Haulotte 3632T, HTT 13 Operator's Maintenance Manual

OPERATOR’S & MAINTENANCE

MANUAL

B33-01-0089 Rev 4

May 2013

HAULOTTE GROUP 1 SAFETY

AERIAL WORK PLATFORM

This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for manufacturers in the ANSI, CSA, AS and / or CE standards in effect at the

time of manufacture.

This equipment meets or exceeds applicable ANSI, CSA, AS and / or CE codes and standards when operated in accordance with manufacturer’s recommendations.

It is the responsibility of the user to follow all Federal, State, and Local codes and regulations that govern the safe operation of this equipment.

Obtain, read and obey all safety precautions before performing maintenance or repairs or attempting to operate this equipment.

all Federal, State, and Local codes and regulations.

To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel attempt to operate and maintain the aerial work platform.

This manual shall be considered a permanent and necessary component of the aerial work platform and shall be kept with the machine at all times.

Owners and Lessors should complete a full inspection of all components and perform a test of all functions, including brake functions, before commissioning or reselling the aerial work platform. Repair or replace all damaged or malfunctioning components.

This includes all manufacturer recommendations as well as

Haulotte Group is dedicated to the continuous improvement of this and all Haulotte Group products. Therefore, equipment information is subject to change without notice. Direct any questions or concerns regarding errors and / or discrepancies in this manual to the Haulotte Group Customer Service Department: at 1-800-537-0540 or visit Haulotte Group online at www.haulotte-usa.com.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

HAULOTTE GROUP 1 SAFETY

TABLE OF CONTENTS

1 SAFETY 7

LEGEND: SAFETY ADVISORIES.................................................................................................. 7

BEFORE OPERATION.................................................................................................................... 8

DURING OPERATION .................................................................................................................... 9

FALL PROTECTION ..................................................................................................................... 11

MANUAL FORCE .......................................................................................................................... 11

WIND LOADING............................................................................................................................ 12

EXPLOSION HAZARD .................................................................................................................. 12

MAINTENANCE ............................................................................................................................13

2 SPECIFICATIONS .......................................................................................................................... 15

RANGE OF MOTION ....................................................................................................................15

SPECIFICATIONS......................................................................................................................... 16

WARRANTY - NEW PRODUCT; HAULOTTE NORTH AMERICA ...............................................18

WARRANTY CLAIMS PROCEDURE............................................................................................ 19

DAMAGED EQUIPMENT POLICY................................................................................................ 20

3 OPERATION ................................................................................................................................... 21

GROUND (LOWER) CONTROL PANEL....................................................................................... 22

PLATFORM (UPPER) CONTROL PANEL.................................................................................... 24

NORMAL OPERATING PROCEDURE ......................................................................................... 26

MANUAL BOOM OPERATION .....................................................................................................30

TOWING THE AERIAL WORK PLATFORM ................................................................................. 32

LIFTING THE AERIAL WORK PLATFORM .................................................................................. 34

TRANSPORTING THE AERIAL WORK PLATFORM ON A TRUCK BED.................................... 35

4 EQUIPMENT MAINTENANCE........................................................................................................ 37

BATTERY RECHARGE................................................................................................................. 38

BATTERY FAULT CODES............................................................................................................ 39

DAILY SERVICE CHECKS ...........................................................................................................40

WEEKLY SERVICE CHECKS....................................................................................................... 43

MONTHLY SERVICE CHECKS .................................................................................................... 44

ANNUAL SERVICE CHECKS ....................................................................................................... 45

STRUCTURAL INSPECTION ....................................................................................................... 47

MOTOR DRYING INSTRUCTIONS .............................................................................................. 47

LEVELING SYSTEM CALIBRATION PROCEDURE .................................................................... 48

OVERLOAD PROTECTION CALIBRATION PROCEDURE ......................................................... 50

ADDITIONAL SERVICE INFORMATION ...................................................................................... 53

MANUAL OUTRIGGER RETRACTION ........................................................................................54

HYDRAULIC PRESSURE GAUGE ............................................................................................... 55

TROUBLESHOOTING .................................................................................................................. 56

ERROR CODE DEFINITIONS – CONTROLS .............................................................................. 57

ERROR CODE DEFINITIONS – MOTOR CONTROLLER ........................................................... 68

5 CYLINDER REPLACEMENT .......................................................................................................... 71

MASTER / SLAVE CYLINDER REPLACEMENT.......................................................................... 71

LIFT CYLINDER REPLACEMENT ................................................................................................ 73

OUTRIGGER CYLINDER REPLACEMENT.................................................................................. 75

6 DECAL REPLACEMENT ................................................................................................................ 77

DECAL REPLACEMENT – DECAL KIT - ANSI .......................................................................... 78

DECAL REPLACEMENT – IDENTIFICATION PLATES & OPTIONAL EQUIPMENT ANSI.................... 80

DECAL REPLACEMENT – DECAL KIT - CE................................................................................ 82

DECAL REPLACEMENT – IDENTIFICATION PLATES & OPTIONAL EQUIPMENT CE....................... 84

DECALS ........................................................................................................................................ 86

HAULOTTE GROUP 1 SAFETY

7 OPTIONAL EQUIPMENT.................................................................................................................91

DRIVE AND SET........................................................................................................................... 92

MATERIAL LIFT HOOK ................................................................................................................ 95

PLATFORM ROTATOR ................................................................................................................ 98

8 MATERIAL SAFETY ........................................................................................................................99

LEAD ACID BATTERIES, WET, FILLED WITH ACID – UN 2794 ................................................ 99

POWERFLOW™ AW HVI HYDRAULIC OIL .............................................................................. 104

9 AXLE AND RELATED COMPONENTS .........................................................................................111

9A DEXTER AXLE AND RELATED COMPONENTS.........................................................................111

SET UP AND ADJUSTMENT ........................................................................................................ 111

HOW TO USE YOUR ELECTRIC BRAKES PROPERLY ................................................................. 115

MAINTENANCE .......................................................................................................................... 116

STORAGE................................................................................................................................... 128

TROUBLE SHOOTING ............................................................................................................... 130

9B BRADLEY BRAKE ADJUSTMENT...............................................................................................134

AERIAL WORK PLATFORMS WITH STANDARD BRAKES ...................................................... 134

THIRTEEN PERCENT (13 %) GRADE TEST............................................................................. 135

AERIAL WORK PLATFORMS WITH DRIVE AND SET BRAKES .............................................. 136

TROUBLESHOOTING THE BRADLEY RUNNING GEAR ......................................................... 137

INSPECTION FORM FOR HAULOTTE AERIAL WORK PLATFORMS ............................................139

LIST OF TABLES

TABLE 1-1. MINIMUM SAFE APPROACH DISTANCES ...................................................... 9

TABLE 1-2. BEAUFORT SCALE ........................................................................................ 12

TABLE 4-1. BATTERY CHARGER FAULT CODES ............................................................ 39

TABLE 4-2. TROUBLE SHOOTING .................................................................................... 56

TABLE 4-3 ERROR CODE DEFINITIONS .......................................................................... 57

TABLE 4-4. ERROR CODE DEFINITIONS - MOTOR CONTROLLER................................ 68

TABLE 9-1. WHEEL TORQUE REQUIREMENTS

TABLE 9-2. TRAILER WIRE SIZE CHART........................................................................ 115

TABLE 9-3. MAINTENANCE SCHEDULE

......................................................................... 116

TABLE 9-4. RECOMMENDED WHEEL BEARING LUBRICATION SPECIFICATIONS .... 122

TABLE 9-5. TIRE WEAR DIAGNOSTIC CHART............................................................... 126

TABLE 9-6. MAGNET AMPERES CHART

........................................................................ 127

TABLE 9-7. TROUBLESHOOTING – HYDRAULIC BRAKING SYSTEM .......................... 131

TABLE 9-8. TROUBLESHOOTING - ELECTRIC BRAKING SYSTEM.............................. 133

............................................................. 114

HAULOTTE GROUP 1 SAFETY

LIST OF ILLUSTRATIONS

Figure 2-1. Range of Motion............................................................................................................... 15

