Haulotte HA32PX, HA41PX-NT, HA100JRT, HA130JRT-NT Operator's Manual

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Operator's manual

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

4000328850 E 12 14 USA / GB

Operator's manual

HA32PX - HA100JRT

HA41PX-NT - HA130JRT-NT

24203 0

USA

2 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

CONTENTS

Operator's manual

CONTENTS

FOREWORD

1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 - Trainer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 - Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.1.4 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 17

3 - Safety inquiries. . . . . . . . . . . . . . . . . . . . . . . . .

4 - Incident notification . . . . . . . . . . . . . . . . . . . . .

5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1.1 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . 19

5.1.2 - Owner information update form . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FAMILIARIZATION

1 - General safety. . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.2 - Decal "content". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.5 - Symbols legend and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2 - Models description. . . . . . . . . . . . . . . . . . . . . .

3 - Primary machine components . . . . . . . . . . . .

3.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.2.2 - LEDs Display Panel (LED'S 1 - 10). . . . . . . . . . . . . . . . . . . . . . 32

3.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.3.2 - LEDs Display Panel (LED'S 101 - 117). . . . . . . . . . . . . . . . . . . 36

3.4 - Axle extension control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4 - Performance Specifications . . . . . . . . . . . . . .

4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5 - Decals and markings locations. . . . . . . . . . . .

Operator's manual

PRE-OPERATION INSPECTION

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . .

2 - Working area assessment . . . . . . . . . . . . . . . .

3 - Inspection and Functional test . . . . . . . . . . . .

3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4 - Safety functional checks . . . . . . . . . . . . . . . . .

4.1 - E-Stop button check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.3.1 - Indicators/LED's test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.3.2 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.4 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.5 - Overload sensing system (if fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.6 - Oscillating axles (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.7 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4.8 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4.9 - Movement speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4.10 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4.11 - Operating temperature (For Russia and the Ukraine only) . . . . . . . . . 66

4.12 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.13 - Axle extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.14 - Drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.15 - Boom control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

CONTENTS

Operator's manual

OPERATION INSTRUCTIONS

1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Major description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 69

1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 71

1.4 - Operation of overriding system from ground control box . . . . . . . . . . . 72

2 - Ground control box . . . . . . . . . . . . . . . . . . . . .

2.1 - To start the machine from the ground control box . . . . . . . . . . . . . . . . . 73

2.2 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

2.3 - Additional controls from the ground control box . . . . . . . . . . . . . . . . . . . 75

3 - Platform control box . . . . . . . . . . . . . . . . . . . .

3.1 - Start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3.3 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

4 - Axle extension control box . . . . . . . . . . . . . . .

4.1 - Prepare the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.2 - Axle extension operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.1 - For rear axle extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.2 - For front axle extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.3 - Axle retraction operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.3.1 - For front axle retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.3.2 - For rear axle retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

5 - Link piece position check . . . . . . . . . . . . . . . .

6 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . .

6.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.2.1 - Front radius limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

6.2.2 - Rear radius limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7 - Emergency procedure . . . . . . . . . . . . . . . . . . .

7.1 - In case of engine power failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7.2 - To rescue operator from platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7.3 - No power available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

8 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

8.2 - Machine layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

8.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8.4.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8.4.2 - Re-engaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

8.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

8.6 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

8.6.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

8.6.2 - Necessary equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

8.6.3 - Preliminary procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

8.6.4 - Procedure for the use of slings. . . . . . . . . . . . . . . . . . . . . . . . . . 96

9 - Cold Weather Recommendations . . . . . . . . . .

9.1 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

9.2 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

9.3 - Preheating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Operator's manual

GENERAL SPECIFICATIONS

1 - Machine dimensions . . . . . . . . . . . . . . . . . . .

102

2 - Major component masses . . . . . . . . . . . . . . .

105

3 - Acoustics and vibrations. . . . . . . . . . . . . . . .

105

4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . .

106

4.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

5.1 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM. . . . . . . . 108

5.1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

5.1.2 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

5.1.3 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

5.1.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

5.1.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

MAINTENANCE

1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

2 - Maintenance Schedule. . . . . . . . . . . . . . . . . .

114

3 - Inspection program . . . . . . . . . . . . . . . . . . . .

115

3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

4 - Repairs and adjustments. . . . . . . . . . . . . . . .

117

OTHER INFORMATION

1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . .

119

1.1 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2 - Manufacturer's warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2.1 - Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2.3 - Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

1.2.4 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

2 - Subsidiary contact information. . . . . . . . . . .

121

7 4000328850 E 12 14 USA / GB

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- Foreword

Foreword

You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to

position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifications to the aerial work platform must be approved by HAULOTTE®.

This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel operate and maintain the aerial work platform.

We would particularly like to draw your attention to 2 essential points :

• Comply with safety instructions.

• Use the equipment within the specified/published performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical specifications. Only the specifications in this manual should be used to study the suitability of the equipment for the intended use.

This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.

The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered in the manual.

The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered from HAULOTTE Services®.

Stay Safe and keep working with HAULOTTE® !

Original language and version :

Manuals in English and French are the original instructions. Manuals in other languages are translations of the original instructions.

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- Foreword

Notes

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- Foreword

1 - User responsibility

1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation :

• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations.

All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.

1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.

Forbid anyone from operating the machine if :

• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable local regulations. The training must be given in an obstacle-free area until the trainee is considered competent as defined by the training program undertaken.

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- Foreword

1.4 - OPERATOR'S RESPONSIBILITY

The operator has the obligation to :

• Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations..

• To inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.

The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer.

Only authorized and qualified operators may operate HAULOTTE® machines.

All operators must become familiar with and fully understand the emergency controls and be able to operate the machine in an emergency.

The operator has the obligation to stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem immediately to his/her supervisor.

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- Foreword

2 - Safety

2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the boom or platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. Survey person or immediate Supervisor must be present at ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires/tyres with tires of different specification or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

2.1.2 - Falling Hazards

• Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.

• Do not use the machine as a crane, material lift or elevator. Only use the machine as it was intended.

To enter or exit from the platform :

• The machine must be completely stowed.

• Face the machine to access the entry opening to the platform.

• Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.

Before commencing operation :

• Ensure that guard rails are correctly installed and secured.

• Ensure that gate or sliding bar is in it’s proper closed position.

• Remove oil or grease from the steps, floor, handrail and the guardrails.

• Clear the platform floor free of debris.

When in the platform :

• Occupants must wear harness in accordance with governmental regulations.

• The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals. Refer to this decal located on the platform.

• Hold on securely to the guardrails.

307P216290 b

x 1

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2.1.3 - Overturning / Tip-over Hazards

• Always keep your feet firmly on the floor of the platform.

• Do not sit, stand, or climb on the platform guard rails.

• Work only within the platform guardrails area and do not lean over guardrails to perform work.

• Do not exit the platform until it is in the completely stowed position.

• Do not use the guardrail as a means of access to climb in or out of the platform.

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight including the rated capacity.

• Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants. Do not exceed the allowable number of occupants.

• Place the loads uniformly distributed on the platform floor.

• Do not increase the working height (using extensions, ladder, etc.).

• Do not place ladders or scaffolds in the platform or against any part of this machine.

• Do not use the machine in winds exceeding the permissible limit.

• Do not increase the surface area of the platform exposed to wind. This includes adding panels, mesh, banners. Be aware when working with materials with a large surface area. This will add to the wind load on the machine.

• Do not raise the platform or drive with platform elevated on an incline exceeding the rated slope for the machine.

• Do not drive the machine on slopes or grades exceeding the specified limits.

• Do not replace components critical to stability with components of different weight or specification.

• Do not use the machine with material or objects hanging from the guardrail or the boom.

• Do not pull or push towards any object outside of the platform. Do not exceed the maximum allowable side force stated in the performance specifications.

• Do not use the machine to support any external structure.

• Do not use the machine to tow other machines or to drag materials.

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Using a machine on a slope

• If the tilt alarm sounds with the platform uphill : First lower the boom and then retract the boom.

• If the tilt alarm sounds with the platform facing downhill : First retract the boom and then lower the boom.

• While driving, always place the boom above the rear axle, in the direction of movement.

• While driving on a slope:

• Always orientate the machine in the direction of the slope.

• Always place the boom and the arms in fully retracted and in stowed position.

• Do not travel down slopes in high speed.

• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.

WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.

Do not exceed the slope limit for each operation. Section B 4.1Technical specifications.

Gradeability :

• Driving in stowed position UP or DOWN a slope.

Rated slope :

• Operating with platform elevated.

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N.B.-:-THE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN

COMMUNICATING

WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M (32 FT 9 IN) ABOVE FLAT,

CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.

Beaufort scale

2.1.4 - Electrocution Hazards

The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors.

Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.

Respect the local rules and the minimum safety distance from power lines.

Minimum safe approach distances

N.B.-:-U

SE THIS TABLE EXCEPT WHERE LOCAL REGULATIONS INDICATE OTHERWISE.

Force

Meteorological

description

Observed effects m/s km/h mph

0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62 1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1 - 5 0,62 - 3,11

2 Light breeze

Wind felt on the face. Leaves rustle. Weather vanes turn.

1,6 - 3,3 6 - 11 3,72 - 6,84

3 Slight breeze

Leaves and small twigs in constant motion. Flags move slightly.

3,4 - 5,4 12 - 19 7,46 - 11,8

4 Nice breeze

Raised dust and loose papers. Small branches are moved.

5,5 - 7,9 20 - 28 12,43 - 17,4

5 Nice breeze

Small trees in leaf to sway. Crested wavelets form on inland waterways.

8,0 - 10,7 29 - 38 18,02 - 23,6

6 Cool wind

Large branches in motion. Power lines and chimneys 'sing'. Umbrellas used with difficulty.

10,8 - 13,8 39 - 49 24,23 - 30,45

7 Near gale

Whole trees in motion. Inconvenience felt when walking against wind.

13,9 - 17,1 50 - 61 31 - 37,9

8 Squall

Some branches break. Generally we cannot walk against the wind.

17,2 - 20,7 62 - 74 38,53 - 45,98

9 Strong squall

The wind causes slight damage to buildings. Tiles and chimney stacks are blown off.

20,8 - 24,4 75 - 88 46,60 - 54,68

Electric voltage Minimum safety distance

Mètre Feet

0 - 300 V Avoid contact

300 V - 50 kV 3 10

50 - 200 kV 5 15 200 - 350 kV 6 20 350 - 500 kV 8 25 500 - 750 kV 11 35

750 - 1000 kV 14 45

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2.1.5 - Explosion / Fire Hazards

• Do not operate the machine when close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.

• Do not operate the machine during lightning, thunderstorms, snow/ice or any weather condition that could compromise operator safety.

• Do not use machine as a ground for welding.

• Do not weld on the machine without first disconnecting the battery terminals.

• Always disconnect ground cable first.

• The machine must not be used while charging the batteries.

• When using the platform AC power line, ensure it is protected with a circuit breaker.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

Always wear protective clothing and eye wear when working with batteries and power sources/systems.

N.B.-:-A

CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.

• Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.

• Do not work on or operate a machine in an explosive or flammable atmosphere / environment.

• Do not touch hot components.

• Do not bridge the battery terminals with metallic objects.

• Do not service the battery in proximity of spark, open flame, glowing/burning cigarette.

• Do not fill up the fuel tank, when the engine is running and/or near a flame.

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2.1.6 - Crushing / Collision Hazards

• Always cordon off the area around the base of the machine to keep personnel and other equipment away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

• Be aware of the boom position and tail swing when rotating the turret (turntable).

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes, obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving and slewing.

• Be aware of driving direction.

• When turret is slewed/rotated 180°, the platform is now facing the rear of the machine.

• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur.

• When driving, position the platform so as to provide the best possible visibility and to avoid any blind spots.

• Hold on securely to the guardrails.

• Occupants must wear harness in accordance with governmental regulations.

• Lanyard must be attached to the designated anchorage point.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of crushing or collision. Restrict the operation of machines moving within the aerial work platform work area.

• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

When in the platform :

• Check the work area for overhead clearance, for any obstacles besides and below the platform when raising/lowering the platform and or before driving.

• During movement, keep all the parts of the body inside the platform.

• To position machine close to a building/structure, it is recommended using the upper boom and or arms movement control functions to position, rather than driving machine closer to structure.

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2.1.7 - Uncontrolled movement Hazards

Do not use a damaged or malfunctioning machine.

Be aware of uncontrolled movement and always respect the following :

• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields.

• Never expose the batteries or electrical components to water (high pressure washer, rain).

• Never tow the machine over extended distances.

• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.

• Never leave the hydraulic cylinders fully extended before switching off the machine, or when stationary for an extended period of time.

• Retract the boom and lower the arms to the stowed position.

• Rotate the turntable so that the boom is between the non-steering wheels.

• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.

• Ensure all compartments are closed and secured.

• Chock the wheels.

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3 - Safety inquiries

Inquiries relating to design criteria/specifications of a product, standards compliance, or overall machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number.

The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.

4 - Incident notification

Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/ accident leading to personal injury or death, or when there is a major property damage.

HAULOTTE Group - EUROPE Product Safety Department

Address : La Péronnière - BP 9 - 42152 L'Horme - France

Tel : +33 (0)4 77 29 24 24

Email : ProductSafety@haulotte.com

HAULOTTE Group - Australia, India and Asia Product Safety Department

Address : 46 Green Road - VIC 3175 Dandenong - Australia

Tel : +61 3 9792 1000

Email : ProductSafety@haulotte.com

HAULOTTE Group - North & South America Product Safety Department

Address : 125 Taylor Parkway, Archbold, OH 43502 - United States

Tel : +1 419 445 8915

Email : ProductSafety@haulotte.com

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5 - Compliance

5.1 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety concern. Any modification may violate Haulotte design parameters, government regulations and industry standards.

If you desire a modification to the product, submit in writing a request to HAULOTTE®.

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.

Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Change of Ownership Notification

It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented machines on this form.

Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or recovered machine(s).

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5.1.2 - Owner information update form

Owner information update form

Complete this form and mail or fax it to :

HAULOTTE® subsidiary Name : Address :

Fax : Address :

e.mail address : Address :

Product information :

Model : Machine serial number :

Owner / Servicing information : Do not include leased or rented units in this form

Current product owner : Current product owner :

Name : Name :

Company : Company :

Address : Address :

Country : Country :

Phone : Phone :

Date of ownership : Signature :

Signature : Date :

Date : Company stamp is mandatory :

Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.

Reason for removal :

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5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range; given this policy, the Company reserves the right to modify their products technical characteristics / specifications without notice.

Certain options can modify the machine's operating characteristics and its' associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself (static test)

Otherwise, it is essential to follow the manufacturer's recommendations as stated below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

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Notes

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Familiarization

1 - General safety

1.1 - INTENDED USE

To ensure the safe use of an Aerial Work Platform, support personnel must always be available on the ground. If necessary, support personnel will be required to operate the emergency functions of the machine and in rescuing the operator.

Do not operate the product in the following situations :

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit.

• Check the allowable wind speed specified in the performace specifications tabulation.

• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.

• Outside of the temperature range -20°C / + 50°C (-4°F / +122°F).

• In an explosive atmosphere / environment.

• During storms.

• In the presence of strong electromagnetic fields.

N.B.-:-U

SE THE MACHINE UNDER "NORMAL" CLIMATIC CONDITIONS. IF YOU NEED TO USE THE

MACHINE

IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION (EXTREME : HUMIDITY,

TEMPERATURES, SALINITY, CORROSIVENESS, ATMOSPHERIC PRESSURE), CONTACT HAULOTTE

SERVICES®. REDUCE INTERVALS BETWEEN SERVICING.

N.B.-:-W

HILE THE MACHINE IS NOT IN USE, CARE MUST BE TAKEN TO BRING THE MACHINE TO THE

FULLY

STOWED POSITION. ENSURE THAT THE MACHINE IS LOCKED IN A SECURE LOCATION, AND THE

CONTROL

KEY IS REMOVED TO PREVENT UNAUTHORISED USE OF THE MACHINE.

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1.2 - DECAL "CONTENT"

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.

Decals provide the following information :

• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).

Familiarize yourself with the decals and the hazard severity levels.

CE / AS

ANSI / CSA

Decals must be kept in good legible condition.

Familiarize yourself with the decals and their respective color codes.

Additional decals can be ordered from HAULOTTE Services®.

Marking Description

1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text

DANGER

CRUSH HAZARD

Do not stand or walk behind or in front of the machine while in use. Stay clear from the path of boom rotation and platform lowering. Failure to comply will result in death or in serious injury

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1.3 - SYMBOLS AND COLORS

Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information.

The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.

1.4 - LEVEL OF SEVERITY

Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

N.B. : Additional technical information

Color Title Description

Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided, COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate injury.

Notice : Indicates recommended practices if not followed, may result in a malfunction or damage the machine or its components.

Procedure : Indicates a maintenance operation.

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1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required.

Refer to the following table to familiarize yourself with these symbols.

Sym

bol

Description

Sym

bol

Description

Sym

bol

Description

Body crushing hazard

Foot crushing hazard

High pressure fluid ejection hazard

Hand crushing hazard Entanglement hazard

Health/safety hazards related to chemicals

Health-damaging effects from hot work environment

Electrical contact or lightning strike

Burns and scalds from contact with flames, explosion or radiation from heat sources

Injury from Electric arcs Energy supply disconnecting devices - Batteries fire, emissions, etc

Risk of operator's falling

Tip over due to excessive loading / wind load and excessive ground slope

Relate and coordinate directional arrows on the chassis with those on the control box

Do not put foot in this area Do not put your hand in this area

Keep away from product working area

Never expose batteries and electrical component to high pressure washer

Ensure entry drop rail is down

Flames prohibited

Maintain safe clearance from high voltage electrically charged conductors as described in manual - Do not use in thunderstorms

Overload

Refer to operator manual Safety belt

Use appropriate lanyard attached to dedicated anchor point.

Wheel pressure Enable switch

Use safety prop before attempting any maintenance work

Tow point Tie down point Lift point

Keep away from hot surfaces Wear protective equipment

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2 - Models description

Regulation Models

ANSI / CSA

HA100JRT HA130JRT-NT

CE / AS

HA32PX HA41PX-NT

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3 - Primary machine components

3.1 - LAYOUT

H A 3 2 P X - H A 1 0 0 J R T - H A 4 1 P X - N T - H A 1 3 0 J R T -

N T

C1C15

C14

C16

C23

C21

C24

C4C5C6

C7 C8 C9

C2C10

C27

C14 C12

C18

C20

C25

C19

C11

C17

C13

C22

C42

C166

C28

C154

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Marking Description Marking Description

C1 Chassis C17

Left side cover (engine, pump and

starter battery) C2 Front driven steering axle C18 Right counterweight C3 Rear drive and/or steer wheel C19 Left counterweight C4 Jib C20 Tie-down (and/or lifting) points C6 Platform C21 Link piece compensation cylinder C7 Platform control box C22 Boom lift cylinder C8 Level compensation cylinder C23 Arm lifting cylinder C9 Upper boom C24 Extendable fixed axle

C10 Slew ring C25 Extendable swing axle C11 Turntable assembly C27 Ground control box C12 Side cover C28 Tilt sensor switch C13 Arm/Boom link piece C29 Platform rotation cylinder C14 Hydraulic drive motor and reducer C42 'Enable Switch' pedal

C15

Right side compartment(hydraulic oil tank and fuel tank)

C154

For Russia and the Ukraine only :

Temperature probe relays

C16 Lower arm C166 Axle extension control box

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3.2 - GROUND CONTROL BOX

3.2.1 - Layout

General view

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Controls and indicators

Marking Description Function

8 Jib lifting / lowering switch

Move upwards : Jib lifting Move downwards : Jib lowering

9 Boom telescoping switch

Move to the left : Boom extension Move to the right : Boom retraction

10 Boom raising switch

Move upwards : Boom raising Move downwards : Boom lowering

13 Platform levelling

Move to the right : Platform leveling lowered or placed in transport position Move to the left : Platform leveling lifted or placed in operating position

14 Turntable rotation switch

Move to the left : Counter clockwise (CCW) rotation Move to the right : Clockwise (CW) rotation

15 E-stop button

Pulled out (activated) : Emergency stop activated Pushed in (deactivated) : Emergency stop deactivated

Engine pre-heating selector

1. For machines fitted with

Move downwards : Engine pre-heating

18 ON/OFF selector

ON : Power turned ON OFF : Power turned OFF

21 Engine revs selector

Move to the right : Engine speed increases Move to the left : Engine idle speed

Beacon light on/off

2. For machines fitted with

Move to the right : Beacon light on Move to the left : Beacon light off

47 Arm telescoping or lifting selector

Move upwards : Telescope extension or arm lifting Move downwards : Telescope retraction or arm lowering

228

'Enable Switch' selector / Back-up unit selector

Move upwards : Engine start Move downwards : Enable switch. If the engine is switched off, the emergency electropump is engaged automatically.

229 Control box energizing selector

Left : Platform control box activation Center : Axle extension box activation Right : Ground control box activation

245

"Overriding system" switch under sealed cover

Emergency lowering system enabled when seal is broken and cover is lifted. This must be used ONLY when normal operation from the ground panel is unavailable - use in emergencies ONLY.

251

DPF

3. For machines fitted with

Not used

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3.2.2 - LEDs Display Panel (LED'S 1 - 10)

Indicators / Cluster

Marking Description

LED 1

Overriding system :

• Permanently lighted while the overriding switch is being used

LED 2

Fault :

• Rapid flashing if a fault is active (current defect)

• Flashing if the service counter is at zero

LED 3

1. If machine equipped with dual load

Radius limitation

• Flashing : Calibration fault or automatic reach limitation

• Permanently lighted : Movement disabled by the reach limitation system

LED 4

Overload (For CE standard only) :

• Rapid flashing : Faulty weighing system

• Illuminated in case of overload

LED 5

Combustion engine pre-heating

• Illuminated while engine is pre-heating

• Off if engine started and if post-heating

LED 6

Engine warning

• Flashing : 5 flashes when ignition is switched on if service counter is less than 20 hours

• Constantly on : If the service counter is at zero

LED 7

Engine shutdown :

• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)

• Lighted in case of faults managed by the engine ECU

LED 8

DPF regeneration inhibited (DPF : Diesel Particulate Filter)

LED 9

DPF regeneration required :

• Permanently lighted if the particle filter requires regeneration with a high clogging level (DPF : Diesel Particulate Filter)

LED 10

DPF regeneration in progress, high temperature in the exhaust system ( HEST ) (HEST : High Exhaust System Temperature)

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2. If engine quipped with Particulate Filter Regeneration

3. If engine quipped with Particulate Filter Regeneration

4. If engine quipped with Particulate Filter Regeneration

Symbol Description

Illuminated when service counter is displayed

• Illuminated when engine is not running or when hour meter is displayed

Low fuel level

Illuminated when engine is not running, or if the engine is running and there is an alternator fault

Display of service counter for 3 s when the machine is switched on, then display of the hour meter for 3 s. Then :

1. Display of one or more faults, if present, with scrolling of faults every 2 s

2. Display of service counter if it is at zero

3. Display of hour meter

Indicates the engine speed

• Indicates engine temperature, if available on the engine

• All the bars flash if engine overheating

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3.3 - PLATFORM CONTROL BOX

3.3.1 - Layout

General view

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Controls and indicators

Marking Description Function

Boom telescope or arm lifting/lowering joystick

Move forward : Boom retraction or arm lowering / Arm telescope extension Move backwards : Boom extension or arm lifting / Arm telescope retraction

Drive joystick

Move forward : Forwards drive Move backwards : Reverse drive

Front axle steering selector

Press right side of button : Right-hand steering Press left side of button : Left-hand steering

34 Rear axle steering selector

Move to the right : Right-hand steering Move to the left : Left-hand steering

35 Differential lock selector

Toggle and hold (activated) : Maximum drive torque (on difficult or sloping ground) Release (deactivated) : Standard torque

36 Boom or arm position selector

Move upwards : Boom selection Move downwards : Arm selection

37 Jib switch

Move upwards : Jib lifting Move downwards : Jib lowering

38 Platform rotation switch

Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise (CW) rotation

40 Platform leveling switch

Move forward : Raise platform Move backwards : Lower platform

41 Auxiliary power switch

Toggle and hold : Back-up unit activated Release : Back-up unit deactivated

43 Horn button Horn

Fuel selector

1. For machines fitted with

LPG : Propane Gas supply G : Petrol/Gasoline or diesel supply

45 Drive speed selector

High-speed driving

Low-speed driving

46 E-stop button

Pulled out (activated) : Platform control box activation Pressed in : De-energizes control system (Engine stopped)

Turntable rotation joystick

Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise (CW) rotation

Boom lift joystick

Move forward : Boom up Move backwards : Lower boom

Generator selector

2. For machines fitted with

Move to the left : Generator deactivated Move to the right : Generator activated

230 Engine start-up / stop selector

Start or stop the engine (depending on the machine's operating status) by moving the toggle switch

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3.3.2 - LEDs Display Panel (LED'S 101 - 117)

Platform control box display

Marking Symbol Function Marking Symbol Function

LED 101 Power ON LED 110 Foot pedal switch

LED 102

Combustion engine preheating

LED 111 Fault

LED 103 Low fuel level LED 112 Tilt

LED 104 Engine warning LED 113 Not used

LED 105 Engine shutdown LED 114 Overload

LED 106 DPF disable LED 115 Turret at 180°

LED 107 DPF disable LED 116 Cage compensation

LED 108 DPF disable

LED 117

1. If machine equipped with dual load

Not used

LED

109

2. If machine equipped with dual load

Not used

LED 101 LED 102 LED 103 LED 104 LED 105 LED 106 LED 107 LED 108 LED 109

LED 110 LED 111 LED 112 LED 113 LED 114 LED 115 LED 116 LED 117

0°

450 kg

1000 lbs

230 kg

500 lbs

37 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

3.4 - AXLE EXTENSION CONTROL BOX

3.4.1 - Layout

General view

Controls and indicators

Marking Function

E1 Outrigger cylinder lifting/lowering (chassis is lowered/raised) (Rear fixed axle) E2 Fixed axle extension/retraction (Rear) E3 Outrigger cylinder lifting/lowering (chassis is lowered/raised) (Front swing axle) E4 Oscillating axle extension/retraction (Front) E5 E-stop button

E1 E3

38 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

4 - Performance Specifications

4.1 - TECHNICAL CHARACTERISTICS

Use the table to select the right Haulotte machine for the job.

CE and AS standards

Machine HA32PX HA41PX-NT

Characteristics - Dimensions SI Imp. SI Imp.

Maximum working height 31,80 m 104 ft 4 in 41,50 m 136 ft 2 in Maximum platform height 29,80 m 97 ft 9 in 39,50 m 129 ft 7 in Maximum horizontal reach 21,30 m 69 ft 11 in 19,80 m 64 ft 11 in Maximum outreach above the ground 20,80 m 68 ft 2 in 19,30 m 63 ft 3 in Maximum platform height before driving speed restriction

2,02 m 7 ft 3in 2,50 m 8 ft 3 in

Maximum boom articulation point height 11,40 m 37 ft 3 in 17,50 m 57 ft 5 in Turret rotation 360 ° Platform rotation 174° (+87°/-87°) Jib working range 140° (+70°/-70°) Boom rotation angle +70° / -40° Total weight 20100 kg 44,321 lb 23100 kg 50,936 lb Maximum platform capacity 250 kg 551 lb 230 kg 500 lb Maximum number of person allowed 2 Maximum wind speed allowed 60 km/h 37 mph 45 km/h 28 mph Manual force - CE - AS 400 N - 90 lbf Gradeability - Forwards drive 40 % Gradeability - Reverse drive 40 % Maximum rated slope allowed (slope) - CE

- AS

5° 4°

Maximum load on wheel 10260 kg 22,619 lbs 11450 kg 25,243 lbs Maximum ground pressure of wheel on paved ground

10,8 daN/cm² 22.529 lb/ft² 12,5 daN/cm² 26.011 lb/ft²

Drive speed :

• Unfolded machine maximum speed Micro-speed

• Folded machine maximum speed - High speed

0,5 km/h

5 km/h

0.3 m/h

3.1 m/h

0,5 km/h

5 km/h

0.3 m/h

3.1 m/h

Maximum freewheel speed during towed operation

5 km/h 3.1 m/h 5 km/h 3.1 m/h

39 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

ANSI and CSA standards

Machine HA100JRT HA130JRT-NT

Characteristics - Dimensions SI Imp. SI Imp.

2,20 m 7 ft 3in 2,50 m 8 ft 3 in

Maximum boom articulation point height 11,40 m 37 ft 3 in 17,50 m 57 ft 5 in Maximum platform height before driving speed restriction

22 m 72 ft 2 in 25,10 m 82 ft 4 in

Maximum boom articulation point height 11,35 m 37 ft 3 in 17,50 m 57 ft 5 in Turret rotation 360 ° Platform rotation 174° (+87°/-87°) Jib working range 140° (+70°/-70°) Boom rotation angle +70° / -40° Total weight 20100 kg 44,321 lbs 23100 kg 50,936 lb Maximum platform capacity 250 kg 551 lb 230 kg 500 lb Maximum number of person allowed 2 Maximum wind speed allowed 60 km/h 37 mph 45 km/h 28 mph Manual force - ANSI - CSA 666 N - 150 lbf Gradeability - Forwards drive 40 % Gradeability - Reverse drive 40 % Maximum rated slope allowed (slope) ANSI - CSA

0°

Maximum load on wheel 10260 kg 22,619 lbs 11450 kg 25,243 lbs Maximum ground pressure of wheel on paved ground

10,8 daN/cm² 22.529 lb/ft² 12,5 daN/cm² 26.011 lb/ft²

Drive speed :

• Unfolded machine maximum speed Micro-speed

• Folded machine maximum speed - High speed

0,5 km/h

5 km/h

0.3 m/h

3.1 m/h

0,5 km/h

5 km/h

0.3 m/h

3.1 m/h

Maximum freewheel speed during towed operation

5 km/h 3.1 m/h 5 km/h 3.1 m/h

40 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

4.2 - WORKING AREA / RANGE OF MOTION

HA32PX - HA100JRT

33 m

30 m

24 m

21 m

27 m

15 m

12 m

18 m

9 m

0 m

-6 m

3 m-3 m 0 m-6 m 15 m9 m 12 m 24 m18 m 21 m6 m

6 m

3 m

-3 m

108ft 31in

98ft 5in

88ft 7in

78ft 9in

68ft 10in

59ft

39ft 4in

49ft 2in

29ft 6in

19ft 8in

-19ft 8in

9ft 10in

-9ft 10in

-9ft 10in 0 19ft 8in 39ft 4in 59ft 1in 78ft 9in

ft in

41 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

HA41PX-NT - HA130JRT-NT

137ft 9in

131ft 2in

124ft 8in

118ft 1in

111ft 6in

104ft 11in

98ft 5in

91ft 10in

85ft 3in

78ft 8in

72ft 2in

65ft 7in

59ft

52ft 5in

45ft 11in

39ft 4in

32ft 9in

26ft 2in

19ft 8in

13ft 1in

6ft 6in

-6ft 6in

-13ft 1in

ft in

-13ft 1in 0 13ft 1in 26ft 2in 39ft 4in 52ft 5in 65ft 7in

42 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

5 - Decals and markings locations

CE standard - HA32PX

43 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

CE standard - HA41PX-NT

44 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

CE standard

Marking Color Description

Quantit

HA32PX HA41PX-NT

1 Red Height of the floor and load 2 4000204060 4000137570

2 Blue

Maximum Pressure per Tire - Floor Loading

4 4000204080 4000137580

3 Other Commercial name 1 3078149180 307P228380 4 Other Small format HAULOTTE® logo 1 307P217080 5 Other Large format HAULOTTE® logo 1 307P217220 6 Other Identification plate 1 307p218070 8 Other Noise emission level 1 3078148740

9 Other

Control of movements - GREEN directional arrow

4 3078143930

10 Other

Control of movements - RED directional arrow

4 3078143940

11 Other Harness anchorage point 3 307P216290

12 Other

Material risk - Yellow and black adhesive tape

1 2421808660

13 Other Hydraulic oil 1 307P221080

14 Red

Remove the blocking pin before rotating

1 4000027080

15 Green

Greasing the turntable rotation gear

1 4000025160

16 Other Upper and lower oil level 1 4000044210 307P221060 17 Red Risk of crushing 2 4000024800

18 Orange

Hand crushing hazard - Risk of crushed hands

2 4000024890

19 Red Operation instructions 2 4000025140

20 Red Operation instructions 1

In english : 4000243670 In french : 4000243680

In spanish : 4000243690 21 Red Prohibited use of the PVG 1 4000027070 22 Orange Wound foot - Do not place foot 2 4000027090 23 Red Risk of crushing - Driving direction 1 4000024690 24 Red Danger of electrocution 2 : 4000025070 25 Red Risk of crushing - Closing drop rail 1 4000025080

26 Red

Danger of electrocution - Ground for welding

2 4000027100

27 Red Risk of crushing - Do not park 1 4000024800 28 Red Verification of tilt operation 1 4000027110 29 Red Do not interchange 1 3078145180 30 Red Calibration after dismantling 3 307P216930 32 Blue Brake release 4 4000134960 33 Blue Anchorage point - Traction 4 4000027310 34 Blue Anchorage point - Elevation 4 4000027330 37 Red Risk of crushing - Platform 1 4000027460 38 Red Explosion hazard 1 4000027370 39 Orange Hand crushing hazard - Heat burns 1 4000027450 40 Other Oil CJ 4 (if fitted) 1 4000019700 41 Orange Hand crushing hazard - Fan 1 4000027430 42 Ye l l o w Revolving cradle 1 3078151730 44 Red Arm compensation 1 307P223210

45 Other

Oscillating axle extension/ retraction

1 307P215120

46 Other Fixed axle extension/retraction 1 3078153600

45 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

47 Red Maximum effort on the stabilizers 2 307P219880

48 Blue

Information - Explanation - LOW SULFUR

1 307P232480

49 Orange

Risk of ejection - Fluid under pressure

1 4000027470

52 Ye l l o w Socket - 240 V 1 4000027120

200 Other "Made in Europe" 1 4000137690

Marking Color Description

Quantit

HA32PX HA41PX-NT

46 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

AS standard - HA32PX

47 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

AS standard - HA41PX-NT

48 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

AS standard

Marking Color Description

Quantit

HA32PX HA41PX-NT

1 Red Height of the floor and load 2 4000204060 4000137570 2 Blue Maximum Pressure per Tire - Floor Loading 4 4000204080 4000137580 3 Other Commercial name 1 3078149180 307P228380 4 Other Small format HAULOTTE® logo 1 307P217080 5 Other Large format HAULOTTE® logo 1 307P217220 6 Other Identification plate 1 307P218070 8 Other Noise emission level 1 3078148740

9 Other

Control of movements - GREEN directional arrow

4 3078143930

10 Other Control of movements - RED directional arrow 4 3078143940 11 Other Harness anchorage point 3 307P216290 12 Other Material risk - Yellow and black adhesive tape 1 2421808660 13 Other Hydraulic oil 1 307P221080 14 Red Remove the blocking pin before rotating 1 4000027080 15 Green Greasing the turntable rotation gear 1 4000025160 16 Other Upper and lower oil level 1 4000044210 307P221060 17 Red Risk of crushing 2 4000024800 18 Orange Hand crushing hazard - Risk of crushed hands 2 4000024890 19 Red Operation instructions 2 4000025140 20 Red Operation instructions 1 3078144560 21 Red Prohibited use of the PVG 1 4000027070 22 Orange Wound foot - Do not place foot 2 4000027090 23 Red Risk of crushing - Driving direction 1 4000024690 24 Red Danger of electrocution 2 : 4000025070 25 Red Risk of crushing - Closing drop rail 1 4000025080 26 Red Danger of electrocution - Ground for welding 2 4000027100 27 Red Risk of crushing - Do not park 1 4000024800 28 Red Verification of tilt operation 1 4000027110 29 Red Do not interchange 1 3078145180 30 Red Calibration after dismantling 3 307P216930 32 Blue Brake release 4 4000134960 33 Blue Anchorage point - Traction 4 4000027310 34 Blue Anchorage point - Elevation 4 4000027330 37 Red Risk of crushing - Platform 1 4000027460 38 Red Explosion hazard 1 4000027370 39 Orange Hand crushing hazard - Heat burns 1 4000027450 40 Other Oil CJ 4 (if fitted) 1 4000019700 41 Orange Hand crushing hazard - Fan 1 4000027430 42 Ye l l o w Revolving cradle 1 3078151730 44 Red Arm compensation 1 307P223210 45 Other Oscillating axle extension/retraction 1 307P215120 46 Other Fixed axle extension/retraction 1 3078153600 47 Red Maximum effort on the stabilizers 2 307P219880 48 Blue Information - Explanation - LOW SULFUR 1 307P232480 49 Orange Risk of ejection - Fluid under pressure 1 4000027470 52 Ye l l o w Socket - 240 V 1 4000027120

201 Red Wearing of a safety harness is essential 2 3078144520

49 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

Russia and the Ukraine version - HA32PX

50 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

Russia and the Ukraine version - HA41PX-NT

51 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

Russia and the Ukraine version

Marking Color Description

Quantit

HA32PX HA41PX-NT

1 Red Height of the floor and load 2 4000011950 4000011990

2 Blue

Maximum Pressure per Tire - Floor Loading

4 307P218850 307P219490

3 Other Commercial name 1 3078149180 307P228380 1 Red Height of the floor and load 2 4000204060 4000137570

2 Blue

Maximum Pressure per Tire - Floor Loading

4 4000204080 4000137580

3 Other Commercial name 1 3078149180 307P228380

6 Other Identification plate 1

For Russia : 307P227820

For Ukraine : 307P227830

8 Other Noise emission level 1 3078148740

9 Other

Control of movements - GREEN directional arrow

4 3078143930

10 Other

Control of movements - RED directional arrow

4 3078143940

11 Blue Harness anchorage point 3 307P227500

12 Other

Material risk - Yellow and black adhesive tape

1 2421808660

13 Other Hydraulic oil 1 307P221080

14 Red

Remove the blocking pin before rotating

1 307P227810

15 Green

Greasing the turntable rotation gear

1 307P227020

16 Other Upper and lower oil level 1 4000044210 307P221060 17 Ye l l o w Risk of crushing 2 307P227670

18 Ye l l o w

Hand crushing hazard - Risk of crushed hands

2 307P227660

19 Blue Operation instructions 2

For Russia : 307P227190

For Ukraine : 307P227840

20 Red Operation instructions 1

For Russia : 307P225160

For Ukraine : 307P227850 21 Red Prohibited use of the PVG 1 4000079680 22 Red Wound foot - Do not place foot 2 307P227010 23 Blue Risk of crushing - Driving direction 1 307P227040 24 Red Danger of electrocution 2 307P226960 25 Red Risk of crushing - Closing drop rail 1 307P226950

26 Red

Danger of electrocution - Ground for welding

2 307P226970

27 Red Risk of crushing - Do not park 1 307P227000

28 Blue Verification of tilt operation 1

For Russia : 307P227060

For Ukraine : 307P227870 29 Red Do not interchange 1 3078145180 30 Red Calibration after dismantling 3 307P216930 32 Blue Brake release 4 4000135980 33 Blue Anchorage point - Traction 4 4000135970 34 Blue Anchorage point - Elevation 4 4000135960

35 Red

Electrocution Hazard - Water projection

1 4000025130

37 Ye l l o w Risk of crushing - Platform 1 4000014290 39 Ye l l o w Hand crushing hazard - Heat burns 1 4000200810 40 Other Oil CJ 4 (if fitted) 1 4000019700 41 Ye l l o w Hand crushing hazard - Fan 1 307P226940 42 Ye l l o w Revolving cradle 1 307P215290

52 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

44 Red Arm compensation 1 307P223210

45 Other

Oscillating axle extension/ retraction

1 307P215370

46 Other Fixed axle extension/retraction 1 307P215380 47 Red Maximum effort on the stabilizers 2 307P219880

48 Blue

Information - Explanation - LOW SULFUR

1 307P232480

49 Ye l l o w

Risk of ejection - Fluid under pressure

1 4000277330

52 Ye l l o w Socket - 240 V 1 4000027120

200 Blue "Made in Europe" 1 4000137690 205 Red Lubrication point 1 307P219370 206 Blue Caution disconnection compulsory 1 307P226690 207 Red Flames prohibited 1 307P226750 208 Red Smoking forbidden 1 307P226760 210 Ye l l o w Battery danger 1 307P226790 211 Ye l l o w Fire Hazard 1 307P226800 212 Ye l l o w Electrical danger 1 307P226810 213 Ye l l o w Risk of burns 1 307P226830 214 Ye l l o w Corrosion hazard 1 307P226830 215 Ye l l o w Danger unstable side 1 307P226930

216 Blue Battery maintenance 1

For Russia : 307P227180

For Ukraine : 307P227860

217 Other Tamper-proof 15 307P227450 218 Blue Caution glasses 1 307P227460 219 Blue Caution helmet compulsory 1 307P226680 220 Blue Caution helmet compulsory 1 307P227470 221 Blue hand protection compulsory 1 307P227490 222 Blue Obligatory routing 1 307P227510 223 Ye l l o w Danger unstable side 1 307P227680 224 Blue Plug12 V 1 307P227700 225 Blue Plug12 V 1 307P227710 226 Ye l l o w Winter grade hydraulic oil 1 307P223700 227 Ye l l o w Tilt verification 1 4000011690 228 Blue Pre-heating and horn 1 4000014840 229 Blue Horn 1 4000014830

230 Red

Do not travel down slopes in high speed

1 307P226990

231 Red

No admittance to unauthorized persons

1 307P227560

Marking Color Description

Quantit

HA32PX HA41PX-NT

53 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

ANSI and CSA standards - HA100JRT

54 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

ANSI and CSA standards - HA130JRT-NT

55 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

ANSI and CSA standards

Marking Color Description

Quantit

HA100JRT HA130JRT-NT

1 Red

Height of the floor and load - Single load machine

In english :

4000204110

In french : 4000204120

In spanish :

4000204130

In english : 4000137590 In french : 4000137600 In spanish : 4000137610

2 Blue

Maximum Pressure per Tire - Floor Loading

4 4000204100 4000137620

3 Other Commercial name 1 307P227290 307P219510 4 Other Small format HAULOTTE® logo 1 307P217080 5 Other Large format HAULOTTE® logo 1 307P217220

6 Other Identification plate 1

In english : 307P218170

In french : 307P218170 + 4000088480

In spanish : 307P218170 + 4000088490

8 Other Noise emission level 1 307P226480

9 Other

Control of movements - GREEN directional arrow

4 3078143930

10 Other

Control of movements - RED directional arrow

4 3078143940

11 Other Harness anchorage point 3 307P216290

12 Other

Material risk - Yellow and black adhesive tape

1 2421808660

13 Other Hydraulic oil 1 307P221080

14 Red

Remove the blocking pin before rotating

In english : 4000024830

In french : 4000068080

In spanish : 4000086510

15 Green

Greasing the turntable rotation gear

1 4000025160

16 Other Upper and lower oil level 1 4000044210 307P221060

17 Red Risk of crushing 2

In english : 4000024640

In french : 4000067680

In spanish : 4000086460

18 Orange

Hand crushing hazard - Risk of crushed hands

In english : 4000024770

In french : 4000067710

In spanish : 4000086490

20 Red Operation instructions 1

In english : 4000027570

In french : 4000068880

In spanish : 4000086640

21 Red Prohibited use of the PVG 1

In english : 4000024820

In french : 400006790

In spanish : 4000086470

22 Orange Wound foot - Do not place foot 2

In english : 4000024840

In french : 4000068180

In spanish : 4000086610

27 Red Risk of crushing - Do not park 1

In english : 4000024640

In french : 4000067680

In spanish : 4000086460

28 Red Verification of tilt operation 1

In english : 4000024860

In french : 4000068090

In spanish : 4000086520 29 Red Do not interchange 1 3078145180 30 Red Calibration after dismantling 3 307P216930 32 Blue Brake release 4 4000134960 33 Blue Anchorage point - Traction 4 4000027310 34 Blue Anchorage point - Elevation 4 4000027330

56 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Familiarization

36 Red Operation instructions 1

In english : 4000027580

In french : 4000083200

In spanish : 4000086650

38 Red Explosion hazard 1

In english : 4000025010

In french : 4000068130

In spanish : 4000086560

39 Orange Hand crushing hazard - Heat burns 1

In english : 4000025040

In french : 4000068110

In spanish : 4000086540 40 Other Oil CJ 4 (if fitted) 1 4000019700

41 Orange Hand crushing hazard - Fan 1

In english : 4000025020

In french : 4000068100

In spanish : 4000086530 42 Ye l l o w Revolving cradle 1 3078151730 44 Red Arm compensation 1 307P223210

45 Other

Oscillating axle extension/ retraction

1 307P215120

46 Other Fixed axle extension/retraction 1 3078153600 47 Red Maximum effort on the stabilizers 2 307P219890

48 Blue

Information - Explanation - LOW SULFUR

1 307P232480

49 Ye l l o w

Risk of ejection - Fluid under pressure

In english : 4000024730

In french : 4000068140

In spanish : 4000086570 53 Blue Socket - 110 V 1 4000027590

202 Blue Diesel Fuel Only 2 4000201430

203 Orange Protective clothing required 1

In english : 4000025030

In french : 4000068120

In spanish : 4000086550

204 Other Internal combustion engine 1 4000097490

Marking Color Description

Quantit

HA100JRT HA130JRT-NT

57 4000328850 E 12 14 USA / GB

- Pre-operation inspection

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

Pre-operation inspection

1 - Recommendations

The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual. All managers who are responsible for persons operating the machine must be familiar with the local regulations currently applicable in the country of use and ensure that they are adhered to.

Before using the machine, read the previous chapters in this manual. Ensure that you have understood the following points :

• Safety precautions.

• Operator's responsibilities.

• Conditions and the operating principles of the machine.

2 - Working area assessment

To ensure safety during operation, the following should be considered :

• Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.

• Check the work area for localised features, e.g. manholes, service ducts, potholes, etc.

• Check ground covers (temporary and permanent) are strong enough to withstand the applied pressure

• Check ground covers are secured and monitor them. Take similar action for permanent covers.

• Establish the load bearing capacity (distributed load and point loading, e.g. outriggers) when working inside a building or on a structure.

• Provide supervision to ensure safe systems of work are appropriate and being used.

• Check for overhead crushing and contact hazards.

• Check weather conditions have not altered ground conditions (e.g. heavy or prolonged rain).

• Establish limits for safe operation (e.g. maximum wind speed). Remember conditions can change internally (e.g. if roller doors are opened).

• Comply with permit to work systems where sites have them (e.g. chemical plants).

• Provide a rescue plan for all risks, including falls and crush hazards. Ensure personnel understand and are appropriately trained in the rescuing procedures. Site based personnel trained in operation of functions and in the emergency lowering systems from the ground control box should be present.

• Assess other alternative work methods or equipment before operating near a steep slope. If the machine must be placed near an edge or steep slope, ensure barriers are available to support the weight of the machine. Take into consideration the machine's stopping distance. If this is not possible, evaluate and establish the placement of machine and sequence of operations so that the aerial work platform can operate in a safe manner (e.g. machine is in line with the edge rather than towards the edge).

Extra care must be taken if aerial work platforms are used to manoeuvre up through several levels of steelwork. There is a risk of the operator being trapped should the boom or basket strike the steelwork.

This risk increases with the number of steelwork levels and if material is piled up on lower level reducing the spacing between levels.

58 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Pre-operation inspection

3 - Inspection and Functional test

3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.

In case of loose fasteners, refer to torque table value in maintenance book.

In case of leaks, replace the damaged part before use.

In case of structural part deformation, cracks, broken weld, paint chips, replace the part before use.

Sample of broken welds

Inspection Forms are provided to assist your inspection process.

We recommend these forms to be completed daily and stored to assist with your maintenance schedule.

Each action is depicted in the daily inspection sheet using the following symbols.

• Never use a defective or a malfunctioning aerial work platform.

• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed out of service.

• Do not operate the machine until all identified items are corrected and it has been declared safe for operation.

Visual inspection without disassembly

Lubrication-Grease Functional adjustments

Drain Test and validate Tighten

Check levels Systematic replacement

Visual inspection with small disassembly or movement needed to reach the part. Replacement is necessary.

Proof tests. Need HAULOTTE Services® authorization. For countries where machines are not subject to controlled periodic maintenance.

59 4000328850 E 12 14 USA / GB

- Pre-operation inspection

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

Daily inspection

Visual inspection without disassembly Check level

To check by test

Ye s N o C o r r e c t e d

Not

applicable

Manuals and displays. Clean or replace if necessary.

Presence, cleanliness and visibility of the dataplate

Presence, cleanliness and legibility of operator's and maintenance manuals

Presence and cleanliness of load chart of the machine

Control box (Ground and Platform)

Presence and cleanliness of the control box

No visible damage

All decals at the control boxes are clean and legible

Operation of start / stop device

Operation of E-stop button device

Operation of enable switch

Operation of horn from platform control box

Operation of movement from platform control box

Test warning alarm lights and buzzer

Overriding indicators turn off after 1 sec

Overriding switch at ground control box is sealed

No abnormal noise and jerk on movement from platform control box

Joysticks and movement switches return to neutral

Work Platform. Floor, guardrails, access and extensions

No cracks, broken weld, paint chips

No deterioration and visible damage

Harness anchor points are not cracked or damaged, with the decal attached and legible

No screws or missing / loose parts

Entry bar/gate closes automatically and is not prevented from closing.

Folding guard-rail (if fitted) is fixed securely in position

Lift assembly (jib, boom, mast, arm, turret)

60 4000328850 E 12 14 USA / GB

HA32PX - HA100JRT - HA41PX-NT - HA130JRT-NT

- Pre-operation inspection

No cracks, broken weld, paint chips

No deterioration and visible damage

No screws or missing / loose parts

No foreign body in joints or slides

Presence of securely fitted maintenance devices (safety prop)

Canopy opens and locks properly

Frame, axle, steering system, stabilizers arms ...

No cracks, broken weld, paint chips

No deterioration and visible damage

No screws or missing / loose parts

No foreign body in joints or slides

State of tires/tyres (wear, cutting, damage ...)

Wheel reducer is undamaged and operates smoothly

Canopy opens and locks properly

Rotation system : orientation turret, basket and jib

No cracks, broken weld, paint chips

No deterioration and visible damage

No screws or missing / loose parts

No foreign body in joints or slides

Exterior gear wheel greasing

Pin, pin stop, bearing ...

Presence of the turret pin and its locking device

No bent, cracked or broken pins, pin stops, bushes or bearings

Pulleys, chains and wire rope

No cracked or broken chains, links and fittings

Pulleys and clamps are not worn, rusted or damaged

Cylinder and hydraulic component : pumps, filters, manifold

No leaks on the pump, tank or fittings

No deformation, visible damage, broken weld or leaks on hydraulic cylinder

No screws or missing / loose parts

Presence and operation of hydraulic filter (no clogged)

Hydraulic oil level

Energy storage and motorisation: tanks, batteries and engine

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Engine oil level (add in stowed position)

Fuel level (add in stowed position)

No screws or missing / loose parts

Presence and good condition of hydraulic hose

Presence and good condition of engine components

Presence and good condition of the batteries: terminations and clamps, fluid level ...

Electric cables

No torn or split wire sheaths

No evidence of chemical damage or corrosion on all cables

No oxidation or corrosion on terminals

Sensors and safety device

Stabilizers operate correctly and lock securely in position

Slope limiting device operate properly

Axle locking device operate properly

Pothole safety device operate properly (if equipped)

Test of load sensing system (visual warning at control box)

Serial number :

Hours of operation :

HAULOTTE Services® contract reference :

Intervention record number :

Date :

Name :

Model :

Signature :

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4 - Safety functional checks

To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.

The operator must be familiar with this technology and understand that is not a malfunction but an indication that the machine has reached an operation limit.

Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine. "An auxiliary device (overriding system) is available on ground control box when primary power source fails. Each control box is equipped with an E-Stop button, which cuts all movements when pushed in.

The following checks describe the operation of the machine and the specific controls required.

For the location and description of these controls : refer to section B 3.2 and D 2 Platform panel and B 3.3 and D 3 Ground panel.

4.1 - E-STOP BUTTON CHECK

Ground control box E-stop button

Platform control box E-stop button

Step Action

1 Pull both E-Stop buttons ( 15 ) at ground panel and ( 46 ) at platform panel. 2 Set the ON/OFF key switch ( 18 ) at ground panel to the ON position.

Turn the selector switch ( 229 ) knob to the right to energize the ground control box. LED's ( 1 - 10 ) on

the display will light up. 4 Start the engine by moving the enable/auxiliary power switch ( 228 ) upwards. 5 Push the E-stop button ( 15 ). 6 Check that the engine stops running. 7 No movements are functional.

Step Action

1 Pull out the E-Stop button ( 15 ) at ground panel. 2 Set the ON/OFF key switch ( 18 ) at ground panel to the ON position. 3 Turn the selector switch knob ( 229 ) at ground panel to the left to energize platform box. 4 Pull out the E-Stop button ( 46 ) at platform panel. 5 Start the engine from platform using Start/Stop switch ( 230 ). 6 Push in E-Stop button ( 46 ) at platform. 7 Check that the engine stops running. 8 No movements are functional.

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Axle extension control box E-Stop button

4.2 - ACTIVATION OF CONTROLS

The enable switch must be active to allow all movements.

The "Enable Switch" system depends on the machine configuration and will consist of one of the following :

• Joystick trigger at platform panel (if fitted).

• Foot pedal switch in the basket.

• Enable switch at ground panel.

4.3 - FAULT DETECTOR

The machine is equipped with an on-board fault detection system, which indicates the type of fault to the operator.

The fault is identified by a default code.

The default code is dispalyed at the ground control box.

According to the type of fault, the machine MAY switch into DOWNGRADEMODE and certain movements are prevented to maintain Operator's safety.

Do not use the machine until the fault has been corrected.

4.3.1 - Indicators/LED's test

From the ground control box

From the platform control box

Step Action

1 Pull the E-stop buttons( 15, 46, E5 ). 2 Set the ON/OFF key switch ( 18 ) to ON position.

Turn the control box activation selector switch ( 229 ) to the centre to activate the axle control box. The

indicators light up. 4 Push the E-stop button ( E5 ). The indicator goes out.

Step Action

1 Pull both the E-Stop buttons ( 46 ) at platform panel and ( 15 ) at ground panel. 2 Set the ON/OFF key switch ( 18 ) to ON position. 3 Check that the LED's ( 1 - 10 ) light up on the display panel. 4 Check that the LED's on the display are all turned off after 1 sec.

Step Action

1 Pull E-Stop button ( 15 ) at ground panel. 2 Turn the ON/OFF key switch ( 18 ) at ground panel to ON position. 3 Turn the energizing selector switch ( 229 ) to the left to energize platform control box. 4 First push in the E-Stop button ( 46 ) at platform panel, then pull out. 5 Check that the LED's ( 101 - 117 ) light up on the platform display panel. 6 Check that the LED's ( 101 - 117 ) on the display are all turned off after 1 sec.

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4.3.2 - Buzzers test

From the ground control box

4.4 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions :

• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• E-Stop(s) are pushed in.

• The machine is switched off.

• E-stop(s) pushed in.

4.5 - OVERLOAD SENSING SYSTEM (IF FITTED)

If the platform load exceeds the maximum allowed load, no movement is possible from the 2 control boxes.

At ground and platform control boxes a buzzer sounds and an indicator light warns the operator

To return the machine to normal operation remove weight from the platform until the load is below the maximum allowed load.

Daily check that the LED's illuminate when the machine is switched on :

• Verify that the Overload system is active : Refer to Indicators ( 6 ) at ground panel and ( 30 ) at platform panel.

• Verify that the buzzers are functioning : Refer to Buzzers test

A periodic inspection of these devices must be performed according to the recommendation in Maintenance Schedule.

4.6 - OSCILLATING AXLES (IF EQUIPPED)

To improve the driving capability on rough terrain, the front axle is equipped with an oscillating mechanism. When the extending structure is retracted and is in the stowed position, oscillating mechanism is unlocked to adapt itself to the features of ground operation. When the extending structure is out of the stowed position, a safety device locks the oscillating mechanism to reduce overturning hazard.

A visual inspection must be performed each day to ensure the absence of leaks from the oscillating cylinder and associated plumbing connections including the hydraulic hoses.

A periodic inspection of this device must be conducted according to the recommendation in the maintenance schedule.

Step Action

1 Pull both E-Stop buttons ( 15 ) at ground panel and ( 46 ) at platform panel. 2 Set the ON/OFF key switch ( 18 ) to ON position. 3 Buzzers at ground and platform will beep.

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4.7 - SLOPE WARNING DEVICE

From each control boxes, a buzzer alerts the operator that the machine is not folded and is positioned on a slope exceeding the slope allowed.

On slope, as long as the extendable structure is out of the stowed position, the drive is forbidden (CE and AS standards).

All movements are allowed.

In this case, fully lower the platform and reposition the machine on level ground before raising the platform again.

To restore the drive function, perform the sequences of following movements :

1. Completely retract the boom.

2. Lower the boom.

3. Lower the arm.

To check the tilt sensor at ground control box

4.8 - TRAVEL SPEED LIMITATION

The machine has a selector of 2 driving speeds - low and high.

All driving speeds are enabled when the machine is not elevated. Adjust position of Jib (if equipped) to enhance field of vision during driving.

When the machine is elevated, drive speed is automatically reduced, regardless of the drive speed chosen.

Daily check that the speed is limited to less than 1 km/h (0.6 mph) when :

• The boom is raised by more than 10° above horizontal.

• The boom is telescoped/extended more than 400 mm (16 in.).

• The arm is raised by more than 2 m (6 ft 7 in) above horizontal.

Step Action

Open the right hand compartment cover (component location diagrams) and locate the tilt sensor ( C28 )

on the left side of the ground control box. 2 Pull both E-Stop buttons; ( 15 ) at ground panel and ( 46 ) at platform panel. 3 Set the ON/OFF key ( 18 ) switch to ON position. 4 Turn the selector switch ( 229 ) knob to the right to energize ground control box. 5 Start the engine by moving the enable/auxiliary power switch ( 228 ) upwards.

Stow the telescoping boom by actuating the boom raise/lower switch ( 10 ), boom telescope switch ( 9 )

and arm lifting switch ( 47 ). 7 While manually tilting the sensor ( C28 ), move it towards the front and hold. 8 Raise the boom to more than 10 degrees above horizontal using the raise/lower switch ( 10 ). 9 Check that the audible beep sounds and the movement is slowed.

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4.9 - MOVEMENT SPEED

The movement speed of the following elements is regulated by the movement speed selector switch :

• Jib lifting/rotation.

• Platform rotation/compensation.

The movement speed depends on the user's choices and the environment.

N.B.-:-J

OYSTICK PROPORTIONALITY MUST BE USED TO ADJUST THE SPEED OF THE OTHER

MOVEMENTS

4.10 - ON-BOARD ELECTRONICS

The machine is equipped with a specific calculator configured for this machine's functionalities.

Do not interchange the Calculator (calibration restoration) between machines..

4.11 - OPERATING TEMPERATURE (FOR RUSSIA AND THE UKRAINE ONLY)

Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the temperature limits are reached, an audible alarm alerts the operator. All movements are cut off except getting back to transport position.

Temperature limits :

• Electric machines : from 0° C / 32° F to + 40° C / 104° F

• Fuel-powered machines : from - 20° C / - 4° F to + 40° C / 104° F

Location of operating temperature thermostat

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4.12 - RADIUS LIMITATION

N.B.-:-THE PRESENCE OF THIS DEVICE DEPENDS ON THE MACHINE CONFIGURATION.

The radius limit indicator flashes to indicate that a controlled movement has occured to maintain the machine within the stability limit.

Movement is slowed down.

Driving and other additional movements are forbidden.

The radius limit indicator is ON constantly if the operator requests a movement that causes the machine to exceed the radius limit.

For machines over 40 m(131 ft2 in), the red markers located on the telescope are a visual means of checking that the radius limit function is working properly.

4.13 - AXLE EXTENSION

Axle extension improves machine stability.

If the axles are retracted, the machine's capacities are reduced.

Only the following movements are possible :

• Turntable rotation if the boom is in horizontal position.

• Boom raising if the turntable is aligned with the axis.

If the axles are extended, all movements are possible.

Axle extension is possible if the machine is completely stowed, the jib below horizontal position and the turntable aligned with the axis.

4.14 - DRIVE BUZZER

For Russia and the Ukraine only :

Each travel or lifting movement activates a buzzer (horn).

4.15 - BOOM CONTROL SYSTEM

For HA41PX-NT (HA130JRT-NT) only

Machine stowed, extend the telescope from the platform control box.

Telescope extension must stop as soon as the 1 red stop on the right side of the telescope is visible.

If telescope extension continues once the 1 red stop is visible, stop telescope extension immediately.

Contact HAULOTTE Services® to repair the system.

Place barriers around the perimeter of the work area. Never use a faulty machine

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Notes

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Operation instructions

1 - Operation

1.1 - MAJOR DESCRIPTION

Aerial Work platforms are equipped with two control boxes which allow operators to safely use the machine.

An auxiliary device (overriding system) is available on ground control box to assist in the rescue of people in emergency.

Each control box is equipped with an E-Stop button, which allows operators to stop all movements, if necessary.

Only trained and authorized personnel shall be permitted to operate this aerial work platform.

Prior to operation :

• Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.

• Read, understand and obey all Federal, State and local codes and regulations.

• Become familiar with the proper use of all controls.

1.2 - OPERATION FROM THE GROUND CONTROL BOX

• Turning ON and OFF of the machine is performed with selector key switch (18).

• Activation of a desired control box is achieved by turning the control box energizing selector switch ( 229 ) to the desired position.

• The ground control box is energized and is active ONLY when :

• The E-stop buttons on both ground and platform control boxes are not pressed in

(deactivated) (Deactivated).

• The machine is switched on.

• Ground control box is selected.

• An E-Stop button at each control panel stops all movements when pressed in; including shutting off an engine (if equipped).

N.B.-:-A

N E-STOP BUTTON PRESSED IN DOES NOT TURN OFF THE MAIN POWER SUPPLY TO THE

MACHINE

• An enable switch ( 228 ) provided must be activated and maintained to authorize one or more function movements. If enable switch ( 228 ) is kept engaged without selecting a function movement for more than 8 s; enable switch is automatically de-activated.

• The release of "Enable switch" ( 228 ) while performing a movement stops all the movements. The stop of movements is progressive. If the "Enable switch" system is repressed, the movement doesn't restart. It could restart only when the selected function switch/joystick is released to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, a switch in it's neutral position will be taken into account to authorize movement.

• "Enable switch" selector / Emergency pump

• Engine running, the switch acts as an "enable switch" only.

• Engine stopped, the switch acts as the "enable switch" and operate the emergency pump control.

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• Overriding system : The ground control box is designed for maintenance and emergency rescue operations only. Refer to Section D 4.2 To rescue operator from platform.

• The status of the switches is tested automatically when the machine is switched on, and checked at every starting. A switch will be active only after it has been detected to be in neutral position. The following switches are not controlled :

• Accelerator: engine rpm

• Beacon light (if fitted)

• A switch provides the start and stop of the engine.

• Engine speed (If fitted) : This switch increases the engine rpm to the maximum speed.

• A buzzer beeps in the following configurations :

• Check when power is switched on.

• Overload (if fitted).

• Slope if machine is out of stowed position.

• Hydraulic oil overheating.

• Movements option.

• Driving option.

• Indicators / Cluster : All indicators are checked after powering on the machine.

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1.3 - OPERATION FROM THE PLATFORM CONTROL BOX

• The platform control box can only be used if :

• The E-stop buttons on both ground and platform control boxes are not pressed in (deactivated).

• Machine switched on at ground control box.

• Platform control box selected from ground control box.

• Overriding system not activated.

• A faulty joystick is not taken into account to control a movement. If this fault disappears, the movement is authorised again.

• An E-stop button is present at each control box, it stops all movement and the engine (if equipped). The E-stop button doesn't have function to turn off the power supply of the machine.

• An "enable switch" ( 228 ) (foot pedal switch in the basket) is present and should be activated to authorize one or more function movements. If the enable switch is kept active for more than 8 seconds without selecting a function movement, then movement is disallowed. The enable switch must be released (reset) before movement can occur.

• The release of "Enable switch" ( 228 ) while performing a movement stops all the movements. The stop of movements is progressive. If the "Enable switch" is pressed again quickly within 0,5 s the movement restarts. If the "Enable switch" is not pressed again quickly enough within + 0,5 s the movement will not restart. It could restart only when the selected function switch/joystick is released to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, a switch in it's neutral position will be taken into account to authorize movement.

• The status of the switches and joysticks is checked when the machine is switched on. A switch or joystick is only considered validated after it is detected in neutral.

• A buzzer beeps in the following configurations :

• Check when power is switched on.

• Overload (if fitted).

• Slope if boom is out of the stowed position.

• Emergency pump : See dedicated paragraph

• Indicators - All the indicators are tested

• When the machine is switched on.

• When the combustion engine is started from the platform control box.

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1.4 - OPERATION OF OVERRIDING SYSTEM FROM GROUND CONTROL BOX

Symbol Description

Machine switched on :

• Rapid flashing : When the platform control box has not been selected or the upper or ground emergency stop is pressed (machine switched on but control box inactive)

• Constantly on : When the machine is switched on

Foot pedal switch :

• Constantly on : "Enable switch" pedal activated and validated

Faults :

• Rapid flashing : If a fault is active (current fault)

Overload (If machine equipped with weighing system) :

• Rapid flashing : Faulty weighing / overload system

• Illuminated in case of overload

Dumping / Tilt (if fitted) :

• Permanently on in case of tilting, machine folded or unfolded

Radius limitation

• Flashing : Calibration fault or automatic reach limitation

• Permanently lighted : Movement disabled by the reach limitation system

• Constantly on : Valid load selection

• Flashing : If the machine leaves the 450 kg zone with the selector on 450 kg

1. If machine equipped with dual load

• Constantly on : Valid load selection

• Flashing : If the load selection is changed to 450 kg in the 230 kg zone

2. If machine equipped with dual load

Cage compensation +/- 10° :

• Permanently lighted if the angle of the platform reaches +/- 10° in relation to the horizontal and movement control

Low fuel level

Combustion engine pre-heating :

• Illuminated while engine is pre-heating

• Off if engine started and if post-heating

Engine warning :

• Lighted in case of minor engine fault (e;g. water in the diesel, clogged air filter, etc.)

• Lighted or flashing in case of fault managed by the engine ECU

Engine shutdown :

• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)

• Lighted in case of faults managed by the engine ECU

DPF regeneration required :

• Permanently lighted if the particle filter requires regeneration with a high clogging level

3. If engine quipped with Particulate Filter Regeneration

DPF regeneration in progress, high temperature in the exhaust system ( HEST )

4. If engine quipped with Particulate Filter Regeneration

DPF regeneration inhibited

5. If engine quipped with Particulate Filter Regeneration

Please refer to paragraph D.4.2 To rescue operator from platform.

230 kg

500 lbs

450 kg

1000 lbs

0°

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2 - Ground control box

2.1 - TO START THE MACHINE FROM THE GROUND CONTROL BOX

• At the ground control box, check that the E-stop button ( 15 ) is not pressed.

• Turn ON / OFF key switch ( 18 ) to the right to turn ON. The LED display panel comes on.

• Turn the control box selector ( 229 ) to the right to select ground control box.

• Push the starter selector ( 228 ) upwards. During pre-heating, the indicator ( LED 5 ) comes on, preheating is carried out. The engine starts. The indicator goes out.

• Let the engine heat up.

N.B.-:-T

HE DURATION OF PREHEATING DEPENDS ON THE TEMPERATURE OF THE ENGINE.

To shut-down the machine from the ground control box :

• Push the starter selector ( 228 ) upwards. The engine stops.

• Turn the key switch ( 18 ) to the OFF position.

• The machine is now switched off. .

N.B.-:-T

HIS OPERATION TURNS OFF THE MACHINE AND IS IMPERATIVE TO PREVENT BATTERY

DISCHARGE

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2.2 - BOOM AND ARM CONTROLS

Platform leveling is possible regardless of the work height. Even at low movement speeds, use the controls with caution.

N.B.-:-R

ELEASING THE ENABLE SWITCH (FOOTPEDAL )WILL CAUSE ALL MOVEMENTS TO STOP.

Ground box controls (emergency station)

Control Action

Lifting/lowering of arm

Push the arm lift/lower selector ( 47 ) upwards to raise the arm.

Push the arm lift/lower selector ( 47 ) downwards to lower the arm.

Lifting / lowering of boom

Push the boom raising switch ( 10 ) upwards to lift the boom.

Push the boom raising switch ( 10 ) downwards to lower the boom.

Arm telescope extension/ retraction

Push the arm telescoping selector ( 47 ) upwards to extend the telescope.

Push the arm telescoping selector ( 47 ) downwards to retract the telescope.

Boom telescope out/in

Push the boom telescoping switch ( 9 ) to the left to extend the boom.

Push the boom telescoping switch ( 9 ) to the right to retract the boom.

Jib lifting/lowering

Push the jib switch ( 8 ) upwards to lift the jib.

Push the jib switch ( 8 ) downwards to lower the jib.

Turntable rotation

Push the turntable rotation selector switch ( 14 ) to the left for a clockwise (CW) rotation.

Push the turntable rotation switch ( 14 ) to the right for a counter clockwise (CCW) rotation.

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2.3 - ADDITIONAL CONTROLS FROM THE GROUND CONTROL BOX

For the machines equipped with beacon light :

• Push the beacon light selector switch ( 24 ) to the right to switch on the beacon light.

• Push the beacon light selector switch ( 24 ) to the left to switch off the beacon light.

Platform leveling

Move the platform leveling switch ( 13 ) to the right to raise the platform.

Move the platform leveling switch ( 13 ) to the left to lower the platform.

Control Action

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3 - Platform control box

3.1 - START AND STOP THE MACHINE

To start the machine :

At the ground control box :

• Check that the E-stop button ( 15 ) is not pressed in.

• Turn ON/OFF key switch ( 18 ) to the right to turn ON.

• LED ( 101 ) at platform display lights up.

• Turn the control box energizing selector switch ( 229 ) to the left to energize platform panel.

At the platform control box :

• Check that the E-stop button ( 46 ) is not pressed in.

• Push the starter selector switch ( 230 ) upwards. During pre-heating LED ( 102 ) at platform display panel and LED ( 5 ) at ground panel display will light up. Pre-heating begins and the engine starts.

• Allow the engine to heat up and initialize.

To stop the engine :

• Push engine start switch ( 230 ) upwards.

3.2 - DRIVE AND STEER CONTROL

To operate driving and steering functions, simultaneously operate the drive joystick ( 33 ) and the "Foot pedal / enable switch".

Before driving, locate the green / red orientation arrows on the chassis and platform control box. Move the drive controls in a direction matching the directional arrows.

N.B.-:-O

N UNEVEN TERRAIN, LOWER THE BOOM TO IMPROVE THE DRIVE PERFORMANCE.

Control Action

Steering

Press thumb/rocker switch on joystick ( 33 ) to the right to steer right.

Press thumb/rocker switch on joystick ( 33 ) to the left to steer left.

Drive speed

Position the drive speed selector switch ( 45 ) on for high-speed driving.

Position the driving speed selector ( 45 ) on for low-speed driving (short

distance, final approach, unloading from lorries/trucks).

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3.3 - BOOM AND ARM CONTROLS

Activate the desired control and the enable switch (foot pedal switch) simultaneously to perform that selected function.

Foot pedal switch

Control Action

Lifting/lowering of arm

Push the boom or arm position selector ( 36 ) downwards. Push the arm lift/lower joystick ( 28 ) forwards to raise the arm.

Push the arm lift/lower joystick ( 28 ) backwards to lower the arm.

Lifting / lowering of boom

Push the boom or arm position selector ( 36 ) upwards. Push the boom raising joystick ( 49 ) forwards to lift the boom.

Push the boom raising joystick ( 49 ) backwards to lower the boom.

Jib lifting/lowering

Push the jib switch ( 37 ) upwards to lift the jib.

Push the jib switch ( 37 ) downwards to lower the jib.

Turntable rotation

Push the turntable rotation switch ( 49 ) to the left for an clockwise rotation.

Push the turntable rotation switch ( 49 ) to the right for an anti-clockwise rotation.

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3.4 - ADDITIONAL CONTROLS

• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector switch is released.

• Differential lock : Press the differential blocking touch pads ( 35 ).

Platform rotation

Move the platform rotation selector ( 38 ) to the right for a counter clockwise (CCW) rotation.

Move the platform rotation selector ( 38 ) to the left for a clockwise (CW) rotation.

Platform leveling

Push the platform levelling switch ( 40 ) forwards to lift the platform.

Push the platform levelling switch ( 40 ) backwards to lower the platform.

Arm telescope extension/ retraction

Push the boom or arm position selector ( 36 ) downwards. Push the arm telescoping joystick ( 28 ) forwards to extend the telescope.

Push the arm telescoping joystick ( 28 ) backwards to retract the telescope.

Boom telescope out/in

Push the boom or arm position selector ( 36 ) upwards. Push the boom telescope joystick ( 28 ) forwards to extend the telescope.

Push the boom telescope joystick ( 28 ) backwards to retract the telescope

Control Action

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4 - Axle extension control box

4.1 - PREPARE THE MACHINE

1. Locate the 3 control boxes on the machine as illustrated below :

2. Go to the ground control box and start the machine.

Prepare the machine before any axle extension or retraction operation.

Platform control box

Ground control box

Axle extension control box (Back of the machine)

Check that the emergency stop button on each has been deactivated.

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3. Raise the jib approximately 1m (3 ft 3 in).

4. Set the control box energizer selector switch ( 229 ) to the center position to activate the axle con-

trol box.

N.B.-:-T

HE PLATFORM AND GROUND BOXES CONTROLS ARE DE-ACTIVATED IN THIS POSITION.

5. Go to the back of the machine to access axle extension control box.

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4.2 - AXLE EXTENSION OPERATION

4.2.1 - For rear axle extension

Use E1 and E2 levers (Refer to figure a).

1. Lower lever ( E1 ).

• The outrigger cylinder is lowered (extended).

• The chassis is lifted.

• The wheels no longer touch the ground.

2. Keeping lever ( E1 ) lowered and lowering lever ( E2 ) will extend the rear axle.

Once the rear axle is fully extended :

3. 1 to 2 s after the buzzer stops, release lever ( E2 ).

4. Lift lever ( E1 ).

• The outrigger cylinder is raised (retracted).

• The chassis is lowered.

• The wheels touch the ground.

Figure a

• If the two outrigger cylinders are extended, the axle extension controls are de-activated.

• Always extend the axles before using the machine.

While the axle is being extended, the buzzer sounds and driving is deactivated. The buzzer stops when the axle is totally extended and the outrigger cylinder is completely raised (retracted).

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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4.2.2 - For front axle extension

Use E3 and E4 levers (Refer to figure b).

1. Lower lever ( E3 ).

• The outrigger cylinder is lowered (extended).

• The chassis is lifted.

• The wheels no longer touch the ground.

2. Keeping lever ( E3 ) lowered and lowering lever ( E4 ) will extend the rear axle.

Once the rear axle is fully extended :

3. 1 to 2 s after the buzzer stops, release lever ( E4 ).

4. Lift lever ( E3 ).

• The outrigger cylinder is raised (retracted).

• The chassis is lowered.

• The wheels touch the ground.

Figure b

• If the two outrigger cylinders are extended, the axle extension controls are de-activated.

• Always extend the axles before using the machine.

While the axle is being extended, the buzzer sounds and driving is deactivated. The buzzer stops when the axle is totally extended and the outrigger cylinder is completely raised (retracted).

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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4.3 - AXLE RETRACTION OPERATION

4.3.1 - For front axle retraction

Use E3 and E4 levers (Refer to figure c).

1. Lower lever ( E3 ).

• The outrigger cylinder is lowered (extended).

• The chassis is lifted.

• The wheels no longer touch the ground.

2. Keep lever ( E3 ) lowered and lift lever ( E4 ) to retract the front axle.

Once the front axle is totally retracted :

3. 1 to 2 s after the buzzer stops, release lever ( E4 ).

4. Lift lever ( E3 ).

• The cylinder is raised (retracted).

• The chassis is lowered.

• The wheels touch the ground.

Figure c

If the two outrigger cylinders are extended, the axle retraction controls are de-activated.

While the axle is being retracted, the buzzer sounds and driving is deactivated. The buzzer stops when the axle is totally retracted and the outrigger cylinder is completely lowered (extended).

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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4.3.2 - For rear axle retraction

Use E1 and E2 levers (Refer to figure d).

1. Lower lever ( E1 ).

• The outrigger cylinder is lowered (extended).

• The chassis is lifted.

• The wheels no longer touch the ground.

2. Keep lever ( E1 ) lowered and lift lever ( E2 ) to retract the front axle.

Once the front axle is totally retracted :

3. 1 to 2 s after the buzzer stops, release lever ( E2 ).

4. Lift lever ( E1 ).

• The cylinder is raised (retracted).

• The chassis is lowered.

• The wheels touch the ground.

Figure d

If the two outrigger cylinders are extended, the axle retraction controls are de-activated.

While the axle is being retracted, the buzzer sounds and driving is deactivated. The buzzer stops when the axle is totally retracted and the outrigger cylinder is completely lowered (extended).

If the buzzer sounds during the movement, the axles are either not fully extended or not fully retracted.

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5 - Link piece position check

Link piece position check

The link piece position reset is automatic when the arm reaches the end of its descent.

To check that the link piece is positioned correctly, the arm must be at the lowest stop point and the machine on level ground. The upper edge of the link piece must then be horizontal.

The sticker (

44) placed on the link piece is a seco

nd source used in checks. 5

Ensure that nothing is in the way before starting any manoeuvres.

Marking Description

1 If the link piece is not in the correct position, the machine must not be used until this has been corrected 2 Link piece to the front 3 Link piece to the rear

After each work shift, ensure that the arm is fully lowered and rests on the turntable.

If it is impossible to reposition the link piece, DO NOT use the machine and call the HAULOTTE Services® After Sales Service

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6 - Radius limitation

For HA41PX-NT (HA130JRT-NT) only

6.1 - PRINCIPLE

When the machine is at the radius limit before driving is disabled, the ( LED 113 ) indicator comes on. The telescope must be retracted to re-activate driving. If the rear radius limit is reached, the boom must be lowered slightly to re-activate driving.

6.2 - PROCEDURE

6.2.1 - Front radius limitation

Boom extension is limited in zone A1 as long as the second arm telescope has not started to extend(boom length is limited to 14,2 m(46 ft7 in) maximum, i.e. 2,40 m(7 ft10 in) of the telescope). Boom movement is automatically stopped(the radius limit indicator is fixed).

As soon as the second telescope is partially extended, boom telescope extension is limited in zone(boom length is limited to 16,1 m(52 ft10 in) maximum, i.e. 3,37 m(11 ft1 in) of the telescope). Boom movement is automatically stopped(the radius limit indicator is fixed).

When the arm telescope is fully extended, the boom telescope extension is limited in zone( Section G 3-Working area / Range of motion). Boom movement is automatically

stopped(the radius limit indicator is fixed). In zone A3, when a boom lowering movement control is activated, the system automatically retracts the boom telescope to keep the user within the stable zone.

When an arm lowering control is activated from the platform control box, the boom telescope is automatically retracted to keep the user within the stable zone(the radius limit indicator flashes). The operator must retract the boom telescope to re-activate the arm lowering function.

6.2.2 - Rear radius limit

Boom raised : Lifting is automatically stopped when the radius limit is reached(the radius limit indicator is fixed).

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7 - Emergency procedure

7.1 - IN CASE OF ENGINE POWER FAILURE

In case of loss of the main power source, the secondary power unit, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.

As the electric pump has limited power, it is advisable to reach the ground in the most direct manner possible.

The use of the electric pump is exclusively reserved for lowering the boom in emergency situations only. It is recommended to first retract the boom before lowering the boom. Performing other operations can lead to the deterioration of the electric pump.

N.B.-:-T

EST ONCE A MONTH THE OPERATION OF EMERGENCY SYSTEM. REFER TO THE

MAINTENANCE MANUAL

Depending on the control box in use, push and hold the back-up/auxiliary power switch ( 228 ) at ground panel or switch ( 41 ) at platform panel. Retract the boom and lower it by using switches ( 9 ) and ( 10 ) at ground panel or switch ( 28 ) and joystick ( 49 ) at platform panel.

In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the operator must respect the following recommendations. :

• Exit onto a sturdy safe structure.

• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to the designated anchorage point on platform the occupant(s) is in and the other attached to the structure intended to get on.

• Occupant(s) must exit the current platform through the normal access.

N.B.-:-D

O NOT DETACH THE LANYARD FROM THE CURRENT PLATFORM IF THE TRANSFER TO THE

NEW

STRUCTURE POSES ANY DANGER OR UNTIL THE TRANSFER IS SAFELY COMPLETED. DO NOT

ATTEMPT

TO CLIMB DOWN THE BOOM. INSTEAD WAIT FOR ASSISTANCE FOR A SAFE EXIT.

7.2 - TO RESCUE OPERATOR FROM PLATFORM

In a situation where an operator located in the platform needs to be rescued (for example in case of illness, injury or trapped against a structure making the control box inaccessible), the assigned rescue person/supervisor at ground level needs to obtain rapid and direct access to operating functions.

HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.

Unlike the ground control box used in lowering the boom, the overriding system allows trapped occupant(s) be lowered to the ground level, even if an E-Stop is engaged or if an overload is detected.

In this situation, supervisor(s) at ground level must turn the control box activation selector ( 229 ) to the "right" to energize the ground control box. To safely activate movements from the ground control box, the enable switch ( 228 ) must be held activated/depressed.

Procedure :

• Turn the control box selector ( 229 ) to the "right" to energize the ground control box.

• The platform box controls are now de-energized.

• Check that the E-Stop button ( 15 ) at ground is not pressed in.

• To lower the platform, hold enable switch ( 228 ) downwards and simultaneously push the desired function switch.

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• If the E-stop button ( 15 ) or a safety device do not allow normal movement from the ground control box, the overriding system is operated as follows :

• Break the seal.

• Lift the cover on switch ( 245 ).

• Hold switch upwards to by-pass the safety device.

• Simultaneously, maintain overriding switch ( 245 ) in addition to desired function switch to obtain movement of the extending structure.

ONLY in these conditions, activate the "overriding system" switch ( 245 ) located under the sealed cover and simultaneously press the platform lowering button until the safety mechanisms are deactivated (alarms stop) and therefore normal movements are possible again, or until the operator can be rescued.

"Overriding system" switch under sealed

cover

Once rescue operations are complete, report the incident and put a new seal. IMPORTANT : if the seal is missing, this is considered to be abnormal use of the machine.

7.3 - NO POWER AVAILABLE

In case of loss of the main power source and the secondary power unit, do not attempt to perform movement using hydraulic manifold without having been trained by HAULOTTE Services®. All safety functions are shut down and several hazards can occur. Improper use of the equipment will result in death or serious injuries.

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

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8 - Transportation

8.1 - PUTTING IN TRANSPORT POSITION

To avoid any risk of machine movement during loading, ensure that :

• The loading ramp can support the machine weight.

• The loading ramp is correctly attached to transport vehicle.

• The loading ramp has sufficient grip surface.

• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away while machine is being loaded or unloaded.

To climb the slope, select low driving speed.

If the slope is too steep, use a winch in addition to the low speed drive.

Do not place yourself below or too close to the machine during loading.

A wrong move can lead to machine tipping over and may cause serious injuries and material damage.

The machine must be completely in the stowed configuration :

• Check the platform is completely empty.

• Lower the boom and drive onto the truck bed.

• Secure the machine to the tie down points provided (See picture).

• Lock the turntable with the rotation stop pin located under the turntable before transporting.

• The platform/basket must be chocked and the boom strapped to prevent bouncing up and down, thus preventing possible material damage during transporting.

• Do not use excessive downward force when securing boom section.

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8.2 - MACHINE LAYOUT

HA32PX - HA100JRT

Turret rotation enabled

Turret rotation disabled

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Turret rotation enabled

Turret rotation disabled

Machine stowing

N.B.-:-S

ECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG

DISTANCES

OR HAULING MACHINE ON A TRUCK.

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8.3 - UNLOADING

Before unloading, check that the machine is in good condition.

• Remove the turntable rotation locking pin.

• Remove the tie downs.

• Select low drive speed at the platform control box.

• Start the machine.

To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.

8.4 - TOWING

In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle :

• Ensure that no one is in the platform during towing.

• Ensure boom is in the stowed position and the turntable is locked, prior to towing.

• The platform must be empty.

To tow a broken-down machine, disconnect the wheel drive hubs.

Perform this operation on flat ground with wheels chocked.

In the towing configuration, the machine braking system is inactive. Use a drawbar to avoid any risk of accident :

• Do not exceed the maximum speed machine unfolded (Refer to Section B 4 Technical specifications).

• Do not exceed a grade of 25%.

8.4.1 - Disengaging the drive hubs

Warning : Upon starting a machine that has been secured and transported, the safety system may detect a false overload preventing all movement from the platform control box.

1. Loosen and remove the 2 fastening screws ( 1 ).

2. Remove the clutch stop ( 2 ).

3. Turn the clutch stop so that its domed part is towards the interior of the wheel gears.

4. Attach the clutch stop.

When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer functions.

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8.4.2 - Re-engaging the drive hubs

After repairing the machine, re-engage the wheel drive hubs.

1. Loosen and remove the 2 fastening screws ( 1 ).

2. Remove the clutch stop ( 2 ).

3. Turn the clutch stop so that its domed part is towards the exterior of the wheel gears.

4. Attach the clutch stop.

5. Check the wheel gear oil level.

8.5 - STORAGE

When the machine is in elevated position, it is necessary to regularly switch the power ON to ensure that the security systems are active.

Machine must be parked in a protected/designated area with the boom in a stowed configuration, however the boom can be raised but must not be extended. Make sure there is no load in the platform.

It is recommended that the machine is not stored or immobilized unfolded; to avoid jeopardizing the safety of people and property.

Ensure all access panels and doors/covers are shut and secured.

"Turn the energizing key selector switch ( 18 ) at the ground control box to the ""left"" to shut OFF the power".

Ensure that the turntable rotation locking pin is removed and stored properly.

Remove the key switch to prevent unauthorized operation of the machine.

Storing the machine in stowed position with an obstacle under the boom is forbidden.

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8.6 - LIFTING OPERATION

Before any crane operation, it is necessary to take into account the following points :

Do not operate machine unless you have :

• been fully trained and are qualified in proper operation.

• read and understood the information in the Operator's manual of the machine.

8.6.1 - Safety precautions

It is the responsibility of the Operator to ensure there are no personnel or obstructions to safely perform the operation. :

• Engine exhaust contain some chemicals that are harmful. Always run an engine in a wellventilated aera.

• If machine is operated inside a closed building, ensure that exhaust is properly routed to the outside of the structure.

8.6.2 - Necessary equipment

Technical specifications

ONLY trained and authorized personnel should attempt to lift the machine.

• PPE (Personal Protective Equipment: glove, safety shoe, glasses, etc…)

• Standard tool kit

• 2 spreaders 3 m (13 ft 1 in) 25 T

• 12 shackles 12 T

• 4 slings 4 m (13 ft 1 in) 8 T

• 4 slings or chains 4 m (13 ft 1 in) 12 T

• 2 slings or chains 6 m (19 ft 8 in) 12 T

• for HA32PX (HA100JRT) : 2 slings or chains 5,40 m (17 ft 9 in) 12 T

• for HA41PX (HA130JRT) : 2 slings or chains 5,20 m (17 ft 1 in) 12 T

Machine type Maximum weight

HA32PX - HA100JRT 20100 kg (44,321 lb)

HA41PX-NT - HA130JRT-NT 23100 kg (50,936 lb)

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8.6.3 - Preliminary procedures

• Inspect the surrounding area and position the machine at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area. Always stay clear of overhead obstructions.

• Respect the local rules and the minimum safe distance from power lines.

• Turn off the engine.

• Remove the ignition key.

• Ensure that the main power is disconnected.

• Place a "DO NOT USE" label/tag near the start/stop switches to inform personnel that machine is not operational during the lifting process.

• Cordon off the area surrounding the machine to keep personnel, vehicles and moving equipment away from the machine.

• Remove all loose items from the machine.

• Ensure that vehicle capacity and loading equipment - hoists, chains, straps, etc. are of sufficient strength to withstand maximum machine weight.

• Attach the rigging ONLY to the designated lifting points on the machine.

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8.6.4 - Procedure for the use of slings

The machine must be completely stowed, with the axles extended and the turntable at 90 ° in relation to the axis of the chassis. Designated lifting points are marked/labeled with the following symbol .

1. Position the spreaders line up with the chassis.

2. Fold up the 4 slings 4 m (13 ft 1 in) 4 T over the axles with protective sheathing positioned appropriately. Adjust properly to prevent any damage to the machine.

3. Attach the slings using shackles

Make sure that the steering rods and associated hoses are not captured by the slings over the axle.

Pay particular attention to avoid slings over sharp edged surfaces as they may be severed/damaged.

Properly adjust rigging to keep the machine level and to minimize the risk of damage to the machine.

• Lifting procedure must be handled very carefully.

• All movements of the machine must be performed slowly and deliberately to minimize swaying of the machine being lifted.

• Always keep machine as close as possible to the ground level.

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HA32PX (HA100JRT)

HA41PX (HA130JRT)

Marking Description

A 2 spreaders 3 m (9 ft 10 in) 25 T at 90 ° to the axis of the chassis B 4 slings 4 m (13 ft 1 in) 8 T to attach the machine C 4 slings 4 m (13 ft 1 in) 12 T and 8 shackles 12 T between the attachment straps and the spreaders D 2 slings 6 m (19 ft 8 in) 12 T and 2 shackles 12 T between the attachment straps and the spreaders

for HA32PX (HA100JRT) : 2 slings or chains 5,40 m (17 ft 9 in) 12 Tfor HA41PX (HA130JRT) : 2 slings or chains 5,20 m (17 ft 1 in) 12 T

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9 - Cold Weather Recommendations

In cold weather conditions, allow engine to run for at least 5 min and warm up ; before operating any function thereby preventing any damage to the hydraulic system.

In extreme cold conditions, machines should be equipped with optional cold start kits.

Attempting to start engine when temperature is in the negative range, may require the use of a booster battery.

If engine fails to start, do not crank for an extended time. Allow starter to "cool off" for a few minutes before attempting again. If engine fails after several attempts, refer to the engine maintenance manual.

N.B.-:-I

NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX.

9.1 - ENGINE OIL

The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation.

Generally, use the highest viscosity oil that is available to meet the requirement for the temperature at start-up.

N.B.-:-F

OR ADDITIONAL ENGINE RECOMMENDATION, REFER TO THE ENGINE MANUAL PROVIDED

WITH

THE MACHINE.

Engine oil viscosity

EMA LGR-1 / API CH-4 Viscosity

grade

Ambient temperature

Minimum Maximum SAE 0W20 -40°C (-40°F) 10°C (50°F) SAE 0W30 -40°C (-40°F) 30°C (86°F) SAE 0W40 -40°C (-40°F) 40°C (104°F) SAE 5W30 -30°C (-22°F) 30°C (86°F) SAE 5W40 -30°C (-22°F) 40°C (104°F)

SAE 10W30 -20°C (-4°F) 40°C (104°F) SAE 15W40 -10°C (14°F) 50°C (122°F)

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9.2 - HYDRAULIC OIL

External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range.

It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.

N.B.-:-I

T IS RECOMMENDED TO REPLACE LOW TEMPERATURE OIL AS THE AMBIENT TEMPERATURE

REACHES

+ 15°C (59°F). IT IS NOT ADVISABLE TO MIX OILS OF DIFFERENT BRANDS OR TYPES.

9.3 - PREHEATING OPERATION

When power is switched ON, the orange LED ( 5 ) (at the ground display) flashes, the motor is in automatic pre-heating. Upon the extinction of this light (just seconds) at the

ground display, starting of the machine is possible.

Environmental conditions SAE Viscosity grade

Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46 Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32 Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68

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Notes

Haulotte HA32PX, HA41PX-NT, HA100JRT, HA130JRT-NT Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual