Haulotte H21TX, H23TPX, HB68J, HB62, H25TPX Operator's Manual

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Operator's manual

ELESCOPIC

MACHINES

, 21 - 25

2420331900 E06.14 EN

Operator's manual

TELESCOPIC MACHINES, 21 - 25 M

H21TX(HB62) H23TPX (HB68J) H25TPX (HB76J)

2420331900

E06.14

2 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

CONTENTS

Operator's manual

CONTENTS

1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - HAULOTTE Services® contact details. . . . . . . . . . . . . . .

SAFETY PRECAUTIONS

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Operator's manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.3 - Label colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 - Pre-operation instructions. . . . . . . . . . . . . . . . . . . . . . . .

2.1 - General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2 - Specific instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3 - Operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Prohibitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 - Potential risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.1 - Risk of command system disturbance . . . . . . . . . . . . . . . . . . . . 15

3.2.2 - Risk of falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2.3 - Risk of electrocution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.4 - Risk of uncontrolled movement and overturning . . . . . . . . . . . . 16

3.2.5 - Risk of burns and explosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.2.6 - Risk of crushing and collision . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

INTERVENOR'S RESPONSIBILITY

1 - Owner's (or hirer's) responsibility. . . . . . . . . . . . . . . . . .

2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . .

3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - Operator's responsibility . . . . . . . . . . . . . . . . . . . . . . . . .

5 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . .

MACHINE LAYOUT

1 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Turntable rotation pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.2 - Sliding (or swinging) intermediate guardrail. . . . . . . . . . . . . . . . . . . . . . . 26

3.3 - Anchorage point (Please see machine configuration) . . . . . . . . . . . . . 26

4 - Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.1 - Red labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.1.3 - Yellow labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.1.6 - Blue labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.2 - Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5 - Control boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Ground control box - Emergency control panel. . . . . . . . . . . . . . . . . . . 46

5.2 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Operator's manual

OPERATING PRINCIPLE

1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

2.2 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

2.3 - Space for operating temperature thermostat . . . . . . . . . . . . . . . . . . . . . 52

2.4 - Detection of internal fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2.5 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2.6 - Load limiting in the platform (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

2.7 - Chassis tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

2.8 - Radius limitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

2.9 - Drive buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

DRIVING

1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Checks before use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

2.1.1 - General mechanical functions . . . . . . . . . . . . . . . . . . . . . . . . . . 55

2.1.2 - Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2.2 - Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.2.1 - Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

2.2.2 - Ground control box controls (emergency station) . . . . . . . . . . . 58

2.2.3 - Platform control box controls (driving station) . . . . . . . . . . . . . . 59

2.3 - Periodical checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

2.4 - Repairs and adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

2.5 - Inspection / Testing requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

3 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

3.1.1 - Emergency stop button operation . . . . . . . . . . . . . . . . . . . . . . . 61

3.1.2 - Tilt sensor switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

3.1.3 - Visual and sound alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.1.4 - Weighing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.2 - Operation from ground position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.2.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.2.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

3.2.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

3.2.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.3 - Operations from the platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.3.1 - Machine start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.3.2 - Machine shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.3.3 - Movement control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3.3.4 - Other controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

CONTENTS

Operator's manual

SPECIAL PROCEDURE

1 - Emergency lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

1.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

1.3 - Extraordinary procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

2 - Lowering for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

2.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3 - Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Dissengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3.2 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3.3 - Reengaging the drice hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

4.1.1 - Loading by lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.1.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.1.2 - Necessary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.1.1.3 - Preliminary procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4.1.1.4 - Procedure for the use of slings - H21TX (HB62) -

H23TPX (HB68J) - H25TPX (HB76J) . . . . . . . . . . . . . . . . . . . . .

4.2 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.4 - Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5 - Detection of internal fault. . . . . . . . . . . . . . . . . . . . . . . . .

5.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.2 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

6 - - Activ' Shield Bar Secondary guarding systems . . . .

6.1 - Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

6.2 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

6.3 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

TECHNICAL CHARACTERISTICS

1 - Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - Overall dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - Working area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 - Machine H21TX (HB62) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

3.2 - Machine H23TPX (HB68J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3.3 - Machine H25TPX (HB76J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4 - AS - CE standard specificities. . . . . . . . . . . . . . . . . . . .

4.1 - Overload test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

4.2 - Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

4.3 - Stability test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

5 - Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . .

102

INTERVENTION REGISTER

1 - Intervention register . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Operator's manual

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

You have just purchased a HAULOTTE® product

and we would like to thank you for your business.

1 - Operator's manual

As stated on the delivery slip, this manual is one of the documents in the on-board document holder provided upon delivery of your HAULOTTE® machine.

The operator manual is a translation of the original instructions.

Safe operation of this product can only be assured if you follow the operating instructions contained in this manual.

We would particularly like to draw your attention to 2 essential points :

• Compliance with safety instruction (machine, use, environment)

• Use of the equipment within the performance limits.

2 - After Sales Service

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's service life to ensure optimal use of your HAULOTTE product..

• When contacting our After Sales Service, ensure that you provide the machine model and serial number.

• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential catalogue to receive your genuine HAULOTTE spare parts, your only guarantee of parts interchangeability and correct machine operation..

• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE Services® immediately even if the malfunction does not involve material and/or bodily damage..

• HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product); contact HAULOTTE Services® immediately (See : HAULOTTE Services® contact details)

With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be confused with the technical characteristics. Only the tables of technical characteristics should be used to study the suitability of the equipment for the intended use.

8 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

3 - Compliance

We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine.

HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..

HAULOTTE® cannot be held liable for any changes to the technical specifications contained in this

manual.

HAULOTTE® reserves the right to alter technical specifications and to make improvements or modifications to the machine without modifying this manual.

Certain options can modify the machine's operating characteristics and its associated safety. If your machine was originally delivered with options fitted, replacing a safety component associated with a particular options not require any particular precautions other than those associated with the installation itself (static test).

Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure label compliance.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

4 - HAULOTTE Services® contact details

HAULOTTE Services® contact details

HAULOTTE FRANCE

PARC DES LUMIERES

601 RUE NICEPHORE NIEPCE

69800 SAINT-PRIEST

TECHNICAL Department:

+33 (0)820 200 089

SPARE PARTS : +33 (0)820 205 344

FAX : +33 (0)4 72 88 01 43

-mail : haulottefrance@haulotte.com

www.haulotte.fr

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VIA LOMBARDIA 15

20098 SAN GIULIANO MILANESE

(MI)

TEL: +39 02 98 97 01

FAX: +39 02 9897 01 25

E-mail : haulotteitalia@haulotte.com

www.haulotte.it

HAULOTTE HUBARBEITSBÜHNEN GmbH

AN DER MÖHLINHALLE 1

D-79189 BAD KROZINGEN-HAUSEN

TEL : +49 (0) 7633 806 92-0

FAX : +49 (0) 7633 806 92-18

E.mail : haulotte@de.haulotte.com

www.haulotte.de

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TEL SAT : +34 902 886 444

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Calle 9 Este, Lote 18, Civac, Jiutepec,

Morelos

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México

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FAX : +52 77 7516 8234

E-mail : haulotte.mexico@haulotte.com

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ESTRADA NACIONAL NUM. 10

KM. 140 - LETRA K

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FAX : + 351 21 995 98 19

E.mail : haulotteportugal@haulotte.com

www.haulotte.es

HAULOTTE SINGAPORE Pte Ltd.

No.26 CHANGI NORTH WAY,

SINGAPORE 498812

Parts and service Hotline: +65 6546 615

FAX : +65 6536 3969

E-mail: haulotteasia@haulotte.com

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east@haulotte.com

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www.haulotte.se

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Co. Ltd.

#7 WORKSHOP

No 191 HUA JIN ROAD

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FAX : +86 21 6442 6619

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FAX. +54 033 27 452191

E-mail : haulotteargentina@haulotte.com

www.haulotte-international.com

HAULOTTE UK Ltd

STAFFORD PARK 6

TELFORD - SHROPSHIRE TF3 3AT

TEL : +44 (0)1952 292753

FAX : + 44 (0)1952 292758

E.mail : salesuk@haulotte.com

www.haulotte.co.uk

HAULOTTE GROUP / BILJAX

125 TAYLOR PARKWAY

ARCHBOLD, OH 43502 – USA

TEL : +1 419 445 8915

FAX :+1 419 445 0367

Toll free : +1 800 537 0540

E.mail : sales@us.haulotte.com

www.haulotte-usa.com

HAULOTTE GROUP

1301 E PATRICK STREET

FREDERICK, MD 21701 – USA

TEL : +1 301 663 0852

FAX :+1 301 663 0572

Toll free : +1 800 537 0540

E.mail : sales@us.haulotte.com

www.haulotte

HAULOTTE INDIA

TEL : +91 7738 165646

www.haulotte.in

-usa.com

HAULOTTE NETHERLANDS BV

Koopvaardijweg 26

4906 CV OOSTERHOUT - Nederland

TEL : +31 (0) 162 670 707

FAX : +31 (0) 162 670 710

E.mail :

info@haulotte.nl

HAULOTTE AUSTRALIA PTY Ltd

46 GREENS ROAD

DANDENONG – VIC – 3175

TEL : 1 300 207 683

FAX : +61 (0)3 9792 1011

E.mail : sales@haulotte.com.au

HAULOTTE INDIA

Unit No. 1205, 12th foor,Bhumiraj Costarica,

Plot No. 1&2, Sector 18,

Palm Beach Road,

Sanpada, Navi Mumbai- 400 705

Maharashtra, INDIA

Tel. : +91 22 66739531 to 35

E-mail : sray@haulotte.com

www.haulotte.in

10 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

Safety precautions

1 - Recommendations

1.1 - OPERATOR'S MANUAL

This operators manual is specific to the HAULOTTE® products listed on the cover page of this manual..

1.2 - SYMBOLS USED

Symbols are used to alert the operator to safety precautions or to highlight practical information.

Legend

The operator manual does not replace the basic training required for all worksite equipment operators.

HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered by the manual.

This manual must be kept on the machine (or in the cab in its storage case. The manual must be available to all operators and must be kept in good condition. Additional copies can be ordered from HAULOTTE Services®.

Symbol Meaning

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk, but a reminder of the need for common sense, good practice or pre-action prerequisites

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

N.B. : Additional technical information

12 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

1.3 - LABEL COLORS

The potential dangers and any specific regulations are indicated around the product by labels and identification plates.

Familiarize yourself with the labels and their respective color codes.

Label color code

Label color code-For Russia and the Ukraine only

The labels must be kept in good condition. Additional labels can be ordered from HAULOTTE Services®.

Labels Color Meaning

Red Potentially fatal danger

Orange Risk of serious injury

Yellow Risk of material damage and/or minor injury

Other Additional technical information

Green Maintenance operation or information

Labels Color Meaning

Red Prohibitions - Danger

Yellow Warning : Risk of material damage and/or minor injury

Blue Precaution

Blue Information

Other Additional technical information

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

2 - Pre-operation instructions

2.1 - GENERAL INSTRUCTIONS

• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics). Consult the Beaufort scale ( Section A 3.2.4-Risk of uncontrolled movement and overturning).

• Close to power lines. Respect the safety distance ( Section A 3.2.3-Risk of electrocution).

• At ambient temperatures higher than 45 °C(113 °F) and lower than -15 °C(5 °F) . Consult HAULOTTE® if it is necessary to work outside this range.

• In an explosive atmosphere.

• During storms (risk of lightning).

• In the presence of strong electromagnetic fields (radar, etc ...).

N.B.-:-You are advised to use the machine under "NORMAL" climatic conditions.. If you need to use the machine in climatic conditions likely to cause deterioration (humidity, temperatures outside the recommended ranges, salinity, corrosiveness, atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing.

N.B.-:-Whilst the machine is not in use, care must be taken to ensure that if the machine is not locked in a secure location, that the unit key switch is removed to prevent unauthorised use of the machine.

2.2 - SPECIFIC INSTRUCTIONS

• If the load in the platform exceeds the maximum load authorized. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).

• If the ground slope is greater than the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).

• In a non-ventilated area as the exhaust gases are toxic.

• At night unless the machine is equipped with the optional light.

• If the number of persons exceeds the permissible limit. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).

• If the side force is greater than the permissible force. Check the maximum value in the technical characteristics ( Section G 1-Main characteristics).

• The employer has the obligation to issue a driving permit to the operator.

• The employer is obliged to inform the operator of the local regulations.

Do not operate the product in the following situations :

14 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

3 - Operation instructions

3.1 - PROHIBITIONS

It is preferable to operate the machine on flat, consolidated ground (tarmac, concrete, etc.).

• Never use a faulty machine (hydraulic leaks, worn tires, malfunction).

• Never operate the machine controls suddenly.

• Never place the machine against a structure to hold that structure in place.

• Never use the machine to tow other machines or to drag materials.

• Never expose the batteries or electrical components to water (pressure cleaner, rain).

• Never disable the safety devices.

• Do not make contact with a fixed or mobile obstacle. The contact can cause premature deterioration of the structure and lead to the corruption of certain safety elements.