Figure 3-1. Ground Control Panel ...................................................................................................... 22

Figure 3-2. Platform Control Panel..................................................................................................... 24

Figure 3-3. Boom Travel Latch........................................................................................................... 26

Figure 3-4. Platform Travel Latch....................................................................................................... 27

Figure 3-5. Platform Locking Pins ...................................................................................................... 27

Figure 3-6. Outrigger Controls............................................................................................................ 28

Figure 3-7. Hand Pump Controls for Manual Operation..................................................................... 30

Figure 3-8. Manual Boom Lowering Valve ......................................................................................... 31

Figure 3-9. Trailer Hitching................................................................................................................. 33

Figure 3-10. Lift Instruction.................................................................................................................. 34

Figure 3-11.Transport Instruction ........................................................................................................ 35

Figure 4-1. Battery Charger Faceplate............................................................................................... 38

Figure 4-2. Outrigger Position Switch................................................................................................. 41

Figure 4-3. Hydraulic Reservoir.......................................................................................................... 42

Figure 4-4. Wheel Nut Tightening Sequence ..................................................................................... 44

Figure 4-5. Display Run Time Hours ................................................................................................. 45

Figure 4-6. Machine Position for Slew Ring Measurement ............................................................... 46

Figure 4-7. Slew Ring Position Measurement ................................................................................... 46

Figure 4-8. Platform Position after Rotation ...................................................................................... 46

Figure 4-9. Position Machine for Leveling .......................................................................................... 48

Figure 4-10. Level Sensor Digitally Based .......................................................................................... 48

Figure 4-11. Level Sensor Pendulum Based....................................................................................... 48

Figure 4-12. Ground (Lower) Control Panel for Leveling System....................................................... 49

Figure 4-13. Platform Position............................................................................................................ 50

Figure 4-14. Ground (Lower) Control Panel for Overload Protection ................................................. 50

Figure 4-15. Manual Outrigger Control Wire Harness........................................................................ 54

Figure 4-16. Bottom Side of the Ground (lower) Control Box.............................................................. 54

Figure 4-17. Hydraulic Power Unit ..................................................................................................... 54

Figure 4-18. Attaching the Pressure Gauge to the Hydraulic Power Unit. ......................................... 55

Figure 4-19. Motor Controller ............................................................................................................. 68

Figure 5-1. Location of Master Cylinder ............................................................................................. 71

Figure 5-2. Location of Slave Cylinder ............................................................................................... 72

Figure 5-3. Location of Manual Lowering Valves for Lift Cylinder Replacement................................ 73

Figure 5-4. Push “Button” Lowering Valve ......................................................................................... 73

Figure 5-5. Lift Cylinder Replacement................................................................................................ 73

Figure 5-6. Outrigger Cylinder Replacement...................................................................................... 75

Figure 5-7. Cylinder Valve Removal................................................................................................... 75

Figure 7-1. Drive and Set Controls..................................................................................................... 92

Figure 7-2. Load Sense Module ......................................................................................................... 95

Figure 7-3. Ground Control Panel Receptacle ................................................................................... 95

Figure 7-4. Platform Removal ............................................................................................................ 96

Figure 7-5. Material Lift Hook Installation........................................................................................... 96

Figure 7-6. Material Lift Stow Position................................................................................................ 97

Figure 7-7. Material Lift “In Use” Position........................................................................................... 97

Figure 7-8. Manual Platform Rotator .................................................................................................. 98

Figure 9-1. Standard Brake Adjustment Procedure ......................................................................... 134

Figure 9-2. Drive & Set Brake Adjustment Procedure...................................................................... 136

HAULOTTE GROUP 1 SAFETY

PRIMARY MACHINE COMPONENTS

PLATFORM

SLAVE CYLINDER

EXTENSION TUBE

TELESCOPIC BOOM

OUTRIGGER

FOOT

OUTRIGGER

FOOT PAD

COUPLER

LIFT CYLINDER

TURNTABLE

MASTER CYLINDER

GENERATOR

INTERFACE

PLATE

OUTRIGGER

CYLINDER

LEG

AXLE

BOOM REST

LATCH RELEASE

TRAILER HITCH

JACK HANDLE

DOLLY WHEEL

HAULOTTE GROUP 1 SAFETY

1 SAFETY

Proper training is required for the safe operation of any mechanical device. Failure to follow all instructions and safety precautions in this manual and attached to the aerial work platform will result in death or personal injury.

Prior to Operation:

 Read, understand and obey all instructions and safety precautions in this manual and attached to

the aerial work platform.

 Read, understand and obey all Federal, State and Local codes and regulations.

 Become familiar with the proper use of all controls.

 Inexperienced users should receive instruction by a qualified instructor before attempting to

operate or maintain the aerial work platform.

The use of intelligence and co mmon sens e is the b est pr actic e when follo wing an y safety policy .

LEGEND: SAFETY ADVISORIES

The following safety advisories are used throughout this manual to indicate specific hazards when operating or maintaining the aerial work platform. Read, understand and obey all safety advisories to prevent improper service, damage to equipment, personal injury or death.

DANGER

Indicates a hazardous situation which if not avoided, will result in death or serious injury

WARNING

Indicates a hazardous situation which if not avoided, could result in death or serious injury

CAUTION

Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

Contains information important in the prevention of errors that could damage the machine or its components

NOTE: Contains additional information important for performing a procedure.

HAULOTTE GROUP 1 SAFETY

BEFORE OPERATION

Ensure the following general safety precautions are followed before operating the aerial work platform:

ALWAYS inspect the usage area for potential hazards, such as unstable or unlevel surfaces, overhead obstructions and electrically charged wires or conductors. ALWAYS watch for moving

vehicles in the operating area.

ALWAYS conduct a thorough visual inspection of the aerial work platform before operation. Check

for damaged or worn parts, hydraulic leaks, damaged wiring, loose wiring conductors, damaged outriggers, low tire pressure, uneven tire wear or tire damage. Check for any improperly operating

components. NEVER operate the aerial work platform if any damage is observed or suspected.

Repair damaged or malfunctioning equipment before operation.

ALWAYS wear proper clothing. Wear protective equipment as required by Federal, State and Local

codes and regulations. Keep loose clothing, jewelry, gloves and hair away from moving parts.

ALWAYS wear a Safety Harness and energy-absorbing Lanyard, such as the Safety Harness and

Lanyard available through the Haulotte Group.

ALWAYS inspect platform floor and outrigger footpads for mud, grease, debris or other foreign material. ALWAYS remove any such material from the aerial work platform before operation.

ALWAYS RED tag any part of this machine known or suspected to be damaged or malfunctioning. ALWAYS remove a malfunctioning, damaged or defective aerial work platform from service. NEVER

operate an aerial work platform that has any known or suspected defect.

ALWAYS comply with the instructions found in Safety and / or Service Bulletins distributed by the

manufacturer / factory. Bulletins may contain critical procedures that supersede the information contained in manual.

NEVER operate this aerial work platform while under the influence of drugs or alcohol, while taking

prescription medications that may leave the operator drowsy or prone to dizziness, or while feeling ill.

NEVER modify, alter or change the aerial work platform in any way that would affect its original

design or operation.

NEVER deface, modify or obscure any decals or markings on the aerial work platform. NEVER operate the aerial work platform in any way for which it is not intended. NEVER operate this aerial work platform in explosive or flammable environments.

Before attempting aerial work platform operations, operator(s) should:

 Attend a training program as required by all Federal, State, and Local codes and regulations.

 Obtain, read and obey all safety precautions as indicated by manufacturer’s recommendations

and all Federal, State and Local codes and regulations.

 Become familiar with the location and use of all controls.

 Verify that there are no overhead obstructions or live power sources in the work area that could

interfere with the safe operation of the aerial work platform.

 Cordon off the area surrounding the aerial work platform to keep personnel, vehicles and moving

equipment away from the aerial work platform while in use.

 Position the aerial work platform on a firm and level surface.

 Conduct a pre-operation inspection by performing all recommended daily service checks.

Refer to the “Equipment Maintenance” section of this manual.

HAULOTTE GROUP 1 SAFETY

DURING OPERATION

Ensure the following general safety precautions are followed while operating the aerial work platform:

ALWAYS position away from power lines, this ensures that no part of the aerial work platform

accidentally reaches into an unsafe area. This includes full extension of the telescoping boom through 700º of Non-Continuous rotation.

DANGER

This aerial work platform is NOT insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor. Operator must maintain safe clearances at all times (10 ft (3.05m) minimum) and must always allow for Platform movement due to gusty winds. Always contact power company before working near power lines. Assume every power line is live. Power lines can be blown by the wind.

Refer to Table 1-1 for minimum safe approach distances between the machine and electrical power lines.

TABLE 1-1. MINIMUM SAFE APPROACH DISTANCES

Minimum Safe Approach

Voltage Range

(Phase to Phase)

(Feet) (Meters)

Distance

0 to 300V Avoid Contact

Over 300V to 50KV 10 3.05

Over 50KV to 200KV 15 4.60

Over 200KV to 350KV 20 6.10

Over 350KV to 500KV 25 7.62

Over 500KV to 750KV 35 10.67

Over 750KV to 1000KV 45 13.72

ALWAYS check with local electrical authorities regarding any local requirements which may differ

from those shown in Table 1-1.

ALWAYS keep away from an aerial work platform that is exposed to electrically charged power lines. If the aerial work platform comes in contact with electrically charged power lines, NEVER touch or operate the aerial work platform until power lines are shut off.

ALWAYS operate only on a firm and level surface. NEVER operate on surfaces that do not support

the aerial work platform with its rated load capacity, or on surfaces that do not support force exerted by the outriggers during aerial work platform operation. Operate only on surfaces that can support a pressure of 25 psi (1.8 kg/cm

) to ensure safe operation.

ALWAYS keep personnel away from potential pinch and shear points and from potential crush

hazards as indicated by decals attached to the aerial work platform.

ALWAYS keep the safety bar lowered (closed) unless personnel are entering or exiting the work

platform.

HAULOTTE GROUP 1 SAFETY

DURING OPERATION (CONTINUED)

ALWAYS use a three (3) point contact (both hands and one foot) when entering or exiting the work platform.

ALWAYS wear proper footgear. ALWAYS keep the platform free of debris. ALWAYS keep personnel and obstructions clear of the aerial work platform when repositioning the

boom or platform.

ALWAYS cordon the area surrounding the outriggers to keep personnel, vehicles and moving

equipment away from the aerial work platform while in use.

ALWAYS stay clear of overhead obstructions, including wires and cables. ALWAYS unhitch trailer from tow vehicle before operating outriggers.

NOTICE

Failure to unhitch trailer from tow vehicle prior to outrigger deployment could cause damage to trailer tongue and / or tow vehicle.

ALWAYS disengage aerial work platform travel latches before raising aerial work platform sections

and reengage aerial work platform travel latches before towing trailer.

ALWAYS exercise caution when rotating the boom from the ground (lower) control panel. ALWAYS

watch for personnel inside the radius of the turntable and boom arm when rotating from the ground (lower) or platform (upper) controls.

ALWAYS remove personnel from the aerial work platform before attempting to free an elevated

platform that has become caught or snagged on an adjacent structure or obstacle.

NEVER operate the aerial work platform from a position on a truck-bed, trailer, floating vessel or

scaffolding without written approval from the manufacturer / factory.

NEVER operate the Drive function (if equipped) on grades exceeding 4.5º, or with more than one

person in the platform

ALWAYS maintain drive enable button during drive operation. NEVER allow electrode contact with any part of the aerial work platform while welding from the

platform. NEVER use the aerial work platform as a ground for welding. NEVER operate without the outriggers fully extended or when the aerial work platform is not level. NEVER position an elevated platform against another object to steady the platform. NEVER override or bypass the manufacturer’s safety devices. NEVER attach a safety harness to an adjacent structure, pole, or to nearby equipment while working

from the platform.

NEVER raise the outriggers or move the trailer with materials or personnel on board, or while boom is

raised or extended.

NEVER sit, stand or climb on platform railing. ALWAYS keep both feet firmly on the platform floor. NEVER attempt to increase the working height with boxes, ladders, stools or any other materials. NEVER operate this aerial work platform when exposed to high winds, thunderstorms, ice or any

weather conditions that would compromise operator safety.

HAULOTTE GROUP 1 SAFETY

DURING OPERATION (CONTINUED)

NEVER operate aerial work platform in conditions where wind speeds exceed 28 mph (12.5 m/sec or

45 km/h). Steady or gusty winds that exceed the recommended wind speed may affect stability and aerial work platform operation.

NEVER allow ropes, electric cords, hoses or other equipment to become entangled in the aerial work

platform.

NEVER exceed the load limits set by the manufacturer / factory. Use only the material lifting hook,

supplied as an option and manufactured by Haulotte Group when lifting materials. Safely stow all tools and equipment.

NEVER exceed load ratings by transferring loads to the aerial work platform at elevated heights. NEVER use the platform to lift a load that exceeds the platform dimensions. NEVER lift a load in

such a way that the center of gravity is higher than the top guardrail of the platform.

NEVER modify the platform or carry materials that would increase the surface area of the platform. Increasing the area exposed to the wind may affect the aerial work platform stability. NEVER attach

overhanging loads when raising or lowering the platform.

NEVER use the boom or platform to push or pull or to lift any part of the trailer. NEVER use the boom or platform to place a load against any structure, materials or equipment. NEVER climb on the boom. NEVER leave an elevated platform unattended. NEVER leave the keys in the aerial work platform while unattended or not in use.

FALL PROTECTION

 Occupants must wear a safety belt or harness in accordance

with all Federal, State, and Local codes and regulations. Attach lanyard to the anchor provided on the work platform.

 NEVER sit, stand, or climb on the platform guard rails.

Maintain a firm footing on the platform floor at all times.

 NEVER climb down from the platform when raised. If a

power failure should occur, ground personnel should use the manual controls to lower the platform. Refer to the “Operation” section of this manual for manual operation.

 Keep platform floor clear of debris.

 Lower the platform entry mid-rail or close the entry gate

before operating

MANUAL FORCE

 NEVER push off or pull toward any object outside the

platform.

 Maximum allowable manual force is 90 lb. (400 N).

HAULOTTE GROUP 1 SAFETY

WIND LOADING

 NEVER operate the aerial work platform in strong or winds that exceed 28 mph (12.5 m/s) or 45

km/h). NEVER increase the surface area of the platform or the load. Increasing the area

exposed to the wind will decrease the aerial work platform stability.

 The Beaufort scale of wind force is accepted internationally and is used when communicating

weather conditions. It consists of a number 0-10>, each representing a certain strength or velocity of wind at 10m (33ft) above ground level in the open. Refer to Table 1-2.

TABLE 1-2. BEAUFORT SCALE

Description of wind Specifications for use on land m/h Km/Hr m/s

0 Calm Calm; smoke rises vertically. 1 Light Air Direction of wind shown by smoke. 2 Light Breeze Wind felt on face; leaves rustle; ordinary

vanes moved by wind.

3 Gentle Breeze Leaves and small twigs in constant motion;

wind exceeds light flag.

4 Moderate Breeze Raises dust and loose paper; small

branches are moved.

5 Fresh Breeze Small trees in leaf begin to sway; crested

wavelets form on inland waterways.

6 Strong Breeze Large branches in motion; whistling heard

in telephone wires; umbrellas used with difficulty.

7 Near Gale Whole trees in motion; inconvenience felt

when walking against wind.

8 Gale Breaks twigs off trees; generally impedes

progress.

9 Strong Gale Slight structural damage occurs (chimney

pots and slates removed).

10> Storm, Violent

Storm, Hurricane

Trees uprooted, widespread damage to structures, widespread devastation

1-3 4-7 6-11 1.6-3.3

8-12 12-19 3.4-5.4

13-17 20-28 5.5-7.9

18-24 29-38 8.0-10.7

25-30 39-49 10.8-13.8

31-38 50-61 13.9-17.1

39-46 62-74 17.2-20.7

47-54 75-88 20.8-24.4

55> 89> 24.5>

0-1 0-0.3 1-5 0.3-1.5

EXPLOSION HAZARD

 NEVER operate aerial work platform if you smell or detect Liquid Petroleum Gas (LPG), gasoline,

diesel fuel or other explosive substances.

 ALWAYS charge Batteries only in an open, well-ventilated area away from sparks, flames and

lighted tobacco.

If this aerial work platform is equipped with a generator:

 NEVER refuel with the engine running.  NEVER operate engine unless in a well-ventilated area to avoid carbon monoxide poisoning.

HAULOTTE GROUP 1 SAFETY

MAINTENANCE

Ensure the following general safety precautions are followed while performing maintenance on the aerial work platform:

General Maintenance

ALWAYS perform maintenance procedures according to manufacturer’s guidelines. NEVER

disregard or bypass proper maintenance procedures.

ALWAYS inspect hydraulic system to ensure that all lines, connectors and fittings are properly

fastened and are in good condition.

ALWAYS turn the key switch to the “

OFF” position and remove key before performing maintenance.

Whenever possible, ALWAYS perform maintenance with the boom and platform in a fully lowered,

“stowed” position.

ALWAYS secure the boom before performing maintenance on hydraulic cylinders. ALWAYS disconnect power to the hydraulic pump drive motor before making electrical checks to the

hydraulic valves.

ALWAYS keep all mechanical parts properly adjusted and lubricated according to maintenance

schedule and manufacturer / factory specifications. Refer to the “Equipment Maintenance” section of this manual.

ALWAYS perform a function check of operating controls before each use and after any repairs have

been made.

ALWAYS locate and protect against possible pinch points before performing any maintenance or

repairs.

ALWAYS use only manufacturer-approved parts to repair or maintain aerial work platform. If any

portion of this aerial work platform is rebuilt or repaired, retesting is required in accordance with manufacturer / factory instructions.

ALWAYS maintain a safe distance while testing the hydraulic components. ALWAYS relieve hydraulic pressure before loosening or removing hydraulic components. NEVER test or operate the

hydraulic components while personnel are near the aerial work platform.

NEVER allow water or foreign particles into the DC electric motor housing. Inclusion of water or

foreign particles may cause serious damage to the motor. If the motor becomes wet, refer to the “Motor Drying Instructions” located in the Equipment Maintenance section of this manual, or contact the Haulotte Customer Service Department: at 1-800-537-0540 for proper drying instructions.

NEVER add unauthorized fluids to the hydraulic system or battery. NEVER mix hydraulic oils.

Consult manufacturer specifications. Refer to the “Equipment Maintenance” section of this manual for hydraulic system maintenance procedures. Refer to the next page for Battery maintenance.

NEVER exceed the manufacturer’s recommended relief valve settings. NEVER touch or allow metal tools to contact any components that are sensitive to static discharge.

ALWAYS use static discharge prevention mats and grounding devices when handling electronic

components.

NEVER adjust, repair, replace or bypass any hydraulic or electrical control or safety device. These

include, but are not limited to; hydraulic load control and flow control valves, solenoid valves and limit

switches. ALWAYS consult an authorized Haulotte Group technician by contacting the Customer

Service Department: at 1-800-537-0540 if repairs are necessary.

NEVER modify, alter or change the aerial work platform without first consulting an authorized Haulotte Group technician, and NEVER in any way that would affect its original design or operation.

HAULOTTE GROUP 1 SAFETY

MAINTENANCE SAFETY (CONTINUED)

Battery Maintenance

Ensure the following general safety precautions are followed when performing battery maintenance on the aerial work platform:

ALWAYS check the battery fluid level daily. ALWAYS wear safety glasses when working with or near batteries. ALWAYS avoid contact with battery acid. Battery acid causes serious burns and should be kept

away from skin or eyes. If contact occurs, flush with water and consult a physician immediately.

ALWAYS disconnect ground cable first when removing battery. ALWAYS connect ground cable last when installing battery. ALWAYS charge batteries in open, well-ventilated areas. ALWAYS replace batteries using only parts recommended by manufacturer / factory. ALWAYS use

only batteries with sealed caps over cells.

NEVER smoke while servicing batteries. NEVER charge batteries near flammable materials. NEVER allow batteries to overcharge and boil. NEVER short across battery posts to check for current. NEVER break a live circuit at the battery. NEVER disconnect battery from charger while charger is connected to a live power source. NEVER jump-start other vehicles using the aerial work platform batteries.

HAULOTTE GROUP 2 SPECIFICATIONS

2 SPECIFICATIONS

The following information is based on ideal working conditions. Machine performance may vary based on work environment and on machine options.

Only one boom function is permitted at a time, this function is only operable as long as the boom is within the safe operating zone. Once a boom motion exceeds its safe operating limit, that function ceases, another boom function within the safe operating zone must be selected. Refer to Figure 2-1.

RANGE OF MOTION

Figure 2-1. Range of Motion

HAULOTTE GROUP 2 SPECIFICATIONS

SPECIFICATIONS

Serial Number __________________________

Maximum Working Height Maximum Platform Height

43 ft 6 in (13.4 m) 37 ft 6 in (11.4 m)

Maximum Horizontal Outreach

From Centerline 32 ft (9.8 m) From Outrigger Footpad Edge 27 ft (8.2 m)

Rated Platform Capacity

Without Platform Rotation 500 lb (227 kg) With Platform Rotation 440 lb (200 kg)

Maximum Occupants Total Weight

Without Options 4,400 lb (1,996 kg)

Drive and set option adds 250 lbs (113 kg), Engine option adds 190 lbs (86 kg) All other options add 150 lbs (68 kg) to weight.

Turntable Rotation Leveling Capability

700º Non-Continuous

12.5º

Platform Dimensions

Height 3 ft 7 in (1.1 m) Length 2 ft 6 in (0.8 m) Width 4 ft 0 in (1.2 m)

Platform Rotation (Option)

120° / Manual

Machines Stowed Dimensions

Height 6 ft 5 in (2.0 m) Length 21 ft 11 in (6.7 m) Width 5 ft 5 in (1.7 m)

Outrigger Footprint (To Center of Pad)

Length 12 ft 4 in (3.8 m) Width 11 ft 4 in (3.5 m) Footpad Diameter 12.5 in (0.3 m)

Parking Brake Towing Brake

Rated Towing Speed Tire Size Control System Battery Chargers

65 mph (105 km/h)

4 x 6V 245 amp-hr

Mechanical

Hydraulic Surge

Mechanical

Electrical

ST 225/75 R15D

24V DC

110 Volt 60 Hz

220 Volt 50 Hz

HAULOTTE GROUP 2 SPECIFICATIONS

SPECIFICATIONS (CONTINUED)

Hydraulic Pressure Reservoir Capacity Hydraulic System Capacity Hydraulic Oil (Standard)

3,000 psi (207 bar) (20,684 kPa)

4.8 Gallons (18.2 L)

7.0 Gallons (26.5 L) HVI AW32

Maximum Decibel Level

DC Mode – Ground (Lower) 60 dBA DC Mode – Platform (Upper) 55 dBA Engine Mode – Ground (Lower) 70 dBA Engine Mode – Platform (Upper) 65 dBA

Function Speeds Boom

Boom Raise (Fast) 22-26 sec Boom Raise (Slow) 48-52 sec Boom Lower (Fast) 26-60 sec Boom Lower (Slow) 1130-134 sec

Extension Boom

Boom Extend (Fast) 34-38 sec Boom Extend (Slow) 72-76 sec Boom Retract (Fast) 42-16 sec Boom Retract (Slow) 90-94 sec

Turntable 700° Non Continuous Rotation

Turntable Rotation (Fast) 188-192 sec Turntable Rotation (Slow) 320-324 sec

Platform

Platform Compensation - Up - Fast 4-8 sec Platform Compensation - Up - Slow 5-9 sec Platform Compensation - Down - Fast 3-7 sec Platform Compensation - Down - Slow 3-7 sec

Outrigger (Auto Level)

Outrigger Extend 15-19 sec Outrigger Retract 30-34 sec

Localized Pressure per Outrigger Operating Temperature Range

-20º to 110º Fahrenheit (-29º to 43º Celsius)

25 psi (1.8 kg/cm2) (176.5 kPa)

HAULOTTE GROUP 2 SPECIFICATIONS

WARRANTY - NEW PRODUCT; HAULOTTE NORTH AMERICA

Haulotte US Inc (Haulotte) warrants its new products made by it to be free from defects in material or workmanship for twelve (12) months under normal operational conditions from the warranty start date (delivery date).

In addition, Haulotte further warrants the structural elements of each new product made by it, as defined in its then current warranty policies and procedures, to be free from defects in material or workmanship for five (5) years from the warranty start date (delivery date).

Haulotte agrees to repair or replace at its own expense; at its facility in Frederick MD, or at an authorized repair facility designated by Haulotte, any part or parts of the product found to be defective in material or workmanship, provided Haulotte is notified of such defect or defects within the applicable warranty period and given a reasonable time to correct the defect. In no case shall any warranty extend to defects in materials, components, or services furnished by third parties. Defects caused by chemical action or the presence of abrasive materials and defects arising following the operation beyond rated capacity or the improper use or application of any products shall not be considered defects within the scope of this warranty. If any repairs or alterations are made or any parts are replaced during the applicable warranty periods by anyone other than Haulotte or an entity authorized by Haulotte for use in its products, customer shall pay for such repairs or parts without recourse against Haulotte, and Haulotte should be relieved of responsibility for fulfillment of this warranty with respect to such repairs, alterations, or replacement so made. Haulotte obligations under this warranty shall at all times be subject to its current warranty policies and procedures. The above mentioned warranty shall not apply to replacement or service parts made and sold by Haulotte. Periodic maintenance, periodic maintenance items (including paint and decals), and minor adjustments are excluded from this warranty. Certain components, including, but not limited to, engines, tires and batteries, which may be part of the product are not manufactured or warranted by Haulotte. Any applicable warranty for such component is provided through the original manufacturer of the component or its distributor organization. Haulotte warranty does not apply to defects caused by negligence, misuse, accidental damage, inadequate or improper use or maintenance, acts of nature and normal wear and tear of the products.

Under no circumstances shall Haulotte be liable for any consequential or special damages which any person or entity may incur or claim to incur as a result of any defect in the product or in any correction or alteration thereof made or furnished by Haulotte or others. Consequential or special damage includes, but not limited to cost of transportation, lost sales, lost orders, lost profits, lost income, increased over head, labor and material costs, and cost of manufacturing variances and operational inefficiencies. Haulotte maximum liability under this warranty shall be the purchase price paid to Haulotte with respect to the product to which such warranty is claimed. This warranty constitutes Haulotte entire and exclusive warranty as to the product and is the sole and exclusive remedy for the product defects in material and workmanship. Haulotte does not assume (and has not authorized any other person to assume on its behalf) any other warranty or liability in connection with any product covered by this warranty. Haulotte expressly disclaims any and all other warranties of any kind whatsoever as to the product furnished hereunder, including but not limited to any express warranties, except for the exclusive warranty provided herein, or implied warranties as to merchantability, or fitness for any particular purpose.

This warranty shall be void, if, upon the occurrence of any incident involving any product made by Haulotte and resulting in any personal injury or property damage, customer shall fail to notify Haulotte within 48 hours of such occurrence or permit Haulotte and its representatives to have immediate access to such product and all records of or within the control of the customer relating to the product and occurrence. For the procedure to apply for warranty please refer to the warranty procedure (document # QC-00001). North America Warranty 2010/4. QC-00002

HAULOTTE GROUP 2 SPECIFICATIONS

WARRANTY CLAIMS PROCEDURE

In order to qualify for warranty coverage, the following conditions must be met:

1) Return of completed “Warranty Registration” form to Haulotte Group|BilJax within 15 days of receipt of product;

2) Notification to Haulotte Group|BilJax Service within 48 hours of any claimed defect, or damage resulting from the claimed defect;

3) Warranty is limited to parts that are determined to be defective by an authorized service dealership in conjunction with Haulotte Group|BilJax Service. This does not include parts worn out due to normal wear and tear.

Haulotte Group|BilJax authorized dealers or distributors are responsible for filing claims under warranty. Listed below is the warranty claims procedure.

1) Contact Haulotte Group|BilJax Customer Service Department: at 1-800-537-0540 or visit Haulotte Group online at www.haulotte-usa.com Machine serial number and machine hours must be provided when call is placed. A call ID number will be created when the call is placed. The service representative will issue the call ID number to you at the end of the call.

2) Identify the components to be claimed under warranty along with description of failure. An RMA number will be issued from Haulotte Group|BilJax to return warranty parts at the time the parts order is placed.

3) Replacement parts will then be sent by Haulotte Group|BilJax to the dealer or distributor. All parts are invoiced at dealer|distributor list price. Credits will be issued when defective parts are returned to Haulotte Group|BilJax under the proper RMA number and found to be defective under warranty.

4) After completing repairs, submit warranty application form and return the defective parts to Haulotte Group|BilJax. Warranty application form and parts must be received within 30 days of claim in order to be eligible for credit. Returned parts are to be sent prepaid and will be credited when part is received and verified. Warranty labor rate will be paid at current rate set by Haulotte Group|BilJax. The amount of labor hours reimbursed will be determined by Haulotte Group|BilJax and will be limited to 4 hours unless approved by Haulotte Group|BilJax Service.

5) The warranty application must include; the issued RMA number, the invoice number for the associated parts, the machine serial number, the machine hours on the date of failure, the issued call ID number, failure and repair description, and requested customer information.

Failure to follow the warranty claims procedure may result in delay in processing claim or denial of the claim. Haulotte Group|BilJax reserves the right to limit or adjust warranty claims with regard to parts, labor, and travel time. Replacement components purchased from suppliers other than Haulotte Group|BilJax are not covered under the terms of this warranty.

to report the claim and verify warranty coverage.

QC-00001

HAULOTTE GROUP 2 SPECIFICATIONS

DAMAGED EQUIPMENT POLICY

Safety Statement

At Haulotte Group we are dedicated to the safety of all users of our products. All Haulotte Group aerial work platforms are designed, manufactured and tested to comply with current applicable ANSI, CSA, AS and / or CE Standards and regulations.

Damage Policy

There may be occasions when a Haulotte Group aerial work platform is involved in an incident that results in structural damage to the aerial work platform. Such damage can seriously compromise the ability of the aerial work platform to perform in a safe manner. Therefore, whenever a Haulotte Group aerial work platform has sustained visual structural damage, or when there is suspected internal structural damage, Haulotte Group may require that the aerial work platform be returned to our facility for a complete inspection and recertification. For any questions concerning whether your aerial work platform may have sustained structural damage or the Damaged Equipment Policy, direct any questions to the Haulotte Group Customer Service Department: at 1-800-537-0540 or visit Haulotte Group online at www.haulotte-usa.com

Damage Repair Notice

There may be occasions when a Haulotte Group aerial work platform is involved in an accident resulting in damage to non-structural components. When such damage occurs and repairs are made by the owner or area distributor, please notify Haulotte Group of these non-maintenance repairs and request a repair form to be filled out and returned to Haulotte Group.

HAULOTTE GROUP 3 OPERATION

3 OPERATION

The 3632T / HTT 13 Telescoping Boom Lift is a Summit Series™ trailer-mounted aerial work platform, designed and manufactured to position personnel with their tools and equipment at overhead work locations. The platform load capacity is rated at 500 pounds (227 kilograms). During all aerial work platform operations, four extended outriggers support the unit.

The aerial work platform is battery powered and operated with electronic pushbutton controls, a hydraulic power unit, a hydraulic gear motor and hydraulic cylinders. The hydraulic power unit includes a reservoir, pump and control valves. Hydraulic cylinders elevate and extend the telescoping boom and maintain the platform at level during operation. The hydraulic motor and mating worm gear allow the telescoping boom to rotate 700º Non-Continuous around a vertical axis.

The hydraulic power unit uses a 24-Volt DC motor to drive the hydraulic pump. The DC motor is powered by four 6-Volt DC, 245 amp-hour deep charge batteries connected in series. An automatic onboard battery charger is provided for recharging the batteries at the end of each work period.

The ground (lower) control panel controls the power, outriggers, boom lift elevation, and rotation functions.

The platform (upper) control panel only controls boom lift elevation, and rotation.

NOTE: The elevation and rotation controls are operational only when the outriggers are correctly

extended and the extension boom is within a programmed safe operating zone.

The ground (lower) control panel includes a lighted text window that displays the current operating status or an existing error condition.

Safety devices prevent the boom from retracting suddenly in the event of a hydraulic hose or system failure. It is strongly recommended that no one adjust or tamper with these safety devices. If service is required, contact the Customer Service Department: at 1-800-537-0540 or visit Haulotte Group online at www.haulotte-usa.com

In the event of power loss, control system failure or other malfunction, boom lowering functions may be accomplished manually.

To manually operate boom retraction, and turntable rotation functions, use the hand pump, and selected valves on the hydraulic pump unit that can be accessed inside the pump compartment.

Manual lowering of the boom and platform may also be performed by actuating the valve plunger found on the base of each boom lift cylinder. Pushing in and holding the valve “button” on the appropriate cylinder retracts that cylinder, thereby retracting that part of the boom. The boom may need to be rotated to a clear area before lowering.

HAULOTTE GROUP 3 OPERATION

GROUND (LOWER) CONTROL PANEL

The ground (lower) control panel is used to operate outriggers and all boom functions. To access the ground (lower) control panel, open the control panel access cover found on the turntable.

The ground (lower) control panel includes the following controls and indicators. Refer to Figure 3-1.

Figure 3-1. Ground Control Panel

1. Key Switch

Turning the KEY SWITCH (1) clockwise to the GROUND (1b) icon selects operation from the

ground (lower) control panel. Turning the

PLATFORM (1a) icon selects operation from the platform (upper) control panel. Turning the KEY SWITCH (1) to the vertical position (power “OFF”) interrupts all electric and hydraulic

power operations except emergency lowering unauthorized person attempting to operate the aerial work platform. The removed with the

KEY SWITCH (1) in any selected position.

KEY SWITCH (1), counter clockwise to the

. Removal of the key protects against any

KEY may be

2. Battery Condition Indicator

Indicator LEDs light up to indicate the level of charge in the batteries.

 A lighted green LED indicates an adequate charge level.  A lighted yellow LED indicates the need for charging soon.  A lighted red LED warns that the battery charge level is low; all functional operations

become non-functional until the batteries are recharged.

3-4. Engine Choke and Start / Glow Plug (Models with Engines Only)

Start a cold engine by pressing (pushing) in and holding the CHOKE (4) button then press (push)

the

ENGINE START (3) button. To start / restart a warm engine, press (push) the ENGINE START (3)

button only.

GLOW PLUG OPERATION – Press (push) the GLOW PLUG (4) button and hold for 30-60 seconds

then press (push) the

ENGINE START (3) button.

HAULOTTE GROUP 3 OPERATION

GROUND (LOWER) CONTROL PANEL (CONTINUED)

5. Display Panel

The DISPL AY PANEL is a lighted text window that displays the current operating status or an existing error condition when the

6. Emergency Stop Button

When pushed in, the EMERGENCY STOP (6) button disconnects electrical power to the ground (lower)

and platform (upper) control panels. The in to immediately stop all aerial work platform motion

(6).

STOP

7-8. Boom Extend / Retract Buttons

Pressing (pushing) in and holding a desired SPEED (15) button, and the BOOM EXTEND (7)

button at the same time extends the Telescopic Boom. Pressing (pushing) in and holding a desired

SPEED (15) button, and the BOOM RETRACT (8) button at the same time retracts the

boom. Telescopic Boom motion continues until the buttons are released, or until the boom reaches a hard stop, or a safe travel limit.

9-10. Boom Raise / Down Buttons

Pressing (pushing) and holding a desired SPEED (15) button and the BOOM R AISE (9) button

at the same time will raise the boom. Pressing (pushing) and holding a desired button and the

BOOM DOWN (10) button at the same time will lower the boom. Boom motion

continues until the buttons are released or until the boom reaches a hard stop or a safe travel limit.

11-12. Boom Rotation Buttons

Pressing (pushing) and holding a desired SPEED (15) button, and the BOOM ROTATION (11) button at the same time enables the boom to rotate in the CLOCKWISE direction. Pressing

(pushing) and holding a desired the same time enables the boom to rotate in the will rotate through 700° of Non-Continuous rotation until the buttons are released or the stop is reached.

13-14. Platform Tilt Buttons

Press (push) and hold any SPEED (15) button, and the desired PLATFORM TILT UP (13) or

PLATFORM TILT DOWN (14) button at the same time to level the work platform (this levels the

platform only, NOT the aerial work platform).

15. Speed Buttons

The SPEED (15) buttons are located along the lower right side of the control panel, one of the

speed buttons must be pressed (pushed) in and held while selecting any boom function.

There are four speeds that range from fast (

control the positioning of the Boom.

16-19. Outrigger Controls

For simultaneous automatic outrigger extension / retraction of all four (3) outriggers: select the

EXTEND (16) or RETRACT (17) button and the AUTO LEVEL (18) button at the same time.

To individually extend or retract the outriggers: select the

button and one of the four OUTRIGGER (19) buttons at the same time. The outrigger indicator LED (20) lights up when the outriggers are properly deployed and the aerial work platform

weight is on the outrigger foot pads. Each of the outer outrigger LEDs indicates load is on the outrigger footpad. Each of the inner outrigger LEDs, when flashing, indicate that side is low and needs to be further raised for leveling.

20. Auto Level LED

When this LED is “FLASHING” it indicates that the booms are not in the “stowed” position, and the outriggers cannot be operated (non-functional). When this LED is “ON SOLID” it indicates that the booms are in the “stowed” position, and the outriggers can be operated (functional).

KEY SWITCH (1) is positioned at either (1a) or (1b).

EMERGENCY STOP button should only be pressed (pushed)

. To resume control, “pull out” the EMERGENCY

SPEED (15)

SPEED (15) button, and the BOOM ROTATION (12) button at

COUNTER CLOCKWISE direction. The boom

RABBIT), to slow (TURTLE), available to help

EXTEND (16) or RETRACT (17)

HAULOTTE GROUP 3 OPERATION

PLATFORM (UPPER) CONTROL PANEL

The platform (upper) control panel is used to control all boom functions. The platform (upper) control panel is activated by turning the

PLATFORM

(1b) icon. Enter the work platform using a three (3) point contact (both hands and one foot).

The platform (upper) control panel includes the following controls and indicators. Refer to Figure 3-2.

KEY SWITCH (1) on the ground (lower) control panel, clockwise to the

1-2. Engine Choke and Start / Glow Plug (Models with Engines Only)

Start a cold engine by pressing (pushing) and holding the CHOKE (2) button, and pressing

(pushing) the press (push) the

GLOW PLUG OPERATION – Press (push) and hold the GLOW PLUG (2) button for 30-60

ENGINE START (1) button to start the Engine. To start / restart a warm Engine,

START (1) button only.

seconds then press (push) the

3. Horn Button

Pressing (pushing) the HORN (3) button will sound the HORN. Use the HORN (3) button to

warn personnel in the area of a falling object hazard, impending boom motions, or the need for assistance.

Figure 3-2. Platform Control Panel

ENGINE START (1) button.

HAULOTTE GROUP 3 OPERATION

PLATFORM (UPPER) CONTROL PANEL TELESCOPIC (CONTINUED)

4. Battery Condition Indicator

Indicator LEDs light up to indicate the level of charge in the batteries.

become non-functional until the batteries are recharged.

5. Emergency Stop Button

When pushed in, the EMERGENCY STOP (5) button disconnects electrical power to the ground

(lower), and platform (upper) control panels. The be pressed (pushed) in to immediately stop all boom functions. To resume control, pull the

EMERGENCY STOP (5) button out.

6. Speed Buttons

The SPEED (6) buttons are located along the lower right side of the control panel, one of the

speed buttons must be pressed (pushed) in and held while selecting the various boom

functions. There are four speeds that range from fast (

to help control the positioning of the Boom.

7-8. Boom Rotation Buttons

Pressing (pushing) in and holding a desired SPEED (6) button and the BOOM ROTATION (7)

button at the same time enables the boom to rotate in the (pushing) and holding a desired same time enables the boom to rotate in the rotate through 700° of Non-Continuous rotation until the buttons are released or the stop is reached.

SPEED (6) button and the BOOM ROTATION (8) button at the

EMERGENCY STOP (5) button should only

RABBIT), to slow (TURTLE), available

CLOCKWISE direction. Pressing

COUNTER CLOCKWISE direction. The boom will

9-10. Boom Raise / Down Buttons

Pressing (pushing) and holding a desired the same time will raise the boom. Pressing a desired

(10) button at the same time will lower the boom. Boom motion continues until the buttons

are released or until each boom reaches a hard stop or a safe travel limit.

11-12. Boom Extend / Retract Buttons

Pressing (pushing) and holding a desired SPEED (6) button and the BOOM EXTEND (11) button

at the same time extends the Boom. Pressing (pushing) and holding a desired button and the

BOOM RETR ACT (12) button at the same time retracts the Boom. Boom

motion continues until the buttons are released or until the Boom reaches a hard stop or a safe travel limit.

13-14. Platform Tilt Buttons

Press (push) and hold any SPEED (6) button and the desired PLATFORM TILT UP (13) or

PLATFORM TILT DOWN (14) button at the same time to level the work platform (this levels the

platform only, NOT the aerial work platform).

Outlet

An outlet has been provided as a power source for running electrical power tools, while in the work platform. The power plug is located on the trailer frame, in front of the accessory

equipment stowage plate. A connecting power cord must be plugged into a suitable power source. The outlet is rated for a 15-ampere load. DO NOT overload the accessory power

circuit.

SPEED (6) button and the BOOM RAISE (9) button at

SPEED (6) button and the BOOM DOWN

SPEED (6)

HAULOTTE GROUP 3 OPERATION

NORMAL OPERATING PROCEDURE

Become familiar with the location and function of all controls. Learn to smoothly START and STOP all boom functions.

Perform the following procedures to operate the Haulotte Group Telescoping Boom Lift.

 Read and obey all safety precautions and operating instructions, as well as all Federal, State, and

Local codes and regulations.

 Conduct a Pre-Operation Inspection by performing all recommended Daily Service Checks.

Refer to “Equipment Maintenance” Section of this manual.

 Position the aerial work platform at the work area. Make sure the aerial work platform is on a firm

and level surface and there are no potential hazards such as overhead obstructions or electrically

charged conductors. DO NOT operate the aerial work platform if such hazards exist.

 Apply the aerial work platform parking brake or chock the wheels.

 Lower the TONGUE JACK / DOLLY WHEEL and unhitch the aerial work platform from the tow vehicle.

Failing to unhitch the aerial work platform before operation may lead to damage to equipment or tow

WARNING

vehicle and makes the aerial work platform unstable; this could result in death or serious injury.

 Release the boom travel latch by raising the latch handle and swinging the clasp down.

Refer to Figure 3-3.

Figure 3-3. Boom Travel Latch

HAULOTTE GROUP 3 OPERATION

NORMAL OPERATING PROCEDURE (CONTINUED)

 Release the PLATFORM TRAVEL LATCH by lifting up on the handle, and pivoting the platform

upright. Refer to Figure 3-4.

Lift up on

PLATFORM TRAVEL

to release

LATCH

Platform.

Figure 3-4. Platform Travel Latch



PLATFORM LOCKING PINS will engage (protrude through) in the pivot locking holes on the PLATFORM MOUNT when the PLATFORM is in a full upright position. Verify that the PLATFORM is

locked into place. To release the

LOCKING PINS squeeze the LATCH KNOBS together.

 Verify that the

RETAINING PIN should be fully inserted through the PLATFORM and the PLATFORM MOUNT on the

PLATFORM is properly attached to the PLATFORM MOUNT on the boom end. The

boom end. Refer to Figure 3-5.

PLATFORM

MOUNTING

BRACKET

Beveled must protrude through this mount.

LOCKING PIN

LATCH

KNOBS

RETAINING PIN

Figure 3-5. Platform Locking Pins

Failure to verify proper attachment of the platform to the

WARNING

boom end could cause the platform to separate from the boom; this could result in death or serious injury.

HAULOTTE GROUP 3 OPERATION

NORMAL OPERATING PROCEDURE (CONTINUED)

 At the ground (lower) control panel, turn the KEY SWITCH (1) counter clockwise to the GROUND

CONTROLS

buttons; plugged in.

 The control microprocessor will perform self-diagnostics to test the operating system. After

several seconds, the

 Monitor the battery condition indicator during operation and charge the batteries as necessary.

(1a) icon. If power does not come on, make sure that both of the EMERGENCY STOP

GROUND (6), and PLATFORM (5), are pulled out and the main power disconnect plug is

DISPLAY PANEL window will read:

HAULOTTE GROUP

ACCESS SOLUTIONS

 Extend the four outriggers individually, or for simultaneous extension use the

AUTO LEVEL (23)

button on the ground (lower) control panel. When the aerial work platform is leveled properly, a buzzer will sound, the two LEDs at each

LEVEL

(23) button will be lit. See Figure 3-6.

OUTRIGGER (25 and 26) button, and the LED at the AUTO

Figure 3-6. Outrigger Controls

o Auto Level: Press (push) and hold the

EXTEND (21) and AUTO LEVEL (23) buttons at the same

time.

o Manual Level: Extend the two outriggers closest to the trailer coupler first. Lower the front

pair of outriggers by pressing (pushing) the buttons at the same time. Lower the back pair of outriggers by pressing (pushing) the

(21) button and the two back OUTRIGGER buttons at the same time.

 Verify that the

AUTO LEVEL (23) indicator LED is lit. If the AUTO LEVEL (23) indicator is not lit, the

aerial work platform may not be level, and the weight of the machine may not be on the outrigger

foot pad.

NOTE: If the boom is not level or if one or more outriggers are not supporting the machines

load, the safety interlock system prevents all telescoping boom operations.

NOTE: The Range of Motion Diagram at the ground (lower) and platform (upper) control

stations displays the range of platform motion (safe operating zone) facing away from the trailer tongue. Verify that the operating zone is clear of obstructions through 700º of Non-Continuous rotation.

EXTEND (21) button and the two front OUTRIGGER

EXTEND

HAULOTTE GROUP 3 OPERATION

NORMAL OPERATING PROCEDURE (CONTINUED)

 Use the ground (lower) control panel to operate the boom lift functions. Raise, lower, extend and

rotate the boom by pressing (pushing) and holding the desired

same time.

 Fully lower the boom onto the boom rest to enter the platform using a three (3) point contact (both

hands and one foot).

 Raise the safety bar and enter the work platform by using a three (3) point contact (both hands

and one foot). Put on a safety harness and attach the lanyard to the

point) on the side of the platform support beam.

 Should the platform become tilted out of the normal vertical axis, press (push) and hold the

desired

SPEED (6) button and one of the PLATFORM TILT (16) or (17) buttons at the same time to

level the platform back into the normal vertical axis.

 Use the platform (upper) control panel to operate the boom lift functions. Raise, lower, extend

and rotate the boom by pressing (pushing) and holding the desired buttons at the same time. Become familiar with the location and function of all controls. Learn to smoothly

START and STOP all boom functions.

 When all aerial work platform operations are complete, fully retract the boom extension. Center

the boom over the boom rest and fully lower the boom until seated in the “stowed” position for

transport.

SPEED and function buttons at the

ANCHORAGE (attachment

SPEED (6) and desired function

NOTE: Always fully retract, rotate and lower the boom to the “stowed” position before exiting the platform

 Turn the key switch to the

GROUND CONTROLS (1a) position.

 Unfasten the safety harness and exit the platform by using a three (3) point contact (both hands

and one foot).

 Disengage platform locking pins and return the platform to a “stowed” position.  Engage the boom and platform travel latches.

NOTE: Refer back to earlier in this section to Figures 3-3 to 3-5 for a visual of these latches

 Turn the key switch to the ground controls position.

 Inspect the area beneath the aerial work platform and trailer for obstructions before retracting

outriggers. Press (push) and hold the outrigger

RETRACT (22) button and the AUTO LEVEL (23)

button until all outriggers are fully retracted to their “stowed” (upright) positions.

NOTE: Safety switches prevent outrigger retraction until the boom is completely lowered and in the “stowed” position.

 At the ground (lower) control panel turn the

KEY SWITCH (1) to the vertical (power “OFF”) position,

and remove the key.

HAULOTTE GROUP 3 OPERATION

MANUAL BOOM OPERATION

Manual retraction, rotation and lowering functions allow the boom to be moved and lowered during hydraulic power interruption or failure.

The following procedures for manual retraction, rotation and lowering require a person on the ground to operate the manual controls and hand pump.

The hydraulic hand pump is located in the pump compartment. In case of a power failure, the hand pump and selected hydraulic valves can be used to manually retract the boom or rotate the boom turntable.

Manual Retraction

Begin manual retraction or rotation, by turning the proportional valve counterclockwise until it stops; insert the pump handle into the pump handle fitting. Pushing and holding the simultaneously actuating the

HAND PUMP will retract the extension boom.

Refer to Figure 3-7

Manual Rotation

To rotate the TURNTABLE counterclockwise:

Push and hold the

ROTATION button IN and simultaneously actuate HAND PUMP.

RETRACT button while

To rotate the

Pull the

TURNTABLE clockwise:

ROTATION button OUT and simultaneously actuate HAND PUMP.

NOTE: Turn the

lowering the telescoping boom or resuming normal operation.

PROPORTIONAL VALVE clockwise to return it to its original position before

ROTATION BUTTON

HAND PUMP

RETRACT BUTTON

Figure 3-7. Hand Pump Controls for Manual Operation

PROPORTIONAL VALVE

+ 110 hidden pages

Haulotte 3632T, HTT 13 Operator's Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual