630
R5 Red Danger of electrocution 1 3078143490
R6 Red Do not interchange 1 3078145180
R7 Red Do not park in the work area 2 3078143550
R8 Red Close the sliding rail 1 3078153510
R9 Red Wheel load 4 3078151560
R14 Red Fuel filter 1 For AS standard only : 3078144510
R15 Red Harness use 1 For AS standard only : 3078144520
R16 Red Load strength on each slings 1 For AS standard only : 3078144490
R17 Red Do not travel down slopes in high speed 1 3078143970
R20 Red Danger driving direction 1 For AS standard only : 3078145230
R53 Red
R54 Red Emergency 1 For AS standard only : 3078144930
O1 Orange Operation instructions 1
J1 Yellow Greasing the turntable rotation gear 1 3078143570
J2 Yellow Remove the blocking pin before rotating 1 3078143530
J3 Yellow Do not place your foot on the cover 2 3078143640
J4 Yellow
J6 Yellow Verification of tilt operation 1 3078144650
J10 Yellow Socket 1
J29 Yellow Hydraulic oil for hot countries 1 307P223730
A1 Other Platform control box 1 307P224350
A2 Other Ground control box 1 307P226170
A3 Other Identification plate 1 307P218070
A4 Other Machine name logo 1 307P224960
A5 Other Small format HAULOTTE® logo 2 307P218180
A6 Other Large format HAULOTTE® logo 1 307P217770
A7 Other Read the operation manual 1 3078143680
A8 Other Hydraulic oil 1 3078143520
A8 Other Biodegradable oil 1 3078148890
A9 Other Max and min oil level 1 3078143590
A10 Other Noise emission level 1 3078149740
A11 Other Front green drive direction arrow 1 3078137440
A12 Other Rear red drive direction arrow 1 3078137430
A15 Other Harness anchor point location 1 307P216290
A16 Other Yellow and black adhesive tape 1 2421808660
A28 Other Risks of electrocution 1 307P226440
A30 Other Machine tie down points 4 3078147930
A32 Other Vertical machine name logo 1 307P224980
Basket in compliance with EN280
standard
Do not use the machine as a welding
earth
1 For AS standard only : 3078144540
In french (CE standard) : 3078143420
In english (CE and AS standards) : 3078144560
In spanish (CE standard) : 3078143430
In german (CE standard) : 3078143440
In italian (CE standard) : 3078143460
In danish (CE standard) : 3078144940
In portuguese (CE standard) : 3078145830
In finish (CE standard) : 30781745540
In swedish (CE standard) : 3078145940
In dutch (CE standard) : 3078143470
2 3078143600
CE standard : 3078143540
AS standard : 3078144570
36 4000327280 E09.16 USA / GB
Page 37
HA120PX
B- Familiarization
Marking Color Description Quantity HA120PX
A74 Other Emergency lowering 1 307P224950
A87 Other Emergency control box 1 For Italy only : 307P232500
Not
illustrated
It is forbidden to use the PVG with a key 4 3078147930
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
37
Page 38
HA120PX
B- Familiarization
Notes
38 4000327280 E09.16 USA / GB
Page 39
HA120PX
C- Pre-operation inspection
Pre-operation inspection
1 - Recommendations
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
and in compliance with this Operator's Manual. All managers who are responsible for persons
operating the machine must be familiar with the local regulations currently applicable in the country of
use and ensure that they are adhered to.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions.
• Operator's responsibilities.
• Conditions and the operating principles of the machine.
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
39
Page 40
HA120PX
C- Pre-operation inspection
2 - Working area assessment
To ensure safety during operation, the following should be considered :
• Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.
• Check the work area for localised features, e.g. manholes, service ducts, potholes, etc.
• Check ground covers (temporary and permanent) are strong enough to withstand the applied
pressure
• Check ground covers are secured and monitor them. Take similar action for permanent covers.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) when working
inside a building, or on a structure.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) of the supporting
ground.
• Provide supervision to ensure safe systems of work are appropriate and being used.
• Check for overhead crushing and contact hazards.
• Check weather conditions have not altered ground conditions (e.g. heavy or prolonged rain).
• Establish limits for safe operation (e.g. maximum wind speed). Remember conditions can change
internally (e.g. if roller doors are opened).
• Comply with permit to work systems where sites have them (e.g. chemical plants).
• Provide a rescue plan for all risks, including falls and crush hazards. Ensure personnel understand
and are appropriately trained in the rescuing procedures. Site based personnel trained in operation
of functions and in the emergency lowering systems from the ground control box should be present.
Ensure that access to the ground controls is available.
• Assess other alternative work methods or equipment before operating near a steep slope. If the
machine must be placed near an edge or steep slope, ensure barriers are available to support the
weight of the machine. Take into consideration the machine's stopping distance. If this is not
possible, evaluate and establish the placement of machine and sequence of operations so that the
aerial work platform can operate in a safe manner (e.g. machine is in line with the edge rather than
towards the edge).
Extra care must be taken if aerial work platforms are used to manoeuvre up through several levels of
steelwork. There is a risk of the operator being trapped should the basket strike the steelwork.
This risk increases with the number of steelwork levels and if material is piled up on lower level reducing
the spacing between levels.
40 4000327280 E09.16 USA / GB
Page 41
HA120PX
C- Pre-operation inspection
3 - Inspection and Functional test
3.1 - DAILY INSPECTION
Each day before the beginning of a new work session and with each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.
• Never use a defective or a malfunctioning aerial work platform.
• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed
out of service.
• Do not operate the machine until all identified items are corrected and it has been declared safe for
operation.
In case of loose fasteners, refer to torque table value in maintenance book.
In case of leaks, replace the damaged part before use.
In case of structural part deformation, cracks, broken weld, paint chips, replace the part before use.
Sample of broken welds
A
B
C
D
Inspection Forms are provided to assist your inspection process.
We recommend these forms to be completed daily and stored to assist with your maintenance
schedule.
Each action is depicted in the daily inspection sheet using the following symbols.
Visual inspection without
disassembly
Drain Test and validate Tighten
Check levels Systematic replacement
Visual inspection with small
disassembly or movement
needed to reach the part.
Replacement is necessary.
Lubrication-Grease Functional adjustments
Proof tests : Need HAULOTTE Services® authorization. For countries
where machines are not subject to controlled periodic maintenance.
E
F
G
H
4000327280 E09.16 USA / GB
I
41
Page 42
HA120PX
C- Pre-operation inspection
Visual inspection without disassembly Check level
Daily inspection
To check by test
Manuals and displays. Clean or replace if necessary.
Presence, cleanliness and legibility of the manufacturer's plate
Presence, cleanliness and legibility of operator's and maintenance
manuals
Presence and cleanliness of load chart of the machine
Control box (Ground and Platform)
Presence and cleanliness of the control box
No visible damage
All decals at the control boxes are clean and legible
Operation of start / stop device
Operation of E-stop button device
Operation of enable switch
Operation of horn from platform control box
Operation of movement from platform control box
Test warning alarm lights and buzzer
Yes No Corrected
Not
applicable
Overriding indicators turn off after 1 sec
No abnormal noise and jerky movements from platform control box
Joysticks and movement switches return to neutral
Work Platform. Floor, guardrails, access and extensions
No cracks, broken weld, paint chipped
No deterioration and visible damage
Harness anchor points are not cracked or damaged, with the decal
attached and legible
No screws missing / loose parts
Entry bar/gate closes automatically and is not prevented from
closing.
Folding guard-rail (if fitted) is fixed securely in position
Lift assembly (jib, boom, mast, arm, turret)
42 4000327280 E09.16 USA / GB
Page 43
HA120PX
C- Pre-operation inspection
No cracks, broken weld, paint chipped
No deterioration and visible damage
No screws missing / loose parts
No foreign body in joints or slides
Presence of securely fitted maintenance devices (safety stand)
All compartments covers open and lock properly
Frame, axle, steering system, stabilizers arms ...
No cracks, broken weld, paint chipped
No deterioration and visible damage
No screws missing / loose parts
No foreign body in joints or slides
Condition of tires/tyres (wear, cutting, damage ...)
Wheel reducer is undamaged and operates smoothly
All compartments covers open and lock properly
Rotation system : orientation turret, basket and jib
A
B
C
D
No cracks, broken weld, paint chipped
No deterioration and visible damage
No screws missing / loose parts
No foreign body in joints or slides
Exterior gear wheel greasing
Pin, pin stop, bearing ...
Presence of the turret pin and its locking device
No bent, cracked or broken pins, pin stops, bushes or bearings
Pulleys, chains and wire rope
No cracked or broken chains, links and fittings
Pulleys and clamps are not worn, rusted or damaged
Cylinder and hydraulic component : pumps, filters, manifold
No leaks on the pump, tank or fittings
No deformation, visible damage, broken weld or leaks on hydraulic
cylinder
No screws missing / loose parts
E
F
G
H
Presence and operation of hydraulic filter (no clogged)
Check hydraulic oil level is above the minimum level (Machine
folded)
Energy storage and motorisation: tanks, batteries and engine
4000327280 E09.16 USA / GB
I
43
Page 44
HA120PX
C- Pre-operation inspection
Engine oil level (add in stowed position)
Fuel level (add in stowed position)
No screws missing / loose parts
Presence and good condition of hydraulic hose
Presence and good condition of engine components
Presence and good condition of the batteries: terminations and
clamps, electrolyte level ...
Electric cables
No torn or split wire sheaths
No evidence of chemical damage or corrosion on all cables
No oxidation or corrosion on terminals
Sensors and safety device
Activation of Activ'Shield Bar
Stabilizers operate correctly and lock securely in position
Slope limiting device operates properly
Axle locking device operate properly
Pothole safety device operate properly (if equipped)
Test of load sensing system (visual warning at control box)
Serial number :
Hours of operation :
HAULOTTE Services® contract reference :
Intervention record number :
Date :
Name :
Model :
Signature :
44 4000327280 E09.16 USA / GB
Page 45
HA120PX
C- Pre-operation inspection
4 - Safety functional checks
To protect the user and the machine, safety systems prevent the movement of the machine beyond its
operating limits. These safety systems when activated immobilize the machine and prevent further
movement.
The operator must be familiar with this technology and understand that is not a malfunction but an
indication that the machine has reached an operation limit.
Aerial Work platforms are equipped with two control boxes which allow operators to safely use the
machine. An auxiliary device (overriding system) is available on ground control box when primary
power source fails. Each control box is equipped with an E-Stop button, which cuts all movements
when pushed in.
The following checks describe the operation of the machine and the specific controls required.
For the location and description of these controls : refer to section B 3.2 and D 2 Ground control
box and B 3.3 and D 3 Platform control box.
4.1 - E-STOP BUTTON CHECK
Ground control box E-stop button
Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
2
3 Push the E-stop button ( 15 ). The indicator goes out.
Turn the key of the control box activation selector ( 72 ) to the right to energize the ground control box. The
indicators light up.
A
B
C
D
E
Platform control box E-stop button
Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
2 Turn the selector switch ( 72 ) to the left to energize platform control box. The indicators light up.
3 Push the E-stop button ( 46 ). The indicator goes out.
4.2 - ACTIVATION OF CONTROLS
The enable switch must be active to allow all movements.
The "Enable Switch" system depends on the machine configuration and will consist of one of
the following :
• Joystick trigger at platform box (if fitted).
• Foot pedal switch in the basket.
• Enable switch button at ground box.
F
G
H
I
4000327280 E09.16 USA / GB
45
Page 46
HA120PX
C- Pre-operation inspection
4.3 - FAULT DETECTOR
N.B.-:-The presence of this device depends on the machine configuration.
The defect indicator flashs to indicate an internal malfunction.
The machine switches to downgraded mode.
Certain movements can be limited or forbidden to preserve the operator's safety.
4.3.1 - Buzzers test
Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
2
Select the ground control box or the platform control box by turning the control box activation selector ( 72 ).
The indicator ( 31 ) at the platform control box lights up, and there is an audible signal (beep).
From the ground control box
4.4 - AUTOMATIC ENGINE CUT-OUT
The engine automatically cuts out in the following conditions :
• The alternator is not functioning.
• Engine temperature is too high.
• Oil pressure is too low.
• A machine malfunction is detected.
• E-stop(s) pushed in.
4.5 - OVERLOAD SENSING SYSTEM (IF FITTED)
If the platform load exceeds the maximum allowed load, no movement is possible from the 2
control boxes.
At ground and platform control boxes a buzzer sounds and an indicator light warns the
operator
To return the machine to normal operation remove weight from the platform until the load is
below the maximum allowed load.
Daily check that the LED's illuminate when the machine is switched on :
• Verify that the Overload system is active : Refer to Indicators (6)atground and ( 30 ) at platform.
• Verify that the buzzers are functioning : Refer to Buzzers test
A periodic inspection of this device must be performed according to the recommendation in
Maintenance Schedule.
46 4000327280 E09.16 USA / GB
Page 47
HA120PX
C- Pre-operation inspection
4.6 - SLOPE WARNING DEVICE
From each control box, a buzzer alerts the operator that the machine is not folded/stowed and
is positioned on a slope exceeding the slope allowed.
N.B.-:-The slope sensor is only active when the platform is not in the stowed position.
When the unfolded machine is on a slope greater than the rated slope, out of the stowed
position, DRIVE and LIFT functions are disabled(For CE and AS only).
All functions speeds are reduced.
In this case, fully lower the platform and reposition the machine on level ground before raising
the platform again.
To restore the disabled functions, perform the following movements :
1. Completely retract the boom.
2. Lower the boom.
3. Lower the arm.
4. Lower the jib until it is below horizontal.
To check the tilt sensor at ground control box
Step Action
1
2 Pull the E-stops ( 15, 46 ) at ground and platform panels.
3 Turn control box selector switch ( 72 ) to the right to energize the ground panel.
4 Start the engine from the ground control panel with engine start-up selector ( 22 ).
5
6
7 Manually tilt and maintain the tilt sensor towards the front for a few seconds.
8 Check that the audible beep sounds.
9 For machines fitted with : The slope sensor prevents lifting and driving movements.
Open the compartment cover ( C12 ) (Machine components diagram) and locate the tilt sensor ( C28 ) on
the side of the ground control box.
Raise boom above horizontal by moving switch ( 10 ) upwards or raise the jib by moving switch ( 8 )
upwards.
Locate the tilt sensor ( C28 ) inside the side compartment cover. ( Section B 3.1 - Layout)
A
B
C
D
E
F
4000327280 E09.16 USA / GB
G
H
I
47
Page 48
HA120PX
C- Pre-operation inspection
4.7 - TRAVEL SPEED LIMITATION
The machine has a selector of 3 driving speeds - low, medium and high.
All driving speed selections are allowed when the machine is stowed ( machine in fully lowered
position).
The only speed allowed when not in stowed position is microspeed (This speed is a default
speed programed into the machine).
Daily check that the speed is limited to less than 1 km/h (0.6 mph) when :
• The boom is raised by more than 10° above horizontal.
• The arm is 30 cm (12 in) lifted.
• The jib is above horizontal line.
4.8 - DRIVE BUZZER
For Russia and the Ukraine only :
Each travel or lifting movement activates a buzzer (horn).
48 4000327280 E09.16 USA / GB
Page 49
HA120PX
D- Operation instructions
Operation instructions
1 - Operation
1.1 - INTRODUCTION
Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation :
• Read, understand and obey all instructions and safety precautions in this manual and attached to the
aerial work platform.
• Read, understand and obey all Federal, State and local codes and regulations.
• Become familiar with the proper use of all controls and emergency systems.
1.2 - OPERATION FROM THE GROUND CONTROL BOX
• Turning OFF of the machine is performed with selector key switch ( 72 ) in the centre position. To turn
ON the engine use selector key switch ( 22 ).
• Activation of a desired control box is achieved by turning the control box energizing selector
switch ( 72 ) to the desired position.
• The ground control box is energized and is active ONLY when :
• The E-stop buttons on both ground and platform control boxes are not pressed in (Deactivated).
A
B
C
D
• The machine is switched on.
• Ground control box is selected.
• An E-Stop button at each control box stops all movements when pressed in; including shutting off an
engine (if equipped).
N.B.-:-An E-Stop button pressed in does not turn off the main power supply to the machine.
• An enable switch ( 228 ) provided must be activated and maintained to authorize one or more function
movements. If enable switch ( 228 ) is kept engaged without selecting a function movement for more
than 8 s; enable switch is automatically de-activated.
• The release of "Enable switch" ( 228 ) while performing a movement stops all the movements. The
stop of movements is progressive. If the "Enable switch" system is re-pressed, the movement doesn't
restart. It could restart only when the selected function switch/joystick is released to neutral position.
• All switches operating a movement, return automatically to neutral when released.
• At power up, a switch in it's neutral position will be taken into account to authorize movement.
• "Enable switch" selector / Emergency pump
• Engine running, the switch acts as an "enable switch" only.
• Engine stopped, the switch acts as the "enable switch" and operate the emergency pump control.
• Overriding system : The ground control box is designed for maintenance and emergency rescue
operations only. Refer to Section D 4.2 To rescue operator in platform. .
E
F
G
H
• The status of the switches is tested automatically when the machine is switched on, and checked at
every starting. A switch will be active only after it has been detected to be in neutral position. The
following switches are not controlled :
• Accelerator: engine rpm
4000327280 E09.16 USA / GB
I
49
Page 50
HA120PX
D- Operation instructions
• Beacon light (if fitted)
• A switch provides the start and stop of the engine.
• Engine speed (If fitted) : Activating engine revs selector switch ( 21 ) increases engine speed (rpm).
• A buzzer beeps in the following conditions :
• When power is switched on.
• Overload (if fitted).
• Slope if machine is out of stowed position.
• Hydraulic oil overheating.
• Movements option.
• Driving option.
• Movement option and driving.
• Indicators / Cluster : All indicators are checked after powering on the machine
50 4000327280 E09.16 USA / GB
Page 51
HA120PX
D- Operation instructions
1.3 - OPERATION FROM THE PLATFORM CONTROL BOX
• The platform control box is energized only when :
• The E-stop buttons on both ground and platform control boxes are not pressed in.
• Machine switched on at ground control box.
• Platform control box selected from ground control box.
• Overriding system not activated.
• A faulty joystick is not taken into account to control a movement. If this fault disappears, the
movement is authorised again.
• An E-Stop button is present at each control box. When pushed in, it stops all functions movements
and will shut off the engine (if equipped).
• A foot pedal and / or control box (enable) switch in the basket is present and should be activated to
authorize one or more function movements. If the enable switch is kept active for more than 8
seconds without selecting a function movement, then movement is disallowed. The enable switch
must be released (reset) before movement can occur.
• The release of foot pedal and / or control box (enable) switch while performing a movement stops all
the movements. The stop of movements is progressive. If the foot pedal and / or control box (enable)
switch is pressed again quickly within ( 0,5 s ) the movement restarts. If the foot pedal and / or control
box (enable) switch is not pressed again quickly enough within ( + 0,5 s ) the movement will not
restart. It could restart only when the selected function switch/joystick is released to neutral position.
A
B
C
D
• All switches and joystick operating a movement, return automatically to neutral when released.
• At power up, a switch in it's neutral position will be taken into account to authorize movement.
• The status of the switches is tested automatically when the machine is switched on, and checked at
every starting. A switch or joystick will be active only after it has been detected in neutral position.
• A buzzer beeps in the following conditions :
• When power is switched on.
• Overload (if fitted).
• Slope if boom and/or arm is in stowed position.
• Emergency pump. ( Section D 4.1 In case of engine power failure)
• Indicators - All the indicators are tested :
• When the machine is switched on.
E
F
G
H
4000327280 E09.16 USA / GB
I
51
Page 52
HA120PX
D- Operation instructions
2 - Ground control box
2.1 - TO START THE MACHINE FROM THE GROUND CONTROL BOX
1. Pull the E-stop button (15) : This will de-activate the state of E-stop button located in platform.
2. Turn the key of the control box activation selector ( 72 ) to the right to energize the ground control
box. The following indicators light up :
• Electrical pre-heating (1).
• Low engine oil pressure (2).
• Engine temperature (3).
• Battery charge (4).
3. The clogged air filter indicator (5)isswitched off.
4. For machines fitted with : Hold down the engine preheating selector ( 246 ) for a few seconds,
indicator ( 247 ) lights up.
5. Press the starter push-button (22). The engine starts. The indicator goes out.
6. Let the engine heat up.
To shut-down the machine from the ground control box :
• Turn the control box activation selector ( 72 ) key to the center.
• The machine is shut down. The power to the machine is switched off, all the indicators on the lower
console are off.
52 4000327280 E09.16 USA / GB
Page 53
HA120PX
D- Operation instructions
2.2 - BOOM AND ARM CONTROLS
Platform leveling is available, regardless of the work height. Even at low movement speeds,
use the controls with caution.
N.B.-:-Releasing the Enable Switch (footpedal ) will stop all movements.
Ground box controls (emergency station)
Control Action
Push the boom raising switch ( 10 ) upwards to lift the boom.
Lifting / lowering
of boom
Lifting/lowering of
arm
Push the boom raising switch ( 10 ) downwards to lower the boom.
Push the arm lift/lower selector ( 12 ) upwards to raise the arm.
Push the arm lift/lower selector ( 12 ) downwards to lower the arm.
Push the boom telescoping switch ( 9 ) to the left to extend the boom.
A
B
C
D
Boom telescope
extend/retract
Jib lifting/lowering
(If applicable)
Turntable rotation
Push the boom telescoping switch ( 9 ) to the right to retract the boom.
Push the jib switch ( 8 ) upwards to lift the jib.
Push the jib switch ( 8 ) downwards to lower the jib.
Push the turntable rotation switch ( 14 ) to the right for a clockwise (CW) rotation.
Push the turntable rotation switch ( 14 ) to the left for a counter clockwise (CCW)
rotation.
Move the platform leveling switch ( 13 ) upwards to raise the platform.
E
F
G
H
Platform leveling
4000327280 E09.16 USA / GB
Move the platform leveling switch ( 13 ) downwards to lower the platform.
I
53
Page 54
HA120PX
D- Operation instructions
2.3 - ADDITIONAL CONTROLS FROM THE GROUND CONTROL BOX
For the machines equipped with beacon light :
• Push the beacon selector ( 24 ) upwards to switch on the beacon.
• Push the beacon selector ( 24 ) downwards to switch off the beacon.
Engine speed increases :
• Turn the engine speed selector switch ( 21 ) to the right to increase speed.
• Turn the engine speed selector switch ( 21 ) to the left to idling speed.
N.B.-:-Acceleratingtheenginespeedincreasesthespeedofmovementsfromthegroundcontrolbox.
54 4000327280 E09.16 USA / GB
Page 55
HA120PX
D- Operation instructions
3 - Platform control box
3.1 - TO START AND STOP THE MACHINE
To start the machine :
At the ground control box :
• Check that the E-stop button ( 15 ) is not pressed in.
• Turn the control box energizing selector switch ( 72 ) to the left to energize platform box. The ground
box controls are de-energized.
At the platform control box :
• Pull the E-stop button ( 46 ) if pressed in. The power on indicator ( 31 ) lights up.
N.B.-:-Wait for the engine preheating phase to finish (the indicator ( 1 ) goes off).
• Press the starter push-button 42. The engine starts.
• Let the engine heat up.
N.B.-:-Iftheenginedoesnotstart,switchofftheignition(E-stopbuttonpushedin).Repeatthestart-up
procedure.
To stop the engine :
A
B
C
D
• Push in the E-stop button ( 46 ).
E
F
G
H
4000327280 E09.16 USA / GB
I
55
Page 56
HA120PX
D- Operation instructions
3.2 - DRIVE AND STEER CONTROL
Before driving, locate the green / red orientation arrows on the chassis and platform control
box. Move the drive controls in a direction matching the directional arrows.
To operate driving and steering functions, simultaneously operate the drive joystick ( 33 ) and
the "Foot pedal / enable switch".
N.B.-:-On uneven terrain, lower the boom to improve the drive performance.
Control Action
Move the drive joystick ( 33 ) forwards to drive the machine forwards.
Driving
Steering
Drive speed
Move the drive joystick ( 33 ) backwards to drive in reverse.
Push the steering selector button ( 33 ) to the right to steer right.
Push the steering selector button ( 33 ) to the left to steer left.
Position the drive speed selector switch ( 71 ) on for high-speed driving.
Position the driving speed selector ( 71 ) on for medium speed driving
(crossing uneven ground, slope).
Position the driving speed selector ( 71 ) on for low-speed driving (short
distance, final approach, unloading from lorries/trucks).
56 4000327280 E09.16 USA / GB
Page 57
HA120PX
D- Operation instructions
3.3 - BOOM AND ARM CONTROLS
Activate the desired control and the enable switch (foot pedal switch) simultaneously to
perform that selected function.
Foot pedal switch
Control Action
Push the boom telescoping switch ( 54 ) forwards to retract the boom.
Boom telescope
extend/retract
Push the boom telescoping switch ( 54 ) backwards to extend the boom.
A
B
C
D
Lifting / lowering
of boom
Lifting/lowering of
arm
Jib lifting/lowering
Push the boom/turntable joystick ( 49 ) forwards to raise the boom.
Pull the boom/turntable joystick ( 49 ) backwards to lower the boom.
Push the arm joystick ( 50 ) forwards to raise the arm.
Push the arm joystick ( 50 ) backwards to lower the arm.
Push the jib switch ( 37 ) forwards to lift the jib.
Push the jib switch ( 37 ) backwards to lower the jib.
E
F
G
H
4000327280 E09.16 USA / GB
I
57
Page 58
HA120PX
D- Operation instructions
Control Action
Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation.
Turntable rotation
Platform rotation
Platform leveling
3.4 - ADDITIONAL CONTROLS
• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector
switch is released.
Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW)
rotation.
Move the platform rotation selector ( 38 ) to the right for a counter clockwise (CCW)
rotation
Move the platform rotation selector ( 38 ) to the left for a clockwise (CW) rotation.
Push the platform levelling switch ( 40 ) forwards to lift the platform.
Push the platform levelling switch ( 40 ) backwards to lower the platform.
• Differential lock : Toggle and hold selector ( 35 ) to get maximum high torque (on difficult or sloping
ground). Release for standard (normal) torque.
58 4000327280 E09.16 USA / GB
Page 59
HA120PX
D- Operation instructions
4 - Emergency procedure
4.1 - IN CASE OF POWER LOSS
In case of loss of the main power source, the secondary (back-up) power unit, powered by the
starting battery, allows movements to be controlled from both the ground and platform control
boxes.
As the electric pump has limited power, it is advisable to reach the ground in the most direct
manner possible.
The use of the electric pump is exclusively reserved for lowering the boom in emergency
situations only. It is recommended to first retract the boom before lowering the boom.
Performing other operations can lead to the deterioration of the electric pump.
N.B.-:-Testtheoperationofemergencysystematleastonceamonth.RefertotheMaintenancemanual
Depending on the control box in use, push and hold the back-up/auxiliary power switch ( 228 )
at ground box or switch ( 41 ) at platform box. Retract the boom and lower it by using
switches ( 9 ) and ( 10 ) at ground box or switch ( 54 ) and joystick ( 49 ) at platform box.
In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the
operator must respect the following recommendations. :
• Exit onto a sturdy and safe structure.
• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to
the designated anchorage point on platform the occupant(s) is in and the other attached to the
structure intended to get on.
• Do not leave platform without taking into account the allowance for possibility of boom deflection when
exiting platform.
A
B
C
D
E
• Occupant(s) must exit the current platform through the normal access.
N.B.-:-Donotdetachthelanyardfromthecurrentplatformifthetransfertothenewstructureposesany
dangeroruntil the transfer issafelycompleted. Do Not attempt toclimbdownthe boom. Instead wait
for assistance for a safe exit.
F
G
H
I
4000327280 E09.16 USA / GB
59
Page 60
HA120PX
D- Operation instructions
4.2 - TO RESCUE OPERATOR IN PLATFORM
In a situation where an operator located in the platform needs to be rescued (for example in
case of illness, injury or trapped against a structure making the control box inaccessible), the
rescue personel at ground level needs to obtain rapid and direct access to operating functions.
HAULOTTE® provides a ground control emergency system that should be used to safely bring
the operator into such a position that appropriate medical attention could be provided.
Unlike the ground control box used in lowering the boom, the overriding system allows trapped
occupant(s) be lowered to the ground level, even if an E-Stop is engaged or if an overload is
detected.
In this situation, supervisor(s) at ground level must turn the control box selector ( 72 ) to the
"right" on the ground control box to take control. To safely activate movements from the ground
control box, the enable switch ( 228 ) must be held activated/depressed.
Procedure :
• Turn the control box selector ( 72 ) to the "right" to energize the ground control box.
• The platform box controls are now de-energized.
• Check that the E-Stop button ( 15 ) at ground is not pressed in.
• To lower the platform, hold enable switch ( 228 ) downwards and simultaneously push the desired
function switch.
• If the E-stop button ( 15 ) or a safety device do not allow normal movement from the ground control
box, the overriding system is operated as follows :
• Operate the "overriding system" switch ( 245 ) on the ground control box.
• Simultaneously, push upwards and maintain overriding switch ( 245 ) in addition to desired movements
actuator to obtain movement of the extending structure.
N.B.-:-Operationofthe"overridingsystem"switchmustbeanexceptionandnotanormalemergency
operation.
ONLY in these conditions, activate the "overriding system" switch ( 245 ) located under the
cover and simultaneously press the platform lowering button until the safety mechanisms are
deactivated (alarms stop) and therefore normal movements are possible again, or until the
operator can be rescued.
60 4000327280 E09.16 USA / GB
Page 61
HA120PX
D- Operation instructions
"Overriding system" switch under cover
A
B
C
D
Once rescue operations are complete, write an incident report.
4.3 - NO POWER AVAILABLE
In case of loss of the main power and the secondary power unit not functioning, do not attempt
to activate any function movement using hydraulic manifold unless trained and authorized
by HAULOTTE Services®. All safety functions are no longer active and several hazards may
occur. Improper use of the equipment will result in death or serious injuries.
If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services®
immediately.
E
F
G
H
4000327280 E09.16 USA / GB
I
61
Page 62
HA120PX
D- Operation instructions
5 - Transportation
5.1 - PUTTING IN TRANSPORT POSITION
During loading, ensure that :
• The loading ramp can support the machine weight.
• The loading ramp is correctly attached to transport vehicle.
• The loading ramp has sufficient grip surface.
• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away
while machine is being loaded or unloaded.
To climb the slope, select low driving speed.
If the slope is too steep, use a winch in addition to the low speed drive.
Do not place yourself below or too close to the machine during loading.
A wrong move can lead to machine tipping over and may cause serious injuries and material
damage.
The machine must be completely in the stowed configuration :
• Check the platform is completely empty.
• Lower the boom and drive onto the truck bed.
• Ensure that the jib is raised as necessary to give ground clearance when driving the machine onto the
loading ramp.
• Move the platform levelling selector ( 13 ) to the right to stow the platform in transport position.
N.B.-:-The release of the selector causes all movement to stop.
• Secure the machine to the tie down points provided (Section D-Machine layout).
• Lock the turntable with the rotation stop pin located under the turntable before transporting (Section
D-Machine layout).
• The platform/basket must be chocked and the boom strapped to prevent bouncing up and down, thus
preventing possible material damage during transporting.
• Do not use excessive downward force when securing boom section.
62 4000327280 E09.16 USA / GB
Page 63
HA120PX
D- Operation instructions
5.2 - MACHINE LAYOUT
A
Turret rotation enabled
B
C
Turret rotation disabled
D
Machine stowing
E
F
G
H
N.B.-:-Secureturntablewiththeturntablelockingpinbeforetravelinglongdistancesorhaulingmachine
on a truck.
4000327280 E09.16 USA / GB
I
63
Page 64
HA120PX
D- Operation instructions
5.3 - UNLOADING
Before unloading, check that the machine is in good condition.
• Remove the turntable rotation locking pin (Section D-Machine layout).
• Remove the tie downs.
• Move the platform levelling selector ( 13 ) to the left to set the machine in the operating position.
N.B.-:-The release of the selector causes all movement to stop.
Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.
• Select low drive speed at the platform control box.
• Start the machine from platform control box.
Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.
To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.
64 4000327280 E09.16 USA / GB
Page 65
HA120PX
D- Operation instructions
5.4 - TOWING
In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
• Ensure that no one is in the platform during towing.
• Ensure boom is in the stowed position and the turntable is locked, prior to towing.
• The platform must be empty.
To tow a broken-down machine, disconnect the wheel drive hubs.
Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use of a drawbar is
recommended :
• Do not exceed the maximum freewheel speed (Refer to Section B 4 Technical specifications).
• Do not exceed a grade of 25%.
5.4.1 - Disengaging the drive hubs
Unscrew the central nut ( 1 ) until the nut is at the limit.
A
B
C
D
When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer
functions.
5.4.2 - Re-engaging the drive hubs
• To return machine to normal operation and braking, reverse the steps performed in disengaging the
drive hubs.
1. Screw the central nut up again to engage the internal gear.
2. Engage the driving gear slowly in case of resistance(By turning the wheels).
3. Screw the central nut up completely when the once the drive gear has commenced to
engage.
E
F
G
H
4000327280 E09.16 USA / GB
I
65
Page 66
HA120PX
D- Operation instructions
5.5 - STORAGE
When the machine is in elevated position, it is necessary to regularly switch the power ON to
ensure that the security systems are active.
Machine must be parked in a protected/designated area with the boom in a stowed
configuration, however the boom can be raised but must not be extended. Make sure there is
no load in the platform.
It is recommended that the machine is not stored or immobilized unfolded.
Ensure all access panels, doors and side compartment covers are shut and secured.
Turn the energizing key selector switch ( 72 ) at the ground control box to the "center" position
to shut OFF the power.
Ensure that the turntable rotation locking pin is removed and stored properly.
Remove the key switch to prevent unauthorized operation of the machine.
Storing of the machine with an obstacle under the boom structure is forbidden.
66 4000327280 E09.16 USA / GB
Page 67
HA120PX
D- Operation instructions
5.6 - LIFTING OPERATION
During loading / unloading operation, if it becomes necessary to lift the machine using an
overhead crane, it is important to respect the following :
• Put the machine in stowed position, boom and arm fully retracted and lowered.
• Ensure the platform is empty.
• Rotate the turret and the jib to the configuration in the photos below.
• Lock the turret with turret locking pin.
• Verify that lifting accessories are in good operation and match the technical specifications listed
below. It is important that the lifting devices are attached only to the designated lifting eyes.
• Each of the chains/slings used for lifting the machine must be adjusted to keep the machine level and
to minimize the risk of damage to the machine.
• Anchorage point for lifting are identified / labeled by the following symbol .
• ONLY trained and authorized personnel should attempt to lift the machine.
Never lift the machine with slings attached to counterweight.
A
B
C
D
Procedure for the use of slings
E
F
G
H
Number of shackles Number of slings Length
A 4 4 5 m (16 ft 5 in) 3000 daN (6744 lbf)
4000327280 E09.16 USA / GB
Maximum load per
sling and shackle
I
67
Page 68
HA120PX
D- Operation instructions
6 - Cold Weather Recommendations
In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any
function thereby preventing any damage to the hydraulic system.
In extreme cold conditions, machines should be equipped with optional cold start kits.
Attempting to start engine when temperature is in the negative range, may require the use of a booster
battery.
If engine fails to start, do not crank for an extended time. Allow starter to "cool off" for a few minutes
before attempting again. If engine fails after several attempts, refer to the engine maintenance manual.
N.B.-:-Initial starting should always be performed from the ground control box.
6.1 - ENGINE OIL
The correct SAE viscosity grade of oil is determined by the minimum ambient temperature
during cold engine start-up, and the maximum ambient temperature during engine operation.
Generally, use the highest viscosity oil that is available to meet the requirement for the
temperature at start-up.
EMA LGR-1 / API CH-4 Viscosity
grade
SAE 0W20 -40°C (-40°F) 10°C (50°F)
SAE 0W30 -40°C (-40°F) 30°C (86°F)
SAE 0W40 -40°C (-40°F) 40°C (104°F)
SAE 5W30 -30°C (-22°F) 30°C (86°F)
SAE 5W40 -30°C (-22°F) 40°C (104°F)
SAE 10W30 -20°C (-4°F) 40°C (104°F)
SAE 15W40 -10°C (14°F) 50°C (122°F)
N.B.-:-Foradditionalenginerecommendation,refertotheengine manualprovidedwiththemachine.
Engine oil viscosity
Ambient temperature
Minimum Maximum
68 4000327280 E09.16 USA / GB
Page 69
HA120PX
D- Operation instructions
6.2 - HYDRAULIC OIL
External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.
It is recommended to use the hydraulic oil according to weather condition. Refer to the table
below.
Environmental conditions SAE Viscosity grade
Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46
Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32
Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68
N.B.-:-Itis recommendedto replace lowtemperature oilas the ambient temperature reaches + 15°C
(59°F). It is not advisable to mix oils of different brands or types.
6.3 - PREHEATING OPERATION
When power is switched ON, the electric pre-heating indicator ( 1 ) (at the ground control box)
and / or ( 51 ) (on the platform control box) flashes, the motor is in automatic preheating. Upon the extinction of this light (just seconds) at the ground display, starting of the
machine is possible.
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
69
Page 70
HA120PX
D- Operation instructions
Notes
70 4000327280 E09.16 USA / GB
Page 71
HA120PX
E- General Specifications
General Specifications
Notes
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
71
Page 72
HA120PX
E- General Specifications
1 - Machine dimensions
Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage
and / or delivery of the machine - Access position.
A
J
E
D
G
B
F
72 4000327280 E09.16 USA / GB
Page 73
HA120PX
E- General Specifications
CE, AS and EAC standards
Machine HA120PX
Marking Specifications - Dimensions SI Imp.
A Overall length of machine 5,45 m 18 ft 2 in
B Overall width of machine 5,45 m 18 ft 2 in
C Overall height of machine 2,18 m 7ft2in
D Wheel base 1,97 m 6ft6in
E Ground clearance 30 cm 12 in
FXG Platform dimensions 1,5 m x 0,80 m 4ft11inx2ft6in
H Storage length 4,80 m 15 ft 5in
J Storage height 2,80 m 9ft2in
2 - Major component masses
N.B.-:-Masses measured with empty tanks.
Component HA120PX
Frame assembly mass 1765 kg - 3,892 lb
• Wheel mass of each
Turret assembly mass 510 kg - 1125 lb
120 kg +/- 12 kg - 265 lb +/- 26 lb
A
B
C
D
• Counterweight mass - Turntable
• Engine compartment mass
• Battery mass
Boom assembly mass 322 kg - 710 lb
Arm assembly mass 569 kg - 1255 lb
Jib assembly mass 83 kg - 183 lb
Platform assembly mass 184 kg - 406 lb
1940 kg +/- 40 kg - 4,278 lb +/- 88 lb
175,5 kg - 387 lb
25 kg - 55 lb
3 - Acoustics and vibrations
The acoustics and vibrations specifications are based upon the following conditions :
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.
• The guaranteed sound power level LWA (displayed on the product) is determined per European
Directive 2000/14/CE.
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are
determined per European Directive 2006/42/CE.
Specifications
Sound pressure level at workstation 97 dBA
Guaranteed sound power level 97 dBA
Vibrations hand/arm
Vibrations whole body
Vibration transmitted by this MEWP to the hand-arm does not
exceed 2,5 m/s²(98,4 in/s²)
Vibration transmitted by this MEWP to the whole body does not
exceed 0,5 m/s²(19,6 in/s²)
E
F
G
H
I
4000327280 E09.16 USA / GB
73
Page 74
HA120PX
E- General Specifications
4 - Wheel/Tire assembly
4.1 - TECHNICAL SPECIFICATIONS
Component Standard wheel
Reference number "solideal 818 x 270"
Type Standard foam
Wheel mass 120 kg +/- 12 kg (265 lb +/- 26 lb)
Size 818 mm /270 mm (32 in /11 in)
Torque 320 Nm (236 ft lb)
4.2 - INSPECTION AND MAINTENANCE
Replace the wheels and the tires/tyres if any of the
following conditions exist :
• Presence of cracks, damage, deformation or other faults on
the hub
• Damage to the tire :
• Cut or hole > 3 cm (2 in) in the rubber side wall.
• Blister or pronounced lump on the external and lateral wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the
reinforcing wire is visible.
• Consistent wear of the ground contact surface greater than
25%
Tires and rims are critical components for the stability of the machine. For safety reasons :
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Never replace foam filled tire with a pneumatic (air filled) tire.
74 4000327280 E09.16 USA / GB
Page 75
HA120PX
E- General Specifications
Procedure of replacement :
• Loosen the wheel nuts on the wheel to be removed.
• Raise the machine using a jack or a hoist.
• Remove the wheel nuts.
• Remove the wheel.
• Install the new wheel.
• Lower the machine to the ground.
• Tighten the wheel nuts to the recommended torque Refer to maintenance and repair manuals.
N.B.-:-Ifawheelhasbeenreplaced,whileobservingtheaxletrackpatterncheckforcorrectinstallation.
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
75
Page 76
HA120PX
E- General Specifications
5 - Options
5.1 - ON-BOARD GENERATOR
5.1.1 - Principle
Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner.
5.1.2 - Procedure
Put into service :
1. Start the machine. Heat the engine for 15 mn
before any operation.
2. Set the switch selector, above the socket
power, to (1).Thegreen light comes on
indicating the on-board generator start-up.
3. Connect the tool to the socket.
4. You can change the tool at any time.
N.B.-:-Whenusingtheon-boardgenerator,youcannotmake
any machine movements. To make a movement, you must
switch off the on-board generator.
Power off :
5. Disconnect the tool from the socket.
6. Set the switch selector, above the socket
power, to OFF. The green light is turned off.
7. Machine movements are once again
functional.
1
76 4000327280 E09.16 USA / GB
Page 77
HA120PX
E- General Specifications
5.2 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM
5.2.1 - Description
General Specification ACTIV' SHIELD BAR :
• Activ' Shield Bar is a secondary guarding device.
• The platform is manufactured with primary guards to protect the occupants from hazards.
• This device is complementary to the control guarding and the deadman function to provide an alert if this
occurs.
• The Activ' Shield Bar is enabled when the boom is elevated for operation in confined areas.
• It is not enabled in the transport position, when drive, turret rotation, and raising of the jib to improve
visibility are possible.
• Care must be taken during all operations to prevent collision and entrapment against structures.
It should be noted that this device doesn't release the operator from the responsibilities of learning and
practicing the principles of safe machine operations provided by the manufacturer's instructions,
employer's safety rules and worksite regulations.
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
77
Page 78
HA120PX
E- General Specifications
5.2.2 - Characteristics
Marking Description
1 Activation bar
2 Electrical box
3 RESET push-button
4 Green indicator, the system is switched on
5 Blue flashing indicator, indicates activation bar operates
78 4000327280 E09.16 USA / GB
Page 79
HA120PX
E- General Specifications
5.2.3 - Safety precautions
• Check the work area for overhead clearances, obstructions
or other possible hazards.
• When driving, position the platform so as to provide the
best visibility possible and avoid any blind spots.
• Always ensure that the chassis is never driven any closer
than 1 m (3 ft3 in) from holes, bumps, tilts, obstructions,
debris and ground coverings that may hide dangers.
A
B
C
D
• During operation, keep all the parts of the body inside the
platform.
• To position the machine close to obstacles, it is
recommended to use boom movements (arm, boom, etc.)
instead of the drive movements.
• Do not drive fast in narrow or cluttered areas. Keep speed
under control while making turns or sharp bends.
• Do not use the Activ' Shield Bar as a handhold. To prevent
unintentional activation of the system.
E
F
G
H
4000327280 E09.16 USA / GB
I
79
Page 80
HA120PX
E- General Specifications
5.2.4 - Pre-operation inspection
• If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out
and placed out of service.
• DO NOT operate the machine until all identified items are corrected and it has been declared safe for
operation.
Description Yes No
Perform all specified machine functional tests
• All machine functional tests result positive
Start the machine from platform control box
Switch off (pushed in) all E-Stop buttons
• Check absence of warning signal
• Check that the green indicator of the electrical box is switched on
Perform the secondary guarding system tests for each
movement specified in the table hereinbelow
• Push the switch bar while operating the movement
• Check what movement are authorized and complete the table
• Check that visual and audible warning are activated
• Check that the reset button of the electrical box is illuminated
• Push the reset button
• Check that normal operation is restored
80 4000327280 E09.16 USA / GB
Page 81
HA120PX
E- General Specifications
A
Operated movement when the bar is triggered
Platform control
box
Ground control
box
Driving Turntable rotation Lifting or
Forward Reverse Left Right
Yes No Yes No Yes No Yes No Yes No Yes No
Forward
Reverse
Turntable left
Turntable
right
Lifting or
telescope
extension
Telescope
descent or
retraction
Other
movement
All N/A N/A
telescope
extension
Other
movement
B
C
D
E
Authorized
Prohibited
Authorized if all switches / joysticks of the Platform control box are in neutral position or, if the Enable switch has been
released
F
G
H
I
4000327280 E09.16 USA / GB
81
Page 82
HA120PX
E- General Specifications
5.2.5 - Operation
When the switch bar is triggered, the currently active function movement is stopped. Alarm and
flashing light are activated. Only safeguard functional movements (lowering, retracting or
reverse movement of the function that created the situation) are available from the platform
control box.
Normal operation is restored when the "Reset" button on the right hand side of the basket is
pressed in or until the power supply is switched off.
Visual and audible warnings will alert personal at ground if rescue is necessary.
To operate safeguard movement from platform control box :
• Joystick and/or switch must be reset to neutral position (function inactive).
• Enable switch must be activated.
• Operate safeguard movement using joystick or switch to move away from the hazard that triggered
the device.
• Press the yellow Reset button (3)torestore normal operation of the machine.
• All movements can be operated from the ground control box even if the secondary guarding bar is
triggered.
N.B.-:-Anymodificationmadetothefactorysettings(e.g.increasingmovementspeedand/orramps)
viatheconsolewillincreasestoppingdistancesafter system activation and thereby reduces level of
security.
82 4000327280 E09.16 USA / GB
Page 83
HA120PX
E- General Specifications
5.2.6 - Specific decals
A
Location of the decals
B
C
D
Marking Description Quantity Part number
1 Do not lean on the bar 1 4000206690
2 Hand crushing hazard 2 4000244570
E
F
G
H
4000327280 E09.16 USA / GB
I
83
Page 84
HA120PX
E- General Specifications
Notes
84 4000327280 E09.16 USA / GB
Page 85
HA120PX
F- Maintenance
Maintenance
1 - General
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance
to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety.
INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards
and/or governmental regulations.
To ensure that your equipment continues to perform to the factory set performance levels, it is
important that you regularly maintain your equipment and avoid making any modifications that are not
approved by HAULOTTE®. Regular and timely inspections will reduce equipment down time as well
as prevent possible injury.
N.B.-:-DO NOT OPERATE unless you are familiar and trained in the principles of safe machine
operation.
Overview :
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the
best ways to prevent mechanical problems and safety hazards.
What to Do :
• Use your senses: sight, smell, hearing and touch.
A
B
C
D
Frequency :
• Check your machine periodically during your entire workday.
• Make sure to do your inspection the same way every time.
• Complete one of these inspections at the start and end of each shift.
N.B.-:-Ifdamage or unauthorizedmodifications are discovered,the machine must be removedfrom
service until repairs are made by a qualified service technician.
It is the owner's responsibility to ensure the required maintenance as recommended by Haulotte is
completed prior to the operation of the machine.
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
completed.
The inspection and maintenance table, identifies the role and the responsibilities of each party in
periodical machine maintenance. Section C 4Inspection and Functional test.
E
F
G
H
4000327280 E09.16 USA / GB
I
85
Page 86
HA120PX
F- Maintenance
2 - Maintenance Schedule
This section provides the necessary information needed to place the machine in safe operation. For
maximum service life and safe operation, ensure that all the necessary inspections and maintenance
have been completed. There are a number of factors which can affect the design life including but not
limited to, severity of operating conditions/routine maintenance which should be carried out in
accordance with this manual.
Severity of operating conditions may require a reduction in time between maintenance periods.
Machines that have been out of service for more than 3 months must undergo a periodic inspection
before the machine is put back into service.
Maintenance must be carried out by a competent company or person familiar with mechanical
procedures.
Maintenance operations performed must be recorded in a register / log book of the machine.
86 4000327280 E09.16 USA / GB
Page 87
HA120PX
F- Maintenance
3 - Inspection program
3.1 - GENERAL PROGRAM
The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent
inspections.
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.
When Responsible Stakeholder What
Before sale Owner (or renter)
Before rent Owner (or renter)
Competent technician or
qualified
technician HAULOTTE
Services®
Competent technician or
qualified
technician HAULOTTE
Services®
Periodic inspection
Daily inspection
A
B
C
D
E
Before use or every
change of user
Annually ( 1 year) Owner (or renter)
5 years Owner (or renter)
10 years Owner (or renter)
User User
Competent technician or
qualified
technician HAULOTTE
Services®
Qualified
technician HAULOTTE
Services®
Qualified
technician HAULOTTE
Services®
Periodic inspection
Reinforced inspection
Major inspection
F
G
H
I
4000327280 E09.16 USA / GB
87
Page 88
HA120PX
F- Maintenance
3.2 - DAILY INSPECTION
The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine.
This inspection is the responsibility of the user.
Refer to Section C for Daily inspection procedures..
3.3 - PERIODIC INSPECTION
The Periodic inspection is a thorough evaluation of the operation and safety features of the
machine.
It must be conducted before the sale / resale of the machine and/or at least once 1every year.
Local regulations may have specific requirements on frequency, and content of inspections.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and inspections must be carried out by a
competent company or person.
This inspection is in addition to the daily inspection.
This inspection should also be conducted after :
• Extensive dismantling and reassembly of major components.
• Repairs involving the machine's essential components.
• Any accident causing stress to the machine.
3.4 - REINFORCED INSPECTION
The Reinforced inspection is a thorough evaluation of the machine's structural components, to
ensure proper functionality of the machine.
This evaluation must occur at a frequency of 5000 hours or every 5 years.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection
• Periodic inspection
N.B.-:-Refer to the Maintenance manual for details.
3.5 - MAJOR INSPECTION
The Major inspection is a thorough evaluation of the machine's integrity and proper
functioning; after a standard/normal working life of 10 years.
This evaluation must take place after 10 years of operation and then repeated every 5 years
thereafter.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician.
This inspection includes :
• Daily inspection
• Periodic inspection
• Reinforced inspection
N.B.-:-Refer to the Maintenance manual for details.
88 4000327280 E09.16 USA / GB
Page 89
HA120PX
F- Maintenance
4 - Repairs and adjustments
Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician. Use original spare parts and components only.
N.B.-:-HAULOTTE Services® technicians are trained professionals to perform extensive repairs,
interventionsandadjustmentsonthesafetysystemsorcomponentsof HAULOTTE®machines.The
technician carries genuine HAULOTTE® spare parts and tools as required, and also provides fully
documented reports on all work completed.
HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel.
HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®.
Any unauthorised repairs/modifications will void HAULOTTE® warranty.
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
N.B.-:-Whendisposingorscrappingthismachine,pleaseconsiderappropriatemethodsofrecycling.
Any items that require specific disposal are listed with instructions in the maintenance manual.
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
89
Page 90
HA120PX
F- Maintenance
Notes
90 4000327280 E09.16 USA / GB
Page 91
HA120PX
G- Other information
Other information
1 - Warranty disclosure
1.1 - AFTER SALES SERVICE
Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's
service life to ensure the optimum use of your HAULOTTE product :
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.
• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.
1.2 - MANUFACTURER'S WARRANTY
1.2.1 - Warranty acceptance
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
A
B
C
D
1.2.2 - Warranty period
The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating
hours for lifting and handling equipment and 2000 operating hours for public works machinery,
starting from delivery and terminating when the first limit is reached.
Spare parts are covered by a 6 month warranty.
1.2.3 - Procedure conditions
To benefit from the warranty, the owner or rental company must inform the
nearest HAULOTTE® subsidiary or the subsidiary that delivered the machine (the only dealer
authorised to carry out an intervention under the manufacturer's warranty agreement) of the
defect in writing as quickly as possible.
The subsidiary will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as
possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the subsidiary which
delivered the machine, wherever possible.
E
F
G
H
4000327280 E09.16 USA / GB
I
91
Page 92
HA120PX
G- Other information
1.2.4 - Conditions of warranty
HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In the event of operation or use which does not comply with the instructions or
recommendations in the maintenance book, warranty claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.
• If the machine is incorrectly repaired or used by the customer.
• In case of an accident caused by a third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused.
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty.
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the
fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.
• Wearing parts (pads, bearings, tires/tyres, connections, etc.) : These parts are, by definition, subject
to deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
92 4000327280 E09.16 USA / GB
Page 93
HA120PX
G- Other information
2 - Subsidiary contact information
SPARE PARTS : +33 (0)820 205 344
HAULOTTE HUBARBEITSBÜHNEN GmbH
E.mail : haulotteportugal@haulotte.com
HAULOTTE FRANCE
PARC DES LUMIERES
601 RUE NICEPHORE NIEPCE
69800 SAINT-PRIEST
TECHNICAL Department:
+33 (0)820 200 089
FAX : +33 (0)4 72 88 01 43
-mail : haulottefrance@haulotte.com
E
C/ARGENTINA N° 13 - P.I. LA GARENA
www.haulotte.fr
Ehrenkirchener Strasse 2
D-79427 ESCHBACH
TEL : +49 (0) 7634 50 67 - 0
FAX : +49 (0) 7634 50 67 - 119
E.mail : haulotte@de.haulotte.com
www.haulotte.de
HAULOTTE IBERICA
28806 ALCALA DE HENARES
E.mail : iberica@haulotte.com
ESTRADA NACIONAL NUM. 10
HAULOTTE SCANDINAVIA AB
E-mail : info@se.haulotte.com
TELFORD - SHROPSHIRE TF3 3AT
TEL : +44 (0)1952 292753
E.mail : salesuk@haulotte.com
HAULOTTE NETHERLANDS BV
4906 CV OOSTERHOUT - Nederland
TEL : +31 (0) 162 670 707
MADRID
TEL : +34 902 886 455
TEL SAT : +34 902 886 444
FAX : +34 911 341 844
www.haulotte.es
HAULOTTE PORTUGAL
KM. 140 - LETRA K
2695 - 066 BOBADELA LRS
TEL : + 351 21 995 98 10
FAX : + 351 21 995 98 19
www.haulotte.es
Taljegårdsgatan 12
431 53 Mölndal
SWEDEN
TEL : +46 31 744 32 90
FAX : +46 31 744 32 99
spares@se.haulotte.com
www.haulotte.se
HAULOTTE UK Ltd
STAFFORD PARK 6
FAX : + 44 (0)1952 292758
www.haulotte.co.uk
Koopvaardijweg 26
FAX : +31 (0) 162 670 710
info@haulotte.nl
E.mail :
HAULOTTE ITALIA
VIA LOMBARDIA 15
20098 SAN GIULIANO MILANESE
TEL: +39 02 98 97 01
FAX: +39 02 9897 01 25
E-mail : haulotteitalia@haulotte.com
TEL/FAX : +7 495 221 53 02 / 03
www.haulotte.it
HAULOTTE VOSTOK
35, SVOBODY STREET
Bldg. 19
125362 MOSCOW
E.mail : info@haulottevostok.ru
www.haulotte-international.com
HAULOTTE POLSKA Sp. Z.o.o.
UL. GRANICZNA 22
05-090 RASZYN - JANKI-
TEL : +48 22 720 08 80
FAX : +48 22 720 35 06
haulottepolska@haulotte.com
www.haulotte.pl
HAULOTTE SINGAPORE Pte Ltd.
No.26 CHANGI NORTH WAY,
SINGAPORE 498812
Parts and service Hotline:
+65 6546 6150
FAX : +65 6536 3969
E-mail: haulotteasia@haulotte.com
www.haulotte.sg
HAULOTTE TRADING (SHANGHAI)
#7 WORKSHOP
No 191 HUA JIN ROAD
MIN HANG DISTRICT
SHANGHAI 201108 CHINA
TEL : +86 21 6442 6610
FAX : +86 21 6442 6619
haulotteshanghai@haulotte.com
www.haulotte.cn
HAULOTTE GROUP / BILJAX
125 TAYLOR PARKWAY
ARCHBOLD, OH 43502 – USA
TEL : +1 419 445 8915
FAX :+1 419 445 0367
Toll free : +1 800 537 0540
E.mail : sales@us.haulotte.com
www.haulotte-usa.com
HAULOTTE AUSTRALIA PTY Ltd
46 GREENS ROAD
DANDENONG – VIC – 3175
TEL : 1 300 207 683
FAX : +61 (0)3 9792 1011
E.mail :
sales@haulotte.com.au
(MI)
RUSSIA
E-mail :
Co. Ltd.
E-mail :
Unit No. 1205, 12th foor,Bhumiraj Costarica,
E-mail : haulotte.mexico@haulotte.com
E.mail : haulotte-chile@haulotte.com
Ruta Panamericana Km. 34,300
(Ramal A Escobar)
1615 Gran Bourg
(Provincia de Buenos Aires)
E-mail : haulotteargentina@haulotte.com
HAULOTTE INDIA
Plot No. 1&2, Sector 18,
Palm Beach Road,
Sanpada, Navi Mumbai- 400 705
Maharashtra, INDIA
Tel. : +91 22 66739531 to 35
E-mail : sray@haulotte.com
www.haulotte.in
HAULOTTE DO BRASIL
AV. Tucunaré, 790
CEP: 06460-020 – TAMBORE
BARUERI – SAO PAULO – BRASIL
TEL : +55 11 4196 4300
FAX : +55 11 4196 4316
E.mail : haulotte@haulotte.com.br
www.haulotte.com.br
HAULOTTE MÉXICO, Sa de Cv
Calle 9 Este, Lote 18, Civac, Jiutepec,
CP 62500 Cuernavaca
TEL : +52 77 7321 7923
FAX : +52 77 7516 8234
www.haulotte-international.com
HAULOTTE MIDDLE EAST FZE
PO BOX 293881
Dubaï Airport Free Zone
United Arab Emirates
TEL : +971 (0)4 299 77 35
FAX : +971 (0) 4 299 60 28
E-mail : haulottemiddle-
east@haulotte.com
www.haulotte-international.com
HAULOTTE ARGENTINA
TEL.: +54 33 27 445991
FAX. +54 33 27 452191
www.haulotte-international.com
HAULOTTE GROUP
1301 E PATRICK STREET
FREDERICK, MD 21701 – USA
TEL : +1 301 663 0852
FAX :+1 301 663 0572
Toll free : +1 800 537 0540
E.mail : sales@us.haulotte.com
www.haulotte
HAULOTTE CHILE
Lampa (9380000)
TEL : + 562 2 3727630
www.haulotte-chile.com
Morelos
México
DUBAÏ
Argentina
-usa.com
El Arroyo 840
Santiago (RM)
A
B
C
D
E
F
G
H
4000327280 E09.16 USA / GB
I
93
Page 94
HA120PX
G- Other information
For the engine powered machines destined to the US market (Standards ANSI and CSA)
Diesel engine exhaust and some of its constituents
are known to the state of California to cause cancer,
birth defects, and other reproductive harm
CALIFORNIA
Proposition 65 Warning
94 4000327280 E09.16 USA / GB
Loading...