• Do not climb onto the covers.

• Never use the machine with only an operator in the platform. A second person competent in the operation of emergency retrieval, should be present on the ground in case of an emergency.

• Never use the machine when the platform is cluttered.

• Never increase the surface area of the platform by using floor extensions or accessories not authorized by HAULOTTE®.

• Never leave the hydraulic cylinders fully extended or retracted before switching off the machine, or during an extended stop period.

• Never use the machine with material or objects hanging from the guardrail or the boom.

• Never use the machine with elements that can increase the wind force (panels).

• Never increase the working height by using attachments (ladder).

• Never use the guardrail as a means of access for climbing in or out of the platform. The basket can be easily accessed in its low position. For machines fitted with : Steps have been provided for this purpose where required.

• Never climb on the guardrail.

• Never use the machine without fully lowering the sliding midrail or without closing the platform entry gate.

• Never use the machine as a crane, material lift or elevator.

• Never use the machine for any other purpose than to transport people, their tools and material to the desired place.

• Never drive fast in narrow or cluttered areas. Keep speed under control in bends.

• Never tow the machine over extended distances (it must be transported on a trailer). In case of a machine failure, it is possible to tow it to load it onto a trailer ( Section F 3Towing).

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

3.2 - POTENTIAL RISKS

3.2.1 - Risk of command system disturbance

Risk of disrupted movement. Maintain clearance from high voltage lines or magnetic fields.

3.2.2 - Risk of falling

When in the platform, respect the following instructions :

• Carry individual protection equipment adapted to the work conditions and local rules.

• Avoid contact with fixed or mobile obstacles (other machines).

• Ensure that the adjustable midrail is closed (low position and against the guardrails).

• Ensure that the gate is closed and locked (For machines fitted with).

• Hold on securely to the guardrails during elevation and driving.

• Do not sit, stand, or climb on the platform guard rails.

• Ensure that guard rails are correctly installed and locked.

• Always keep your feet firmly on the floor of the platform.

• Remove any trace of oil or grease from the steps, floor, handrail and the guardrails.

• Keep the floor of the platform free of debris.

• Do not leave the platform until it is fully in its stowed position.

• Do not climb on to the platform if the machine is not in the stowed position.

To climb up or climb down from the platform :

• The machine must be completely stowed.

• Face the machine to access the entry opening to the platform

• Keep 3 support points between the steps and the guardrail

16 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

3.2.3 - Risk of electrocution

The machine is not electrically insulated and does not offer any insulation protection.

The risks of electrocution are high in the following situations :

• Close to live power lines, consider the movement of the machine and the sway of the electric power lines particularly in windy conditions.

• In the event that you were to make accidental contact with a high voltage line, wait for the power to the line to be switched off before operating the machine.

• During storms.

Never use the machine as a welding earth.

Maintain a minimum safe distance with regard to power lines and electrical devices.

Respect the local rules and the minimum safety distance from power lines..

Minimum safety distance

N.B.-:-This table is applicable, except when the local regulations are more strict.

3.2.4 - Risk of uncontrolled movement and overturning

When in the platform, respect the following instructions :

• Before operating the machine on any indoor or outdoor surface (premises, bridge, truck, etc.), check that the surface is capable of supporting the combined machine weight and platform capacity. Check the maximum value in the technical characteristics

( Section G 1-Main characteristics).

• Remain vigilant of driving direction reversal at the platform. Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.

• Always ensure that the chassis is never driven any closer than 1 m(3 ft3 in) m to holes, bumps, tilts, obstructions, debris and ground coverings that may hide holes and other dangers.

• During motion direction reversal from the platform or ground control box, the joysticks or switches must be stopped in neutral position before reversing the direction of motion.

• Taking note of the overall load dimensions and weight, place the loads in the centre of the platform or distribute them it a uniform manner.

• If the tilt alarm sounds when the platform is raised, lower platform completely, then reposition machine onto level ground before raising platform.

Electric voltage Minimum safety distance

Mètre Feet

0 - 300 V Avoid contact

300 V - 50 kV 3 10

50 - 200 kV 5 15 200 - 350 kV 6 20 350 - 500 kV 8 25 500 - 750 kV 11 35

750 - 1000 kV 14 45

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

N.B.-:-The Beau fort scale measures the wind force with a gra duation system. A wind speed range at 10 m(32 ft9 in) above flat, clear land is associated with each degree.

Beaufort scale

• Do not drive the machine on slopes or tilts beyond the design limits. Check the maximum value in the technical characteristics( Section G 1-Main characteristics).

• Do not travel down slopes at high speed.

• Do not use the machine (elevation and travel) on an incline greater than that permitted by the slope sensor.

• Do not drive in reverse (direction opposite the field of vision).

• Never use the machine in winds exceeding the permissible limit.

• Do not increase the surface area exposed to wind. The greater the surface area exposed, the more unstable the machine becomes.

• While driving, always place the arrow above the rear axle, in the direction of movement.

• While driving on a slope, always orient the machine in the direction of the slope.

• Do not pull or push objects with the boom.

Force

Meteorological

description

Observed effects m/s km/h mph

0 Calm Smoke rises vertically. 0 - 0,2 0 - 1 0 - 0,62

1 Very light breeze

Smoke indicates the wind direction.

0,3 - 1,5 1 - 5 0,62 - 3,11

2 Light breeze

Wind felt on the face. Leaves rustle. Weather vanes turn.

1,6 - 3,3 6 - 11 3,72 - 6,84

3 Slight breeze

Leaves and small branches in constant movement. Flags move slightly.

3,4 - 5,4 12 - 19 7,46 - 11,8

4 Nice breeze

Dust and loose papers fly. Small branches bend.

5,5 - 7,9 20 - 28 12,43 - 17,4

5 Nice breeze

Small trees sway. Crested wavelets form on inland waters.

8,0 - 10,7 29 - 38 18,02 - 23,6

6 Cool wind

Large branches shake. Power lines and chimneys 'sing'. It is difficult to use an umbrella.

10,8 - 13,8 39 - 49 24,23 - 30,45

7 Strong cool wind

All trees shake. Walking against the wind becomes difficult.

13,9 - 17,1 50 - 61 31 - 37,9

8 Squall

Some branches break. Generally we cannot walk against the wind.

17,2 - 20,7 62 - 74 38,53 - 45,98

9 Strong squall

The wind causes slight damage to buildings. Tiles and chimney stacks are blown off.

20,8 - 24,4 75 - 88 46,60 - 54,68

18 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Safety precautions

3.2.5 - Risk of burns and explosion

N.B.-:-Acid is neutralised with sodium bicarbonate and water.

3.2.6 - Risk of crushing and collision

When in the platform, respect the following instructions :

• During operation, keep all the parts of the body inside the platform.

• To position the machine close to obstacles, use the raise controls (arm, boom, etc.) instead of the drive controls.

• Ensure there are no obstacles (structure) in the work area.

• When driving, position the platform so as to provide the best visibility possible.

• Always obtain assistance from a guide on the ground when manoeuvring.

• All the personnel in the platform or on the within the vicinity of the machine must wear Personal Protection Equipment (safety helmet, etc.).

• When lifting or lowering the basket and during driving, the operator must check that the area above, below and to each side of the machine are clear.

• When moving the machine, ensure that the machine operating areas is free of persons and obstacles.

For any intervention on the power sources, wear glasses and protective clothes (acid spray).

• Do not work in an explosive or flammable atmosphere (spark, flame, etc.).

• Do not touch the hot parts of the hydraulic power source (engine, filters, etc.).

• Do not bridge the battery terminals with metallic objects.

• Do not service the battery close to a spark, naked flame, glowing tobacco (emissions of gas).

• Do not fill up the fuel tank, when the engine is running and/or close to a naked (open) flame.

Do not operate other machines (crane, platform, etc.) in the work area.

Take account of the distance, reduced visibility and blind spots during use of the machine.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Intervenor's responsibility

Intervenor's responsibility

1 - Owner's (or hirer's) responsibility

The owner (or hirer) has the obligation to inform operators of the instructions contained in the Operator Manual.

The owner (or hirer) has the obligation to renew all manuals or labels that are either missing or in bad condition. Additional copies can be ordered from HAULOTTE Services®.

The owner (or hirer) is responsible for applying the local regulations regarding operation of the machine.

2 - Employer's responsibility

The employer has the obligation to issue a driving permit to the operator.

N.B.-:-In accordance with the regulation in the country where the machine is operating, the user must be authorized to drive by the doctor of Labour Ministry.

3 - Trainer's responsibility

The trainer must be qualified to provide training to operators in accordance with applicable local regulations. The training must be given in an obstacle-free area until the trainee is considered competent as defined by the training program undertaken.

4 - Operator's responsibility

The operator must read and understand the contents of this manual and the labels affixed on the machine.

The operator must inform the owner (or hirer) if the manual or any labels are missing or in poor condition, and of any malfunction of the machine.

The operator may only operate the machine for the purpose intended by the manufacturer.

All operators must become familiar with and fully understand the emergency controls and how to operate the machine in an emergency as a component of their formal operator training.

The operator has the obligation stop using the machine in the event of malfunction or safety problems on the machine or in the work area and report the problem to his/her supervisor.

Forbid anyone from operating the machine who is :

• Under the influence of drugs, alcohol, etc..

• subject to fits, loss of motor skills, dizziness, etc..

Only authorized and qualified operators may operate HAULOTTE® machines.

20 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Intervenor's responsibility

5 - Inspection and maintenance

The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance..

Inspections and maintenance

If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

Typ e of

intervention

Frequency Person-in-charge Intervenor

Reference document

Pre-delivery inspection

Before each delivery of sold, hired or resold equipment

Owner (or hirer)

Qualified HAULOTTE Services® technician

Operator's manual

Pre-operation inspection

Before operation or when the operator changes

Operator Operator Operator's manual

Periodical preventive maintenance

At the specified intervals (250 hours or 1 year)

Owner (or hirer)

On-site technician or qualified HAULOTTE Services® technician

Maintenance book

Periodical visit

2 times a year or at the latest 6 months after the last periodic visit, and according to the local regulations

Owner (or hirer)

Organization or technician approved by the employer or by the intermediary of HAULOTTE Services® in accordance with the HAULOTTE Services® contract

Maintenance book

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Machine layout

1 - Identification

The manufacturers identification plate fixed on the chassis bears all pertinent information to identify the machine (Please see machine configuration).

For any request for information, intervention or spare parts, specify the type and serial number of the machine.

22 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

2 - Main components

H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J) - Major Component Location Diagram

C33 C12 C11 C9

C4C34 C14 C1 C10

C15

C17

C3 C14 C5 C6

C8 C7

C154

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J) - Description of the components

Marking Description

C1 Chassis C3 Rear drive and/or steer wheel

Jib

(1)

(1.) Please see machine configuration

C5 Platform support incorporating load limiter C6 Platform C7 Platform control box C8 Level compensation cylinder

C9 Upper boom C10 Slew ring C11 Turntable assembly C12 Side cover C14 Hydraulic drive motor and reducer C15 Right side cover (hydraulic oil tank and fuel tank) C17 Left side cover (engine, pump and starter battery) C33 Counterweight C34 Drive wheels

C154 For Russia and the Ukraine only : Temperature probe relays

24 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

3 - Safety devices

3.1 - TURNTABLE ROTATION PIN

The turntable rotation pin allows turntable locking during machine transportation

Turntable rotation locking pin (Please see machine configuration)

After each transportation, remove the turntable rotation locking pin.

307P228440 a

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Turntable rotation locking pin (Please see machine configuration)

26 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

3.2 - SLIDING (OR SWINGING) INTERMEDIATE GUARDRAIL

The platform is comprised of guardrails and a sliding mid-rail facilitating platform access.

3.3 - ANCHORAGE POINT (PLEASE SEE MACHINE CONFIGURATION)

The machine is equipped with harness anchorage points points which accept a single harness per anchorage point. The anchorage points are identified by the presence of the Anchorage point label.

The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual.

Do not restrain the sliding midrail to the guard rail.

The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual.

If the local regulation imposes the wearing of a harness, use the approved anchorage points.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

4 - Labels

4.1 - CLASSIFICATION PLAN

4.1.1 - Red labels

Common labels

Specific labels H21TX (HB62)

Specific labels H21TX (HB62) Option 360 kg(793 lb)

The red labels indicate a potentially fatal danger.

.GB

7814 518

Composant spécifique à

cette machine.

NE PAS INTERCHANGER.

Component specific

to this machine.

DO NOT INTERCHANGE.

Komponenten nur für

diese maschine geeignet.

BITTE AUF EINE ANDERE

MASCHINE NIGHT

MONTIEREN.

N° MACHINE - MASCHINE N°

R3 R4

R8 R2

R1 R9

28 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Specific labels H23TPX (HA68J)

Specific labels H23TPX (HA68J) Option 250 kg(551 lb)

Specific labels H25TPX (HA76J)

R22

307P230040 a

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

4.1.2 - Orange labels

Common labels - CE

Common labels - AS

The orange labels indicate a risk of serious injury.

30 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Common labels - ANSI - CSA

7814 705 b

WARNING

THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED

AND OPERATING PROPERLY.

DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations. Follow the instructions in the Operating Manual and sections 6, 7 and 8 of ANSI A92.5-2006 for daily, frequent and annual inspections. These may be obtained from your authorized HAULOTTE, Inc. equipment dealer or HAULOTTE, Inc. DO NOT replace items (i.e., batteries, tires, counterweight, etc.) with items of different weight or specification because this will affect the stability of the machine. DO NOT modify or change this machine without written approval from the manufacturer. Operate this machine with extreme caution. STOP all operation if a malfunction occurs. Test foot switch for proper operation.

RECOMMENDATIONS FOR USE

DAILY INSPECTION

INSTRUCTION BEFORE USE

Test high engine and high drive cut out switches for proper operation. DO NOT wash the electrical components with a washer pressure. DO NOT use the machine as a welding earth. DO NOT weld on the machine without first disconnecting the battery terminals.

Check the level of diesel fuel (for diesel engine platform). Check that there are no apparent defects (hydraulic leaks, loose bolts, loose electric connections). Check that the tilt indicator operates correctly by sounding the buzzer (when machine is raised).

Remove the rotation locking pin (if there is a turntable). IMPORTANT when using the AC power line to the work platform, the power plug must be connected to an electrical installation protected by a circuit breaker.

START-UP

Turn the battery isolater switch to the "ON" position. Unlock the emergency stop button then press the starter button (for diesel engine platform). If the machine does not start, wait 10 seconds then repeat the operation.

The machine must not be used while charging the batteries (on electrical machine)

Improper use of this machine could cause death or serious injury.

. . .

. .

. . .

. .

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

4.1.3 - Yellow labels

Common labels

The yellow labels indicate a risk of material damage and/or minor injury.

J10

J2 J3 J4

32 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

4.1.4 - Other labels

Common labels

Specific labels AS

The other labels provide additional technical information.

7814-393

7814-394

A2 A3

A1 1

A12

A1 A5 - A6

A16

A15

A10

A30

R14

R15

R20 J10

R16

7814 523

W ARNING

I F DIRECTIO N O F TR A VE L I S OBSCURED , RO T A T E UNI T THROUG H 18 0 DEGREE S AN D NOTE COLOUR OF DIRECTION OF TR A VE L ARROWS ON THE CHASSI S I N RE L A TIO N T O TR A VE L CONTRO L JOYSTIC K ARROWS

A28

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Specific labels ANSI

Specific labels, optional

4.1.5 - Green labels

4.1.6 - Blue labels

N.B.-:-The blue labels indicate information or a precaution to be taken in case of danger.

Green labels indicate maintenance, operations or information ( CSA standard).

A29

A22

A25

A27

Minimum safe approach distance

(M.S.A.D) to energized (exposed or

insulated) power lines

Voltage Range

(Phase to phase)

Minimum safe approach distance

0 to 300 V

Over 300 V to 50 kV

Over 50 kV to 200 kV

Over 200 kV to 350 kV

Over 350 kV to 500 kV

Over 500 kV to 750 kV

Over 750 kV to 1000 kV

AVOID CONTACT

3.05

4.60

6.10

7.62

10.67

13.72

3078147890 c

(Feet) (Meters)

A8 R18 A31

34 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

4.2 - IDENTIFICATION

Locations - CE standard - AS standard

A12

A30

R16

R9 R9R7 J3

R16

A30

A 1 1

R4A6

R1 - R2 - R8 - J10

A28 - R20

A15

R15

A7 A31

A16

A6 A4

A16

R6 O1

A2 J4

J2 J6 J1 A3 R1 R7

A10 R18

R14

R22

A87

A83

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Label descriptions - CE standard - AS standard

Color Marking Description Quantity H21TX (HB62)

Red R1 Height of the floor and load 2 3078153200 Red R1 Height of the floor and load(Option) 2 3078144310 Red R2 Travel direction 1 3078145070 Red R3 Risk of crushed hands 2 3078143620 Red R4 Risk of body crushing 2 3078143630 Red R5 Danger of electrocution 1 3078144140 Red R6 Do not interchange 1 3078145180 Red R7 Do not park in the work area 2 3078144130 Red R8 Close the sliding mid-rail 1 3078153510 Red R9 Wheel load 4 3078153390 Red R9 Wheel load(Option) 4 3078151610 Red R14 Fuel filling-up 1 For AS standard only : 3078144510 Red R15 Harness use 1 For AS standard only : 3078144520 Red R16 Load strength on each slings 1 For AS standard only : 3078144490 Red R18 On-board generator 1 3078149240 Red R20 Danger driving direction 1 For AS standard only : 3078145230

Orange O1 Operation instructions 1

In french ( CE standard) :

3078143420

In english ( CE standard) :

3078143450

In english ( AS standard) :

3078143450

In german ( CE standard) :

3078143440

In spanish ( CE standard) :

3078143430

In italian ( CE standard) :

3078143460

In dutch ( CE standard) :

3078143470

In danish ( CE standard) :

3078144940

In finish ( CE standard) :

3078145540

In portuguese ( CE standard) :

3078145830

In swidish ( CE standard) :

3078145940

Ye l l o w J1 Greasing the turntable rotation gear 1 3078143570

Ye l l o w J2

Remove the blocking pin before rotating

1 3078143530

Ye l l o w J3 Do not place your foot on the cover 1 3078143640

Ye l l o w J4

Do not use the machine as a welding earth

2 3078143600

Ye l l o w J6 Verification of tilt operation 1 3078144650

Ye l l o w J10 Socket 1

CE standard : 3078143540

AS standard : 3078144570 Other A1 Platform control box 1 307P217570 Other A2 Ground control box 1 307P217590 Other A3 Identification plate 1 307P218070 Other A4 Machine name logo 2 3078138990 Other A4 X Graphic 2 3078136770 Other A5 Small format HAULOTTE® logo 1 307P217080 Other A6 Large format HAULOTTE® logo 2 307P217770 Other A7 Read the operation manual 1 3078143680

36 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Other A8 Hydraulic oil 1 3078143520 Other A8 Biodegradable oil 1 3078148890 Other A9 Upper and lower oil level 1 3078143590 Other A10 Noise emission level 1 For CE standard only : 3078148750 Other A11 Front green drive direction arrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 1 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other A28 Risks of electrocution 1 For AS standard only : 307P226440 Other A30 Machine tie down points 2 3078147930 Other A31 On-board generator selector 1 3078150500 Other A83 Manual use of the PVG 1 3078149220 Other A87 Emergency control panel 1 For Italy only : 307P232500

Color Marking Description Quantity H21TX (HB62)

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Label descriptions - CE standard - AS standard

Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J)

Red R1 Height of the floor and load 2 3078153210 3078153220 Red R1 Height of the floor and load(Option) 2 3078144340 Red R2 Travel direction 1 3078145070 3078145070 Red R3 Risk of crushed hands 2 3078143620 3078143620 Red R4 Risk of body crushing 2 3078143630 3078143630 Red R5 Danger of electrocution 1 3078144140 3078144140 Red R6 Do not interchange 1 3078145180 3078145180 Red R7 Do not park in the work area 2 3078144130 3078144130 Red R8 Close the sliding mid-rail 1 3078153510 3078153510 Red R9 Wheel load 4 3078153230 3078153500 Red R9 Wheel load(Option) 4 3078151620

Red R14 Fuel filling-up 1

For AS standard only

: 3078144510

For AS standard only :

3078144510

Red R15 Harness use 1

For AS standard only

: 3078144520

For AS standard only :

3078144520

Red R16 Load strength on each slings 1

For AS standard only

: 3078144490

For AS standard only :

3078144490

Red R18 On-board generator 1 3078149240 3078149240

Red R20 Wheel load 1

For AS standard only

: 3078145230

For AS standard only :

3078145230

Red R22 Prohibited use of the PVG 1 307P230040

Orange O1 Operation instructions 1

In french

( CE standard) :

3078143420

In english

( CE standard) :

3078143450

In english

( AS standard) :

3078143450

In german

( CE standard) :

3078143440

In spanish

( CE standard) :

3078143430

In italian

( CE standard) :

3078143460

In dutch

( CE standard) :

3078143470

In danish

( CE standard) :

3078144940

In finish

( CE standard) :

3078145540

In portuguese

( CE standard) :

3078145830

In swidish

( CE standard) :

3078145940

In french

( CE standard) :

3078143420

In english

( CE standard) :

3078143450

In english

( AS standard) :

3078143450

In german

( CE standard) :

3078143440

In spanish

( CE standard) :

3078143430

In italian

( CE standard) :

3078143460

In dutch

( CE standard) :

3078143470

In danish

( CE standard) :

3078144940

In finish

( CE standard) :

3078145540

In portuguese

( CE standard) :

3078145830

In swidish

( CE standard) :

3078145940

Yellow J1 Greasing the turntable rotation gear 1 3078143570 3078143570

38 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Yellow J2

Remove the blocking pin before rotating

1 3078143530 3078143530

Yellow J3 Do not place your foot on the cover 1 3078143640 3078143640

Yellow J4

Do not use the machine as a welding earth

2 3078143600 3078143600

Yellow J6 Verification of tilt operation 1 3078144650 3078144650

Yellow J10 Socket 1

CE standard :

3078143540

AS standard :

3078144570

CE standard :

3078143540

AS standard :

3078144570

Other A1 Platform control box 1 307P217570

For CE standard only :

307P217570

For Holland and

Australia only :

307P216910

Other A2 Ground control box 1 307P217590

For CE standard only :

307P217590

For Holland and

Australia only :

307P217060 Other A3 Identification plate 1 307P218070 307P218070 Other A4 Machine name logo 2 3078140080 3078139010 Other A4 X Graphic 2 3078136770 3078136770 Other A5 Small format HAULOTTE® logo 1 307P217080 307P217080 Other A6 Large format HAULOTTE® logo 2 307P217770 307P217770 Other A7 Read the operation manual 1 3078143680 3078143680 Other A8 Hydraulic oil 1 3078143520 3078143520 Other A8 Biodegradable oil 1 3078148890 3078148890 Other A9 Upper and lower oil level 1 3078143590 3078143590

Other A10 Noise emission level 1

For CE standard only

: 3078148750

For CE standard only :

3078148750 Other A11 Front green drive direction arrow 1 3078143930 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 3078143940 Other A15 Harness anchor point location 1 307P216290 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 2421808660

Other A28 Risks of electrocution 1

For AS standard only

: 307P226440

For AS standard only :

307P226440 Other A30 Machine tie down points 2 3078147930 3078147930 Other A31 On-board generator selector 1 3078150500 3078150500 Other A83 Manual use of the PVG 1 3078149220 Other A87 Emergency control panel 1 For Italy only : 307P232500

Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J)

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Locations - ANSI standard - CSA standard

A30

R9 R9R7 J3

A30

A 1 1

R4A6

R5 - A27

R1 - R2 - R8 - J10

A15

A29

A7 A31

A16

A6 A4

A16

A25 O3

A2 J4

A22

J2 J6

R1 R7

R18

R22

A12

40 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Label descriptions - ANSI standard - CSA standard

Color Marking Description Quantity H21TX (HB62)

Red R1 Height of the floor and load 2 307P215350 Red R1 Height of the floor and load(Option) 2 307P216360 Red R2 Travel direction 1 3078147300 Red R3 Risk of crushed hands 2 3078147240 Red R4 Risk of body crushing 2 3078147260 Red R5 Danger of electrocution 1 3078147460 Red R6 Do not interchange 1 3078147320 Red R7 Do not park in the work area 2 3078147430 Red R8 Close the sliding mid-rail 1 3078153630 Red R9 Wheel load 4 307P216320 Red R9 Wheel load(Option) 4 307P216390

Red R18 On-board generator 1 307P203450 Orange O1 Operation instructions 1 3078147050 Orange O3 Risks of explosion 1 3078148030

Ye l l o w J1 Greasing the turntable rotation gear 1 3078147190 Ye l l o w J2 Remove the blocking pin before rotating 1 3078147700 Ye l l o w J3 Do not place your foot on the cover 1 3078147270 Ye l l o w J4 Do not use the machine as a welding earth 1 3078147220 Ye l l o w J6 Verification of tilt operation 1 3078147090 Ye l l o w J10 Socket 1 3078147580

Other A1 Platform control box 1 307P217580 Other A2 Ground control box 1 307P217590 Other A3 Identification plate 1 307P218170 Other A4 Machine name logo 2 3078147900 Other A5 Small format HAULOTTE® logo 1 307P217080 Other A6 Large format HAULOTTE® logo 2 307P217770 Other A7 Read the operation manual 1 3078147290 Other A8 Hydraulic oil 1 3078147140 Other A8 Biodegradable oil 1 3078148920 Other A9 Upper and lower oil level 1 3078147210 Other A11 Front green drive direction arrow 1 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 Other A15 Harness anchor point location 1 3078147950 Other A16 Yellow and black adhesive tape 1 2421808660 Other A22 Voltage table 1 3078147890 Other A25 Fuel tank cap 1 3078150020 Other A27 Permissible load 1 307P216380 Other A27 Permissible load(Option) 1 307P216490 Other A29 Summary safety instructions 1 3078150180 Other A30 Machine tie down points 2 3078147930 Other A31 On-board generator selector 1 307P203440

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Label descriptions - ANSI standard - CSA standard

Color Marking Description Quantity H23TPX (HB68J) H25TPX (HB76J)

Red R1 Height of the floor and load 2 307P215350 307P215350 Red R1 Height of the floor and load(Option) 2 307P216370 Red R2 Travel direction 1 3078147300 3078147300 Red R3 Risk of crushed hands 2 3078147240 3078147240 Red R4 Risk of body crushing 2 3078147260 3078147260 Red R5 Danger of electrocution 1 3078147460 3078147460 Red R6 Do not interchange 1 3078147320 3078147320 Red R7 Do not park in the work area 2 3078147430 3078147430 Red R8 Close the sliding mid-rail 1 3078153630 3078153630 Red R9 Wheel load 4 307P216330 307P216340 Red R9 Wheel load(Option) 4 307P216400 Red R18 On-board generator 1 307P203450 307P203450

Red R22 Prohibited use of the PVG 1 307P230040 Orange O1 Operation instructions 1 3078147050 3078147050 Orange O3 Risks of explosion 1 3078148030 3078148030

Ye l l o w J1 Greasing the turntable rotation gear 1 3078147190 3078147190 Ye l l o w J2 Remove the blocking pin before rotating 1 3078147700 3078147700 Ye l l o w J3 Do not place your foot on the cover 1 3078147270 3078147270 Ye l l o w J4 Do not use the machine as a welding earth 1 3078147220 3078147220 Ye l l o w J6 Verification of tilt operation 1 3078147090 3078147090 Ye l l o w J10 Socket 1 3078147580 3078147580

Other A1 Platform control box 1 307P217580 307P217580 Other A2 Ground control box 1 307P217590 307P217590 Other A3 Identification plate 1 307P218170 307P218170 Other A4 Machine name logo 2 3078147910 3078147920 Other A5 Small format HAULOTTE® logo 1 307P217080 307P217080 Other A6 Large format HAULOTTE® logo 2 307P217770 307P217770 Other A7 Read the operation manual 1 3078147290 3078147290 Other A8 Hydraulic oil 1 3078147140 3078147140 Other A8 Biodegradable oil 1 3078148920 3078148920 Other A9 Upper and lower oil level 1 3078147210 3078147210 Other A11 Front green drive direction arrow 1 3078143930 3078143930 Other A12 Rear red drive direction arrow 1 3078143940 3078143940 Other A15 Harness anchor point location 1 3078147950 3078147950 Other A16 Yellow and black adhesive tape 1 2421808660 2421808660 Other A22 Voltage table 1 3078147890 3078147890 Other A25 Fuel tank cap 1 3078150020 3078150020 Other A27 Permissible load 1 307P216380 307P216380 Other A27 Permissible load(Option) 1 3078150030 Other A29 Summary safety instructions 1 3078150180 3078150180 Other A30 Machine tie down points 2 3078147930 3078147930 Other A31 On-board generator selector 1 307P203440 307P203440

42 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Locations - Russia and the Ukraine version

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

44 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Label descriptions H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J) - Russia and the Ukraine version

Color Marking Description Quantity

Red 1 Lubrication point 4 307P219370

Blue 2

Operation instructions White background

For Russia : 307P225160

For Ukraine : 307P227850 Blue 3 Remove the blocking pin before rotating 1 307P227810 Blue 4 Helmet compulsory 1 307P226680 Blue 5 Caution disconnect 1 307P226690

Red 6 Flames prohibited 1 307P226750 Red 7 Smoking forbidden 1 307P226760

Blue 8 Greasing the turntable rotation gear 1 307P227020

Red 9 Pressurised spraying forbidden 1 307P226780 Ye l l o w 10 Battery danger 1 307P226790 Ye l l o w 11 Fire Hazard 1 307P226800 Ye l l o w 12 Electrical danger 2 307P226810 Ye l l o w 13 Corrosion hazard 1 307P226830 Ye l l o w 14 Danger unstable side 1 307P226930

Red 15 Blocking of the sliding bar is forbidden 1 307P226950

Red 16 Do not use the machine as a welding earth 2 307P226970

Red 17 Do not place your foot on the cover 2 307P227010

Blue 18 Verification of tilt operation 1

For Russia : 307P227060

For Ukraine : 307P227870

Blue 19 Battery verification 1

For Russia : 307P227180

For Ukraine : 307P227860

Blue 20 Read the operation manual 2

For Russia : 307P227190

For Ukraine : 307P227840

Other 21 Tamper-proof labe

For H21TX (HB62)

and H23TPX (HB68J) : 7

For H25TPX (HB76J) : 12

307P227450

Blue 22 Goggles compulsory 2 307P227460

Ye l l o w 23 Gear hazard 1 307P226940

Blue 24 Hand protection compulsory 1 307P227490

6 25 Harness attachment compulsory 2 307P227500

Blue 26 Obligatory routing 1 307P227510 Other 27 Front green drive direction arrow 1 3078143930 Other 28 Rear red drive direction arrow 1 3078143940

Ye l l o w 29 Danger risk of crushed hands 1 307P227660 Ye l l o w 30 Danger unstable side 1 307P227680

Blue 31 Plug : 12V 1 307P227700

Other 32 Identification plate 1

For Russia : 307P227820

For Ukraine : 307P227830

Ye l l o w 33 Cold weather oil 1 307P223700

Blue 34 Travel direction 1 307P227040

Red 35 Do not park in the work area 2 307P227000

Red 36 Prohibited use of the PVG 1

on H21TX (HB62) and

H23TPX (HB68J) only :

4000085740

Ye l l o w 37 Tilt verification 1 4000011690

Blue 38 Height of the floor and load 2

For H21TX (HB62) :

4000011960

For H23TPX (HB68J) :

4000011970

For H25TPX (HB76J) :

4000011980

Other 39 Ground control box 1 307P220170

Ye l l o w 40 Danger risk of crushed body 2 307P227670

Other 41 Hydraulic oil 1 3078143520

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Other 43 Machine name logo 2

For H21TX (HB62) :

3078138990

For H23TPX (HB68J) :

3078140080

For H25TPX (HB76J) :

3078139010

Red 44 Danger of electrocution 2 307P226960

45 Buzzer 1 4000014830

Other 46 Yellow and black adhesive tape 1 2421808660

47 Pre-heating 2 307P220300

Other 48 Upper and lower oil level 1 3078143590

Red 49 Do not interchange 1 3078145180

Other 50 Noise emission level 1 3078148750

Red 51 Wheel load 4

For H21TX (HB62) :

3078153390

For H23TPX (HB68J) :

3078153230

For H25TPX (HB76J) :

3078153500

Red 52 Do not travel down slopes at high speed 1 307P226990

Other 54 Platform control box 1 307P218040

Blue 55 Plug : 240 V - 30 mA 1 307P227050

Red 56 Forbidden entry 1 307P227560 Red 57 Prohibited use of the PVG 1 4000079680

Color Marking Description Quantity

46 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

5 - Control boxes

N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators.

5.1 - GROUND CONTROL BOX - EMERGENCY CONTROL PANEL

General view

3 4 5

228

247

246

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Controls and indicators

Marking Description Function

2 Engine oil pressure light

Low engine oil pressure

(1)

(1.) Perform the required maintenance (see the machine maintenance book)

3 Engine temperature indicator

High engine oil temperature

((1.))

4 Battery charge indicator

Low battery charge

((1.))

5 Air filter clogging indicator

Clogged air filter

((1.))

Jib lifting / lowering selector

((2.))

Move upwards : Jib lifting Move downwards : Jib lowering

9 Boom telescoping selector

Move to the left : To telescope out Move to the right : To telescope in

10 Boom raising selector

Move upwards : Boom raising Move downwards : Boom descent

14 Turntable rotation selector

Move to the left : Counter clockwise (CCW) rotation Move to the right : Clockwise rotation

15 Emergency stop button

Pulled out (activated) : Ground control box energized Pushed down (deactivated) : De-energizes control system

20 Hour meter Total machine running hours

21 Engine acceleration selector

Move to the right : Engine speed increases Move to the left : Engine idle speed

22 Engine start-up selector Star ting the engine

24 Beacon light on/off

Move to the right : Beacon light on Move to the left : Beacon light off

Horn selector

(2)

(2.) For machines fitted with

Horn

72 Control box energizing key selector

Left : Platform control box energized Center : De-energizes control system Right : Ground control box energized

228

'Enable Switch' selector / Back-up unit

selector

((2.))

Move upwards : Movement validation Move downwards : Back-up unit activated Movement validation

246

Manual pre-heating selector

((2.))

Press in and hold (activated) : Preheating activation

247

Manual preheating indicator

((2.))

On : Preheating activation

48 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

5.2 - PLATFORM CONTROL BOX

General view

35 37

70 33

38 41 40

26 30 31

42 43

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Controls and indicators

Marking Description Function

26 Fault indicator

Operation malfunction

(1)

(1.) Perform the required maintenance (see the machine maintenance book)

Machine on excessive slope

30 Platform overload indicator Platform overload

31 Power ON indicator

On : Machine switched on Off : Machine switched off

Drive joystick

Move forward : Forward drive Move backward : Reverse drive

Front axle steering selector

Press right side of button : Right-hand steering Press left side of button : Left-hand steering

35 Differential lock selector

Press in and hold (activated) : Maximum drive torque (on difficult or sloping ground) Release (deactivated) : Standard torque

37 Jib lifting / lowering selector

Move upwards : Jib lifting Move downwards : Jib lowering

38 Platform rotation selector

Move to the right : Counter clockwise (CCW) rotation Move to the left : Clockwise rotation

40 Platform leveling selector

Move upwards : Lifting of platform Move downwards : Lowering of platform

41 Back-up unit selector

Press in and hold : Back-up unit activated

Release : Back-up unit deactivated 42 Engine start-up selector Star ting the engine 43 Horn selector Horn

46 Emergency stop button

Pulled out (activated) : Ground control box energized

Pushed down (deactivated) : De-energizes control system

Turntable rotation joystick

Move to the right : Counter clockwise (CCW) rotation

Move to the left : Clockwise rotation

Boom lift joystick

Move upwards : Boom raising

Move downwards : Boom descent

70 Telescoping joystick

Move forward : Boom extend

Move backward : Boom in

71 Drive speed selector

High-speed driving

Medium-speed drive (difficult ground, slope)

Low-speed driving

50 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Machine layout

Photo

35 37 38 41 40

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Operating principle

Operating principle

1 - Description

Hydraulic energy for machine movement is provided by a pump unit.

The controls and the starting of the thermal engine are powered by battery.

To protect the user and the machine, safety systems prevent the operation of the machine beyond its capacities. Section G Technical characteristics

These security systems if activated, immobilize the machine and neutralize the movements.

2 - Safety devices

2.1 - ACTIVATION OF CONTROLS

The controls must be validated by a 'Enable Switch' system to activate the different movements.

The 'Enable Switch' system depends on the machine configuration and will consist of one of the following :

• Joystick handle.

• Pedal.

• Validation button.

2.2 - ON-BOARD ELECTRONICS

The machines are equipped with a specific calculator configured for the machine's functionalities.

Poor knowledge of the characteristics and operation of the machine can lead the operator to think that a normal safety operation is a malfunction.

Do not interchange the calculator between machines to avoid losing the machine’s parameters, settings and calibrations.

52 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Operating principle

2.3 - SPACE FOR OPERATING TEMPERATURE THERMOSTAT

For Russia and the Ukraine only :

Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the temperature llimits are reached, an audible alarm alerts the operator. All movements are cut off apart from travel to transport position.

Temperature limits :

• Electric machines : from 0° to + 40°

• Fuel-powered machines : from - 20° to + 40°

Location of operating temperature thermostat

2.4 - DETECTION OF INTERNAL FAULT

N.B.-:-The presence of this device depends on the machine configuration.

The defect indicator flashs to indicate an internal malfunction.

The machine switches to downgraded mode.

Certain movements can be limited or forbidden to preserve the operator's safety.

2.5 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions (Please see machine configuration) :

• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• A machine malfunction is detected.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Operating principle

2.6 - LOAD LIMITING IN THE PLATFORM (IF FITTED)

If the platform load exceeds the maximum authorized load, no movement is possible from the platform control box.

The platform overload indicator and the buzzer warn the operator that the overload condition exists.

To return the machine to normal operation remove some weight from the platform.

2.7 - CHASSIS TILT

For H21TX (HB62)

If the machine is located on a slope greater than the permissible slope, the platform control box's fault indicator and the buzzer warn the operator.

Driving is cut (If the machine is unfolded).

To restore the drive function, only movements allowing the machine to be stowed are permitted :

• Telescope in.

• Lowering the boom to return to a horizontal position.

For H23TPX (HB68J) -H25TPX (HB76J)

If the machine is located on a slope greater than the permissible slope, the platform control box's fault indicator and the buzzer warn the operator.

Driving is cut (If the machine is unfolded).

To restore the drive function, only movements allowing the machine to be stowed are permitted :

• Telescope in.

• Lowering the boom to return to a horizontal position.

• Lowering the jib until it is below horizontal position.

54 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Operating principle

2.8 - RADIUS LIMITATION

2.9 - DRIVE BUZZER

For Russia and the Ukraine only :

Each travel or lifting movement activates a buzzer (horn).

For H25TPX (HB76J)

The defect indicator is on continuously if the user asks for a movement which exceeds the radius limit zone. The defect indicator goes out as soon as the joystick is released.

Case 1 : Boom raised

• Telescope in.

• Boom descent.

Case 2 : Boom in low position

• Lifting / lowering of boom.

• Telescope in.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Driving

Driving

1 - Recommendations

The manager of the company responsible for the commissioning of the machine must ensure that the machine is fit for the work it is to perform. i.e. that the machine is suitable to carry out the work in complete safety in compliance with this Operator Manual. All managers who are responsible for persons operating the machine, must be familiar with the regulations currently applicable in the country of use and ensure that they are adhered to.

2 - Checks before use

Each day and before the beginning of a new work period and on each change of operator, the machine must be subjected to a visual inspection and a complete functional test.

Any repairs required must be performed before the machine is used, its correct operation depends on it.

2.1 - VISUAL INSPECTIONS

2.1.1 - General mechanical functions

For all the following checks, ensure that the machine is switched off.

Check the following points :

• The presence of the identification plate, labels and operator manual :

• Their state of cleanliness and visibility.

• Clean or replace if necessary.

• Visual state of the machine :

• Absence of leaks (battery acid, hydraulic oil, etc.). Absence of foreign objects on all surfaces. Call the staff in charge of the maintenance if necessary.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Refer to the "tightening torques" table quoted in the Maintenance Book.

• Absence of cracks, broken parts, damaged paint. No deformations or other anomalies on the structure’s parts.

Before using the machine, read the previous chapters in this manual. Ensure that you have understood the following points :

• Safety precautions.

• Operator's responsibilities.

• Presentation and the operating principle of the machine.

Find all the function indicators and controls in Section C 5 - Control boxes

56 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Driving

Example

• Cylinders’ state :

• No leaks. Refer to the Maintenance book.

• No rust and abrasions on the cylinder rod.

• Absence of foreign objects on all surfaces.

• Steering system’s state : wheels, reducers, brakes and tires :

• No cracks, distortions, damaged paint or other faults

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.

• Condition of the tyres (cuts, excessive wear, etc.).

• Status of the control boxes :

• No damage.

• Back to neutral for all joysticks, selectors, etc..

• Presence and readablility of the control box labels.

• Movement, safety limit switches :

• No damage.

• No missing or loose bolts. Refer to the "tightening torques" table quoted in the Maintenance Book.

• Absence of foreign objects on all surfaces.

• The state and connection of the electric wires and cables :

• No damage, wear marks or other faults.

• No contact between connectors.

• State of the hydraulic unit and pump :

• No leaks.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.).

• Hydraulic oil filter. Refer to the Maintenance book.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Driving

• State of the structure's parts : Boom, jib, platform :

• No cracks, damaged paint.

• No distortion in metal components or visible damage.

• Absence of foreign objects at the ends of boom/attachments.

• Presence and check the original position of the platform control box sliding bar.

• State of the rotation systems : Turntable rotation, Turntable rotation selector in platform, Jib orientation (For machines fitted with).

• No excessive clearance : Refer to the Maintenance book.

• No missing or loose bolts.

• Absence of foreign objects on all surfaces.

• Greasing the turntable rotation gear Turntable and Platform.

• Condition of the pulley system :

• No excessive clearance : Refer to the Maintenance book.

• No missing or loose bolts.

• Absence of foreign objects on all surfaces.

• Grease the extension system if necessary.

• State of the tanks :

• No leaks.

• No missing or loose parts (bolts, nuts, connectors, cables, etc.). Top up the oil level, if necessary (Machine in

transport position).

• Sufficient fuel level.

2.1.2 - Environment

Section A -Safety precautions.

Check the following points :

• Wind speed ( Section G 1-Main characteristics).

• The permissible ground pressure and loading on the machine supporting surface ( Section G 1Main characteristics).

• The maximum permissible load in the platform ( Section G 1-Main characteristics).

• The maximum permissible lateral force allowed at the platform ( Section G 1-Main characteristics).

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2.2 - FUNCTIONAL TESTS

2.2.1 - Safety features

Features to be tested :

• Operation of the upper and lower emergency stop buttons.

• Operation of the tilt sensor.

• Visual and audible alarms.

• Platform load management system (Where fitted).

For functional test procedures refer to ( Section E 3.1-Test procedure).

2.2.2 - Ground control box controls (emergency station)

Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.2-Operation from ground position).

H21TX (HB62)

H23TPX (HB68J) - H25TPX (HB76J)

Step Control

Engine pre-heating selector 246

((2.))

2 Engine start-up selector 22 3 Engine acceleration selector 21

Movements :

• Lifting / lowering of boom 10

• Boom telescope out/in 9

• Turntable rotation 14

5 Beacon light on/off 24 6

Horn selector 43

((2.))

7 Control box energizing key selector 72

Step Control

Engine pre-heating selector 246

((2.))

2 Engine start-up selector 22 3 Engine acceleration selector 21

Movements :

• Lifting / lowering of boom 10

• Boom telescope out/in 9

• Jib lifting/lowering 8

• Turntable rotation 14

5 Beacon light on/off 24 6

Horn selector 43

((2.))

7 Control box energizing key selector 72

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2.2.3 - Platform control box controls (driving station)

Refer to the corresponding operations to test the controls in the order mentioned ( Section E 3.3-Operations from the platform).

H21TX (HB62)

H23TPX (HB68J) - H25TPX (HB76J)

2.3 - PERIODICAL CHECKS

The machine must be inspected on a regular basis at intervals in accordance with the requirements set forth in the Country of use but no less than once per year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine.

These inspections must be carried out by a competent company or person whose selection is under the responsibility of the manager (Company employee or other).

The inspection results must be recorded in the safety register or machine log book controlled and overseen by the company manager. This register or machine log book and the list of competent repair persons must be made available to the Government Work Inspector and company safety commitee at all times.

N.B.-:- Section H Intervention register

Step Control

1 Engine start-up selector 42 2 Driving and steering 33 3 Platform rotation selector 38

Movements :

• Lifting / lowering of boom 49

• Boom telescope out/in 70

• Platform leveling 40

• Turntable rotation 49 5 Drive speed selector 71 6 Differential lock selector 35 7 Horn selector 43

Step Control

1 Engine start-up selector 42 2 Driving and steering 33 3 Platform rotation selector 38

Movements :

• Lifting / lowering of boom 49

• Boom telescope out/in 70

• Jib lifting/lowering 37

• Platform leveling 40

• Turntable rotation 49 5 Drive speed selector 71 6 Differential lock selector 35 7 Horn selector 43

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2.4 - REPAIRS AND ADJUSTMENTS

Extensive repairs, interventions or adjustments on the safety systems or elements must be performed by a HAULOTTE Services® employee or a HAULOTTE Services®-approved employee with HAULOTTE Services® training, using original spare parts only.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines, and carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed..

HAULOTTE Services® will not take responsibility for any consequential outcomes resulting

from inferior services/repairs carried out by others.

HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE® will void the HAULOTTE warranty..

2.5 - INSPECTION / TESTING REQUIREMENTS

Intervention to be made after :

• Extensive dismantling and reassembly.

• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.

Perform a fitness for function inspection, a condition inspection and static and dynamic tests (Consult the After-Sales Service HAULOTTE Services®).

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3 - Operation

N.B.-:-The functions are described for the entire range. Refer to the machine model to identify the controls and functions indicators.

N.B.-:-Using unsuitable fuel may cause diminished performance, difficulties starting, excessive pollution and premature wear. To establis h the type of fu el suitable for the engine fitted on your HAULOTTE® machine, please refer to the engine manufacturer's manual. The engine may not be covered by the warranty in case of damage caused by using unsuitable fuel.

3.1 - TEST PROCEDURE

3.1.1 - Emergency stop button operation

Ground control box emergency stop button

Platform control box emergency stop button

3.1.2 - Tilt sensor switch operation

1. Pull the emergency stop push-buttons on the upper and lower control boxes (15, 46).

2. Switch on the machine from the lower control box (72, 230). All of the ground control box indicators light up and a sound signal (beep) is emitted.

3. Start the machine (22).

4. Lift the boom or jib above horizontal.

5. Locate the tilt sensor next to the ground control box.

6. Manually tilt and maintain the tilt sensor towards the front for a few seconds ( Section C 2-Main components) :

7. The audible beep sounds.

8. For machines fitted with : The slope sensor prevents lifting and driving movements.

Find all the function indicators and controls in Section C 5 - Control boxes

Step Action

1 Pull the emergency stop buttons( 15, 46 ).

Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The indicators light up.

3 Push the emergency stop button ( 15 ). The indicators go out.

Step Action

1 Pull the emergency stop buttons( 15, 46 ).

Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control box. The indicators light up.

3 Push the emergency stop button ( 46 ). The indicators go out.

Machine unfolded, the slope sensor gives an audible signal telling the operator that the machine should not be deployed. In this case, fully lower the platform and reposition the machine on level ground before raising the platform again.

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3.1.3 - Visual and sound alarms

1. Pull the battery power ( SB1 ) ( Section C 5.3 - Control boxes).

2. Pull the emergency stop buttons (15, 46).

3. Select the turntable control box or the platform control box (72, 30,). The indicator ( 31 ) of the control box lights up, and there is audible signal (beep).

3.1.4 - Weighing system

1. Pull the emergency stop buttons (15, 46).

2. Switch the machine on (72, 230) :

• Move to the right : Platform control box

• Move to the left : Ground control box

• The platform overload indicator ( 30 ) on the platform control box and the buzzer alert the user (If the authorized load on the platform is exceeded).

3.2 - OPERATION FROM GROUND POSITION

3.2.1 - Machine start-up

1. Pull the emergency stop button 15 : This will de-activate the state of emergency stop button located in platform.

2. Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The following indicators light up :

• Electrical pre-heating 1.

• Low engine oil pressure 2.

• Engine temperature 3.

• Battery charge 4.

3. The clogged air filter indicator ( 5 ) is switched off.

4. For machines fitted with : Hold down the engine preheating selector 246 for a few seconds, indicator 247 lights up.

5. Press on the starter selector 22. The engine starts. The indicators go out.

6. Let the engine heat up.

3.2.2 - Machine shutdown

• Turn the key of the control box activation selector ( 72 ) to the center.

• The machine is shut down. The power to the machine is switched off, all the indicators on the lower console are off.

Ground control box is an auxiliary to be used only in case of emergency.

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3.2.3 - Movement control

H21TX (HB62) - Ground control box controls (emergency station)

N.B.-:-The release of the selector causes all movement to stop.

Bucket compensation is possible regardless of the work height. Even at low movement speeds, use the controls with caution.

Control Action

Lifting / lowering of boom

Push the boom raising selector switch ( 10 ) upwards to lift the boom.

Push the boom raising selector switch ( 10 ) downwards to lower the boom.

Boom telescope out/in

Push the boom telescoping selector switch ( 9 ) to the left to extend the telescope.

Push the boom telescoping selector switch ( 9 ) to the right to retract the telescope.

Turntable rotation

Push the turntable rotation selector switch ( 14 ) to the left for a clockwise rotation.

Push the turntable rotation switch ( 14 ) to the right for an anticlockwise rotation.

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H23TPX (HB68J) - H25TPX (HB76J) - Ground control box controls (emergency station)

N.B.-:-The release of the selector causes all movement to stop.

Control Action

Lifting / lowering of boom

Push the boom raising selector switch ( 10 ) upwards to lift the boom.

Push the boom raising selector switch ( 10 ) downwards to lower the boom.

Boom telescope out/in

Push the boom telescoping selector switch ( 9 ) to the left to extend the telescope.

Push the boom telescoping selector switch ( 9 ) to the right to retract the telescope.

Jib lifting/lowering

Push the jib selector switch ( 8 ) upwards to lift the jib.

Push the jib selector switch ( 8 ) downwards to lower the jib.

Turntable rotation

Push the turntable rotation selector switch ( 14 ) to the left for a clockwise rotation.

Push the turntable rotation switch ( 14 ) to the right for an anticlockwise rotation.

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3.2.4 - Other controls

• Switching from the ground control box to the platform control box :

• Switching from the platform control box to the ground control box :

• Engine speed increases :

• Turn the engine speed selector switch ( 21 ) to the right to switch to increase speed.

• Turn the engine speed selector switch ( 21 ) to the left to switch to idling speed.

N.B.-:-Accelerating the engine speed increases the speed of movements from the ground control box.

• For the machines equipped with beacon lights :

• Push the beacon light selector switch ( 24 ) to the right to switch on the beacon light.

• Push the beacon light selector switch ( 24 ) to the left to switch off the beacon light.

3.3 - OPERATIONS FROM THE PLATFORM

3.3.1 - Machine start-up

1. Pull the emergency stop button 46.

2. Press on the starter selector 42. The engine starts. The power-up indicator ( 31 ) lights up.

3. Let the engine heat up.

N.B.-:-With the generator selector at ON, impossible to start up. If the engine does not start : Repeat the start-up procedure.

3.3.2 - Machine shutdown

Press the emergency stop button ( 46 ).

The emergency stop button ( 15 ) must be pulled out.

• Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control box. The ground control box controls are de-energized.

The emergency stop button ( 15 ) must be pulled out.

• Turn the key on the control box activation selector switch ( 72 ) to the right to energize the ground control box. The platform control box controls are de-energized.

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3.3.3 - Movement control

Platform control box controls (driving station) H21TX (HB62)

Activate the controls and the 'Enable Switch' system simultaneously to perform the various movements.

Control Action

Driving

Push the drive joystick ( 33 ) forwards to move the machine forwards.

Push the drive joystick ( 33 ) backwards to reverse the machine.

Front-axle steering

Push the front-axle steering selector switch ( 33 ) to the right to steer to the right.

Push the front-axle steering selector switch ( 33 ) to the left to steer to the left.

Lifting / lowering of boom

Push the boom raising joystick ( 49 ) upwards to lift the boom.

Push the boom raising joystick ( 49 ) downwards to lower the boom.

Turntable rotation

Push the turntable rotation joystick ( 49 ) to the left for a clockwise rotation.

Push the turntable rotation joystick ( 49 ) to the right for an anticlockwise rotation.

Platform rotation

Push the turntable rotation selector ( 38 ) to the right for a clockwise rotation.

Push the turntable rotation selector ( 38 ) to the left for an anticlockwise rotation.

Platform leveling

Push the platform levelling selector switch ( 40 ) upwards to lift the platform.

Push the platform levelling selector switch ( 40 ) downwards to lower the platform.

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- Driving

Drive speed (minimum)

Set the drive speed selector switch ( 71 ) to for high-speed driving

(long distance driving, tarmac, concrete).

Position the driving speed selector ( 71 ) on for medium speed

driving (crossing uneven ground, slope).

Set the driving speed selector ( 71 ) to for low-speed driving (short

distance, final approach, unloading from lorries).

Boom telescope out/in

Push the boom telescoping joystick ( 70 ) forwards to retract the telescope.

Push the boom telescoping joystick ( 70 ) backwards to extend the telescope.

Control Action

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Platform control box controls (driving station) H23TPX (HB76J) -H25TPX (HB68J)

Control Action

Driving

Push the drive joystick ( 33 ) forwards to move the machine forwards.

Push the drive joystick ( 33 ) backwards to reverse the machine.

Front-axle steering

Push the front-axle steering selector switch ( 33 ) to the right to steer to the right.

Push the front-axle steering selector switch ( 33 ) to the left to steer to the left.

Lifting / lowering of boom

Push the boom raising joystick ( 49 ) upwards to lift the boom.

Push the boom raising joystick ( 49 ) downwards to lower the boom.

Jib lifting/lowering

Push the jib selector switch ( 37 ) upwards to lift the jib.

Push the jib selector switch ( 37 ) downwards to lower the jib.

Turntable rotation

Push the turntable rotation joystick ( 49 ) to the left for a clockwise rotation.

Push the turntable rotation joystick ( 49 ) to the right for an anticlockwise rotation.

Platform rotation

Push the platform rotation selector ( 38 ) to the right for an anticlockwise rotation.

Push the platform rotation selector ( 38 ) to the left for a clockwise rotation.

Platform leveling

Push the platform levelling selector switch ( 40 ) upwards to lift the platform.

Push the platform levelling selector switch ( 40 ) downwards to lower the platform.

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- Driving

N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop.

3.3.4 - Other controls

• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector switch is released.

• Differential lock : Press the differential blocking touch pads ( 35 ).

Drive speed (minimum)

Set the drive speed selector switch ( 71 ) to for high-speed driving

(long distance driving, tarmac, concrete).

Position the driving speed selector ( 71 ) on for medium speed

driving (crossing uneven ground, slope).

Set the driving speed selector ( 71 ) to for low-speed driving (short

distance, final approach, unloading from lorries).

Boom telescope out/in

Push the boom telescoping joystick ( 70 ) backwards to extend the telescope.

Push the boom telescoping joystick ( 70 ) forwards to retract the telescope.

Control Action

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- Special procedure

Special procedure

1 - Emergency lowering

1.1 - PRINCIPLE

N.B.-:-During rescue and emergency maintenance manoeuvres from the ground, it is essential to ensure that there are no obstacles under the platform (wall, beam, electricity line, etc.).

Emergency lowering is implemented if the operator using the console on the platform needs to be rescued and cannot operate the controls himself even if the machine is operating normally. This situation may arise if the operator is taken ill, is injured or if the control console is inaccessible.

A ground operator trained in using the emergency controls and in possession of the starter key can use the ground control box with the main power source to lower the platform operator.

1.2 - PROCEDURE

Section A 2-Pre-operation instructions

1. Turn the key on the control box activation selector switch ( 16 ) to the right to energize the ground

control box. The platform control box controls are de-energized.

2. Lower the platform from the ground control box.

N.B.-:-Activating the emergency controls listed above deactivates the controls of the console on the platform.

1.3 - EXTRAORDINARY PROCEDURE

In the context of emergency lowering, it is possible that the emergency stop located on the platform is activated or that safety mechanisms such as the overload limitor are preventing the machine from operating normally.

During an exceptional procedure, for machines which are not fitted with the manual rescue control as described in the "emergency lowering" paragraph, activating the lower console deactivates the emergency pushbutton located on the platform.

N.B.-:-During these exceptional manoeuvres, movements are slowed down for safety reasons.

Find all the function indicators and controls in Section C 5 - Control boxes

If the machine is stuck or hooked in surrounding structures or equipment, it is essential to release the operators before intervening on the machine.

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- Special procedure

2 - Lowering for repairs

2.1 - PRINCIPLE

The lowering for repairs function allows the operator to be lowered to the ground in case of failure of the main power source.

The electric pump, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.

In the event of exit of abacus exceptional and important causing a cut engine, the emergency power unit in particular makes it possible to return in the working area authorized and to thus find all the functionalities of the machine, including the primary source of energy (thermal engine).

As the electric pump only has limited autonomy, it is advisable to come back to the ground in the most direct manner possible.

2.2 - PROCEDURE

Depending on the control box used, push and hold the back-up hydraulic power system selector switch ( (19) downwards or (41) upwards) and lower the platform.

• The operator must secure himself by using 2 straps. One lanyard is attached to the platform, the other to the structure onto which he wishes to exit.

• The operator must exit the platform via the standard access point.

• The operator must not detach the strap connected to the platform until transfer is complete or while the transfer still presents a danger.

The use of the electric pump is exclusively reserved for the lowering for repairs function.

Performing other operations can lead to the deterioration of the electric pump.

If the operator in the platform has to exit the platform when elevated, he must exit onto a sturdy, safe structure, the transfer must respect the following recommendations :

If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.

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Telescopic machines, 21 - 25 m

- Special procedure

3 - Towing

In case of a machine failure, it is possible to tow it to load it onto a trailer.

3.1 - DISSENGAGING THE DRIVE HUBS

To tow a broken-down machine, disconnect the wheel drive hubs.

3.2 - TOWING

The machine can be towed.

3.3 - REENGAGING THE DRICE HUBS

After repairing the machine, reengage the wheel drive hubs.

1. Loosen and remove plug ( 1 ) (Central nut).

2. Install the central spline pin ( 2 ) using a 6 x 50 screw.

3. Refit and tighten plug ( 1 ).

N.B.-:-Top up the oil in the gears (see maintenanc e gu ide ) .

Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the machine. During an operation of disengaging the drive hubs, the machine is in free wheels, the brake system no longer functions.

1. Loosen and remove plug ( 1 ) (Central nut).

2. Remove the spline pin ( 2 ) using a 6 x 50 screw.

3. Refit and tighten plug ( 1 ).

N.B.-:-When the half shaft is removed, oil runs out of the gears.

In the towing configuration, the machine is no longer slowed down. Use a drawbar to avoid any risk of accident.

Do not exceed 5 km/h (3,10 mph) .

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- Special procedure

4 - Loading and unloading

N.B.-:-When driving up an incline or ramp, during loading or unloading HAULOTTE® recommends positioning the counterweight at the rear.

Section F 4.2Putting in transport position.

4.1 - PRINCIPLE

Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. ( Section G 1-Main characteristics)

Be sure that the boom is lowered enough for the drive function to be activated.

When the boom is lowered enough, the tilt buzzer will not sound and drive function is active.

Raise the platform sufficiently to avoid contact with the ground.

To avoid any risk of tipping over, the boom must be maintained in the longitudinal axis of the chassis.

To avoid any risk of sliding during loading, ensure that :

• The loading ramps can bear the load.

• The loading ramps are correctly attached.

• The loading ramp has sufficient grip.

To climb the slope, select low driving speed .

If the slope of the transport vehicle bed exceeds the allowable slope rating, HAULOTTE® recommends use of a winch in addition to the drive function to load and unload the machine.

Never place yourself below or too close to the machines during loading and unloading.

Failure to follow instructions will result in machine tipping-over causing death or serious injury.

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Telescopic machines, 21 - 25 m

- Special procedure

4.1.1 - Loading by lifting

Before any crane operation, it is necessary to take into account the following points :

Do not operate machine unless you have :

• been fully trained and are qualified in proper operation.

• read and understood the information in the Operator's manual of the machine.

4.1.1.1 - Safety precautions

It is the responsibility of the Operator to ensure there are no personnel or obstructions to safely perform the operation. :

• Engine exhaust contain some chemicals that are harmful. Always run an engine in a well-ventilated aera.

• If machine is operated inside a closed building, ensure that exhaust is properly routed to the outside of the structure.

4.1.1.2 - Necessary equipment

Technical characteristics

ONLY trained and authorized personnel should attempt to lift the machine.

• PPE (Personal Protective Equipment: glove, safety shoe, glasses, etc…)

• Standard tool kit

• 2 spreader beams 4 m (13 ft 1 in) 15 T

• 12 shackles 8 T

• 4 slings 4 m (13 ft 1 in) 8 T

• 4 slings or chains 6 m (19 ft 8 in) 8 T

Machine type Max weight

H21TX (HB62) 12950 kg (28550 lb) H23TPX (HB68J) 13750 kg (30313 lb) H25TPX (HB76J) 13850 kg (30534 lb)

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- Special procedure

4.1.1.3 - Preliminary procedures

• Inspect the surrounding area and position the machine at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area. Always stay clear of overhead obstructions.

• Respect the local rules and the minimum safe distance from power lines.

• Turn off the engine.

• Remove the ignition key.

• Ensure that the main power is disconnected.

• Place a "DO NOT USE" label/tag near the start/stop switches to inform personnel that machine is not operational during the lifting process.

• Cordon off the area surrounding the machine to keep personnel, vehicles and moving equipment away from the machine.

• Remove all loose items from the machine.

• Ensure that vehicle capacity and loading equipement hoists, chains, straps, etc. are of sufficient strength as specified below to withstand maximum machine weight.

• Attach the rigging ONLY to the designated lifting points on the machine.

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- Special procedure

4.1.1.4 - Procedure for the use of slings - H21TX (HB62) - H23TPX (HB68J) - H25TPX (HB76J)

The machine must be completely stowed, boom in horizontal position and turret oriented at 90° in relation to the axis of the chassis.

Designated lifting points are marked/labled with the following symbol .

1. Line up the spreader beams with the chassis.

2. Fold up the 4 slings 4 m (13 ft 1 in) 4 T over the axles with protective sheathing positioned appropriately. Adjust properly to prevent any damage to the machine.

3. Fasten the slings with shackles.

Make sure that the steering rods and associated hoses are not captured by the slings over the axle.

Pay particular attention to avoid slings over sharped edged surfaces as they may be severed/damaged.

Properly adjust rigging to keep the machine level and to minimize the risk of damage to the machine.

• Lifting procedure must be handled very carefully.

• All movements of the machine must be performed slowly and deliberately to minimize swaying of the machine being lifted.

• Always keep machine as close as possible to the ground level.

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Section F 4.2Putting in transport position

Section G 1Technical characteristics

Marking Description

A 2 spreader beams 4 m (13 ft 1 in) 15 T in the chassis axis B 4 slings 4 m (13 ft 1 in) 4 T for securing the machine C 4 slings 4 m (13 ft 1 in) 8 T and 8 shackles 8 T between securing slings and spreader beams D 4 slings 6 m (19 ft 8 in) 8 T and 4 shackles 8 T between spreader beams and crane

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Telescopic machines, 21 - 25 m

- Special procedure

4.2 - PUTTING IN TRANSPORT POSITION

The machine must be completely stowed.

1. Check the platform is completely empty.

2. Lower the machine.

3. Secure the machine to the anchorage points provided for this purpose.

4. Block the turntable with the rotation stop pin located under the turntable.

For H21TX (HB62)

For H23TPX (HB68J) - H25TPX (HB76J)

Do not transport the machine if the turntable is not locked.

Pmax Pmax

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- Special procedure

Loading characteristics

4.3 - UNLOADING

1. Unlock the turntable rotation locking pin.

2. Remove the tie downs.

3. Start the machine.

4.4 - WARNING

To unload the machine, select low driving speed .

Marking Description H21TX (HB62)

Lateral distance between the wheels

(1)

(1.) Check the technical data in the technical characteristics

2,49 m(8 ft2 in)

Front wheel ground pressure

((1.))

12,5 daN/cm² (2,56 lbf/sq.ft)

Rear wheel ground pressure

((1.))

12,5 daN/cm² (2,56 lbf/sq.ft)

Anchorage point

Turntable rotation locking

Marking Description H23TPX (HB68J) H25TPX (HB76J)

Lateral distance between the wheels

(1)

(1.) Check the technical data in the technical characteristics

2,49 m(8 ft2 in) 2,49 m(8 ft2 in)

Front wheel ground pressure

((1.))

13 daN/cm² (2,66 lbf/sq.ft) 13 daN/cm² (2,66 lbf/sq.ft)

Rear wheel ground pressure

((1.))

13 daN/cm² (2,66 lbf/sq.ft) 13 daN/cm² (2,66 lbf/sq.ft)

Anchorage point

Turntable rotation locking

Before operating, check that the machine is in good condition.

If the machine has been damaged during transportation, contact the transporter in writing.

Upon starting a machine that has been secured then transported, the safety system may detect a false overload forbidding all movement from the platform control box.

To reinstate the system, lift the jib a few centimetres from the ground control box.

Do not travel down the ramp at a fast speed.

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- Special procedure

4.5 - STORAGE

5 - Detection of internal fault

5.1 - PRINCIPLE

For machines fitted with.

• The machine is equipped with an on-board defect detection system.

• The number of times the defect indicator flashes indicates the type of fault to the operator.

• According to the type of fault, the machine switches in DOWNGRADED MODE; certain movements can be limited or forbidden by the system to maintain the operator's safety.

5.2 - PROCEDURE

Perform the required maintenance (see the machine maintenance book).

The machine must always be powered up when it is unfolded so that the security systems are active.

This means that the machine must be parked in stowed position.

The boom may be raised but it cannot be telescoped.

We strongly advise you not to store or immobilize the machine unfolded to avoid jeopardising the safety of people and property.

Do not use the machine until the fault has been repaired.

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- Special procedure

6 - - Activ' Shield Bar Secondary guarding systems

6.1 - PRINCIPLE

Activ' Shield Bar is a secondary guarding device.

6.2 - SAFETY PRECAUTIONS

It should be noted that this device doesn't release the operator from the responsibilities of learning and practicing the principles of safe machine operations provided by the manufacturer's instructions, employer's safety rules and worksite regulations.

• Check the work area for overhead clearances, obstructions or other possible hazards.

• When driving, position the platform so as to provide the best visibility possible and avoid any blind spots.

• Always ensure that the chassis is never driven any closer than 1 m (3 ft3 in) from holes, bumps, tilts, obstructions, debris and ground coverings that may hide dangers.

• During operation, keep all the parts of the body inside the platform.

• To position the machine close to obstacles, it is recommended to use boom movements (arm, boom, etc.) instead of the drive movements.

• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.

• Do not use the Activ' Shield Bar as a handhold. To prevent unintentional activation of the system.

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Telescopic machines, 21 - 25 m

- Special procedure

6.3 - DESCRIPTION

Marking Meaning

1 Activation bar

2 Electrical box

3 RESET push-button

4 Green indicator, the system is switched on

5 Blue flashing indicator, indicates activation bar operates

1 5

84 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Special procedure

6.4 - PRE-OPERATION INSPECTION

• If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service.

• DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.

Description Yes No

Perform all specified machine functional tests

• All machine functional tests result positive Start the machine from platform control panel Switch OFF all emergency push button

• Check absence of warning signal

• Check that the green indicator of the electrical box is switched on Performs the secondary guarding system tests for each movement specified in the table hereinbelow

• Push the switch bar while operating the specified movement

• Check what movement are authorized and complete the table

• Check that visual and audible warning are activated

• Check that the reset button of the electrical box is illuminated

• Push the reset button

• Check that normal operation is restored

Operated movement when the bar is triggered

Driving Rotation Lifting or

telescope extension

Other

movements

Move forward Move backward Left Right

Ye s N o Ye s N o Ye s N o Ye s N o Ye s N o Ye s N o

Platform

control box

Forward

drive

Reverse

drive

Turntable left

Tu r nt a bl e

right

Lifting or telescope extension

Boom

descent and

retraction

telescope

Other

movements

Lower

control box

All

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Special procedure

6.5 - OPERATION

The system is functional from the moment when the machine is no longer in stowed position, i.e. when the micro drive speed is activated.

When the switch bar is triggered, current movement is stopped and only safeguard movements are available from platform control panel (lowering, retracting or reverse movement according to movement which create the incident) until the reset button is pushed or until the power supply is switched off

Visual and audible warnings will alert personal at ground if rescue is necessary.

To operate safeguard movement from platform control panel :

• Joystick and/or switch must be reset to neutral position (function inactive).

• Enable switch must be activated.

• Operate safeguard movement using joystick or switch to move away from the hazard that triggered the device.

• Press the yellow Reset button to restore normal operation of the machine

• All movements can be operated from the ground control station even if the secondary guarding is triggered.

N.B.-:-Any modification from the f actory settin gs (increase of the mov ement speed and/or ramp s ) via the console can increase stopping distances after system activation and therefore cause a reduction of the area of security.

Authorized

Prohibited

Authorized if all switchs / joysticks of the Platform control box are on neutral position or, if the Enable Switch has been released

86 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Special procedure

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

Technical characteristics

1 - Main characteristics

Otherwise, it is essential to follow the manufacturer's recommendations below :

• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure label compliance.

HAULOTTE® has a continuous improvement policy in place for its product range ; Given this policy, The

Company reserves the right to modify their product technical characteristics without notice.

The hand and feet vibration and noise level values indicated in the technical characteristics tables are

obtained in the following conditions :

• The maximum quadratic mean value weighted as an acceleration frequency and the total value of the vibrations to which the hand-arm system is exposed have been measured on the products by simulating a cycle representative of normal use. The values meet the requirements of the 2006/42/CE machine directive.

• For electric machines, the sound power level is measured at the drive station under the conditions described by the 2006/42/CE machine directive.

• For machines equipped with internal combustion engines, the noise level guarantees ( LWA displayed on the product) and is measured in accordance with the method and the conditions described in Appendix III, Part B, Method 1 and 0 of the 2000/14/CE European directive.

88 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

For H21TX (HB62) - Technical characteristics

Machine H21TX HB62

Characteristics Metric Imperial Metric Imperial

Length of machine in stowed position 9,10 m (29 ft10 in) 9,10 m (29 ft10 in) Overall width of machine 2,48 m (8 ft2 in) 2,48 m (8 ft2 in) Machine height 2,86 m (9 ft4 in) 2,86 m (9 ft4 in) Maximum ground clearance 0,35 m (1 ft1 in) 0,35 m (1 ft1 in) Maximum work height 20,85 m (68 ft5 in) 20,85 m (68 ft5 in) Maximum platform height 18,85 m (61 ft10 in) 18,85 m (61 ft10 in) Maximum working offset 17 m (55 ft9 in) 17 m (55 ft9 in) Rear drift 1,10 m (3 ft7 in) 1,10 m (3 ft7 in) Maximum work radius 16,5 m (54 ft2 in) 16,5 m (54 ft2 in) Turntable rotation 360 ° Boom rotation angle +75° / - 15° Platform rotation angle 180 ° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft11 in) 1,80 m (5 ft11 in) Outer turning radius (with axles retracted) 6,15 m (20 ft2 in) 6,15 m (20 ft2 in) Inner turning radius (with axles retracted) 3,42 m (11 ft3 in) 3,42 m (11 ft3 in) Wheelbase 2,49 m (8 ft2 in) 2,49 m (8 ft2 in) Dumping CE - AS

5 °

Rated slope ANSI - CSA

0 °

Slope warning ANSI - CSA

5 °

Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph) To t al we i gh t 11750 kg (25909 lb) 11750 kg (25909 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform

Engine type Diesel - HATZ 3L41C Engine power 33 kW (43,6 Hp) 33 kW (43,6 Hp) Fuel consumption when idle 240 g/kWh Sound level at 10 m(32 ft9 in) 66,5 dB (A) Noise emission level 99 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) <0,5 m/s² (19,6 in/s²) Fuel tank capacity 150 l (33 gal US) 150 l (33 gal US) Hydraulic oil tank capacity 150 l (33 gal US) 150 l (33 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size 385/65-22.5 Wheel nut torque 32 daN.m (236 lbf.ft) 32 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground 12,5 daN/cm² 2,56 lbf/sq.ft 12,5 daN/cm² 2,56 lbf/sq.ft Maximum ground pressure on soft ground 6,5 daN/cm² 1,33 lbf/sq.ft 6,5 daN/cm² 1,33 lbf/sq.ft Low drive speed 1,1 km/h (0,68 mph) 1,1 km/h (0,68 mph) High drive speed 5 km/h (3,1 mph) 5 km/h (3,1 mph) Platform elevation time (when empty) 90 s Platform lowering time (when empty) 90 s Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

For H21TX (HB62) - Technical characteristics

Machine H21TX (NA) -Option

Characteristics Metric Imperial

Length of machine in stowed position 9,10 m (29 ft10 in) Overall width of machine 2,46 m (8 ft0 in) Machine height 2,86 m (9 ft4 in) Maximum ground clearance 0,35 m (1 ft1 in) Maximum work height 20,85 m (68 ft5 in) Maximum platform height 18,85 m (61 ft10 in) Maximum working offset 17 m (55 ft9 in) Rear drift 0,11 m (0 ft44 in) Maximum work radius 16,65 m (54 ft7 in) Turntable rotation 360 ° Boom rotation angle +75° / - 15° Platform rotation angle 180 ° Platform length 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft11 in) Outer turning radius (with axles retracted) 6,15 m (20 ft2 in) Inner turning radius (with axles retracted) 3,42 m (11 ft3 in) Wheelbase 2,49 m (8 ft2 in) Dumping 5 ° Maximum wind speed allowed 60 km/h (37 mph) Total weight 12640 kg (27866 lb) Maximum platform load 360 kg (793 lb) Maximum number of people on the platform 3 Engine type Diesel - HATZ 3L41C Engine power 33 kW (43,6 Hp) Fuel consumption when idle 240 g/kWh Sound level at 10 m(32 ft9 in) 66,5 dB (A) Noise emission level 99 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) Fuel tank capacity 150 l (33 gal US) Hydraulic oil tank capacity 150 l (33 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size 385/65-22.5 Wheel nut torque 32 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground 15,9 daN/cm² 3,26 lbf/sq.ft Maximum ground pressure on soft ground 5,8 daN/cm² 1,19 lbf/sq.ft Low drive speed 1,1 km/h (0,7 mph) High drive speed 5 km/h (3,1 mph) Platform elevation time (when empty) 90 s Platform lowering time (when empty) 90 s Manual lateral force at platform CE - AS : 400 N - 90 lbf

90 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

For H23TPX (HB68J) - Technical characteristics

Machine H23TPX HB68J

Characteristics Metric Imperial Metric Imperial

Length of machine in stowed position 10,60 m (34 ft9 in) 10,60 m (34 ft9 in) Overall width of machine 2,48 m (8 ft2 in) 2,48 m (8 ft2 in) Machine height 3,00 m (9 ft10 in) 3,00 m (9 ft10 in) Maximum ground clearance 0,35 m (0 ft14 in) 0,35 m (0 ft14 in) Transport height 3,00 m (9 ft10 in) 3,00 m (9 ft10 in) Transport length 8,1 m (26 ft7 in) 8,1 m (26 ft7 in) Maximum work height 22,60 m (74 ft1 in) 22,60 m (74 ft1 in) Maximum platform height 20,60 m (67 ft7 in) 20,60 m (67 ft7 in) Maximum working offset 19,55 m (64 ft2 in) 19,55 m (64 ft2 in) Rear drift 1,10 m (3 ft7 in) 1,10 m (3 ft7 in) Maximum work radius 19,05 m (62 ft6 in) 19,05 m (62 ft6 in) Turntable rotation 360 ° Boom rotation angle +75° / - 12° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft11 in) 1,80 m (5 ft11 in) Platform rotation angle 180 ° Outer turning radius (with axles retracted) 6,15 m (20 ft2 in) 6,15 m (20 ft2 in) Inner turning radius (with axles retracted) 3,42 m (11 ft3 in) 3,42 m (11 ft3 in) Distance between centres of the wheels 2,49 m (8 ft2 in) 2,49 m (8 ft2 in) Dumping CE - AS

5 °

Rated slope ANSI - CSA

0 °

Slope warning ANSI - CSA

5 °

Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph) To t al we i gh t 13110 kg (28,908 lb) 13110 kg (28,908 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform

15,9 daN/cm² 3,26 lbf/sq.ft 15,9 daN/cm² 3,26 lbf/sq.ft

Maximum ground pressure on soft ground 5,8 daN/cm² 1,19 lbf/sq.ft 5,8 daN/cm² 1,19 lbf/sq.ft Low drive speed 1,1 km/h (0,7 mph) 1,1 km/h (0,7 mph) High drive speed 5 km/h (3,1 mph) 5 km/h (3,1 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

For H23TPX (HB68J) - Technical characteristics

Machine H23TPX (NA) -Option

Characteristics Metric Imperial

Length of machine in stowed position 10,60 m (34 ft9 in) Overall width of machine 2,48 m (8 ft1 in) Machine height 3,00 m (9 ft10 in) Maximum ground clearance 0,35 m (0 ft14 in) Transport height 3,00 m (9 ft10 in) Transport length 8,1 m (26 ft7 in) Maximum work height 22,60 m (74 ft1 in) Maximum platform height 20,60 m (67 ft7 in) Maximum working offset 19,60 m (64 ft4 in) Rear drift 1,10 m (3 ft7 in) Maximum work radius 19,05 m (62 ft6 in) Turntable rotation 360 ° Boom rotation angle +75° / - 12° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft11 in) Platform rotation angle 180 ° Outer turning radius (with axles retracted) 6,15 m (20 ft2 in) Inner turning radius (with axles retracted) 3,42 m (11 ft3 in) Distance between centres of the wheels 2,49 m (8 ft2 in) Dumping 5 ° Maximum wind speed allowed 60 km/h (37 mph) Total weight 13640 kg (30,076 lb) Maximum platform load 230 kg (507 lb) Maximum number of people on the platform 2 Engine type Diesel - HATZ 3L41C Engine power 33 kW (43,6 Hp) Fuel consumption when idle 240 g/kWh Noise emission level 99 dB (A) Sound level at 10 m(32 ft9 in) 66,5 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) Fuel tank capacity 150 l (33 gal US) Hydraulic oil tank capacity 150 l (33 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size 385/65-22.5 Wheel nut torque 32 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground 18 daN/cm² 3,72 lbf/sq.ft Maximum ground pressure on soft ground 8 daN/cm² 1,65 bf/sq.ft Low drive speed 1,1 km/h (0,7 mph) High drive speed 5 km/h (3,1 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf

92 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

For H25TPX (HB76J) - Technical characteristics

Machine H25TPX HB76J

Characteristics Metric Imperial Metric Imperial

Length of machine in stowed position 13,10 m (27 ft9 in) 13,10 m (27 ft9 in) Overall width of machine 2,48 m (8 ft2 in) 2,48 m (8 ft2 in) Machine height 3,00 m (7 ft3 in) 3,00 m (7 ft3 in) Maximum ground clearance 0,35 m (1 ft1 in) 0,35 m (1 ft1 in) Transport height 3,00 m (7 ft3 in) 3,00 m (7 ft3 in) Transport length 10,8 m (35 ft5 in) 10,8 m (35 ft5 in) Maximum work height 25,25 m (82 ft10 in) 25,25 m (82 ft10 in) Maximum platform height 23,25 m (76 ft3 in) 23,25 m (76 ft3 in) Maximum working offset 17,40 m (57 ft1 in) 17,40 m (57 ft1 in) Rear drift 1,1 m (3 ft7 in) 1,1 m (3 ft7 in) Maximum work radius 16,90 m (40 ft4 in) 16,90 m (40 ft4 in) Turntable rotation 360 °Continue Boom rotation angle +75° / - 15° Jib working range +70° / - 70° Platform length 0,80 m (2 ft7 in) 0,80 m (2 ft7 in) Platform width 1,80 m (5 ft10 in) 1,80 m (5 ft10 in) Platform rotation angle 180 ° Outer turning radius (with axles retracted)

6,15 m (20 ft2 in) 6,15 m (20 ft2 in)

Inner turning radius (with axles retracted)

3,42 m 11,3 m(0 ft0 in) 3,42 m 11,3 m(0 ft0 in)

Distance between centres of the wheels

2,49 m (8 ft2 in) 2,49 m (8 ft2 in)

Dumping CE - AS

5 °

Rated slope ANSI - CSA

0 °

Slope warning ANSI - CSA

5 °

Maximum wind speed allowed 45 km/h (28 mph) 45 km/h (28 mph) To t al we i gh t 13850 kg (30539 lb) 13850 kg (30539 lb) Maximum platform load 230 kg (507 lb) 230 kg (507 lb) Maximum number of people on the platform

Engine type Diesel - HATZ 3 L 41C Engine power 33 kW (43,6 Hp) 33 kW (43,6 Hp) Engine power when idle 22,9 kW (31,1 Hp) 22,9 kW (31,1 Hp) Fuel consumption when idle 240 g/kWh Sound level at 10 m(32 ft9 in) 66,5 dB (A) Noise emission level 99 dB (A) Hand vibration <2,5 m/s² (98,4 in/s²) <2,5 m/s² (98,4 in/s²) Feet vibration <0,5 m/s² (19,6 in/s²) <0,5 m/s² (19,6 in/s²) Fuel tank capacity 150 l (33 gal US) 150 l (33 gal US) Hydraulic oil tank capacity 150 l (33 gal US) 150 l (33 gal US) Operating batteries 12 V-95 Ah Differential lock Ye s Maximum climbable slope 40 % Tyre type and/ or size 385/65-22.5 Wheel nut torque 32 daN.m (236 lbf.ft) 32 daN.m (236 lbf.ft) Slew ring torque 21,5 daN.m (158 lbf.ft) 21,5 daN.m (158 lbf.ft) Maximum ground pressure on hard ground

18 daN/cm² 3,72 lbf/sq.ft 18 daN/cm² 3,72 lbf/sq.ft

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

Maximum ground pressure on soft ground

8 daN/cm² 1,65 lbf/sq.ft 8 daN/cm² 1,65 lbf/sq.ft

Low drive speed 1,1 km/h (0,68 mph) 1,1 km/h (0,68 mph) High drive speed 5 km/h (3,1 mph) 5 km/h (3,1 mph) Manual lateral force at platform CE - AS : 400 N - 90 lbf ANSI - CSA : 666 N / 150 lbf

Machine H25TPX HB76J

Characteristics Metric Imperial Metric Imperial

94 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

2 - Overall dimensions

General diagram H21TX (HB62) -H23TPX (HB68J) -H25TPX (HB76J)

Overall dimension specifications

Marking H21TX (HB62) H23TPX (HB68J)

Mètre Feet inch Mètre Feet inch

A 9,10 29 ft 10 in 10,60 34 ft 9 in B 2,48 8 ft 2 in 2,48 8 ft 2 in C 2,86 9 ft 4 in 3,00 9 ft 10 in D 2,48 8 ft 2 in 2,48 8 ft 2 in E 0,35 1 ft 1 in 0,35 1 ft 1 in

F x G 1,80 x 0,80 5 ft 10 in x 2 ft 7 in 1,80 x 0,80 5 ft 10 in x 2 ft 7 in

H 9,10 29 ft 10 in 10,60 34 ft 9 in J 2,86 9 ft 4 in 3,00 9 ft 10 in

Marking H25TPX (HB76J)

Mètre Feet inch

A 13,10 42 ft 11 in B 2,48 8 ft 1 in C 3,00 9 ft 10 in D 2,48 8 ft 2 in E 0,35 1 ft 1 in

F x G 1,80 x 0,80 5 ft 10 in x 2 ft 7 in

H 13,10 42 ft 11 in

J 3,00 9 ft 10 in

C - J

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

3 - Working area

3.1 - MACHINE H21TX (HB62)

Working area

2 m

-2 m

1 m

-1 m

3ft 3in

-3ft 3in

6ft 6in

-6ft 6in

9ft 10in

-9ft 10in

13ft 10in

-13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

39ft 4in

42ft 7in

45ft 11in

49ft 2in

52ft 5in

55ft 9in

59ft

62ft 4in

65ft 7in

68ft 10in

72ft 2in

-6ft 6in

6ft 6in

13ft 10in

19ft 8in

26ft 2in

32ft 9in

39ft 4in

45ft 11in

52ft 5in

59ft

59ft0

4 m

3 m

-4 m

-3 m

6 m

5 m

8 m

7 m

9 m

11 m

10 m

13 m

12 m

15 m

14 m

16 m

17 m

19 m

18 m

21 m

20 m

22 m

-2 m

0 m

2 m

4 m

6 m

8 m

10 m

12 m

14 m

16 m

18 m

96 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

3.2 - MACHINE H23TPX (HB68J)

Working area

2 m

-2 m

1 m

-1 m

3ft 3in

-3ft 3in

6ft 6in

-6ft 6in

9ft 10in

-9ft 10in

13ft 10in

-13ft 10in

16ft 4in

-16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

39ft 4in

42ft 7in

45ft 11in

49ft 2in

52ft 5in

55ft 9in

59ft

62ft 4in

65ft 7in

68ft 10in

72ft 2in

75ft 5in

78ft 8in

82ft

85ft 3in

-13ft 10in -6ft 6in 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 59ft 65ft 7in0

-4 m

4 m 3 m

-3 m

6 m 5 m

-5 m

-4 m

8 m 7 m

9 m

11 m 10 m

13 m 12 m

15 m 14 m

16 m

17 m

19 m 18 m

21 m 20 m

22 m

24 m 23 m

26 m 25 m

-2 m 0 m

2 m 4 m 6 m 8 m 10 m 12 m 14 m 16 m 18 m 20 m

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

3.3 - MACHINE H25TPX (HB76J)

Working area

2 m

-2 m

1 m

-1 m

3ft 3in

-3ft 3in

6ft 6in

-6ft 6in

9ft 10in

-9ft 10in

13ft 10in

-13ft 10in

16ft 4in

19ft 8in

22ft 11in

26ft 2in

29ft 6in

32ft 9in

36ft 1in

39ft 4in

42ft 7in

45ft 11in

49ft 2in

52ft 5in

55ft 9in

59ft

62ft 4in

65ft 7in

68ft 10in

72ft 2in

75ft 5in

78ft 8in

82ft

85ft 3in

-6ft 6in 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 59ft0

4 m

3 m

-3 m

6 m

5 m

-4 m

8 m

7 m

9 m

11 m

10 m

13 m

12 m

15 m

14 m

16 m

17 m

19 m

18 m

21 m

20 m

22 m

24 m

23 m

26 m 25 m

-2 m 0 m

2 m 4 m 6 m 8 m 10 m 12 m 14 m 16 m 18 m

ft in

98 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

4 - AS - CE standard specificities

The following tests must be performed after :

• A major technical intervention.

• An accident due to major component failure on the machine.

4.1 - OVERLOAD TEST

The overload test is performed with 125 % of the nominal load. See paragraph 1.12.3 of the AS1418.10 standard for test details.

Load table

4.2 - FUNCTIONAL TEST

Functional tests have confirmed the following: :

• The machine has performed all movements without jerking, while carrying the nominal load.

• All security systems are operating correctly.

• Maximum authorized operating speeds are not exceeded.

• The following tests must be performed by a qualified person in secure conditions.

• The results must be fully recorded.

To avoid the machine tipping over, it must be secured during the test (by a chain or anchorage point).

Machine Test load

Pound (lb) Kilogramme (kg)

H21TX (HB62) 634,9 288

H21TX (NA) -Option 992 450

H23TPX (HB68J) 634,9 288

H23TPX (NA) -Option 708,7 321,5

H25TPX (HB76J) 634,9 288

The machine must not show any signs of permanent distortion.

Tests are performed by a qualified person under optimal conditions and results must be fully recorded.

2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

4.3 - STABILITY TEST

The stability test proves that the machine is stable in an unfavourable position. The moment when the machine tips is calculated by combining loads in the machine's most unfavourable position (load W applied over distance L).

Stability table for H21TX (HB62)

Stability for H21TX (HB62)

T (°) W L Moment of tipping over

Pound (lb)

Kilogramme

(kg)

Feet inch

(ft in)

Mètre (m)

Déca Newton Mètre

(DaN.m)

Horizontal ( 1 ) 5,5 648,1 294 49-2 14,99 4418

Horizontal ( 1 )-

Option

5,5 970 439 49-2 14,99 6582

5,5

100 2420331900 E06.14 EN

Telescopic machines, 21 - 25 m

- Technical characteristics

Stability table for H23TPX (HB68J)

Stability for H23TPX (HB68J)

T (°) W L Moment of tipping over

Pound (lb)

Kilogramme

(kg)

Feet inch

(ft in)

Mètre (m)

Déca Newton Mètre

(DaN.m)

Horizontal ( 1 ) 5,5 676,8 303 58-1 17,70 5364

Horizontal ( 1 )

-Option

5,5 705,4 320 58-1 17,70 5647

5,5

Haulotte H21TX, H23TPX, HB68J, HB62, H25TPX Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual